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AFA Industries INCORPORATED Manufacturer and supplier of heavy duty Diesel Engine and Fuel Systems Replacement Parts. Page 1 AFA Comprehensive New Replacement Parts Catalog for Cummins(r) Models, 4B, 4BT, 4BTA3 Series C.I. Diesel Engines.
AFA Industries INCORPORATED Manufacturer and supplier of heavy duty Diesel Engine and Fuel Systems Replacement Parts. Page 1 AFA Comprehensive New Replacement Parts Catalog for Cummins(r) Models, 4B, 4BT, 4BTA3 Series C.I. Diesel Engines.
AFA Industries INCORPORATED Manufacturer and supplier of heavy duty Diesel Engine and Fuel Systems Replacement Parts. Page 1 AFA Comprehensive New Replacement Parts Catalog for Cummins(r) Models, 4B, 4BT, 4BTA3 Series C.I. Diesel Engines.
Replacement Parts Catalog for Cummins Models, 4B, 4BT, 4BTA3.9 Series C.I. Diesel Engines.
AFA INDUSTRIES INCORPORATED Manufacturer & supplier of heavy duty Diesel Engine & Fuel Systems Replacement Parts
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AFA INDUSTRIES INCORPORATED Page 2
INTRODUCTION PAGE 3 WARRANTY PAGE 4 WARRANTY IN SPAIN PAGE 5 PICTURES PAGE 6 CYLINDER BLOCK PAGE 7, 8 CRANKSHAFT AND MAIN BEARINGS PAGE 9, 10 PISTON ASSEMBLY PAGE 11 CONNECTING ROD PAGE 12 CYLINDER HEAD PAGE 13,14 VALVE COVER PAGE 15 CAMSHAFT PAGE 16 VALVE TAPPET PAGE 17 ROCKER LEVERS PAGE 18 FRONT GEAR COVER PAGE 19 FLYWHEEL HOUSING PAGE 20 OIL COOLER PAGE 21 OIL PAN PAGE 22 OIL PUMP PAGE 23 OIL LEVEL GAUGE PAGE 24 WATER PUMP PAGE 25 THERMOSTAT PAGE 26 THERMOSTAT HOUSING PAGE 27 WATER INLET CONNECTION PAGE 28 FAN DRIVE PAGE 29 FAN DRIVE PULLEY MOUNTING PAGE 30 CAM FOLLOWER COVER PAGE 31 FRONT GEAR TRAIN ACCESSORY DRIVE PAGE 32 DATAPLATE PAGE 33 FRONT DRIVE ADAPTER PAGE 34 CYLINDER BLOCK COVER PAGE 35,36 INJECTOR PAGE 37 FUEL TRANSFER PUMP PAGE 38 FUEL FILTER PAGE 39 TURBOCHARGER PAGE 40, 41 TURBOCHARGER LOCATION PAGE 42 AIR INTAKE CONNECTION PAGE 43,44,45 STARING MOTOR PAGE 46 ALTERNATOR LOCATION PAGE 47,48 MECHANICAL TACHOMETER DRIVE PAGE 49 FLYWHEEL PAGE 50 GASKET SET UPPER PAGE 51,52 GASKET SET LOWER PAGE 53 SPECIAL HEADER PAGE 54,55,56
CONTENTS
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AFA Industries has assembled this B Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins B engines.
The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbochargers.
All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine.
IMPORTANT NOTE
CUSTOMER PARTS INFORMATION
The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre.
*Cummins is a registered trademark of the Cummins Engine Co. Inc.
INTRODUCTION
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Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996. Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.
AFA Industries Incorporated WARRANTY POLICY
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WARRANTY for Replacement Parts
Productos Garantizados: Esta garanta aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposicin de la marca AFA estn garantizadas contra defectos de material y fabricacin, bajo condiciones normales de uso y servicio. La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operacin, la que ocurra primero desde la fecha de la primera instalacin.
Responsabilidades AFA: Pagar por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condicin original antes de la falla, incluyendo dao progresivo al motor donde se instal el repuesto.
El costo de la mano de obra se pagar basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de das festivos se pagarn. Solo se usarn partes AFA nuevas para hacer la reparacin. AFA pagar por el lubricante, anti- congelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.
Responsabilidades El dueo es responsable por el mantenimiento y operacin del motor como se Del Dueo: especifica en el manual de Operacin y Mantenimiento. Antes del limite de la garanta el dueo debe notificar de cualquier falla que est bajo cobertura a AFA.
Es la responsabilidad del dueo facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condicin que pueda ser examinada.
El dueo es responsable por los gastos de todas las reparaciones hecha a cualquier parte que no sea el motor donde se instale el repuesto. El dueo es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garanta, excepto cuando una parte no es re-usable a causa de una falla bajo la garanta.
El dueo es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueo o sus agentes, como resultado de una falla bajo garanta. El dueo es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garanta.
Limites De Garanta: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin lquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricacin, lquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar indebidamente el motor.
AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garanta no aplica a respuestos provistos por AFA sin costo alguno al dueo.
La garanta aqu descrita es exclusivamente la propiedad de las garantas hecha por AFA para cubrir sus repuestos. Ningn agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representacines o garantas adicionales, AFA no hace ninguna otra garantas, expresadas o implicadas o mercadeo o uso para ningn otro particular.
AFA Industries Incorporated GARANTIA para Partes de Reposicin
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*Cummins is a registered trademark of the Cummins Engine Co. Inc.
TYPICAL ENGINE ILLUSTRATION OF 4B SERIES CUMMINS" ENGINE
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4B SERIES CYLINDER BLOCK
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ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
A4089546 Block, Service 1 1 (A3938366) Block, Cylinder 1
SERVICE PARTS 2 A3904369 Bushing A/R Oversize bushing for No. 1 bore. 2 A3903242 Bushing A/R Oversize bushing for No. 2-5 bore. 4 A3974157 Cap, Main Bearing 5 Semi-Finished 19 A3904166 Sleeve, Salvage 4 Standard Bore. Use as required.
SERVICE PARTS 7 A3802820 Sleeve, Wear 1 Front 8 A3906081 Sleeve, Wear 1 Rear
4B SERIES CRANKSHAFT AND MAIN BEARING
Page 11
ITEM No PART NUMBER DESCRIPTION COMMENTS QTY
4 REFER TO PISTON APPLICATION NUMBER TO C.P.L NUMBER FOR CORRECT PISTON 4
PISTON 5 REFER TO PISTON APPLICATION NUMBER TO C.P.L NUMBER FOR CORRECT 8
RETAINING RINGS 6 REFER TO PISTON APPLICATION NUMBER TO C.P.L NUMBER FOR CORRECT 4
RING SET 7 REFER TO PISTON APPLICATION NUMBER TO C.P.L NUMBER FOR CORRECT 4 PISTON PIN
SPECIAL NOTE:
- IN ORDER TO AVOID BORING CYLINDER BLOCK TO ACCOMMODATE OVERSIZE PISTONS. A STANDARD SIZE CYLINDER WEAR SLEEVE P/No A3904166 IS AVAILABLE.
- ENSURE YOU USE THIS WEAR SLEEVE WITH THE RESPECTIVE STANDARD SIZE PISTON CALLED UP ON CPL CHART. TO ENSURE OPTIMUM PERFORMANCE AND DURABILITY OF ENGINE.
NOTE: FOR CORRECT PARTS FOR TURBOCHARGERS, PLEASE CHECK TURBOCHARGER CPL LISING TO OBTAIN TURBOCHARGER NUMBER 4B SERIES TURBOCHARGER FOR ILLUSTRATION PURPOSES
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QTY PART# DESCRIPTION 1 A3545652 Repair, Kit Turbocharger 4BT, 6BT 1 A3502449 Seal, Rectangular Ring 1 A3758848 Seal, Split Ring 1 A3525739 Bearing, Tur Thrust 3 A3503347 Screw, Flat Head Cap 4 A3762259 Ring, Retaining 2 A3503100 Bearing, Turbocharger 4 A3759917 Screw, Hexagon Head Set 4 A3527184 Screw, Hex Flange Head Cap 1 A3756754 Seal, Split Ring 1 A3523958 Seal, O Ring 2 A3501102 Lockplate 8 A3518004 Washer, Lock 1 A3921926 Gasket, Turbocharger 1 A3914388 Gasket, Oil Drain 4 A3755947 Washer, Sealing
ITEM DESCRIPTION 4BT 6BT A3286278 PUMP, WATER 1 1 A3802968 KIT THERMOSTAT 1 1 A3287569 HOUSING, THERMOSTAT 1 A3285102 HOUSING, THERMOSTAT 1 Need Serial # or CPL Injectors 4 6 A4983584 PUMP, FUEL TRANSFER 1 1 Need Serial # or CPL Turbocharger 1 1 A3978022 Tensioner, Belt 1 A3978022 Tensioner, Belt 1 Need Serial # or CPL Belt, V Ribbed 1 1 A4933459 FLYWHEEL 1 A3935205 FLYWHEEL 1 A3804896 Set, Upper Engine Gasket 1 A3804897 Set, Upper Engine Gasket 1 A3802376 Set, Lower Engine Gasket 1 A3802375 Set, Lower Engine Gasket 1
4BT, 6BT SERIES SPECIAL HEADER
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COMMENTS
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COMMENTS
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WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. WORLD HEADQUARTERS 140 East Pond Drive Romeo, Michigan 48065-4902 USA Phone: 586 752 2900 Fax : 586 752 3541 Email: afa@afaindustries.com
AFA INDUSTRIES, INC. ASIA / PACIFIC 314 Jimbour Road, Gympie, Queensland, Australia , 4570 Phone: 61-754-823434 Fax: 61-754-823332 Email: afaind@bigpond.net.au Email: mjelic@qldnet.com.au AFA LATINO AMERICA S.A. DE C.V BLVD. Los Fundadores NO 3751-5 Colonia Valle De Las Flores Saltillo, Coahiula, CP 25156. MEXICO Phone: 52-844-4300220 Toll free: 01 800 874 3481 Mexico only Fax: 52-844-4300754 Email: afa@afaindustries.com.mx
AFA INDUSTRIES, INC. MIDDLE EAST Mar-Antonios Street, B2, Jdeidet El-Maten LEBANON Phone: 961-1-900663 Mobile: 961-3-552704 Fax: 961-1-900664 Email: afa@afamid-east.com
AFA WEST COAST DISTRIBUTION CENTER 1371 E. Pine Street Unit # 7 Lodi, California 95240 Phone (Local): 209-625-8953 Toll Free: 877-437-0902 Fax: 209-625-8854
AFA INDUSTRIES INCORPORATED Manufacturer & Supplier of Heavy Duty Diesel Engine & Fuel System Replacement Parts