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ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
0.1
FOREWORD
FOREWORD
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
0 - Foreword
1 - Introduction
2 - Power plant
3 - Engine
4 - Oil system
5 - Air system
6 - Fuel system
7 - Control system
0.2
SUMMARY
SUMMARY
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
0 - FOREWORD
- Summary........................................... 0.2
- Table of contents............................... 0.3
- Index of pages per variants............... 0.7
- List of abbreviations.......................... 0.17
- Conversion table............................... 0.20
1 - INTRODUCTION
3 - ENGINE
2 - POWER PLANT
0.3
TABLE OF CONTENTS
TABLE OF CONTENTS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
TABLE OF CONTENTS
4 - OIL SYSTEM
5 - AIR SYSTEM
6 - FUEL SYSTEM
0.4
TABLE OF CONTENTS
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
7 - CONTROL SYSTEM
9 - STARTING SYSTEM
0.5
TABLE OF CONTENTS
TABLE OF CONTENTS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
TABLE OF CONTENTS
10 - ELECTRICAL SYSTEM
1
1 - ENGINE INSTALLATION
12 - TROUBLESHOOTING
- General............................................ 12.2
- Troubleshooting............................... 12.4
- Conclusion....................................... 12.8 - 12.9
1
3 - CHECKING OF KNOWLEDGE
- Introduction....................................... 13.2
- Questionnaire 1................................ 13.3
- Questionnaire 2................................ 13.6
- Questionnaire 3................................ 13.12
- Questionnaire 4................................. 13.15 - 13.30
0.6
TABLE OF CONTENTS
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2B-2B1
X
X
X
X
X
X
2D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CHAPTER 2
CHAPTER 3
0.7
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CHAPTER 4
0.8
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
2B-2B1
2D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CHAPTER 5
CHAPTER 6
0.9
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CHAPTER 6 (CONTINUED)
Pump and metering unit assembly - Low fuel pressure switch (2B-2B1).......................... 6.26 - 6.27
Pump and metering unit assembly - Start purge valve (2B-2B1)...................................... 6.28 - 6.29
Pump and metering unit assembly - Start purge valve (2D)............................................. 6.30 - 6.31
Pump and metering unit assembly - Metering unit - General (2B).................................... 6.32 - 6.33
Pump and metering unit assembly - Metering unit - Automatic control
system (normal operation) (2B)......................................................................................... 6.34 - 6.35
Pump and metering unit assembly - Metering unit - Manual control system (2B)............. 6.36 - 6.37
Pump and metering unit assembly - Metering unit - Forced idle mode - Mixed
mode (2B)......................................................................................................................... 6.38 - 6.39
Pump and metering unit assembly - Metering unit - General (2B1-2D)............................ 6.40 - 6.41
Pump and metering unit assembly - Metering unit - Automatic control
system (2B1-2D)............................................................................................................... 6.42 - 6.43
Pump and metering unit assembly - Metering unit - Automatic back-up control
system (2B1-2D)............................................................................................................... 6.44 - 6.45
Fuel valves assembly - Presentation (2B-2B1)................................................................. 6.46 - 6.47
Fuel valves assembly - Operation (2B-2B1)..................................................................... 6.48 - 6.49
Fuel valves assembly - Presentation (2D)........................................................................ 6.50 - 6.51
Fuel valves assembly - Operation (2D)............................................................................. 6.52 - 6.53
0.10
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
2B-2B1
X
X
X
X
X
X
X
X
X
2D
X
X
X
X
X
X
X
X
X
CHAPTER 6 (CONTINUED)
0.11
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2D
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CHAPTER 7
0.12
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
2B-2B1
2D
CHAPTER 7 (CONTINUED)
CHAPTER 8
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
0.13
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2D
CHAPTER 8 (CONTINUED)
CHAPTER 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
0.14
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
2B-2B1
2D
X
X
X
X
X
X
X
CHAPTER 10
CHAPTER 11
CHAPTER 12
X
X
X
X
X
X
X
X
X
X
X
X
X
0.15
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2D
X
X
X
X
X
X
X
CHAPTER 13
0.16
(CONTINUED)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
0.17
LIST OF ABBREVIATIONS
LIST OF ABBREVIATIONS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
LIST OF ABBREVIATIONS
ISA.................. International Standard Atmosphere
ISV.................. Servo-valve intensity
kHz................. Kilohertz
kPa................. Kilopascal
kW.................. Kilowatt
lb..................... Pound
lb/HP.hr........... Pounds per Horse Power per hour
lb/hr................ Pounds per hour
lb/sec. ............ Pounds per second
LP................... Low Pressure
LRU................ Line Replaceable Unit
LTT................. Learning Through Teaching
LVDT............... Linear Variable Differential Transducer
m..................... Metres
mA.................. Milliamperes
MAX................ Maximum
MCP................ Max Continuous Power
MCQ............... Multiple-choice Questionnaire
MGB............... Main gearbox
MHz................ Megahertz
MIN................. Minimum
mm.................. Millimetre
MTBF.............. Mean Time Between Failure
MTBUR........... Mean Time Between Unscheduled
Removal
(CONTINUED)
0.18
LIST OF ABBREVIATIONS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(CONTINUED)
0.19
LIST OF ABBREVIATIONS
LIST OF ABBREVIATIONS
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
UNIT
Length
1 mm
1 m
Volume
1 dm3 = 1 litre
Mass
1 kg
= 2.2 lb
Power
1 kW
= 1.34 HP
Temperature
C
K
Pressure
= 0.145 PSI
1 kg/s
= 2.2 lb/sec.
International System
1 g/kW.h
= 0.039 inches
= 3 ft 3 inches = 39 inches
= 0.26 US gallons
= (F-32).5/9
= [(F-32).5/9] + 273
= 0.00164 lb/HP.hr
0.20
CONVERSION TABLE
CONVERSION TABLE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
1 - INTRODUCTION
- General information............................................................................... 1.2
- Training programme.............................................................................. 1.4 - 1.5
1.1
INTRODUCTION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
GENERAL INFORMATION
TURBOMECA Training
Objectives of training
Training approach
1.2
INTRODUCTION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
OBJECTIVES OF TRAINING
www.turbomeca-support.com
TM F
RTC
Corporate
TURBOMECA
Training
TAP
RTC
TM B
RTC
South America Area
GENERAL INFORMATION
For training purposes only
Copyright - Turbomeca Training
1.3
INTRODUCTION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
TRAINING PROGRAMME
1.4
INTRODUCTION
ARRIEL 2B-2B1-2D
TRAINING PROGRAMME
Training Notes
1st line maintenance course
OBJECTIVE
DURATION
2 DAYS
At the end of this course, the student will be able to identify the engine components, to describe and to
explain the operation of the engine and its systems, to carry out maintenance procedures (engine
installed in the airframe) and troubleshooting.
5 DAYS
At the end of this course, the student will be able to identify the engine components, to carry out
all the maintenance procedures (engine removed from the airframe), mainly the removal/installation of
modules and shop replaceable units.
PROGRAMME: The programme mainly includes practical work. This programme can be carried out
after the 1st line maintenance programme.
3 DAYS
At the end of the course, the trainee will be able to carry out the intramodular maintenance procedures
(deep maintenance).
3RD LINE MAINTENANCE
COURSE
PROGRAMME: This course consists entirely of practical work and the students must have certain
qualications. The course documentation consists of Maintenance Technical
Instructions and the Maintenance Manual. The qualication awarded at the end of this
course has certain limits and requires regular renewal.
FROM 3 DAYS
TO 3 WEEKS
At the end of this course, the trainee will have a greater understanding of the engine and its systems.
REFRESHER
NOTE: This course is recommended for technicians who have attended the rst line maintenance
course, after about one year of experience on the engine type.
2 DAYS
At the end of this course, the trainee will be able to better identify and correct operating problems.
TROUBLESHOOTING
ENGINE
DOCUMENTATION
NOTE: This course is recommended for technicians who have attended the rst line maintenance
course, after about one year of experience on the engine type.
At the end of this course, the trainee will have an in-depth understanding of the engine fuel and control
systems.
NOTE: This course is recommended for technicians who have attended the rst line
maintenance course, after about one year of experience on the engine type.
At the end of this course, the trainee will be able to understand and use the engine documentation.
NOTE: A general knowledge of engines is recommended.
2 DAYS
2 DAYS
2 DAYS
TRAINING REQUIREMENTS / ATA 104 RECOMMENDATIONS / REQUIREMENTS OF THE VARIOUS AUTHORITIES CONCERNED
TRAINING PROGRAMME
For training purposes only
Copyright - Turbomeca Training
1.5
INTRODUCTION
FAMILIARISATION
At the end of this course, the student will be able to describe the engine, to explain its principle of
operation and to identify the main components of the engine and systems.
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
2 - POWER PLANT
- Power plant (71-00-00) .......................................................................... 2.2
- Principle of adaptation to the helicopter ............................................ 2.8
- Main characteristics ............................................................................. 2.10
- Design and development..................................................................... 2.14
- Maintenance.......................................................................................... 2.16
Maintenance concept........................................................................ 2.16
Life limitations.................................................................................... 2.18
Preventive and corrective maintenance........................................... 2.20
Technical publications - Presentation............................................. 2.22
Technical publications - Advisory notices...................................... 2.24
Lubricants / Fuels / Materials (71-00-02) - Preservation and
storage (71-05-01).............................................................................. 2.26
Safety Management - Human Factors.............................................. 2.28 - 2.29
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
2.1
POWER PLANT
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
POWER PLANT
Function
The power plant provides power by transforming the energy
contained in the air and fuel into shaft power.
Main characteristics
- Type: free turbine turboshaft engine, with forward power drive,
external power transmission shaft
- Concept: modular
- Max. Take-Off Power (MTOP) (engine installed):
2D: 598 kW (802 shp), ISA, sea level, with torque
limitation
2B-2B1: 557 kW (746 shp)
- Specific fuel consumption:
2B-2B1: 376 g/kW.h at 400 kW
2D: 370 g/kW.h at 400 kW
GENERAL
Main components
- Turboshaft engine with its equipment
- Engine Electronic Control Unit (EECU).
2.2
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
GAS
AIR
POWER PLANT
POWER
Type:
Free turbine
FUEL
Concept:
Modular
Mass dry (with free wheel):
2B-2B1: 136 kg (300 lb)
2D: 139 kg (306 lb)
ENGINE ELECTRONIC
CONTROL UNIT (EECU)
GENERAL
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.3
POWER PLANT
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
POWER PLANT
This description considers the functional components of the
engine.
Gas generator
Transmission shaft
Accessory gearbox
- Gearbox containing the accessory drive train and the main
power drive.
Power turbine
- Single-stage axial turbine.
Exhaust pipe
- Elliptical, axial exhaust pipe.
Reduction gearbox
- Reduction gearbox comprising three helical gears.
2.4
POWER PLANT
DESCRIPTION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Axial
compressor
Centrifugal
compressor
Combustion
chamber
POWER
TURBINE
Turbine
EXHAUST
PIPE
ACCESSORY
GEARBOX
Accessory
drive train
Power
drive
(rear)
Main power
drive
Free wheel
unit
TRANSMISSION
SHAFT
REDUCTION
GEARBOX
DESCRIPTION
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.5
POWER PLANT
GAS GENERATOR
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
POWER PLANT
Power turbine
This part deals with the parameters and the adaptation of the
gas generator and power turbine.
Component adaptation
For the engine operation, two functional assemblies can be
considered:
- The gas generator which provides kinetic energy
- The power turbine which transforms the gas energy into
mechanical power on a shaft.
The two assemblies have different rotation speeds.
Gas generator
Operation
Control
The operation of the engine is controlled and monitored by an
Engine Electronic Control Unit.
2.6
POWER PLANT
OPERATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
N1
(rotation speed)
G
(air mass
flow)
P3, T3
(compressor outlet
pressure and temperature)
POWER TURBINE
TRQ
(shaft torque)
Ec
(kinetic
energy)
N2
(constant rotation speed)
W
(shaft power)
TET
(turbine entry temperature)
WF
(fuel flow)
ENGINE
PARAMETERS
TRQ
Q
Ma
qu
or
t
x.
R
eT
GAS GENERATOR
Isospeeds
N1
W = TRQ .
= 2. .N
60
P0
W C
HF T
TE
/
P3
SFC
N2
Power W and speeds N1, N2
N2
Torque TRQ as a function of N2
N1
P3/P0: Compression ratio
HFC: Hourly Fuel Consumption
SFC : Specific Fuel Consumption
OPERATION
POWER PLANT
For training purposes only
Copyright - Turbomeca Training
2.7
POWER PLANT
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Installation requirements
Adaptation to requirements
2.8
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ENGINE
100%
MAIN GEARBOX 8%
POWER TRANSMISSION
IN SINGLE ENGINE CONFIGURATION
N2
TAIL ROTOR
10%
W - Power
NR
N1, N2, TET, N1/t
N2
ENGINE
N2
time
t
ADAPTATION TO REQUIREMENTS
INSTALLATION REQUIREMENTS
2.9
POWER PLANT
MAIN ROTOR
82%
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAIN CHARACTERISTICS
The engine ratings correspond to given conditions of helicopter
operation. The ratings are generally defined under determined
speed and atmosphere conditions (altitude and temperature).
The following ratings are considered:
2.10
POWER PLANT
ENGINE RATINGS
Training Notes
1st line maintenance course
N1
MAX.
MTOP
(30 min.)
MTOP
(5 min.)
598 kW
MTOP
(5 min.)
598 kW
Max.
Continuous
Power
Max.
Continuous
Power
(continuous)
557 kW
ARRIEL 2B-2B1-2D
(continuous)
A.E.O.
RATINGS
A.E.O.
RATINGS
2B-2B1 VERSIONS
2D VERSION
Note: 2D: Use of MTOP 30 min.: the engine's TBO potential is not penalized. However, when the max.
damage is reached, a deep maintenance (3rd level) procedure must be performed on module M03
to replace the gas generator turbine blades.
ENGINE RATINGS
MAIN CHARACTERISTICS
For training purposes only
Copyright - Turbomeca Training
2.11
POWER PLANT
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAIN CHARACTERISTICS
The engine is designed to operate within a given climatic
envelope.
The envelope is defined by:
Flight envelope
The flight envelope is illustrated by the T0/Zp graph and the
lines of standard atmosphere, with the max. tropical zone and
the min. arctic zone.
2.12
POWER PLANT
Training Notes
1st line maintenance course
7012 m
(23000 ft)
PRESSURE
ALTITUDE Zp
ISA +35
7012 m
(23000 ft)
ISA +40
PICA
. TRO
MAX
ERE
SPH
-50C
(-58F)
TMO
. ARCTIC
PICA
0
-610 m
(-2000 ft)
RD A
NDA
STA
MIN
. TRO
MAX
ERE
SPH
TMO
. ARCTIC
RD A
NDA
STA
6100 m
(20000 ft)
+50C
(+122F)
TEMPERATURE
0
T0
-610 m
(-2000 ft)
TEMPERATURE
T0
-50C -40C
(-58F) (-40F)
+55C
(+131F)
MAIN CHARACTERISTICS
2.13
POWER PLANT
PRESSURE
ALTITUDE Zp
MIN
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Stages of development
Maintenance concept
The main aspects of the maintenance concept are:
- Full modularity
- Good accessibility
- Reduced removal and installation times
- "On-condition" monitoring
- High initial TBO
Applications
Engine designation
- 2: Type
- B: Variant
- 1: Version.
2.14
POWER PLANT
Principles of design
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
MAINTENANCE CONCEPT
Optimised
thermodynamic cycle
- Full modularity
- Good accessibility
- Reduced removal and installation times
- "On-condition" monitoring
- High initial TBO
- Low cost of ownership:
Low production costs
Durability (defined and proven TBO
and life limits)
High reliability
Low fuel consumption.
Supportability
Maintainability
High
performance
Cost
reduction
PRINCIPLES OF DESIGN
1994
First flight
(2B)
2001
Introduction
into service (2B1)
1997
Introduction
into service (2B)
ARRIEL lake
SQUIRREL AS 350 B3
ARRIEL 2B (x 1)
SQUIRREL AS 350 B3+
ARRIEL 2B1 (x 1)
SQUIRREL AS 350 B3e
ARRIEL 2D (x 1)
2009
First flight
(2D)
1992
Launch
STAGES F DEVELOPMENT
SQUIRREL EC 130 B4
ARRIEL 2B1 (x 1)
ARRIEL 2D (x 1)
ARRIEL 2B1
Name of a Pyrenean lake
for the turboshaft engines
2: Type
B: Variant
1: Version
ENGINE DESIGNATION
APPLICATIONS
Example:
ARRIEL:
2.15
POWER PLANT
Engine design
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
Introduction
Maintenance levels
Four maintenance levels can be considered:
1st line maintenance:
- Scheduled and preventive maintenance
Checks and inspections
Life limit or completed TBO removal
- Corrective maintenance
Fault detection
Component replacement (LRU)
Check.
2.16
POWER PLANT
MAINTENANCE CONCEPT
Training Notes
1st line maintenance course
MAINTENANCE LEVELS
Maintenance Manual
(Operator or Service Centre
or Maintenance Centre)
Overhaul Manual
(Repair Centre)
MAINTENANCE CONCEPT
MAINTENANCE
2.17
POWER PLANT
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
Counting of hours and cycles
A cycle is a clearly defined operating sequence.
TBOs
TBOs (Times Between Overhauls) are defined for the engine,
the modules and some accessories. These TBOs, determined
by tests and experience, are subject to an extension programme.
The TBO is expressed in flight hours.
Life limits
Certain components (mainly rotating parts such as compressor,
turbines, injection wheel) have a life limit which requires the
part to be scrapped when the limit is reached.
The life limit is expressed in operating cycles (C1 or C2
cycles).
Calendar limits
The calendar limit is the time (expressed in years) after which the
complete engine, module or part subjected to calendar limit has
to be returned to the factory or an approved repair center.
The count starts at the engine first installation in the aircraft
(since new, overhaul or repair).
On-condition
Some components have no TBO, no life limit and no calendar
limit. They are generally considered to be "on-condition"
components.
Use-limited parts
These parts have a maximum usage defined in hours; this
includes parts such as bearings, casings and shafts. Their limits
are greater than the normal TBO of the engine, thus permitting
them to be used over two or more TBOs, which reduces engine
overhaul costs for the customer.
These parts and their corresponding limits are listed in the
engine log book.
2.18
POWER PLANT
LIFE LIMITATIONS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
COUNTING OF HOURS
AND CYCLES
"ON-CONDITION"
- Engine
- Modules
- Accessories
- Manual counting
- Automatic counting
- Counting check
USE-LIMITED PARTS
LIFE LIMITS
Maximum usage:
- Defined in hours
- Greater than the normal TBO
Usable for two or more TBOs,
which reduce engine overhaul
costs
Cycles for:
- Compressors
- Turbines
- Injection wheel
2D
CALENDAR LIMITS
Time limits:
- Engine
- Modules
- Part
(since new, overhaul or repair)
2D: EDR
(storage of
counter data)
Display in
the cockpit
EECU
AUTOMATIC COUNTING
LIFE LIMITATIONS
MAINTENANCE
For training purposes only
Copyright - Turbomeca Training
2.19
POWER PLANT
TBOs
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
Preventive maintenance is a schedule of planned maintenance
actions aimed at the prevention of failures.
It includes two inspection types.
Servicing inspections
- Inspection before the first flight of the day
- Inspection between two flights
- Inspection after 15 flight hours or 7 days.
Periodic inspections
- Special inspections:
Particular inspections
Inspections according to airworthiness.
CORRECTIVE MAINTENANCE
2.20
POWER PLANT
PREVENTIVE MAINTENANCE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Visual checks
Inspection of filters
Inspection of magnetic plugs
Oil sampling (for analysis)
Oil level (and replenishment if required)
Compressor cleaning (depending on
operating conditions)
- Ground run test
- EECU data operation
- ...
CORRECTIVE MAINTENANCE
VIBRATION LEVEL
CHECK
BORESCOPIC INSPECTION
VISUAL INSPECTION
Troubleshooting
Run-down check
Functional and condition checks
Removal and installation
Adjustments
Miscellaneous procedures (cleaning, storage ...)
Repair (or replacement)
Particular instructions
FLI
GH
REFER TO THE
MAINTENANCE MANUAL
Chapter 05
TM
AN
UA
POWER CHECK
MAINTENANCE
2.21
POWER PLANT
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
This part deals with the 1st and 2nd lines engine technical
documentation.
Maintenance documents
Identification documents
Operation documents
The operation documents are:
- Engine log book (records and provides information on the
engine status)
Troubleshooting
Electronic documentation
2.22
POWER PLANT
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ARRIEL
ARRIEL
ARRIEL
IDENTIFICATION
ARRIEL
ARRIEL
ARRIEL
ARRIEL
2B or 2B1
or 2D
2B or 2B1
or 2D
2B or 2B1
or 2D
2B or 2B1
or 2D
2B or 2B1
or 2D
2B or 2B1
or 2D
2B or 2B1
or 2D
MAINTENANCE
MANUAL
vol. 1
MAINTENANCE
MANUAL
vol. 2
SERVICE
BULLETINS
SERVICE
LETTERS
MODIFICATION
INDEX
SPARE
PARTS
CATALOGUE
TOOLS
CATALOGUE
OPERATION
ARRIEL
2B or 2B1
or 2D
MAINTENANCE
MANUAL
vol. 3
00
05
CHAP. 71-00-06
TROUBLESHOOTING
26
70
71
72
73
74
75
77
78
79
80
Failures observed
during use
Failures observed
during maintenance
Failure
codes
Troubleshooting
tasks
DESIGNATION
Introduction
Time limits /
Maintenance checks
Fire protection
Standard practices
Power plant
Engine
Fuel system
Ignition
Air
Engine indicating
Exhaust system
Lubrication
Starting
ENGINE
LOG BOOK
FLI
GH
TM
AN
UA
ELECTRONIC
MAINTENANCE
TECHNICAL
PUBLICATION
MAINTENANCE
2.23
POWER PLANT
MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
Three types of advisory notice are used in the technical
publications:
- WARNING
Examples
WARNING: do not breathe the oil vapors. Do not leave oil in
contact with the skin.
CAUTION: if the flush is being carried out because of metal
particles in the oil system, change the filter and thoroughly
clean the tank.
- CAUTION
- NOTE.
Interpretation
WARNING: warns the reader of the possibility of physical harm
(e.g. wounding, intoxication, electrocution).
CAUTION: warns the reader of the possibility of damaging the
engine or tooling.
NOTE: gives the reader advice on how best to carry out a
task.
2.24
POWER PLANT
Training Notes
1st line maintenance course
WARNING
(physical harm)
CAUTION
(possibility of damage)
NOTE
(advice)
Examples:
Examples:
Examples:
Oil analysis
Cycle counting
Installation of O'ring seals
Engine storage
Insulation measurements
Procedural change with modification
MAINTENANCE
2.25
POWER PLANT
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
PRESERVATION AND STORAGE
Type of storage
Fuels
Materials
Engine uninstalled
Refer to maintenance manual for preservation and storage
procedures and periodicity.
"Short term" storage
Procedure which protects the engine for a duration of less than
three months.
"Long term" storage
Procedure which protects the engine for a duration of more
than three months. The max. duration of storage varies with
the type of container used (wooden or metal container). With
wooden container, the max. duration of storage also varies with
the type of cover used.
Storage inspection
Once the engine has been put into storage, it must be periodically
checked to ensure that it is in good condition. In the event of
an anomaly, the preservation and storage procedures must
be renewed.
2.26
POWER PLANT
Lubricants
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
GENERAL
- Protection against corrosive
agents
TYPE OF STORAGE
ENGINE UNINSTALLED
- "Short term" storage: duration less than
3 months
- "Long term" storage: duration more than
3 months (wooden or metal container)
FUELS
(Maintenance manual, chapter 71)
- NORMAL FUELS (without restriction)
- ALTERNATIVE FUELS (with particular
restrictions: operating times, additives...)
MATERIALS
- PART INSTALLATION: graphite grease,
molybdenum disulphide...
- CLEANING: water, fuel, alcohol, detergent...
- STORAGE: water-repellent product...
Refer to
maintenance manual for
preservation and storage
procedures and
periodicity
STORAGE INSPECTION
- To be carried out periodically
- Renewal of preservation and storage
if necessary
MAINTENANCE
2.27
POWER PLANT
LUBRICANTS
(Maintenance manual, chapter 71)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MAINTENANCE
The International Civil Aviation Organisation (ICAO) requires that
states establish a safety programme to achieve an acceptable
level of safety in aviation operations. Therefore states shall
require that individual operators, maintenance organisations,
ATS providers and certified aerodrome operators implement a
Safety Management System (SMS) accepted by the state.
ICAO provides a Safety Management Manual (SMM) which
explains in detail the implementation of an SMS in 19
chapters.
HUMAN FACTORS
- Liveware - Hardware
- Liveware - Environment
- Liveware - Liveware
2.28
POWER PLANT
SAFETY MANAGEMENT
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Chapter 01
Overview
Chapter 02
Chapter 03
Chapter 04
Understanding Safety
Chapter 05
Chapter 06
Risk management
Chapter 07
Chapter 08
Safety Investigations
Chapter 09
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Safety assessments
Chapter 14
Safety auditing
Chapter 15
Chapter 16
Aircraft Operations
Chapter 17
Chapter 18
Aerodrome Operations
Chapter 19
Aircraft maintenance
HARDWARE
SOFTWARE
SAFETY MANAGEMENT
LIVEWARE
ENVIRONMENT
LIVEWARE
HUMAN FACTORS
MAINTENANCE
2.29
POWER PLANT
CHAPTERS OF SAFETY
MANAGEMENT MANUAL (SMM)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
3 - ENGINE
- Engine presentation (72-00-00) ............................................................ 3.2
- Axial compressor (72-00-32) ................................................................ 3.6
- Centrifugal compressor (72-00-43) ...................................................... 3.8
- Combustion chamber (72-00-43) ......................................................... 3.10
- Gas generator turbine (72-00-43) ......................................................... 3.12
- Power turbine (72-00-54) ...................................................................... 3.14
- Exhaust system (72-70-00) ................................................................... 3.16
- Reduction gearbox (72-00-15) .............................................................. 3.18
- Transmission shaft and accessory gearbox (72-00-61) .................... 3.20
- Engine - Operation (72-00-00).............................................................. 3.26
- Engine - 1st line maintenance............................................................. 3.28 - 3.33
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
3.1
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ENGINE PRESENTATION
Main components
Function
Main characteristics
- Gas generator
Axial compressor
HP section
- Centrifugal compressor
- Combustion chamber
- Turbine
- Power turbine
- Gas generator:
Speed: 52110 rpm (100% N1)
Direction of rotation: anti-clockwise (ACW)
- Exhaust pipe
- Power turbine:
Speed:
- 2B-2B1: 39095 rpm (100% N2)
- 2D: 39158 rpm (100% N2)
Direction of rotation: clockwise (CW)
GENERAL
- Reduction gearbox
- Transmission shaft
- Free wheel
- Accessory gearbox.
- Output shaft:
Speed:
- 2B-2B1: 5990 rpm (100% N2)
- 2D: 6000 rpm (100% N2)
Direction of rotation: clockwise (CW).
Note: Direction of rotation given viewed from the rear.
3.2
ENGINE
Training Notes
1st line maintenance course
AXIAL
COMPRESSOR
CENTRIFUGAL
COMPRESSOR
TURBINE
COMBUSTION
CHAMBER
POWER
TURBINE
EXHAUST
PIPE
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
ARRIEL 2B-2B1-2D
ACCESSORY
GEARBOX
Type:
Free turbine
with forward drive
via an external shaft
Gas generator:
52110 rpm (100% N1), ACW
Power turbine:
2B-2B1: 39095 rpm (100% N2), CW
2D: 39158 rpm (100% N2), CW
Output shaft:
2B-2B1: 5990 rpm (100% N2), CW
2D: 6000 rpm (100% N2), CW
FREE WHEEL
TRANSMISSION
SHAFT
REDUCTION
GEARBOX
GENERAL
ENGINE PRESENTATION
For training purposes only
Copyright - Turbomeca Training
3.3
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ENGINE PRESENTATION
Modular layout
3.4
ENGINE
DESCRIPTION
Training Notes
1st line maintenance course
MODULE M02
Axial compressor
MODULE M03
Gas generator
High Pressure section
MODULE M04
Power turbine
ARRIEL 2B-2B1-2D
MODULE M05
Reduction gearbox
MODULE
IDENTIFICATION
PLATES
MODULE M01
Transmission shaft
and accessory gearbox
External identification
plate
Internal identification
plate
ENGINE IDENTIFICATION
PLATE
DESCRIPTION
ENGINE PRESENTATION
For training purposes only
Copyright - Turbomeca Training
3.5
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
AXIAL COMPRESSOR
Functional description
Function
The axial compressor ensures a first stage of compression to
supercharge the centrifugal compressor.
Position
The ambient air, admitted through the air intake duct and
guided by the inlet cone, flows between the blades of the axial
compressor. The air is discharged rearwards with an increased
axial velocity.
Main characteristics
The air then flows through the vanes of the diffuser. Due to
the divergent passage, the air velocity is transformed into
pressure.
Main components
- Rotating components
Air inlet cone
Axial wheel, shaft, bearing and accessory drive shaft
- Stationary components
Diffuser
Casing.
3.6
ENGINE
PRESENTATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Air flow:
2B-2B1: approx. 2.5 kg/s (5.5 lb/sec.)
2D: approx. 2.71 kg/s (5.9 lb/sec.)
Rotation speed:
N1; ACW
2B/2B1
AIR INLET
CONE
BEARING
AXIAL WHEEL
CASING
AIR DISCHARGED
THROUGH THE COMPRESSOR
BLEED VALVE
COMPRESSION AND
STRAIGHTENING OF THE AIR
ACCESSORY
DRIVE SHAFT
DIFFUSER
SHAFT
ADMISSION
OF AMBIENT AIR
2D
ACCELERATION
OF THE AIR
SUPERCHARGING OF THE
CENTRIFUGAL COMPRESSOR
PRESENTATION
AXIAL COMPRESSOR
For training purposes only
Copyright - Turbomeca Training
3.7
ENGINE
Type:
Single stage axial compressor
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CENTRIFUGAL COMPRESSOR
- Stationary components
Diffusers
Casings.
Function
The compressor supplies the compressed air required for
combustion.
Functional description
Position
- At the front of the module M03.
Main characteristics
- Type: centrifugal
- Air flow:
2B-2B1: approx. 2.5 kg/s (5.5 lb/sec.)
2D: approx. 2.71 kg/s (5.9 lb/sec.)
- Rotation speed: N1; ACW
- Wheel made of titanium, cut from the solid.
Main components
- Rotating components
Centrifugal wheel
Shaft
Bearing
The air leaves the tips of the blades at very high velocity and
then flows through the 1st stage diffuser vanes where the
velocity is transformed into pressure.
The air then passes through an elbow and the flow becomes
axial. In the 2nd stage diffuser, the velocity is again transformed
into pressure. The air is then admitted into the combustion
chamber.
3.8
ENGINE
PRESENTATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Air flow:
2B-2B1: approx. 2.5 kg/s (5.5 lb/sec.)
2D: approx. 2.71 kg/s (5.9 lb/sec.)
CASINGS
Rotation speed:
N1; ACW
DIFFUSERS
BEARING
ACCELERATION AND
COMPRESSION OF THE AIR
SUPERCHARGING BY
THE AXIAL COMPRESSOR
CENTRIFUGAL
WHEEL
SHAFT
PRESENTATION
CENTRIFUGAL COMPRESSOR
For training purposes only
Copyright - Turbomeca Training
3.9
ENGINE
Type:
Centrifugal
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
COMBUSTION CHAMBER
- Primary air: one part flows through the orifices of the front
swirl plate.
Function
The combustion chamber forms an enclosure in which the air/
fuel mixture is burnt.
The primary air is mixed with the fuel sprayed by the injection
wheel. The combustion occurs between the two swirl plates.
The flame temperature reaches approximately 2500C
(4532F).
Position
Main characteristics
- Secondary air: the secondary air (or dilution air) flows through
the orifices of the mixer unit. It is calibrated to obtain flame
stability, cooling of the gas, and distribution of temperature
on the turbine.
Main components
-
-
-
-
-
Operating parameters
Functional description
Combustion chamber flow
In the combustion chamber, the compressed air is divided into
two flows: a primary air flow mixed with the fuel for combustion
and a secondary air flow (or dilution air flow) for cooling of the
gas.
3.10
ENGINE
PRESENTATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Type:
Annular with centrifugal
fuel injection
Made of special alloy
OUTER PART
Front swirl
plate
Mixer unit
INNER PART
Rear swirl
plate
Shroud
COMPRESSED
AIR
FUEL INJECTION
SYSTEM
Combustion chamber
drain valve
TURBINE
CASING
FUEL
INJECTION
COMBUSTION
(2500C / 4532F)
PRESENTATION
COMBUSTION CHAMBER
For training purposes only
Copyright - Turbomeca Training
3.11
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The turbine extracts sufficient energy from the gas flow to drive
the compressors and the accessories.
Position
- At the rear of the gas generator.
Main characteristics
- Type: axial, single stage
- Turbine inlet temperature:
2B-2B1: 1100C (2012F)
2D: 1125C (2057F)
- Rotation speed: N1; ACW
Functional description
The gas generator turbine transforms the gas energy into
mechanical power to drive the compressors and various
accessories.
2D: To enhance performance and Time Between Overhaul:
new blade material to resist to higher temperature and
turbine ring material change.
Main components
- Rotating components
Wheel
Shafts
Bearing
3.12
ENGINE
- Stationary components
Nozzle guide vane
Containment shield
Casing.
PRESENTATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Rotation
CONTAINMENT
SHIELD
Rotation speed:
N1; ACW
Made of special alloy
NOZZLE GUIDE VANE
(convergent passage)
Nozzle
guide vane
Turbine
wheel
GAS FROM
THE COMBUSTION
CHAMBER
WHEEL
COMPRESSOR
DRIVE
GAS TO THE
POWER TURBINE
BEARING
SHAFT
ROTATION OF THE
TURBINE WHEEL
CASING
PRESENTATION
3.13
ENGINE
Type:
Axial, single stage
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
POWER TURBINE
Functional description
Function
The turbine extracts the energy from the gas to drive the power
shaft through the reduction gearbox.
Position
- Between the gas generator and the reduction gearbox.
It forms the module M04.
Main characteristics
- Type: axial, single stage
- Rotation speed: N2; CW
- Made of special alloy.
Main components
- Rotating components
Wheel
Shaft
Bearings
Turbine flow
The gas supplied by the gas generator flows first through the
nozzle guide vane. In the power turbine nozzle guide vane, the
gas velocity increases due to the convergent passage.
The gas are directed onto the turbine wheel and the resultant
of the aerodynamic forces on the blades causes the wheel
to rotate. The gas are then expelled overboard through the
exhaust pipe.
- Stationary components
Nozzle guide vane
Containment shield
2B-2B1: Casing
2D: Turbine shroud.
3.14
ENGINE
PRESENTATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
WHEEL
BEARINGS
Type:
Axial, single stage
Rotation speed:
N2; CW
2B/2B1
CASING
Turbine
shroud
Containment
shield
2D
GAS FROM
THE GAS
GENERATOR
TURBINE
Rotation
Nozzle
guide vane
Turbine
wheel
GAS
EXHAUST
BEARING
SUPPORT
ROTATION OF
THE POWER
TURBINE
REDUCTION
GEARBOX
DRIVE
PRESENTATION
POWER TURBINE
For training purposes only
Copyright - Turbomeca Training
3.15
ENGINE
NOZZLE
GUIDE VANE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
EXHAUST SYSTEM
Functional description
Position
Main characteristics
A heat shield is fitted between the exhaust pipe and the reduction
gearbox to protect the gearbox from the exhaust heat.
The exhaust pipe has two drains at the bottom.
- Type: elliptical
- Non-modular part
- Gas temperature:
2B-2B1: 670C (1238F)
2D: 660C (1220F)
- Made of stainless steel.
Main components
- Exhaust pipe
- Heat shield.
Note: The exhaust pipe is considered to be an SRU (Shop
Replaceable Unit).
For training purposes only
Copyright - Turbomeca Training
3.16
ENGINE
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
EXHAUST
PIPE
Type:
Elliptical
Reduction
gearbox
Non-modular part
Gas temperature:
2B-2B1: 670C (1238F)
2D: 660C (1220F)
HEAT
SHIELD
EXHAUST
GAS
HEAT
SHIELD
2D: Air vent
pipe passage
DRAIN
Pipe
passage
EXHAUST
PIPE
2D
EXHAUST SYSTEM
For training purposes only
Copyright - Turbomeca Training
3.17
ENGINE
EXHAUST
PIPE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
REDUCTION GEARBOX
Main components
Function
- Drive gear
- Intermediate gear
Position
- Casings.
Main characteristics
Functional description
- Output gear
The drive gear is directly driven by the power turbine shaft (muff
coupling drive). It transmits the movement to the intermediate
gear.
The intermediate gear drives the output gear which provides
the front power drive.
3.18
ENGINE
GENERAL
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
DRIVE
GEAR
(N2)
MUFF
COUPLING
DRIVE
GEAR
N2
BALANCE
PISTON
INTERMEDIATE
GEAR
INTERMEDIATE
GEAR
Type:
3 stage, helical gears
Drive gear speed:
N2
OUTPUT
GEAR
MAGNETIC
CARBON SEAL
OUTPUT
GEAR
GENERAL
REDUCTION GEARBOX
For training purposes only
Copyright - Turbomeca Training
3.19
ENGINE
FORK SHAPED
PLATE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
GENERAL
Function
The shaft transmits the engine power at the front to the Helicopter
Main Gearbox and at the rear to the tail rotor gearbox.
The accessory gearbox provides the drive for the engine
accessories.
Main characteristics
- Type of gears: bevel and spur gears.
Main components
- Transmission shaft
- Power shaft
- 2B-2B1: Free wheel unit (1 bearing)
Driven accessories
- Starter-generator
- Oil pump unit
- LP and HP fuel pumps
- Alternator / Phonic wheel.
3.20
ENGINE
ARRIEL 2B-2B1-2D
ACCESSORY
DRIVE SHAFT
CASINGS
ENGINE FRONT
SUPPORT CASING
TRANSMISSION
SHAFT
BEARING
MAGNETIC
CARBON SEAL
LUBRICATION
TUBE
FREE WHEEL
UNIT
DRIVE FOR
TAIL ROTOR
2B/2B1
POWER
DRIVE
POWER
SHAFT
FREE WHEEL
CASING
ACCESSORY
DRIVE SHAFT
PROTECTION
TUBE
PHONIC
WHEEL
STARTER-GENERATOR
DRIVE GEAR
(centrifugal breather)
2D
Type of gears:
Bevel and spur gears
ALTERNATOR
DRIVE GEAR
GENERAL
3.21
ENGINE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
SEALING OF DRIVES
Starter-generator drive
A magnetic carbon seal is fitted in a support on the gearbox
front casing.
3.22
ENGINE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Reduction gearbox
rear casing
Seal carrier
plate
MAGNETIC
CARBON SEAL
Seal carrier
plate
Accessory gearbox
rear casing
Seal carrier
plate
STARTER-GENERATOR
DRIVE MAGNETIC
CARBON SEAL
CENTRIFUGAL
BREATHER MAGNETIC
CARBON SEAL
STARTER-GENERATOR DRIVE
AND CENTRIFUGAL BREATHER GEAR
Seal carrier
plate
Shaft and
drive flange
Accessory gearbox
front casing
MAGNETIC
CARBON SEAL
MAIN POWER
DRIVE
SEALING OF DRIVES
3.23
ENGINE
Accessory gearbox
front casing
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
3.24
ENGINE
OPERATION
The transmission shaft drives the output shaft through the free
wheel unit
Training Notes
1st line maintenance course
DRIVE OF THE
GAS GENERATOR
(through the
accessory gearbox)
DRIVE OF THE
ACCESSORIES
(by the gas generator)
FWD
FWD
DC GENERATOR
STARTER
(electric motor)
Transmission
shaft
ACCESSORIES
(fuel pumps,
oil pumps, alternator,
phonic wheel)
Free wheel
unit
ENGINE STARTING
Power
shaft
NORMAL RUNNING
(2B-2B1: N1 SELF-SUSTAINING SPEED)
(2D: AT THE END OF THE STARTING SEQUENCE)
OPERATION
3.25
ENGINE
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ENGINE - OPERATION
Expansion
Compression
The gas expands in the gas generator turbine which extracts the
energy required to drive the compressors and accessories
This phase is essentially characterised by the air flow (2B2B1: approx. 2.5 kg/s; 5.5 lb/sec.; 2D: approx. 2.71 kg/s;
5.9lb/sec.) the temperature increase and the compression ratio
(2B-2B1: approx. 8.2; 2D: approx. 8.5).
Combustion
The compressed air is admitted into the combustion chamber,
mixed with the fuel and burnt in a continuous process.
After the power turbine the gas is discharged overboard via the
exhaust pipe, giving a slight residual thrust.
Power transmission
The power is transmitted forward by a reduction gearbox and
an external shaft.
Note:
3.26
ENGINE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Gas
Secondary air
Residual
thrust
AIRFLOW
2B-2B1: 2.5 kg/s (5.5 lb/s)
2D: 2.71 kg/s (5.9 lb/s)
Exhaust
52110 rpm
(100%)
Fuel
1
2.4
# 2B-2B1 variants
2D variant
101,3
P kPa (14.7)
(PSI)
TC
(F) 15 (59)
2500
(4532)
# 1100 (2012)
1125 (2057)
# 820 (118.9)
850 (123.2)
# 160 (23.2)
156 (22.6)
4.5
# 800 (116)
820 (118.9)
# 335 (635)
307 (584.6)
# 850 (1562)
880 (1616)
# 300 (43.5)
306 (44.3)
# 65 (149)
60 (140)
# 670 (15.7)
660 (16)
# 108 (15.7)
111 (16)
Compressors
AIR INLET
Combustion
chamber
COMPRESSION
COMBUSTION
Turbines
Exhaust
Values given
for information at a
given reference rating:
MTOP, ISA conditions
EXPANSION
ENGINE - OPERATION
For training purposes only
Copyright - Turbomeca Training
POWER TRANSMISSION
(power transmitted forward
by a reduction gearbox
and an external shaft)
3.27
ENGINE
Primary air
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
3.28
ENGINE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
- Combustion chamber
Inspection
Chap. 72
- Gas generator turbine blades
Inspection
Chap. 72
- Pre TU 057 - Sleeve coupling between power
turbine and reduction gearbox
Inspection
Chap. 72
Note: Do not carry out this inspection if SOAP is
performed on the engine every 50 hours
- Exhaust pipe
Inspection
Chap. 72
RECOMMENDED MAINTENANCE TASKS
- Cleaning, rinsing, washing and engine
protection
Frequency
- Axial compressor
Inspection of the blades
Inspection of the erosion
Inspection of the compressor casing
Chap. 71
Chap. 72
Chap. 72
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
3.29
ENGINE
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
3.30
ENGINE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
- Combustion chamber
Borescope inspection
Chap. 72
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
3.31
ENGINE
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
3.32
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 83
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
3.33
ENGINE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
4 - OIL SYSTEM
- Oil system presentation (79-00-00) ..................................................... 4.2
- Oil tank - Oil cooler - Oil pressure transmitter ................................... 4.8
- Oil pumps (79-24-00) ............................................................................. 4.10
- Oil filter and heat exchanger (72-61-00) .............................................. 4.12
- 2B-2B1: Oil filter pre-blockage indicator (72-61-00) .......................... 4.18
- 2D: Oil pressure and temperature transmitters.................................. 4.20
- 2B-2B1: Low oil pressure switch (79-31-00) ....................................... 4.22
- Mechanical magnetic plugs (72-15-00) and (72-61-00) ...................... 4.24
- Scavenge strainers (72-61-00) ............................................................. 4.26
- Oil valve assembly (79-25-00) .............................................................. 4.28
- Electrical magnetic plug (79-38-00) ..................................................... 4.30
- Centrifugal breather (79-00-00) ............................................................ 4.32
- Oil system - Operation (79-00-00)........................................................ 4.34
- External oil pipes (79-29-00) ................................................................ 4.36
- Oil system - 1st line maintenance....................................................... 4.38 - 4.43
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
4.1
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Position
All the components are fitted on the engine except the tank
and cooler.
- Reduction gearbox
- Accessory gearbox.
Main characteristics
Sealing
The three gas generator bearings and the power turbine front
bearing are sealed by pressurised labyrinth seals with abradable
coatings.
4.2
OIL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
GAS GENERATOR
ENGINE
LUBRICATION
POWER TURBINE
Rear
bearing
Front
bearings
Front
bearing
Rear
bearing
ENGINE
COOLING
System type:
Variable pressure, full flow,
dry sump, synthetic oil
Max. oil temperature:
2B-2B1: 115C (239F)
2D: 117C (242F)
Low oil pressure:
130 kPa (18.85 PSIG)
2D: The minimum oil pressure
is calculated by the EECU
as a function of N1
Max. oil pressure:
980 kPa (142.1 PSIG)
Bearings
Gears
Bearings
ACCESSORY GEARBOX
Gears
REDUCTION GEARBOX
Sealing:
The three gas generator bearings bearings are sealed
Gas generator and power turbine and the power
turbine front bearing are sealed by pressurised
by pressurised labyrinths, which are provided with
labyrinth seals with abradable coatings.
abradable deposits.
GENERAL
4.3
OIL SYSTEM
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Oil tank
The oil tank contains the volume of oil required to lubricate the
engine. It is supplied by the aircraft manufacturer.
Oil pumps
The oil pump unit contains one pressure pump and three
scavenge pumps. The gerotor type pumps are driven by the
accessory gearbox. The pressure pump is equipped with a
pressure relief valve.
Scavenge strainers
The scavenge strainers protect the scavenge pumps from
debris in the system.
Magnetic plugs
Mechanical magnetic plugs are fitted upstream of the scavenge
pumps. An electrical magnetic plug is fitted at the scavenge
outlet.
Oil cooler
The air cooled oil cooler cools the oil (aircraft manufacturer's
supply).
Centrifugal breather
The centrifugal breather separates the oil from the air/oil mist
and vents the system.
Oil filter
Indicating devices
- Oil temperature probe (aircraft manufacturer's supply)
The oil filter retains any particles which may be present in the oil.
It is provided with a by-pass valve and a pre-blockage indicator.
It also forms a heat exchanger with the fuel system.
4.4
OIL SYSTEM
DESCRIPTION (2B-2B1)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CENTRIFUGAL
BREATHER
ENGINE
Low oil
pressure switch
Oil pressure
transmitter
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
AIRFRAME
Pre-blockage
indicator
Oil temperature
probe
Fuel/oil heat
exchanger
OIL
Pressure
FILTER
relief valve
OIL TANK
OIL COOLER
PRESSURE
PUMP
Check
valve
Electrical
magnetic plug
Indication
Mechanical
magnetic
plug
By-pass
valve
OIL VALVE
ASSEMBLY
SCAVENGE
PUMPS
Mechanical
magnetic
plug
SCAVENGE
STRAINERS
RESTRICTORS
DESCRIPTION (2B-2B1)
4.5
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Oil tank
The oil tank contains the volume of oil required to lubricate the
engine. It is vented by a pipe connected into the exhaust. It is
supplied by the aircraft manufacturer.
Oil pumps
The oil pump unit contains one pressure pump and three
scavenge pumps. The gerotor type pumps are driven by the
accessory gearbox. The pressure pump is equipped with a
pressure relief valve.
Scavenge strainers
The scavenge strainers protect the scavenge pumps from
debris in the system.
Magnetic plugs
Mechanical magnetic plugs are fitted upstream of the scavenge
pumps. An electrical magnetic plug is fitted at the scavenge
outlet.
Oil cooler
The air cooled oil cooler cools the oil (aircraft manufacturer's
supply).
Centrifugal breather
The centrifugal breather separates the oil from the air/oil mist
and vents the system through the exhaust pipe.
Indicating devices
Oil filter
The oil filter retains any particles which may be present in
the oil. It is provided with and a by-pass valve. It also forms a
heat exchanger with the fuel system. The filter pre-blockage is
monitored by the EECU.
4.6
OIL SYSTEM
DESCRIPTION (2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CENTRIFUGAL
BREATHER
ENGINE
Oil pressure
transmitter
AIRFRAME
Oil pressure
and temperature
transmitter
OIL
FILTER
Pressure
relief valve
OIL TANK
OIL COOLER
PRESSURE
PUMP
Check
valve
Electrical
magnetic plug
Indication
By-pass
valve
OIL VALVE
ASSEMBLY
Fuel/oil heat
exchanger
Mechanical
magnetic
plug
SCAVENGE
PUMPS
Mechanical
magnetic
plug
SCAVENGE
STRAINERS
RESTRICTORS
DESCRIPTION (2D)
4.7
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The tank contains the oil required for engine lubrication.
Position
Function
Main components
-
-
-
-
-
Filler cap
Level sight glass
Drain plug
Unions (supply, return and vent).
2B-2B1: One temperature probe.
Position
- In the system: in the supply system, downstream of the filter
after the restrictor.
- On the engine: mounted on the filter base.
Main characteristics
- Type: resistive
- Output signal: voltage proportional to the oil pressure
- Cockpit indication.
Oil cooler
Function
The oil cooler cools the oil after it has passed through the
engine.
Position
- In the system: between the scavenge pumps and the tank
- On the aircraft: it is installed in front of the main gearbox.
For training purposes only
Copyright - Turbomeca Training
4.8
OIL SYSTEM
Oil tank
Main characteristics
Training Notes
1st line maintenance course
Aircraft manufacturers
supply. For further details,
refer to the aircraft
documentarion.
AIRFRAME
OIL
TANK
2B-2B1:
Temperature
probe
ENGINE
Filter
unit
Oil
pressure
Electrical
signal to the
cockpit
Pump
unit
OIL
COOLER
4.9
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
OIL PUMPS
Operation
Function
If the oil pressure exceeds the valve setting the valve opens
and allows the oil to return to the pump inlet.
Position
Main characteristics
- Type: gerotor
- Quantity: 4
- Pressure relief valve setting: 1500 kPa (217.5 PSI).
Description
The pump unit comprises a body containing four pumps (one
pressure pump with a pressure relief valve and three scavenge
pumps).
The four pumps are driven by means of a common shaft
connected to the accessory drive (N1 drive).
4.10
OIL SYSTEM
PRESENTATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
PRESSURE
PUMP
Quantity:
4
From
oil tank
Pressure relief
valve setting:
1500 kPa (217.5 PSI)
Pressure relief
valve
To oil
filter
To
oil cooler
DRIVE
SHAFT
N1
From engine
SCAVENGE
PUMPS
Valve
closed
Valve
open
PUMP
UNIT
Overpressure
PRESENTATION
OIL PUMPS
4.11
OIL SYSTEM
Type:
Gerotor
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- Oil filter
The filter retains particles that may be in the oil. The filter housing
forms a fuel/oil heat exchanger.
- Filter cover
Position
Main characteristics
- Outlet unions.
Note: 2D: The oil filter body is the same as the 2B-2B1 versions
but the low pressure switch and pressure transmitter
supports are closed with obturators.
4.12
OIL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
From
oil tank
To
lubrication
Pressure
pump
Heat
exchanger
OIL
FILTER
OIL FILTER
AND HEAT
EXCHANGER
Supply union
(compressor bearing
lubrication)
2D: FILTER
COVER
Oil filter
body
Type:
Fibreglass cartridge
Supply union
(rear bearing
lubrication)
Filtering ability:
20 microns
2B-2B1: Mechanical pre-blockage indicator
setting:
P 250 kPa (36.2 PSID)
2D: Pre-blockage monitoring by the EECU
By-pass valve setting:
P 563 kPa (81.6 PSID)
2B-2B1: VISUAL
PRE-BLOCKAGE
INDICATOR
Fuel inlet
(fuel/oil heat
exchanger)
Fuel outlet
(fuel/oil heat
exchanger)
GENERAL
4.13
OIL SYSTEM
2B-2B1: FILTER
COVER
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
Operation
- Filter body
- Filter cover (screwed onto the filter body)
The oil is also used to heat the fuel through the heat exchanger
as the fuel flows around the oil filter.
Pre-blockage
- Spring
Blockage
4.14
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FILTER
COVER
FILTERING
(20 microns)
FUEL/OIL HEAT
EXCHANGER
PRE-BLOCKAGE
INDICATOR
FILTERING
ELEMENT
Fuel inlet
(fuel/oil heat
exchanger)
NORMAL OPERATION
SPRING
PRE-BLOCKAGE
INDICATION
Fuel outlet
(fuel/oil heat
exchanger)
BY-PASS VALVE
(fitted inside the
filter housing)
FILTER
BODY
PRE-BLOCKAGE
Oil
inlet
Oil
outlet
OPENING OF THE
BY-PASS VALVE
BLOCKAGE
4.15
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Description
- Filter body
- Oil filter mounting base
The oil is also used to heat the fuel through the heat exchanger
as the fuel flows around the oil filter.
Pre-blockage
If the filter begins to become blocked the pressure difference
across the filter increases. The two oil pressure transmitters
provide the EECU with pressure information. If the pressure
difference between the two measurements is higher than a given
value, the EECU detects oil filter pre-blockage. This detection
depends on N1 speed and temperature. The oil continues to
flow through the filter.
Note: The oil filter pre-blockage indication is not given in
flight. It is displayed on the VEMD "FAILURE" page
(maintenance mode) when the engine is shut-down.
Blockage
If the pressure difference between both sides of the filter cartridge
exceeds a given value, the by-pass valve opens and unfiltered
oil passes to the system.
4.16
OIL SYSTEM
Training Notes
1st line maintenance course
FUEL/OIL HEAT
EXCHANGER
EECU
FILTER
COVER
FILTERING
ELEMENT
Filtering
(20 microns)
Fuel inlet
(fuel/oil heat
exchanger)
Pre-blockage
indication upon
engine shut-down
(cockpit/VEMD)
Fuel outlet
(fuel/oil heat
exchanger)
SPRING
OIL FILTER
MOUNTING
BASE
To oil
pressure
transmitter
NORMAL
OPERATION
Pre-blockage
indication upon
engine shut-down
(cockpit/VEMD)
Oil
inlet
Oil
outlet
To oil pressure
and temperature
transmitter
EECU
Operation of the
pressure and
temperature
transmitter
EECU
Operation of the
pressure
transmitter
Onset of filter
clogging
Clogged
filter
Opening of the
by-pass valve
BLOCKAGE
PRE-BLOCKAGE
4.17
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Normal condition
Pre-blockage condition
Position
Main characteristics
- Type: differential
- Setting: P 250 kPa (36.2 PSID).
This breaks the magnetic hold and the indicator piston is pushed
out by its spring. The indicator is visible.
Description
The oil filter pre-blockage indicator comprises the following
parts:
- Indicator body including:
Filter upstream pressure inlet
Filter downstream pressure inlet
4.18
OIL SYSTEM
Function
Training Notes
1st line maintenance course
Type:
Differential
Filter upstream
pressure
Setting:
P 250 kPa (36.2 PSID)
P
piston
OIL FILTER
PRE-BLOCKAGE
INDICATOR
Filter
cover
Filter upstream
pressure
Filter downstream
pressure
Filter downstream
pressure
NORMAL CONDITION
PRE-BLOCKAGE CONDITION
RED
INDICATOR
PISTON
Oil
filter
TRANSPARENT
COVER
Pressure
pump
Oil
filter
From oil
tank
OIL FILTER
PRE-BLOCKAGE
INDICATOR
To
lubrication
4.19
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
Function
- An electrical connector
Position
- In the system: upstream and downstream of the oil filter
- On the engine: on the oil filter mounting base.
Operation
The EECU supplies each transmitter with a constant reference
input voltage. Any change of oil pressure causes the deformation
of the support and the resistor bridge outputs to the EECU a
voltage proportional to the oil pressure.
Main characteristics
Pressure transmitter
- Type: resistive
- Output signal:
Electrical voltage proportional to the oil pressure.
Pressure and temperature transmitter
Indication
- Output signals:
4.20
OIL SYSTEM
Training Notes
1st line maintenance course
OIL PRESSURE
TRANSMITTER
Cockpit
indication
(oil pressure,
filter situation)
OIL PRESSURE
AND TEMPERATURE
TRANSMITTER
EECU
To
lubrication
system
Low
pressure
Oil
filter
Oil filter
mounting
base
Oil
pressure
Oil
pressure
Electrical
connector
OIL PRESSURE
TRANSMITTER
OIL PRESSURE
AND TEMPERATURE
TRANSMITTER
Electrical
connector
4.21
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Normal running
Position
Low Pressure
Main characteristics
- Type: diaphragm
- Setting: 130 kPa (18.9 PSI)
- Cockpit indication.
Description
The pressure switch comprises the following components: a
mounting flange and an electrical connector (connection with
the instrument panel).
The pressure switch is secured by means of screws onto the
filter base.
One O'ring seal ensures the sealing between the pressure
switch and the filter base.
For training purposes only
Copyright - Turbomeca Training
4.22
OIL SYSTEM
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Oil
pressure
ELECTRICAL
CONNECTOR
Type:
Diaphragm
Setting:
130 kPa (18.9 PSI)
Cockpit indication
LOW OIL PRESSURE
SWITCH
From filter
(pressure pump)
4.23
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
Position
- In the system:
One on the reduction gearbox scavenge line
One on the accessory gearbox scavenge line
- On the engine:
One at the bottom of the reduction gearbox
One at the bottom of the accessory gearbox.
Operation
The magnetic plug retains magnetic particles which may be
present in the oil scavenge system.
Main characteristics
- Type: single magnetic probe. Self-sealing housing
- Quantity: 2
4.24
OIL SYSTEM
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Oil
SELF-SEALING
HOUSING
VALVE
Type:
Single magnetic probe
Self-sealing housing
MECHANICAL
MAGNETIC PLUG
(2B-2B1: POST TU 068 / TU 069;
2D: STANDARD)
Quantity:
2
SPRING
NORMAL POSITION
MECHANICAL
MAGNETIC
PLUG
MECHANICAL
MAGNETIC
PLUGS
To scavenge
pumps
REMOVED POSITION
MECHANICAL
MAGNETIC
PLUG
4.25
OIL SYSTEM
MAGNETS
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
SCAVENGE STRAINERS
Description
Position
Operation
- In the system:
One strainer is fitted in each scavenge line upstream of
the scavenge pump
- On the engine:
Two different strainers are located on the accessory
gearbox casing:
- one on the reduction gearbox scavenge line
- one on the accessory gearbox scavenge line
One strainer is located on the oil valve assembly (gas
generator rear bearing scavenge).
Main characteristics
- Type: wide-mesh filter
- Quantity: 3
4.26
OIL SYSTEM
Function
Training Notes
1st line maintenance course
Oil valve
assembly
Type:
Wide-mesh filter
WIDE-MESH
FILTER
Quantity:
3
GAS GENERATOR
REAR BEARING
SCAVENGE
STRAINER
REDUCTION
GEARBOX
SCAVENGE
STRAINER
To oil
cooler
From
engine
Scavenge
pumps
To scavenge
pumps
ACCESSORY
GEARBOX
SCAVENGE
STRAINER
Note:
SCAVENGE STRAINERS
For training purposes only
Copyright - Turbomeca Training
4.27
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
The check valve prevents oil flow from the cooler to the engine
when the pressure is very low (engine stopped).
The electrical magnetic plug collects ferrous particles which
may be in the oil.
Position
- On the engine: on the rear face of the accessory gearbox.
Main characteristics
- A check valve
Engine shut-down
The scavenge pump outlet pressure is very low or zero.
Spring pressure closes the valve and prevents any flow from
the cooler into the engine.
4.28
OIL SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
OIL VALVE
ASSEMBLY
ELECTRICAL
MAGNETIC PLUG
AND STRAINER
Check valve
setting:
15 kPa (2.17 PSI)
SCAVENGE STRAINER
(for the gas generator rear bearing)
Valve
open
CHECK
VALVE
Valve
closed
To
oil cooler
OIL VALVE
ASSEMBLY
Indication
Engine running
Indication
Engine shut-down
4.29
OIL SYSTEM
Mounting
flange
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
Operation
Main characteristics
- Type:
Magnetic with electrical indication
Self-sealing housing with strainer
Note : The oil system also has two mechanical magnetic plugs,
one located on the lower part of the accessory gearbox
and one on the lower part of the reduction gearbox.
- Cockpit indication.
Description
The electrical magnetic plug comprises a magnetic probe which
has two parts which are electrically insulated from one another
and have a small insulation between them.
The plug is connected, via the engine electrical harness, to the
aircraft instrument panel.
4.30
OIL SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
LOCKING
PINS
Cockpit indication
MOUNTING
FLANGE
INSULATION
ELECTRICAL
MAGNETIC PLUG
STRAINER
SELF-SEALING
HOUSING
MAGNETIC
PROBE
ELECTRICAL
CONNECTOR
Oil valve
assembly
To oil cooler
From engine
ELECTRICAL
MAGNETIC PLUG
ELECTRICAL
MAGNETIC PLUG
Indication
Scavenge
pumps
4.31
OIL SYSTEM
Type:
Magnetic with electrical
indication
Self-sealing housing
with strainer
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CENTRIFUGAL BREATHER
Operation
The centrifugal breather separates the oil from the air/oil mist
created by the oil system.
Position
When the engine is running the air/oil mist passes through the
breather:
Main characteristics
- Type: centrifugal
- Air vent: through the rear part of the gear hollow shaft,
connected to the exhaust.
- Centrifugal force throws the oil droplets out into the gearbox
where they fall to the bottom of the casing
- The de-oiled air passes out through the shaft, via a gearbox
passage, into an external pipe which discharges into the
exhaust.
2D: The general air vent is directly done into the exhaust.
Description
The centrifugal breather is formed by the starter-generator drive
gear. This gear is formed in one piece with a hollow shaft and
has holes which provide a passage between the gearbox and
the air vent.
The gear is supported by two ball bearings and has a magnetic
carbon seal at each end.
The breather air outlet is at the rear end of the shaft, where the
air passes into the gearbox outlet.
4.32
OIL SYSTEM
Function
Training Notes
1st line maintenance course
Air/Oil mist
- from accessory gearbox
- from gas generator bearings
- from power turbine bearings
- from reduction gearbox
Oil droplets
(expelled by
centrifugal force)
STARTER-GENERATOR
DRIVE GEAR
To air
vent
STARTER
DRIVE
De-oiled air
(to air vent)
Magnetic
carbon
seal
Air/Oil
mist
Bearing
Type:
Centrifugal
BREATHER
HOLES
Air vent:
Through the rear part
of the gear hollow shaft,
connected to the exhaust
CENTRIFUGAL BREATHER
For training purposes only
Copyright - Turbomeca Training
De-oiled
air
Bearing
Magnetic
carbon
seal
Oil
droplets
4.33
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Scavenge
Supply
The pressure pump draws the oil from the tank and supplies
the system. A pressure relief valve limits maximum pressure
by returning oil to the pump inlet.
The oil is then delivered to the oil filter and restrictors to the
engine sections which require lubrication:
Breathing
Indicating
The system ensures the following indications: pressure,
temperature, low pressure, magnetic particles and filter preblockage.
4.34
OIL SYSTEM
Training Notes
1st line maintenance course
2D
2D
2B/2B1
AIRFRAME
2B/2B1
ENGINE
2B/2B1
2B/2B1
Indication
SUCTION
SUPPLY
SCAVENGE
BREATHING
AIR VENT
4.35
OIL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The oil pipes ensure the oil circulation between the oil system
components and the lubricated parts of the engine.
Main characteristics
Breathing
- Type of unions:flanged.
Air vent
Description
Supply
- Oil inlet (from oil tank to pressure pump; aircraft manufacturer's
supply)
- From accessory gearbox to filter base
4.36
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
GAS GENERATOR
REAR BEARING
SUPPLY
2B/2B1
2D
Indication
Oil
inlet
Oil
outlet
SUPPLY PIPE
(from accessory
gearbox to filter base)
POWER TURBINE
BEARING SCAVENGE
(flexible)
Type of pipes:
Rigid (one flexible)
Type of unions:
Flanged
2D
2B/2B1
REAR BEARING
SCAVENGE
SUPPLY
SCAVENGE
BREATHING
AIR VENT
GAS GENERATOR
REAR BEARING
BREATHING
4.37
OIL SYSTEM
FRONT BEARING
SUPPLY
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
4.38
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 72
Chap. 79
Chap. 79
Chap. 79
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Chap. 70
Chap. 79
Chap. 70
Chap. 71
Chap. 72
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 71
4.39
OIL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
4.40
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 79
Chap. 72
Chap. 79
Chap. 79
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
4.41
OIL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
4.42
OIL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CORRECTIVE MAINTENANCE
- Oil system
Oil pressure check
Draining of the oil system
Rinsing of the oil system
Chap. 79
Chap. 79
- Oil pumps
Removal / Installation
Inspection / check
Chap. 79
Chap. 79
Chap. 79
- Scavenge strainer
Removal / installation
Chap. 79
Chap. 79
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
4.43
OIL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
5 - AIR SYSTEM
- Air system presentation (75-00-00) ..................................................... 5.2
- Internal air system (75-00-00) .............................................................. 5.4
- Air tappings (75-00-00) ......................................................................... 5.6
- Compressor bleed valve (75-31-00) ..................................................... 5.8
- P3 pressure transmitter (75-41-00) ...................................................... 5.12
- External air pipes (75-29-00) ................................................................ 5.14
- Air system - 1st line maintenance....................................................... 5.16 - 5.19
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
5.1
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- An internal air system which ensures:
The pressurisation of the labyrinth seals
The cooling of the engine internal parts
The balance of forces on the rotating assemblies
- Air tappings which ensure:
The start injector ventilation
The air pressure measurement for the control system
The aircraft air system supply
The air for the bleed valve operation
The air for the pressurisation of the power turbine labyrinth
seals
2B: The air supply to the pump and metering unit
assembly.
- The compressor bleed valve.
Note: Refer to the various systems for the location, the
characteristics, the description and operation.
5.2
AIR SYSTEM
Training Notes
1st line maintenance course
AIR TAPPINGS
- Start injector ventilation
- Air pressure measurement for the control system
- Aircraft air system supply
- Bleed valve operation
- Pressurisation of the power turbine labyrinth seals
- 2B: air supply to the pump and metering unit assembly
ARRIEL 2B-2B1-2D
COMPRESSOR
BLEED VALVE
5.3
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
All the parts of the system are internal except the pressurisation
of the power turbine labyrinth which is supplied by an external
pipe.
Main characteristics
Functional description
Front section
Air tapped from the centrifugal compressor inlet is used to
pressurise the front bearing labyrinths. There is a very small flow
of air into the bearing chamber. Air tapped from the same point
is discharged through the compressor bleed valve, mounted on
the compressor casing (see compressor bleed valve).
5.4
AIR SYSTEM
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Air supplied by
external pipe
Discharge of air
(through compressor
bleed valve)
FRONT SECTION
POWER TURBINE
SECTION
P3 (centrifugal compressor
outlet pressure)
5.5
AIR SYSTEM
Type:
Air pressure tapping with
a calibrated flow
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
AIR TAPPINGS
Start injector ventilation
Compressor delivery air is used to ventilate the start injectors
to avoid blockage by the carbonisation of unburnt fuel.
Fuel control
2B: he pump and metering unit assembly (metering unit)
T
Start injector ventilation
Aircraft services
Bleed valve operation
Pressurisation of the power turbine labyrinth seals.
Aircraft services
Compressor delivery air is tapped off for use in various aircraft
systems.
Main characteristics
- P3 air tapping limited by calibrated orifices.
The engine has two air tapping unions (used for the aircraft
services) located on the centrifugal compressor casing.
Functional description
Fuel control
5.6
AIR SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ENGINE
ELECTRONIC
CONTROL UNIT
Control
signals
Aircraft
services
P3 PRESSURE
TRANSMITTER
Power turbine
labyrinth seal
START
ELECTRO-VALVE
2B/2B1
Bleed valve
operation
2D
PURGE
VALVE
P3 air
Ventilation of
start injectors
2B
Fuel control
START
INJECTORS
2B
PUMP - METERING
UNIT ASSEMBLY
Air tapping
union location
AIR TAPPINGS
For training purposes only
Copyright - Turbomeca Training
5.7
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- Butterfly valve
Position
- P3 inlet filter.
Main characteristics
- Type: pneumatic, butterfly valve
- Control: by P3/P0 pressure ratio.
5.8
AIR SYSTEM
GENERAL
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Surge
line
Working line
(valve closed)
Working line
(valve open)
AIRFLOW
G
MICROSWITCH
(connected to EECU)
P2.4
air outlet
BUTTERFLY
VALVE
RACK AND PINION
MECHANISM
P3 INLET
FILTER
Type:
Pneumatic, butterfly valve
Control:
By P3/P0 pressure ratio
PNEUMATIC
CONTROL SYSTEM
P3 air
GENERAL
5.9
AIR SYSTEM
COMPRESSION
RATIO P3/P0
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Open position
Detection capsule
Closed position
Description
Intermediate stage
It includes a diaphragm which is subjected to the pressure
downstream of B. The diaphragm controls the discharge
which determines the pressure downstream of the calibrated
orificeA.
Bleed valve
It includes a spring loaded piston subjected to the pressure
downstream of restrictor A. The piston actuates the butterfly
valve by means of a rack and pinion mechanism.
It also includes a microswitch, operated by the piston, which
sends a position signal to the EECU.
5.10
AIR SYSTEM
DESCRIPTION - OPERATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
P2.4
P3 air
A
B
P0 air
PISTON
MICROSWITCH
P2.4
Signal to the
EECU
RACK
INTERMEDIATE
STAGE
DETECTION
CAPSULE
PINION
INDICATION
BUTTERFLY
VALVE
DESCRIPTION - OPERATION
5.11
AIR SYSTEM
FILTER
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
P3 PRESSURE TRANSMITTER
Operation
Position
Main characteristics
- Type: resistive
- Output signal: voltage proportional to the air pressure
- Supply voltage: 10 VDC.
Description
The P3 pressure transmitter system comprises the P3 tapping,
an air pipe and the pressure transmitter.
The transmitter is secured by screws.
The electrical connector provides the connection with the
EECU.
5.12
AIR SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
P3 PRESSURE
TRANSMITTER
Type:
Resistive
Output signal:
Voltage proportional
to the air pressure
Supply voltage:
10 VDC
P3 PRESSURE
TRANSMITTER
Engine Electronic
Control Unit
ELECTRICAL
CONNECTOR
(connection with the EECU)
P3 PRESSURE
TRANSMITTER
Air
pipe
Compressor outlet
pressure tapping
Ignition unit
support
P3 PRESSURE TRANSMITTER
For training purposes only
Copyright - Turbomeca Training
5.13
AIR SYSTEM
P3 air
pressure
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
This part considers the external air pipes of the air system.
The air pipes ensure the air supply from/to the various system
components.
Main characteristics
- Type of pipes: rigid, stainless steel
- Type of unions: standard (connecting flange with bolts).
5.14
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
BLEED VALVE
CONTROL
START INJECTORS
VENTILATION
Type of pipes:
Rigid, stainless steel
Type of unions:
Standard
(connecting flange with bolts)
PRESSURISATION OF
THE POWER TURBINE LABYRINTH
P3 PRESSURE TRANSMITTER
SUPPLY
5.15
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
5.16
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
REQUIRED MAINTENANCE TASKS
- 2B-2B1: P3 pressure transmitter
Tests
Chap. 75
Chap. 75
Chap. 70
Chap. 75
Chap. 75
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
5.17
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
5.18
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 75
Chap. 75
- P3 pressure transmitter
Removal / installation
Inspection
Test
Chap. 75
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
5.19
AIR SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6 - FUEL SYSTEM
- Fuel system presentation (73-00-00) ................................................... 6.2
- Pump and metering unit assembly (73-23-00) .................................... 6.8
Fuel pumps (73-23-00) ....................................................................... 6.12
Fuel filter (73-23-11) ........................................................................... 6.16
Fuel filter indication ........................................................................... 6.20
2D: Fuel pressure and temperature transmitters ........................... 6.24
2B-2B1: Low fuel pressure switch (73-23-33) ................................. 6.26
Start purge valve (73-23-00) .............................................................. 6.28
Metering unit (73-23-00) .................................................................... 6.32
- Fuel valves assembly (73-14-00) ......................................................... 6.46
- Start injectors (72-43-00) ...................................................................... 6.54
- Main injection system (72-00-43) ......................................................... 6.56
- Combustion chamber drain valve........................................................ 6.58
- Fuel system - Operation (73-00-00)..................................................... 6.60
- External fuel pipes (73-19-00) .............................................................. 6.80
- Fuel system - 1st line maintenance..................................................... 6.82 - 6.87
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
6.1
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The fuel system ensures fuel supply, distribution, control,
metering and injection.
Position
All the system components are mounted on the engine except
the EECU, the fuel tank and the starting pump.
GENERAL
Main characteristics
- Supply by the aircraft system and the engine pumps
- Centrifugal main injection and start injection by injectors
- 2B: Manual control
- 2B1-2D: Automatic back-up control
- Fuel control: Electronic control unit controlling a metering
device.
6.2
FUEL SYSTEM
Training Notes
1st line maintenance course
Supply:
- Aircraft system
- Engine pumps
Injection:
- Centrifugal main injection
- Start injection by injectors
2B: Manual control
ENGINE
ELECTRONIC
CONTROL UNIT
METERING
UNIT
FUEL VALVES
ASSEMBLY
Fuel control:
Electronic control unit
controlling a metering device
2B: MANUAL
CONTROL
FUEL TANK
FUEL
FILTER
LP PUMP
HP PUMP
N1
Starting
pump
FUEL INJECTION
SYSTEM
Engine
GENERAL
6.3
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Fuel filter
The filter has a fuel filter pre-blockage pressure switch, a
blockage indicator and a by-pass valve.
-
-
-
-
Start electro-valve
Stop electro-valve
Pressurising valve
Stop purge valve.
- Start injectors (x 2)
- Main injection (centrifugal wheel)
- Engine fuel inlet union.
6.4
FUEL SYSTEM
DESCRIPTION (2B-2B1)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FUEL FILTER
(with by-pass valve)
OIL/FUEL HEAT
EXCHANGER
(oil filter)
Constant
P valve
Stop
purge valve
2B1:
AUTOMATIC
BACK-UP
CONTROL
Pressurising
Stop
valve
electro-valve
AUTOMATIC
CONTROL
Fuel filter
pre-blockage
pressure switch
Centrifugal
wheel
Engine
fuel inlet union
FUEL
INJECTION
SYSTEM
Indication
FUEL
VALVES
ASSEMBLY
2B: MANUAL
CONTROL
LP PUMP
Start
injectors
Indication
Fuel filter
blockage
indicator
PUMP AND
METERING UNIT
ASSEMBLY
HP PUMP
LOW FUEL
PRESSURE SWITCH (with pressure
relief valve)
Start
electro-valve
ADDITIONAL
CHECK VALVE
START PURGE
VALVE
COMBUSTION CHAMBER
DRAIN VALVE
DESCRIPTION (2B-2B1)
6.5
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Metering unit
Fuel filter
6.6
FUEL SYSTEM
DESCRIPTION (2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Restrictor
Fuel pressure
transmitter
Constant
P valve
(double)
ADDITIONAL
CHECK
VALVE
Stop
purge valve
Pressurising Centrifugal
Stop
valve
wheel
electro-valve
Engine
fuel inlet
union
AUTOMATIC
BACK-UP
CONTROL
FUEL FILTER
(with by-pass
valve)
OIL/FUEL HEAT
EXCHANGER
(oil filter)
FUEL
INJECTION
SYSTEM
FUEL VALVES
ASSEMBLY
AUTOMATIC
CONTROL
Start
electro-valve
LP PUMP
Fuel filter
blockage
indicator
HP PUMP
(with pressure
relief valve)
PUMP AND
METERING UNIT
ASSEMBLY
START PURGE
VALVE
Fuel pressure
and temperature
transmitter
INJECTORS
PURGE
VALVE
Start
injectors
COMBUSTION
CHAMBER
DRAIN VALVE
DESCRIPTION (2D)
6.7
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- LP pump
The pump and metering unit assembly ensures fuel supply and
fuel flow metering.
- Fuel filter
Position
PRESENTATION (2B-2B1)
- HP pump
Main characteristics
- Mounting: clamping ring
- Replaceable components (LRUs):
Fuel filter
Fuel filter pre-blockage pressure switch
Low fuel pressure switch
Fuel filter blockage indicator.
- Constant P valve
- Metering unit
- Additional check valve.
6.8
FUEL SYSTEM
ARRIEL 2B-2B1-2D
START
PURGE VALVE
Mounting:
Clamping ring
Replaceable components:
Fuel filter
Fuel filter pre-blockage pressure
switch
Low fuel pressure switch
Fuel filter blockage indicator
LOW FUEL
PRESSURE SWITCH
HP PUMP
LP PUMP
CONSTANT
P VALVE
METERING
UNIT
LOW FUEL
PRESSURE SWITCH
FUEL
FILTER
HP PUMP
FUEL
FILTER BLOCKAGE
INDICATOR
METERING
UNIT
FUEL FILTER
PRE-BLOCKAGE
PRESSURE SWITCH
To LP
pump outlet
To fuel
valves
assembly
Indication
FUEL
FILTER
Heat
exchanger
LP PUMP
METERING
UNIT
START
PURGE
VALVE
Indication
START
PURGE VALVE
2B: Pump and metering
unit assembly
ADDITIONAL
CHECK VALVE
LP PUMP
Fuel inlet
(from aircraft fuel system)
HP PUMP
LOW FUEL
PRESSURE
SWITCH
PRESENTATION (2B-2B1)
6.9
FUEL SYSTEM
FUEL
FILTER
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- LP pump
The pump and metering unit assembly ensures fuel supply and
fuel flow metering.
- Fuel filter
Position
PRESENTATION (2D)
- HP pump
Main characteristics
- Mounting: clamping ring
- Replaceable components (LRUs):
Fuel filter
Fuel pressure transmitter
Fuel pressure and temperature transmitter
Fuel filter blockage indicator.
6.10
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FUEL
FILTER
FUEL
PRESSURE
TRANSMITTER
ADDITIONAL
CHECK VALVE
Mounting:
Clamping ring
To fuel
valves assembly
To LP
pump
outlet
METERING
UNIT
Heat
exchanger
FUEL
FILTER BLOCKAGE
INDICATOR
START PURGE
VALVE
FUEL
FILTER
FUEL
PRESSURE
TRANSMITTER
LP PUMP
Fuel inlet
FUEL
FILTER BLOCKAGE
INDICATOR
Replaceable components:
Fuel filter
Fuel pressure transmitter
Fuel pressure and
temperature transmitter
Fuel filter blockage indicator
FUEL PRESSURE
AND TEMPERATURE
TRANSMITTER
HP PUMP
Pump and metering
unit assembly
HP PUMP
LP PUMP
CONSTANT P
VALVE ASSEMBLY
METERING
UNIT
PRESENTATION (2D)
6.11
FUEL SYSTEM
CONSTANT P
VALVE ASSEMBLY
(double)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The pump assembly supplies fuel under determined conditions
of pressure and flow.
Position
Main characteristics
- Type:
LP pump: centrifugal type
HP pump: spur gear type with pressure relief valve.
Operation
Description
The pump assembly includes an LP pump and an HP pump
fitted with a pressure relief valve.
The two pumps are mounted on a common shaft.
Fuel from the aircraft system enters the LP pump which provides
an initial pressure increase to supply the HP pump. The HP pump
gives a second pressure rise and supplies the metering unit.
The LP pump is capable of drawing fuel from the aircraft tank
and therefore starting pumps are not necessary after starting.
6.12
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
HP FUEL PUMP
2B1
Drive gear
DOUBLE LIP
SEAL
DRIVE SHAFT
(shear shaft)
Fuel inlet
(from aircraft
fuel system)
Ejector
Impeller
DRAIN
LP FUEL PUMP
2B
PRESSURE
RELIEF VALVE
Fuel
filter
Heat
exchanger
(oil filter)
Type:
LP pump: centrifugal type
HP pump: spur gear type
HP PUMP
LP PUMP
MOUNTING
FLANGE
Indication
To start
purge valve
Indication
Fuel inlet
LP PUMP
(from aircraft fuel system)
To metering
unit
HP PUMP
(with pressure
relief valve)
6.13
FUEL SYSTEM
Driven gear
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The pump assembly supplies fuel under determined conditions
of pressure and flow.
Position
- In the system: before the metering unit
The drive shaft is fitted with a double lip seal and a drain system,
which ensure that no fuel can leak into the accessory gearbox
casing.
Main characteristics
- Type:
LP pump: liquid ring type
HP pump: spur gear type with pressure relief valve.
Operation
Description
The pump assembly includes an LP pump and an HP pump
fitted with a pressure relief valve.
The two pumps are mounted on a common shaft.
Fuel from the aircraft system enters the LP pump which provides
an initial pressure increase to supply the HP pump. The HP pump
gives a second pressure rise and supplies the metering unit.
The LP pump is capable of drawing fuel from the aircraft tank
and therefore booster pumps are not necessary.
During normal operation, the HP pump pressure relief valve is
closed. In the event of overpressure, it opens and returns the
excess fuel to the HP pump inlet.
6.14
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Fuel outlet
(to metering
unit)
Fuel inlet
(from aircraft
fuel system)
DRIVE SHAFT
(shear shaft)
Drain
PRESSURE
RELIEF VALVE
HP PUMP
Heat
exchanger
Type:
LP pump: liquid ring type
HP pump: spur gear type
with pressure relief valve
Fuel
filter
To start
purge valve
To metering
unit
HP PUMP
LP PUMP
LP PUMP
Fuel inlet
HP PUMP
(from aircraft fuel system)
(with pressure relief valve)
6.15
FUEL SYSTEM
LP PUMP
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
By-pass valve
Function
This valve ensures a fuel flow to the metering unit in the event
of filter blockage. It is subjected on one side to filter upstream
pressure and on the other side to downstream pressure plus
the force of a spring.
The filter retains any particles that may be in the fuel in order
to protect the metering unit components.
Position
- In the system: between the LP and HP pumps
- On the engine: on top of the pump and metering unit
assembly.
Main characteristics
Note: The by-pass valve is fitted inside the pump and metering
unit assembly body.
Normal operation
The fuel provided by the LP fuel pump enters the fuel filter and
flows through the filtering element (from outside to inside).
Description
The assembly comprises the housing, the filtering element, the
by-pass valve, the fuel filter pre-blockage pressure switch and
the fuel filter blockage indicator.
Note: Before entering the fuel filter, the fuel passes through
the fuel/oil heat exchanger formed by the oil filter
housing.
Filtering element
It is a fibreglass cartridge with a filtering ability of 20 microns.
O'ring seals ensure the sealing between the cartridge and the
filter housing.
The filter cover is fitted with a purge outlet union.
6.16
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Fuel filter
pre-blockage
pressure switch
Indication
BY-PASS
VALVE
From
LP pump
To metering
unit
To
start purge
valve
FUEL
FILTER
Fuel filter
blockage
indicator
FUEL
FILTER
PURGE OUTLET
UNION
HP pump
Fuel filter
blockage
indicator
Fuel filter
pre-blockage
pressure switch
COVER
FILTERING ELEMENT
(20 micron fibreglass
cartridge)
Type:
Fibreglass cartridge
6.17
FUEL SYSTEM
FUEL
FILTER
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
By-pass valve
Function
This valve ensures a fuel flow to the metering unit in the event
of filter blockage. It is subjected on one side to filter upstream
pressure and on the other side to downstream pressure plus
the force of a spring.
The filter retains any particles that may be in the fuel in order
to protect the metering unit components.
Position
- In the system: between the LP and HP pumps
- On the engine: on top of the pump and metering unit
assembly.
Main characteristics
Note: The by-pass valve is fitted inside the pump and metering
unit assembly body.
Normal operation
The fuel provided by the LP fuel pump enters the fuel filter and
flows through the filtering element (from outside to inside).
Description
The assembly comprises the housing, the filtering element, the
by-pass valve, the fuel pressure transmitters and the fuel filter
blockage indicator.
Filtering element
It is a fibreglass cartridge with a filtering ability of 20 microns.
Note 1: Before entering the fuel filter, the fuel passes through
the fuel/oil heat exchanger formed by the oil filter
housing.
Note 2: The base of the filter housing is equipped with a
drain to evacuate the fuel when the filtering element
is removed. It is connected to the drain of the pump
and metering unit assemblys double lip seal.
O'ring seals ensure the sealing between the cartridge and the
filter housing.
The filter cover is fitted with a purge outlet union.
6.18
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FILTER
COVER
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
Type:
Fibreglass cartridge
By-pass valve setting:
P 150 kPa (21.7 PSID)
FUEL
FILTER
Fuel pressure
and temperature
transmitter
Fuel filter
blockage
indicator
Fuel
pressure
transmitter
FILTERING ELEMENT
(20 micron fibreglass
cartridge)
FUEL
FILTER
Fuel
pressure
transmitter
From
LP pump
Fuel filter
blockage
indicator
BY-PASS
VALVE
FILTER
HOUSING
To start
purge valve
Fuel pressure
and temperature
transmitter
To metering
unit
HP pump
6.19
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Normal operation
Position
Pre-blockage
- In the system: between the fuel inlet and outlet of the fuel
filter
- On the engine: on the pump and metering unit assembly
beside the fuel filter.
Main characteristics
- Pre-blockage pressure switch:
Type: differential
Cockpit indication
- Blockage indicator
Type: differential, magnetic
Indication: red indicator
Blockage
When the fuel filter becomes dirty, the pressure difference
increases.
When the pressure difference exceeds the fuel filter blockage
indicator setting, it causes the by-pass valve to open and the
indicator to pop out.
Note: The indicator is reset, after the removal of the cover by
pushing it back into its housing.
6.20
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Electrical
connector
PRE-BLOCKAGE
PRESSURE SWITCH
Type:
Differential pressure switch
Cockpit indication
Fuel
filter
Oring
seals
BLOCKAGE INDICATOR
Type:
Differential, magnetic
Downstream
pressure
Indication:
Red indicator
Fuel pressure
(from LP pump)
FUEL FILTER
PRE-BLOCKAGE
PRESSURE SWITCH
Fuel
filter
Red
indicator
(magnetic)
Upstream
pressure
Downstream
pressure
FUEL FILTER
BLOCKAGE
INDICATOR
Pre-blockage indication
(cockpit)
FUEL FILTER
BLOCKAGE
INDICATOR
Indication
Removable
transparent cover
(manual reset)
Indication
Indication
Low
pressure
Low
pressure
To HP pump
NORMAL
OPERATION
To HP pump
PRE-BLOCKAGE
To HP pump
BLOCKAGE
6.21
FUEL SYSTEM
PRE-BLOCKAGE
PRESSURE SWITCH
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Pre-blockage
Position
- In the system: at the fuel filter inlet and at the fuel filter
outlet
- On the engine: on the pump and metering unit assembly
beside the fuel filter.
Main characteristics
- Fuel pressure transmitter:
Type: resistive
Connected to the EECU
- Fuel pressure and temperature transmitter:
Type: resistive and platinum probe
Connected to the EECU
- Blockage indicator
Type: differential, magnetic
Indication: red indicator
Blockage
If the pressure difference reaches the threshold of the by-pass
valve, the by-pass valve opens, the fuel is not filtered any more
and by-passes the filter. A red visual indicator pops-up on the
filter housing.
6.22
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Fuel
pressure
Fuel
pressure
Electrical
connector
PRESSURE AND
TEMPERATURE TRANSMITTER
Type:
Resistive and platinum probe
Electrical
connector
Connected to EECU
FUEL PRESSURE
AND TEMPERATURE
TRANSMITTER
FUEL PRESSURE
TRANSMITTER
Red indicator
(magnetic)
Connected to EECU
BLOCKAGE INDICATOR
Type:
Differential, magnetic
Upstream
pressure
Downstream
pressure
Indication:
Red indicator
FUEL FILTER
BLOCKAGE
INDICATOR
Indication
Flashing indication
(engine set to idle or
upon shut-down)
Fixed indication
(in flight and upon
shut-down)
Indication
EECU
EECU
EECU
EECU
Low
pressure
To HP pump
NORMAL
OPERATION
Low
pressure
Low
pressure
Low
pressure
To HP pump
To HP pump
PRE-BLOCKAGE
(Level 1)
PRE-BLOCKAGE
(Level 2)
To HP pump
BLOCKAGE
6.23
FUEL SYSTEM
Removable
transparent cover
(manual reset)
PRESSURE TRANSMITTER
Type:
Resistive
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Position
- In the system: upstream and downstream of the fuel filter
- On the engine: on the filter assembly.
Main characteristics
Operation
The EECU supplies each transmitter with a constant reference
input voltage. Any change of fuel pressure causes the deformation
of the support and the resistor bridge outputs to the EECU a
voltage proportional to the fuel pressure.
The EECU also provides the fuel temperature transmitter with
a constant current, the transmitter outputs a signal proportional
to the fuel temperature.
Pressure transmitter
- Type: resistive
- Output signal:
Electrical voltage proportional to the fuel pressure.
Pressure and temperature transmitter
Indication
The two pressure and temperature signals are used by the
EECU:
- To monitor and provide indication of fuel filter for preblockage
- An electrical connector
6.24
FUEL SYSTEM
Training Notes
1st line maintenance course
Fuel
pressure
Electrical
connector
FUEL PRESSURE
TRANSMITTER
Cockpit indication
- Fuel filter pre-blockage
(Level 1 and 2)
- Fuel low pressure
- Pump and metering unit
fuel temperature
FUEL PRESSURE
TRANSMITTER
Fuel
pressure
FUEL PRESSURE
AND TEMPERATURE
TRANSMITTER
EECU
FUEL PRESSURE
AND TEMPERATURE
TRANSMITTER
Electrical
connector
Low
pressure
To HP pump
6.25
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Position
Main characteristics
- Type: diaphragm
Operation
Normal engine running
- Cockpit indication.
6.26
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
LOW FUEL
PRESSURE SWITCH
ELECTRICAL
CONNECTOR
LOW FUEL
PRESSURE SWITCH
Type:
Diaphragm
Setting:
50 kPa (7.2 PSI)
Indication
Cockpit indication
LOW FUEL
PRESSURE SWITCH
Low fuel pressure
warning indication
From
LP pump
Indication
HP pump
LP pump
To metering unit
6.27
FUEL SYSTEM
Fuel
pressure
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The start purge valve permits a purge of air from the fuel system
before engine start.
Position
- In the system: between the filter and the return line to the
fuel tank
- On the engine: on the upper part of the pump and metering
unit assembly.
Main characteristics
- Type: ball valve controlled by a piston and a spring.
Description
The start purge valve includes:
- A valve
- A piston
- A spring.
6.28
FUEL SYSTEM
STARTPURGEVALVE (2B-2B1)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
PISTON
Indication
Purge
(to tank)
VALVE
Starting
pump
pressure
SPRING
Indication
START
PURGE VALVE
(open)
HP pump
(stopped)
From
metering unit
START
PURGE VALVE
Indication
Low
pressure
Indication
START
PURGE VALVE
(closed)
Low
pressure
From
metering unit
Indication
Indication
HP pump
(driven)
HP pump
(driven)
2B: Pump and metering
unit assembly
FUEL SYSTEM
PURGE
(before engine start)
2B: NORMAL
OPERATION
2B1: NORMAL
OPERATION
6.29
FUEL SYSTEM
START
PURGE VALVE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The start purge valve permits a purge of air from the fuel system
before engine start.
Position
- In the system: between the filter and the return line to the
fuel tank
- On the engine: on the upper part of the pump and metering
unit assembly.
Main characteristics
- Type: two pistons controlled by two springs.
Description
The start purge valve includes:
- A valve
- Two pistons
- Two springs.
6.30
FUEL SYSTEM
STARTPURGEVALVE (2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CLOSING
PISTON
START
PURGE VALVE
START
PURGE VALVE
Purge
(to tank)
SPRINGS
OPENING
PISTON
START
PURGE VALVE
(open)
Low
pressure
START
PURGE VALVE
(closed)
Low
pressure
To HP
pump
Pump and metering
unit assembly
FUEL SYSTEM
PURGE
NORMAL
OPERATION
6.31
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- Constant P valve
Position
- In the system: downstream of the HP pump
- On the engine: at the front part of the pump and metering
unit assembly.
Main characteristics
- Automatic control by a stepper motor driving a metering
needle and a position transmitter
- Manual control by a mechanical unit.
6.32
FUEL SYSTEM
Training Notes
1st line maintenance course
ADDITIONAL
CHECK VALVE
MANUAL CONTROL
(connection with
the twist grip)
CONSTANT
P VALVE
To fuel valves
assembly
Return to
LP pump outlet
Low
pressure
MANUAL
CONTROL
METERING
NEEDLE
POSITION
TRANSMITTER
AUTOMATIC
CONTROL
STEPPER
MOTOR
HP pump
6.33
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
The twist grip and manual system are in the "neutral" notch.
6.34
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ADDITIONAL
CHECK VALVE
CONSTANT
P VALVE
AUTOMATIC CONTROL
SYSTEM
(normal operation)
To fuel valves
assembly
Fuel return
to LP pump
outlet
ADDITIONAL
CHECK VALVE
AUTOMATIC
CONTROL
Fuel
inlet
N
To fuel valves
assembly
MANUAL
CONTROL
P3
MANUAL
CONTROL
METERING
NEEDLE
CONTROL LEVER
+
STEPPER
MOTOR
CONSTANT
P VALVE
METERING
NEEDLE
METERING NEEDLE
POSITION TRANSMITTER
(XMV to EECU)
Fuel
inlet
Fuel return
to LP pump outlet
6.35
FUEL SYSTEM
METERING
NEEDLE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.36
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ADDITIONAL
CHECK VALVE
CONSTANT
P VALVE
MANUAL
CONTROL SYSTEM
fuel flow increase
fuel flow decrease
To fuel valves
assembly
Fuel return
to LP pump
outlet
MICROSWITCH
(neutral position signal
to EECU)
Fuel
inlet
MANUAL
CONTROL
OPENING
MANUAL CONTROL +
CLOSING
Load
limiter
ADDITIONAL
CHECK VALVE
ACCELERATION
CONTROLLER
To fuel
valves
assembly
P3
Low stop
METERING
NEEDLE
CONTROL LEVER
CONSTANT
P VALVE
METERING
NEEDLE
METERING NEEDLE
POSITION TRANSMITTER
(XMV to EECU)
Fuel
inlet
Fuel return
to LP pump outlet
6.37
FUEL SYSTEM
METERING
NEEDLE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Mixed mode
6.38
FUEL SYSTEM
Training Notes
1st line maintenance course
CONSTANT
P VALVE
METERING
NEEDLE
ADDITIONAL
CHECK VALVE
To fuel valves
assembly
Fuel return
to LP pump
outlet
Step 1
AUTOMATIC
CONTROL
Fuel
inlet
Step 2
MICROSWITCH
(neutral position signal
to EECU)
MANUAL
CONTROL
ACCELERATION
CONTROLLER
To fuel
valves
assembly
P3
ADDITIONAL
CHECK VALVE
MANUAL
CONTROL
N
FORCED IDLE
MICROSWITCH
LOAD
LIMITER
STEPPER
MOTOR
2
CONSTANT
P VALVE
METERING
NEEDLE
METERING NEEDLE
POSITION TRANSMITTER
(XMV to EECU)
Fuel
inlet
Fuel return
to LP pump outlet
6.39
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- Constant P valve
Position
- In the system: downstream of the HP pump
- On the engine: at the front part of the pump and metering
unit assembly.
Main characteristics
- Automatic control by a stepper motor driving a metering
needle and a position transmitter
- Back-up control by an automatic unit driving a by-pass
valve.
6.40
FUEL SYSTEM
Training Notes
1st line maintenance course
METERING
NEEDLE
2B1
POSITION
TRANSMITTER
STEPPER
MOTOR
CONSTANT
P VALVE
ASSEMBLY
AUTOMATIC
BACK-UP
CONTROL
AUTOMATIC
BACK-UP
CONTROL
CONSTANT
P VALVE
ADDITIONAL
CHECK VALVE
To fuel valves
assembly
Return to
LP pump outlet
AUTOMATIC
CONTROL
Low
pressure
2D
STEPPER
MOTOR
POSITION
TRANSMITTER
Start purge
valve
HP pump
6.41
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Normal operation
6.42
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ADDITIONAL
CHECK VALVE
CONSTANT
P VALVE
To fuel valves
assembly
Fuel return
to LP pump
outlet
AUTOMATIC
BACK-UP
CONTROL
FORCED IDLE
MICROSWITCH
AUTOMATIC
CONTROL SYSTEM
METERING
NEEDLE
METERING
NEEDLE
DUAL
STEPPER
MOTOR
Fuel
inlet
ADDITIONAL
CHECK VALVE
To fuel
valves
assembly
Forced idle
control
BY-PASS
VALVE
XMV
EECU
METERING NEEDLE
POSITION
TRANSMITTER
CONSTANT
P VALVE
N2
ELECTRICAL
CONTROL UNIT
(EBCAU)
ELECTRICAL
ACTUATOR
AIRFRAME
ENGINE
NEUTRAL
POSITION
SWITCH
Fuel
inlet
Fuel return to
LP pump outlet
6.43
FUEL SYSTEM
AUTOMATIC
CONTROL
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.44
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ADDITIONAL
CHECK VALVE
CONSTANT
P VALVE
EBCAU "Test"
button
AUTOMATIC BACK-UP
CONTROL SYSTEM
EBCAU TEST
NFT
To fuel valves
assembly
Fuel return
to LP pump
outlet
TEST
- ON
- OFF
TRIM
AUTOMATIC
BACK-UP TEST
AUTOMATIC
CONTROL
AUTOMATIC
BACK-UP
CONTROL
2B1
METERING
NEEDLE
ADDITIONAL
CHECK VALVE
To fuel
valves
assembly
DUAL
STEPPER
MOTOR
Fuel
inlet
METERING NEEDLE
POSITION
TRANSMITTER
EECU
CONSTANT
P VALVE
N2
ELECTRICAL
CONTROL UNIT
(EBCAU)
ELECTRICAL
ACTUATOR
AIRFRAME
+
-
ENGINE
NEUTRAL
POSITION
SWITCH
Fuel
inlet
BY-PASS
VALVE
Fuel return
to LP pump outlet
6.45
FUEL SYSTEM
BY-PASS
VALVE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The fuel valves assembly distributes the fuel to the injection
system.
This valve allows either fuel or air to flow to the start injectors.
It is a 3-way, mono-stable valve. It consists of a solenoid which
controls a double valve. The three ways are: the fuel inlet, the
air inlet and the outlet to the injectors.
Stop electro-valve
Position
- In the system: between the metering unit and the injection
system
- On the engine: on a support at the upper part of the centrifugal
compressor casing.
Main characteristics
- Assembly which comprises electro-valves and
hydromechanical valves
- Setting of the pressurising valve: 300 kPa (43.5 PSI)
Pressurising valve
During starting this valve ensures priority of flow to the start
injectors. It is a ball valve which is spring-loaded closed.
Description
This assembly includes the start electro-valve, the stop electrovalve, the pressurising valve and the stop purge valve (injection
wheel purge).
6.46
FUEL SYSTEM
PRESENTATION (2B-2B1)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
START
ELECTRO-VALVE
STOP
ELECTRO-VALVE
PRESSURISING
STOP
VALVE
PURGE VALVE
PRESSURISING
VALVE
Purge
(to tank)
From
metering unit
STOP
ELECTRO-VALVE
P3
Fuel
injection
system
START
ELECTRO-VALVE
PRESENTATION (2B-2B1)
6.47
FUEL SYSTEM
FUEL VALVES
ASSEMBLY
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Starting
When start is selected, the start electro-valve and the stop
electro-valve are electrically supplied. The valves open and
permit the fuel supply to the start injectors.
When there is sufficient fuel pressure (300 kPa / 43.5 PSI),
the pressurising valve opens and fuel flows to the centrifugal
injection wheel.
When the engine reaches self-sustaining speed (approx.
45%N1) the electrical supply to the start electro-valve is cut.
The valve closes the fuel supply and opens the P3 air supply
to ventilate the start injectors.
Normal running
In this condition the fuel is supplied to the centrifugal injection
wheel and the start injectors are still ventilated with P3 air.
6.48
FUEL SYSTEM
OPERATION (2B-2B1)
ARRIEL 2B-2B1-2D
Pressurising
valve
Stop
electro-valve
Stop
purge
valve
Training Notes
1st line maintenance course
Fuel
injection
system
Start
electro-valve
ENGINE STOPPED
ACCELERATION UP TO
SELF-SUSTAINING SPEED
P3
P3
P3
P3
OPERATION (2B-2B1)
6.49
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Start electro-valve
Function
The fuel valves assembly distributes the fuel to the injection
system.
Position
Stop electro-valve
Pressurising valve
Main characteristics
Description
This assembly includes the start electro-valve, the stop electrovalve, the pressurising valve and the stop purge valve (injection
wheel purge).
6.50
FUEL SYSTEM
PRESENTATION (2D)
ARRIEL 2B-2B1-2D
STOP
PURGE VALVE
PRESSURISING
VALVE
START
ELECTRO-VALVE
Stop
purge valve
Stop
Pressurising
electro-valve
valve
Engine
fuel inlet
union
Purge
(to tank)
FUEL VALVES
ASSEMBLY
Centrifugal
wheel
START INJECTORS
PURGE VALVE
FUEL
INJECTION
SYSTEM
FUEL VALVES
ASSEMBLY
Start
electro-valve
Start
injectors
Combustion
chamber
drain valve
START
INJECTORS
PURGE
VALVE
P3
PRESENTATION (2D)
6.51
FUEL SYSTEM
STOP
ELECTRO-VALVE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Starting
When start is selected, the start electro-valve and the stop
electro-valve are electrically supplied. The valves open and
permit the fuel supply to the start injectors.
When there is sufficient fuel pressure (360 kPa / 52.2 PSI),
the pressurising valve opens and fuel flows to the centrifugal
injection wheel.
When the engine speed reaches 61% of N1, the electrical
supply to the start electro-valve is cut off. The valve closes the
fuel supply to the start injectors.
The start injectors purge valve opens to vent the start injectors
with P3 air.
The start purge valve opens to vent the start injectors by P3
air.
Normal running
In this condition the fuel is supplied to the centrifugal injection
wheel and the start injectors are still ventilated with P3 air.
6.52
FUEL SYSTEM
OPERATION (2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Pressurising
valve
Stop
electro-valve
Start
electro-valve
Stop purge
valve
Fuel
injection
system
Start injectors
purge valve
ACCELERATION UP TO
APPROX. 61% N1
ENGINE STOPPED
P3
P3
P3
P3
OPERATION (2D)
6.53
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
START INJECTORS
- Filter
- Nut
The two start injectors spray fuel into the combustion chamber
during engine starting.
- Jet
Position
They are secured by two bolts onto bosses with seals and
spacers to prevent leaks and adjust the depth of penetration
into the combustion chamber.
- Shroud.
Operation
Starting
Main characteristics
- Type: simple injector
The fuel is atomised and is ignited by the sparks from the igniter
plugs. The flame thus produced, ignites the fuel sprayed by the
centrifugal injection wheel.
- Quantity: 2
Normal running
Main components
- Injector body
- Fuel inlet (threaded to receive a union)
- Spacers and seals (depth adjustment)
6.54
FUEL SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Quantity:
2
Ventilation:
By air flow
Ignition plug
sparks
From
metering unit
2B/2B1
SPRAYING
JET
INJECTOR
Fuel
inlet
Start
electro-valve
(open)
Fuel inlet
from fuel
valves assembly
START
INJECTOR
SPACERS AND
SEALS
SHROUD
NUT
FILTER
2B/2B1
JET
Airflow
direction
SUPPLY TO
START
INJECTORS
STARTING
2D
From
metering unit
Start
electro-valve
(in ventilation position)
START INJECTORS
For training purposes only
Copyright - Turbomeca Training
2D
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
Type:
Simple injector
P3
P3
VENTILATION
OF START
INJECTORS
NORMAL RUNNING
(2B-2B1: 45% of N1; 2D: 61% of N1)
6.55
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
- In the system: downstream of the fuel valves assembly
- On the engine: inside the combustion chamber. The injection
wheel is mounted between the centrifugal compressor and
the turbine shaft.
Description
Operation
Main characteristics
- Type: centrifugal injection
The union ensures transfer of the fuel from the external pipe to
the internal supply pipe.
Fitted at the lower right front face of the compressor casing, it
has a restrictor and a leak test plug.
6.56
FUEL SYSTEM
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
From
metering unit
CENTRIFUGAL
WHEEL
CENTRIFUGAL
INJECTION WHEEL
(with spraying jets)
Pressurising
valve
Fuel spraying
into the
combustion
chamber
COMBUSTION CHAMBER
FUEL INLET UNION
DISTRIBUTOR
INTERNAL
SUPPLY PIPE
DISTRIBUTOR
COMBUSTION CHAMBER
FUEL INLET UNION
Fuel
inlet
Restrictor
O'ring
seals
COMBUSTION CHAMBER
FUEL INLET UNION
INTERNAL
SUPPLY PIPE
6.57
FUEL SYSTEM
Type:
Centrifugal injection
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Position
"Open" position
"Closed" position
Description
Main characteristics
6.58
FUEL SYSTEM
Function
Training Notes
1st line maintenance course
SPRING
(keeping the
valve open)
COPPER
SEAL
PISTON
VALVE
Type:
Piston valve
COMBUSTION
CHAMBER
DRAIN VALVE
Setting:
Closing threshold as a function of N1 and P0
Fuel
injection
system
OUTLET
UNION
Unburnt
fuel
Valve
open
DRAIN
VALVE
Turbine
casing
Valve
closed
To drain
system
"OPEN" POSITION
P3 air
pressure
"CLOSED" POSITION
6.59
FUEL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.60
FUEL SYSTEM
PRE-START
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
PRESSURISING
STOP
VALVE
ELECTRO-VALVE
(closed)
(closed)
ADDITIONAL
CHECK VALVE
(closed)
CONSTANT
P VALVE
(closed)
Indication
START
ELECTRO-VALVE
(in ventilation position)
Indication
LP PUMP
(stopped)
HP PUMP
(stopped)
START
PURGE VALVE
(closed)
COMBUSTION CHAMBER
DRAIN VALVE
(open)
Restrictor
PRE-START
6.61
FUEL SYSTEM
STOP
PURGE VALVE
(closed)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.62
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
STARTING PUMP PRESSURE
Restrictor
Indication
Purge
(to tank)
LP PUMP
(stopped)
Indication
Fuel inlet
(starting pump pressure)
HP PUMP
(stopped)
START PURGE
VALVE
(open)
6.63
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
STARTING
6.64
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
PRESSURISING
VALVE (open)
LOW PRESSURE
CENTRIFUGAL
WHEEL
(supplied)
ADDITIONAL
CHECK VALVE
(open)
METERED FUEL
Restrictor
CONSTANT
P VALVE
(in control)
Indication
LP PUMP
(driven)
Indication
Fuel inlet
HP PUMP
(driven)
STOP
START
ELECTRO-VALVE
INJECTORS
(electrically supplied) (supplied)
START PURGE
VALVE
(closed)
START
ELECTRO-VALVE
("fuel supply" position)
STARTING
6.65
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Normal running
Back-up control
2B: The manual control provides a back-up control of the
fuel flow.
B1: In the unlikely event of a total automatic control system
2
failure, a back-up control system will ensure the correct
fuel flow.
6.66
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
LP PUMP SUCTION
LOW PRESSURE
HIGH PRESSURE
CENTRIFUGAL
WHEEL
(supplied)
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
PRESSURISING
VALVE
(open)
2B1: AUTOMATIC
BACK-UP CONTROL
In the event of a control system failure,
an automatic back-up control system
will ensure the correct fuel flow.
METERED FUEL
P3 AIR
Restrictor
CONSTANT
P VALVE
(in control)
P3
Indication
START
INJECTORS
(ventilated)
Indication
START
ELECTRO-VALVE
(ventilation position)
2B: MANUAL CONTROL
Fuel inlet
6.67
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
SHUT-DOWN
The stop purge valve opens briefly to drain the fuel from the
injection line to the tank.
The EECU controls the closing of the stepper motor.
Note: The electrical signal to the stepper motor is delayed
in order to detect a failure to close of the stop electrovalve.
6.68
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
STOP
PURGE VALVE
(open)
STOP
PRESSURISING
ELECTRO-VALVE
VALVE
(electrically supplied)
(closed)
Momentary purge
(to tank)
P3
P3
Indication
P3
Combustion
chamber
drain valve
(open)
Indication
To drain
collector
SHUT-DOWN
6.69
FUEL SYSTEM
Restrictor
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.70
FUEL SYSTEM
PRE-START
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CONSTANT
P VALVE
ASSEMBLY
(closed)
PRESSURISING
STOP
VALVE
ELECTRO-VALVE
(closed)
(closed)
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
STOP
PURGE VALVE
(closed)
ADDITIONAL
CHECK VALVE
(closed)
START
ELECTRO-VALVE
(closed)
LP PUMP
(stopped)
HP PUMP
(stopped)
START
PURGE VALVE
(closed)
START INJECTORS
PURGE VALVE
(closed)
COMBUSTION CHAMBER
DRAIN VALVE
(open)
Restrictor
PRE-START
6.71
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
The fuel passes through the filter and, initially, the start purge
valve opens, returning the fuel to the tank.
After a few seconds, the low pressure fuel supply acts on the
close piston and closes the start purge valve.
Note: Compared to the ARRIEL 2B-2B1 engine variants, the
closing of the start purge valve is controlled by low fuel
pressure. This device improves self-priming of the fuel
system.
6.72
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
LP PUMP SUCTION
Restrictor
LOW PRESSURE
Purge
(to tank)
Fuel
inlet
LP PUMP
HP PUMP
START PURGE
VALVE
(open)
6.73
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
6.74
FUEL SYSTEM
STARTING
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
STOP
PURGE VALVE
(closed)
LP PUMP SUCTION
HIGH PRESSURE
METERED FUEL
CONSTANT
P VALVE
ASSEMBLY
(in control)
Restrictor
ADDITIONAL
CHECK VALVE
(open)
CENTRIFUGAL
WHEEL
(supplied)
START
ELECTRO-VALVE
(electrically supplied)
START INJECTORS
PURGE VALVE
(open)
Fuel
inlet
LP PUMP
(driven)
HP PUMP
(driven)
START PURGE
VALVE
(closed)
START
INJECTORS
(supplied)
COMBUSTION CHAMBER
DRAIN VALVE
(closed)
STARTING
6.75
FUEL SYSTEM
LOW PRESSURE
PRESSURISING
STOP
VALVE
ELECTRO-VALVE
(open)
(electrically supplied)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Normal running
Back-up control
In the event of a control system failure, an automatic back-up
control system will ensure the correct fuel flow.
6.76
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
HIGH PRESSURE
METERED FUEL
CONSTANT
P VALVE
ASSEMBLY
(in control)
Restrictor
ADDITIONAL
CHECK VALVE
(open)
START
ELECTRO-VALVE
(closed)
START INJECTORS
PURGE VALVE
(in ventilation position)
Fuel
inlet
LP PUMP
(driven)
CENTRIFUGAL
WHEEL
(supplied)
P3
START
INJECTORS
(ventilated)
HP PUMP
(driven)
6.77
FUEL SYSTEM
LOW PRESSURE
P3 AIR
PRESSURISING
VALVE
(open)
AUTOMATIC
BACK-UP CONTROL
LP PUMP SUCTION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
SHUT-DOWN
The stop purge valve opens briefly to drain the fuel from the
injection line to the tank.
The EECU controls the closing of the stepper motor.
Note: The electrical signal to the stepper motor is delayed
in order to detect a failure to close of the stop electrovalve.
6.78
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PRESSURISING
STOP
VALVE
ELECTRO-VALVE
(closed)
(electrically supplied)
Momentary purge
(to tank)
P3
P3
START INJECTORS
PURGE VALVE
(in ventilation position)
P3
COMBUSTION
CHAMBER
DRAIN VALVE
(open)
To drain
collector
SHUT-DOWN
6.79
FUEL SYSTEM
Restrictor
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Main characteristics
- Type of pipes: rigid, stainless steel
- Type of unions: standard.
Main pipes
- Fuel inlet from aircraft fuel system to LP pump (aircraft
manufacturer's supply)
- From LP pump to oil filter (heat exchanger)
- From oil filter to fuel filter
- From pump and metering unit assembly to fuel valves
assembly
- From valve assembly to start injectors (x 2)
- From fuel valves assembly and pump and metering unit
assembly to tank (injection wheel and start purge valve)
- From fuel valves assembly to injection wheel
- From fuel pump drive drain to drain collector.
For training purposes only
Copyright - Turbomeca Training
6.80
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FUEL VALVES
ASSEMBLY / LEFT
START INJECTOR
OIL FILTER /
FUEL FILTER
2B/2B1
Indication
Indication
2D
FUEL VALVES
ASSEMBLY / RIGHT
START INJECTOR
FUEL VALVES
ASSEMBLY / INJECTION
WHEEL
START
PURGE OUTLET
Drain
collector
COMBUSTION
CHAMBER DRAIN
Fuel
inlet
COMBUSTION
CHAMBER DRAIN
FUEL PUMP
DRIVE DRAIN /
DRAIN COLLECTOR
6.81
FUEL SYSTEM
LP PUMP /
OIL FILTER
(heat exchanger)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
6.82
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
- Injection wheel
Permeability inspection
- Pump and metering unit assembly
Replacement
- Pre-blockage pressure switch of the fuel
filter
Test
- Low pressure switch
Tests
- Turbine casing drain valve
Tests
- Fuel system purge line components
Check
Chap. 72
Chap. 73
Chap. 73
Chap. 73
Chap. 71
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
Chap. 73
Chap. 70
Chap. 71
Chap. 73
Chap. 72
6.83
FUEL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
6.84
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Chap. 73
- Constant P valve
Inspection (including membrane
replacement and functional test of
auxiliary valve)
Note: Remove HMU and send it back to a
Turbomeca-approved Repair Centre
Chap. 73
- Module 03
Checking of fluids discharged during
injection wheel bleeding and checking
of fluids discharged in tank fuel return
pipe
- Fuel pressure transmitter
Functional test
- Fuel pressure and temperature transmitter
Functional test
- Fuel filtering element
Replacement
Chap. 71
Chap. 72
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
6.85
FUEL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
6.86
FUEL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CORRECTIVE MAINTENANCE
- Start injectors and igniter plugs
Adjustment
Chap. 72
- Fuel system
Procedure in case of external leak
Chap. 73
Chap. 73
- Start electro-valve
Removal / Installation
Sealing test
Chap. 73
- Stop electro-valve
Removal / installation
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
6.87
FUEL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
7 - CONTROL SYSTEM
- Control system presentation ............................................................... 7.2
- Engine Electronic Control Unit (73-21-00) .......................................... 7.10
- Control system - Operation.................................................................. 7.14
- Control system - Indication and monitoring...................................... 7.30
- Control system - General operation.................................................... 7.40
- Control system - 1st line maintenance............................................... 7.42 - 7.51
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
7.1
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Functions
GENERAL
- Starting
- Speed control
- Various limits
- System monitoring and failure management
- Maintenance aid.
Main characteristics
- 2B: Single channel, digital, electronic control system
- 2B1-2D: Dual channel, digital, electronic control system
- Redundant electrical supply (from the aircraft and from the
engine alternator).
7.2
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
2B:
Single channel, digital, electronic
control system
MAIN CHARACTERISTICS
2B1-2D:
Dual channel, digital, electronic
control system
AIRCRAFT
(various systems)
ENGINE ELECTRONIC
CONTROL UNIT
(EECU)
MAIN FUNCTIONS
- Starting
- Speed control
- Various limits
- System monitoring and failure management
ENGINE
(engine and systems)
- Maintenance aid
GENERAL
7.3
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Aircraft components
- Switches, buttons, etc. (logic and analog signals)
- Indicators, warning lights, etc.
- EECU power supply
- Start and stop selection logic.
Engine components
- Hydromechanical components:
LP pump
Fuel filter
HP pump
Metering unit (with manual control)
Check valve
Start injection
Main injection system
- Electrical components:
Control system sensors
Indication system sensors
Dedicated alternator
Bleed valve position microswitch
Forced idle microswitch
Metering needle position transmitter
Stop electro-valve
Start electro-valve
Neutral position switch (NPS)
Ignition unit
Starter.
DESCRIPTION (2B)
7.4
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Fuel inlet
LP
PUMP
Start
Stop
Start accessory
control
ENGINE
FUEL
FILTER
HP
PUMP
Manual control
neutral position switch
CONTROL
SENSORS
ALTERNATOR
SUPPLY
Forced idle
INDICATION
SENSORS
Firewall
EECU
AIRCRAFT
A/C 28 VDC
SUPPLY
BLEED
VALVE
IGNITION
UNIT
STOP
ELECTROVALVE
METERING
UNIT
PRESSURISING
VALVE
STARTER
Main
injection
P3
FUEL VALVES
ASSEMBLY
START
ELECTRO-VALVE
Start
injection
P3
DESCRIPTION (2B)
7.5
CONTROL SYSTEM
Stop
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Aircraft components
- Control components (logic and analog signals)
- Monitoring components (indicators, warning lights, ...)
- EECU power supply
- Start and stop selection logic
- Engine Back up Control Auxiliary Unit (EBCAU).
Engine components
- Hydromechanical components:
LP pump
Fuel filter
HP pump
Metering unit (with automatic back-up)
Check valve
Start injection
Main injection system
- Electrical components:
Control sensors
Indication sensors
Forced idle microswitch
Bleed valve position microswitch
Dedicated alternator
Metering needle position transmitter
Stepper motor
Stop electro-valve
Start electro-valve
Neutral position switch (NPS)
Electrical actuator
Ignition unit
Starter.
7.6
CONTROL SYSTEM
DESCRIPTION 1 (2B1-2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
INDICATION
SENSORS
Start
CHANNEL
B
Stop
Start control
CHANNEL
A
Firewall
A/C 28 VDC
SUPPLY
EECU
EBCAU
2D: EDR
E
N
G
I
N
E
Ethernet
A
I
R
C
R
A
F
T
BLEED
VALVE
CONTROL SENSORS
IGNITION
UNIT
STARTER
ALTERNATOR
A
B
POSITION
TRANSMITTER
Fuel
inlet
STEPPER MOTOR
LP
PUMP
FUEL
FILTER
HP
PUMP
METERING NEEDLE
ELECTRICAL
ACTUATOR
STOP
ELECTROVALVE
PRESSURISING
VALVE
Main
injection
NPS
FUEL
VALVES
ASSEMBLY
Forced idle
START
ELECTRO-VALVE
Start
injection
P3
DESCRIPTION 1 (2B1-2D)
7.7
CONTROL SYSTEM
Stop
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Channel selection
Analog inputs
The two channels receive the following analog inputs: P3, T4.5,
position transmitter signal, Torque, 2B-2B1: N2 trim, P0, T0,
collective pitch and conformation resistances Torque and T4.5.
The inputs are shared between the two channels. The N1 and
N2 inputs are independent for each channel.
7.8
CONTROL SYSTEM
DESCRIPTION 2 (2B1-2D)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
EECU
POWER SUPPLY
CHANNEL A
ANALOG
INPUTS
CHANNEL A
SPEED
MEASUREMENT
N1, N2
STEPPER
MOTOR
A
CHANNEL
A
DISCRETE
INPUTS
INTER CHANNEL
DATA LINK
CHANNEL SELECTION
LOGIC
DISCRETE
OUTPUTS
STEPPER
MOTOR
B
CHANNEL
B
ANALOG
INPUTS
CHANNEL B
2D: T4.5
MEASUREMENT
POWER SUPPLY
CHANNEL B
Engine
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
2D: T4.5
MEASUREMENT
SPEED
MEASUREMENT
N1, N2
DESCRIPTION 2 (2B1-2D)
7.9
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
- Electrical connectors
- Mounting pads.
GENERAL
Position
- The EECU is installed in a helicopter compartment.
Main characteristics
- 2B: Single channel, digital, electronic
- 2B1-2D: Dual channel, digital, electronic
- Electrical supply: 28 V, redundant.
7.10
CONTROL SYSTEM
Training Notes
1st line maintenance course
(2B1-2D)
(2B OR 2B1-2D)
ENGINE ELECTRONIC
CONTROL UNIT
(EECU)
Type:
2B: Digital, electronic,
single channel
2B1-2D: Digital, electronic,
dual channel
Electrical supply:
28 V; redundant
Mounting
pad (x 4)
ELECTRICAL
CONNECTORS
GENERAL
7.11
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
- Forced idle
- Rotor collective pitch (XCP)
- Ambient air temperature T0
- Ambient air pressure P0
- Serial link (ARINC 429)
- Sand filter active
- 2B: Manual/Auto
"OFF-IDLE-FLIGHT"
N2 Trim (XTL)
- 2B1: NFT, XTL
- 2B1-2D: Automatic/Back-up
"On - Off"
- 2D: XPA (pedal position).
-
-
-
-
T4.5 temperature
T4.5 conformation
2B: Neutral notch position (twist grip)
2B1-2D: Electrical actuator neutral notch position.
Power supply
To the aircraft
To the engine
7.12
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ALTERNATOR A (2B1-2D)
ALTERNATOR B (2B1-2D)
AIRCRAFT
SUPPLY
Forced idle
Rotor collective pitch (XCP)
Ambient air temperature T0
Ambient air pressure P0
Serial link (ARINC 429)
Sand filter active
2B: Manual/Auto
"STOP-IDLE-FLIGHT"
N2 Trim (XTL)
- 2B1: NFT, XTL
- 2B1-2D: Automatic/Back-up
"On - Off"
- 2D: XPA (pedal position)
ENGINE
ALTERNATOR (2B)
EECU
7.13
CONTROL SYSTEM
28V DC
CIRCUIT
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Starting
Monitoring
- Sequential control
Maintenance aid
Speed control
This function maintains the aircraft rotor rotation speed constant
(almost constant) in all operating conditions.
It also protects the engine with various limitations: rotation
speeds, acceleration, deceleration, fuel flow
7.14
CONTROL SYSTEM
MAIN FUNCTIONS
ARRIEL 2B-2B1-2D
MAINTENANCE AID
2B: MANUAL
CONTROL
- Sequential control
- Fuel flow control
CONTROL
SYSTEM
2B1-2D: AUTOMATIC
BACK-UP CONTROL
SPEED CONTROL
- N2 rotation speed
- Engine protection
MONITORING
MAIN FUNCTIONS
7.15
CONTROL SYSTEM
STARTING
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Installation configuration
The gas generator supplies power to the power turbine which
is connected to the helicopter main rotor.
Installation requirements
- Aircraft rotor speed (NR) almost constant in all operating
conditions (because of the rotor efficiency) whatever the load
applied
- Max. torque limitation (imposed by the mechanical transmission
and the helicopter main gearbox)
- Power turbine rotation speed (N2) within given limits (in fact
almost constant, as it is connected to the rotor)
7.16
CONTROL SYSTEM
CONTROL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
N1
N2
.T
RQ
x
Ma
Max. N1
N1 isospeeds
W
Torque
engine TRQ
TET
Min. N1
WF
N2
Control
system
N1
Max.
Nominal N2
REQUIREMENTS
- NR
- N2
- Max. torque
- N1
- 2D: T4.5
- Protection
Operating
range
Min.
N2
INSTALLATION CONFIGURATION
AND REQUIREMENTS
ADAPTATION TO REQUIREMENTS
CONTROL
7.17
CONTROL SYSTEM
NR
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operating principle
The fuel flow limiter then modifies this datum in order to assure
certain protection functions such as surge, flame-out and
overtorque protections.
Finally the fuel flow datum is treated to give a signal to the
metering unit which determines the actual fuel flow injected into
the combustion chamber, which determines the operation of the
gas generator, particularly the rotation speed N1, and thus the
power supplied to the power turbine in order to maintain the
N2 constant without static droop.
7.18
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
NR
N2
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
N1
XMV*
Metering unit
WF*
WF limiter
WF*
N1 speed
N1 controller
N1*
N1 limiter
N1*
N1*
N1*
Anticipator
N2 controller
N2 speed
N2*
Collective pitch
7.19
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Idle
Starting sequence
In-flight relight
7.20
CONTROL SYSTEM
STARTING (2B-2B1)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
OFF -
STARTING FUEL
FLOW CONTROL LAWS
- AR
IDLE -
- RAL
FLT -
1
2
3
4
- VOL
2B
IDLE
- OFF
Idle
Approx. 67
2B1
FLIGHT
Speed
control
datum
Self-sustaining speed
45
Note:
Starting
fuel
flow
Flow
datum
selection
Flow
limitation
Cranking
Ignition
Fuel supply
Basic flow
Starting
T4.5 correction
T4.5 surveillance
Starting
- ON
Controlled acceleration
from Idle to Flight
N1 (%)
time
Metering
needle
control
Metering
needle
STARTING (2B-2B1)
7.21
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Starting sequence
The system ensures the cranking (starter), ignition (ignition
unit) and the fuel supply.
Start is selected using an "ON-OFF" selector and a twist grip.
If the first attempt at engine ignition fails, the EECU will interrupt
the start sequence, let the N1 speed decrease below a given
threshold, and then automatically launch one single new start
sequence without the pilot having to switch the main selector
to "STOP". In other circumstances (second start failure, in-flight
flame-out, pilot or EECU-interrupted start sequence), the main
selector has to be switched back to "OFF", then to "ON" again
in order to restart the engine.
Idle
In-flight relight
7.22
CONTROL SYSTEM
STARTING (2D)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
STARTING FUEL
FLOW CONTROL LAWS
Flight (N2 100%)
1
2
3
4
IDLE
N1 (%)
Basic flow
Starting
T4.5 correction
T4.5 surveillance
FLIGHT
Starting
Controlled acceleration
from Idle to Flight
Idle
Approx. 67
- OFF
61
Speed
control
datum
30
Flow
datum
selection
Flow
limitation
Cranking
Ignition
Fuel supply
Note:
Starting
fuel
flow
- ON
time
The engine can be started by moving the selector from from "OFF" to
"ON". In this case the engine will start and accelerate to 100% N2
without stabilisation at idle.
Metering
needle
control
Metering
needle
STARTING (2D)
7.23
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Anticipation
N2 control
N1 datum selection
N1 limiter
2D: The pedal position signal (XPA) is sent to the EECU which
forwards it to the VEMD. The VEMD computes the N2*
datum and sends it back to the EECU.
2D: The NFT function is automatically ensured by the EECU.
N1 control
The N1 controller treats the difference between the N1* datum
and the actual N1 and elaborates the necessary fuel flow datum
WF*.
7.24
CONTROL SYSTEM
SPEED CONTROL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
XTL
2B:
N2 control
N2
P0
XTL
NFT
N2 from*
avionics
2B1:
N2 control
Idle N1
datum
elaboration
T0
N2
2D:
N2 control
Idle N1*
datum
N1*
N1*
VEMD
Max. and
min. N1
Acceleration
Deceleration
N1
datum
selection
N1*
N1
limitation
N1
N1*
N1
control
WF*
N1*
Datum
selection
WF*
XPA
Fuel
flow
limitation
Anticipation
XMV*
XPA
XPC
Metering
needle
control
- Transient
overtorque
- Surge
- Flame-out
- 2D: T4.5 limitation
XMV
Metering
needle
SPEED CONTROL
7.25
CONTROL SYSTEM
N2
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Manual mode
This mode permits manual control of the engine in the event of
complete failure of the automatic control system.
It also designed to allow training in manual mode by simulating
a complete failure of the automatic control system.
Note 2: The engine can be shut down by moving the "OFFIDLE-FLIGHT" selector to "OFF".
Note 3: The aircraft's mains electrical power should be switched
on before moving the twist grip.
Functional description
The twist grip in the cockpit is mechanically connected to the
pump and metering unit assembly.
It has a neutral position (automatic flow control), a flow-increase
range and a flow-reduction range.
It allows engine acceleration without surge and engine
deceleration without flame-out.
7.26
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
- MAN
EECU
- MAN
- AUTO
Twist grip
- AUTO
GOV
Twist grip
EECU
TWT
GRP
CONTROL
7.27
CONTROL SYSTEM
MANUAL MODE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Torque limitation
The pilot is also responsible for compliance with the torque
limitations. The torque stop is a function of the N2 signal. As a
safety measure, the EECU calculates a max. fuel flow limit to
prevent overtorque on the MGB
Max. N1 limitation
The maximum N1 is limited automatically, in the following
manner:
There is no automatic limitation of the MTOP rating which is
controlled by the pilot. However a stop prevents any exceedance
of the max. N1 (function of P0, T0).
7.28
CONTROL SYSTEM
PRINCIPLE OF LIMITATIONS
Training Notes
1st line maintenance course
N1
T4.5
Max.
N1
INDICATION
TRQ
EECU
N2
FUEL FLOW
CONTROL
PRINCIPLE OF LIMITATIONS
MAX. N1 LIMITATION
time
PRINCIPLE OF LIMITATIONS
7.29
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Torque indication
The EECU receives the torque signal and the conformation
signal from the engine and outputs the conformed torque to
the cockpit indicator.
N1 indication
The system outputs the N1 and N1 MTOP to the cockpit
indicator.
7.30
CONTROL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
N1
SPEED
INDICATION
2B/2B1
T4.5 GAS
TEMPERATURE
INDICATION
2B/2B1
N2
SPEED
INDICATION
2D
2D
EECU
2D
2D
N1
ACTUAL T4.5
T4.5 CONFORMATION
2D
2D: EDR
Torque
calculation
2D: T4.5
calculation
N1 MTOP
calculation
EECU
hours counting
Failure
detection and
indication
Bleed valve
monitoring
Engine
power
check
Maintenance
aid
A
I
R
C
R
A
F
T
Cycle
counting
GENERAL
7.31
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Failure indication
Failure tolerance
7.32
CONTROL SYSTEM
Training Notes
1st line maintenance course
Control system
failure
Consequences
GOV
GOV Red
Major failure - Level 3
(manual mode reversion)
GOV
GOV Amber
Minor failure - Level 2
(response time may be affected
but the essential control functions
are ensured)
GOV
Failure
detection and
indication
Manual
control
GOV
Use of a
back-up law
GOV
The system remains
on the main control law
GOV
FAILURE INDICATION
FAILURE TOLERANCE
7.33
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Failure indication
There are three levels of indication:
Failure tolerance
7.34
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Channel A
A: Failure level 1
A: Failure level 2
A: Failure level 3
Ch. in control: A
EECU: No failure
GOV: None
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Minor failure
GOV: Amber
Ch. in control: B
EECU: Redun. failure
GOV: Flashing amber
B: Failure level 1
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Minor failure
GOV: Amber
Ch. in control: B
EECU: Redun. failure
GOV: Flashing amber
B: Failure level 2
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Minor failure
GOV: Amber
Ch. in control: B
EECU: Minor failure
GOV: Amber
B: Failure level 3
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Redun. failure
GOV: Flashing amber
Ch. in control: A
EECU: Minor failure
GOV: Amber
Channel B
B: No failure
A: No failure
FAILURE INDICATION
Fault
Detection
and
Indication
Channel A
2D: At each power-up, the EECU switches
channels.
Channel B
GOV
GOV Red
Major failure - Level 3
(Stepper motor frozen)
GOV
GOV Amber
Minor failure - Level 2
(response time may be affected but the
essential control functions are ensured)
GOV
7.35
CONTROL SYSTEM
FAILURE TOLERANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
7.36
CONTROL SYSTEM
Training Notes
1st line maintenance course
Input
Level
CWP
VEMD Message
N2B
Use of N2C
GOV
FAIL 2 - xxxx
N2C
Use of N2B
GOV
FAIL 2 - xxxx
N2B
and
N2C
GOV
FAIL 2 - xxxx
GOV
FAIL 1 - xxxx
P3
Comments
In normal operation
EECU uses N2B
- 2B: Manual control
- 2B1-2D: EBCAU
Degraded operation
7.37
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Maintenance aid
It can transmit:
- Failure detection
7.38
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
- Failure detection
- Identification of the
component affected
- Writing of a failure report such
as failure type, location
- Recording in the memory of
the last 32 failure reports
MAINTENANCE AID
Transmission of
the report to the
aircraft system
MAINTENANCE AID
CONTROL
SYSTEM
4
2
9
Counters contents
Failure reports
P0 and T0
Request for engine power check
and read-out of results
Request for cycle, hour and limit
exceedance counters
Request for failure report
Reset of cycle counting
7.39
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Monitoring
- Engine power check
- N1 MTOP calculation
- TRQ calculation
Starting
- Cycle counting
N2 datum selection
N2 speed control
Anticipation
N1 datum selection
Limitations (N1, TRQ, 2D: T4.5)
N1 speed control
Flow datum selection
Flow limitation
Metering needle control.
7.40
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
N2
datum
selection
N1
datum
selection
N2 speed
control
Limitations
Starting
N1 speed
control
Anticipation
Flow
limitation
TRQ
calculation
2D: T4.5
calculation
N1 MTOP
calculation
EECU hours
counting
Fault detection
and
management
Flow
datum
selection
Engine
power
check
Bleed valve
monitoring
Maintenance
aid
Metering
needle
control
A
I
R
C
R
A
F
T
Cycle
counting
7.41
CONTROL SYSTEM
Determination of
control mode
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
7.42
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
- Cycle counting
Tests
Chap. 73
Chap. 73
Helicopter documentation
Helicopter documentation
Helicopter documentation
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
7.43
CONTROL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
7.44
CONTROL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
Helicopter documentation
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
7.45
CONTROL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
List of maintenance tasks to be carried out when required (in
the event of an operating anomaly).
Note: Before carrying out any maintenance tasks, remember to
refer to the latest Service Bulletins and Service Letters.
7.46
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
- EECU
Removal / Installation
Check
Check of information transmitted on
ARINC 429 serial link
Tests (using the automatic cycle counting
function)
Tests (using the failure message function)
Chap. 73
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
7.47
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Context
Equipment required
Professional prerequisites
- Must have followed the 1st line maintenance course for the
engine concerned
- Must have knowledge of the helicopter interface concerned.
Maintenance tasks
7.48
CONTROL SYSTEM
Training Notes
1st line maintenance course
Processing the data with the maintenance tools developed by Turbomeca allows Turbomeca to help orient the
customer's troubleshooting. It also allows for greater autonomy in terms of updating the counters after equipment has
been replaced.
Context:
- Technical occurrences
- Resetting of counters
If complex occurrence,
processing of data by
Turbomeca specialist personnel
"Confirmation of occurrence
+ help with troubleshooting"
Sending of data to Field Rep.
for your zone for validitation and
confirmation of occurrence
Turbomeca
connection cable
PC equipped with software
and configured by Turbomeca
MAINTENANCE TASKS
XXXXXX
XXX
Xxxxxxxxxx
xx
xxxxxxx
MAINTENANCE
MANUAL
Technician
(prerequisites: 1st line course
for engine concerned)
7.49
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Context
Equipment required
Professional prerequisites
- Must have followed the 1st line maintenance course for the
engine concerned
- Must have knowledge of the helicopter interface concerned.
Maintenance tasks
7.50
CONTROL SYSTEM
Training Notes
1st line maintenance course
Processing the data with the maintenance tools developed by Turbomeca allows Turbomeca to help orient the
customer's troubleshooting. It also allows for greater autonomy in terms of updating counters after equipment has
been replaced.
Context:
- Technical occurrences
- Resetting of counters
- Updating of the
maintenance flag
If complex occurrence,
processing of data by
Turbomeca specialist personnel
"Confirmation of occurrence
+ help with troubleshooting"
Sending of data to Field Rep.
for your zone for validation and
confirmation of occurrence
EDR
PC with Windows XP
MAINTENANCE TASKS
XXXXXX
XXX
Xxxxxxxxxx
xx
xxxxxxx
MAINTENANCE
MANUAL
Technician
(prerequisites: 1st line course
for engine concerned)
7.51
CONTROL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
8.1
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Functions
The measurement and indicating system provides the following
functions:
- Engine torque
- Lubrication system
- Miscellaneous (indicating lights and monitoring).
8.2
Training Notes
1st line maintenance course
FUNCTIONS
ARRIEL 2B-2B1-2D
LUBRICATION
SYSTEM
MISCELLANEOUS
(indicating lights
and monitoring)
ENGINE
TORQUE
N1 SPEED
N2 SPEED
8.3
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
The N1 signal from the sensor (N1C) goes directly to the cockpit
indicator and is thus independent from the EECU.
Function
This system measures the rotation speeds of the gas generator
(N1) and the power turbine (N2).
Main characteristics
Main components
Two N2 signals are used for engine control (speed control loop),
cycle counting and maintenance aid.
One N2 signal goes directly to the cockpit for the speed indication
associated with the NR indication.
Description
Refer to following pages and the aircraft documentation.
8.4
GENERAL (2B)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Firewall
VEMD
(FLI)
N1
EECU
ENGINE
N1
N1
MTOP
N1C SENSOR
CONTROL
N1B SENSOR
STARTING
ALTERNATOR
SPEED CONTROL
LOOP
INDICATION
N2C SENSOR
CYCLE
COUNTING AND
MAINTENANCE
AID
N2B SENSOR
N2
N2 + NR
Indication
INSTRUMENT PANEL
N2A SENSOR
NR signal
GENERAL (2B)
8.5
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
2B1: The N1 signal from the sensor goes directly to the cockpit
indicator and is thus independent from the EECU.
Function
This system measures the rotation speeds of the gas generator
(N1) and the power turbine (N2).
Main characteristics
Main components
One N2 signal goes directly to the cockpit for the speed indication
associated with the NR indication.
Description
Refer to following pages and the aircraft documentation.
8.6
GENERAL (2B1-2D)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Firewall
VEMD
(FLI)
N1
EECU
N1
N1
MTOP
2B1
ENGINE
2D
N1C SENSOR
CONTROL
ALTERNATOR
WINDING A (N1)
STARTING
2D
(digital N1)
ALTERNATOR
WINDING B (N1)
SPEED CONTROL
LOOP
INDICATION
INSTRUMENT PANEL
N2C SENSOR
(to channel A)
CYCLE
COUNTING AND
MAINTENANCE
AID
N2B SENSOR
(to channel B)
NR signal
N2 + NR
Indication
N2
N2A SENSOR
EBCAU
GENERAL (2B1-2D)
8.7
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
The N1 speed sensors measure the gas generator rotation
speed.
Position
- In the system: connected to the indicator and the EECU
- On the engine: left side of the accessory gearbox.
Main characteristics
- Type: electro-magnetic
- Quantity: 2 (interchangeable)
- Phonic wheel:
Quantity: 1
On the alternator drive shaft.
Main components
- Phonic wheel (in module 01)
Description
The N1 speed measurement and indicating system includes:
- A phonic wheel mounted on the alternator drive shaft
- Two electro-magnetic sensors each of which has:
A permanent magnet
A coil.
Each sensor is secured by one screw on a boss on the alternator
drive casing.
An O-ring seal ensures the sealing between the sensor body
and the casing.
Operation
The rotation of the phonic wheel causes the sensor to produce
an electrical signal.
The frequency of the signal is proportional to the rotation speed
and the number of teeth on the phonic wheel.
The output signal from the N1C sensor is transmitted directly
to the VEMD.
The output signal from the N1B sensor is transmitted to the
EECU; it is used for fuel flow control and N1 indication.
- Sensor body.
Note: The engine alternator provides a back-up N1 signal.
8.8
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PHONIC WHEEL
Alternator drive
shaft
O-ring
seal
Type:
Electro-magnetic
N1 SPEED
SENSOR
Quantity:
2
(interchangeable)
Coil
Permanent
magnet
N1 SPEED SENSOR
Phonic wheel:
- Quantity: 1
- On the alternator
drive shaft
N1C
SENSOR
N1B
SENSOR
VEMD
N1 SPEED
SENSORS
PUMP AND
METERING UNIT
ASSEMBLY
EECU
ALTERNATOR
(redundancy)
8.9
Electrical
connector
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Function
Position
- In the system: connected to the VEMD
Description
Main characteristics
Operation
- Type: electro-magnetic
- Quantity: 1
- Phonic wheel:
Quantity: 1
On the alternator drive shaft.
8.10
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PHONIC WHEEL
Winding
A
O-ring
seal
ALTERNATOR
Electrical
connectors
Winding
B
Type:
Electro-magnetic
N1 SPEED
SENSOR
Quantity:
1
Coil
Permanent
magnet
N1 SPEED SENSOR
Phonic wheel:
- Quantity: 1
- On the alternator
drive shaft
N1C
SENSOR
2B1
VEMD
EECU
N1 SPEED
SENSOR
PUMP AND
METERING UNIT
ASSEMBLY
Winding
A
ALTERNATOR
Winding
B
8.11
Electrical
connector
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
The N2 speed measurement and indicating system includes:
Function
Position
- In the system: connected to the indicator or to the EECU
Operation
Main characteristics
- Type: electro-magnetic
- Quantity: 3 (interchangeable)
- Phonic wheel:
Quantity: 1
Reduction gearbox output gear.
The output signals from the N2B and N2C sensors are transmitted
to the EECU; they are used for speed control and N2 cycle
counting.
2B1-2D: N2B goes to channel B
8.12
N2 SPEED SENSORS
Training Notes
1st line maintenance course
REDUCTION
GEARBOX
OUTPUT GEAR
(Phonic wheel)
N2A and
N2B
N2C
Type:
Electro-magnetic
Quantity:
3
(interchangeable)
Permanent
magnet
Electrical
connector
N2 SPEED
SENSOR
Coil
INDICATION
(N2, NR)
Phonic wheel:
- Quantity: 1
- Reduction gearbox output gear
N2 SPEED
SENSOR
N2A
SENSOR
2B1-2D: EBCAU
(2B1-2D) A
PUMP AND
METERING UNIT
ASSEMBLY
N2C
SENSOR
(2B)
EECU
(2B1-2D) B
N2B
SENSOR
N2 SPEED SENSORS
8.13
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Operation
Function
Position
Main characteristics
- Type: Thermocouple probes
- Indication: degrees Celsius.
Main components
- Thermocouple harness (x 2)
- Indication
8.14
PRESENTATION
Training Notes
1st line maintenance course
2D: EDR
2D
THERMOCOUPLE
PROBES
2B/2B1
THERMOCOUPLE
HARNESS (x 2)
2D
2D
2B/2B1
T4.5
INDICATION
2B-2B1: T4.5
CONFORMATION
BOX
T4.5
2D
2B/2B1
EECU
Type:
Thermocouple probes
2B-2B1: T4.5
CONFORMATION BOX
2D: Electrical
connector
Indication:
Degrees Celsius
PRESENTATION
8.15
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Thermocouple probes
Function
The thermocouples supply a signal for T4.5 indication and fuel
flow control (limitation of T4.5 by the EECU).
Position
- In the system:
2B-B1: connected to the indicator and the EECU
2D: connected to the Engine-EECU harness
- On the engine: the probes are located around the rear part
of the turbine casing and each probe is secured by a bolt.
Function
2B-2B1: The conformation box forms the interface between
the thermocouple and the rest of the system and
provides a corrected temperature indication.
2D: The T4.5 conformation is ensured by the EDR.
Position
- 2B-2B1: The conformation box is installed under the
protection tube.
Main characteristics
Main characteristics
Functional description
The 2 sets of 4 thermocouple probes are identical and are LRU.
They are positioned to give a homogeneous measurement.
Each probe contains two hot junctions (Chromel and Alumel
wires soldered together).
A thermocouple produces an electromotive force which is
proportional to the temperature difference between the hot and
the cold junctions. The probes are wired in parallel thus the
reading obtained is an average.
Functional description
2B-2B1: The conformation box contains resistors which
permit the engine to conform to a standard indication
criteria. The "zero and slope" resistance values can
be adjusted by opening connection on the printed
circuit board.
2D: The conformation values are recorded in the EDR.
Note: T4.5 conformation values are adapted to module M03
and recorded on the M03 log card.
8.16
SYSTEM COMPONENTS
ARRIEL 2B-2B1-2D
2D: EDR
2D
2D
EECU
2D
2B-2B1: T4.5
CONFORMATION BOX
PROBE
(sheath, Chromel
and Alumel junction)
2B/2B1
2B/2B1
2D: Electrical
connector
T4.5
conformation values are
adapted to module M03
and recorded on the M03
log card
T4.5
indication
Right harness
connector
EECU
connector
Quantity:
8 double probes
(16 thermocouples)
in 2 harnesses
2B-2B1: T4.5
CONFORMATION BOX
Printed
circuit
board
Connections
(adjustment of
resistance values)
EECU
connector
Indicator
connector
Left harness
connector
4 probe
set
2B/2B1
ZERO
1
2
3
4
5
6
7
Z
PENTE
1
2
3
4
5
6
7
C
P
ZERO
1
2
3
4
5
6
7
Z
PENTE
1
2
3
4
5
6
7
C
INDICATION
Type:
Chromel and Alumel
thermocouple
Cable
4 probe
set
2B/2B1
SYSTEM COMPONENTS
8.17
2B/2B1
REGULATION
THERMOCOUPLE
HARNESS (x 2)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
Operation
The rotation of the phonic wheel causes the sensor to produce
an electrical signal to the EECU. The EECU measures the phase
displacement of the signal.
The signal from the torquemeter is used for:
- Engine control
- Torque indication.
2B-2B1: The system includes resistors (located in the
conformation box) to obtain a corrected torque
value.
Main characteristics
Main components
- A phonic wheel (formed by the transmission shaft and the
reference shaft)
- A sensor
- EECU
- Torque indication (VEMD)
- 2B-2B1: Torque conformation box
- 2D: EDR (Engine Data Recorder).
8.18
PRESENTATION
Training Notes
1st line maintenance course
EECU
2B-2B1:
TORQUE
CONFORMATION
BOX
TORQUE
INDICATION
2B/2B1
TORQUE SENSOR
(connection with
the EECU)
2D: EDR
METERING
UNIT
REFERENCE
SHAFT
PHONIC WHEEL
TRANSMISSION
SHAFT
Type:
Phase displacement
PRESENTATION
8.19
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
Conformation system
Function
Main characteristics
Position
- 2B-2B1: The conformation box is installed on the right hand
side of the protection tube.
- Phonic wheel
Quantity: 1
- Sensor
Quantity: 1
Type: electro-magnetic
Main characteristics
- 2B-2B1: The conformation box contains a printed circuit
board of resistors.
Functional description
Functional description
The torquemeter mainly includes a phonic wheel formed by 4
teeth on the transmission shaft and 4 teeth on the reference shaft
(not submitted to torsion) and the sensor includes an electrical
connector connected to the EECU. Its depth of penetration is
adjusted by a laminated shim.
The rotation of the phonic wheel causes the sensor to produce
an electrical signal. The EECU measure the phase displacement
of the signals.
8.20
SYSTEM COMPONENTS
Training Notes
1st line maintenance course
REFERENCE
SHAFT
(fitted with 4
equidistant teeth)
2B-2B1:
TORQUE
CONFORMATION
BOX
TRANSMISSION
SHAFT (fitted
b
with 4 equidistant
Without torque
teeth)
(zero torque, a = b)
1
2
3
4
5
6
7
ZERO
TORQUE
SENSOR
Protection
tube
TORQUE
SENSOR
P
1
2
3
4
5
6
7
PENTE
PHONIC WHEEL
Quantity: 1
With torque
(the 2 shafts rotate at the same speed
SENSOR
but with a phase shift: a b)
Quantity: 1
a b
Type: electro-magnetic
Phonic wheel
- 8 teeth
Electrical signal
- belonging to the 2 shafts
to EECU
TORQUE
SENSOR
Laminated
shim
Transmission
shaft
Reference
shaft
Printed
circuit board
Electrical
connector
(connection with
the EECU)
Torque
conformation values are
adapted to module M01
and recorded on the M01
log card
2B-2B1:
TORQUE
CONFORMATION
BOX
SYSTEM COMPONENTS
8.21
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Position
The EDR is mounted on a plate, which is attached to the engine
harness and located under the engine platform, close to the
EECU.
Main characteristics
- Electrical power supply: 28 VDC
- Type of links: Ethernet (RJ45): maintenance laptop - airframe
- EDR and Controller Area Network (CAN): EECU - EDR.
Functional description
Description
The EDR is linked to the EECU. When the EECU and EDR are
powered up, an initialisation sequence is performed and the
EDR returns configuration data, counter values and conformation
values to the EECU.
During engine operation, the EECU records data in the EDR
and provides the avionics with the engine counter values that
are stored in the EDR.
-
-
-
-
-
-
-
General operation
The EDR is used for:
- Automatic initialisation of the EECU if either the engine/
EDR or EECU is replaced: the EDR provides configuration
data, counter values and conformation values to the EECU
- Collection of engine parameters: the main engine
maintenance data are stored in the EDR for retrieval by
maintenance personnel. The EDR allows the operator to
download engine maintenance parameters through the
Ethernet link in order to fill in the engine logbook and perform
maintenance data analysis.
- Reading of engine parameters in the EECU: the operator
can directly access the EECU through the Ethernet link and
the EDRs CAN-Ethernet bridge function.
8.22
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Type of links:
CAN, Ethernet
EDR
ENGINE
HARNESS
OPER
ATO
LAPTO RS
P
Engine
plateform
CAN LINK
EECU
ETHERNET
LINK
ELECTRICAL
CONNECTOR
ETHERNET
LINK
EDR
(ENGINE DATA
RECORDER)
8.23
ENGINE
Firewall
Power supply:
28 VCC
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
Description
Function
- The VEMD
Position
Main characteristics
- Central Warning Panel
- The CWP.
The CWP has a set of warning lights to alert the pilot to any
malfunction in aircraft and engine vital system.
Main components
- Engine sensors
- EECU
- VEMD (Vehicle and Engine Multi-function Display)
- CWP (Central Warning Panel).
8.24
GENERAL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
COCKPIT
AIRCRAFT
CWP
(Central Warning Panel)
Firewall
ENGINE
UPPER
SCREEN
LOWER
SCREEN
EECU
VEMD
(Vehicle and Engine Multi-function Display)
GENERAL
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.25
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
There are several indicators which give information about the
engine operation. These pages summarize the various lights
which have already been dealt with in other chapters.
INDICATORS
Position
Main characteristics
- Indicators directly connected to the engine sensors
- Indicators whose signal is provided by the EECU.
8.26
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
+ 28 V
2B-2B1: Low oil pressure
Circuit
breaker
ENGINE
+ 28 V
Total failure
Circuit
breaker
INDICATORS
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.27
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
When one of these parameters is approaching its limit
(represented by graduation No. 10), a solid yellow line appears
under that parameters digital indication on the right of the screen.
When the limit is reached, this line becomes red.
Function
The VEMD (Vehicle and Engine Multi-function Display) provides
information in the cockpit about the operation of the aircraft and
engine systems.
Position
- On the instrument panel.
Main components
- 1 upper screen
- 1 lower screen
- Control buttons.
Description
Upper screen
During the starting sequence, the upper screen displays engine
parameters such as the T4.5, TRQ and N1. During normal
operation (N1 > 60%), it displays the FLI (First Limit Indicator),
which shows the parameter that is nearest its limit (T4.5, TRQ
or N1).
Lower screen
8.28
VEMD - PRESENTATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
UPPER SCREEN
P2
3
4 6 8
2
10
0 TQ x 10
61,8%
T4
648C
P2
9
x 100
-5
-10
NG
10
3
2
1
0
0
NG 5
72,7%
5 6 7
FLI
98%
8
9
10
11
T4
680C
TQ
90%
0
MESSAGES
OFF 1
OFF 2
Upper
screen
SCROLL
RESET
SELECT
+
-
Lower
screen
ENTER
STARTING
CONTROL
BUTTONS
OPERATION
The aircraft
manufacturers
documentation is the
reference for this
system.
DURATION 1 h 21 mn
USAGE
0.0%
CYCLE NG XX.XX I XXXX.XX
2D VERSION
LOWER SCREEN
BRT +
BRT -
10
TEMP
90C
VEMD
(Vehicle and Engine
Multi-function Display)
U/BUS
28 V
ENG OIL
2
16
x 10
MAINTENANCE MENU
FLIGHT REPORT
10
16
DURATION 1 h 21 mn
PRESS
6 Bar
I/GEN
150 A
Ou
Pg
-
+
31
Ou
FLIGHT REPORT
FAILURE
OVER LIMIT
ENGINE POWER CHECK
TRANS. RESET
FUNC. TIMES
FADEC DATA
HARMONISATION IN PROGRESS
HARMONISATION OK
STARTING / OPERATION
Turbomeca uses
the terminology
defined in AS 755,
as N1, T4.5, TRQ,
P3, whereas
EUROCOPTER
uses for the
2B-2B1: Ng, T4, TQ
and P2 and for the
2D: N1, TOT, TRQ
and P2.
FLIGHT REPORT
(during shut-down when N1 < 10%
and NR < 70 rpm)
STOP
VEMD - PRESENTATION
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.29
10
Note:
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
MISCELLANEOUS INDICATIONS
Flight Report
FAILURE DETECTED
Over Limit
The Over Limit page records any overlimits of TRQ, T4.5, N1,
N2 and NR. It displays the duration and value of the excess.
Failure Diagnosis
"FAILURE DIAGNOSIS" page:
Displays all the failures in the memory for the last 32 flights.
Failures
It includes :
"PARAMETRES" pages:
8.30
VEMD - TROUBLESHOOTING
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FAILURE
CODE TABLES
OFF 1
MAINTENANCE MENU
ARRIEL 2 B
P2
NG
10
HARMONISATION IN PROGRESS
0
FUEL QTY
210 KG
HARMONISATION OK
3
2
1
0
5 6 7
OFF 2
FLI
T4
Red
FAIL1-00D0
Red
Red
FAIL1-00F0
Red
1.
SCROLL
FAIL1-0100
OAT
+ 25.1C
Amber
Amber
FAIL1-0500
Amber
FAIL1-0600
RESET
Amber
FAIL1-0300
FAIL1-0400
TQ
Amber
FAIL1-0200
680C
90
MESSAGES
Amber
FAIL1-00C0
FAIL1-00E0
9
10
11
FAIL1-00B0
98%
8
MAINTENANCE MANUAL
Indication
Alarms VEMD
Amber
FAIL1-0700
FAIL1-0800
SELECT
FAIL1-0900
Amber
Failure indentification
ARRIEL 71-00-06-817-828
2B
A.
Alarms VEMD
Failure indentification
71-00-06-817-959
Watchdog trip
71-00-06-817-844
N2 trim failure
Raw
71-00-06-817-836 trip and N2
FAIL1-0003 torque failure and
Red
Watchdog
T4.5 conformation failure
trim failure
before power on
FAIL1-0004
Red/Amber
OFF/IDLE/ON selector
Torque conformation
71-00-06-817-847failure
failure before power on
FAIL1-0005
Red
Watchdog trip and OFF/
Raw torque failure and
71-00-06-817-838 selector failure
IDLE/ON
Torque conformation
FAIL1-0006
Red/Amber
N2 trim failure and OFF/
failure before power on
IDLE/ON selector failure
T4.5 conformation failure
71-00-06-817-839
FAIL1-0007
Red
Watchdog trip, N2 trim
before power on and
failure and OFF/IDLE/ON
Torque conformation
selector failure
failure before power on
FAIL1-0010 torque failure, T4.5
Amber 71-00-06-817-840 pitch failure
Collective
Raw
conformation failure
FAIL1-0020
Amber Flashing/Amber
Raw T4.5 failure
before power on and
FAIL1-0030
Amber
Collective pitch failure
Torque conformation
and Raw T4.5 failure
failure before power on
FAIL1-0080
FAIL1-00A0
71-00-06-817-808
71-00-06-817-811
71-00-06-817-962
71-00-06-817-940
71-00-06-817-951
71-00-06-817-832
P3 failure
P3 failure and
List of failure codes Collective
pitch failure
Page 102
May 30/2011
Raw T4.5 failure and P3
failure
71-00-06-817-833
71-00-06-817-823
71-00-06-817-825
71-00-06
CHAP. 71-00-06
TROUBLESHOOTING
ENTER
+
31
TIME
COMPLETE DIAGNOSIS
Pg
BRT +
XXX
XXX
XXX
XX
XX
XX
) TRQ TRA
) TRQ MED
) TRQ EXT
XXX X
t4
XXX
XXX
XXX
XX
XX
XX
) T4 LOW
) T4 MED
) T4 HI
XXX
XXX
NG
XXX
XXX
XX
XX
) NG MNT
) NG TRA
NF
XXX
XXX
XX
XX
) NF TRA
) NF EXT
XX
LRU name
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXXXXXXXXXXXX
FAIL
1
LRU name
Param EOP
To see param press ENTER
XXX
XXX
BRT -
Pg
+
TURBOMECA
ARRIEL 2 B
XX
Alarms VEMD
XXX
MAINTENANCE MANUAL
1.
Failure indentification
FAIL1-0001
31
Red
FAIL1-0002
Amber
N2 trim failure
FAIL1-0003
Red
FAIL1-0004
Task No.
71-00-06-817-801
71-00-06-817-953
71-00-06-817-807
OFF/IDLE/ON selector
failure
71-00-06-817-808
FAIL1-0005
Red
71-00-06-817-811
FAIL1-0006
XXX
Red/Amber
71-00-06-817-812
Red
FAIL1-0007
Red/Amber
Watchdog trip
FAIL1-0010
Amber
FAIL1-0020
Amber Flashing/Amber
FAIL1-0030
FAIL1-0040
FAIL1-0050
Amber
Amber
71-00-06-817-813
71-00-06-817-961
71-00-06-817-962
71-00-06-817-963
71-00-06-817-940
XXX
XXX
XXX
XXX
The aircraft
manufacturers
documentation is the
reference for this
system.
Amber
71-00-06-817-951
FAIL1-0060
Amber
71-00-06-817-952
FAIL1-0070
XXX
TRQ
NR
71-00-06-817-952
DURATION 1 h 21 mn
XXX
71-00-06-817-961
71-00-06-817-963
FLIGHT REPORT
FLIGHT NUMBER 452
XXX
71-00-06-817-812
71-00-06-817-813
71-00-06
Amber
HARMONISATION IN PROGRESS
FAILURE DIAGNOSIS
HARMONISATION OK
FLIGHT XXXXX
71-00-06-817-953
71-00-06-817-807
Amber
Amber
Task No.
71-00-06-817-801
Helicopter T0 failure
71-00-06-817-841
Amber
FAIL1-0090
The information in this manual is subject to the warning
given on the information page.
MAINTENANCE MANUAL
Task No.
TURBOMECA
FLIGHT REPORT
FAILURE
OVERLIMIT
ENGINE POWER CHECK
TRANS. DATA
FUNC. TIMES
FADEC DATA
MAINTENANCE MENU
FLIGHT REPORT
FAILURE
OVERLIMIT
ENGINE POWER CHECK
TRANS. DATA
FUNC. TIMES
FADEC DATA
Amber
71-00-06-817-832
FAIL1-0080
MAINTENANCE
MANUAL
TASK
Amber
P3 failure
71-00-06-817-833
FAIL1-0090
Amber
71-00-06-817-823
FAIL1-00A0
Amber
71-00-06-817-825
XX
NG
XXX.X
XXX.X
TRQ
XXX
t4
XXXXX.X
T4R1
XXXXX.X
T4R2
XXXXX
P0
-XX.X
OAT
XXX
I. GENC
XX.X
U. BUS
XXXXX
NF
XXX
NR
-XXXX
VZ
P2 HD/P/DFAIL
X/X/X
71-00-06
CHAP. 71-00-06
TROUBLESHOOTING
FAIL
XXX.X
XXX.X
XXX
XXXX.X
XXXX.X
XXXXX
-XX.X
-XXX
XX.X
XXXXX
XXX
-XXXX
X/X/X
%
%
C
mb
C
A
V
RPM
RPM
Ft / mn
BOOLEAN
VEMD - TROUBLESHOOTING
MISCELLANEOUS INDICATIONS
For training purposes only
Copyright - Turbomeca Training
8.31
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
8.32
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
REQUIRED MAINTENANCE TASKS
- Pyrometric harness
Inspection
Chap. 77
Chap. 70
Chap. 70
Chap. 70
Chap. 70
Chap. 70
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
8.33
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
8.34
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
- Module M01 - Accessory gearbox
equipment
Torque sensor - Adjustment
Torque sensor - Inspection
Torquemeter sensor - Test
Chap. 72
- N1 speed sensors
Removal / installation
Inspection
Test
Chap. 77
- N2 speed sensors
Removal / installation
Inspection
Test
Chap. 77
- Pyrometric harnesses
Removal / installation
Inspection
Test
Chap. 77
Chap. 72
Chap. 72
- 2D: EDR
Chap. 77
Removal / installation
Inspection / check
Management of EDR data - Special procedure
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
8.35
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
9 - STARTING SYSTEM
- Starting system presentation .............................................................. 9.2
- Starter-generator ................................................................................... 9.4
- Ignition system (74-00-00) .................................................................... 9.6
- Starting system - Operation................................................................. 9.8
- Starting system - 1st line maintenance.............................................. 9.10 - 9.13
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
9.1
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Main components
The starting system ensures starting (on the ground and in flight)
and crank of the engine. It includes the following functions:
cranking, fuel supply, ignition and sequential control.
- In the cockpit:
2B: "OFF-IDLE-FLIGHT" engine rating selector
2B1-2D: - "ON-OFF" engine rating selector
- Twist grip
Dry crank push-button
Circuit breakers
Position
All the starting accessories are installed on the engine except
the EECU which is installed in the aircraft. Indicating and control
components are aircraft components.
Main characteristics
- Starting envelope: refer to the Flight Manual
- Start duration: between 25 and 30 sec.
- Max. crank time: < 20 sec.
- Stabilisation time before shut-down:
2B: 30 sec at flight
2B1-2D: 30 sec at idle
Function
- In the airframe:
Starter contactor
Accessory relay
2D: 1 ignition relay and 1 start relay.
EECU
- On the engine:
Starter-generator
Ignition system components
Start electro-valve
Stop electro-valve.
9.2
STARTING SYSTEM
Training Notes
1st line maintenance course
2B
OFF IDLE FLT -
Starting envelope:
Refer to Flight Manual
2B1/2D
- AR
- ON
- RAL
- VOL
ENGINE RATING
SELECTOR
- OFF
STARTER
CONTACTOR
ENGINE RATING
SELECTOR
Start duration:
Between 25 and 30 sec.
Max. crank time:
< 20 sec.
Stabilisation time
before shut-down:
2B: 30 sec. at flight
2B1-2D: 30 sec. at idle
Run-down time:
> 25 sec. from 67 to 0% N1
Max. T4.5 temperature
during start:
Refer to Flight Manual
IGNITION SYSTEM
COMPONENTS
IDLE
FLIGHT
TWIST
GRIP
2B-2B1: 1 ACCESSORY
RELAY
2D: 2 RELAYS
(START AND
IGNITION)
START
ELECTRO-VALVE
"CRANK"
PUSH-BUTTON
EECU
STOP
ELECTRO-VALVE
AIFRAME COMPONENTS
ENGINE COMPONENTS
CIRCUIT-BREAKER
COCKPIT COMPONENTS
STARTER-GENERATOR
9.3
STARTING SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
STARTER-GENERATOR
Operation
Position
- On the engine: on the front face of the accessory gearbox.
Main characteristics
- Supplied by aircraft manufacturer
- Type: starter-generator
- Supply: 28 VDC.
Main components
When the pilot starts the engine, the starter contactor closes
and connects the aircraft DC busbar to the starter.
The starter then cranks the rotating assembly through the
accessory drive train.
The torque on the starter shaft is inversely proportional to the
gas generator speed and will be higher when the atmospheric
temperature is low.
The gas generator rotation speed increases up to self-sustaining
speed. The supply to the starter is then cut-out by the opening
of the starter contactor.
Generator operation
When self-sustaining speed is reached, the gas generator drives
the starter which then operates as an electrical DC generator
and supplies the aircraft electrical system.
- The starter-generator
- The mounting flange
9.4
STARTING SYSTEM
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
SUPPLY
TERMINALS
MOUNTING
FLANGE
STARTERGENERATOR
START
TORQUE
SUPPLIED BY
AIRCRAFT MANUFACTURER
Decreasing ambient
temperature
Type:
Starter-generator
Supply:
28 VDC
N1
Self-sustaining speed
STARTER
STARTER-GENERATOR
For training purposes only
Copyright - Turbomeca Training
2D: 61%
45%
GENERATOR
9.5
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
IGNITION SYSTEM
Operation
This system ensures the ignition of the fuel sprayed by the start
injectors into the combustion chamber.
Position
All the ignition system components are fitted on the engine,
except the electrical supply circuit.
Ignition unit: on the right-hand side of the axial compressor
casing.
Igniter plugs: beside the start injectors on each side of the
combustion chamber casing.
Main characteristics
- Type: High Energy (HE)
- Supply voltage: 28 VDC.
Description
The ignition system includes the following components:
- 1 double ignition unit
- 2 ignition cables (identical, triple-braided, high-energy cables)
- 2 igniter plugs (surface-discharge type, incorporating a central
electrode insulated from the body, with semi-conductor at the
tip).
9.6
STARTING SYSTEM
Function
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ELECTRICAL
CONNECTOR
IGNITER
PLUG
Electrical connector
(to the ignition unit)
Electrical connector
(to the igniter plug)
EXTERNAL
BODY
(-)
IGNITION
CABLE
Spark
Insulator
IGNITION
CABLES
CENTRAL
ELECTRODE
(+)
IGNITION
UNIT
Semiconductor
SEAL AND
SPACERS
Start injectors
IGNITER
PLUG
POWER
SUPPLY
CABLE
Type:
High Energy (HE)
IGNITER
PLUG
Supply voltage:
28 VDC
IGNITION SYSTEM
For training purposes only
Copyright - Turbomeca Training
COMBUSTION
CHAMBER
9.7
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Crank cycle
Starting cycle
- Start selection
Crank
Shut-down cycle
This cycle comprises the following points:
- Stabilisation
- Stop selection
- Run-down and stop.
9.8
STARTING SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
START
Stop selection
Stabilisation
RELAY UNIT
ACCESSORY RELAY
2B/2B1
2D
- Ignition unit
2D
- Start electro-valve
- Stop electro-valve
Run-down
2D
2B/2B1
CRANK SELECTION
STARTER
CONTACTOR
N1
N2 100%
SHUT-DOWN CYCLE
Startergenerator
time
T4.5 gas
temperature
N1
Crank cancel
Run-down
N1 idle
Selfsustaining
speed
Selection
STARTING CYCLE
Selection
time
time
9.9
STARTING SYSTEM
SELECTION
N1
EECU
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
9.10
STARTING SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
REQUIRED MAINTENANCE TASKS
- 2D: Ignition system
Operational test
Chap. 72
Chap. 72
Chap. 70
Chap. 70
Chap. 72
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
9.11
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
9.12
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
Chap. 72
Chap. 74
- Ignition cables
Removal / installation
Inspection
Chap. 74
- N1 rundown time
Chap. 71
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
9.13
STARTING SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
10.1
ELECTRICAL SYSTEM
1
0 - ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
- Control
- Control system
- Safety system
- Maintenance aid.
Main characteristics
- Direct current: 28 VDC from aircraft electrical system
- Dedicated alternator electrical power: 100 VA, < 48 VDC after
being rectified by the EECU.
Main components
- Engine electrical components (accessories and sensors)
- Control and indicating components (aircraft)
- Engine Electronic Control Unit (installed in the airframe)
- Electrical harnesses.
10.2
ELECTRICAL SYSTEM
Function
Training Notes
1st line maintenance course
CONTROL
AND INDICATING
COMPONENTS
ARRIEL 2B-2B1-2D
Direct current:
28 VDC from aircraft
electrical system
Dedicated alternator
electrical power:
100 VA, < 48 VDC after being
rectified in the EECU
ELECTRICAL
HARNESSES
ACCESSORIES
AND SENSORS
ENGINE ELECTRONIC
CONTROL UNIT
10.3
ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ALTERNATOR
Main components
Function
- Drive shaft
- Rotor
Position
Main characteristics
- Type:
2B: three phase alternator, permanent magnet rotor
2B1-2D: three phase double alternator, permanent magnet
rotor
- Power: 100 VA
- Output voltage: < 48 VDC after being rectified by the
EECU.
10.4
ELECTRICAL SYSTEM
GENERAL
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
ELECTRICAL
CONNECTORS
(connection with the EECU)
Power:
100 VA
Output voltage:
< 48 VDC after being rectified by the
EECU
Drive shaft
(N1)
Rotor
(permanent magnet)
MOUNTING
FLANGE
(mounting on
accesory gearbox)
ALTERNATOR
2B:
ALTERNATOR
2B1-2D:
ALTERNATOR
ELECTRICAL
CONNECTOR
(connection with the EECU)
GENERAL
ALTERNATOR
For training purposes only
Copyright - Turbomeca Training
10.5
ELECTRICAL SYSTEM
Type:
Permanent magnet rotor
- 2B: 3 phase alternator
- 2B1-2D: 3 phase double alternator
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ALTERNATOR
Description
The alternator is secured by 3 screws on the rear face of the
accessory gearbox. Its flange has threaded holes for extraction.
Operation
The alternator transforms the mechanical power available on
the shaft into electrical power.
2B: The electrical power is used to supply the EECU.
2B1-2D: The electrical power is used to supply each channel
of the EECU separately.
The three-phase voltage is rectified by a Graetz bridge housed
in the EECU.
10.6
ELECTRICAL SYSTEM
DESCRIPTION - OPERATION
Training Notes
1st line maintenance course
EECU
(rectified three-phase voltage)
STATOR
(three-phase
coil)
+ 28 VDC
BUSBAR
ELECTRICAL
CONNECTORS
(connection to the EECU)
ROTOR
2B
Internal
supply
2B
Stator
winding A
Stator
winding B
EECU
MOUNTING FLANGE
(secured on the
rear face of the
accessory gearbox)
2B1/2D
Stator
ROTOR
(permanent magnets;
8 poles)
N1
Approx. 60%
+ 28 VDC
BUSBAR
Channel
A
ALTERNATOR
(supplies the EECU with threephase alternating current)
Stator
winding B
Stator
winding A
ROTOR
PRINCIPLE OF EECU
ELECTRICAL SUPPLY
0%
Normal operation
+ 28 VDC busbar
Alternator
TOTAL FAILURE
Alternator
Alternator failure
+ 28 VDC busbar
+ 28 VDC busbar
100%
Channel
B
2B1/2D
DOUBLE ALTERNATOR
(supplies the EECU with threephase alternating current)
DESCRIPTION - OPERATION
ALTERNATOR
10.7
ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ELECTRICAL HARNESSES
Function
Main characteristics
- Cable type: plaited, shielded or double-shielded
- Type of connectors: threaded, self-locking.
Main components
Two engine harnesses:
- 1 engine to EECU harness (P201 and P203 connectors)
- 1 engine to Aircraft harness (P100 connector).
Note: The engine-EECU harness (2B1-2D: P101 connector)
is used to transmit the ambient temperature T0 signal
from the probe installed on the airframe.
10.8
ELECTRICAL SYSTEM
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Engine platform
Cable type:
Plaited, shielded or
double-shielded
Engine
P 200
P 100
Type of connectors:
Threaded, self locking
AIRCRAFT
P 202
P 204
P 201
2D:
EDR
E
E
C
U
Aircraft responsibility
ENGINE
Engine responsibility
P 203
2B1-2D: P 101
(T0)
ENGINE-AIRCRAFT
HARNESS
P 100
CONNECTOR
P 201
CONNECTOR
P 201
CONNECTOR
2B1: P 101
CONNECTOR
P 203
CONNECTOR
ENGINE-EECU
HARNESSES
EDR
ATTACHMENT
P 203
CONNECTOR
ENGINE-EECU
HARNESSES
2B/2B1
ELECTRICAL HARNESSES
For training purposes only
Copyright - Turbomeca Training
ENGINE-AIRCRAFT
HARNESS
P 100
CONNECTOR
2D
P 101
CONNECTOR
10.9
ELECTRICAL SYSTEM
Aircraft
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
10.10
ELECTRICAL SYSTEM
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
PREVENTIVE MAINTENANCE
RECOMMENDED MAINTENANCE TASKS
- 2B-2B1: Control harness
Inspection
Chap. 71
Chap. 71
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
PREVENTIVE MAINTENANCE
10.11
ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
10.12
ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
(non exhaustive list)
- Control harness
Removal / installation
Tests
Chap. 71
Chap. 71
- Alternator
Removal / installation
Test
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
10.13
ELECTRICAL SYSTEM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
(XX-XX-XX): Page references which deal with the subject in the maintenance documentation.
For training purposes only
Copyright - Turbomeca Training
11.1
ENGINE INSTALLATION
1 - ENGINE INSTALLATION
1
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ENGINE COMPARTMENT
Description
Position
- The firewalls:
Front firewall
Rear firewall
Main characteristics
- Insulated compartment
- Compartment ventilation by air circulation.
Main components
- Firewalls
- Cowlings
- Support platform.
11.2
ENGINE INSTALLATION
Function
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Insulated compartment
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
Air intake
grill
Compartment ventilation
by air circulation
ENGINE
COWLING
FRONT
FIREWALL
REAR
FIREWALL
ENGINE COMPARTMENT
For training purposes only
Copyright - Turbomeca Training
11.3
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ENGINE LIFTING
Function
Function
Description
Description
11.4
ENGINE INSTALLATION
ENGINE MOUNTING
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
REAR LIFTING
RING
FRONT LIFTING
RINGS
MOUNTING BY THE
FRONT SUPPORT
CASING FRONT FLANGE
MOUNTING BY TWO
CLAMPS ON THE
PROTECTION TUBE
REAR MOUNTING
(supplied by the aircraft manufacturer)
FRONT MOUNTING
11.5
ENGINE INSTALLATION
ENGINE LIFTING
BEAM
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Exhaust system
Function
Function
The air intake system directs the ambient air into the engine.
Position
Position
Main characteristics
Main characteristics
- Type: elliptical.
- Air flow:
2B-2B1: 2.5 kg/sec (5.5 lb/sec.)
2D: 2.71 kg/sec (5.9 lb/sec.)
Functional description
Functional description
11.6
ENGINE INSTALLATION
Air intake
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
AIR DUCT
HELICOPTER
AIR INTAKE
UNION FOR
COMPRESSOR
WASHING
ENGINE
EXHAUST
PIPE
AIR INTAKE
Type:
Dynamic, annular
Air flow:
- 2B-2B1: 2.5 kg/sec (5.5 lb/sec.)
- 2D: 2.71 kg/sec (5.9 lb/sec.)
EXHAUST SYSTEM
Type:
Elliptical
EXTENSION
(or aircraft
duct)
11.7
ENGINE INSTALLATION
PROTECTION DEVICES
(sand filters...)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
OIL SYSTEM
11.8
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
OIL SUPPLY
TO THE PUMP
Oil tank
vent line
OIL BREATHER
UNION
Engine breathing
vent line
2D
2B/2B1
3
1
Oil cooler
OIL OUTLET
TO THE OIL COOLER
ENGINE INTERFACES
OIL SYSTEM
11.9
ENGINE INSTALLATION
Oil tank
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
11.10
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
FUEL SYSTEM
INLET UNION
2
FUEL RETURN
LINE
2
To tank
To
tank
Indication
To
tank
Indication
From tank
11.11
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
11.12
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
INJECTION
WHEEL PURGE
(stop purge valve)
START PURGE
(start purge valve)
1
2
FUEL RETURN
LINE
FUEL SYSTEM
INLET UNION
2
To
tank
To
tank
From
tank
To
tank
From tank
11.13
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
ELECTRICAL SYSTEM
11.14
ENGINE INSTALLATION
Training Notes
1st line maintenance course
Engine platform
Aircraft
ARRIEL 2B-2B1-2D
Engine
P 200
P 100
AIRCRAFT
ENGINE
STARTER-GENERATOR
CABLES
P 202
P 204
P 201
2D:
EDR
E
E
C
U
EARTHING
STRIPS
P 203
Engine interfaces
Aircraft responsibility
Engine responsibility
2B1-2D:
P 101
(T0)
ELECTRICAL SYSTEM
11.15
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Description
Position
- Various pipes on the engine connected to the aircraft drain
system.
Main characteristics
- Stainless steel pipes.
Main components
The injection wheel purge (through the stop purge valve) and
start purge drain valve are connected to the aircraft to be
returned to the tank.
The double exhaust pipe drain connects into one pipe which is
connected to an aircraft overboard drain.
11.16
ENGINE INSTALLATION
Function
Training Notes
1st line maintenance course
INJECTION WHEEL
PURGE
FUEL PUMP
DRIVE DRAIN
AND FUEL FILTER
Interfaces
EXHAUST PIPE
DRAIN
2B/2B1
OIL
BREATHER
UNION
2D
Engine breather
pipe
(supplied by the aircraft manufacturer)
To fuel tank
COMBUSTION
CHAMBER DRAIN
START
PURGE
DRAIN
COLLECTOR
OUTPUT SHAFT
SEAL DRAIN
To aircraft
drain
11.17
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
FIRE PROTECTION
Description
The system includes:
Function
The fire detection system detects overtemperature in the engine
compartment and gives a cockpit indication.
Position
Fire detectors
Main characteristics
- "Cold" zone:
Detector setting: nominal value: 200C (392F),
Quantity: 2
- "Hot" zone:
Detector setting: nominal value: 400C (752F),
Quantity: 1
11.18
ENGINE INSTALLATION
Fire detection
Training Notes
1st line maintenance course
Cold zone
FIRE
DETECTOR
Hot zone
Aircraft
+
Alarm
TERMINALS
Engine
Detection
logic
+
SEALED
BI-METALLIC
DETECTOR
Test button
MOUNTING
FLANGE
"HOT" ZONE
Nominal value:
400C (752F)
Quantity:
1
FIRE PROTECTION
For training purposes only
Copyright - Turbomeca Training
"COLD" ZONE
Nominal value:
200C (392F)
Quantity:
2
11.19
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
11.20
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
- Drain cluster
Check
Chap. 71
Chap. 72
Chap. 70
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
11.21
ENGINE INSTALLATION
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Servicing inspections
List of maintenance tasks to be carried out:
- Before the first flight of the day
- Between two flights
- After 15 flight hours or 7 days.
11.22
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
SERVICING INSPECTIONS
Chap. 72
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
11.23
ENGINE INSTALLATION
PREVENTIVE MAINTENANCE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CORRECTIVE MAINTENANCE
11.24
ENGINE INSTALLATION
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
CORRECTIVE MAINTENANCE
- Fire detector
Removal / Installation
Chap. 26
Chap. 71
Chap. 71
Chap. 72
Chap. 71
Chap. 71
Chap. 71
Before
carrying out any
maintenance tasks, remember
to refer to the latest Service
Bulletins and Service
Letters.
CORRECTIVE MAINTENANCE
11.25
ENGINE INSTALLATION
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
12.1
TROUBLESHOOTING
1
2 - TROUBLESHOOTING
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
GENERAL
Repair procedure
- Minimum downtime
- Justified removal of components.
The procedure to be applied depends on the case concerned
but, in general, good knowledge of the product and methodical
research allows a safe diagnosis and quick corrective action.
Generally, the procedure includes the identification of the failure,
its analysis, the isolation of the non-conforming component, and
the choice of the repair to be applied.
12.2
TROUBLESHOOTING
Introduction
Training Notes
1st line maintenance course
Inevitable
Random
Failure
(single, double,
dormant)
Troubleshooting/
repair
- Diagnosis
- Remedy
- Repair
- Check
MTTR
(Mean Time To Repair)
Additional
checks
Substitution
Remedy
(adjustment, replacement, cleaning, repair)
GENERAL
For training purposes only
Copyright - Turbomeca Training
Deduction
12.3
TROUBLESHOOTING
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Yes
The ignition
system operates
(noise of HE components)
Possible start on
1 injector +
1 igniter plug if
on the same side
Or
fuel supply
ARRIEL 2B-2B1-2D
No
TROUBLESHOOTING
12.4
TROUBLESHOOTING
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
T4.5
approx. 200C
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
T4.5
too high
TROUBLESHOOTING
12.5
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Deceleration to idle
N1
deceleration
Yes
N1 stabilisation
Yes
ARRIEL 2B-2B1-2D
No
No
Stop selection
The engine
stops, N1 and T4.5
decrease
No
Yes
Correct
rundown
time
No
TROUBLESHOOTING
12.6
TROUBLESHOOTING
Training Notes
1st line maintenance course
REFER TO THE
MAINTENANCE MANUAL
Chapter 71-00-06
Low pressure
Yes
No pressure
Variation
Low oil
pressure light
illuminated?
ARRIEL 2B-2B1-2D
High pressure
No
LUBRICATION ANOMALIES
TROUBLESHOOTING
12.7
TROUBLESHOOTING
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
CONCLUSION
12.8
TROUBLESHOOTING
Training Notes
1st line maintenance course
FUEL
ELECTRICITY
AIR
OPERATION
- Sand
- Salt
- Pollutions
OIL
MAINTENANCE
- Not in conformity
with specifications
- Contaminations
CONCLUSION
For training purposes only
Copyright - Turbomeca Training
12.9
TROUBLESHOOTING
ARRIEL 2B-2B1-2D
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
13.1
CHECKING OF KNOWLEDGE
1
3 - CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
INTRODUCTION
Types of questionnaires
- Oral questionnaire
- Learning Through Teaching(LTT; the student has to explain
a given subject).
Examination
The final examination at the end of the course consists of three
tests: written, oral and practical. A certificate is given to the
student if the results are satisfactory.
13.2
CHECKING OF KNOWLEDGE
Method
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Power plant
1 - List the main functional components of the power plant.
2 - Explain the thermodynamic operation of the engine.
Engine
1 - List the main components of the gas generator.
2 - State the following characteristics:
Compression ratio
Turbine entry temperature
N2 speed at 100%
N1 speed at 100%
3
- State the following features (at take-off, in standard
atmosphere):
Power on the shaft
Output shaft rotation speed
Mass of the engine with specific equipment
Main overall dimensions of the power plant.
13.3
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 1
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 1 (continued)
Control system
1 - List the main functions of the control system.
Air system
1 - List the functions ensured by the internal air system
(secondary system).
Fuel system
2 - Describe the HP fuel pump.
13.4
CHECKING OF KNOWLEDGE
Oil system
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
Starting system
QUESTIONNAIRE 1 (continued)
Electrical system
1 - Describe the electrical harnesses and connectors.
2 - Describe the alternator.
Engine installation
1 - Describe the attachment of the engine to the aircraft.
2 - Describe the engine power drive and the power
transmission.
3 - List the various engine / aircraft interfaces.
4 - Describe the fire protection system of the engine.
13.5
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 2
The student can answer orally or in the space provided for the
answers.
Questions
Answers
Answers
Questions
2
- Power turbine rotation speed at
100%?
16
- Gas generator rotation speed at
100% N1?
N1
9
- Specific fuel consumption at
400kW?
20
- What type of bearing is the axial
compressor bearing?
when
17
- Direction of rotation of the gas
generator?
13.6
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
32
- To which module does the power
turbine nozzle guide vane belong?
33 - Type of power turbine?
34 - Does the exhaust pipe belong to one
module (yes or no)?
35 - Type of exhaust pipe attachment?
36
- Number of gears in the reduction
gearbox?
37
- What type of gears are used in the
reduction gearbox?
28
- Pressure drop in the combustion
chamber?
39
- Manufacturing material for the
accessory gearbox casing?
13.7
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
41
- Number of pumps in the oil pump
pack?
58
- Position of the bleed valve during
starting?
59 - Which type of pressure is used for bleed
valve control signal?
13.8
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)
13.9
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 2 (continued)
Questions
Answers
89 - H o w a r e t h e t h e r m o c o u p l e s
connected(parallel or series)?
Questions
Answers
88
- Location of the T4.5
box?
92
- Type of signal output by the torque
sensor?
93 - Is the torque sensor associated with a
particular module?
94 - Is the bleed valve position known by
the EECU?
95 - Type of ignition system?
96
- Gas generator rotation speed at
starter cut-off?
97 - Number of igniter plugs?
98 - Max. duration of a crank?
99 - Is the ignition cable integral with the
igniter plug?
13.10
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 2 (continued)
Questions
Answers
Questions
Answers
113
- Is borescopic inspection of the
combustion chamber possible?
115
- Is there an adjustment of the
torquemeter sensor?
116
- Is the removal of the free wheel
permitted in field maintenance?
13.11
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 3
13.12
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
1
7 - The signal from the P3 pressure transmitter is used to:
a) to indicate pressure
b) to avoid overpressure
c) to control the fuel flow.
1
8 - For the 2D variant: the LP fuel pump is:
a) of vane type
b) of gear type
c) of liquid ring type.
19 - The fuel system pressurising valve:
a) is electrically controlled
b) operates when overpressure occurs
c) gives priority to the start injectors.
2
0 - Type of EECU:
a) hydraulic
b) analog
c) digital.
21 - The thermocouples are wired:
a) in series
b) in parallel
c) on the turbine casing.
13.13
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 3 (continued)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
28 - HE ignition means:
a) Hot Electrode
b) High Energy
c) High Emission.
5-a
10 - b
15 - c
20 - c
25 - b
30 - abc?
Answers
4-b
9-a
14 - b
19 - c
24 - c
29 - b
3-a
8-a
13 - c
18 - c
23 - a
28 - b
2-b
7-b
12 - a
17 - c
22 - c
27 - a
2
5 - Number of N1 signals used by control system:
a) 3
b) 2
c) 6
1-a
6-c
11 - c
16 - a
21 - b
26 - a
24 - Number of N2 signals:
a) 2
b) 6
c) 3
13.14
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 3 (continued)
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
............................
Compression ratio
...........................
...........................
T1
T2
CC
WF
...........................
1 - .....................................
2 - .....................................
4.5 - ....................................
3 - .....................................
4 - ....................................
5 - ....................................
13.15
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
10
1 - ..............................
2 - ..............................
3 - ...............................
4 - ...........................
6 - ..............................
7 - ..............................
8 - ...............................
9 - ........................... 10 -............................
5 -............................
13.16
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
15
14
13
12
11
Indication
10
1 - ..............................
2 - ..............................
3 - ...............................
4 - ...........................
6 - ..............................
7 - ..............................
8 - ...............................
9 - ........................... 10 -............................
11 - ..............................
12 - ..............................
5 -............................
13.17
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4 (continued)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
15
2 3
5 6
14
13
12
11
Indication
10
1 - ..............................
2 - ..............................
3 - ...............................
4 - ...........................
6 - ..............................
7 - ..............................
8 - ...............................
9 - ........................... 10 -............................
11 - ..............................
12 - ..............................
5 -............................
13.18
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
P0
P2.4
P2.6
QUESTIONNAIRE 4 (continued)
P3
Injector ventilation
Aircraft services
Bleed valve control pressure
Injection wheel pressurisation
Axial compressor bearing pressurisation
Gas generator NGV cooling
Power turbine front bearing pressurisation
Gas generator front turbine disc cooling
13.19
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
COMPRESION
RATIO P3 / P0
A
B
AIRFLOW G
A - .........................................................
B - .............................................................
C - .......................................................
13.20
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
6
1
9
3
4
N1
Aircraft
Engine
1 - .........................................................
2 - ............. ................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
7 - .........................................................
8 - .............................................................
9 - ......................................................
13.21
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
10
11
12
13
9
14
15
Indication
5
16
Indication
3
4
1 - .....................................
2 - ........................................
3 - ........................................
4 - ......................................
5 - .....................................
6 - ........................................
7 - ........................................
8 - ......................................
9 - ..................................... 10 - ........................................
11 - ........................................
12 - ......................................
13 - ..................................... 14 - ........................................
15 - ........................................
16 - ......................................
13.22
CHECKING OF KNOWLEDGE
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
10
11
12
13
9
14
15
16
1
3
4
1 - .....................................
2 - ........................................
3 - ........................................
4 - ......................................
5 - .....................................
6 - ........................................
7 - ........................................
8 - ......................................
9 - ..................................... 10 - ........................................
11 - ........................................
12 - ......................................
13 - ..................................... 14 - ........................................
15 - ........................................
16 - ......................................
13.23
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
Engine stopped
Engine in stabilised
flight
Fuel pumps.................................................................
Pump pressure relief valve.........................................
Constant P valve .....................................................
Metering needle .........................................................
Stop electro-valve.......................................................
Start electro-valve......................................................
Pressurising valve......................................................
Stop purge valve........................................................
Combustion chamber drain valve...............................
13.24
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
NR
9
N1
8 N2
XMV*
1
WF*
2
WF*
3
N1 speed
N1*
4
N1*
N1*
N1*
6
N2 speed
N2 datum
Collective pitch
1 - .........................................................
2 - ............. ................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
7 - .........................................................
8 - .............................................................
9 - ......................................................
13.25
CHECKING OF KNOWLEDGE
QUESTIONNAIRE 4 (continued)
Training Notes
1st line maintenance course
ARRIEL 2B-2B1-2D
QUESTIONNAIRE 4 (continued)
11 - Starting system - List the components:
2B1/2D
4
OFF -
- AR
IDLE -
- ON
- RAL
FLT -
- VOL
- OFF
IDLE
FLIGHT
3
5
1
6
1 - .........................................................
2 - ............. ................................................
3 - .......................................................
4 - .........................................................
5 - .............................................................
6 - ......................................................
13.26
CHECKING OF KNOWLEDGE
2B
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
13.27
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
Tools catalogue
Service bulletins
Service letters
Flight manual
13.28
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
15 - Maintenance procedures
QUESTIONNAIRE 4 (continued)
1
- List 2 advisory notices of "warning"
category.
2 - Time of non operation requiring long
duration storage.
3
- Compressor washing - Product and
procedure.
4 - Procedure to rotate the gas generator
turbine for borescopic inspection.
5
- Location of the vibration sensor Installation.
6 - Type of attachment of the compressor
bleed valve.
7 - Type of attachment of the fuel control
unit.
13.29
CHECKING OF KNOWLEDGE
ARRIEL 2B-2B1-2D
Training Notes
1st line maintenance course
QUESTIONNAIRE 4 (continued)
13.30
CHECKING OF KNOWLEDGE
END
Name.......................................................................................................................... .
Address..................................................................................................................... .
Course........................................................ from.........................to.......................... .
TURBOMECA Training Centre
REMARKS
Training information only delivered during a Turbomeca Training course and
not updated after the course (refer to the FOREWORD page)