BAPP

G r o u p o f C o m p a n i e s
BAPP
G r o u p o f C o m p a n i e s
Pre-Load Bolt Assemblies
BS EN 14399 Parts 1 to 8
CE Requirements
BAPP
G r o u p o f C o m p a n i e s
This standard refers to assemblies that require a specifc tightening load and replaces
previous standards BS 4395 Parts 1 & 2 and Din 6914. This standard must be adheard to
on all manufactured product after October 2007. Any products produced previously to BS
4395 Parts 1 & 2 and Din 6914 can still be sold as pre-loadable bolts.
These products manufactured to BS EN 14399 must comply with the construction directive
89/106/EEC which requires that all products are CE approved and marked. Bapp Group
Limited have decided that the method of CE marking will be done by using a label clearly
showing the CE mark.
Pre-Load Bolt Assemblies
BS EN 14399 Parts 1 & 2
BS EN 14399
PART ONE
General Requirements
BS EN 14399
PART TWO
Suitability test for preloading
(assembly test)*
BS EN 14399
PART THREE
Hexagon Bolt and Nut Assemblies
(HR 8.8 and 10.9)
BS EN 14399
PART FOUR
Hexagon Bolt and Nut Assemblies
(HV 10.9)
BS EN 14399
PART FIVE
Plain Washers
BS EN 14399
PART SIX
Plain Chamfered Washers
BS EN 14399
PART SEVEN
Countersunk Bolts and Nuts Assemblies
HR 8.8 and 10.9
BS EN 14399
PART EIGHT
Hexagon Fit Bolts and Nuts HV 10.9
BS EN 14399 currently has 8 parts to the standard,
this is now under review to add the following.
BS EN 14399
PART NINE
Direct Tension Indicators
BS EN 14399
PART TEN
Tension Control Bolts
* These 2 additions will be published in 2009
CE Requirements
* The suitability test is required to allow the CE approval.
HEAD MARKINGS
BS EN 14399 PART THREE HR 8.8
Note - The 8.8 HR,10.9 HR, 8 HR and 10 HR
means that the product was manufactured to BS
EN 14399-3.
BAPP
G r o u p o f C o m p a n i e s
Stockists of Industrial Fasteners, Engineering
Supplies and Health & Safety Products
Page 1
BDL
BG
BDL
BG
BDL
BG
BDL
BG
10 HR
10 HR
BDL
BG
10.9 HR
10.9 HR
BAPP
G r o u p o f C o m p a n i e s
High Strength Preloadable Bolt HR System
BS EN 14399 Part 3 - Dimensions of Hexagon Head Bolt
S
e
S
e
BS EN 14399
Part 3
d
a
d
f
d
30
o
45
o
Rad r
k
Length
c
Length
Rad. approx. 1
1
/
4
d
d
BDL BDL
8.8 HR 10.9 HR
BS EN 14399
Part 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nominal size
and thread
diameter d
Pitch of
thread p
Diameter of unthreaded
shank da
Width across ats
s
Width across corners
e
Diameter of washer face
df
Depth of
washer face c
Radius under head
r
Transition
diameter da
Thickness of head
k
(coarse pitch
series)
max. min. max. min. max. min. max. min. max. max. min. max. max. min.
M12
a
1.75 12.70 11.30 22.00 21.16 25.40 23.91 22.00 20.10 0.8 1.60 1.20 15.20 7.95 7.05
M16 2.0 16.70 15.30 27.00 26.16 31.20 29.56 27.00 24.90 0.8 1.60 1.20 19.20 10.75 9.25
M20 2.5 20.84 19.16 32.00 31.00 36.90 35.03 32.00 29.30 0.8 1.80 1.50 24.40 13.40 11.60
M22 2.5 22.84 21.16 36.00 35.00 41.60 39.55 36.00 33.30 0.8 1.80 1.50 26.40 14.90 13.10
M24 3.0 24.84 23.16 41.00 40.00 47.30 45.20 41.00 38.00 0.8 1.80 1.50 28.40 15.90 14.10
M27 3.0 27.84 26.16 46.00 45.00 53.10 50.85 46.00 42.80 0.8 2.50 2.00 32.40 17.90 16.10
M30 3.5 30.84 29.16 50.00 49.00 57.70 55.37 50.00 46.60 0.8 2.50 2.00 35.40 19.75 17.65
M36 4.0 37.00 35.00 60.00 58.80 69.30 66.44 60.00 55.90 0.8 2.50 2.00 42.40 23.55 21.45
a
Non-preferred. Only to be used for the lighter type of construction where practical conditions, such as material thickness, do not warrant the usage of a larger size bolt than M12.
Standard Specication: BS EN 14399:2005 Part 3
Material: High Tensile Steel
Strenght Grade: 8.8, 10.9
Screw Thread: 6G of ISO 965/2
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
BAPP
G r o u p o f C o m p a n i e s
Bolt/Nut/Washer Assembly System HR
General Requirements EN 14399-1
Bolt/Nut Assembly EN 14399-3
Marking HR
Property Classes 8.8/8 10.9/10
Washer(s) EN 14399-5 or EN 14399-6
Marking H
Suitable test for
preloading
EN 14399-2
Specications for bolts and reference standards
Material Steel
General Requirements EN 14399-1
Thread
Tolerance 6g
a
International Standards ISO 261, ISO 965-2
Mechanical Properties
Property Class 8.8 or 10.9
European Standard EN ISO 898-1
Impact Strength
Value KV. min = 27 J at - 20
o
C
Test Piece
b
ISO 148
Test EN 10045-1
Tolerances
Product Grade C except: dimensions c and r
Tolerance for lengths 160mm 4.0mm
International Standards EN ISO 4759-1
Surface Finish
Normal as processed
c
Hot Dip Galvanized EN ISO 10684
d
Others To be agreed
e
Surface Discontinuities Limits to surface discontinuities as specied in EN 26157-1
Acceptability For acceptance procedure, see EN ISO 3269
a The tolerance class specied applies before hot-dip
galvanizing. Hot-dip galvanized bolts are intended for
assembly with oversize tapped nuts.
b The location of the V-notch test pieces in the bolt shall
be as specied in EN ISO 898-1.
c As processed means the normal nish resulting from
manufacture with a light coating of oil.
d Attention is drawn to the need to consider the risk of
hydrogen embrittlement in the case of bolts of
property class 10.9, when selecting an appropriate
surface treatment process (e.g. cleaning and coating),
see the relevant coating standards.
e Other coatings may be negotiated between the
purchaser and the manufacturer provided they do
not impair the mechanical properties or the functional
characteristics. Coatings of cadmium or cadmium
alloys are not permitted.
S
e
BG
8.8 HR
BS EN 14399
Part 3
S
e
BG
10.9 HR
BS EN 14399
Part 3
Page 2
BAPP
G r o u p o f C o m p a n i e s
High Strength Preloadable Nut HR System
S
e
S
BS EN 14399
Part 3
BDL BDL
8 HR 10 HR
BS EN 14399
Part 3
1 2 3 4 5 6 7 8 9 10 11 12
Nominal size
and thread
diameter d
Pitch of thread
p
Width across ats
s
Width across corners
e
Diameter of washer face
dw
Depth of washer
face c
Thickness of nut
m
Tolerance on
squareness
(Coarse pitch
series)
max. min. max. min. max. min. max. max. min. max.
M12
a
1.75 22.00 21.16 25.40 23.91 22.00 20.10 0.8 10.80 10.37 0.38
M16 2.0 27.00 26.16 31.20 29.56 27.00 24.90 0.8 14.80 14.10 0.47
M20 2.5 32.00 31.00 36.90 35.03 32.00 29.50 0.8 18.00 16.90 0.58
M22 2.5 36.00 35.00 41.60 39.55 36.00 33.30 0.8 19.40 18.10 0.63
M24 3.0 41.00 40.00 47.30 45.20 41.00 38.00 0.8 21.50 20.20 0.72
M27 3.0 46.00 45.00 53.10 50.85 46.00 42.80 0.8 23.80 22.50 0.80
M30 3.5 50.00 49.00 57.70 55.37 50.00 46.60 0.8 25.60 24.30 0.87
M36 4.0 60.00 58.80 69.30 66.44 60.00 55.90 0.8 31.00 29.40 1.05
a
Non-preferred. Only to be used for the lighter type of construction where practical conditions, such as material thickness, do not warrant the usage of a larger size bolt than M12.
Dimensions of Hexagon Nuts
Standard Specication: BS EN 14399 Part 3
Material: High Tensile Steel
Strenght Grade: 8, 10
Screw Thread: Conforms to Class 6H or 6AZ
of ISO 965/2 Coarse Series
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
BAPP
G r o u p o f C o m p a n i e s
Specications for nuts and reference standards
Material Steel
General Requirements EN 14399-1
Thread
Tolerance 6H or 6AZ
International Standards
ISO 261, ISO 965-2, ISO
965-5
Mechanical Properies
Property Class 8
a
or 10
a
European Standard EN 20898-2
Tolerances
Product Grade
B except
dimensions m and c
International Standard EN ISO 4759-1
b
Surface Finish
Normal As processed
c
Hot Dip Galvanized EN ISO 10684
Others To be agreed
d
Surface Discontinuities Limits for surface discontinuities as specied in EN 493
Acceptability For acceptance procedure, see EN ISO 3269
a For proof load values, see 4.3. All other mechanical properties as specied in EN 20898-2.
b Except tolerance on perpendicularity of bearing face. see tolerance / in Table 4.
c As processed means the normal nish resulting from manufacture with a light coating of oil.
d Other coatings may be negotiated between the purchaser and the manufacturer provided they
do not impair the mechanical properties or the functional characteristics. Coatings of cadmium
or cadmium alloys are not permitted.
Thread d Nominal
stress area
of standard
test mandrel
As
property class
8 10
Tolerance
class
6H or 6AZ
Tolerance
class
6H or 6AZ
mm
2
Proof load (As x Sp), N
M12 84.3 84 300 97 800
M16 157 157 000 182 100
M20 245 245 000 284 200
M22 303 303 000 351 200
M24 353 353 000 409 500
M27 459 459 000 532 400
M30 561 561 000 650 800
M36 817 817 000 947 700
Note: The proof load values are based on the
following stresses under proof load:
- For nuts of property class 8: 1 000 N/mm2
- For nuts of property class 10: 1 160 N/mm2
30
o
m
c
dw
S
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BG
8 HR
BS EN 14399
Part 3
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10 HR
BS EN 14399
Part 3
e
Page 3
BAPP
G r o u p o f C o m p a n i e s
High Strength Preloadable Bolt HV System
BS EN 14399 Part 4 - Dimensions of Hexagon Head Bolt
S
e
Length
Rad. approx. 1
1
/
4
d
d
d
a
d
f
d
30
o
45
o
Rad r
k
Length
c
BDL
10.9 HV
BS EN 14399
Part 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nominal size
and thread
diameter d
Pitch of
thread p
Diameter of unthreaded
shank d
Width across ats
s
Width across corners
e
Diameter of washer face
df
Depth of
washer face c
Radius under head
r
Transition
diameter da
Thickness of head
k
(coarse pitch
series)
max. min. max. min. max. min. max. min. max. max. min. max. max. min.
M12 1.75 12.70 11.30 22.00 21.16 25.40 23.91 22.00 20.10 0.6 1.60 1.20 15.20 8.45 7.55
M16 2.0 16.70 15.30 27.00 26.16 31.20 29.56 27.00 24.90 0.6 1.60 1.20 19.20 10.75 9.25
M20 2.5 20.84 19.16 32.00 31.00 36.90 35.03 32.00 29.50 0.8 1.80 1.50 24.00 13.90 12.10
M22 2.5 22.84 21.16 36.00 35.00 41.60 39.55 36.00 33.30 0.8 1.80 1.50 26.00 14.90 13.10
M24 3.0 24.84 23.16 41.00 40.00 47.30 45.20 41.00 38.00 0.8 1.80 1.50 28.00 15.90 14.10
M27 3.0 27.84 26.16 46.00 45.00 53.10 50.85 46.00 42.80 0.8 2.50 2.00 32.00 17.90 16.10
M30 3.5 30.84 29.16 50.00 49.00 57.70 55.37 50.00 46.60 0.8 2.50 2.00 35.00 20.05 17.95
M36 4.0 37.00 35.00 60.00 58.80 69.30 66.44 60.00 55.90 0.8 2.50 2.00 41.00 24.05 21.95
Standard Specication: BS EN 14399:2005 Part 4
Material: High Tensile Steel
Strenght Grade: 10.9
Screw Thread: 6G of ISO 965/2
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
BAPP
G r o u p o f C o m p a n i e s
Specications for bolts and reference standards
Material Steel
General Requirements EN 14399-1
Thread
Tolerance 6g
a
International Standards ISO 261, ISO 965-2
Mechanical Properties
Property Class 10.9
European Standard EN ISO 898-1
Impact Strength
Value KV. min = 27 J at - 20
o
C
Test Piece
b
ISO 148
Test EN 10045-1
Tolerances
Product Grade
C except: dimensions c and r
Tolerance for
lengths 155mm:
International Standards EN ISO 4759-1
Surface Finish
Normal as processed
c
Hot Dip Galvanized EN ISO 10684
d
Others To be agreed
e
Surface Discontinuities Limits to surface discontinuities as specied in EN 26157-1
Acceptability For acceptance procedure, see EN ISO 3269
Bolt/Nut/Washer Assembly System HV
General Requirements EN 14299-1
Bolt/Nut Assembly EN 14399-4
Marking HV
Property Classes 10.9/10
Washer(s) EN 14399-5 or EN 14399-6
Marking H
Suitable test for
preloading
EN 14399-2
a The tolerance class specied applies before hot-dip
galvanizing. Hot-dip galvanized bolts are intended for
assembly with oversize tapped nuts.
b The location of the V-notch test pieces in the bolt shall
be as specied in EN ISO 898-1.
c As processed means the normal nish resulting from
manufacture with a light coating of oil.
d Attention is drawn to the need to consider the risk of
hydrogen embrittlement in the case of bolts of
property class 10.9, when selecting an appropriate
surface treatment process (e.g. cleaning and coating),
see the relevant coating standards.
e Other coatings may be negotiated between the
purchaser and the manufacturer provided they do
not impair the mechanical properties or the functional
characteristics. Coatings of cadmium or cadmium
alloys are not permitted.
+IT 17
- 1/2 IT 17
S
e
BG
10.9 HV
BS EN 14399
Part 4
Page 4
BAPP
G r o u p o f C o m p a n i e s
S E
d
BG
10 HV
BS EN 14399
Part 4
1 2 3 4 5 6 7 8 10 11
Nominal size and
thread diameter d
Pitch of thread
p
Width across ats
s
Width across corners
e
Diameter of washer face
dw
Thickness of nut
m
(Coarse pitch series) max. min. max. min. max. min. max. min.
M12 1.75 22.00 21.16 25.40 23.91 22.00 20.10 10.00 9.64
M16 2.0 27.00 26.16 31.20 29.56 27.00 24.90 13.00 12.30
M20 2.5 32.00 31.00 36.90 35.03 32.00 29.50 16.00 14.90
M22 2.5 36.00 35.00 41.60 39.55 36.00 33.30 18.00 16.90
M24 3.0 41.00 40.00 47.30 45.20 41.00 38.00 20.00 18.70
M27 3.0 46.00 45.00 53.10 50.85 46.00 42.80 22.00 20.70
M30 3.5 50.00 49.00 57.70 55.37 50.00 46.60 24.00 22.70
M36 4.0 60.00 58.80 69.30 66.44 60.00 55.90 29.00 27.70
Dimensions of Hexagon Nuts
Standard Specication: BS EN 14399 Part 4
Material: High Tensile Steel
Strenght Grade: 10
Screw Thread: Conforms to Class 6H or 6AZ
of ISO 965/2 Coarse Series
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
BAPP
G r o u p o f C o m p a n i e s
High Strength Preloadable Nut HV System
Specications for nuts and reference standards
Material Steel
General Requirements EN 14399-1
Thread
Tolerance 6H or 6AZ
International Standards
ISO 261, ISO 965-2,
ISO 965-5
Mechanical Properies
Property Class 10
European Standard EN 20898-2
Tolerances
Product Grade B
International Standard EN ISO 4759-1
Surface Finish
Normal As processed
a
Hot Dip Galvanized EN ISO 10684
b
Others To be agreed
c
Surface Discontinuities Limits for surface discontinuities as specied in EN 493
Acceptability For acceptance procedure, see EN ISO 3269
a As processed means the normal nish
resulting from manufacture with a light
coating of oil.
b Attention is drawn to the need to consider
the risk of hydrogen embrittlement in the
case of bolts of property class 10.9, when
selecting an appropriate surface treatment
process (e.g. cleaning and coating), see
the relevant coating standards.
c Other coatings may be negotiated between
the purchaser and the manufacturer
provided they do not impair the mechanical
properties or the functional characteristics.
Coatings of cadmium or cadmium alloys
are not permitted.
S
BDL
10 HV
BS EN 14399
Part 4
Page 5
BAPP
G r o u p o f C o m p a n i e s
Preloadable Hardened Washer
1 2 3 4 5 6 7
Nominal size
and thread
diameter d
Inside diameter B Outside diameter C Thickness A
max. min. max. min. max. min.
M12 13.27 13.00 24.00 23.48 3.3 2.7
M16 17.27 17.00 30.00 29.48 4.3 3.7
M20 21.33 21.00 37.00 36.38 4.3 3.7
M22 23.33 23.00 39.00 38.38 4.3 3.7
M24 25.33 25.00 44.00 43.38 4.3 3.7
M27 28.52 28.00 50.00 49.00 5.6 4.4
M30 31.62 31.00 56.00 54.80 5.6 4.4
M36 37.62 37.00 66.00 64.80 6.6 5.4
Dimensions
Standard Specication: BS EN 14399 Part 5
Material: Hardenable Steel
Material Properties: 300 - 370 HV
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
C
B
BDL
H
Preloadable Hardened Washer
Standard Specication: BS EN 14399 Part 6
Material: Hardenable Steel
Material Properties: 300 - 370 HV
Surface Finish: Black, Electro Galvanized, Dacromet
Hot Dipped Galvanized, Sherardised
1 2 3 4 5 6 7
Nominal size
and thread
diameter d
Inside diameter B Outside diameter C Thickness A
max. min. max. min. max. min.
M12 13.27 13.00 24.00 23.48 3.3 2.7
M16 17.27 17.00 30.00 29.48 4.3 3.7
M20 21.33 21.00 37.00 36.38 4.3 3.7
M22 23.33 23.00 39.00 38.38 4.3 3.7
M24 25.33 25.00 44.00 43.38 4.3 3.7
M27 28.52 28.00 50.00 49.00 5.6 4.4
M30 31.62 31.00 56.00 54.80 5.6 4.4
M36 37.62 37.00 66.00 64.80 6.6 5.4
Dimensions
Specications and reference standards
Material Steel
General Requirements EN 14399-1
Mechanical Properties Hardness range 300 HR to 370 HV
Tolerances
Product grade A
International Standard EN ISO 4759-3
Surface nish
Normal as processed
a
Hot dip galvanized EN ISO 10684
b
Others to be agreed
c
Workmanship
Parts shall be uniform and free of irregularities or detrimental defects. No
protruding burrs shall appear on the washer.
Acceptability For acceptance procedure, see EN ISO 3269
a As processed means the normal nish resulting from manufacture with a light coating of oil.
b Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class 10.9, when selecting an appropriate
surface treatment process (e.g. cleaning and coating), see the relevant coating standards.
c Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties or the functional
characteristics. Coatings of cadmium or cadmium alloys are not permitted.
Bolt/Nut/Washer Assembly System HV
General Requirements EN 14299-1
Bolt/Nut Assembly EN 14399-4
Marking HV
Property Classes 10.9/10
Washer(s) EN 14399-5 or EN 14399-6
Marking H
Suitable test for
preloading
EN 14399-2
Bolt/Nut/Washer Assembly System HR
General Requirements EN 14399-1
Bolt/Nut Assembly EN 14399-3
Marking HR
Property Classes 8.8/8 10.9/10
Washer(s) EN 14399-5 or EN 14399-6
Marking H
Suitable test for
preloading
EN 14399-2
C
B
BG
H
C
B
BDL
H
C
B
BG
H
Page 6