MYJET Digital Ink Jet Printer KONICMONILTA OPERATION MANUAL

512

Shanghai Chiting Digital Te hn!l!g" C!#$ Lt%#

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Preface
Thanks for purchasing the digital ink jet printers of MYJET Konica minolta 512 serial products. In order to ensure the correct and safe operation ased on the complete master! of the product performance" !ou are re#uired to read and master the operation guide $er! carefull!. The operation guide and printing procedure of %hiting %ompan! are onl! a$aila le for the legal o&ner authori'ed ! %hiting %ompan!. The legal o&ner is prohi ited to cop!" modif!" e(change" or pu lici'e the contents $ia Internet or an! other means .&hoe$er $iolates the a o$e)mentioned terms must take the criminal and the ci$il o ligation. It &ill not e informed if there is an! modification in the operation guide and the product parameter. *e &ill e much appreciated to recei$e !ou good suggestion and hop !ou to point out our mistake .

%op!right is reser$ed+ ,eprinting is prosecut

Content
Part Summary
-afet! Instruction Machine .escription Installation ,e#uirements

Part User's Guide.

Chapter 1 Installation Guide nstallation /rocess -oft&are Installation Chapter 2 Operation Guide E#uipment 0peration -oft&are Instruction and 0peration 1asic 0perations 2et /rinting ,I/ 3ormat -upport -oft&are Edition Information Chapter 3 Maintenance Guide Maintenance ,ules .ail! Maintenance /rinthead Maintenance /rinthead /rotection for se$eral da!s stop 4uto /rinthead %leaning 3unction Ink -uppl! -!stem Maintenance %hoice of Ink Chapter 4 echnolo!y Guide /rinting 5ualit! Impro$ement /rinting %learance 4djustment -kills for 6sing /rinthead -olutions for 2o''le 1locking /re$ention of /rinthead 1locking %autions for 6sing -ol$ent Ink Chapter " #e$errence -tructure illustration for Electric %ontrol 1oard 3re#uent pro lem sand their resolutions -oft Error *arns e(plaination list -oft&are list go &ith the machine 4c#uaintance &ith 4ccessories Chapter % &ttachments %ommon Malfunctions and Its -olutions Error Information 7ist Chapter ' &ccessories -oft&are 7ist -pare /arts .istinguishing
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/art I -ummar!
. Sa$ety Instructions 1. Important -afet! Instructions
*arning and insruction please read carefull! efore operating machine8 marks of on printer. These instructions must e follo&ed strictl!+ .o not put an!thing on the printer nor spill an! li#uid on the printer 6se the indicated po&er suppl! specifications onl!+ 4% 119$ and 4% 229$ are a$aila le according to standards from different countries or regions+ %onnect the ca le plug of the ca le to a grounded socket+ it should e a$oided to use the same loop for duplicating machine or air conditioner + 4$oid installing the po&er socket on the &all or po&er socket controlled ! automatic timer+ Keep !our computer s!stem far a&a! from potential electromagnetism" like" radio or &ireless telephone seat+ .amaged or &orn po&er line is for idden+ The total amperage of the e#uipment must not e(ceed rated amperage of main po&er.

2. 4ttention &hile operating printer

.o not mo$e carriage &hile turn on printer other&ise printer ma! e damaged 4l&a!s shut off printer ! using po&er s&itch utton" po&er &ill e cut off &hen this utton e pressed do&n+ printerr:s plug or data ca le must not e pulled out efore cutting off po&er+ Make sure that carriage keep at the home position and fi(ed efore mo$ing printer.

;. 2otice for ink cartridge

-tore ink cartridge in a place that is out of reach of children+ /r$ent the ink from getting into !our e!es. 1e sure to &ear sofet! goggles glo$es &hen cleaning the printhead or replaeing the ink pump assem l!+ If ink spatter on the skin or clothes" immediatel! &ash it off &ith soap or &ater+ if !ou get ink in !our e!es" immediatel! clean !our e!es &ith a lot of clean &ater+ .o not shake the ink cartridge $iolentl!+ &hich ma! e cause ink leakage . Ink tank must e taken off to clean and dr! thoroughl! after three months emplo! ./lease clean the ne& in tank &hen start to use it.

<. *arningcaution and note

*arning Must strictl! do according &arning marks to a$oid to damage to+ %aution Must o e! the indication to a$oid the damage to printer and relati$e e#uipment+ 2ote
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Indicates helpful operation notice and in instrution.

. Machine description 1. 1rief introduction to products

1.1. Main features Machine features Japanese long &orking life pie'o Konica minolta 512 printhead" &hich is famouse for its high resolution &ith ela orate ink droplit and $er! good corrosion resistance. Therefore it can precisel! adjust color contrast" &hich can pro$ide high #ualit! outdoor pictures &ith $i$id and coincident colors. 4utomatic printhead cleaning function can al&a!s keep printhead in the est &orking status" and automatic flash function can effecti$el! pre$ent printhead from dr!ing. /rinthead can properl! get cleaned and maintain in time onl! need to click =clean= function in too ar" &hich can prolong the printhead:s life and a$oid the incon$enience to take off and clean printhead. Therefore" high efficienc!" safet!" con$enience" and no od! operating on dut! can achie$e. Media suppl! s!stem &ith suck function ensures media transmit steadil! and e$enl! &hich guarantee high output and high resolution. The imported linear guide rail effecti$el! eliminates the impact of the $i ration caused ! running carriage &hich can affect the printing resolution. -o" printing #ualit! is greatl! guaranteed. 7i#uid le$el sensor in primar! and secondar! ink tank and automatic alarm s!stem can sense an! changes of ink" &hich can a$oid the lack of ink. /o&erful print) ed plat) rear heating s!stem &ill fast the ink in filtration to media" &hich prolong the outdoor life of printing also e(tend the range of media like anner" //" adhesi$e $in!l" />%" mesh fa ric. Eleetronical s!stem 3i re data transmission s!stem" #uarante the transmit speed and interference resistance+ -er$o oard controlled motor runring mechanical s!stem guarantee the accarac! of carriage and media suppl!. -oft&are -upport all regular &indo&s image formats such as /.3" TI33" /-." E/-" / -trong ,I/ soft&are pro$ides resolution ranges of ?;@9A;@9./I ;@9AB29./I B29AB29./I 5<9A19C9./I B29A1<<9./ID. ,I/ process and printing can e done simultaneit!. E(cellent I%% color re$ision and re$ersion function can e(actl! present picture color" $i$id and right.

2. Main components introduction

The 3ront

1.left fornt co$er

2.the topco$er of left upper o(

;.7eft)do&n o( B.7eft racket of Media loading and taking up

<.7eft /ole

5. racket feeding s!stem E.Media feeding and taking up roller 1;.,ight racket of media loading and taking up 1B.,ight)upper o( 21.7iner guide rail 25./rinting ed plat

@.*aste ink tra!

C./rinter &heel 12.-uport rack media taking up s!stem 1@.Fandle 4ssem l! 29.Middle pront co$er 2<.Main girder

19.-upport foot 1<.,ight)do&n case 1C.1uffer de$ice 22.%arriage assem l!

11.,ight pole 15.pront heater?front co$erD 1E.,ight fornt co$er 2;.Fold &heel su assem l!

The ack
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2@.7eft rear co$er ;9.2ether girder ;<.Feating s&itch

2B.Motor for feeding media ;1.Ink ottle o( ;5./o&er suppl!s&itch

2C.Moter for taking up media ;2.Feating utton

2E./hotoelectric media -ensor ;;./o&er suppl! utton

6pside of 7eft o(

6pside of right o(

;@.Emergenc! s&itch <9.Mageuta ?ink positi$e pressure D s&itch <<.3lat utton suck fan

;B./rinthead $oltage s&itch <1.%!an ?ink positi$e pressure D s&itch <5.Temperature controlle s&itch

;C.4uto feeding and take up s&itch <2.1lack ?ink positi$e pressure D s&itch <@.Media taking up s&itch

;E.Yello& ?ink positi$e pressure D s&itch <;.Emergenc! s&itch

7eft front)o$er o(

,ight front)o$er o(

<B.,aster ar 51.3lash case 55.printhead protection ase

<C.7eft uffer de$ice 52.,ight der$ice uffer

<E.Tighten assem l! 5;..ir$e assem l!

pulle! pulle!

59.*orm &heel &orm le$er 5<.Transmission motor

/rinthead protection ase

%arriage

5@.Konica printhead protecting sokeplate @9.-tation uffle @<. /rinthead heating sole plate @C./ressing assm l! for scre& adjustment B2.%arriage oard

5B.3i(ing oard of station @1.-tation protecting o( @5.Konica printhead @E.%arriage height adjusting de$ice

5C.-tation ele$ator @2./rinthead interface oard @@.Fanging frame B9.Guiding pole of carriage ele$ator

5E.-ation ele$ation locator @;.,ight racket of konica soleplate @B.%arriage oard racket B1.-uppor oard of oards

;. Electrical components
Konica minolta 512 printhead digital inkjet printer:s electrical parts consist of computer
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image processing s!stem" ser$o control mechanical running s!stem" ink suppl! control s!stem and heating s!stem. 1rief introduction to the &orking principle of each s!stem as follo&s8 ;.1. %omputer image processing s!stem Konica minolta 512 inkjet printer image processing is finished ! computer image processing s!stem &hich mainl! consist of computer image transmission medium" printhead control components. Its &orking principle is8 3irstl!" image format is processed ! computer. -econdl!" the processed image is transmitted to image transmission components. Then" the image is sent to printhead control s!stem to carr! out the image printing.

PC

PCI image boar d

Fibre

Carriage b oard

PCI Data cable

Servo board

20cores data cable

%arriage oard

3i re

/%I image oa rd

1 itmap

.ri$e

,I/

;.2. -er$o control s!stem for mechanism running Konica minolta 512 inkjet printer:s ser$o control mechanical running s!stem consists of computerser$o oardA a(is ser$o control s!stemY a(is ser$o control s!stem. This s!stem mainl! control the printhead mo$ement of A direction and Y direction of media mo$ement.

PCI imag e b oard

Data cable

Servo board

Drive Module of X-axis and Y axis

DC motor

2! DC " o#er

Amotor

.ri$e module for A m otor

/%I image oard

-er$o oard /%I pate ca le

Y motor coder
.ri$ e modu le for Y mo tor

Y motor /%I image oard

-er$o card /%I pate ca le

;.;. Ink suppl! control s!stem Konica minolta 512 inkjet printer:s ink suppl! control s!stem consists of ser$o oard" primar! ink tank" secondar! ink tank" ink pump and ink le$el sensor" etc. Its main task is to suppl! ink for printing . The ink le$el sensor senses the ink le$el and sends the le$el information to ser$o card to control the ink pump" &hen can suppl! or stop ink automaticall!.

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Car riage board 20 "in in$ su""l% cable 2 ! S#itc& "o#er

Servo boar d

In$ "um"

%arriage oard 29 pin in k suppl! ca le

-er$o oard

Ink le$el sensor -ec ondar! ink tank

Ink filter /rinthead

Ink pump

;.<. Feating control s!stem Konica minolta 512 inkjet printer:s heating s!stem is mainl! to meet the technical demand to ensure the hight #ualit! of printing.

;.5. Electricals control and function instructions -er$o card %ontrol printer mechanism running Main s&itch Turn on or turn off printer po&er
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Feating s&itch %ontrol s&itch Emergenc! stop s&itch 3an s&itch -ucking s&itch

Turn on or turn off preheating and dr!ing circuit po&er Turn on or turn off F> .% po&er -top A direction running &hen press do&n 3asten solidif!ing of ink on &hich print pictures 4 fan motor is installed inside of printing flat &hich makes media more tidil! adhere to flat surface The s&itch for carriage oard po&er ?;5>D

F> s&itch

<. Introduction to the -tructure and 3unction of 3eed and Take up -!stem
<.1. %omponents of 3eed and Take up -tructure

S#itc&

2 20! 'C "o#er

P&oto electrical s# itc &

(alance s#itc&

)a$e u" motor

Ca" acitan ce

The structure of feed and take up s!stem consists of 5 components. The! are8 feed roller assem l!" main roller assem l!" e(tension and tightening roller assem l!" transmitting)turning roller assem l!" take up roller assem l!. It sho&s in the follo&ing pictures8

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Fold &heel

Take up

3eed

/hotoelctrilit ! sensor

The function of feed roller assem l!8 supporting the media and ensure the media running &ithout resistance nor flee a&a!. The function of main roller su assem l!8 pro$iding dri$e for material loading and feeding media into the printing flat roof. The function of e(tension roller su assem l!8 e(tends media" ensure the mediaHs input and output media keeping le$el and parallel. The function of transfer roller8 The transition of cloth material is eas! for e$en material recei$ing. The function of material recei$ing roller8 -upporting and furling the printed cloth material and suppl! the dri$e to recei$e material. <.2. /rinciples of 3eed and Take up performance The functions of feed and take up s!stem are achie$ed ! the running of motor. 4nd it is controlled ! photoelectric s&itch. Its principles are8 *hile feeding" the photoelectric s&itch sends a signal if it senses no media" then" the motor runs to feed till the photoelectric s&itch senses the media. Then" the motor stops. *hile taking up" the photoelectric s&itch sends another signal if it senses media" then" the motor runs to take up till photoelectric s&itch senses no media. Then" the motor stops The step of media on the printing flat is achie$ed ! the running of the &heels" &hich is controlled ! soft&are.

. Installation ,e#uirements

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1. /reparation efore Installation 1.1. /reparation of the site %ustomers ha$e the responsi ilit! to follo& all the instructions of installation and put them into implementation &hen printer &orking. 1.2. The &orking area The &orking area means the area close to ink jet plotter Konica minolta 512 ?hereafter referred to as e#uipmentD" &hich is sho&n as follo&s. *hat should e especiall! pointed out the operatorHs satet! must e ensured. The &orking area measures B.5< m in length" < m in &idth and ; m in the height of the floor.

The schematic plan of the &orking region around konica monilta ink jet plotter?unit8 mmD 1.;. ,e#uirements for En$ironment The printer should e a&a! from the seaming e#uipment like cloth seaming machine or other radio fre#uenc! source. The floor is eas! to clean and free of dust and static electricit!. In order to operator to distinguish the color accuratel! .*e should adopt the gra! color and pure &hite such as da!light lamp to docorute the operation room. The ink jet plotter should e installed in a clean and dust free en$ironment of &hich the temperature and relati$e humidit! are controlled in the follo&ing range8 4ltitude8 under the altitude of 1999 meters. Temperature8 1C to 2C degrees centigrade. ,elati$e humidit!8 <9I to @9I 1.<. ,e#uirements for the 3loor
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The floor should guarantee the safe and e$en &eight dispersion of the s!stem. .uring the installation" the printer should maintain accurac! and precision in order to ensure that printing head mo$es hori'ontall! in a correct &a! and a$oid gliding and ending. The materials of the floor in the &orking region should e free of static electricit! and dust. If necessar!" clean ceramic tiles" polished cement or anti)electricit! carpet could e pa$ed in the &orking region efore the ink jet plotter is installed. 1.5. ,e#uirements for 7oad) earing The net &eight of A;21@4 ink jet plotter is 5<9 kgs and the iggest media roll usuall! adds up 59 kgs. It is suggested to install MYJET printer on four steel plates of 29 centimeters in diameter each or on four steel plates &ith an area of o$er 299J299mm and a thickness of o$er C mm each. 1.@. ,e#uirements for -pace ,eser$ation The front of ink jet plotter is the input side. MYJET ink jet plotter is re#uired to reser$e 2.9 meters in the front" 1.9 meter at the ack and 1.9 meter on oth left and right sides. 1esides" the space reser$ation area also includes a height of ; meters a o$e the ground. Moreo$er" space should e spared at the front and ack of the machine for loading and unloading media. 1.B. -afet! ,e#uirements 3ireproofing The ink and solution should e installed in the special store ca inet for inflamma le li#uid or in the independent storeroom. The! should e clearl! la eled in accordance &ith the re#uirements of the professional safet! regulations. The storage of ink should strictl! compl! &ith the local fireproofing regulations of using and storing inflamma le matters. %ar on dio(ide or dr! po&der fire e(tinguisher should e placed in all the passage&a!s &here it:s eas! to see and o tain. The! should put near the A;21@4 ink)jet printer and the store ca inet for inflamma le li#uid or according to the local fireproofing regulations. 4eration In order to pre$ent the potential danger of $olatile gas storage" enough aeration should e guaranteed to insure @ to C times of air change in the &orking region e$er! hour. 4ir outlet should e positioned as lo&l! as possi le so that the $olatile gas could not accumulate around the floor. The sol$ent in the ink $olatili'es &hen the cloth is going through the dr!ing apparatus. -o
15

an e(haust fine gas outlet s!stem is need discharging the sol$ent. 2otes8 the sol$ent gas is hea$ier than the air and &ill accumulate around the floor. The electrical apparatus installed near the &orking region should compl! &ith G1KT standard and the regulations concerning %lass I %ategor! II in the 2ational Electricit! regulations" and the! should e installed ! the professional electricit! contractors &ith related #ualified specialt!. The regulation of handling the dangerous &aste should e in accordance &ith special storing and disposing re#uirement set ! related sections. 1.C. Electric ,e#uirements MYJET ink)jet printer uses single phase po&er suppl! and is re#uired of good grounding. Its electric resistance is less than < ohm. The range of po&er suppl! $oltage is 229> ?L19ID" alternating current is 59F' or @9F'. 6sers should ask professional electrical specialists or contractors to install the output terminal of the po&er circuits. 4ll the electronic components of MYJET ink)jet printer share an onl! one po&er outlet &hich has the function of o$erload protection. The rated $alues of circuit reaker are as follo&s8
Po#er su""l%+ voltag e Single "&as e 'l ter na ting c urrent 220! , -'+ "& ase 'lter nating c urr ent ,, 0! *0'+ "&ase

The largest po&er consumption is less than ;.5 kilo&att &ith an a$erage of 2 kilo&att. 6/- could use 2K> 4 and cut in other po&er utili'ations e(cept heating. The distance et&een the outlet of primar! po&er suppl! and cut in terminal of the po&er suppl! of ink)jet printer should not e(ceed 2 meters. MYJET ink)jet printer is e#uipped &ith a standard 5)meter ca le. 1.E. ,e#uirements for 0perators ,e#uirements and responsi ilities are suggested as follo&s for the operators of printing s!stem8 The! are in charge of the operation and maintenance of the ink)jet printer. The! keep in touch &ith the department of aftersales ser$ice and technolog! supports from %hiting %ompan!. The! kno& ho& to sol$e pro lems and undertake the maintenance &ork &ith the help of phone communication. The! ha$e the e(perience &ith *indo&s A/ and /%. The! ha$e the technological ackground concerning electron and mechanicals. The! ha$e the a ilit! and kno& the theor! a out color and the kno&ledge of preparation efore printing and postproduction.

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1.19. Installation ,egulations The printers should e installed on a hori'ontal ground. 6se a le$eler to adjust e$en the ink)jet printer from front to ack after the machine is mo$ed into the designated position. 0perators are ad$ised to install a telephone near the console for maintenance and communication during dail! operation. 2. E(amination efore Installation 4s for other information a out site preparation" please check and fill in the MInspection 3orm of The -ite /reparation of Ink jet plotterN. ?-ee attached list 1D ,eport the $oltage of the site to %hiting %ompan! in ad$ance. The po&er suppl! input socket of the machine is on the left side at the ack of the machine. The air)conditioning in the room should &arrantee the temperatures stated a o$e ?1C to 2CD %ustomers should prepare proper machine installation tools in ad$ance8 a forklift truck or a crane of o$er three tons. The! should inform %hiting %ompan! all the tools used in ad$ance or else the! ha$e to e charged for the conse#uent dela!. %ustomers should not open the case &ithout the presence of engineers from %hiting %ompan!. 4ll damages of the packing case should e photographed and reported to %hiting %ompan! immediatel! efore the arri$al of engineers. There should e a &ash cistern in the room &here A;21@4 ink)jet printer is installed. %ustomers should finish all the preparation and cleaning efore the arri$al of the engineers ecause dust ma! pro a l! ring damages to the machine. %ustomers should get other re#uired e#uipment read! such as an 4pple %omputer and application soft&are used on an 4pple %omputer such as /hotoshop" 3reehand Illustrator" and computer net&ork of 199M" etc. .uring the installation" at least t&o operators &ho ha$e good command of computer skills should e at the side of the machine. It &ould e etter if the! ha$e the e(perience &ith ink)jet printer. %ustomers should not operate independentl! efore their operators ha$e enough e(periences. 4 training program should e taken in ad$ance. 3rom ink ordering to deli$er!" it lasts for a long time. %ustomers should order the ink in ad$ance so as not to affect the producing. In order to reduce the do&ntime utmostl!" factor! part! should pro$ide some spare part selecti$el! and ad$ise the customers to u! some spare components. If theses components ha$e alread! een used" please order from %hiting %ompan! as soon as possi le to ensure the sufficient suppl! of the spare components. There are la els Mleft and rightN and Mfront and ackN on the transport o(. /lease take notice of it &hen unloading. The e(amination form is an essential point of site e(amination efore installation. /lease refer the complete file of site preparation at an! time. E$er! item in the form
1)

should e filled M!esN and the form should e sent ack to the maintenance center of client ser$ice section of %hiting %ompan! after site e read! and efore installation. If &hen the engineers arri$e on spot ut the site preparation has not een finished" the! could charge the customers for the &aiting time. ;. .eli$er!" unpacking and e(amination ;.1. .eli$er! /a! attention to the signs on the surface of the &ooden case during loading and unloading. Fandle &ith care. .on:t put hea$! o jects on it+ make it rainproof.. >ehicles should e dri$en steadil! during the deli$er! &ithout sudden rake or sharp turns &hich &ould cause the &ooden case to ump or turn o$er result in damage. ;.2. 6npacking The &ooden case should e taken photos in time if it is found to e damaged efore unpacking &ith an immediate processing scheme su mitted to %hiting %ompan!. ,emo$e the top lid of the &ooden case. ,emo$e the surrounding &ooden oards after remo$ing the large scre& olts around the &ooden case. Mo$e out the machine and tall! the articles that come &ith the machine. ;.;. E(amination Engineers from %hiting %ompan! tall! the articles that come &ith the machine one ! one. 4fter the tall!" customers sign on the in$entor! list &hich is rought ack ! the engineers. If there is an!thing missing" please gi$e a clear indication on the in$entor! list. %hiting %ompan! &ill add it on immediatel!.

/art II 6ser:s Guide

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Chapter 1 Installation Guide 1. Installation processes

1.1. Getting the machine read! for installation 0pen the spare part case and take out the /%I card and printhead card." ut do not touch the %M0- chips on the oard directl! &ith !our hand in case of damaging the oard. Insert the oard to its corresponding position. %onnect the ca le from the /%I card and the ser$er card. 2ote8 In installation of /%I" use a raket to fi( the /%I card into the computer slot so that /%I &ill not loose during printing. 1.1.1. 3i er installation The correct &a! of fi er installation The signal et&een /%I card and carriage oard is transmitted ! fi er line. Each end of a fi er line has a sign 4 or 1 . There is a gap on the tie)in of the fi er line. The gap of the tie)in and the nick on /%I card should e inserted correspondingl!. 4fter inserting correctl!" !ou can hear the lo& sound of connection" &hich sho&s that the fi er line is inserted correctl!. Then" tighten the scre&. *ithout too much force so as not to reak the fi er line. -omething &rong ma! occur on the printing data if the fi er line isn:t inserted correctl!.

2ote8 /lace the socket of the optic fi er line accuratel! into the slot" other&ise signal deli$er! ma! cease. 2otice &hen use fi er 1. 3i er is an important media to transmit signal et&een /%I card and carriage oard" and it is the most important transmitting media for the machine" directl! affecting accurate of printing ink droplit. -o it must ensure fi er in a good condition. 2. The a o$e instruction must e strictl! complied &hile installing fi er. It &ill make the signal interupt if something &rong occurs. ;. The fi er cannot e cur$ed or folded and don:t o$ere(ert to fi( the scre&. <. /lease put on the special fi er protecting co$er immediatel! &hen fi er is not in use.
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to a$oid the fi er damaged ! the pollution of dust" ink and other sundries . 5. .on:t step on the fi er carefull!. 1.1.2. The connection of /%I oard %a le The signal transmitting et&een /%I card and ser$o card is accomplished ! a /%I card ca le. The tie)in of the ca le is the ra et &ith the fi(ation function. If the direction contran!" the ca le cannot e connected. -o it should e careful to connect the ca le. Insert the holes on the oard accuratel!. .on:t make pins cur$ed or roken.

.on:t insert or &ith dra& the ca le &hen the machine is printing. /lease turn off the computer po&er and cut off the control po&er of the ser$o card efore insert or &ithdra&. 1.2. /o&er on and test the Machine Turn on the po&er and test the machine to recheck &hether the electric part is normal or not. 1.;. /rinthead Installation 1.;.1. /rinthead Installation /rinthead is the most e(pensi$e and fragile part on the printer" mean&hile it pla! the most important role to e(ecut printing task and affect the printing #ualit!. -o" it has strict re#uest and process to touch" install" clean and protect printhead. The correct &a! to take the printheads 1. /lease touch the metal to release the static efore taking the printheads. 2. /lease hold t&o latered sides of the printheads and don:t touch the surface of the printhead no''le nor outlets. ;. There is a protection mem rane on the surface of the no''le. .on:t touch it &ith an!thing. 6se special cleaning paper or cleaning stick to clean the printhead. The specimen of the correct &a! to take the printhead

2,

 The correct installation of printhead 1%lean out sol$ent in printhead *hen the printheads production finished lots of sol$ent is injected into printhead to keep &et protect the printheads. -o &hen in stall the printhead ink)match use the sol$ent to clean the printheads. /lease see the $ideo of cleaning printheads to get more detailed instruction.

2. /rintheads installation and fi(ation Install the cleaned printheads on the printhead racket and fi( them on the soleplate. 4djust the position &ith the ack taper scre&. insert <J9.B5 hard tu e into the outside hole of the printhead. &hile installing the printhead interface oard" please take care of connecting the e$el of the interface oard correctl! to a$oid damaging to the printheads. 4nd press do&n mterface oard &hen inserting. Insert the data ca le of interface oard and take care of the direction. .on:t insert in$ersel! other&ise it is eas! to cur$e or reak the pins in the socket. ;. The ph!sical location adjustment of printhead 7oosen the M; scre& of the printhead" and adjust the taper scre& up or do&n to let printhead e in the proper position. Then" tight the M scre& of the printhead. <. 2otice &hile installing the printheads The surface of the printheads cannot e touched ! other o jects. Turn off the po&er efore installing the printheads. /lease don:t insert or dra& the printheads &hile the machine is po&er on. *hile installing the printheads" please make sure that the ink suppl! s!stem is clean
21

and the injected sol$ent ink is normall! used. *hile installing" please open a package till the last printhead is installed in order not to let the dust come into the printheads. .on:t o$ere(ert &hile installing and inserting the printhead interface oard in order not to let the pins roken. 4fter the printheads are installed" please &ash printheads efore printing. /lease use special sol$ent to &ash. -ometimes it needs &ashing ! sman! se$eral times. 4fter the printheads are installed" please get rid of the air in the printheads in time. In addition" air remains et&een the ink tank and printheads are not allo&ed. *hile installing the printhead" please tr! one:s est to keep length&a!s uprightness of printhead. 4nd the mechanical location and the uprightness of the printheads must e adjusted. 1.5. The connection et&een printheads and the primar! ink tank There are four tu es connectors connected &ith ;K5 tu e on each ink ottle" and the lengths of four tu es are not the same. %onnect the longest tu e to the outmost connector and connect the others in turn. The float of the ink ottle should e lack" lue" red and !ello& from left to right respecti$el!.

2. -oft&are Installation Turn off the po&er of the computer and Insert /%I card into the slot of the main oard" and then fi( it. -tart the /%" and the &indo&s &ill search the /%I card automaticall!. Then" the dri$er can e installed. 6n'ip the control soft&are MMYJETprintN into the hard disk" then" click MsetupN to install the soft&are. 4fter the installation is finished" the /%I card dri$er has een installed automaticall!. If the s!stem cannot find the /%I card after the /% is started" please insert /%I card into another slot" or tr! again after cleaning the /%I card &ith Mgolden fingerN. 4fter installation" please restart the /%" then" open Mm! computerKs!stem propertiesKhard&areK.e$ice managerKmulti)function cardN to check &hether the dri$er has een installed or not. 2otes8 If there are some identifiers in front of the dri$er programs" such as M " M and so on" please reinstall the dri$er.

%hapter 2 0peration Guide

22

1. Machine Operation
1.1. The order and method to load and unload the printing media )J /ut a roll of media on the feed roller" fi( the media sta! middle position and the head of the media to&ards the printer. 1efore the material reach onto the printing platform" loose the e(tension assem l! and let the media spread onto the printing platform. Then" dra& the material gentl! to make the media e(ceed platform for ; meters ?&hile dra&ing" operator should do it slo&l! and not dra& the e(tension roller out of the rackD. Then" press and tighten the e(tension assem l!. 4djust the loaded media " and make sure the e(tension surface of the media no urinkle e(tension" smooth flat plain" and the left and right edges of the material are on the hori'ontal le$el. 4nd tr! to make sure the media at the center of the printing platform. .emount the take)up roller" and takle out the affle &ith its end ha$e no gear. Then" put on the media roller from the end &ithout gear" then" install the demounted affle . 4t last install the take up roller on the printer and co$er the media roller on the left and right affle tightl!. 4djust the &hole media and make sure the e(tension surface of the material is flat and the left and right edges of the media are on the same hori'ontal le$el. 4t last" let the four fi(ing circles for feeding roller lean against the edge of the c!lindric material and tighten it. Then" lock the affle of the take up roller. Till no&" the material installing is finished. %hoose heating or not according to different media. /reheating and heating are recommended for />%. %oncerning anner" !ou can deal &ith according to its te(ture and the re#uest for printing #ualit!. 1ut heating &ill impor$e 59I dura ilit! of pictures.
%arria ge o ard

/rintin g plat e form

Media

Me dia

Me dia feed roller Take up roller

Th e direction of arro&h ead p oint is th e direc tion o f medi a mo$ e to.

2&

1.2. /o&er on 1.2.1. /reparation efore /o&er)on %heck &hether the tra! for protecting printheads is token do&n or not. %heck if there are some other things on the printing platform" such as scre&" tool or oddment. %lean the guide rail and lu ricate it. In addition" lu ricate the guide rail to keep the rail smooth &hile the machine is &orking. %heck all the rollers for holding media is clean or not. If the! are not clean" please use special sol$ent to clean it. *hile doing this" please set the media feeding $alue on the soft&are so the roller o$in run atuomaticall!. Then please dr! the sol$ent on the rollers ! air gun. %heck if all the s&itches are turned off. %heck &hether the ink in the main ink tank is good enough or not and the &ast ink is dischargel on time or not in $acuum. %heck the temperature 29)2Cand humidit! <9I)@9Iin the room 1.2.2. 4dd Ink 7ocat ink ottle se#uentiall! from left to right in the ink container lack c!an red magentaand !ello& . Insert the four tu es into their corresponding ottles to suppl! ink. If the printer has stalled air pressure s!stem You can use this s!stem to suppl! ink atuomaticall!. please turn off the printhead $oltage ! se$eral times so as not to let the air leak into the tu e ecause the ink cannot transmit into the su sidiar! ink tank. 1.2.;. %orrect steps for /o&er on .emount the printhead soleplate for keeping &et. 3irst" turn on the computer" then the main po&er of the printer. /ull up the emergenc! utton" then" turn on the printhead $oltage s&itch" platform fan s&itch" feed mot or s&itch" cold &ind s&itch and heating s&itch one ! one. 4t last" open the soft&are. 1.<. /reparations after po&er on and efore printing 1. 0pen the printing soft&are" and click O ack homeP utton to make the carriage oard ack to the inintal position. 4fter repostion" the printhead &ill flash automaticall!" &hich sho& that the normal connection et&een the machine and the soft&are is &ell done. 2otes8 flash or non)flash is alternati$e and transfera leQ The operater can put a piece of paper under the printhead to check &hether printer is flashing or not.
2'

%lick cleaning utton on the soft&are to clean the printhead. If the printer has the air)pressure s!stem" &ith &hich to clean the printhead. Then" if $acuum is adopted etter effect can e achie$ed. 2. -et necessar! parameter in the printing soft&are -et up the fre#uenc!" times and mode of automatic cleaning" and the fre#uenc! of flash printing+ -et up the <)color) ar or @)color) ar at the margin of the media+ -et up the distantance of space margins+ 4fter the parameter is set up" print out the state picture of the printhead " the deflection" and the ascensi$e e(cursion. 4djust the print head and the deflection $alue to e the est state+ 1efore the formal printing" print out a small picture &ith multi)passes. The ad$antage is that sometimes the print head can e &armed up" conse#uentl! adding the fluenc! of the ink. If the heating up s!stem is open" print 1 meter image to test its difference from the actual one in order to a$oid the &rong dimension. The fle(i ilit! of different materials in different temperatures is a little different. 1.5. The /rinting control /rocess If the effect is poor to a sor the ink ! using the soft&are. please increase the a sor ing oard to a reasona le height or ?dounlad the head and directl! a sor s+D If the printer has an air pressure s!stem" the operator can use it to clean the printhead" 4nd then &ith $acunm to clean it . The effect &ill e the media oard. %lick the utton of media test in the function ta le+ the carriage sensor &ill test the media oard automaticall!+ -etup the location of the carriage and material. I.e." the spare margin 4ccording to the test ar" please ph!sical position of each print head &ith a scre&dri$er?each printhead in alignment and accurate D 3urther adjust each print head until the! are in the est condition ! using the soft&are test chart" and mean&hile o ser$e the test chart to make sure no ta normal phenomenon such as ink reak and ink trail line in the printing process. finall! it is allo&ed to start printing. 1.5.1. 2otices during the printing process 4fter one picture is finished printing" the print head should e cleaned in time+ &alk around the machine to check the &ork condition in the normal heating temperature is normal and there is no sundries on the printing plate form of the machine+ 7isten carefull! to confirm &hether there is an! a normal sound in the printing process. If there is" the machine must e paused to check out the reason+ -mell to make sure if there is an! strange smell like urn. -top printing and to check out the reason+ 0ther user from the 742 is prohi ited to $isit or share &ith the resource during the printing process to a$oid the interfere in the printing unnecessaril!+
25

1.@. 6nload material *hen printing finishing" there are t&o &a!s to load the media8

6nload the media &ith the roller together Take do&n the take)up roller and loosen the lock kno of the take)up roller affle. Then" dra& off the 1affle and take)up roller &hich ha$e no gear. Install the affle Install the take)up roller on the printer 7oad the material onl! 7oosen the affle of the take)up roller to finish loading the material. 7ock the kno and pull the material to load directl!. 1.@.1. 2otice &hile feeding and loading the material 1. The material should e flat. 0ne should adjust it timel! if the mo$ement deflection occurs &hile printing+ 2. /lease pa! attention to the material feeding to check &hether it is normal or not and the photo electricit! s&itch is ok or not+ ;. *hile installing the material" it should e put at the cetre of the paper holding stick. 4nd the roller of the material shouldnHt e too ig in case that the material is too hea$! and the feeding is not smooth. In addition" too ig material roller ma! make motor o$erloaded and affect the normal printing+ <. /lease don:t lift the handle ar &hile printing+ 5. 1efore loading" please make sure the ink has een dr!. Then" cut the media on the printer. 1ut please e careful" don:t injure the machine and !our finger+ @. 4fter printing" !ou:d etter co$er it &ith mem rane efore rolling in order not to damage the picutre ! the &et ink. 1esides" don:t fold the pictures. 1.B. -&itch off 1. 2. ;. <. /ress the emergenc! s&itch" mean&hile s&itch off the flash printing in the soft&are. -&itch off the $oltage of the printhead" F> s&itch. Then" s&itch off the heating s&itch" &ind a sor ing s&itch and air)dr! s&itch 4t last" s&itch off the main po&er and then s&itch off the computer.

2(

1.B.1. The task after turning off the machine %leaning *%lean the printhead soleplate" printheads and the ink stain on the suck flate &ith sol$ent. .ischarge the ru ish ink in the $acuun and &ipe the ink stain on the machine. %heck the secondar! ink tank to make it airproof. Maintenance The printheads should e protected after &ell printing e$er! da!. /ut the three)la!ers non)&o$en and proper #uantit! of sol$ent into the cleaning tra!. Then" uckle the cleaning tra! on the printhead solep late. Tighten the scre& of cleaning tra!" then" inject a certain #uantit! of sol$ent ?a out 2); mm deepth D 1rush protection oil on the linear guide rail and some other main mo$ement parts. The clearance and ack up of hard disk 1efore turning off the computer" the #uired documants should e ack up and the temporar! and useless documeals should e deleteel in time. %lean up the disk signs" search and eliminate the $irus.

2. -oft&are Instruction and 0peration

2.1. Main Interface .ou le click M/%-.e(e to start soft&are" then enter main interface" sho&n as image8

2)

)itle bar

M enu bar

)ool bar

File s$im bar Printing tas$ attribute

S$im im age Image l ist

)as$ list

Status bar

2*

2.2. Main menu (irst le$el Second le)el 3irst le)el menu menu 3ile 0pen up The file opened latest E(it /rinting /rinting /ause K%ontinue -top /rint re$ise

(unction introduction 0pen the file that &ell e printed -ho& the file opened latest E(it soft&are /rinting the present list file currentl! /ause Kcontinue the current task -top the current print task and stop the print list %an choose print =print head status="=step adjust="=re$ise color e(cursion= and =printing trip difference= re$ise image from the su )le$el menu" !ou can re$ise the print head parameter according to the image. -ho& the latest printing machine in the su ) le$el menu Enter into s!stem setup dialog &indo&" and setup printing parameter 7oad the opened prepared parameter into the current printing task. Keep the current parameter scheme into the selected stand ! file -ho& K hide tool ar -ho& K hide status ar /erform the operation of cleaning print head" set the cleaning operation parameter in the dialogue ar of s!stem fi(ing Test the ridge and &idth ! automaticall! %arriage head return ack to the cleaning position 0penKshut the print head flash jet ,ene& set the =9=position"and the carriage head turn ack to the cleaning position 4ccording to the mo$ing set the parameter scheme make the carriage head mo$ing left of dialogue ar 4ccording to the mo$ing set the parameter scheme make the carriage head mo$ing right of dialogue ar -top the mo$ing of feeding and taking up material 4ccording to the mo$ing set the parameter scheme make the carriage head mo$ing right of dialogue ar 4ccording to the mo$ing set the parameter scheme make the carriage head mo$ing right of dialogue ar

7atest printing /arameter setup /arameter load /arameter ackup Tool ar -tatus ar *ash head Measure 1ack home 3lash print 0rientation %arriage left %arriage right -top mo$e Material ack Material ad$ance

>ie& 0peration

Maintena nce

Input pass&ord

6sageinfor mation %lear task inder

Engineer adjust the parameter ! entering into maintain mode after inputting the code and general operator no need to enter into the mode" and the original code is 999999. Keep do&n all the printing and error information. ,eset task 2o of the machine ?maintenance mode are effecti$e D

2+

Felp

4 out soft&are ,I/ info 0nline

the

-ho& the 2o. and information of the soft&are edition -ho& the dialogue of ,I/ support information %onnect the net of skill support

Material info -etup the color -trip printing

sercice 1e apart from original position *idth The &idth of color strip The distance color strip from image The inter$al of color strip T!peface The &idth of t!peface The distance from image Task I. Task name /rint refer time

-etup the distance of material et&een left point and original position -etup the &idth of material -etup the &idth of print color strip -etup the distance et&een color strip and image -etup the distance et&een color strip -etup choosing the t!pe face of printing footnote -etup the &idth of footnote t!peface ?the length of t!peface are same as the &idthD -etup the distance et&een print footnote and image -elect include the print task or hot in footnote -elect include the taskname or hot in footnote -elect include the print task I. or hot in footnote

3ootnote setup

&,

0thers

Image space et&een 3eeding speed The lenght of mo$ing cushion 1ack and forth times for cleaning

-etup the space et&een each image -etup the feeding speed &hen printing?high" middle" lo& speed D -etup the cushion distance of carriage mo$ing &hen printing -etup the cleaning time for each time

/rint cleaning inter$al 3lash jet fre#uenc! %leaning length Jump margin automaticall! %leaning efore printing 2et print digital deposit a atel! in local place Ignore the control for image inter$al %leaning &hile printing Edge eclosion

-etup the space of cleaning print head -etup flash jet fre#uenc! -etup cleaning print head is the &idth of carriage mo$ing -elect if auto)jump margin landscape orientation or portrait &hen printing -elect if cleaning print head efore printing if need to deposit dela! into the machine firstl!" and then perform printing task &hen choose net printing -elect if ignore the setup of image space -elect if cleaning print head &hile printing -elect if need eclosion disposal for the edge digital of each /4-- to impro$e the #uantit! of printing

&1

2.;./arameter setup
2.;.1. /rinting setup

2.;.2 *arp)re$ising In order to impro$e the printing #ualit!" &e need to adjust the follo&ing items during the &orking time of the printer. -tate of printhead" step adjustment" printhead deflection need to e adjusted and color re$ising and printing trip dispatch. There are related operation content in the control soft&are. 0pen the parameter scheme interface and choose the page la!out of dispatch re$ise &hile printing. %lick the standard utton" and the standard item menu &ill pop)up.

&2

2.;.;. /rinthead -tate %lick Mprinthead stateN ar" the machine &ill print out the test image as follo&ing.

The image can test &orking states of each no''le and the adjusted effect of printhead ph!sical space" the partial amplificator! image of the a o$e test print out there in after. 2.;.<. -tep adjustment .ifferent printing mode ma! ha$e different step ad$ance" &hich depends on the error et&een Y a(is mo$ement parameter and definite positi$e $alue of the s!stem and the mechanical differences. Therefore" step $alue in each mode normall! should e adjusted separatel!. %lick Mstep adjustmentN in test menu to sho& the su menu in each printing mode. Then" select the printing mode" &hich needs to e adjusted" to adjust the picture) printing.

&&

Test printing length of step image in practical printing" and fill the length figure into the follo&ing sheet of corresponding printing mode.

2.;.5. ,e$ise color e(cursion /rinters need to knot all the printing content tighter &hen printing" &hich need to adjust the re$ise color deflection $alue of each print head. The deflection $alue are often different in different printing direction" so can de re$ised according to direction. %lick the menu item of printing re$ise color deflection " and print corresponded re$ised image " printing image &ill compose more re$ised unit. Each unit can correspond to the re$ise parameter of each print head according to the color and the direction that mark the printing direction and the print head group 2um er

*e can see the deflection of print head correspond direction &hen adjusting" the method of reading is as follons" there are tens digit and entries digit reading area. There are correspond digital marked " lack line is datum line" find the est superposition line that the color line and asic line that tens digit and entries digit corresponded" and add the figure that the t&o line sho& and get the e(cursion $alue. In order to facilitate reading" &hen the deflection $alue is more than 19 in the image" firstl!" correct the deflection of tens digit" then print again to correct the entries digit" ut in general condition" as s!stem e(ist standard e(cursion parameter of corresponded machine. 4s deflection parameter is less than 19" so once correct can make all the re$ise color e(cursion $alue" make the $alue add the original e(cursion parameter and fill into the correspond print e(cursion parameter ta le &hich sho&s in the follo&ing.

&'

The print image also can reflect the deflection of print head in Y direction" as the grades line circled in the image.

*hen the current printing form is print head com ination" Y direction &arp re$ise can e performed" and other scheme form can e adjusted onl! ! mechanical method .The method of reading &arp $alue is choose the le$el line sect that superpose datum line &ell" and get a &arp $alue ! making the entries digit that this line corresponding multipl! constant <C" then fill the &rap $alue in the correspond Y direction &arp figure frame. 0f course "users can make a slight adjust &ithin <C figure. 2.;.@. 1ack)and)3orth .ifference The different speed ack)and forth difference need to e corrected as the different printing speed &ill rought definite position difference. -elect the trip dispatch of correspond speed from printing test menu" and then the printer &ill output the re$ise image as follo&ing .

The method of reading trip dispatch is same as the re$ise color deflection " that is" firstl! read the &arp of tens digit "and then the entries . Make the &arp $alue add the figure in the original soft&are trip dispatch frame and fill the result in the figure frame of correspond speed.

&5

In order to e(plain the method of reading" &e make a local e(plain a out the printing image of trip &arp sho&n in the elo& image.

The lack lock in the picture is not neat &ith the uprightness order &hile printing. The lack lock means the e(ist of trip dispatch .%ompare &ith the superposition state of each reading line and datum line" &e can found line three sect are in good match &ith datum line" so the ne& trip dispatch &ill get ! add the trip dispatch of current printing speed to line);. 2.<. 0ther operations and e(planations There is a resume standard $alue utton on soft&are re$ise page "as sho&n in image 19" the operation resume all the current step ad$ance parameter and re$ise e(cursion parameter to the original parameters &hich are set in the factor!" so &e should e careful to a$oid &rong operation. 2.<.1. Motion setting

&(

A speed carriage directionD

Fome speed 7o& speed printing

-etup the home speed of carriage ?mo$ing speed ! hand D -etup the speed $alue in lo& speed printing model -etup the speed $alue in middle speed model -etup the speed $alue in high speed model -etup the ma(imal speed $alue of the carriage -etup the acceleration $alue of carriage Test the e#ual mete modulus of motor pulse and step ad$ance ! testing utton automaticall! . -etup the distance of carriage mo$ing each time ! hand -etup the speed for ad$ance and &ithdra& lo& speed ! hand -etup the speed for lo& speed feeding -etup the speed for middle speed feeding -etup the speed for far speed feeding -etup the ma(imal speed of feeding -etup the acceleration of feeding The e#ual mete modulus of Y a(es motor pulse and step ad$ance -etup the distance of feeding media each time ! hand

Middle speed printing in Figh speed printing Ma(imal speed printing 4cceleration E#ual mete modulus

.isplace unit ! hand Y speed ?media mo$ement directionD 4d$ance and &ithdra& lo& speed 7o& speed Middle speed Figh speed Ma(imal speed 4cceleration E#ual mete modulus

.isplace unit ! hand

&)

0ther

Measuring coefficient of encoder ,esponding compensation The longest mo$ement The distance et&een media se nsor and printhead Rero position The cleaning position far 3rom 'ero position %arriage sta!ing position /ulse &idth of printhead printing ,e$ersing mo$ing in A direction ,e$ersing mo$ing in Y direction 7eft and right processing s&itch re$ersed The pulse phases of printing re$ersed

The $alue is limited &hich ensures the step accurac! The compensating amount &ill e counted automaticall! The longest mo$ement distance of carriage The distance et&een media sensor and the outermost printhead The distance et&een carriage and media The distance et&een 'ero position and carriage &hile cleaning The distance et&een carriage and left position limited s&itch The time of printhead printing fre#uenc! inter$al %arriage mo$ing to left or to right ,e$ersing mo$ement &hile stepping ,e$ersing direction of left and right position limited s&itch It makes the ink dot smaller and printing precision higher

2.<.2. Tool ar

0pen up -etupKoption 2et print

/rint -top /ause Measure %lean 3lash 1ack home 7eft right -top mo$e 1ack 4d$ance

%hoose the file that should e printed 0pen up the parameter scheme dialog &indo& 4utomatic net print scheme" press do&n the utton means that auto net printing startup" printing re#uirements &ill e startup &ithout operator:s confirm" &hich is auto startup" utton in the pop)up state means net printing need users to confirm. -tartup printing #ueue %ease current printing task /ause or continue the current printing task Test the original position and &idth of current material automaticall! -tartup print head cleaning function 0pen or close the flash jet function" and sho& current flash sate. ?press do&n the utton &ill e the flash state.D Make carriage came ack to home position in the left side %arriage oard more to left %arriage oard mo$e to right -top carriage oard and material mo$ing Take up material manuall! 3eeding material manuall!
&*

4 out 2.<.;

-ho& the edition info. of soft&are /arameter ar in common use

%arriage speed >alid print direction 4lign Margin Mirror %olor ar /rint adjustment

-etup the print speed of carriage mo$ement ? high K middle K lo& speed D -et up $alid printing direction ?1i).ir"single right" single left D -et up align of printing image ?left" right "centerD -et lank &idth at oth sides of material %hoose &hether mirror image printing or not %hoose if print color ar %hoose printing test image ?print head status step si'e color offset 1i).ir offset D

Carriage -.ee% an% /ali% .rint %ire ti!n an -0it h t an!ther .rinting $ !ther -et- -h!1l% 2e -ette% 2e3!re .rinting S -tatus ar 4s image 1 sho&s" status ar of the soft&are on the right elo& corner " customer can reali'e the current status ! the information that sho&n in the status ar .

-ho& net printing and digital recei$e status The current position of A a(is The current position of Y a(is %urrent ink suppl! status "an! color flash &ill sho& the status is ink suppl! status %arriage mo$e to&ard left limited position %arriage mo$e to&ard right limited position -ignal status of seeking margin machine -tatus that urgent stop s&itch is pressed

Le3t li4ite% .!-iti!n Right li4ite% .!-iti!n Seeking 4argin Urgent -t!.

5hen -tat1- 2ar a..ear le3t 6 right li4ite% .!-iti!n$ -eeking 4argin an% 1rgent -t!. hara ter$ it -h!0- that the !rre-.!n%ing -ignal i- the e33e ti/e -tat1&# 7a-i !.erati!n &#1# Carriage 7a k 8!4e &#1#1 arriage 2a k h!4e a1t!4ati all" O.en -!3t0are !r 3ini-h .rinting !r l!-e the -!3t0are $ arriage 0ill 2e 2a k h!4e a1t!4ati all" 0ith!1t 4an1al 0!rk# &#1#2# Carriage 2a k h!4e
&+

A3ter 4!/ing the arriage 2" 4an1al 0!rk$ i3 "!1 h!.e arriage 2a k h!4e$ "!1 an li k the 9 arriage 2a k h!4e: 21tt!n in 4en" !r li k the 21tt!n in the t!!l 2ar #

&#2# Orientati!n 5hen err!r a..eare% in -!3t0are an% an n!t ret1rn h!4e $ "!1 an 1-e the 9!rientati!n: in the 4en1 2ar t! 4ake the arriage !rientati!n again$ an% the arriage 2e 2a k h!4e a1t!4ati all"

&#&# ;la-h <et 31n ti!n In !r%er t! .re/ent the .rinthea% 3r!4 l!g %1ring -tate !3 n! .rinting 3!r l!ng ti4e $ .rinter 0ill 3la-h 0hen arriage a1t!4ati all" i- 2a k h!4e# U-er- al-! an h!!-e the 93la-h .rint: in 4en1 2ar !r 93la-h:in t!!l 2ar t! !.en !r l!-e 3la-h 31n ti!n $ an% -et 1. the 3re=1en " !3 3la-h in .rinting .ara4eter %ial!g 2!>#

&#'# Printhea% leaning &#'#1# Man1al leaning U-er- an lean the .rinthea% a !r%ing t! 1rrent .rinthea% -tat1-$ U-er an h!!-e the 9.rinthea%: in the 4en1 2ar !r 9 leaning: 21tt!n in t!!l 2ar t! lean .rinthea% $ an% -et 1. the
',

lean ti4e- in .rinting -et1.#

&#'#2# A1t! lean D1ring .rinting$ in !r%er t! a--1re e> ellent .rinting e33e t$ the .rint hea% nee% # U-er- an -et1. i3 nee% the 3la-h an% it- ti4e an% 3re=1en " a .eri!% !3 ti4e in .rinting .ara4eter -et1. %ial!g 0in%!0n # &#5# Margin te-t 31n ti!n A3ter the 4aterial l!a%e% !n the .rinter$ 1-er- an h!!-e94ea-1re: in 4en1 2ar !r 94ea-1re: in t!!l 2ar t! %! a1t!?te-t 4aterial 31n ti!n # 5henr the !.erati!n i- 3ini-he%$ -"-te4 0ill re !r% the %ata !3 !riginal .!-iti!n an% 0i%th !3 the 4aterial$ U-er- al-! an -et the !riginal .!-iti!n an% 0i%th !3 4aterial 4an1all" in .rinting .ara4eter -et1. %ial!g 0in%!0n#

'1

&#(# arriage 4!/e4ent 4an1al U-er- an h!!-e 9 arriage le3t6right :21tt!n in 4en1 2ar !r 9le3t 6right: 21tt!n in t!!l 2ar t! %! arriage 4!/e4ent$ The -.ee% an% %i-tan e an -et in .ara4eter -et1. %ial!g 0in%!0#

&#)# Material 2a k an% a% an e U-er- an h!!-e94aterial 2a k 6a%/an e: !.ti!n in 4en1 2ar !r 92a k $a%/an e: 21tt!n in t!!l 2ar t! a%<1-t 4aterial .!-iti!n #The -.ee% an% length an -et in !.ti!n .ara4eter %ial!g 0in%!0##

&#*# Print U-er ha/e t0! 4eth!%- t! h!!-e 0hat .i t1re t! 2e .rinte%@ !.enA 3ileA in 4en1# Or i4age li-tA &#*#1# O.en the 3ile %ire tl"

h!!-e in A

Cli k ?9!.en:31n ti!nin 4en1 2ar !r 9!.en:31n ti!n in t!!l 2ar$ t! the 3ile?.i t1re !1r-e 0in%!0 #

'2

Ch!!-e the 3ile t! .rint an% li k 9!.en: 21tt!n 0ill %i-.la" a1t!4ati all"# &#*#2# Ch!!-e 3ile t! .rint 3r!4 i4age li-t Ch!!-e li-t 3r!4 -ki. 2ar 3ir-tl"$ an% the .i t1re that i- -1..!rte% 2" !ntr!l -!3t0are 0ill a..ear a1t!4ati all" in i4age 2ar h!!-e the .i t1re an% li k right 21tt!n !n the 4!1-e$ the 4en1 0ill .!.?1.$ an% an %! 3!ll!0ing !.erati!n# Print Print the -ele ti/e 3ile A%% int! the .rint li-t A%% the -ele ti/e 3ile t! .rint li-t B0ait 3!r .rint !44an%C Delete O/er l!a%ing in%i ate Delete -ele ti/e 3ile 3r!4 .i t1re 2!> O/er l!a%ing in%i ate L!a% -ele ti/e 3ile !/er again ;ile attri21teSh!0 -ele ti/e 3ile attri21te-

Cli k 9.rint: !r a%% .rint li-t t! -h!0 .rint .ara4eter -et1. %ial!g 0in%!0n S"-te4 an -t!re the .i t1re 0hi h i- 4!re than 2D in -e/eral 3ile-# The 3ile na4e i- !n-i-t !3 3ile na4e !3 RIP 3ile an% it- -erial n142er $an% the -"-te4 !33er !n-i-tent !.erati!n 3!r 1-er#Pre/ie0 .i t1re an% .rint !.erati!n are the -a4e# &#*#&# Print Set1.

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;ile attri21te-

;ile .ath Ta-k na4e Pa-- 4!%e Ta-k in%e> Ink E!l14e

Regi!n !.ti!n

Sh!0 the .ath !3 the 3ile !3 1rrent .i t1re Set the na4e !3 the .rint .i t1re Sele t .rint 4!%e B3r!4 1 PASS t! * PASSC Sh!0 -erie- N!# !3 1rrent ta-k Sh!0 re-t ink .er entage in ink tank Sele t .rinting area in the .i t1re 2" M!1-e# The 3!1r .ara4eter- 2el!0 an 2e !2taine% a1t!4ati all" an% n! nee% t! -et# The <14.ing?!33 at F?%ire ti!n The <14.ing?!33 at Y?%ire ti!n 5i%th !3 1rrent .rinting .i t1re Length !3 1rrent .rinting .i t1re Set n142er !3 .rinting .i t1re-in F %ire ti!n Set %i-tan e 2et0een t0! .rinting .i t1re- in F %ire ti!n Set n142er !3 .rinting .i t1re- a4!1nt in Y %ire ti!n Set %i-tan e 2et0een t0! .rinting .i t1re- in Y %ire ti!n Set %i-tan e 2et0een 3!!tn!te an% i4age Set 3!nt -iGe -h!0 the .rinting 3!nt in the 3!!tn!te Ch!!-e Regi!nal Print !r n!t Ch!!-e M1lti .i t1re Print !r n!t Sele t .rinting -.ee% Bhigh$ n!r4al an% l!0C t! .rint$ 0hi h i- 1-e% t! -ele t .r!.er .rinting -.ee% a !r%ing t! %i33erent h!riG!ntal DPI !3 .i t1re-# Ch!!-e t! .rint 3!!tn!te !r n!t

M1lti?.ie e .rint -et1.

F Y 5i%th Length F nt F -.a e Y nt Y -.a e Di-tan e t! I4age ;!nt 5i%th Pre/ie0 Regi!nl Print M1lti .rint S.ee% 3!r arriage .rinting 4!/e Print ;!!tn!te

;!!t n!te Other-

4fter setting printing parameter" click MprintN utton and add printing task into printing alignment. If no printing task in the printing alignment" print the current picture. If print task e(ists in alignment" the task &ill e added at the foot of the alignment . ;.C.<. /rinting Task 7ist %lick the right utton of Mouse in the print task list to sho& the Menu and the operations elo& can do follo&ing operations8. -tart to print -tartup alignment picture to print ,eprint ,eprint the selected picturec -top current task -top current print task -top printing alignment -top all print tasks in alignment .elete task .elete current selected print task Impro$e printing priorit! Impro$e a class of selected print task in alignment 7o&er printing priorit! 7o&er a class of selected print task in alignment The highest /riorit! Impro$e print task to the top of printing alignment The lo&est priorit! 7o&er print task at the foot of the alignment

''

Task properties

The selected pint task can e set ! opening the dialogue o( of print setup

;.C.5. ,egion /rint If users just &ant to print a certain region of the picture onl!" the! can choose=region print=function. 4fter selecting the picture &hich !ou &ant to print " click %heck M,egional /rintN in dialog &indo&" then" select the region in /re$ie& Image ! Mouse and the parameter of the print region?A8 Y8 &idth" length &ill e setted automaticall!. 6sers also can change these parameters to change the printing region. 4fter finishing" click print utton to print the selected region. ;.C.@. Multi /rint -ometimes users need to print lots of the same pictures. -o the! can use the function of Multi print to impro$e efficienc! select the &anted pictures. %hooseMMulti /rintN in dialogue &indo&" then" set the num er of pictures in A and Y direction. Mean&hile" the distance?mmD the et&een pictures can e setted. ;.C.B. 3ootnote /rinting 6sing the function of footnote printing" users can indicate the I. name and print time of the printing picture so as to check and find the printed pictures easil!. -elect the 3ootnote /rinting and set the font &idth on footnote ?3ont *idth and 7engthD and the distance to the picture et&een characters on footnote and image. Mean&hile" the characters on footnote can e pre$ie&ed and amended in 3ootnote /re$ie&. ;.C.C /ause or %ontinue to /rint *hile printing" users can pause according to current situation" &hich can e accomplished ! M/auseK%ontinueN in MprintN of Menu 1ar or M/auseN in Tool 1ar. The print head &ill go ack to the starting point and into the flash pint status after pause. If &illing to continue to print" users can click M/auseK%ontinueN in MprintN of Menu 1ar or McontinueN in Tool 1ar ?M/auseN utton &ill ecome M%ontinueN uttonDto go ack to the pre$ious print status. ;.C.E. -top /rinting If &illing to cancel the printing task &hile printing" !ou can click MstopN in Menu 1ar or in Tool 1ar to stop printing. The print head &ill go ack to the starting point and go into the flash print status after stop. ;.C.19. /rint Test

'5

1efore printing" users can adjust the parameters of printer ! printing pictures of test in order to get etter print effects. 4nd users can print test pictures" select Mprint head statusN of printing" Mstep adjustmentN" Mcolor offsetN or M1i).ir 0ffsetN ! print adjustment in MprintN of Menu 1ar or ! print test in %ommon /arameter 1ar. /arameters of print head can e adjusted according to pictures. .etail operations refer to 1.;.2. 4djustment Editor. ;.C.11. 1ackup and ,ead)in of /rinting /arameter /arameter ackup and read)in makes users set parameters more con$enientl!.

4fter finishing parameter setup" sa$e parameter setup into ackup files ! Mparameter ackupN of MprintN in Menu 1ar" as it is sho&ing in a o$e /icture. If users &ant to resume the parameter setup sa$ed efore" the! can take ad$antage of Mparameter read)inN of MprintN in Menu 1ar to read parameter setup from ackup files" as it is sho&ing in the picture elo&.

<. 2et)/rint
'(

<.1. 2et)/rint -etup <.1.1. 7ocal 1uffer Memor! for 2et)/rint 6sers can choose from the dialogue o(" in print setup of s!stem setup" &hether to start the function of local uffer memor! for net)print. *hen adopt such function is used" all printing data &ill e stored in uffer memor! of the computer" follo&ed ! printing operation. Its characteristics is that it can send the data of ne(t picture &hile printing" &hich supplies users &ith sta le net data" and can use its function that ,I/ data processing and printing are eing dealt &ith at the same time. .ata si'e of image is onl! restricted to the capacit! of the disk &here soft&are is installed. If the function isn:t used" printing and data transmission &ill e clone at the same time. <.1.2 4uto 2et)/rint -etup .ialogue o( of automatic print setup &ill come out &hen auto net)print is started" &hich needs users to choose printing t!pe8 fi(ed printing t!pe or the t!pe according to picture ./I" It is sho&n in lo& /icture.

If Muse fi(ed print mode for all ./I formatN is chosen. Then the same printing mode &ill e used to all net)print tasks. If such function is not selected soft&are &ill automaticall! set the printing mode according to picturePs ./I format. 2ote8 2et)/rint clialog &indo&n sho&s current net)print mode. *hile pressing the utton do&n" printing task sent ! net doesn:t need confirmation ! the printer. *hile the utton is up" printing task needs confirmation. <.1.;. %ontinuous /rinting function &hile 0ff)7ine *hile printing ! net &hich could e cutted ecause it is unsta le" users can resend the last printing data to reprint after the net is connected again. 2et is read! for printing task -ending data to start printing 2et is roken off and &aiting for resending data 4fter net is connected again" it &ill continue to print the task.

')

5. ,I/ -upport Information 0pen ,I/ support information in Mfunction in menu ar to get the details " as it is sho&n in the follo&ing dialog &indo&8

The current ,I/ picture format is sho&ed in the dialogue o(" 6ser can also click MimportN utton to input the ,I/ format file !ou &ant. @. -oft&are Edition

%lick =help=)=a out= in the Menu 1ar or click the Ma outN in Tool 1ar" the dialogue &indo& &ill sho& the soft&are like the a o$e image.

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%hapter ; Maintenance Guide

1. Maintenance #ules
/roper maintenance is of $ital importance to the sound operation. Fere in after &e list different maintenance degrees in details. *e ad$ise !ou to &rite do&n these rules and paste them to the printer or procepti le places near to printer.

2. *aily Maintenance
*hile printer in idle 1. %lean the printheads ! the air pressure s!stem" and" clean the soleplate insuccessuion po&er off. 2. 7a! se$eral floors of the non)&o$en cloth and put them on the plate &hich the printhead dipped in. ?If there is no too much non)&o$en " the sponge is recommended" &hich can sa$e cost and the fle(i ilit! of the sponge is etter than that of the non)&o$en.D ;. If non)&o$en is used" please fla! more. <. /ut enough mem rane on the non)&o$en or sponge" &hich let the mem rane not damaged easil! and prolongs the lifespan of the cushion. 5. pour the sol$ent on the mem rane @. /lease don:t pour too much B. Install the printhead soleplate C. 3i( the printhead soleplate
'+

E. %heck if the soleplate and mem rane are in proper position or not 19. 3our sol$ent into the printhead tra! at ;mm deepth. 11. 4t last fi( the mem rane. 0ften e(amine the cleaness and lu ricating conditions of the linear guide rail" and lu ricate the guide rail &ith accepted lu ricat. Inject oil on the earing all of the sliding set on the guide rail periodicall! &ith appointed injectar %heck the ink store ca inet if the ink is enough or not. ,eplace the ink filter periodicall! %lean the printhead often and clean ink tank and ink le$el sensor periodicall! %heck if the connection a(is skiding or not and tighten the scre&s. %lean the dust on the computer" po&er suppl! and electronic oard periodicall! 2.1. /reparations efore starting the machine .emount the printhead protection plate %lean the printhead" roller and printing platform" Get rid of the sundries on the platform %heck the ink le$el position of the start ink tank 3irst turn on the main po&er" and" then start the computer" finall! the machine. /ull up the emergenc! utton on oth sides. %heck if the meehanical parts are run smooth and normall! or not. -tartup the soft&are" and check the A a(is" Y a(is" cleaning s!stem and emergenc! stop utton Turn on the s&itch of the F> $oltage and select Mprint flash N %heck the indoor temperature ?29)2CD and humidit! ?<9)C9ID 2.2. Maintenance *hile /rinting %lean the print head efore printing. To make ink print fluentl!. %lean print head immediatel! &hen finish one image ?,efer to print head:s cleaning methodsD *hen in normal printing condition" &alk around to check the e#uipment for follo&ing aspects8 There is no particle or dirt on the &orking platform. Touch the co$er of heater to make sure the heating temperature normal.? 2ote8 &hen the print can rage oard mo$ing" the co$er of heater is for idden.D 7isten to printing condition carefull! to cheak &hether there are irregular sounds once something e(ceptional stop to check &hat pro lem. -mell. If smok!" stop machine and check. 2.;. Maintenance &hen stopped. /ress do&n the enmergene! utton. Maintain the print head ?refer to the chapter of print head maintenanceD
5,

 .ischarge ink in the cleaner. %lean the e#uipment ?onl! special /M4 li#uid can e usedD 2.<. Inter$al C Fours maintenance 4fter C hours printing" use petroleum ased printing lu rication to rush lu ricate the guide rail one time. .on:t rush too much other&ise the e(crescent ma! leak eneath. 6se cleaning li#uid to clean the surface and interface of the $acuum to guarantee fle(i le mo$ements up and do&n. 2.5. .ail! Maintenance %lean all the press &heel su assem l!. %heck the &aste ink in the $acuum and discharge it in time. 2.@. *eekl! Maintenance %ontent ,emo$e supporti$e lid of the print head and clean its underside &ith sol$ent. %heck if ink le$el sensor is fi(ed enough. 7i ricate to guide rail and add to or its earing. .ail! inspection for others mentiond content.

2.B. Monthl! Maintenance %hange ink filter+ &ash primar! ink tank and ink suppl! s!stem ?refer to ink suppl! s!stem cleaning methodD %lean the secondar! ink tank . %heck and fasten the scre&s on the transmission coupling" electric engine coupling. %heck the scre&s the carriage oard and guide rail. %heck s!nc elt. If it loosen" fasten it. %heck all the cooling fans and connect motors. %lear computer:s hard disk its check and clear the $irus. .edust the po&er suppl! case" electricit! control oard and other circuit oard &ith air gun?must e dr! airD 2.C. 5uarterl! maintenance Feater test8 15 minutes after the temperature is set" measure temperatures in the pront and rear heaters. *ith multimeter to check the left" middle and right temperature is not hotter than 19. 4lso to touch them to check &hether there are o $ious temperature difference. no o $ious temperature difference should e felt &hen touching it. .edust the e#uipment thoroughl! including the interior of the left and right case. Inspect and change ink filter. 1lo& a&a! all the dust on the po&er suppl! case and the dri$er &ith dr! compressed
51

air. 2.E. 4nnual Maintenance Fori'ontal inspection on guide rail and printing platform ?can contact our compan!D %heck the e#uipment thoroughl! to see &hether the scre&s are loose.

3. Printhead Maintenance
;.1. Treatment efore printhead is installed %leaning of moisture locking liguid in the printhead. 4ll the printhead contains enough moisture locking li#uid for the purpose of protection efore the printhead sold. 1efore installation" it printhead must e cleaned &ith sol$ent &hich match the ink. %onnect a filter et&een the injector and the inlet tu e of the injection cup. Inject ;9ml cleaning li#uid into the injection cup at first" discharge the moisture locking li#uid and then fulfill the injection cup &ith cleaning li#uid. 7ea$e the injection cup in the &ater for 5)19 minutes" and the remaining moisture locking li#uid &ill e totall! dissol$ed. 7astl!" &ash the injection cup &ith a out ;9ml cleaning li#uid. If the line printed is not straight" &ash it o$er &ith cleaning li#uid. .on:t stop until the line is straight. In this &a! the remained moisture locking li#uid is cleared. ,emem er &hen doing this" please choose a considera l! sound and clean platform. 2otice8 Keep the operation platform clean in order to operate. .on:t touch the surface and the socket of the platform. 3iltrate the injector &ith the filter. -urface of the injection cup is not touched. .istinguish outlet hole from inlet hole *hen cleaning li#uid is pushed out of injection hole" pressure should not e(ceed 9.;kg ?i.e. hold the injector &ith one hand and push the injector &ith the thum of the same hand.D ;.2. 4ir pressure s!stem introduction ;.2.1. 3unction Introduction There &ill e clogging print head &hen printing for a long time" &hich could e sol$ed ! $acuum. 1ut if can not clean out" &e can adopt air pressure &a! to do. ?*hen cleaner is no use and under the condition of ha$ing reak line.D ;.2.2. -!stem Introduction

52

/urging utton

4ir pump electrmagetism

$acuum ink tank

;.;. 0peration Guide 3ist install the small co$er on the $acuum ink tank" then" press do&n the red utton of the pressure s!stem to check if all the ink in the printheads flo&s out or not" &hich is held &ithin 5 seconds. ;.<. 2otice /o&er of the printhead must e turned off efore pressing the utton. ;.5. *etness of the /rinthead -urface %lean the surface of the printhead in single direction &ith depurating &et stick softl! to form a thin ed of sol$ent on the surface of the printheads. ;.@. .ischarge the /rinthead ;.@.1. The step to discharge the printhead Turn off the F> po&er and the main po&er suppl!. .ischarge the scre&s and take off the printheads from soloplate. /lease e careful" donPt make them collide or fall on the ground. Inject sol$ent into the printheads to clean and install the protection oard of printheads or pack printhead &ith mem rane. ;.@.2. 2otice &hen discharge the print head .o not collide or fall the print head on ground during the process of installation or discharge. 1efore printhead is stored" clean it &ith cleaning sol$ent. The cleaned print head should e set the original protect oard or &rapped sealed ! the mem rane immediatel! .If need to post" anti)shock packing should e offer. ;.B. %ommon kno&ledge a out printhead maintenance In normal &orking condition" turn on the print head flash function in the soft&are. -et the
5&

$alue as C+ If clogging cannot e sol$ed under normal cleaning process" it is etter to dismount the printhead and dip it in the cleaning sol$ent. 1efore printhead is dismounted and stored" clean it &ith cleaning sol$ent+ &rap it &ith &iping paper" and store it sealed. If the printhead &ill to e posted" use anti)shock packing. %arefull! and regularl! clean the ase of the printhead &here auto ink sucking locates. ;.C. %leaning and maintenance of printhead ;. C.1. %hanging ink In principle" onl! one kind of ink can e used on a printer. E(cept the necessar! to change" it is not ad$ised changed &ith other ink in case of the damage to the print head. *hile changing the ink" clean the printhead &ith the pre$ious sol$ent first. Then clean it &ith the ne& sol$ent compati le &ith ne& ink to lessen the residue ink and li#uid in it. ;. C.2. *ashing the print head If the surface of the print head is so dr! that it is clogged" inject some ink into it and &ash it &ith ink carefull!. If the a o$e mentioned methods still donPt &ork" dismantle the connection tu e+ add cleaning li#uid directl! into the s!ringe. Then connect the tu e and inject ink. ;.C.;. Keeping printhead &et *hen the printer is out of use" printhead clean sal$er should e used to keep the printhead &et. /lease also pa! attention to the cleanness of the sal$er. /ut non)&o$en cloth in the sal$er three to four la!ers to ensure the surface of the printhead is clean. 4dd a little sol$ent" and then scre& the nut on oth side of the sal$er to assure printhead is in the sol$ent. If the sal$er hasnPt een cleaned" please use non)&o$en cloth to mi( a little &etness)keeping li#uid or sol$ent instead and &rap &ell &ith plastic foil. ;.E. /rinthead protection &hile stopping the machine o$ernight Turn off the computer and all po&er supplies. /ut three la!ers of non)&o$en cloth on the cleaning tra! and add proper sol$ent. %arefull! cap the tra! on the pedestal. 3asten the scre&s on the cleaning tra!. To pre$ent ink mi(" fill the hole on the ack of the ink ottle &ith a lack cap and $acuum the space et&een the ink ottle and the print head. /ull out the lack cap &hen use again.

4. Printhead protection +hen the printer stops $or se)eral days

5'

 If the printer is out of use for more than <C hours" the ink in the printhead must e cleared" other&ise" ink &ill dr! as sol$ent $olatili'es or e$en impair the no''le permanentl!. Treatment is as follo&s8 Turn off printer:s po&er suppl! Mo$e the printhead to the leftmost cleaning position and put an anti)erosion receptacle elo& the injection cup to contain &aste li#uid. 4spirate &ith glass injector or directl! pour out ink in the secondar! ink tank. Then" &ash it thoroughl! &ith special sol$ent. /ull out the ink suppl! tu e ?from secondar! ink tankD and aspirate <9ml special sol$ent &ith glass injector to clean the print head t&ice. .on:t lo& a&a! residual sol$ent in print head ecause sol$ent inside the printhead can keep it &et. .ischarge the print head racket" &rap it &ith the plastic ag and or film.

"&utomatic printhead cleanin! $unction

The unauthori'ed &iping paper ! %hiting is for idden to clean the printhead surface . The cleaning soft&are must come from %hiting &ith the MYJET printer together Manual and automatic cleaning is optional .*hen do automatic cleaning "please s&itch on the suck fan function" the carriage &ill mo$e automaticall! from right to left to clean the printheads one ! one . The cleaning fre#uenc! can e set in the soft&are and the operator can set one cleaning time *hen the carriage oard mo$e se$eral times .The e(tra times is depended on the e(tra situation . The surface of printheads must e kept moist ! ink or solution and e packed ! cellophane and preser$ati$e &rap" or the other pol!thene package material to a$oid dr!ing up. In order to reduce the damage of the printhead" &e stipulate8 The recommended ink must e used" and the same rand of solution and &iping paper as ink. The printhead must e cleaned and packed ! dust)free paper &hen the machine is o$er half Month.

%.Maintenance o$ the in, supply system

If the filter is under good condition" seal the plastic connecting tu e &ith adhesi$e tape to a$oid dust entering. 3ilter cleaning8 .ismount it and discharge ink. .ip it in the sol$ent and $i rate it in ultrasonic cleaning machine for more than half an hour. Then lo& in compressed air from the ink hole so as to discharge &astes. .o it repeatedl! until the filter is uno structed.

'. Choice o$ in,

55

The printhead is the rain of the printer. The choice of ink is $er! important ecause it &ill directl! affect the printhead. 4 ad choice ma! destro! the &hole ink suppl! s!stem. -o choosing ink should e $er! serious.

%hapter I> Technolog! Guide

1. Impro)in! printin! -uality
1.1. Fo& to achie$e !our printing performance &ithout an! line reakQ 1.1.1. %hoose suita le ink 4n! ink factor! or distri utor relies on profits to do usiness continuousl!. *e recommend our ink. 4lthough the price ma! e a little higher than the cheapest ink a$aila le in the market" the cost is #uite lo& if it is distri uted to each s#uare meter. Inferior ink &ill damage the printhead and lead to line reak seriousl! &ithin one month. -o the ad image &ill e printed. .eser$edl! customers &ill purchase less and less ink &ith poor #ualit! as time goes !. 1.1.2. /rotection function design and dail! maintenance during printing 3our colours or si( colours printing Make sure that colour ar is printed at neither side of printing pictureT *hich can pre$ent clogging in one or t&o printheads for certain long time . *hat is more" colour ar ena les us to disco$er &hich printhead reaks line apparentl!. ,egular auto ink sucking termll! 0nl! a fe& seconds are needed and &e can guarantee that no line is roken in printing. =6nder good printing condition" the main reason for line reak is due to ink deposit on the no''le of the printhead.= .eposition is caused ! ink feature" en$ironment temperature" comparati$e humidit!" ink le$el of su )ink tank" thickness and airtightness of the tu e flo&" resistance to tu e &all" hori'ontal of printhead oard and etc. -et /4-- num er of the auto cleaning inter$als according to the practical situation" the pre)condition is no line reak in long image printingT ,emem er that damage of printhead starts from a initial no''le too man! operators don:t care a out one or t&o roken lines and let the printer finish the &hole image . *hat the! ha$e ignored that one &ill spread to the neigh our ones clue to the dele!ed
5(

cleaning.=&hat &e must do is to nip a thing in the ud. .uring intermission of printing" do not turn off the printer. Keep the printhead in the flash state. .uring the process of flash no''le" ink consumption is $er! small ?onl! 2U of that in normal printingD. *hich keeps the no''le hole moisture. 4t the same time" keep the normal printhead temperature. Make sure &hen starts printing " printhead are in est &orking conditions. *hen operating M!jet printer8 first turn on the computer" then start up the printer and print head $oltage .%hoose reset &hen entering the s!stem. *hen !ou &ant to turn off he printing" !ou need to press the ke! ,E-ET to restart the s!stem. 0nl! in this &a! can the printhead return to the left side for automatic flash injection. To ensure the proper function of flash" !ou ma! use a piece of paper under the printhead to check &hether it &orks &ell or not. E(amine no''le efore or during printing8 1efore printing" if find the no''le can not print ink" firstl! tr! to suck the ink out. The line reak during printing is usuall! due to the clog of ink" &hich can easil! e sol$ed ! setting automatic cleaning in soft&are. stop printing immediatel! once find line reak other &ise the cloge &ill ecome uorse If !ou fail to deal &ith some pro lems" please promptl! consult the technicians from the supplier. /rotection after turn off 4fter the turn off" immediatel! co$er the printhead &ith the tra! &hich is e#uipped &ith cleaning solution and non)&o$en to pre$ent the no''le of printhead from direct e(posure to the air. If &hich not &ell done" the ink &ill easil! e$aporate and the resin compoition in the ink &ill deposit more and more . If printhead is found out of go$d condition add 2mm thickness sohent in the tra! and make the printhead dip in the sol$ent to ne(t da! then the clog &ill e dissol$ed. 2otice8 If flo& ack &ard tra! of using happen ! lock the air hole of $acuum ink tank. Then remo$e the &ad &hen turn on the machine ne(t time . %autions regarding repairs If !ou need to dismantle the components on the printhead. shelf and the direct e(posure of printhead to the open air seems una$oida le" !ou must inject the cleaning li#uid onto the surface of the printhead &ith the needle c!linder" &hich help slo& do&n the rate of the ink:s e$aporation. ?The cleaning li#uid e$aporates slo&l! and there are no solid particles left after the e$aporationD.
5)

1.2 4djust the relati$e positions et&een the printhead of one colour and the printhead of other colours. 3or the first adjustment" mechanicall! adjust the scre& and put the test ar under the $er! position" -econd" run the soft&are to further adjust the print head in a proper position. Then use the adhesi$e to fi( the scre& so that the scre& &on:t e dislocated ! $i ration. /rior to dail! operation" first print the test ar" and then check &hether each jet hole is in good order and &hether the relati$e position and parallelism of each printhead is &ithin the permissi le error range. Then can produce high #ualit! images onl! &hen all the re#uires can reach. -ince the &a! to inspect and adjust $aries from one factor! to another" users should e familiar &ith this operation and carr! out e(amination and adjustment efore starting operation e$er! morning.

2. &d.ust the clearance

To achie$e the satisfactor! effect" it is necessar! to adjust the headstock so that the clearance et&een it and the material to e printed" can e reduced to the minimum" 2.5 mm);.5mm ?2otice8 material isn:t allo&ed to e touched.D 4djust the height of the rocker lotter and scre& do&n and fi( the scre& in order to ensure the good cleaning effect. 2otice8 the shorter the clearance et&een rocker lotter and injection cup is" the etter the cleaning effect &ill e.

3.

echni-ues $or usin! in.ection cups

En$ironment Keep a tid! &orking en$ironment and make main od! free of an! dust. 1ecause under the dirt! en$ironment dust &ill make its &a! to major ink pots" minor ink pots" and then injection cups. If it is the case" the printing effect &ill e harmed and the ser$ice life of an injection cup &ill e shortened. 0peration 0perate in accordance &ith the procedures for the maintenance of injection cup and a$oid the friction et&een the no''le and an! o ject ecause it ma! make the surface of the no''le frosted and roken. *hen cleaning the surface of no''le" &e must use the special paper or non)&o$en
5*

fa rics instead of the tissue paper to clean the surface of injection cup. *ith untold tin! fi ers on its surface" tissue paper can gain eas! access to the no''le. 4dditionall!" the tin! hairs that remain on the surface of no''le pro a l! lead to the clogging and dripping of the ink and then affect the print #ualit!. 4ccessor! E$er! accessor! ser$es certain purpose and shouldn:t e detached at random. Keep intact the primar! inkpot and the air filter of the secondar! inkpot so that the particles of $arious kinds floating in the air can e denied access to the ink. If clogged or e$en roken" the! should e promptl! replaced. -tatic Ink)jet printer should e connected &ith 'ero line to pre$ent the static:s effect on the injection cup. Maintain a constant temperature in the &orking en$ironment and ensure that the temperature ranges from 29 to 2C ecause the heat generated ! the &orking injection cup is mainl! carried ! the ink and then discharged from the heat sink. The humidit! under the &orking en$ironment should e &ithin the range of <9I)@9I. If it is too dr!" medium &ill e charged &ith static" thus affect the print #ualit!. Generall!" static that e(ists in the grounded line of the e#uipment" floating particles in the air and friction et&een media and e#uipment" electriferous spare part. 4ll the a o$e mentioned ma! &ake the printer &ith electricit!" &hich does harm to the major accessories including printhead " electricit! oard. Ink The #ualit! of the ink directl! effect on the printing image #ualit!. 4nd usage life of printhead the lo&er price doesn:t amount to the decreasing cost. contraril!" the ink of inferior #ualit! ink easing lead to the follo&ing pro lem such as clog " printing interrupt printing picture useless and reim ursement from customers ecause of the poor #ualit!. *hich are the &rest &ast for manpo&er" capital. *e strongl! recommended to use our appointed ink as this ink has undergone strictl! and longtime test to guarantee oth the e#uipment and undergone. Maintenance Machine is closed do&n" e sure to put the cleaning solution on the surface of injection cup and co$er the no''le &ith the preser$ati$e film so tightl! as to reduce the e$aporation of oth the solution and ink. It &ill" to a great e(tent" e(tend the ser$ice life of injection cups. If the machine is out of ser$ice for a long period ?during the long holida!s" for e(ample" International 7a or .a!" 2ational .a!" -pring 3esti$alD" users must put the
5+

solution into the injection cup and then co$er it &ith the onnet. 1esides" more solution should e added to the onnet. 3inall! preser$ati$e film can e adopted to enclose the &hole injection cup for the purpose of pre$enting the dust:s penetration and reducing the e$aporation of cleaning solution.

4.

he solution to the clo!!in! o$ the no//le

<.1 The techni#ues for slight clogging of the no''le If the no''le is found slightl! clogged in the process of printing" don:t hesitate to press the ke! /46-E to stop printing. Then use a $acuum cleaner to suck the clogged ink out of the no''le. 1! means of this method" &e can clean the no''le. 4fter&ards" cleaning solution should e taken to &ash a&a! the residue. ?2otice8 >acuum cleaner should not e utili'ed to suck a gi$en injection too man! times" other&ise" it &ill likel! to damage the injection cup.D The prompt" resolute and thorough treatment to the slight clogging is of paramount importance to maintain the optimum &orking state for the long printing. In addition" it is necessar! to e(amine the injection cup carefull! and e$entuall! disco$er the reason for the clogging. ?If it is due to the ink" change resolutel! and make sure that the ink tract e cleaned as &ell.D <.2 The techni#ues for fre#uent clogging of the no''le 3irstl! press the ke! /46-E to stop printing and then mo$e the head to the leftist cleaning position Generall! speaking" the pro lem can e sol$ed through directl! using the $acuum cleaner to suck the injection cups. If it still doesn:t &ork" open the machine and pull out all the signal &ires of a li#uid le$el inductor connected to control panel. Then suck the injection cup" restart printing and o ser$e the possi le change. If there is a change for the etter" it indicates that the pro lem originates from li#uid le$el. 4t that moment !ou should tr! to restore the injection cup to the normal state ! adjusting the position of ink o(" the temperature of &orking en$ironment and the &orking $oltage of injection cup. If there is still no change" pull out the ink)suppl!ing pipe on the injection cup and use a glass s!ringe to dra& out the special solution for cleaning the injection cup. The procedure is as follo&s8 inject <9ml solution each time and &ait for 19 minutes. The process should e repeated ;)< times. 4fter cleaning" make ink)suppl!ing pipe and the signal &ire of li#uid le$el inductor plugged into. Then resume the printing that stopped pre$iousl!. <.; Measures taken after the methods mentioned a o$e don:t &ork. 4$oid using non)&o$en fa rics and directl! co$er it &ith the injection cup onnet. Then inject ;mm of solution into the onnet and enclose the injection cup shelf &ith the
(,

protecti$e mem rane to guard against the e$aporation. 2otice8 The signaling interface on the top of injection cup shouldn:t e allo&ed to get in contact &ith solution" or it &ill e urned. 4fter the injection cup is immersed in the solution" use the glass s!ringe to dra& out the solution one or t&o times from the interface of the ink pipe" &hich is on the top of injection cup. 6se the glass s!ringe to dra& out <9ml of special cleaning solution and then inject the solution into the interface of ink)suppl!ing pipe. 2e(t pa! attention to the &aterline that comes out of the no''le. If the &aterline is straight" it pro$es that the cleaning is effecti$e and the injection cup can e further used ?The prere#uisite is that the circuit and pie'oelectric cr!stal are intactD. If it is distorted" then repeat step 2 and step ; t&ice or three times.

". Pre)entin! clo!!in! o$ the in.ection cup

5.1 0rigin of the clogging The ink is of inferior #ualit!. The rapid changes temperature or humidit! effort on oth printhead and ink. The sta ilit! of the ink determines the usage condition of the printhead. 0n one hand" ink sta ilit! depends on the follo&ing factors8 $iscosit!" surface tension" $olatilit!" and fluidit!. Fo&e$er" these inde(es are not totall! decided ! manufacturing techni#ue. 4ctuall!" storage" temperature and humidit! also pla! the decisi$e role in the normal use of the ink. If the temperature is high" the $iscosit! &ill turn lo&. If it is lo&" the $iscosit! &ill ecome high. These t&o conditions can change the pre$ious state of ink and the spotted line or spurious image &ill thus occur" &hich is referred to as false clogging. 0n the other hand" if the humidit! is lo& ut the temperature is relati$el! high" the $olatilit! of the ink &ill e raised. 4s a result" the ink is dried into a hard condensate and left on the printhead" &hich ma! affect the normal function of the printhead. Fo&e$er" if there is a high humidit!" the ink &ill accumulate around the hole" dripping and e$en flo&ing" &hich makes the image difficult to e dr!. 6nder such circumstances" it &ill also contri ute to the improper function of the printhead Therefore" pa! attention to the $arions temperature and humidit! at an! moment. E$en the tin! change in humidit! ma! affect the &orking of printhead . 0n account of the limited ink &ithin the ink ca$it! of the printhead" ink is supplied through s!phonage. -o the rapid change in the e(ternal temperature is eas! enough to distur the pre$ious e#uili rium state. The reason is as follo&s8 the printhead &ill ring some heat &hile &orking" the ink is alanced and sta le under this clrcunatance. 1ut if the &eather changes rapidl!" a sudden decrease or temperature rising" and there is no de$ice a$aila le for regulating temperature" the effect on the printhead is appearing. 4t this
(1

moment" the printhead fails to run &ell" so as the ink the ink" The onl! &a! is contrding temperature &hich ensures the dail! temperature range of ;)5 degrees in &orkshop. The effect of $oltage on the printhead -ince the $oltage of printhead can e determined ! the degree of cur$ature of pie'oceramics inside the printhead" the high $oltage can also increase the amount of the ink jetted. 3or the printhead of di$ersified norms" manufacturers offer their respecti$e $oltage ratings &ithin ena le the machine can perform normall!. 6sers should strictl! follo& the rule &hile operating the machine. 3or instance" the manufacturer of konica minolta 512 printhead recommends that the $oltage rating e less than ;5 >. 6nder the prere#uisite that it doesn:t &ork at the cost of image #ualit!" the lo&er the $oltage is" the etter it is . It pro$es that if the $oltage surpassed ;;>" stoppage of the ink suppl! &ill occur fre#uentl! and the usage life &ill e reduced. It has een mentioned that high $oltage can increase the degree of cur$ature of pie'oceramics. -o if the printhead &orks in the state of high fre#uenc! oscillation" the pie'ocr!stal is likel! to fatigue" &ear out and e$en reak. 0n one hand" the lo& $oltage can affect the saturation degree of the image. -o for the konica minolta 512 printhead" the suita le &orking $oltage ranges from 2C> to ;;>. Fence the usage life of the printhead can e greatl! e(tended. The effect of the static electricit! on e#uipment and ink 6suall!" this pro lem is unnoticed. Konica minolta 512 is a pie'oelectric oriented. The static is generated ! the friction et&een the medial and the roller?In the process of printingD. If the static electricit! cannot e eliminated promptl!" &hich &ill affect the proper &orking of the printhead . 3or e(ample" if the static is strong enough to attract the ink droplits" the droplit ma! de$iate from the normal trace and &ill e scattered in the uncon$entional &a!. 0n the other hand" the e(tremel! po&erful static &ill destro! the printhead and e$en urn the circuit oard. Thus it is e(tremel! important to eliminate the static ! means of the correct and effecti$e measures" the est one of &hich is to ha$e the grouned &ires installed. -trictl! speaking" grounded &ires shouldn:t e connected &ith the common grounded &ires ecause there is the possi ilit! that static ma! e(ist in the other e#uipment connected to the &hole suppl! net&ork. 3rom the past e(perience" ground &ires of e$er! e#uipment should e installed separatel!. The correct &a! to o$erhead the ground &ires is after the copper plate ?no less than 9.5 s#uare metersD is connected to the e#uipment &ith the copper conductor" ur! the plate in the &ell)dug humid space under the ground ? elo& 1.C meterD and pour the rine in. *hen completed" run the e#uipment for more than 1 hour and then measure the amount of remaining static in the e#uipment. The method is as follo&s8 use the multimeter to adjust alternating current to e 299 and connect the needle &ith oth the 'ero line of input of the $oltage rating 229 > and ground &ires" and then read the num er ?&hose a solute $alue is the amount of the remaining staticD. The suita le $alue is 1 ohm and the measurement should e often made. If the $alue is a o$e 1 ohm or fluctuates sharpl!" the ground&ires must e checked
(2

immediatel!. Man! companies hold that once the grounded &ires are installed" it &ill run &ell for good. 4ctuall! it is dangerous to ignore the routine e(amination. The effect of cleaning manners on printhead The surface of konica minolta 512 printhead is usuall! co$ered &ith a la!er of protecti$e mem rane" on &hich there are some laser drilling holes determine the precision of peinthead. Fo&e$er" man! users simpl! use the sponge and non)&o$en fa rics to make the printhead tid!. 4s a result " the surface of no''le is scratched and e$en damaged" &hich leads to in the occurrence of some tin! fa ric that &ill shape the direction in &hich the ink is getting and cause the accumulation of ink droplits on the surface of the no''le?&hich is easil! confused &ith the clog of printheadD. 2o&ada!s" non)&o$en fa rics pre$ail on the market of cleaning cloth. 1ut o&ing to the relati$el! rough te(ture" it ma! pose a great danger to the printhead &hich can hardl! ear the &ear and tear. -o it is strongl! recommended that users emplo! the special paper for cleaning printhead or the special non)&o$en fa rics.

%. Cautions $or usin! printin! in,

The storage temperature from 19 to <9 4$oid the $iolent shake of printing ink pot in the process of storage and use .on:t shake the ink ottle fiercel! &hile transporting and using the ink. ,ead the related instructions carefull! efore using the printing ink Treat the printing ink in accordance &ith the local rules and regulations concerned The ink pot cannot e rec!cled Effecti$e measures taken &hen spatter the printing ink. *hen ink spatter to !our e!es" use a great deal fresh &ater to clean. *hen the skin is stained &ith ink" use the soap and fresh &ater to clean *hen happening to eat ink" tr! to $omit.

%hapter 5 Introduction to Electric -tructure

1.

-tructure illustration of electric %ontrol 1oard and

accessories la!out
1.1. structure illustration of electric control oard

(&

2 of 4 % 2 <> p o& e r

/o&er .% 2<>

Ground ca l e /o&er .% 12>

2 to connect 1l ack ink pump 2 to connect %!an ink pump 2 to connect ,ed ink pump 2 to connect Yel lo& i nk pump

%onnecting /%Icard ?29 cores ca leD

Emergenc! stop Ground ca le Emergenc! stop Ground ca le

7eft limited position Ground ca le ,ight limited position Ground ca le

77 d YM%K c m 7igui

.I, to connect A dri$er Ground ca l e -TE/ to connect A dri$er

.I, to connect A dri$er Ground ca le -TE/ to connect A dri$er

/aper sensor Encoder 3a ric input 3a ric output %onnecting po&er

sensor

3a ric output 3a ric input %onnecting se$$o card ?29 co$es ca leD
E le ctri c c ircui t of fe e din g a nd take up s! stem

%hapter @ 4ttachments
1. so$t+are list alon! +ith the machine
aD D cD V V The %. /%I card dri$er control soft&are ,I/ soft&are 0ne %.8 it includes user:s manual and installation of soft&are 4 dongle ke!

2. 3re#uent s!mptoms and their respecti$e solution

('

2.1. printhead -!mptom 4nal!sis of Ink e can:t causes The protecti$e mem rane on the printhead is roken or fallen off /rinthead is clogged &ith the printing ink

E(amination method E(amine the color on the surface of the printhead. If itappears red" then it indicates thatthe mem rane has fallen off *e the s!ringe to inject the cleaning solution into the printhead. If the ink can:t flo& out of the hole" then hole has een clogged &ith the printing ink %heck &hether or not make interface oard plugged in &hen the injection cup is li$e. If the li#uid is left on the signal socket &hich caused short circuit %heck if dust and printing ink e(ist on the circuit oard. 1ecause after a long period" dustand ink &ill accumulate on thecircuit oard and if met &ith thehumid air" the! &ill lead to shortcircuit.

,emed!ing method ,eplace the printhead

2otes 2ormall! some narro& traces are printed on the image

normall! jetted from the single printhead ?&hich is caused ! the damage of the printheadD

,eplace the printhead

The inside circuit of the printhead is damaged

,eplace printhead

If dust and theprinting ink are found on the circuit oard" use the a solute alcohol to clean and dr!

The injection cupis out of ser$ice due to the &ear and tear

%heck the ser$ice period

,eplace printhead

(5

Ink e

can:t

The source

po&er

E(amine the $oltage on the carriage oard 812> and ;5> ?direct currentD s&ap the printhead ca le &ith others ?notice8 keep the ca le on the inter face oard of the printhead unchangedD If the ink is still not jetting" then it means the printhead goes &rong -&ap the printhead ca le of the printhead &ith others ?notice8 makethe ca le on the interface oard also changedD If the ink is still not jetting" then thatmeans the printhead a le or the interface oard of the printhead goes &rong. /lease reconfirm the reakdo&n furthermore. %heck &hether the printhead ca le is &ell plugged or not E(amine the ink pipe and the &hole ink)suppl! s!stem and check &hether there is lack of ink or leakage of air. If the reasons mentioned a o$e are e(cluded" the pro a le reasonis the damage of the /%I card.

4djust the $oltage

12>8 11.B5>)12.25> ;5>8 2E>);;>

normall! jetted from the single printhead ?&hich isn:t caused ! the damage of the printheadD

reakolo&n

The reakdo&n 0f the printhead

,eplace printhead

The reakdo&n of printhead ca leor the interface oard of the printhead

,eplace the printhead ca le or printhead interface ca le.

The printhead ca le isn:t &ell connected The reakdo&n of ink)suppl!ing s!stem The reakdo&n of the /%I card

Get the data line &ell plugged. ,estore the ink)suppl! s!stem ,eplace the /%I card

((

4ll the printheads can:t ink jet

/o&er suppl! pro lems The carriage oard is roken The reakdo&n of /%I card The encoder is roken or not &ell connected The fa ric ca le is roken or not &ell connected The reakdo&n of the ser$o card makes ink una le to reach the secondar! inkpot tank The en$ironment Temperature too lo& is

E(amine the $oltage 12>" ;5>?.%D of the carriage oard

,estore the po&er suppl! ,eplace the carriage oard ,eplace the

12>8 11.B5>)12.25> 2<>8 2;.2>)25>

%heck &hether encoder is

the

/%I card ,einstall or replace the encoder ,econnect or replace the fa ric ca le ,eplace the card ser$o

&ell installed or not. %heck &hether the fa ric ca leis &ell connected or not

%heck &hether the signal is transmitted to ser$o card or not

7ine reak

%heck &hether the temperature is too lo&

Increase the temperature

The temperature should e kept &ithin the range of 18)2C

The $oltage of the printhead is a normal /rinthead pro lems

use the multimeter to e(amine the $oltage of printhead %heck &hether printhead is clogged or not.

4djust the $oltage of the printhead 6se the cleaning sol$ent to clean the printhead %hange the ink

The ink is of poor #ualit!

If the reasons a o$e mentioned are e(cluded" the possi le reason is the poor #ualit! of the ink

6sers are suggested usingthe ink recommended ! the manufacturer.

()

2.2. MaterialWloading s!stem -!mptom 4nal!sis of The material can:t e released Material)feeding motor &ith pro lem or not &ell connected Material is not &ell loaded reason /hotoelectric s&itch cannot sense the material

E(amination method

,esolution ,eplace photoelectric s&itch ,eplace the material) feeding motor or reconnect the

2otes

Material crinkles during the transferring

%heck &hether the rim is parallel to the oard on the left side

,e)load the material

Material)compressing roller doesn:t parallel the material)feeding roller The une$en compressi$e force e(erted ! compressing roller /ull a small material placed under the compressing roller to check &hether the pull of each roller is e#ual

4djust the parallelism et&een compressing and feeding roller 4djust compressi$e force of the material) compressing roller

2.2. /arallel running s!stem -!mptom 4nal!sis of reason

E(amination method

,esolution

2otes

(*

%arriage oard refuses to mo$e or the soft&are functions partiall! ina$aila le

/%I card pro lem

has %heck the connection of &ire of the ser$o card 3i( connection the

,eplace the /%I card ,econnect the &ire

The &ire of ser$o card isn:t &ell connected -er$o card &ith pro lem .ri$er is roken or not &ell connected

,eplace the ser$o card ,econnect or replace the dri$er ,eplace motor or reconnect the &ire. ,eplace the decoder and optical grating ,eadjust the position ofencode raster to make itlocate in the middle of raster ar. ,eplace the motor or replace&ith a ne& material of lighter

e(change A &ith Y motor is roken or &ire are not &ell connected Encode raster and raster roken Encode doesn:t ar are raster

/rinting cease

match raster ar Motor is roken or o$erloaded

2.;. Ink suppl! s!stem -!mptom 4nal!sis of reason

E(amination method

,esolution

2otes

(+

The cannot

ink

Ink o( inductor is roken The 29 cores ca le isn:t &ell connected %arefull! check &hether the ca leangle is pursed or the line is disconnected.

,eplace the ink o( inductor ,eplace or reconnect the ca le

e supplied

-er$o card is roken Ink pump is roken The clogging of Endless ink suppl! filter -er$o card is roken -hort circuit of signal %heck &hether ink pump &orks normall!

,eplace the ser$o card ,eplace the ink pump ,eplace the filter ,eplace the ser$o card ,econnect

2.<. Image processing s!stem -!mptom 4nal!sis of Test and ar reason There is something &rong &ith raster ar or encode raster The fa ric ca le is not connected &ell The dri$er is ro en The /%I card is roken

E(amination method

,esolution ,eplace raster ar or encode raster %onnect optical fi er again ,eplace the dri$er ,eplace the /%I card

2otes

image are printed a normall!

;. -oft&are Errors &arns e(plaination 7ist Error Error Information %ode 991 1e /rinting

-olutions 1. 7ast printing task hasn:t finished. ,etr! after a moment. 2. -top process and restart program.. The restore print parameter is error" change the printing set. 1. 7ast printing task hasn:t een finished.

992 919

The start pass inde( is igger than task pass total. The process of last printing

),

task hasnQt finished 911 912 91< 915 The appointed ,ip source doesn:t e(ist. The color parameter can:t e supported ! s!stem. The ./I of rip source can:t e supported ! s!stem. The parameter of printhead data channel is &rong.

,etr! after a moment. 2. -top process and restart program.. 1.The appointed rip file does:t e(ist !et. 2.The net rip data is interrupted The color parameter of course appointed rip source e(ceeded s!stem capacit!. The ./I of rip source e(ceeded s!stem capacit!. Error is found in the s!stem configuration. The file ma! e e damaged. 1ackup present printing parameter and reinstall soft&are pleaseT %lose some present task &hich occup! muchmemor! space to meet the re#uirement of the soft&are. 4ttempt to change print pass" and restart print. 1. %heck the &idth of the media correct or not. 2. ,eplace the &ider media . ;. 6se region printing. 1. %hange printing motion parameter.

91E

The EM- lack of space canQt finish picture process. The print pass can:t e supported ! s!stem. The re#uired printing length of current picture is more &ider than print media.

921 922

92;

The s!stem refuse to print ecause the length of print &ill e(ceed printing flate length

uffer

959

%arriage can:t go to 'ero position.

2. -!stem configuration has some errors. /lease reinstall soft&are. ;. -et the ma( motion length into <999. 1. The motor s!stem doesn:t &ork" and please check &hether the electric apparatus &ork normall! or not. 2. The carriage position encoder doesn:t &ork" please check the connects damaged or not. ;. .ri$e module adjustment errorT <. %heck &hether /%I card &orks &ell or not. 5. ,estart the printer and computer. 1. %heck &hether the media sensor &orks normall! or not. 2. %hange the color of the $acuum affle into lack 1. 0nl! found portion order check sensor:s sensiti$e.

9@2

%annot find printing media

9@;

Error 0ccurs during Measuring medial.

)1

9C9 199

Task initiali'ing failed ,I/ supported ta le doesn:t e(ist. The s!stem &ill not identif! all ,I/ files -!stem parameter reading error.

191

192 111

/rinting parameter reading failed" s!stem &ill &ork &ith default $alue. -!stem control oard has not dri$en

2. %hange the color of the $acuum affle into lack 3ile sharing conflicted The file under installation director! is damaged or doesn:t e(ist" please load ,I/ supported file or ackup the printing parameters to reinstall the soft&are. The file under installation director! is damaged or doesn:t e(ist" please load ,I/ supported file or ackup the printing parameters to reinstall the soft&are. /rinting parameter error. 1. ,einstall /%I card 2. ,eplace /%I card slot and insert the /%I card ;. The control card is damaged. /lease install ne& one. <. -top the printer and restart the computer. 1. %ontrol card ma! e damaged" please install a ne& card. 2. Emergenc! stop s&itch ma! not e pressed do&n. ; MM!jet.r fN file didn:t e copied under the s!stem director! in the *I2.0*-. %ontrol card ma! e e damaged" please install a ne& one .on:t press E-% on the Ke! oard &hile the s!stem is performing reposition motion if the soft&are is used normall!.

112

The s!stem hard&are program of the control card cannot e loaded

11; 129

./- program of the s!stem control card cannot e loaded. The reposition action is canceled ! user" the carriage orientation doesn:t &ork. /lease don:t carr! out the carriage mo$ement. -!stem can:t sense the signal of position limited s&itch. 0rientation s!stem doesn:t &ork normall!. /lease don:t perform carriage motion.

121

1. /lease check position limited s&itch and its circuit connection. 2. The printer hasn:t een turned on" or the carriage is too near from the side so that it pressed the position limited s&itch. ;. /%I card slot doesn:t &ork or /%I card is damaged. 1. %heck &hether the motor for carriage mo$ement can &ork normall! or not. 2. please check the encoder on the carriage and its connection. ;. 29cores ca le hasn:t een connected.

122

2o coding signal of carriage position after reposition is performed. ,eposition function doesn:t &ork normall!.

)2

12;

,e$ersed phase of encoding signal sensed &hen reposition is performed. ,eposition function cann:t &ork normall! 7eft and right mission are in effecti$e state.

<. A)motor hasn:t een connected. 5. check the home position circuit hasn:t een connected. @.emergenc! stop circuit hasn:t een connected. B. A and Y &ere &rongl! connected connect the 41 phase of encoder on the carriage in re$erse.

12<

1. %heck &hether the ser$o card can &ork normall! or not. 2. %heck the circuit from left and right mission to ser$o card. ;. %heck the connection of /%I ca le. <. -er$o card has no 5>2<4 po&er. 5. emergenc! stop and position limited circuits conneced &rongl!. @. -er$o card is damaged. B. ,e)install the control soft&are. 1. computer has no enough EM- memor! space" please delete some pictures. 2. %heck the printing data. ,eco$er the printing to continue current printing task after sol$ing the pro lems. 1. %heck the motor for the carriage mo$ement &ork &ell or not.. 2. %heck the encoder on the carriage &hether in normal condition. ;. There are some dirt! or trail on the raster ar. <. There is no 5>;54 po&er on the carriage oard. 5. /erform after errors. 1. %heck the motor for carriage mo$ement. 2. %heck the encoder on the carriage. The file &hich the user is &illing to ackup cannot e read. The loaded format of the parameter file is not permitted. 0peration canceled. /lease make sure !ou are the normall!
)&

;95

/rinting data is cut off.

;19

The printing length motion instruction length is longer than machine printing plat" or carriage can:t mo$e to appointed position. /rinting is stopped ! s!stem.

<99

4uto adjusting carriage mo$ement s!stem failed.

<91 <9; 599

/arameter ackup failed. The loaded format of the parameter file is not permitted. 0peration canceled. 4uthori'ed pass&ord input error

591

Encr!pted hard&are initiali'ing failed

authori'ed user" and contact the supplier to get the right pass&ord. 1. Encr!pted hard&are hasn:t een installed. 2. %orrect dri$er for the encr!pted hard&are hasn:t een installed. The /%I oard isn:t matched &ith the encr!pted hard&are" please contact the printer supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help. /lease contact the e#uipment supplier for help.

592 59;

,ead hard&are encr!pted failed The data of the encr!pted hard&are ina$aila le The data of the encr!pted hard&are in$alidated The authori'ed terms of the soft&are is out of date. The soft&are is in$alidated The authori'ed usage times of the soft&are is used up. -oft&are is in$alidated. The usufruct of the soft&are is out of date The /%I card is not matched &ith the encr!pted hard&are. -oft&are is under illegal usage state. The language on the soft&are interface is not matched &ith the configuration.

59< 595

59@

59B 59C 59E 519

)'