873 I - O Manual

Instruction manual 873 SmartRadar
Version: 2.0 April 1998 Part no.: 4416.571
Enraf B.V. P.O. Box 812 2600 AV Delft The Netherlands Tel.: +31 15 2698600, Fax: +31 15 2619574 Email: Info@enraf.nl http://www.enraf.com Offices in: The Netherlands - France - Germany -Russia - UK - USA - China - Singapore
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Copyright 1998 Enraf B.V. All rights reserved. Reproduction in any form without the prior consent of Enraf B.V. is not allowed. This manual is for information only. The contents, descriptions and specifications are subject to change without notice. Enraf B.V. accepts no responsibility for any errors that may appear in this manual. The warranty terms and conditions for Enraf products applicable in the country of purchase are available from your supplier. Please retain them with your proof of purchase.
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Preface
Preface
This manual is intended for technicians involved in the commissioning and service of the Enraf series 873 SmartRadar gauge. A description preceding the technical procedures gives the technical information necessary to understand its functioning. It is recommended to read this description prior to performing any of the procedures. For installation of the 873 SmartRadar, please refer to the Installation guides of the 873 SmartRadar Antenna, Antenna Unit, and Control Unit. This manual describes the commissioning and service of the basic 873 SmartRadar level measurement. Other features such as level alarms, verification pin compensation, temperature measurement (spot or average), analog level output and pressure measurement are described in separate manuals. For an overview, refer to the list of related documents in appendix E.
Legal aspects The information in this manual is copyright property of Enraf B.V., the Netherlands. Enraf B.V. disclaims any responsibility for personal injury or damage to equipment caused by: Deviation from any of the prescribed procedures Execution of activities that are not prescribed Negligence of the safety regulations for handling tools and use of electricity
EC declaration of conformity This instrument is in conformity with the protection requirements of EC Council Directive 89/336/EEC. The CE conformity marking fulfills the provision of EN 50081-2 Generic Emission Standard EN 50082-2 Generic Immunity Standard when installed, maintained and applied according to requirements as specified in this manual.
Additional information Please do not hesitate to contact Enraf or its representative if you require any additional information.
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Table of contents
Table of contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Principle of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3 Optional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.4 Remote monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.5 Approvals (FM, Cenelec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Safety 2.1 2.2 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Safety aspects of the 873 SmartRadar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Safety conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1 Checks before starting the commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.2 Introduction in programming the 873 SmartRadar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.3 Programming the gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.3.1 Selecting dimension and decimal separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.3.2 Level start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3.3 Level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.3.4 Zones and threshold settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3.5 Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.3.6 Ullage readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.3.7 Display control and password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3.3.8 Detection algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.3.9 Additional adjustment with measurement on stilling well . . . . . . . . . . . . . . . . . . . . . . . 28 Operation display Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Service and trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1 Control Unit layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.2 The instrument covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.3 Min max diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.4 Alarm loop checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.5 Error codes and status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.5.1 XPU-2 error code (item EP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.5.2 APU warning code (item WC), error code (item EE) and status request (item QR) . . . 36 5.5.3 Error code Antenna Unit (item EB) and status request (item QH) . . . . . . . . . . . . . . . . 37 5.6 Updating software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Appendix A Appendix B Appendix C Appendix D Appendix E Article and part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 ASCII table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Display formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
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Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
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Introduction
Introduction
The Enraf 873 SmartRadar is a radar based level gauge. It is designed to accurately and reliably measure the product level in large storage tanks. The SmartRadar has four programmable level alarms, and also provides diagnostic information. This information can be displayed on the internal display, the Portable Enraf Terminal (PET) as well as on remote systems. The MPU optional board provides a 4 - 20 mA analog level output and can be used to adapt the 873 SmartRadar for control applications or analog recorders. Spot temperature can be measured when the 873 SmartRadar is equipped with an optional TPU-2 board (Temperature Processor Unit), or HSU board (HART and Spot processor Unit). Average product temperature, as well as average gas temperature measurement can be performed when the 873 SmartRadar is equipped with the optional MPU, HPU, or OPU board and an 862 MIR or 862 MIT box (refer to the applicable 862 manual). Honeywell ST3000 series pressure transmitters can be connected via the optional OPU board. Via the optional HPU or HSU board, HARTTM compatible pressure transmitters and/or a HARTTM compatible water bottom probe can be connected.
1.1 Principle of measurement

The radar level gauge is a device that uses high-frequency (10 GHz) electromagnetic waves to determine the distance from the radar antenna to the product surface. The electro-magnetic wave is sent into the tank and reflected by the product. As an electro-magnetic wave travels with the speed of light, this measurement can not simply be done on the basis of time of flight. Instead, the phase difference between the transmitted and the received signal is measured. The corresponding travelled distance can then be calculated from this phase relation. This measurement principle is known as synthesized pulse radar (SPR). In the 873 SmartRadar the microwave signal is generated in the Antenna Unit (refer to fig. 1.1). After generation this signal is led, via the tank separator, to the Antenna. The radar antenna shapes the beam and sends the signal into the tank. The microwave signal reflected from the product is then received by the same radar antenna. The digital electronics in the Antenna Unit measure both the transmitted and the reflected signal. After processing, the digital data is transmitted to the Control Unit. In the Control Unit the measured distance is converted into level data (innage or ullage) and made available for field communication.
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Introduction
1.2 Configurations
The 873 SmartRadar consists of two parts: the Control Unit and the Antenna Unit
The Antenna is coupled to the Antenna Unit via the tank separator device. The tank separator provides for adequate isolation between the tank contents and the electronics in the Antenna Unit. Depending on the application, different antennas and tank separators are to be used. The Antenna Unit and Control Unit are universal parts; they can be used with any type of antenna, except for the high pressure version antennas.
Figure 1.1 Item 1 2
873 SmartRadar configuration Description Control Unit Antenna Unit Item 3 4 Description Tank separator Antenna
For radar level measurement, tanks can be divided into 3 groups: Fixed roof tanks, stilling well tanks, and spheres (high pressure applications)
Figure 1.2 gives an overview of the installation on the different tank types.
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Introduction
Figure 1.2
Installation overview
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Introduction
1.3 Optional functions
Optional functions can be added in the Control Unit, when using one optional board from the Enraf 854 family (TPU-2, MPU, HPU, OPU, or HSU board). Alarm relays are optionally available on the APU board (Antenna Processor Unit). All these boards are located in the Control Unit. The table below gives an overview of all options and related manuals. Option Level alarm output relays (or digital outputs) Analog level output (4 - 20 mA) Spot temperature measurement Average temperature measurement via 864 MTT & 862 MIT Average temperature measurement via 863 MRT & 862 MIR Pressure measurement for mass, density and/or vapour pressure via HART protocol Pressure measurement for mass, density and/or vapour pressure via Honeywell DE protocol Water bottom measurement via external HART probe RS-232C / RS-485 communication Board APU MPU TPU-2, HSU MPU, HPU, OPU MPU, HPU, OPU HPU, HSU OPU Refer to Instruction manual APU Hard alarm output contacts (4416.579) Instruction manual MPU analog 4 - 20 mA (4416.222) Instruction manual TPU-2 / HSU option board (4416.253) Instruction manual 862 MIT (4416.231) Instruction manual 862 MIR (4416.230) Instruction manual HIMS (4416.241) Instruction manual HIMS (4416.241) Instruction manual Water bottom measurement via capacitive probe (4416.595) Instruction manual XPU-2 option RS-232C / RS-485 (4416.237)
HPU, HSU XPU-2
1.4 Remote monitoring

Central monitoring of the SmartRadar is possible via tank inventory systems such as ENTIS+. Remote display can be achieved using the 877 FDI field indicator or the 878 CPI panel indicator.
1.5 Approvals (FM, Cenelec)

The Enraf 873 SmartRadar is an explosion proof instrument, which is designed to meet requirements of CENELEC, Factory Mutual, and others. Measuring performance and data handling protocol meet W&M requirements.
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Safety
Safety
2.1 Safety aspects of the 873 SmartRadar

The housing of the 873 SmartRadar is explosion proof: EEx de IIB T6 according to CENELEC, certified KEMA no.: Ex-95.C.8026 X Class I, Division 1, Groups B, C and D, according to NEMA Type 4, certified FM no.: 2Z5A6.AE (3610/3615)
The covers of the Control Unit and Antenna Unit are provided with blocking facilities which prevent unauthorised opening. Programming the 873 SmartRadar can be done by the 847 PET (Portable Enraf Terminal), which is an intrinsically safe device and is connected to the SmartRadar via an infra-red coupling.
Caution
The 873 SmartRadar is an explosion proof instrument with intrinsically safe output/input circuits. Modification to the instrument may only be carried out by trained personnel which is authorised by Enraf. Failure to adhere to this will invalidate the approval certificate.
The emitted microwave energy is far below the accepted limits for exposure of the human body to microwave radiation. Depending on the type of antenna, a maximum radiation of 0.03 mW/cm2 is generated.
2.2 Personal safety

The technician must have basic technical skills to be able to safely commissioning the equipment. When the 873 SmartRadar is installed in a hazardous area, the technician must work in accordance with (local) requirements for electrical equipment in hazardous areas.
Warning
In hazardous areas it is compulsory to use personal protection and safety gear such as: hard hat, fire resistive overall, safety shoes, safety glasses and working gloves. Avoid possible generation of static electricity. Use non-sparking tools and explosion proof testers. Do not open any of the instrument covers while power is still connected. Never start working before the work permit is signed by all parties. Pay attention to the kind of product in the tank. If any danger for health, wear a gas mask and take all necessary precautions.
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Safety
2.3 Safety conventions
"Warnings", "Cautions", and "Notes" have been used throughout this manual to bring special matters to the immediate attention of the reader. A Warning concerns danger to the safety of the technician or user A Caution draws attention to an action which may damage the equipment A Note points out a statement deserving more emphasis than the general text, but not requiring a "Warning" or "Caution"
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Commissioning
Commissioning
3.1 Checks before starting the commissioning

Examine the mechanical and electrical installation after the 873 SmartRadar is installed on the tank. Check that the mains voltage selector in the Control Unit is set for the correct mains supply Check the connections of all electrical cabling Check that all ground connections are made Check that non-used cable inlets are sealed with appropriate blind plugs Close all covers carefully (mind O-ring and gasket) before any electrical power is applied
3.2 Introduction in programming the 873 SmartRadar

The item concept The 873 SmartRadar gauge is a field-configurable multi-processor instrument. This means that the instrument can be totally programmed out in the field, or remotely, without opening the gauge. All parameters, settings, etc. are accessible either via the PET (Portable Enraf Terminal) or remote via so-called items. These items all have unique 2-letter abbreviations which allow easy access and programming. There are three different type of items: Type of item Commands Description These will force the gauge to execute a special task or function. Example: EX (exit). After the EX command, the instrument starts initialising and modified NOVRAM settings become active. Items for request of setup or measuring data from the gauge. Example: JS will return the jumper setting on the XPU-2 board. Some of the data items are read-only. All parameters which can be programmed and should not be lost after power break down, are stored in NOVRAM. The NOVRAM is a non-volatile RAM memory which does not require battery back up.
Data requests
NOVRAM Settings
Data stored in NOVRAM can be protected by a password or by the Weights & Measures (W&M) jumper (refer to figure 3.1). Protection levels are provided for all NOVRAM items, depending on the importance of an item. Protection level 2 is protected by password 2 (W2) and protection level 1 is protected by password 1 (W1). If the NOVRAM is protected by the W&M jumper (jumper J3), level 2 data cannot be changed without opening the gauge. Most data requests and commands are not password protected.
Protection level 1 Access to items which are not directly measurement related data, such as high level alarm (HA), tank identifier (TI), etc. is protected by password 1 (W1). It is possible to modify these data only after entering the correct level 1 password W1=XXXXXX, where XXXXXX is the level 1 password. Password W1 itself can be read protected means of jumper J1 on the XPU-2 board.
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Commissioning
Protection level 2 All NOVRAM items which affect the (remote) level reading (such as reference level (RL) or transmission address (TA)) are protected by password 2 (W2). It is possible to modify these data only after entering the correct password W2=XXXXXX , where XXXXXX is the level 2 password. Additional measurement-related items, such as temperature items can also be protected by password 2. Password W2 itself can be read protected by means of jumper J2 on the XPU-2 board. In protection level 2, the items which resides under protection level 1 can be also modified.
Figure 3.1 shows the jumper position on the XPU-2 board. The table below gives an overview of the XPU-2 jumper functions. jumper J1 J2 J3 J4 J6 function read password 1 read password 2 W&M protection no function position 0 not protected not protected disabled x position 1 protected protected enabled x Figure 3.1 Jumpers on XPU-2
Indexed items In general, items have only one setting (i.e. HA+026.0000). Indexed items have more than one setting (elements). For instance: item OS (obstruction zone start position). Item OS has ten elements, corresponding with the ten programmable obstruction zones. OS
element 0
OS
element 1
OS
element 2
OS
element 3
OS
element 4
OS
element 5
OS
element 6
OS
element 7
OS
element 8
OS
element 9
Indexed items are requested by the two-character item name, followed by the element number and number of elements to be requested, separated by dots. In general: XX.n.i where: XX n i For example: OS.0.1 <enter> OS.1.1=+012.3400 <enter> = two-character item name = element number (starts with 0) = number of elements (can be 1 or more, but maximum is 9) requests the first obstruction zone start position; programs the second obstruction zone start position.
Note:
Although it is possible to program more than one element at the time, it is not recommended. To avoid mistakes, program only one element at the time.
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Commissioning
3.3 Programming the gauge
The 873 SmartRadar is pre-programmed at the factory. Depending on the application, a number of additional parameters have to be set.
Note:
The items described in this section are typical for the basic 873 SmartRadar. For the optional functions / boards such as: level alarm relay outputs, verification pin compensation, spot temperature measurement, average temperature measurement, analog level output and HIMS (Hybrid Inventory Management System) please refer to the applicable option manuals.
Step 1: Collect the required data (such as radar position height, maximum safe fill height, alarm settings, etc) on a piece of paper. Refer to 'Commissioning form 873 SmartRadar' supplied with each gauge. Proceed with programming / checking off each item for the standard gauge without optional functions (level start-up, zones / thresholds, alarm settings and display control). Check the identification code on the label of the 873 SmartRadar to determine whether the gauge is equipped with one or more optional functions, and program the items for these options.
Step 2:
Step 3:
In the following sections, the items are listed which as a minimum should be programmed (checked) during commissioning of the level part of the SmartRadar. Commissioning is divided into the following steps: Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Selecting dimension and decimal separator (section 3.3.1) Level start-up (section 3.3.2) Level check (section 3.3.3) Zones and threshold settings (section 3.3.4) Level alarm settings (section 3.3.5) Ullage readout (section 3.3.6) Display control and password protection (section 3.3.7) Options (refer to the option manual(s) of the installed options)
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Commissioning
3.3.1 Selecting dimension and decimal separator
When one or more dimension items are changed, all items with related formats will be automatically changed and the values will be automatically converted to the new dimension. The same applies for the decimal separator. The SmartRadar can be completely programmed in another dimension than it is intended to operate in. Just change the item LD (and any other dimension items). Item W2= Name Protection level 2 Description Enter protection level 2 (default password: ENRAF2) Selects and converts the level dimension. This item contains one character, which can be: M : metres; format: sign X X X separator X X X X F : feet; format: sign X X X X separator X X X I : inches; format: sign X X X X X separator X X P : fractions; format: sign X X ' X X " XX The item DP (decimal separator) can be: . : point or , : comma. Exit protection level
LD= Level dimension
DP= Decimal separator
EX
Exit
Standard formats There are two units which have a standard format. These units and there formats are: Standard floating point format: Standard power format [dB]: M = mantissa P = exponent X = value in decibel sign point M M M M M M M M E sign P P sign X X X X point X
where:
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Commissioning
3.3.2 Level start-up
Refer to figure 3.2 for level start-up tank parameters. To get the level from the gauge without any compensation enabled, only the following items should be programmed.
Figure 3.2
Level start-up tank parameters
If the 873 SmartRadar is equipped with a stilling well antenna model, item BD should be programmed. In all other cases skip this item and start from item OM.
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Commissioning
Item W2= Name Protection level 2 Description Enter protection level 2 to alter the required settings. Floating point format; units: metres. This item contains the internal diameter of the stilling well (only if the SmartRadar is installed on a stilling well). This item contains one character, which determines the operational mode and depends on the antenna. F for free space measurement; S for stilling well measurement; Format according to item LD. This item represents the distance from the bottom side of the mounting flange to the tank zero (datum plate). When not exactly known, estimate the distance within 1 metre (3 ft). When setting the SmartRadar reference level (see section 3.3.3), the value in item PR is overwritten. Format according to item LD. With this item the gauge checks if the programmed upper measuring range is valid. If a conflict is detected, a warning is given (EE: 07901). Use only with AdvancedDSP software (APU A2.0 or higher). This item contains 10 positions. The 7th position enables (or disables) the AdvancedDSP routines: F enables AdvancedDSP level calculation - disables AdvancedDSP level calculation Refer to section 3.3.8 for W&M required settings in item 4V.
BD= Stilling well diameter
OM= Radar operational mode
PR= Position radar
SF= Maximum safe fill height
4V= Level calc. decision switch
For remote transmission of the 873 SmartRadar data to a host system or external indicator, items TA and TI need to be programmed and items GT and TS should be checked for correct settings. TA= Transmission address The transmission address identifies the gauge on the Enraf 2-wire field bus. Each gauge sharing the 2-wire field bus has a unique address, and hence TA must be programmed differently. When connected to a 858 CIU, please bear in mind that the 858 CIU has three highways, containing the following gauge addresses: CIU highway TL 1 TL 2 TL 3 TI= Tank identifier Transmission address (TA) 00 - 29 30 - 59 60 - 99
6 Character, program the tank name into TI (spaces are not allowed). 1 Character. GT represents the type of instrument. For 873 SmartRadar, GT=B. TS=1200 (default) or TS=2400 baud. After the exit command, the 873 SmartRadar will perform a controlled software reset, and start up in no protection level.
GT= Gauge type
TS= Transmission speed EX Exit
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Commissioning
Example: Tank 102 with an 8" stilling well and the height of the stilling well flange is at 18.965 m. The maximum safe fill height is equal to 17.5 metres. The gauge is connected to CIU highway TL1 and the address is chosen as 02. The level dimension is metres. The gauge should be programmed as follows: Item (+ setting) W2=ENRAF2 BD=+.20240000E+00 OM=S PR=+018.9650 SF=+017.5000 4V= - - - S - - F - - TA=02 TI=TK-102 GT TS EX <enter> <enter> <enter> <enter> <enter> <enter> <enter> <enter> <enter> <enter> <enter> Description Enter protection level 2 (ENRAF2 is default level 2 password). Internal diameter of 8", Sch 40 pipe 202.4 mm. Check if item OM is set correctly for stilling well mode. Mounting flange height of 18.965 m. Maximum safe fill of 17.5 m. The character F on the 7th position enables the AdvancedDSP. Transmission address equals 02. Tank identifier. Check whether this item is correct; if not, change it. Check whether this item is correct; if not, change it. Exit protection level 2.
3.3.3 Level check

Refer to figure 3.2. Check if there is a valid level reading. It is no problem if the value is incorrect, as long as there are no error status messages. Two common error status messages are discussed below. 1) Level reading 999999999 with level status FL. Check error code item EE (this is an indexed item!). If EE reads 07901, the maximum safe fill height (item SF) is set too high. Request for the Antenna minimum ullage (item AU). The following relation is valid: SF + AU < PR. Either distance PR is not correct or the maximum safe fill height (SF) is too large for this installation. 2) If there is a Warning code present, check warning code item WC (this is an indexed item!). If WC reads 07000, the reflected signal is not so strong that its peak rises above a threshold setting. Lower the product zone threshold (or another zone threshold where the peak is found). Refer to section 3.3.4 for more information on zones and thresholds. Item W2= Name Protection level 2 Description Enter protection level 2 (default password: ENRAF2) Format according to item LD. The reference level is the actual level in the tank (obtained from e.g. manual dip) With the exit command, the actual level value in item RL is written in NOVRAM. Only then the value of item RL will be used with the next AR command Enter protection level 2 (default password: ENRAF2) Enter the commissioning mode to accept the reference level With this command, the 873 SmartRadar accepts the value of the reference level and internally re-calculates the distance: radar position (item PR). After the controlled XPU-2 reset, by the EX command, the level reading is available. Exit protection level
RL= Reference level
EX
Exit
W2= CM AR
Protection level 2 Commissioning mode Accept reference
EX
Exit
With this procedure, the level value, given in item RL, will now be shown on the display of the Control Unit.
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Commissioning
3.3.4 Zones and threshold settings
The tank height is divided into 3 measuring zones: Antenna zone, Product zone and Bottom zone. In addition, ten obstruction zones can be programmed. Refer to figure 3.3. Please note that the X-axis from figure 3.3 indicates ullage. The zero point on the X-axis represents the "radar zero point". This is the nozzle height, with respect to the tank zero, on which the antenna is mounted (item PR; position radar).
Caution
Any reflection in the area "Antenna Minimum Ullage" is ignored. Therefore, the maximum safe fill height (item SF) must be outside the minimum ullage area.
The antenna is located inside the antenna minimum ullage area. In this area, reflections from the antenna will decrease to almost zero at 0.5 to 2 metres distance from the antenna surface (depending on the type of antenna).
Figure 3.3
Zones and thresholds
Figure 3.4 shows a so-called reflection diagram. The reflection diagram can be made with the Enraf service program ENSITE. The antenna zone length (item AZ) covers the area where antenna reflections are low but still present. In this area product reflections are only detected when they are above the antenna zone threshold (item ZA).
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Commissioning
SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50 40 30 20 10 0
TI : TK-200
08-11-1996 12:31 BA417-1899001-D0 7.450
File: TK-20000.RD3 SN:.18739640023
Tank Zero
RB Antenna zone threshold ZA ZP Product zone threshold
Product reflection
Bottom zone threshold ZB
10
12
14
[m]
Figure 3.4
Reflection diagram
All antenna reflections in the antenna zone should be below the antenna zone threshold. The antenna zone length does not need to extend till the antenna reflections are completely zero; only until the higher reflections are covered, such as those which might be expected in the product zone. Refer to example of reflection diagram in figure 3.4. The area between antenna zone length and the bottom zone is called "product zone". The product zone threshold can be set with item ZP. The bottom zone has a fixed length of 0.3 m towards the product zone and extends to the maximum measuring length. Initially, the bottom zone is set with respect to tank zero. With bottom zone offset (item BZ) an offset can be given for the difference: tank zero - tank bottom. If the tank is empty, the steel tank bottom may cause a reflection that should be covered by the bottom zone. However, if there is a low level in the tank, which enters the bottom zone, the bottom zone threshold should be low enough to detect a product reflection. Due to the different software routines in the bottom zone, the SmartRadar will detect the first peak from the antenna as product level, rather than the highest one (which will most likely caused by the steel tank bottom). The bottom zone threshold can be set with item ZB. Changing the settings for the zones and thresholds should be done, on the basis of information from a reflection diagram. Refer to manual of the ENSITE service program, for a description how to obtain a reflection diagram. Weak product reflections can be measured by lowering the product zone threshold, while large antenna reflections can be covered by extending the antenna zone length and/or altering the antenna zone threshold. It should be common practice at installation of the 873 SmartRadar gauge to make a reflection diagram and, if necessary, adjust the zones and threshold settings.
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Commissioning
Item W2= Name Protection level 2 Description Enter protection level 2 Format according to item LD. If necessary, the antenna zone length can be altered Format according to item LD. As a default, the bottom zone starts 0.3 m above tank zero. Item BZ specifies this start position. If the bottom position is not exactly known, do not alter item BZ Format according to standard power format (dB). If required, the threshold of the Antenna zone can be altered with this item. Be sure to set the threshold above the antenna reflections Format according to standard power format (dB). If the product reflection is weak, the threshold from the product zone can be lowered with this item. It is recommended to set the threshold not lower than 20 dB Format according to standard power format (dB). The threshold of the bottom zone should be set to cover the reflection from the bottom. Normally, this can be detected when the tank is empty. If the tank cannot be emptied, this item can be left at the default value Exit protection level
AZ= Antenna zone length
BZ= Bottom zone offset
ZA= Antenna zone threshold
ZP= Product zone threshold
ZB= Bottom zone threshold
EX
Exit
SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50
TI : TK-200
08-11-1996 12:32 BA417-1899001-D0 10.443
File: TK-20006.RD3 SN:.18739640023
Tank Zero
RB OT.0.1
Product reflection
40 30 20 10 0
ZA ZP
OS.0.1
OE.0.1
ZB
10
12
14
[m]
Figure 3.5 Example of determining the position and threshold of an obstruction zone
Page 20
Commissioning
If there are any obstructions (e.g. heating coils) in the microwave path, an obstruction zone can be defined to mask the reflection from the obstruction. The position of the obstruction zone and its threshold can be derived from the reflection diagram. The ullage and amplitude of a maximum of 25 detected peaks can also be read in items 5D (position of detected peaks) and 5E (amplitude of detected peaks). Figure 3.5 shows a Reflection Diagram in which an obstruction is found at approximately 8 m level (6.25 m ullage). The product reflection is found at approximately 3.8 m level. In this example, the following settings should be selected: Obstruction zone start at 5.95 m ullage (at least 0.3 m before the obstruction reflection). Obstruction zone end at 6.55 m ullage (at least 0.3 m after the obstruction reflection). Obstruction zone threshold at 35 dB (approximately 4 dB higher than the obstruction reflection). Item W2= Name Protection level 2 Description Enter protection level 2 Format according to item LD. In the above example, obstruction zone 1 start should be programmed as 5.95 m (OS.0.1=+005.9500) Format according to item LD. In the above example, obstruction zone 1 end should be programmed as 6.55 m (OE.0.1=+006.5500) Format according to standard power format (dB). In the above example, the threshold of obstruction zone 1 is set at 35 dB (OT.0.1=+0035.0) Ten ASCII characters; either E (enable) or D (disable) the obstruction zone. For example: OZ=EDDDDDDDDD enables the first obstruction zone Exit protection level
OS.0.1= Obstruction zone 1 start
OE.0.1= Obstruction zone 1 end
OT.0.1= Obstruction zone 1 threshold
OZ=
Enable / disable obstr. zones
EX
Exit
When obstructions (for instance: welding seams from the tank shell or stilling well, or roof truss) are causing reflections which remain below the product zone threshold, they should still be marked as an obstruction zone. This is only valid with the AdvancedDSP software (APU A2.0 and higher). Obstructions from welding seams can be recognized as they appear at regular intervals. Refer to figure 3.6. Select the peaks in the reflection diagram, which are known to be caused by an obstruction. Mark the obstructions with an obstruction zone. The length of the obstruction zone should be at least 0.6 m. For the AdvancedDSP level calculation, the obstruction threshold should be set well below the product threshold (e.g. at 10 dB). If there is a strong reflection in the bottom zone (caused by the bottom), this reflection should also be marked with an obstruction zone. It is recommended to start this obstruction zone 0.5 m before the tank zero and let it end 2 m beyond.
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Commissioning
SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50 40 30 20 10 0
TI : TNK-42
15-01-1999 12:57 BA417-1899001-D1 9.804
File: TSS_032.RD3 SN:.18739717004
Tank Zero
RB
ZA
ZP
ZB
OT0
OT1
OT2
OT3
10
12
14
[m]
Figure 3.6
Reflection diagram with obstructions marked for AdvancedDSP
The reflection diagram in figure 3.6 shows three obstructions at equal distances. It can therefore be assumed that there is a fourth peak (at approximately 11 metres ullage), though not visible in this diagram. For a clear overview of all obstructions, it is recommended to make a reflection diagram when the tank is empty. Reflections in the first three metres of the diagram are antenna reflections, decreasing in signal strength. The real obstructions are masked with an obstruction zone. An additional obstruction zone is defined around the tank bottom. All obstructions zones must be enabled in item OZ.
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Commissioning
3.3.5 Alarm settings
Refer to figure 3.7. High level alarm (HA) and low level alarm (LA) conditions are transmitted to the host via the Enraf 2-wire field bus.
Figure 3.7 Item W1= Name Protection level 1
Alarm settings Description Enter protection level 1 (default password: ENRAF1) Format according to item LD. Sets alarm hysteresis Format according to item LD. High level alarm set point. Format according to item LD. High high level alarm set point. Format according to item LD. Low level alarm set point. Format according to item LD. Low low level alarm set point. Exit protection level
AH= Level alarm hysteresis HA= High level alarm HH= High high level alarm LA= Low level alarm LL= Low low level alarm EX Exit
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Commissioning
3.3.6 Ullage readout
The two items described in this section need only be programmed, when ullage readout is required. Refer to figure 3.8.
Figure 3.8 Item W2= Name Protection level 2
Upper reference value Description Enter protection level 2 (default password: ENRAF2) Format according to item LD. The upper reference value is only used when 'Ullage' is to be read from the 873 SmartRadar gauge. The ullage is then calculated as: UR - 873 measured level One ASCII character. DE = I for innage (default setting) DE = U for ullage Exit protection level
UR= Upper reference
DE= Level type
EX
Exit
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Commissioning
3.3.7 Display control and password protection
Item W2= Name Protection level 2 Description Enter protection level 2 (default password: ENRAF2) DF selects the default display format: A : level, temperature B : level C : average gas temperature D : average product temperature E : HIMS density F : pressure P1 H : pressure P3 J : analog output K : water level from external HART probe DG=Y for tenth millimetre indication; DG=N for millimetre indication The number zero on the display of the Control Unit can be represented by the number 0 (an "0" with "slash"), or by the capital letter "O". Default is the zero with slash 6 Characters, default value W1=ENRAF1. This password is read protected by jumper J1 on the XPU-2 board. If this jumper is set to position 1, the password can not be read 6 Characters, default value W2=ENRAF2. This password is read protected by jumper J2 on the XPU-2 board. If this jumper is set to position 1, the password can not be read Exit protection level
DF= Display format
DG= Tenth millimetre selection
DJ= Zero format
W1= Password 1
W2= Password 2
EX
Exit
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Commissioning
3.3.8 Detection algorithm
Figure 3.9 illustrates how the decision is made to detect the product reflection.
Figure 3.9
Decision tree
The first step is to search for the highest peak in all three zones (antenna-, product-, and bottom zone). If the highest peak is found in the antenna zone or in the product zone, that peak is selected as possible product peak. If the highest peak is found in the bottom zone, the next step is to search for peaks in front of the highest peak in the bottom zone. If a smaller peak is found, that smaller peak is selected as possible product peak.
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Commissioning
A strong bottom reflection can be present with white products. The search for a smaller peak in front of the peak in the bottom zone is then extended to all zones. This is enabled by the selecting the character P in the 5th position of item 4V. Next, the possible product peak position (ullage) is compared with the peak position of the previous measurement. If the peak of the previous measurement is found within a window defined by item 5R, the selected peak is accepted as product peak. If the peak is not found within this window, the last valid peak is used as product peak. This situation is maintained for a number of measurements, specified in item 5Q. If the peak is still not found, the window is enlarged, and the peak search continues until a valid peak is found.
Selection of reduced accuracy Item 4V selects under which conditions a reduced accuracy is signalled in the level status and on the display. The selections to give a reduced level accuracy may be required in W&M-approved applications. Reduced accuracy can be selected if the product peak is: in bottom zone in obstruction zone above maximum safe fill when SmartRadar was reset before the relation normal level / AdvancedDSP level is established
Item W2=
Name Protection level 2
Description Enter protection level 2 Ten ASCII characters; default setting: - - - - - - - - - - . Pos. Char. Function 1 B Reduced accuracy if level peak in bottom zone - No reduced accuracy if level peak in bottom zone 2 O Reduced accuracy if level peak in obstruction zone - No reduced accuracy if level peak in obstruction zone 3 - Not used 4 S Reduced accuracy if level peak detected above the maximum safe fill height (item SF) - No reduced accuracy in this situation 5 P Enables enhanced level detection (for correct peak detection near bottom zone when a strong bottom reflection is present) - Normal peak detection 6 - Not used 7 F Enables AdvancedDSP level calculation - Normal level calculation 8 1 Select smaller bandwidth for FCC units - No special selection 9 X Reduced accuracy if gauge was reset before the relation between normal level and AdvancedDSP level is established - No reduced accuracy in the above mentioned situation 10 - Reserved for factory testing; do not change from default setting. Exit protection level
4V= Level calc. decision switch
EX
Exit
Page 27
Commissioning
3.3.9 Additional adjustment with measurement on stilling well
The propagation speed of the microwave, and hence the level measurement, depends on the inner diameter of the stilling well. The smaller the diameter, the lower the propagation speed, resulting in a larger measured radar ullage. Item BD holds the inner diameter of the stilling well. When the real value of the inner diameter differs from the setting in item BD, the SmartRadar has a gain error in the level measurement. It is therefore recommended to check the level reading of the SmartRadar with some manual dips at different static levels over the full operating range.
Note:
After commissioning, the AdvancedDSP routines requires one complete measurement cycle over the full operating range, before the optimum accurate level reading is obtained.
A level gain error, when present, can be corrected in two ways: ullage correction table adjustment of item BD
For the correction via the ullage correction table, refer to the description of items CW, CL and CS. The correct value for the stilling well diameter can be calculated with the following equation:
where: Antenna type S06, S08, S10, S12 H04 BDnew : BDorig : scale :
a
0.036568 0.017568
b
0.0013372 0.0003086
recalculated stilling well diameter [m] original stilling well diameter [m] scale error (relative gain error) example: 10 mm gain error on 20 m range: scale = 20 / (20 + 0.010) = 0.9995. for the sign of the scale error, refer to figure 3.10. If is positive, the scale error sign is positive; if is negative, the scale error sign is negative.
Figure 3.10
Sign of scale error
Page 28
Commissioning
An example with an S10 antenna: Item BD is programmed as 254 mm. At 19 m level, the deviation of the SmartRadar level is: -2 mm; At 2 m level, the deviation of the SmartRadar level is: +3 mm.
Note:
After the new stilling well diameter is programmed, the SmartRadar must be set to level with the RL and AR sequence.
Hence, the procedure to follow is: Item W2= Name Protection level 2 Description Enter protection level 2 (default: ENRAF2) Recalculated stilling well diameter Reference level from manual measurement Exit protection level 2
BD= Stilling well diameter RL= Reference level EX Exit
W2= CM AR
Protection level 2 Commissioning mode Accept reference
Enter protection level 2 Enter commissioning mode to accept the reference level The reference level, given by item RL, will now be accepted as the radar level Exit protection level 2
EX
Exit
Page 29
Operation display Control Unit
The 873 Control Unit has an LCD display consisting of 2 rows of 16 characters each. On the display, one of several formats will appear, depending on the status of the XPU-2. Immediately after power on the display is blank. Once the power is stable for 20 seconds, the display will show its initializing message. If the initializing of all processors is successful, the display will switch to its default display format, which is programmable with item DF (display format).
Display formats The 873 Control Unit can be programmed for 9 different display formats (refer to item DF). These format choices are the same for the display format on the PET, which can be set by item PO. A B C D E F H J K Level and temperature Level Average gas temperature Average product temperature HIMS density Pressure P1 Pressure P3 Analog level output Water level
Display contrast Item CD allows the user to adjust the display contrast for maximum readability. CD can be set between 01 and 16. Also, the display contrast can be adjusted by means of the hall switches.
Additional displays Refer to figure 4.1. There are four hall switches located on the display, marked: "L", "R", "U", and "D". These switches can be operated by holding a magnet in front of them. Switch "L" allows scrolling through several additional displays. When an additional display is selected, further information can be requested by operating the other switches. After 3 seconds, the display switches back to the standard display format (programmed by item DF). The additional displays gives information on: Display configuration NOVRAM item view XPU-2 error list System configuration Diagnostic view
ENRAF
Figure 4.1
Control Unit Display
Page 30

The table below gives an overview of the additional display selections. Function switch L Additional display, and function of other switches Display configuration R display test (blank test / dark test) U display contrast up D display contrast down Display format toggle (formats A K) U previous display format D next display format NOVRAM item view (all items) R fast forward U previous item D next item XPU-2 error list (item EP) R fast forward U previous error D next error System configuration (items: GT, TA, TC, TH, TI, TS, WM) U previous item D next item Diagnostic view (items: 00, 03, 0S, 0T, EI, EJ, EP, FA, FH, FM, FT, FX, PF, XS) U previous item D next item
1st
2nd
3rd
th
5th
6th
The steps of switch L can only be followed in the sequence as given in the table above.
Display scroll The display can be configured to scroll automatically through all display formats. This is done by setting item 3Z to enable. Item W2= Name Protection level 2 Description Enter protection level 2 With this item, the toggle display format function (display scroll) can be enabled or disabled. When enabled, all display formats are shown for approximately 2 seconds. EX Exit E : D : enable toggle display format disable toggle display format
3Z= Toggle display format
Exit protection level
Appendix C provides an overview of the standard display formats.
Page 31
Service and trouble shooting
The 873 SmartRadar does not require preventive maintenance. For mechanical and electrical installation details, refer to the installation guides of the Antenna, the Antenna Unit, and the Control Unit. Depending on the application, the Antenna may over time become too contaminated for accurate level measurement. This condition is then signalled by the built-in diagnostics of the 873 SmartRadar. The status message 'C ' shows up on the display of the Control Unit (display format B) and a warning code (WC: 07001) is generated. In that case, the Antenna should be cleaned.
5.1 Control Unit layout

The Control Unit housing consists of two sections: the electronic compartment and the terminal compartment (refer to figure 5.1).
Figure 5.1 Item 1 2 3 4 5 Description
Control Unit Item 6 7 8 9 Description APU board Terminal compartment cover Infra-red connector Cable entries (5 x 3/4" NPT)
Electronic compartment cover Backplane with mains transformer and mains selector GPS board (supply board) Optional board (one of the following: TPU-2, MPU, HPU, OPU or HSU) XPU-2 board with display
The electronic compartment can be accessed by removing (unscrewing) cover 1. The terminal compartment can be accessed by opening cover 7.
Page 32

5.2 The instrument covers
The Control Unit and Antenna Unit enclosures are water proof IP65. For this purpose, the covers in the Control Unit and Antenna Unit are fitted with O-rings. Check the O-rings before closing the instrument.
Caution
Keep screw threads free from dirt. Grease them lightly with an acid-free grease before closing the instrument. When closing, turn the covers counter-clockwise until the thread clicks into place, then turn clockwise.
5.3 Min max diagram

One of the features of the 873 SmartRadar is that the instrument keeps track of the measured reflections. The minimum and maximum product reflection, measured at each Fourier interval, is stored. Whenever a larger reflection is measured at a specific Fourier interval, the previous value is overwritten. The same is done for the minimum reflection value. In this way, a reflection history is present in the instrument. The minimum and maximum reflection values can be retrieved by the ENSITE service program producing a so-called min max diagram. Figure 5.2 gives an example of a min max diagram.
SmartRadar Min-Max Diagram. TI : TK-560 [dB] Min. Ull Max. SF. 6.926 90 80 70 60 RB 50 40 30 20 10 0 ZA ZP
08-11-1996 13:27 BA417-1899001-D0
File: TK-56002.MMD SN:.18739535005
Tank Zero
ZB
10
12
14
[m]
Figure 5.2
Example of min max diagram
In the example above, all measured product reflections are well above the product zone threshold. However, if some of the minimum reflections where found just above or at the product zone threshold, this is a signal that the product zone threshold should be lowered (or the gain, item 5O, should be increased). The memory of the min max diagram can be cleared with command CZ.
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Item W2= CZ EX Name Protection level 2 Clear min max diagram Description Enter protection level 2 Clears all elements of item 4T by writing 30H in them (sets 4T to default)
5.4 Alarm loop checking

Normally, level alarms can be verified when the level reaches the low level or high level alarm set point. From APU software version A1.1, the level alarms and, if applicable, the hard alarm contacts coupled to the level alarms, can be checked by a loop check command. This is independent from the actual level value. The level alarm signalling can be checked via several ways: on the display of the Control Unit via the Enraf field bus to the host via the hard alarm output contacts via the RS-232C / RS-485 channel
When enabled, the alarm test (item AT) can be given. The specified alarm is then toggled for one minute. Item AT has 8 positions; four character pairs are used to specify the desired alarm for testing: HH, HA, LA and LL. Each alarm can be tested individually, or more of them may be tested simultaneously. Item LE Name Loop check enable Description The loop check enable item enables or disables the alarm test with item AT. E: D: enables alarm test with item AT disables alarm test with item AT
If the alarm test is required, check if item LE is set to E. If item LE is set to D, change the setting to E. AT= Alarm test The alarm test item toggles the specified level alarm for one minute. The setting for the alarms to be tested is as follows: aabbccdd (8 ASCII characters) where: aa : HH high high level alarm test -no high high level alarm test bb : HA high level alarm test -no high level alarm test cc : LA low level alarm test -no low level alarm test dd : LL low low level alarm test -no low low level alarm test For example: AT= - - HALA - toggles the high and low level alarm for one minute.
Note:
When, as in the above example, a high and low alarm are toggled at the same time, the high alarm prevails over the low alarm on the Enraf field bus line and on the display. It is therefore recommended to check only one alarm at the time.
Page 34

5.5 Error codes and status information
The 873 SmartRadar is an instrument with self diagnostics. Detected errors will be shown as status information on the display (refer to appendix C), or can be requested by the 847 PET (Portable Enraf Terminal). The following items contain the error codes of the processor boards: EB EE EP WC Error request DAB board (Antenna Unit) Error request APU board Error request XPU-2 board Warning code APU board (not a real error, but a warning that the level may not be accurate)
These items contain an error (warning) code of the last error condition. The error codes can be read as long as the gauge is not reset. Besides the error codes, data items from level, and optional functions such as temperature and analog level output, contain one or more status bytes which also give valuable information. These bytes are readable ASCII characters. However, most of them are bit coded. Appendix B contains an ASCII table for conversion of the status bits into the actual status. An example for a bit coded status byte: one (of the) status byte(s) reads: F; written out in bits (refer to Appendix B): 0100 0110; (b7=0, b6=1, b5=0, b4=0, b3=0, b2=1, b1=1, b0=0). Bit 7 is always a '0' and bit 6 is always a '1', to avoid 'control' characters. Look up the relevant status byte in this section (e.g. QR in 5.5.2) to determine the meaning of the bits which are set to '1'. Only the bits set to '1' represent an actual status.
5.5.1 XPU-2 error code (item EP)

The XPU-2 error code is a three-digit number. When the XPU-2 detected an error about a certain item, that item follows the error code, separated by a space. For instance: 067 LL : invalid level format in item LL. Some XPU-2 error codes of item EP are listed below, with suggestions for solving the problem. For a complete overview, refer to item help in the service program ENSITE.
000 014 051 056 067 075 076 082 089 101 136 137 200 201 202 999 No error NOVRAM operation error Unknown item Wrong protection level Invalid level format Invalid density format Invalid floating point format Invalid password Invalid pressure format Watchdog reset error No APU board No optional board Invalid indexed item format Invalid indexed item start index Invalid indexed item index length Fatal XPU-2 error Set item 03 to@; Check all settings, there may be an error Item not known to SmartRadar, check for correct item First enter protection level 1 or 2 Check item LD, then give the setting in the correct level format Check item DI, then give the setting in the correct density format Give setting in correct floating point format (refer section to 3.3.1) Give the correct password for W1 and W2 Check item PI, then give setting in the correct pressure format The watchdog reset is a sign that there is a serious fault, caused by interference, or a faulty XPU-2 board Missing APU board; either not well connected to the backplane, or APU board is defective Missing optional board; either not well connected to the backplane, or optional board is defective Wrong indexed item format; use points between indexes Wrong indexed item element number; too large or invalid Wrong indexed item length; can be between 1 and 9 Serious internal XPU-2 software error; check contents of item 00 and report to Enraf Delft
Page 35

5.5.2 APU warning code (item WC), error code (item EE) and status request (item QR)
Some APU warning codes of item WC (indexed item of 10 elements) are listed below, with suggestions for solving the problem. For a complete overview, refer to item help in the service program ENSITE.
00000 07000 07001 07005 07006 07007 07015 07200 07201 No warning Low product reflection Sensor contaminated Top / bottom clipping in raw samples A-channel Top clipping raw samples A-channel Bottom clipping raw samples A-channel No peaks found Reduced accuracy A/B channel measurement error after start-up No product reflection above threshold; check with a reflection diagram and lower threshold value in item ZP if possible Clean the antenna Lower A-channel gain in item 5O, or enable automatic amplification control item 4M Check with a reflection diagram; lower threshold value in item ZP if possible Not enough points in table for AdvancedDSP level calculation. This is automatically corrected when level in tank changes for at least 1 metre. This will be solved when the level in the tank reaches the reference level, or when a new RL level is entered, followed by the AR command
Some APU error codes of item EE (indexed item of 10 elements) are listed below, with suggestions for solving the problem. For a complete overview, refer to item help in the service program ENSITE.
00000 02001 02002 02005 No errors encountered Antenna Unit parameter version error Antenna parameter version error Antenna Unit CAN protocol version error Parameters in Antenna Unit SEEPROMs not compatible with APU software. Run file 873aud03*.esf on Ensite service program and replace APU/DAB software. Then update AU parameters CAN version in Antenna Unit not compatible with CAN version on APU. Update APU/DAB software; mind the Antenna / Antenna Unit parameters! The antenna and bottom zone may not overlap; check items AZ and BZ Check sign of item AZ (should not be negative) Item ZA must be between 0 and 90 dB Item ZP must be between 0 and 90 dB Bottom zone (item BZ) must be within measuring range (40 metres). Check also item PR Item ZB must be between 0 and 90 dB Obstruction zone start and end must be within measuring range (40 metres). Check also item PR Define obstruction zones in consecutive order Item OT.n.i must be between 0 and 90 dB Item 5Q must be between 00 and 50 Item 5R must be between 00 and 50 Item BD must be between +0.04752 and +0.3353 metres range Item OM must be either F or S Wrong type of antenna used (i.e. stilling well antenna on a free space Antenna Unit) Item SF must not be zero and not exceed the range (PR - AU) Check if item position 8 of 4V corresponds with the setting of item 6H; 4V-8: 1 -> 6H: 30 or 4V-8: - -> 6H: 72. Else, the Antenna Unit is faulty Check item AX, or replace APU board Check item AX, or replace APU board Check item AX, or replace APU board Check item CL; each level may only be entered once Check items PB and PC (must be entered in ascending order)
07101 07102 07103 07104 07106 07107 07108 07109 07110 07112 07140 07141 07170 07172 07173 07901 082xx 18001 18002 18003 21003 21004 99999
Antenna zone out of range Antenna zone end before begin Antenna zone threshold out of range Product zone threshold out of range Start bottom zone after bottom end Bottom zone threshold out of range Obstruction zone start out of range Obstruction zone end out of range Obstruction zone position switch Obstruction zone threshold out of range Acceptance window exp. delay out of range Acceptance window size out of range Stilling well diameter out of range Operation mode unknown Antenna mode / Operation mode conflict Maximum safe fill (item SF) exceeded Serious Antenna Unit error Relay 1 error Relay 2 error Relay 1 and 2 error Ullage correction table error Verification pin table error Value at initialization
Page 36

Item QR consists of 2 bytes (Byte 0, Byte 1) with status information of the APU board, located in the Control Unit. Status byte 0: Status byte 1: bit 0 : Low level alarm bit 0 : Level fail 1 : Low low level alarm 1 : Warning (for example: sensor contaminated) 2 : High level alarm 2 : Last valid level used 3 : High high level alarm 3 : Reduced accuracy 4 : General APU fail 4 : Out of measuring range 5 : Init / No previous store command 5 : Blocked 6: 1 6: 1 7: 0 7: 0
5.5.3 Error code Antenna Unit (item EB) and status request (item QH)
Some DAB error codes of item EB are listed below, with suggestions for solving the problem. For a complete overview, refer to item help in the service program ENSITE.
0000 0051 0053 0054 0055 0056 0057 0150 No errors encountered Antenna parameter can not be stored Antenna Unit parameters can not be stored Antenna Unit calibration parameters can not be stored Antenna SEEPROM is write protected Antenna Unit SEEPROM is write protected Antenna Unit calibration SEEPROM is write protected APU is unable to communicate with DAB SEEPROM for the antenna or the Antenna Unit is defective, or write protect strap is in protect position
Write protect strap is in protect position
Check connection between Antenna Unit and Control Unit
Item QH consists of 2 bytes (Byte 0, Byte 1) with status information of the DAB board, located in the Antenna Unit. Status byte 0: bit 0 : SEEPROM write allowed 1 : SEEPROM write busy 2-5 : 0 6: 1 7: 0 Status byte 1: bit 0 : Reduced accuracy 1 : Non fatal DAB error 2 : Fatal DAB error 3 : EXT line level 4 : Sweep ready (if externally triggered) 5 : Number of ADCs (0: 1 ADC; 1: 2 ADCs) 6: 1 7: 0
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5.6 Updating software
The 873 SmartRadar is a multiple microprocessor gauge. If a new software version is installed, or an option board is added, it may be necessary to replace one or more of the program memories (EPROM) on the processor boards of the 873 SmartRadar (Control Unit as well as Antenna Unit). The actual version of the installed software can be checked with item SV. In case of a software update, check whether the contents of item SV correspond with the documentation accompanying the new software. Because of the strict relationship between the various processor boards, it may become necessary to replace the memory of more than one processor board. Such a change may require an initialization of the NOVRAM, followed by re-programming the user parameters. The table below gives the software versions for the different processor boards which can operate together. Processor Software version XPU-2 board XPU F1.0 APU board APU A1.0 DAB board DAB A1.0 DAB A1.1 DAB A1.0 DAB A1.1 DAB A1.2 DAB A1.3 Optional board MPU A1.0*) (MIR) B1.0*) (MIT) TPU A2.1 TPU-2 A2.0 HPU A1.0*) (MIR) B1.0*) (MIT) OPU A1.0*) (MIR) B1.0*) (MIT) HSU A1.0*)
XPU F1.1 XPU F1.2 XPU F1.3 *) from this software version and upwards XPU F1.4 XPU F1.5
APU A1.1
APU A1.2 APU A1.3 APU A2.0
Note:
Because software updates of different processor boards may be required in the future, this table may not be up to date. For further information, contact Enraf or the local representative.
If a new DAB / APU software version from a different row in the table above is placed in the SmartRadar, the Antenna / Antenna Unit parameters must also be updated. This can be done with a separate script file named: 873AUD03.ESF of the ENSITE service program. Proceed as follows: 1) 2) Start up ENSITE and make a log file of the gauge from which the software is going to be replaced. Run the script file 873AUD03.ESF. This file is (should be) placed in the ESF sub-directory of the ENSITE program and then it can be selected by the name: 873 AU download. This file stores data of the Antenna and Antenna Unit SEEPROM in a file called: < TI >.AUD, located in the Tank subdirectory under: [drive]:\ENSITE\DAT\<sitename>.SIT\. (TI is the 6 character tank identifier name, <sitename> represents the given site name when the scanned site data was stored and [drive] is the C- or D- drive from which the ENSITE program is running). Go to the SmartRadar with the EPROMs and a PET (Portable Enraf Terminal) and request: Transmission address (item TA) Tank identifier (item TI) Transmission speed (item TS) Gauge type (item GT)
3)
Note these values for later use.
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Caution
Do not remove a board while the instrument is switched on. You may damage the electronics.
4) 5) 6)
Switch off mains supply and remove cover of Control Unit. Remove PCB retaining screw (B) and slide locking latch (A) to the right (refer to fig. 5.3). Remove the XPU-2, APU and optional board (if installed). If the W&M strap (JA3) on the XPU-2 board is placed in position 1, then place it (temporarily) into position 0.
Note: Before removing the APU board and optional board, it may be necessary to disconnect the wiring first.
7) 8) 9) 10) 11) 12)
Figure
Locking latch
Remove the existing EPROM's from the processor boards and install the new EPROM's. Refer to Appendix D for the location of the EPROM's on the different processor boards. Re-install the boards. Slide locking latch on XPU-2 board to the left, secure the PCB's with the retaining screw. Open Antenna Unit cover and change the DAB EPROM. Change the write protect strap to the position W (write). Refer to Appendix D. Close covers and apply power. If NOVRAM needs to be formatted, proceed as follows: Issue the command IN on the PET three times in sequence. After the third time the NOVRAM will be formatted and the message: "NV-data initializing" appears. Note: Any other command in between the three IN commands, either from the PET or the Enraf field bus, will abort the init procedure. To avoid requests from the Enraf field bus, they can be disconnected temporarily. When the NOVRAM formatting is ready, the message: "NV-data init completed" will be shown. Re-enter the items: TA (transmission address) TI (tank identifier) TS (transmission speed) GT (gauge type)
13) 14) 15) 16) 17)
18) 19)
Re-transmit the log file from ENSITE. Run the script file < TI >AUD, which was made before changing the EPROMs; (Use: &RUN [drive]:\ENSITE\DAT\<sitename>.SIT\<TI>\<TI>.AUD). Program all new settings which are required with the updated software. Set the SmartRadar to the correct level (check by means of a manual measurement) by using the RL, AR procedure (refer to chapter 3.3.3). Switch off supply, open cover of Antenna Unit to place the write protect strap back to position P (protect) and, if required, open the cover of the Control Unit to place the W&M strap (JA3) in position 1. Close cover(s) and apply power. Make a new log file and a reflection diagram with ENSITE for future reference.
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Appendix A
Appendix A Article and part numbers
It is recommended to keep one set printed circuit boards on stock for spare. This includes the backplane for the Control Unit, as the transformer is mounted on the backplane and the eventually installed option board. Refer to the figure on the next page. No. 1 2 3 Description Backplane GPS board APU board XPU-2 board 4 *) without display! Option board: TPU-2 board MPU board 5 HPU board OPU board HSU board HSU board Terminals Terminals IR connector DAB board Tank separator O-ring O-ring O-ring O-ring O-ring Grease, Anti seize Magnet for XPU-2 hall switches (for all planar antenna models) (for high pressure antenna) (2 O-rings required) (part of IR connector assembly) (without alarm relays) (with alarm relays) (Basic version) (with RS-232C channel) (with RS-485 channel) (with mains transformer 110 - 240V) (with mains transformer 65V) Part. no. 0854.951 0854.964 0854.615 0873.611 0873.612 0873.620*) 0873.623*) 0873.624*) 0854.651 0854.648 0854.647 0854.644 0854.665 0854.649 0854.652 2635.308 2635.309 0854.380 0873.650 0873.880 0873.881 2132.970 2132.210 2132.168 2132.817 2132.334 4000.015 0186.236
(with 4-20 mA analog output) (without 4-20 mA analog output)
(Pt900) (grey) (blue)
6 7 8 9 10 11 12 13 14 15
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Appendix A
Exploded view Antenna Unit and Control Unit The printed circuit boards are delivered without EPROM's and on the XPU-2 print the NOVRAM is not installed. These should ordered separately; the part numbers are: EPROM XPU-2 APU - L & H (set) DAB NOVRAM (XPU-2) Part no. 0181.220 0181.221 0181.222 2518.929 EPROM TPU HSU / TPU-2 MPU (MIR) MPU (MIT) Part no. 0181.140 0181.147 0181.154 0181.155 EPROM HPU (MIR) HPU (MIT) OPU (MIR) OPU (MIT) Part no. 0181.143 0181.144 0181.145 0181.146
Parts in the Control Unit can be easily exchanged. For the Antenna Unit, only the DAB board can be replaced by a spare board (do not forget to switch over the Antenna SEEPROM). If the problem is in the HFB board, or another part of the Antenna Unit then the whole Antenna Unit must be replaced. This is because of the calibration of the Antenna Unit. HFB board, VCO and reference line are calibrated together as one set. Antennas can be changed for the same type and with the same stem length. Refer to table on next page for the part numbers. Also the tank separator can be changed for the same type.
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Appendix A
Antenna type part numbers Antenna type S06 6" stilling well Stem length [mm] 0050 0300 0500 0800 0050 0300 0500 0800 0050 0300 0500 0800 0050 0300 0500 0800 0050 ) 0300 0500 0800 0050 ) 0300 0500 0800 0300 0500 0800 0000 H02 Antenna with integrated tank separator 360 mm horn length ) 3 410 mm horn length )
2 1 1
Part number 0873.911 0873.913 0873.915 0873.918 0873.921 0873.923 0873.925 0873.928 0873.931 0873.933 0873.935 0873.938 0873.941 0873.943 0873.945 0873.948 0873.971 0873.973 0873.975 0873.978 0873.961 0873.963 0873.965 0873.968 0873.953 0873.955 0873.958 0873.900
S08 8" stilling well
F08 8" free space
W06 WALP 6" x 12" T06 Hinged WALP 6" x 12" D04 1" RoD H02 High pressure H04 High pressure
1 2
0873.990 0873.371 0873.273
) For demo purposes only ) For 4" Sch 40 pipe 3 ) For 4" Sch 10 pipe
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Appendix B
Appendix B ASCII table
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Appendix C
Appendix C Display formats
Level and temperature display (format A)
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Appendix C
Level display (format B)
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Appendix C
Average gas temperature display (format C)
Average product temperature display (format D)
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Appendix C
HIMS density display (format E)
HIMS pressure displays (format F and H)
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Appendix C
Analog level output display (format J)
Water level display (format K)
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Appendix D
Appendix D PCB layout
Layout of different processor boards The x inside the EPROM in the figure above notes the notch on the EPROM. The notch of the EPROM must fit with the notch of the EPROM socket on the processor board.
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Appendix E
Appendix E
Title Installation guide 873 SmartRadar Control Unit & Antenna Unit (CENELEC) Installation guide 873 SmartRadar Control Unit & Antenna Unit (FM) Installation guide SmartRadar Antennas Installation guide 873 SmartRadar Sample hatch for 6" to 12" stilling well antennas Installation guide 873 SmartRadar Verification pins Installation guide 873 SmartRadar Roof reflector Installation guide 873 SmartRadar Beam Aligner Instruction manual APU Hard alarm output contacts Instruction manual 873 SmartRadar verification pin compensation Instruction manual ENSITE service tool Instruction manual 847 PET Instruction manual XPU-2 option RS-232C / RS-485 Instruction manual TPU-2 and HSU option board Instruction manual MPU analog output 4 - 20 mA Instruction manual 862 MIR Instruction manual 862 MIT Instruction manual HIMS Instruction manual Water bottom measurement by capacitive probe Identification code 873 SmartRadar
Related documents
Part No. 4416.569 4416.731 4416.730 4416.590 4416.591 4416.580 4416.598 4416.579 4416.586 4416.587 4416.210 4416.237 4416.253 4416.222 4416.230 4416.231 4416.241 4416.595 4416.952
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Index
Index
3Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 27 5D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Accept reference . . . . . . . . . . . . . . . . . . . . . . . 17 AdvancedDSP . . . . . . . . . . . . . . . . . . . . . . 16, 28 AH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Alarm loop check . . . . . . . . . . . . . . . . . . . . . . . 34 Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Alarm test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Amplitude of detected peaks . . . . . . . . . . . . . . 21 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 zone length . . . . . . . . . . . . . . . . . . . . . . . . . 20 zone threshold . . . . . . . . . . . . . . . . . . . . . . . 20 Antenna Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 error request . . . . . . . . . . . . . . . . . . . . . . . . 37 status request . . . . . . . . . . . . . . . . . . . . . . . 37 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 APU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 status request . . . . . . . . . . . . . . . . . . . . 37, 38 warning code . . . . . . . . . . . . . . . . . . . . . . . . 36 AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 AT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 AZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 BD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 28 Bottom zone . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 BZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 CIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Commissioning mode . . . . . . . . . . . . . . . . . . . . 17 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 CPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 DAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 DG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Diagnostic view . . . . . . . . . . . . . . . . . . . . . . . . . 31 Display additional . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 configuration . . . . . . . . . . . . . . . . . . . . . . . . 31 contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 format toggle . . . . . . . . . . . . . . . . . . . . . . . . 31 scroll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ENTIS+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 EP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 EX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Floating point format . . . . . . . . . . . . . . . . . . . . . 14 Format NOVRAM . . . . . . . . . . . . . . . . . . . . . . . 39 Gauge type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 GT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 HA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 HIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Honeywell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40 HSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Indexed items . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Infra red cable . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Innage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 LA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 LD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Level calculation decision switch . . . . . . . . . . 16, 27 dimension . . . . . . . . . . . . . . . . . . . . . . . . . . 14 type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Level alarm High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 High high . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Low low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 LL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Loop check enable . . . . . . . . . . . . . . . . . . . . . . 34 Maximum safe fill height . . . . . . . . . . . . . . . . . . 16 Microwave signal . . . . . . . . . . . . . . . . . . . . . . . . 5 Min max diagram . . . . . . . . . . . . . . . . . . . . . . . 33 clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 MPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40 NOVRAM format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 init . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 item view . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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Index
Number of elements . . . . . . . . . . . . . . . . . . . . . 12 Obstruction zone . . . . . . . . . . . . . . . . . . . . 18, 21 enable / disable . . . . . . . . . . . . . . . . . . . . . . 21 end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 end positions . . . . . . . . . . . . . . . . . . . . . . . . 21 start positions . . . . . . . . . . . . . . . . . . . . . . . 21 threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 OPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40 OS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 OZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Password 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Password 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Position of detected peaks . . . . . . . . . . . . . . . . 21 Power format . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17 Pressure transmitters . . . . . . . . . . . . . . . . . . . . . 5 QH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 QR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Radar operational mode . . . . . . . . . . . . . . . . . . . . . 16 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Reference level . . . . . . . . . . . . . . . . . . . . . . . . . 17 Reflection diagram . . . . . . . . . . . . . . . . . . . 18, 21 RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 SF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SmartRadar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Standard formats . . . . . . . . . . . . . . . . . . . . . . . 14 Status byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Status information . . . . . . . . . . . . . . . . . . . . . . . 35 Stilling well diameter . . . . . . . . . . . . . . . . . . 16, 28 Synthesized pulse . . . . . . . . . . . . . . . . . . . . . . . 5 System configuration . . . . . . . . . . . . . . . . . . . . 31 TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Tank identifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 separator . . . . . . . . . . . . . . . . . . . . . . . . . 6, 40 Tenth millimetre selection . . . . . . . . . . . . . . . . . 25 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 antenna zone . . . . . . . . . . . . . . . . . . . . . . . . 20 bottom zone . . . . . . . . . . . . . . . . . . . . . . . . . 20 obstruction zone . . . . . . . . . . . . . . . . . . . . . 21 product zone . . . . . . . . . . . . . . . . . . . . . . . . 20 TI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 40 Transmission address . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Ullage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Upper reference . . . . . . . . . . . . . . . . . . . . . . . . 24 UR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 W1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 W2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Water bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 WC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 XPU-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 40 error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 error request . . . . . . . . . . . . . . . . . . . . . . . . 35 ZA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ZB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Zero format . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ZP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Page 52

873 I - O Manual

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Instruction manual 873 SmartRadar

Version: 2.0 April 1998 Part no.: 4416.571

Instruction manual 873 SmartRadar

Instruction manual 873 SmartRadar

1.1 Principle of measurement

Instruction manual 873 SmartRadar

Figure 1.1 Item 1 2

Instruction manual 873 SmartRadar

HPU, HSU XPU-2

1.4 Remote monitoring

1.5 Approvals (FM, Cenelec)

2.1 Safety aspects of the 873 SmartRadar

2.2 Personal safety

Instruction manual 873 SmartRadar

3.1 Checks before starting the commissioning

3.2 Introduction in programming the 873 SmartRadar

Instruction manual 873 SmartRadar

Instruction manual 873 SmartRadar

LD= Level dimension

DP= Decimal separator

Level start-up tank parameters

Instruction manual 873 SmartRadar

BD= Stilling well diameter

OM= Radar operational mode

PR= Position radar

SF= Maximum safe fill height

4V= Level calc. decision switch

GT= Gauge type

TS= Transmission speed EX Exit

3.3.3 Level check

RL= Reference level

Protection level 2 Commissioning mode Accept reference

Instruction manual 873 SmartRadar

Zones and thresholds

SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50 40 30 20 10 0

08-11-1996 12:31 BA417-1899001-D0 7.450

File: TK-20000.RD3 SN:.18739640023

RB Antenna zone threshold ZA ZP Product zone threshold

Bottom zone threshold ZB

Instruction manual 873 SmartRadar

AZ= Antenna zone length

BZ= Bottom zone offset

ZA= Antenna zone threshold

ZP= Product zone threshold

ZB= Bottom zone threshold

SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50

08-11-1996 12:32 BA417-1899001-D0 10.443

File: TK-20006.RD3 SN:.18739640023

OS.0.1= Obstruction zone 1 start

OE.0.1= Obstruction zone 1 end

OT.0.1= Obstruction zone 1 threshold

Enable / disable obstr. zones

Instruction manual 873 SmartRadar

SmartRadar Refl. Diagram. [dB] Min. Ull Max. SF. 90 80 70 60 50 40 30 20 10 0

15-01-1999 12:57 BA417-1899001-D1 9.804

File: TSS_032.RD3 SN:.18739717004

Reflection diagram with obstructions marked for AdvancedDSP

Figure 3.7 Item W1= Name Protection level 1

Instruction manual 873 SmartRadar

Figure 3.8 Item W2= Name Protection level 2

UR= Upper reference

DE= Level type