Documente Academic
Documente Profesional
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5SBOTNJTTJPOT %*8"
%*8"&
*NQPSUBOU JOGPSNBUJPO
Note! in conjunction with the symbol on the left denotes information that is particularly
important.
"EEJUJPOBM OPUFT
When replacing parts, always pay attention to the instructions in the spare parts catalog!
Design improvements which should be taken into account during transmission overhauls are described in detail in the Customer service letters.
Furthermore, all work must be performed in accordance with Voith requirements to prevent damage to parts and tools.
5SPVCMF 4IPPUJOH
What is it for?
The manual serves the following purpose:
n Special fault tracing in electrical transmission components or parts using the Voith PCbased diagnostic program DIWAGNOSIS.
n Assistance in commissioning, maintenance, and repair of DIWA.3 and DIWA.3E transmissions.
Additional DIWA.3 and DIWA.3E documentation
The following publications are available for transmission description, design, installation,
the main tasks of maintenance and repair, etc.:
Brochure
Part No.
for
transmission
Technical Manual
55.6354. ..
55.6356. ..
DIWA.3
DIWA.3E
Servicing Schedule
55.6373. ..
All
DIWA
Lists of Lubricants
55.6335. ..
55.6336. ..
All
DIWA
Fault Finding
55.6302. ..
DIWA.3,
DIWA.3E
Driving Instructions
55.6290. ..
DIWA.3,
DIWA.3E
Diagnostic Manual
55.6263. ..
DIWA.3,
DIWA.3E
55.6600. ..
55.6601. ..
55.6602. ..
55.6603. ..
D 851.3E
D 854.3E
D 863.3E
D 864.3E
Repair Manual
55.6320. ..
55.6704. ..
DIWA.3
DIWA.3E
55.6308. ..
55.6310. ..
DIWA.3
DIWA.3E
Purpose
All of the above brochures are available from department "ant" or "anv".
This documentation is protected by copyright
Subject to change
Who is it for?
Diagnostic Manual
Malfunction analysis and information about possible remedies, if required, information about
transmission design and function in the "Technical Manuals" and in the "Technical Descriptions
with Oil and Control Circuit Diagrams" for DIWA.3 and DIWA.3E:
Fault Finding
Diagnostic Manual
Tracing of possible faults in the electrical system of DIWA.3 and DIWA.3E transmissions:
Trouble Shooting
Repair Manual,
Spare Parts Catalogs
III
IV
$POUFOUT
Page
Differences between DIWA.3 and DIWA.3E in terms of trouble-shooting................................VII
A.
Introduction ......................................................................................................................... 1
1.
2.
Sensors............................................................................................................................... 5
2.1
2.2
2.3
2.4
3.
Solenoids ............................................................................................................................ 9
3.1
3.2
4.
4.2
4.3
4.4
4.5
4.6
4.7
5.
Controllers.........................................................................................................................29
5.1
5.2
5.3
5.4
5.5
5.6
6.
6.3
6.4
7.
Faulty component: BOSCH electronic throttle control EMS 3.3 B/G ...................... 41
7.3
7.4
7.5
8.
8.3
8.4
8.5
9.
Appendices ....................................................................................................................... 57
1 Circuit diagram DIWA.3
1 Circuit diagram DIWA.3E
VI
VII
VIII
" *OUSPEVDUJPO
Purpose
The purpose of this manual is to enable the service engineer to systematically search for defective components or malfunctions in DIWA.3 and DIWA.3E transmissions. However, the manual
only covers parts or components that can be tested using the Voith diagnostic system, i. e. mostly electrical parts.
Before trouble-shooting
Danger! Always apply the parking brake before proceeding with diagnosis at vehicle
standstill.
The following preparations described in the "Diagnostic Manual" are necessary before troubleshooting can begin:
n Connect a suitable PC (laptop) to the transmission control via the cable (level converter) provided for this purpose
n Start the diagnostic program
n Start communication
n Read fault memory (function B)
n Test faulty components individually once again (functions C, D, E, F, G, H and J). This is to
find out whether the fault still exists.
G6
D
69
Utarget = approx. 24 V
Rtarget = 0
69
Rtarget =
Vehicle
supply
system
)
Rtarget = 0
; 8=
< 8%
Connection cable
Cable 2
69
Step
1.
Switch on ignition.
If control unit E 200 does not operate properly, check
whether 8 A fuse F1 in connection cable to vehicle supply system is blown.
2.
3.
4.
5.
6.
Open SV.19.
SV.19; variant
Measure resistance between contact 19 (cable 2) and
contact X (+UZ) of the connection cable to the vehicle
supply system. The number of X is shown in the circuit
diagram. Rtarget = 0 .
7.
Measure resistance between contact Y (-UB) of earthing cable (M) and vehicle earth. The number of Y is
shown in the circuit diagram. Rtarget = 0 .
8.
9.
69
Diagnosis-PC
Rtarget = 0
Rtarget =
8=
8%
',$*1.
',$*1/
69
V
Utarget = approx. 24 V
Step
1.
2.
3.
Level converter
(see Chap. 8.)
Pins or contacts
Switch on ignition.
SV.31
Open plug connection SV.31 (cable 2).
Measure voltage between contacts 1
and 2 (earth).
Utarget = approx. 24 V.
Switch off ignition.
4FOTPST
2.1 Faulty component: Inductive pick-up N1
DIWA.3/.3E
transmission
Cable 1
'
&
69
69
Rtarget =
Cable harness
69
Rtarget = 800-1400
69
Inductive
pick-up N1
Step
1.
2.
Pins or contacts
Q
3.
4.
5.
6.
7.
8.
SV.5
2. Sensors
DIWA.3/.3E
transmission
Cable 1
(
)
69
Rtarget =
Cable
harness
with connection
for inductive pickup N2
69
Rtarget = 800-1400
69
Inductive
pick-up N2
Step
1.
2.
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between pins E
and F of cable harness or the N2-contacts of the measuring cable.
Rtarget = 800-1400 .
(
)
3.
4.
5.
6.
On transmission output side: remove cap from above pick-up N2. SV.7
Open SV.7.
Measure resistance between pins of pick-up N2.
Rtarget = 800-1400 .
Q
2. Sensors
DIWA.3/.3E
transmission
Cable 1
*
+
69
Rtarget =
Cable harness
with connection
for
inductive
pick-up N3
69
Rtarget = 800-1400
69
Step
1.
2.
Inductive
pick-up N3
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between pins G
and H of cable harness or the N3-contacts of the measuring cable.
Rtarget = 800-1400 .
Q
*
+
3.
SV.8
4.
5.
6.
2. Sensors
DIWA.3/.3E
transmission
Cable 1
Cable harness
D
=
69
Step
1.
2.
69
Rtarget =
Oil temp.
0 [C]
20 [C]
70 [C]
90 [C]
120 [C]
140 [C]
ZV
69
VZ
Rtarget
810 []
950 []
1360 []
1550 []
1860 []
2090 []
69
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between pins a
and Z of cable harness or the N1-contacts of the measuring cable.
For Rtarget see chart above.
3.
4.
5.
6.
7.
8.
Oil temperature
transmitter
76
4PMFOPJET
3.1 Solenoids with measuring coil
3.1.1 Faulty component: EK solenoid
DIWA.3/.3E
transmission
Cable 1
M
K
F
/
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
EK solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
$
between contacts L and A or B (cable
%
harness) or EK and UB (measuring
cable). Rtarget = 11-20 .
M
b) Measuring coil: Measure resistance
between contacts c and h or j (cable
F
harness) or EKM and SENSE (measur/
ing cable).
K
Rtarget = 5-10 .
8%
(.0
6(16(
4.
5.
Open SV.3. Measure resistance between contact c (or EKM) and earth. Rtarget = .
Measure resistance between contacts c (or EKM) and L (or EK). Rtarget = .
6.
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
M
K
I
6
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
TB solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
between contacts S and A or B (cable
$
harness) or TB and UB (measuring
6
%
cable).
I
Rtarget = 11-20 .
M
b) Measuring coil: Measure resistance
between contacts f and h or j (cable
harness) or TBM and SENSE (measurK
ing cable).
Rtarget = 5-10 .
8%
7%0
4.
5.
Open SV.3. Measure resistance between contact f (or TBM) and earth. Rtarget = .
Measure resistance between contacts f (or TBM) and S (or TB). Rtarget = .
6.
10
6(16(
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
M
K
G
0
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
PB solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
$
between contacts M and A or B (cable
%
harness) or PB and UB (measuring
G
cable).
M
Rtarget = 11-20 .
b) Measuring coil: Measure resistance
0
between contacts d and h or j (cable
harness) or PBM and SENSE (measurK
ing cable).
Rtarget = 5-10 .
8%
3%0
6(16(
4.
5.
Open SV.3. Measure resistance between contact d (or PBM) and earth. Rtarget = .
Measure resistance between contacts d (or PBM) and M (or PB). Rtarget = .
6.
11
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
M
K
E
.
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
DK solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
$
between contacts K and A or B (cable
%
harness) or DK and UB (measuring
cable).
Rtarget = 11-20 .
M
b) Measuring coil: Measure resistance
between contacts b and h or j (cable
E
harness) or DKM and SENSE (meaK
suring cable).
.
Rtarget = 5-10 .
8%
'.0
6(16(
4.
5.
Open SV.3. Measure resistance between contact b (or DKM) and earth. Rtarget = .
Measure resistance between contacts b (or DKM) and K (or DK). Rtarget = .
6.
12
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
M
K
J
8
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
SK solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
between contacts U and A or B (cable
$
8
harness) or SK and UB (measuring
%
cable).
Rtarget = 11-20 .
J
M
b) Measuring coil: Measure resistance
between contacts g and h or j (cable
harness) or SKM and SENSE (measurK
ing cable).
Rtarget = 5-10 .
8%
6.0
6(16(
4.
5.
Open SV.3. Measure resistance between contact g (or SKM) and earth. Rtarget = .
Measure resistance between contacts g (or SKM) and U (or SK). Rtarget = .
6.
13
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
M
K
H
3
69
Step
1.
2.
3.
Cable harness
%
$
Rtarget =
Rtarget
Working coil
Measuring
coil
69
RBK solenoid
Coil +
cable 1
11 - 20 []
110,7 []
5 - 10 []
5,20,3 []
Coil only
69
Measuring coil
Working
coil
Pins or contacts
Open SV.3.
SV.3; Cable harness
a) Working coil: Measure resistance
$
between contacts P and A or B (cable
H
%
harness) or RBK and UB (measuring
3
cable).
M
Rtarget = 11-20 .
b) Measuring coil: Measure resistance
between contacts e and h or j (cable
harness) or RBKM and SENSE (meaK
suring cable).
Rtarget = 5-10 .
8%
5%.0
6(16(
4.
5.
Open SV.3. Measure resistance between contact e (or RBKM) and earth. Rtarget = .
Measure resistance between contacts e (or RBKM) and P (or RBK). Rtarget = .
6.
14
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
5
Cable harness
%
$
69
Rtarget
Coil +
cable 1
11 - 20 []
69
Coil only
110,7 []
Rtarget =
69
RBG solenoid
Step
1.
2.
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between contacts
$
R and A or B (cable harness) or RBG
5
%
and UB (measuring cable).
Rtarget = 11-20 .
5%*
8%
3.
4.
15
3. Solenoids
DIWA.3
transmission
Cable 1
1
Cable harness
%
$
69
Rtarget
69
Coil +
cable 1
11 - 20 []
Coil only
110,7 []
Rtarget =
69
WP solenoid
Step
1.
2.
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between contacts
$
N and A or B (cable harness) or WP
%
and UB (measuring cable).
Rtarget = 11-20 .
8%
3.
4.
16
3. Solenoids
DIWA.3E
transmission
Cable 1
Cable harness
7
%
$
69
Rtarget
Coil +
cable 1
11 - 20 []
Coil only
69
110,7 []
Rtarget =
69
WP solenoid
Step
1.
2.
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between contacts
7
$
T and A or B (cable harness) or WP
%
and UB (measuring cable).
Rtarget = 11-20 .
8%
3.
4.
17
3. Solenoids
DIWA.3/.3E
transmission
Cable 1
-
Cable harness
%
$
69
Rtarget
Coil +
cable 1
11 - 20 []
69
Coil only
110,7 []
Rtarget =
69
WR solenoid
Step
1.
2.
Pins or contacts
Open SV.3.
SV.3; Cable harness
Measure resistance between contacts
$
J and A or B (cable harness) or WR
%
and UB (measuring cable).
Rtarget = 11-20 .
:5
8%
3.
4.
18
G:
D
69
Rtarget = 0
Rtarget = 285-310
69
Connection cable
;
Step
69
Cable 2
G:
1.
Pins or contacts
Replace dW relay by a new one or remove relay and measure resistance directly between coil contacts 85 and 86.
Rtarget = 285-310 .
D
2.
3.
4.
5.
Open SV.19.
SV.19; variant
Measure resistance at pin X (dW) of
the connection cable to the dW relay.
The number of contact X can be found
in the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the start of the
winding of the dW relay (pin 86).
Rtarget = 285-310 .
dW
SV.20: Measure resistance at the cable to the end of the winding of the dW
relay (pin 85) and earthing point M.
Rtarget = 0 .
19
G1
D
69
Rtarget = 0
Rtarget = 285-310
69
Connection cable
;
Step
Cable 2
G1
1.
69
Pins or contacts
Replace dN relay by a new one or remove relay and measure resistance directly between coil contacts 85 and 86.
Rtarget = 285-310 .
D
2.
3.
4.
5.
20
SV.20: Measure resistance at the cable to the end of the winding of the dN
relay (pin 85) and earthing point M.
Rtarget = 0 .
Open SV.19.
SV.19; variant
Measure resistance at pin X (dN) of the
connection cable to the dN relay. The
number of contact X can be found in
the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the start of the
winding of the dN relay (pin 86).
Rtarget = 285-310 .
dN
G5
D
69
Rtarget = 0
Rtarget = 285-310
69
Connection cable
;
Step
69
Cable 2
G5
1.
Pins or contacts
Replace dR relay by a new one or remove relay and measure resistance directly between coil contacts 85 and 86.
Rtarget = 285-310 .
D
2.
3.
4.
5.
Open SV.19.
SV.19; variant
Measure resistance at pin X (dR) of the
connection cable to the dR relay. The
number of contact X can be found in
the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the start of the
winding of the dR relay (pin 86).
Rtarget = 285-310 .
dR
SV. 20: Measure resistance at the cable to the end of the winding of the dR
relay (pin 85) and earthing point M.
Rtarget = 0 .
21
69
69
D
Rtarget = 0
Rtarget = 285-310
69
Vehicle
electrical
system
663
Connection cable
Cable 2
Step
1.
D
2.
3.
4.
5.
22
Starter
inhibitor
G+6%
Stop brake
switch (HSB)
)
69
D
69
0
'
Rtarget = 0
Rtarget = 285-310
69
09
0
69
Connection cable
+6%
<
69
Cable 2
G+6%
Step
Pins or contacts
First, check whether the diagnosis shows a defect of the dHSB relay (a) or not (b).
Case a: take steps 1 to 5.
Case b: take steps 1 and 6 to 13 (see opposite page).
1.
D
2.
3.
4.
5.
Open SV.19.
SV.19; variant
Measure resistance at pin contact X
(dHSB) of the connection cable to the
dHSB relay. The number of contact X
is shown in the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the beginning of
the winding of the dHSB relay (pin contact 86).
Rtarget = 285-310 .
dHSB
SV.20: Measure resistance at the cable to the end of the winding of the
dHSB relay (pin contact 85) and earthing point M1.
Rtarget = 0 .
23
G+6%
Stop brake
switch (HSB)
SV.23
F2
D
SV.20
0
'
SV.22
Rtarget = 0
Rtarget = value
Rtarget = 0
or
MV
0
SV.19
+6%
<
Cable 2
SV.2
Rtarget =
G+6%
Connection cable
Step
6.
7.
Open SV.2.
SV.2
Measure resistance between contact 1
of cable 2 and supply cable contact 30
(dHSB relay).
HSB switch open: Rtarget = .
HSB switch closed: Rtarget = 0 .
If R = Rtarget, continue with step 11.
8.
Open SV.19.
SV.19; variant
Measure resistance between contact Y
(HSB) and supply cable contact 30
(dHSB relay). The number of contact Y
is shown in the circuit diagram.
HSB switch open: Rtarget = .
HSB switch closed: Rtarget = 0 .
9.
10.
11.
SV.2: Measure resistance between contact 1 of cable 2 and vehicle earth with HSB switch closed,
applying the '' feeler of the ohmmeter to contact 1 (because of diode D).
Rtarget = .
12.
SV.20: Measure resistance between '+' conductor of the coil of solenoid valve (MV) and vehicle earth.
Rtarget = value.
13.
24
Central warning
light relay
=:
D
0
Rtarget = 0
0
69
69
Connection cable
;
Step
Rtarget = 285-310
Cable 2
=:
First, check whether the diagnosis shows a defect of the ZW relay (a) or not (b).
Case a: take steps 1 to 5.
Case b: take steps 1 and 6 to 9 (see opposite page).
1.
D
2.
3.
4.
5.
Open SV.19
SV.19; variant
Measure resistance at pin contact X
(ZW) of the connection cable to the ZW
relay. The number of contact X is
shown in the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the beginning of
the winding of the ZW relay (pin contact 86).
Rtarget = 285-310 .
ZW
SV.20: Measure resistance at the cable to the end of the winding of the ZW
relay (pin contact 85) and earthing
point M1.
Rtarget = 0 .
25
=:
Electronic control unit
E 200
69
D
0 0
Rtarget = s.b.
Central warning light
Connection cable
Step
Rtarget = 0
69
Rtarget =
69
;
=:
Cable 2
6.
7.
8.
9.
26
SV.20: Measure resistance at earth conductor M2 of the ZW relay (pin contact 87). Rtarget = 0 .
Control
relay
G6
69
D
Rtarget = 0
Rtarget = 285-310
69
Vehicle
electrical
system
69
<
;
)
8%
G6
8=
Connection cable
Cable 2
Step
1.
Replace dS relay by a new one or measure resistance directly between winding contacts 85 and 86 after removal of
the relay.
Rtarget = 285-310 .
D
2.
3.
4.
5.
Open SV.19.
SV.19; variant
Measure resistance at pin contact X
(dS) of the connection cable to the dS
relay. The number of contact X is
shown in the circuit diagram.
Rtarget = 285-310 .
Mounting plug SV.20: Measure resis- SV.20
tance at the cable to the beginning of
the winding of the dS relay (pin contact
86).
Rtarget = 285-310 .
dS
SV.20: Measure resistance at the cable to the end of the winding of the dS
relay (pin contact 85) and earthing
point M.
Rtarget = 0 .
If R = Rtarget continue with step 6 on the
opposite page.
27
G6
69
D
Rtarget = 0
0
Vehicle
electrical
system
Step
<
;
)
8%
G6
8=
Cable 2
Connection cable
6.
Open SV.2.
SV.2
Measure resistance between contact
38 (+UB) and the supply line to contact
87 (dS relay).
Rtarget = 0 .
If R = Rtarget continue with step 9.
Pins or contacts
7.
8.
9.
28
Rtarget =
69
69
Open SV.19.
SV.19; variant
Measure resistance between contacts
38 and Y (+UB). The number of contact
Y can be seen from the circuit diagram.
Rtarget = 0 .
$POUSPMMFST
5.1 Faulty component: Push-button switch
6-button switch
'
'
'
'
'
6
1
1
1
1
5
5
5
5
6
6
6
6
6
6
6
6
9
5
56
76
7/
1
8%
663
5)
56
5
69
69
8%
69
Reversing inhibitor
switch (Sp.Rg.)
Cable 2
Rtarget =
Connection cable
Push-button switch
to SV.19, contact X
(see Chap. 4.4)
Pins or contacts
1.
2.
Table 1
Button,
Switch
1
2
3
D
N
R
Sp.Rg.
SV.2:
Measurement
btw. contact 33
(TL) and:
21 (-UB)
21 (-UB)
21 (-UB)
21 (-UB)
21 (-UB)
21 (-UB)
Measurement
Rtarget []:
btw. SV.2, conButton depr./
tact 29 (TS)
not depressed
and SV.19:
appr. 580
X (SSP)
appr. 580
X (SSP)
appr. 580
X (SSP)
appr. 580
X (SSP)
appr. 580
X (SSP)
appr. 580
X (SSP)
appr. 580
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
(0)
(0)
(0)
(0)
0 []
(0)
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
0 ()
0 ()
0 ()
0 ()
[0]
0 ()
0 ()
0*()*
29
5. Controllers
Step
3.
Pins or contacts
Open SV.24.
SV.24
Operate button (switch) as per table 2
below according to the diagnostic fault
indication and measure resistances
between contacts.
Table 2
Button,
Switch
1
2
3
D
N
R
Sp.Rg.
Measurement
btw. contact
8 (TL) and:
Rtarget []:
Button depr./
not depressed
Measurement
btw. contact
7 (TS) and:
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
appr. 580
appr. 580
appr. 580
appr. 580
appr. 580
appr. 580
16 (SSP)
16 (SSP)
16 (SSP)
16 (SSP)
16 (SSP)
16 (SSP)
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
(0)
(0)
(0)
(0)
0 []
(0)
Measurement
btw. contact
7 (TS) and:
9 (/N)
9 (/N)
9 (/N)
9 (/N)
9 (/N)
9 (/N)
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
0 ()
0 ()
0 ()
0 ()
[0]
0 ()
Measurement
Rtarget []:
btw. contact
Button depr.
7 (TS) and: (not depressed)
1 (S1)
2 (S2)
3 (S3)
4 (+V)
0 ()
0 ()
0 ()
0 ()
5 (+R)
6 (RS)
0 ()
0* ()*
Step
4.
Pins or contacts
Open SV.25.
SV.25
Operate button (switch) as per table 3
below according to the diagnostic fault
indication and measure resistances
between contacts.
Table 3
Button,
Switch
1
2
3
D
N
R
Sp.Rg.
Measurement
btw. contact
8 (TL) and:
Rtarget []:
Button depr./
not depressed
Measurement
btw. contact
7 (TS) and:
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
Measurement
btw. contact
7 (TS) and:
Rtarget []:
Button depr.
(N depressed)
[not N depr.]
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
appr. 580
appr. 580
appr. 580
appr. 580
appr. 580
appr. 580
11 (SSP)
11 (SSP)
11 (SSP)
11 (SSP)
11 (SSP)
11 (SSP)
(0)
(0)
(0)
(0)
0 []
(0)
9 (/N)
9 (/N)
9 (/N)
9 (/N)
9 (/N)
9 (/N)
0 ()
0 ()
0 ()
0 ()
[0]
0 ()
Measurement
btw. contact
7 (TS) and:
Rtarget []:
Button depr.
(not depressed)
1 (S1)
2 (S2)
3 (S3)
4 (+V)
0 ()
0 ()
0 ()
0 ()
5 (+R)
6 (RS)
0 ()
0* (*)
Activity
5.
6.
30
Measure resistance to earth of SV.2, contacts 9, 10, 21, 27, 28, 29, 30, 33, 45, 46
and SV.19, contact X.
Rtarget = .
Open SV.24. Measure resistance of contacts 1-10 and 16 to earth. Rtarget = .
5. Controllers
Indicator light
8%
<
+%% +%
+%$ +%&
69
Rtarget =
8%
+%&
+%%
+%$
+%
Connection cable
manual switch
69
69
Step
1.
2.
Cable 2
Pins or contacts
Table 1
Braking
stage
0
1
2
3
Measurement
between contact
8 (+HB) and:
7 (HBA)
7 (HBA)
7 (HBA)
7 (HBA)
Rtarget []
0
0
0
Measurement
between contact
8 (+HB) and:
26 (HBB)
26 (HBB)
26 (HBB)
26 (HBB)
Rtarget []
0
0
Measurement
between contact
8 (+HB) and:
44 (HBC)
44 (HBC)
44 (HBC)
44 (HBC)
Rtarget []
Measurement
between contact
8 (+HB) and:
21 (-UB)
21 (-UB)
21 (-UB)
21 (-UB)
Rtarget []
appr. 290
appr. 290
appr. 290
31
5. Controllers
Step
3.
Pins or contacts
Open SV.24.
SV.24
Select braking stage as per table 2 below according to the diagnostic fault indication and measure resistances between contacts.
Table 2
Braking
stage
0
1
2
3
Measurement
between contact
15 (+HB) and:
14 (HBA)
14 (HBA)
14 (HBA)
14 (HBA)
Step
4.
Rtarget []
0
0
0
Measurement
between contact
15 (+HB) and:
13 (HBB)
13 (HBB)
13 (HBB)
13 (HBB)
Measurement
between contact
15 (+HB) and:
12 (HBC)
12 (HBC)
12 (HBC)
12 (HBC)
Rtarget []
0
0
Measurement
between contact
15 (+HB) and:
10 (-UB)
10 (-UB)
10 (-UB)
10 (-UB)
Rtarget []
Rtarget []
appr. 290
appr. 290
appr. 290
Pins or contacts
Open SV.26.
SV.26
Select braking stage as per table 3 below according to the diagnostic fault indication and measure resistances between contacts.
Table 3
Braking
stage
0
1
2
3
*
**
Measurement
between contact
+* (+HB) and:
3 (HBA)
3 (HBA)
3 (HBA)
3 (HBA)
Rtarget []
0
0
0
Measurement
between contact
+** (+HB) and:
4 (HBB)
4 (HBB)
4 (HBB)
4 (HBB)
Rtarget []
0
0
Measurement
between contact
+** (+HB) and:
5 (HBC)
5 (HBC)
5 (HBC)
5 (HBC)
Rtarget []
Measurement
between contact
X and:
Y
Y
Y
Y
= next to contact 1
= next to contact 4
Step
Activity
5.
6.
32
Rtarget []
appr. 290
appr. 290
appr. 290
appr. 290
5. Controllers
Indicator light
8%
<
+%% +%
+%$ +%&
69
8%
+%&
+%%
+%$
+%
69
69
Connection cable
converter brake
Step
1.
Rtarget =
Cable 2
2.
69
Pins or contacts
Table 1
Switch
off
on
Measurement
between contact
8 (+HB) and:
7 (HBA)
7 (HBA)
Rtarget []
Measurement
between contact
8 (+HB) and:
44 (HBC)
44 (HBC)
Rtarget []
Measurement
between contact
8 (+HB) and:
21 (-UB)
21 (-UB)
Rtarget []
appr. 290
33
5. Controllers
Step
3.
Pins or contacts
Open SV.24.
SV.24
Measure resistances between contacts as per table 2 below.
Table 2
Switch
off
on
Measurement
between contact
15 (+HB) and:
14 (HBA)
14 (HBA)
Step
4.
Rtarget []
Measurement
between contact
15 (+HB) and:
12 (HBC)
12 (HBC)
Measurement
between contact
15 (+HB) and:
10 (-UB)
10 (-UB)
Rtarget []
Rtarget []
appr. 290
Pins or contacts
Open SV.26.
SV.26
Measure resistances between contacts as per table 3 below.
Table 3
Switch
off
on
**
**
Measurement
between contact
+* (+HB) and:
3 (HBA)
3 (HBA)
Rtarget []
Measurement
between contact
+** (+HB) and:
5 (HBC)
5 (HBC)
Rtarget []
Measurement
between contact
X and:
Y
Y
Rtarget []
appr. 290
appr. 290
= next to contact 1
= next to contact 4
Step
Activity
5.
6.
34
5. Controllers
69
Rtarget =
69
69
)%
)%
)%
)%
Connection cable
brake valve
1.
Step
Cable 2
Pins or contacts
Table 1
Braking
stage
0
1
2
3
Measurement
between contact
2 (+FB) and:
40 (FB1)
40 (FB1)
40 (FB1)
40 (FB1)
Rtarget []
0
0
0
Measurement
between contact
2 (+FB) and:
11 (FB2)
11 (FB2)
11 (FB2)
11 (FB2)
Rtarget []
0
0
Measurement
between contact
2 (+FB) and:
49 (FB3)
49 (FB3)
49 (FB3)
49 (FB3)
Rtarget []
35
5. Controllers
Step
2.
Pins or contacts
Open SV.27.
SV.27
Select braking stage as per table 2 below according to the diagnostic fault indication and measure resistances between contacts.
Table 2
Braking
stage
0
1
2
3
Measurement
between contact
5 (+FB) and:
3 (FB1)
3 (FB1)
3 (FB1)
3 (FB1)
Step
3.
Rtarget []
0
0
0
Measurement
between contact
5 (+FB) and:
6 (FB2)
6 (FB2)
6 (FB2)
6 (FB2)
Measurement
between contact
5 (+FB) and:
4 (FB3)
4 (FB3)
4 (FB3)
4 (FB3)
Rtarget []
0
0
Rtarget []
Pins or contacts
Open SV.28.
SV.28
Select braking stage as per table 3 below according to the diagnostic fault indication and measure resistances between contacts.
Table 3
Braking
stage
0
1
2
3
Measurement
between contact
3 (+FB) and:
1 (FB1)
1 (FB1)
1 (FB1)
1 (FB1)
Step
Rtarget []
0
0
0
Measurement
between contact
3 (+FB) and:
4 (FB2)
4 (FB2)
4 (FB2)
4 (FB2)
Rtarget []
0
0
Measurement
between contact
3 (+FB) and:
2 (FB3)
2 (FB3)
2 (FB3)
2 (FB3)
Rtarget []
Activity
4.
5.
6.
36
5. Controllers
Rtarget =
69
69
Step
1.
Pins or contacts
Table 1
Measurement
Accelera- between contor position
tact
5 (-LG) and:
0 throttle
41 (+LG)
Full throttle
41 (+LG)
Rtarget []
800-1500
800-1500
Measurement
between contact
5 (-LG) and:
24 (LGM)
24 (LGM)
Rtarget []
178-333
622-1667
37
5. Controllers
Step
2.
Pins or contacts
Table 2
Measurement
Accelera- between contor position
tact
3 (-LG) and:
0 throttle
1 (+LG)
Full throttle
1 (+LG)
Step
Rtarget []
800-1500
800-1500
Measurement
between contact
3 (-LG) and:
2 (LGM)
2 (LGM)
Rtarget []
178-333
622-1667
Activity
3.
4.
38
5. Controllers
Rtarget = 0
or
69
2.
.'
8=
1.
Rtarget =
69
Step
69
Cable 2
Pins or contacts
3.
Open SV.32.
SV.32
Measure resistance between the two
contacts.
KD switch open: Rtarget = .
KD switch closed: Rtarget = 0 .
4.
SV.2: Measure resistance between contact 4 or 19 and vehicle earth with the KD switch closed.
Rtarget = .
5.
SV.27: Measure resistance between contact 1 or 2 and vehicle earth with the KD switch closed.
Rtarget = .
6.
SV.32: Measure resistance between one contact and earth with the KD switch closed.
Rtarget = .
39
5. Controllers
40
69
Rtarget = 0
69
Bosch
EMS 3.3
;
<
=
1.
2.
'.93:0
'.(
Connection cable
Step
Rtarget =
'.5
Cable 2
Pins or contacts
41
69
Rtarget = 0
Rtarget = 0
69
3:0,:$
Cable 2
Step
1.
2.
42
Pins or contacts
E.g.
MB FMR
Rtarget = 0
69
69
E.g.
EDC
Connection cable
Step
1.
2.
Rtarget =
CAN-H
&
% CAN-M
$ CAN-L
Cabel 2
Pins or contacts
43
Rtarget = 0
69
RSoll =
69
E.g. E-Gas
Connection cable
Step
1.
2.
G1(875
Cable 2
Pins or contacts
44
Rtarget = 0
Connection cable
69
$%6
Rtarget =
Case 1: inactive
Case 2: active
69
Cable 2
Utarget = ca. 24
or 0 V
+ 24V
ABS
Step
1.
Pins or contacts
2.
3.
Open SV.19.
SV.19; variant
Measure resistance between contacts
53 (SV.2) and 7 (SV.19).
Rtarget = 0 .
4.
45
Rtarget = 0
69
Connection cable
72(/
Rtarget =
or appr.160
Cable 2
69
+ 24V
Rtarget = 0
Transmission
oil warning light
Step
1.
2.
Pins or contacts
3.
4.
Open SV.19.
SV.19; variant
Measure resistance between contacts
15 (SV.2) and 17 (SV.19).
Rtarget = 0 .
5.
46
Measure resistance between the conductor of the warning light (M) and
earth.
Rtarget = 0 .
Rtarget = 0
69
Connection cable
)%$86
Rtarget = 0
or
Cable 2
69
+ 24V
Rtarget = 0
Release switch
converter brake
Step
1.
Pins or contacts
2.
3.
Open SV.19.
SV.19; variant
Measure resistance between contacts
31 (SV.2) and 18 (SV.19).
Rtarget = 0 .
4.
Measure resistance between the conductor of the release switch (M) and
earth. Rtarget = 0 .
47
Rtarget = 0
69
Connecting cable
$%6,&+
Rtarget = 0
or
Cable 2
69
+ 24V
Rtarget = 0
Step
1.
Pins or contacts
2.
3.
Open SV.19.
SV.19; variant
Measure resistance between contacts 35
(SV.2) and 20 (SV.19).
Rtarget = 0 .
4.
48
Rtarget = 0
69
Connecting cable
Rtarget = 0
or
%6
cable 2
69
+ 24V
Step
1.
Rtarget = 0
ANS activation
switch
Pins or contacts
2.
3.
Open SV.19.
SV.19; variant
Measure resistance between contacts
12 (SV.2) and 21 (SV.19).
Rtarget = 0 .
4.
Measure resistance between the conductor of the ANS activation switch (M)
and earth. Rtarget = 0 .
49
50
PA
PB
WP
-LG
IO9
+TS
N2B
N1A
RBKM
PBM
EKM
RBG
SK
EK
TB
RBK
IO3
LGM
N3B
N2A
SENSE
SKM
WR
REA0
DK
+LG
-TS
N3A
N1B
SENSE
TBM
DKM
-UB
-UB
-
WP
PB
-LG
IO9
+TS
N2B
N1A
RBKM
PBM
EKM
RBG
SK
EK
TB
RBK
IO3
LGM
N3B
N2A
SENSE
SKM
WR
REA0
DK
+LG
-TS
N3A
N1B
SENSE
TBM
DKM
-UB
-UB
-
51
7 $ %
5
H 8 9 &
3 G
I : '
J
M
; (
1 F
K
E
D = < )
0
*
/
+
.
6
% $ 7 6
& 9 8 H 5
G 3
' : I
J
M
( ;
F 1
K
E
0
) < = D
*
/
+ .
52
-UB
-UB
N1B
N1A
N2B
N2A
N3B
N3A
WR
DK
EK
PB
WP
RBK
RBG
TB
-TS
+TS
DKM
EKM
PBM
RBKM
TBM
SKM
SENSE
SENSE
-UB
-UB
N1B
N1A
N2B
N2A
N3B
N3A
WR
DK
EK
PB
RBK
RBG
TB
WP
SK
-TS
+TS
DKM
EKM
PBM
RBKM
TBM
SKM
SENSE
SENSE
SV.2
53
50
80
1200
SV.3; identical to
socket insert cable 1
(
3
:
(6
1(
6
%
8
Q
76
Q
Q
5
: .
'
54
0
. .
' (
0
.
(
%
3
0
%
3
3
:
.
%
5
0 *
. %
% 5
5
%
7
0
%
7
.
6
0
.
6
View X; plug
enlarged
7 000
450
/.
View Y;
SV.31; plug
enlarged
55
56
"QQFOEJDFT
1 Circuit diagram DIWA.3
1 Circuit diagram DIWA.3E
57
9. Appendices
58
+UB
+FB
238
202
221
221.1
221.3
D
240
204
204.1
S3/2
S3/3
S2/1
S2/2
D
2 D
1 2 D
1 2 3 D
S1
S2
S3
+V
+R
RS
+TS
+TL
/N
-UB
SSP
RF
RS
+R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
S1
N
N
N
N
S2
241.1
205.1
224.1
R
R
R
R
200
207
226
244
208
227
245
209
228
246
210
229
227
245
209
228
246
230
229
233
210
221
200
256
211
230
248
212
231
249
&
213
232
250
214
233
251
215
252
221.2
6
5
4
-UB
HBC
HBB
HBA
+HB
244
226
207
208
3
2
1
1
2
3
4
5
6
7
8
0
0
1
1
0
1
1
1
1
1
1
1
-UB
HBC
HBB
HBA
+HB
244
226
207
208
SSP
RF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
227
245
209
228
246
230
229
233
210
221
235
253
217
236
237
255
219
REA0
RBG
WR
-UB
-UB
-UB
4
23
41
5
24
42
6
25
43
HBA
7
HBB
26
HBC
44
+HB
8
S1
27
S2
45
S3
9
+V
28
+R
46
/N
10
+TS
29
47
FB2
11
RS
30
PU
48
BS
12
FBAUS
31
FB3
49
dS
13
dW
32
dN
50
dR
14
+TL
33
ZW
51
TOEL
15
34
DIAGN-K
52
252.1
DIAGN-L
16
216.1
ABSICH
35
ABS
53
CAN-H
17
CAN-M
36
54
18
CAN-L
37
dNEUTR
55
DKV/PWM
DKR
DKE
+UZ
219.1
244
226
207
208
200
-UB
219.2
219.2
221.3
252.1
216.1
EKM
DKM
SKM
PBM
TBM
RBKM
SENSE
SENSE
-UB
-UB
-UB
N1A
N1B
N2A
N2B
N3A
N3B
-UB
TS+
TS-UB
'
1
2
3
4
K
30 86
-UB
WP
-UB
RBK
PB
-UB
TB
PA
50e 50f D+
D-
Y
Z
85 87 87a
30 86
85 87 87a
30 86
85 87 87a
30 86
+UZ
-UB
DIAGN-K
DIAGN-L
150
217
237
236
sw CAN-H
ge CAN-M
CAN-L
ABS
+ 24V
141
124
105
1
2
148
111
147
129
110
146
128
9
10
124
105
141
103
121
102
120
101
+LG
LGM
-LG
238
213
219.1
214
232
251
253
250
255
252
216
200
205.1
224.1
241.1
204.1
215
231
248
235
212
221.1
+UB
dS
+UZ
dR
dW
ZW
ABS
dN
dNEUTR
DIAGN-K
DIAGN-L
SSP
DKR
DKE
DKV/PWM
KD
TOEL
FBAUS
PU
ABSICH
BS
-UB
ws
sw
+
-
ws
sw
n1
EK
PB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
5
1
2
C D
E F
G H
J K L M N P R S T U V WX Y Z a b c d e f g h j
bl
bl
4
3
bl
bl
rt
sw
ge
bl
rt
sw
ge
bl
rt
sw
ge
bl
rt
sw
WP
A Push-button switch
B Connection cable for
push-button switch and
converter brake
C Cable 2
D E 200 control unit
E Connection: level converter and diagnostic PC
F Cable 1
G Load transmitter
H Speed and temperature
sensors
J Solenoid valves
K Connection cable
for vehicle wiring
L
M
N
O
P
Q
R
S
T
U
rt
1
2
4
3
1
2
4
3
1
2
4
3
1
2
2
1
ws
sw
br
br
ge
gn
bl
bl
2
4
3
1
n3
ws
sw
DKR
DKE
DKV/PWM
inactive
3
4
DK
7
8
3
6
4
A B
85 87 87a
sw
D+
152
WR
30 86
117
153
135
1
2
8
10
P
85 87 87a
137
118
19
dN
on
61
30 86
O
dR
119
204
219
240
249
202
211
10
C
B
A
N
dW
85 87 87a
1
2
3
4
5
6
7
8
9
T VW
dS
204
219
240
249
202
211
KD
+UZ
FB1
FB3
+FB
FB2
240
249
202
211
CAN-H
CAN-M
CAN-L
IO9
LGM
-LG
+LG
IO3
gn/ge
bl
sw
br
227
245
209
228
246
230
229
233
210
221
221.2
244
226
207
208
200
256
-UB
204
219
0
0
0
1
HBC
HBB
HBA
+HB
S1
S2
S3
+V
+R
RS
+TS
+TL
/N
-UB
21
39
3
22
40
FB1
KD
KD
19
55
37
18
54
36
17
53
35
16
52
34
15
51
33
14
50
32
13
49
31
12
48
30
11
47
29
10
46
28
9
45
27
8
44
26
7
43
25
6
42
24
5
41
23
4
40
22
3
39
21
2
38
20
1
DK
SK
EK
-UB
152
153
+HB
1
1
1
216
221.2
off
HBA
1
2
3
4
5
6
7
8
0
0
1
HBC
HBC
HBA
+HB
-UB
1
20
38
2
148
10
9
8
7
6
5
4
3
2
1
'
135
137
119
102
103
121
117
120
101
118
128
146
147
111
110
129
n2
sw
ge
bl
rt
SK
sw
ge
bl
rt
TB
br
ge
gn
bl
br
ge
gn
bl
br
ge
gn
bl
br
ge
gn
bl
br
2
4
3
1
sw
2
bl
RBG
rt
br
br
ge
gn
bl
bl
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
st
t
u
v
w
x
y
z
2
4
3
1
sw
ge
bl
rt
RBK
Circuit diagram
DIWA.3
55.3705.20
+UB
+FB
238
202
221
221.1
221.3
-UB
D
240
204
204.1
S3/2
S3/3
S2/1
S2/2
D
2 D
1 2 D
1 2 3 D
S1
S2
S3
+V
+R
RS
+TS
+TL
/N
-UB
SSP
RF
RS
+R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
S1
N
N
N
N
S2
R
R
R
R
200
207
226
244
208
227
245
209
228
246
210
229
227
245
209
228
246
230
229
233
210
221
200
256
211
230
248
212
231
249
&
213
232
250
214
233
251
215
252
]
[
+HB
0
0
1
1
1
1
6
5
4
-UB
HBC
HBB
HBA
+HB
244
226
207
208
221.2
3
2
1
1
2
3
4
5
6
7
8
244
226
207
208
216
HBC
HBB
HBA
+HB
S1
S2
S3
+V
+R
RS
+TS
+TL
/N
-UB
0
0
0
0
1
0
0
1
1
0
1
1
1
1
1
1
1
-UB
HBC
HBB
HBA
+HB
SSP
RF
227
245
209
228
246
230
229
233
210
221
221.2
244
226
207
208
200
256
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
227
245
209
228
246
230
229
233
210
221
235
253
204
219
1
2
3
4
KD
+UZ
FB1
FB3
+FB
FB2
240
249
202
211
0
K
-UB
-UB
-UB
4
23
41
5
24
42
6
25
43
HBA
7
HBB
26
HBC
44
+HB
8
S1
27
S2
45
S3
9
+V
28
+R
46
/N
10
+TS
29
47
FB2
11
RS
30
PU
48
BS
12
FBAUS
31
FB3
49
dS
13
dW
32
dN
50
dR
14
+TL
33
ZW
51
TOEL
15
DIAGN-K 34
52
252.1
DIAGN-L
16
216.1
255
219
+UZ
219.1
244
226
207
208
200
EKM
DKM
SKM
PBM
TBM
RBKM
SENSE
SENSE
-UB
-UB
-UB
N1A
N1B
N2A
N2B
N3A
N3B
219.2
219.2
221.3
252.1
216.1
204
219
240
249
202
211
CAN-H
CAN-M
CAN-L
1
2
3
4
5
6
7
8
9
TS+
TS-UB
'
IO9
LGM
-LG
+LG
IO3
-UB
-UB
RBK
PB
-UB
TB
WP
dW
dS
30 86
85 87 87a
30 86
85 87 87a
30 86
85 87 87a
30 86
85 87 87a
30 86
+UZ
-UB
DIAGN-K
DIAGN-L
50e 50f D+
D-
Y
Z
30 86
2
3
4
217
237
236
sw CAN-H
ge CAN-M
CAN-L
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
DKR
DKE
DKV/PWM
0
P
G
inactive
+ 24V
5
1
2
148
111
147
129
110
146
128
9
10
124
105
141
103
121
102
120
101
141
124
105
+LG
LGM
-LG
1
2
238
213
219.1
214
232
251
253
250
255
252
216
200
205.1
224.1
241.1
204.1
215
231
248
235
212
221.1
ws
sw
ws
sw
n1
sw
ge
bl
rt
sw
ge
bl
rt
EK
sw
ge
bl
rt
PB
+UB
dS
+UZ
dR
dW
ZW
ABS
dN
dNEUTR
DIAGN-K
DIAGN-L
SSP
DKR
DKE
DKV/PWM
KD
TOEL
FBAUS
PU
ABSICH
BS
-UB
+
-
4
3
2
1
C D
E F
G H
J K L MN P R S T U V WX Y Z a b c d e f g h j
bl
bl
bl
bl
ws
sw
n3
ws
sw
ABS
7
8
3
6
4
A B
sw
ge
bl
rt
85 87 87a
D+
150
152
SK
off
61
on
T VW
117
153
135
1
2
8
10
dN
85 87 87a
137
118
19
dR
119
204
219
240
249
202
211
10
C
B
A
47
29
10
46
28
9
45
27
8
44
26
7
43
25
6
42
24
5
41
23
4
40
22
3
39
21
2
38
20
1
-UB
35
53
17
36
54
18
CAN-L
37
dNEUTR
55
237
WR
DK
1
S
REA0
RBG
-UB
gn/ge
bl
sw
br
-UB
21
39
3
22
40
ABSICH
ABS
CAN-H
CAN-M
217
236
19
55
37
18
54
36
17
53
35
16
52
34
15
51
33
14
50
32
13
49
31
12
48
30
11
DK
SK
152
153
HBA
1
2
3
4
5
6
7
8
HBC
HBC
HBA
+HB
EK
-UB
241.1 DKV/PWM
205.1
DKR
224.1
DKE
%
221.2
FB1
KD
KD
1
20
38
2
148
10
9
8
7
6
5
4
3
2
1
'
135
137
119
102
103
121
117
120
101
118
128
146
110
129
147
111
sw
WP
A Push-button switch
B Connection cable for
push-button switch and
converter brake
C Cable 2
D E 200 control unit
E Connection: level converter and diagnostic PC
F Cable 1
G Load transmitter
H Speed and temperature
sensors
J Solenoid valves
K Connection cable
for vehicle wiring
L Switches and warning
light transmission oil
rt
2
4
3
1
2
4
3
1
2
4
3
1
2
4
3
1
2
br
br
ge
gn
bl
n2
sw
WR
bl
br
ge
gn
bl
br
ge
gn
bl
br
ge
gn
bl
br
ge
gn
bl
br
bl
2
4
3
1
rt
sw
ge
bl
rt
TB
sw
2
rt
RBG
sw
ge
bl
rt
RBK
br
br
ge
gn
bl
bl
M Engine control
N Vehicle electrical system non-committal representation
O Relays
P CAN Bus
Q Connection cable for
brake valve and
kickdown switch
R Kickdown switch
S Brake valve
T Manual switch for
converter brake
U Switch for converter
brake; stage no. 3
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
st
t
u
v
w
x
y
z
2
4
3
1
Circuit diagram
DIWA.3E
55.6168.10