FRONT

FRONT

FRONT

KENR5948 July 2009

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

23
VARIABILITY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION HYDRAULIC PNEUMATIC ENERGY TRIANGLES LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED) ATTACHMENT

10 6 27 22 15 21 14 16 13 25 8 26 12

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

18

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

CD-54 Vibratory Compactor Hydraulic System

J5R1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

17
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE

3 19 11 7 9

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

24
BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

STEERING CIRCUIT

VIBRATORY CIRCUIT

PROPEL AND BRAKE CIRCUIT

ELECTRICAL SYMBOLS TABLE

Component Locations
Description
Cooler AS - Oil Cylinder GP - Hydraulic (Front Steering) Cylinder GP - Hydraulic (Rear Steering) Filter GP - Oil (Charge) Motor GP - Hydraulic Fan Motor GP - Propel (Left Front) Motor GP - Propel (Left Rear) Motor GP - Propel (Right Front) Motor GP - Propel (Right Rear) Motor GP - Vibratory (Front Right) Motor GP - Vibratory (Rear Left) Pump and Valve GP - Brake (Manual Release) Pump GP - Propel Pump GP - Steering Pump GP - Vibratory Screen - Suction (Hydraulic Oil) Tank AS - Hydraulic Oil Valve GP - Ball (Front Steering Lock) Valve GP - Ball (Rear Steering Lock) Valve GP - Bypass (Hydraulic Cooler) Valve GP - Control (Steering Filter) Valve GP - Control (Steering) Valve GP - Flow Divider (Front) Valve GP - Flow Divider (Rear) Valve GP - Flushing (Propel) Valve GP - Hydrostatic Braking Valve GP - Vibratory Options Valve GP - Control (Chipspreader) Valve GP - Control (Sidecutter) 338-3115 342-8435 28 29 F-1 F-2

HYDRAULIC SYMBOLS (ELECTRICAL)

Part Number
317-7015 315-6701 315-6701 192-0717 338-1037 321-0639 321-0639 321-0639 321-0639 228-0454 228-0454 193-8539 321-5132 338-8413 197-6466 332-6760 331-6573 322-6806 322-6806 162-2453 321-0835 346-8702 290-7999 290-7999 130-4816 279-6525 311-6358

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Schematic Location
F-5 E-2 E-1 E-4 E-4 A-8 E-8 B-8 F-8 C-4 B-4 F-6 C-8 D-5 C-5 D-5 D-5 D-2 D-1 F-4 B-2 D-1 A-7 F-7 E-6 E-6 B-5

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

ENGINE COMPARTMENT - RIGHT SIDE

20 1

II

FF

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

CC

DD
T

EE AA GG
SOS

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

HH
Tap Locations Pressure and Sampling
Tap Number
AA BB CC DD EE FF GG HH II KK SOS

WIRE
CIRCUIT NUMBER IDENTIFICATION

KENR5948

325-AG135 PK-14

WIRE COLOR

5
Schematic Location
E-4 C-6 D-6 C-4 D-4 B-4 C-6 C-5 B-3 F-2 E-4

Description
Charge Filter Propel Pump (MA) Propel Pump (MB) Vibratory Pump (Ma) Vibratory Pump (Mb) Vibratory Pump (MP) Vibratory Pump (X1) Vibratory Pump (X2) Steering Valve Port G Sidecutter Valve Port G SOS Port

KK

BB

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

TAP LOCATIONS

28

29

ENGINE COMPARTMENT

30 Page,

(Dimensions: 39 inches x 28 inches)

(9) MOTOR GP PROPEL (RIGHT REAR) 321-0639

(24) VALVE GP - FLOW DIVIDER (REAR) 290-7999

NOTE A

B M2 B 2 AUX B T

(1) COOLER AS - OIL 317-7015

(29) VALVE GP - CONTROL (SIDECUTTER) (28) VALVE GP - CONTROL 342-8435 (CHIPSPREADER) 338-3115

KK
G

TC

(20) VALVE GP - BYPASS (HYDRAULIC OIL COOLER) 162-2453

F
ECR ECL CS1 CS2

R I X NOTE A A
(12) PUMP AND VALVE GP BRAKE (MANUAL RELEASE) 193-8539

E2 G F E1
PP1
(26) VALVE GP - HYDROSTATIC BRAKING 279-6525

X NOTE A

PP2 T2 LS2

PP1
(5) MOTOR GP HYDRAULIC FAN 338-1037

PP2 T2 LS2

T1 LS1

2
(7) MOTOR GP PROPEL (LEFT REAR) 321-0639

T1 LS1

2 A

1
(4) FILTER GP - OIL (CHARGE) 192-0717

I NOTE A

CASE DRAIN IN A
(25) VALVE GP - FLUSHING (PROPEL) 130-4816

SIDECUTTER OPTION

CHIPSPREADER OPTION

CP

AA
SOS OUT
(2) CYLINDER GP - HYDRAULIC (FRONT STEERING) 315-6701 (18) VALVE GP - BALL (FRONT STEERING LOCK) 322-6806 (3) CYLINDER GP - HYDRAULIC (REAR STEERING) 315-6701

SOS
(14) PUMP GP - STEERING 338-8413 (19) VALVE GP - BALL (REAR STEERING LOCK) 322-6806

Ma

Mb

CHARGE
(16) SCREEN - SUCTION (HYDRAULIC OIL) 332-6760

STEER
FS1 FS2 RS1 RS2
(22) VALVE GP CONTROL (STEERING) 346-8702

(17) TANK AS - HYDRAULIC OIL 331-6573

CC
a PS R T1 T2 B R T1 T2 P Fa Fa1 Fe MB b PS G

EE
Mb

(Dimensions: 39 inches x 28 inches)

(10) MOTOR GP - VIBRATORY (FRONT RIGHT) 228-0454

PP1

KENR5948

C
A POR X1 X2 G MH S Fs MA
(13) PUMP GP - PROPEL 321-5132

C
T2 A X1 X2
(15) PUMP GP VIBRATORY 197-6466

B B1

A A1 B

Ma

DD

T1 B

LS1

GG BB

HH

A A T2 T1
(27) VALVE GP - VIBRATORY 311-6358

B CP T P MP
(11) MOTOR GP VIBRATORY (REAR LEFT) 228-0454

T2

30 Page,

II

P
(21) VALVE GP - CONTROL (STEERING FILTER) 321-0835

T1

B
(8) MOTOR GP PROPEL (RIGHT FRONT) 321-0639

FF

P out

NOTE A

B
FLUSHING VALVE

2 M2 I X NOTE A A
P in T

NOTE A: ARROW RELATES TO EMBOSSED ARROW ON PROPEL MOTOR. ARROW INDICATES DIRECTION AND PORT LOCATION

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure

E2 G X NOTE A B F E1
(23) VALVE GP - FLOW DIVIDER (FRONT) 290-7999 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SIDECUTTER CONTROL CIRCUIT CHARGE PUMP OUTPUT PROPEL PUMP OUTPUT AND PROPEL CIRCUITS SCAVENGE PUMP SUPPLY LINE BRAKE RELEASE PUMP AND BRAKE CIRCUIT PROPEL PUMP CONTROL CIRCUITS DRAIN / RETURN LINE VIBRATORY PUMP AND CONTROL CIRCUITS STEERING CIRCUIT CHIPSPREADER CONTROL CIRCUIT
YY

Drain / Return Lines

Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(6) MOTOR GPPROPEL (LEFT FRONT) 321-0639

Callout Number
(Machine Location from Component LocationsTable)

2 I NOTE A A M1 B

THIS SCHEMATIC IS FOR THE CD-54 VIBRATORY COMPACTOR

MEDIA NUMBER: KENR5948 PART NUMBER: 324-3209, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.