Ak 95 Monitor - Service Manual

AK 95 / AK 95 S
Service Manual
A better way to better care
AK 95 / AK 95 S - Service manual
Contents:
Chapter 1 Installation guide
Chapter 2 Technical description
Chapter 3 Technical data
Chapter 4 Service technicians guide
Chapter 5 Maintenance manual
Chapter 6 Calibrations
Chapter 7 Spare parts list
Chapter 8 Cable survey
Chapter 9 Symbol description
Chapter 10 Replacements
Chapter 11 Electrical safety inspections
Preface

About this manual
This service manual provides the information
needed to install the AK 95 or AK 95 S
monitor and how to carry out maintenance
and calibrations.
It is a guidance how to identify and repair
faults that may occur.

All information, texts and figures, are valid
for AK 95 S. If the information is specific for
AK 95 only, it is stated in the corresponding
text.

Installation
Installation of the machine should be done in
accordance with the recommended procedures
in the Installation Guide.

When installing a new monitor kindly
remember to fill out the Installation / Out of
Box report and return it to:

Gambro Lundia AB
Monitor Division
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden

This is an important information and it will
assist us to improve the product for you. The
Out of Box system is not valid for products,
components or printed circuit boards that
isn't in its original delivered condition.

Complaint
If a complaint is raised it shall be
communicated to the relevant Gambro Sales
Company. In order for the Sales Company to
be able to determine the relevance of a
complaint, it is of vital importance that the
deviation is communicated to them as
comprehensive as the issue requires.
Complaints are important information and it
will assist Gambro to improve the product for
you. The Complaint system is not valid for
products, components or printed circuit
boards that isn't in its original delivered
condition.

Disclaimer
The manufacturer accepts responsibility for
the safety, reliability, and performance of this
equipment only if installation, operational
procedures, maintenance, calibrations, and
repairs are carried out by appropriately
trained and suitable qualified people; if all

equipment modifications are authorized in
writing by the manufacturer and carried out
by appropriately trained and suitable
qualified people; if the electrical installation
of the relevant room complies with all
applicable local electrical codes and, if
applicable, IEC requirements; and if the
equipment is used in accordance with the
published Operators Manual.

Maintenance
To ensure proper operation of the AK 95 /
AK 95 S, a qualified service technician must
perform a complete series of maintenance
procedures at regular intervals.

The maintenance and calibration information
that you need to use is provided in this
Service Manual.

It is mandatory to perform at least a
preventive maintenance every second year.
A yearly maintenance is recommended. The
rate of preventive maintenance might be
different due to variations of the operating
environment.

Competence of Service Engineers
There is a certain minimum level of
competence required for Service Engineers
who are to maintain and repair Gambro
products, summarized as follows.

A Service Engineer is considered suitable
qualified if he/she has:

1. Practical experience of the AK 95 S
monitor.

2. Attended AK 95 S technical service course
and has been given a certificate stating
that the technician has passed the course.

3. Access to the recommended test
equipment and special tools detailed in
this Service Manual.

4. Access to the recommended spare parts,
see section Spare Parts List.

5. Access to and understanding of the
AK 95 S Operator's Manual, HCEN9794
or AK 95 Operator's Manual, HCEN9542.

In general, this policy implies that training
will be carried out by Gambro Lundia AB:
Monitor Division, while local markets are
responsible for their own service
organization.

Repair
Parts which are sent for repair shall be sent to the
following address:

Gambro Lundia AB
Monitor Division
Workshop
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden

Technical support
For technical support please contact your local
Gambro Service representative.

Valid revision

Publication no. Denomination
HCEN9095, Rev. 10.2006 AK 95 / AK 95 S -
Service Manual

The complete AK 95 / AK 95 S - Service Manual,
HCEN9095, consists of the following separate
chapters:

HCEN9133 Rev. 01. 2004 Installation Guide
HCEN9134 Rev. 10. 2005 Technical Description
HCEN9369 Rev. 10. 2005 Technical Data, AK 95S
HCEN9135 Rev. 10. 2005 Technical Data, AK 95
HCEN9136 Rev. 10. 2005 Service Technicians
Guide
HCEN12189 Rev. 10. 2006 Maintenance Manual
HCEN9138 Rev. 10. 2005 Calibrations
HCEN9094 Rev. 10. 2005 Spare Parts List
K16756 CO 25702 Cable Survey
HCEN9160 Rev. 10. 2005 Symbol Description
HCEN12078 Rev.10. 2005 Replacements
HCEN12190 Rev. 05. 2006 Electrical safety
inspections

All rights reserved.
Copyright Gambro Lundia AB, Sweden, 1996

Gambro Lundia AB
Monitor Division
Box 10101
SE-220 10 Lund
Sweden

Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com

This page is intentionally left blank
Installation Guide
AK 95 / AK 95 S
January 2004
AK 95 / AK 95 S Service Manual
HCEN 9133 Rev. 01. 2004
Installation Guide
1:1
1. Installation Guide
Contents
Installation
Unpacking and inspection .......................... 1:2
Environment and ........................................ 1:2
Physical Data .............................................. 1:2
Operating Environment ........................ 1:2
Transport and Storage Environment .... 1:2
Physical Data ......................................... 1:2
Mains Voltage and Power ...................... 1:3
Consumption .......................................... 1:3
Service Outlets ....................................... 1:3
Line Fuses .............................................. 1:3
Mains Water Supply .............................. 1:3
Tools ............................................................. 1:3
Top Tray....................................................... 1:3
Connection to the Water Supply ................ 1:4
Connection to the Power Supply ................ 1:4
Connection of the battery ........................... 1:4
How to remove the cover to
connect the battery ..................................... 1:5
Installation of RP 95 S ................................ 1:6
Back-up battery ........................................... 1:8
Turn on the AK 95 S.................................... 1:9
Functional check - Fch............................... 1:9
Recommended start-up procedure .............. 1:9
Checklist ..................................................... 1:11
Note!
This installation Guide provides the information needed to
install both AK 95 and AK 95 S.
The text from this point forward only states AK 95 S.
HCEN 9133 Rev. 01. 2004
1:2
Installation Guide
Figure 1. AK 95 S Units.
Ensure that the specified equipment has been
delivered. Do the packages contain the specified
monitor and options? Are there any units/
components missing? Check the additional
packing list (inside the additional package box).
If in doubt, please contact your Gambro Serv-
ice representative.
Ensure that the voltage specified on the voltage
tag matches the mains voltage. If in doubt,
please contact your Gambro Service
representative.
The AK 95 S can be installed in most environ-
ments if certain conditions as the temperature,
relative humidity, mains voltage etc. are met.
Operating Environment
AK 95 S:
Ambient temperature: +18 C to + 35 C
Relative humidity: 15 % - 85 %
Air pressure: 70 - 106 kPa
AK 95:
Ambient temperature: +10C to + 35 C
Relative humidity: 30% - 85 %
Transport and Storage Environment
Units being transported or stored must be kept
in their original packaging. Units must be
handled en route in accordance with special
instructions. Units can be transported or stored
in the following environment for up to 15 weeks:
Ambient temperature: -20 C to +70 C
Relative humidity: 10 % - 96 %
Note! Units to be transported and/or stored for
more than 15 weeks may only be subjected to
the conditions specified under Operating Envi-
ronment.
Environment and
Physical Data
Unpacking and
inspection
When unpacking, the equipment should be
checked. If the equipment is in any way dam-
aged, proper operation cannot be guaranteed.
Please contact your Gambro Service
representative.
The packages contain the units and components
shown in Figure 1.
Installation
Physical Data
AK 95 S:
Depth Width Height Weight
mm mm mm kg
Machine 600 480 1270 78
Stand 625 580 (all options
included)
AK 95:
Depth Width Height Weight
mm mm mm kg
Machine 420 350 1270 62
Stand 680 625
HCEN 9133 Rev. 01. 2004
Installation Guide
1:3
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Lift points
Lift points
Tools
The tools listed below are needed during the
installation procedure.
Tube cutter, 113 500 084
Adjustable wrench, 113 003 009
Hexagon spanner set
Screwdriver, 1,2 x 8,0 - 175mm,
113 002 006
Top Tray
To avoid leakage into the machine, the top tray
must always be placed on the top of the ma-
chine, except during technical service.
Mains Voltage and Power
Consumption
The AK 95 S must be plugged into a grounded
power point not more than 3 metres distant.
Mains voltage:
100 V(at 50 Hz or 60 Hz)
110 V(at 50 Hz or 60 Hz)
230 V(at 50 Hz or 60 Hz) (12%)
Power consumption:
2025 W at 230 V
1575 W at 110 V
1275 W at 100 V
Service Outlets
One extra grounded power socket should be
available close to the AK 95 S, for troubleshoot-
ing and maintenance purposes.
Line Fuses
Never overload the line fuses and do not supply
too many systems via a single line fuse.
Mains Water Supply
Required quality:
Level of purity according to ASAIO and AAMI
recommended standards on feed water for
dialysis monitors.
Water for the dialysis unit has to be supplied
from a Reverse Osmosis purification system.
Pressure:
1.2 - 6 bar to the pressure regulator mounted in
the MM 95.
Note! The pressure should be measured with
the flow from the water supply.
Temperature:+5 C to +30 C (treatment)
Consumption in treatment:
AK 95 S: 500 ml/min
AK 95: 550 ml/min
Drain: Open type. Not more than 1.2 metres
above outlet from fluid monitor.
Note! Local ordanances may require the use of
special measures to protect against the possibil-
ity of back-siphonage from dialysis equipment
into the water supply. When installing the
AK 95 S, such ordanance should be observed.
Figure 2. AK 95 S
HCEN 9133 Rev. 01. 2004
1:4
Installation Guide
Connection to the Water
Supply
The water must fulfil all requirements set out
under Environment and Physical Data.
Connection to the Power
Supply
Main switch,
ON/OFF
Mains power,
connected to a
grounded
power socket
Water in
Drain
Fuses
Connection of the Battery
The rechargeable 9V battery (100 224 006) is
used to drive the buzzer alarm during mains
power failure. The battery is not connected at
delivery.
NOTE! The battery must be connected during
the installation according to the instruction on
next page.
A discharged battery will be charged with
maximum 10 mA and it must be charged for at
least 50 hours to get completely charged. An all-
up charged battery will receive a maintaining
current of approximately 1,5 mA. The AK 95 S
charge the battery as long as the AC/DC con-
verter is switched on, i.e. AK 95 S itself does not
need to be switched on.
The battery is tested during every functional
check to ensure that the capacity is enough in
the battery, otherwise an attention will be
given:
BATTERY FAILURE
Change battery or press SELECT
NOTE! Jumper J200 on the Protective Driver
board must be mounted for the rechargeable
battery.
If use of an alkaline non-chargeable battery,
jumper J200 must be removed, if not, the
battery will be damaged.
HCEN 9133 Rev. 01. 2004
Installation Guide
1:5
A
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7
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A
A
How to remove the cover to connect
the battery.
1. Loosen the three cover bolts, accessible
underneath the fluid part.
2. Move the cover upwards and then back-
wards.
3. Pull the cover to the right just 10 mm (if you
are positioned in front of the AK 95 S).
4. Turn the cover backwards counter-clockwise
to pass the circuit boards and the cover can
be removed.
5. Connect the rechargeable battery to board
connector P205 on the Protective Driver
board.
A
Cover
Front
HCEN 9133 Rev. 01. 2004
1:6
Installation Guide
G
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Step 2
1. Put the RP 95 S unit into the front hole
of the stand. Fasten it with the attached
spacer and screw ( M4, 16mm)
2. Fasten the screw (with black plastic
knob).
GAMBRO
1
GAMBRO
2
3
MBRO
4
5
6
NOTE! This instruction is for AK 95 S equipped with RP 95 S at delivery.
RP 95 S can also be ordered and installed as a kit, K23054. Refer to rebuilding instruction K23055.
Installation of RP 95 S
Step 1
1. Loosen the two screws (with
black plastic knobs) under the
service tray holder.
2. Pull out the service tray holder
to its end position.
3. Loosen the two hexagonal
socket screws.
4. Remove the service tray holder
complete.
5. Fasten the hexagonal socket
screws again.
6. Attach the plug to the rear hole
of the stand and fasten the
screw (with black plastic knob).
HCEN 9133 Rev. 01. 2004
Installation Guide
1:7
GAMBRO
GAMBRO
180
90
Step 3
1. Turn the RP 95 S 180 in counter
clockwise direction.
2. Rotate the RP 95 S 90 to be
parallel with the AK 95 S front.
2
1
Step 4
1. Fasten the cable on the right upper
part of the stand with the enclosed
cable holder and screw.
2. Fasten the cable even on the back
part of machine with the enclosed
cable holder - use an existing screw.
HCEN 9133 Rev. 01. 2004
1:8
Installation Guide
Back-up Battery
The optional back-up battery is pre-assembled
under the monitor stand at delivery.
Let the machine stay with the ACDC-unit in
power on mode over night in order to charge
the batteries.
Replacement of the lead acid batteries must be
done according to following electrical diagram.
Both lead acid batteries must be changed at the
same time and only batteries approved or
supplied by Gambro Lundia AB may be used.
Changed batteries must be recycled or disposed
of properly.
Fuse: T15 A
Running time: 30 minutes
The charge indicator on the power supply is lit
when the AK 95 S is equipped with the back-up
battery. The machine must be connected to
mains voltage and the mains switch must be on.
In a mains failure situation following attention
will be given.
POWER FAILURE, BATTERY OPERATION
Battery operated for x minutes
Before the battery is empty following attention
will be given.
LOW BATTERY POWER
Machine turnes off in one minute
HCEN 9133 Rev. 01. 2004
Installation Guide
1:9
Turn on the AK 95 S
The ON/OFF button on the Operators Panel is
used to turn the machine on and off.
The ON/OFF button must be pressed at least 3
sec. in order to switch the machine on and off.
The main switch on the power supply should
always be in ON position, even when the
machine is not in use. This Stand by mode is
indicated by a lit segment on the TIME display
on the operators panel.
If a power failure occurs when AK 95 S is work-
ing, the same segment in the TIME display is
flashing.
For further information about operating
instructions, please see:
AK 95 S Operator's Manual, HCEN 9794
or
AK 95 Operator's Manual, HCEN 9542.
Functional check - Fch
Each time the AK 95 is started, the automatic
functional check, Fch, is carried out.
The functional check will be aborted if Rinse/
Drain or any of the disinfection modes are
selected.
h.min
Time
h.min
Time
Recommended start-up
procedure
First check:
That the 9V battery is connected.
That the mains cable is connected to power.
That the main switch on the rear of the
monitor is turned on.
That the machine is connected to the water
supply.
That the drain tube is properly connected to
the machine and placed with an air gap between
the drain tube and the drain.
That the dialysis fluid tubes are connected to
the safety couplings.
Start the machine
1. Press the ON/OFF button for 3 seconds.
2. Perform a Heat disinfection procedure accord-
ing to the Operators Manual.
3. Perform a complete functional check accord-
ing to the Operators Manual.
HCEN 9133 Rev. 01. 2004
1:10
Installation Guide
HCEN 9133 Rev. 01. 2004
Installation Guide
1:11
Checklist - Check if applicable
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Unpacking and inspection
Ensure that the specified equipment
has been delivered.
Check that the additional package box
contains the specified components.
Check, by visual inspection that the
machine shows no sign of damage.
Environment and Physical Data
Ensure that the Operating Environment
is according to the specifications.
Interconnection
Ensure that the monitors are intercon-
nected correctly.
Top Tray
Ensure that the top tray is placed at
the top of the machine.
Connection to the Water Supply
Ensure that the machine is correctly
connected to the Water Supply.
Ensure that the water fulfils all require-
ments set out under Environment and
Physical Data.
connected to the drain.
Connection to the Power Supply
Ensure that the voltage specified on the
voltage tag matches the mainsvoltage.
connected to the Power Supply.
Mains power must be connected to a
grounded power socket.
Connection of the Battery
Ensure that the rechargeable 9V battery is
correctly connected according to the instruc-
tions.
Connection of the dialysis fluid tubes
Ensure that the dialysis fluid tubes are
connected to the safety couplings.
Start-up procedure
Note! If you have any remarks during installa-
tion, please contact your Gambro Service
representative.
This record is to be signed and filed by the Service Engineer responsible for the installation.
Date............................Signature........................................................................
Serial number: ..................................
Ensure that the recommended
start-up procedure is followed.
Out of box report
Fill out the Installation / Out of
Box report and return it to:
Gambro Lundia AB
Monitor Division
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden
HCEN 9133 Rev. 01. 2004
1:12
Installation Guide
Gambro Lundia AB, Monitor Division
Box 10101
SE-220 10 Lund
Sweden
Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com
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HCEN 9134 Rev. 10.2005
Technical Description
2:1
2. Technical Description
Contents
Introduction
General ........................................................ 2:2
Protective system: .................................. 2:2
System and Treatment Parameters ........... 2:3
Fluid Part
Flow Diagram.............................................. 2:4
Valves .......................................................... 2:4
Flow Diagram with Service Variables ........ 2:5
Flow Diagram with Service Variables ........ 2:6
Treatment .................................................... 2:7
Fluid part: .............................................. 2:8
MM 95: ................................................... 2:9
Fluid part, continue: ............................ 2:11
Disinfection and rinse ............................... 2:13
Heat disinfection .................................. 2:13
Component Description ............................ 2:14
Relayboard ........................................... 2:14
Pressure regulator ............................... 2:14
Conductivity measuring unit .............. 2:14
Degassing chamber .............................. 2:14
Deairating chamber ............................. 2:14
Flow pump unit .................................... 2:14
Dialyzer connections ............................ 2:14
Safety coupling unit ............................. 2:14
UF measuring unit .............................. 2:14
FM I/O board........................................ 2:14
Heater unit ........................................... 2:14
Blood leak detector .............................. 2:15
Suction pump ....................................... 2:15
Distribution board ............................... 2:15
CPU board ............................................ 2:15
Battery ................................................. 2:15
Expansion board .................................. 2:15
Prom module board.............................. 2:15
Fan........................................................ 2:15
Driver board ......................................... 2:15
Rear printed circuit boards....................... 2:16
Blood Part
Blood Flow Diagram ................................. 2:17
Treatment .................................................. 2:18
Component Description ............................ 2:19
Arterial pressure guard ....................... 2:21
Blood pump unit .................................. 2:21
Heparin pump ...................................... 2:21
Venous pressure transducer ................ 2:21
Arterial pressure transducer (option) . 2:21
Air detector .......................................... 2:21
Priming detector .................................. 2:21
Operators panel ......................................... 2:22
BPM........................................................... 2:23
Power Supply
Design ........................................................ 2:24
Block Diagram Description ....................... 2:25
HCEN 9134 Rev. 10.2005
2:2
General
The AK 95 S is designed to be used as a single
patient machine to perform conventional hemo-
dialysis. The AK 95 S can be divided into three
parts:
Blood part
Fluid part
Operators panel
The blood part is used to control and monitor
the extra corporeal blood flow through the
dialyzer and, where applicable, to control the
addition of heparin to the blood before dialysis.
Both Single needle and Double needle treatment
are carried out with one blood pump.
Disposable blood lines are used for the blood
flow. The blood part includes the following main
functions:
Blood flow regulation
Venous blood pressure monitoring
Arterial pressure monitoring
Heparin flow regulation
Air detection
Priming detector
Arterial and venous line clamps control
The fluid part is used to produce dialysis fluid
(with the correct temperature and correct
conductivity) from water and concentrate, and to
transport the fluid through the dialyzer.
The fluid part maintains the dialysis flow
through the dialyzer with controlled ultrafilt-
ration.
If a fault occurs, the fluid part bypasses the
dialyzer.
AK 95 S fluid part includes the following main
functions:
Inlet pressure monitoring.
Temperature monitoring and regulation.
Conductivity monitoring and regulation.
Degassing pressure and flow regulation.
UF measuring and regulation.
High pressure monitoring.
TMP monitoring.
Blood leak detection.
pH meassurement of the fluid, optional.
Introduction
AK 95 S operates in either acetate- or
bicarbonate mode. In bicarbonate mode the
monitor mixes dialysis fluid from water and two
concentrates: acid and bicarbonate. The mode is
selected from the operator's panel.
A disinfection must be performed after every
treatment. Both heat disinfection and chemical
disinfection are available.
The power supply supplies the AK 95 S with the
necessary supply voltages. The mains voltage is
also used to supply the heater within the AK 95
S.
The AK 95 S is operated from the operators
panel located on the blood part. The panel has
an overlay translated into different languages.
For information about the use and function of
the panel, see the document AK 95 Operators
Manual, HCEN 9542 or AK 95 S Operators
Manual, HCEN 9794.
Protective system
AK 95 S is equiped with a protective system.
The main task is to supervise the dialyzing
process and if needed take correct action to
prevent hazard to the patient. The protective
system can take actions independently of the
control system. It is a separate system, with its
own sensors and electronics.
Protective system is responsible for setting the
AK 95 S in a patient safe state when any of the
supervised parameters exceed their approved
limits.
The control system has to start up the AK 95 S
in a controlled way when the hazardous situa-
tion is cleared.
The kind of action that is to be taken depends of
in which state the AK 95 S is, for example
treatment or disinfection.
Another task of protective system is to make a
function check of AK 95 S sub systems.
The protective system of AK 95 S is separated in
two parts, the blood part and the fluid part.
HCEN 9134 Rev. 10.2005
2:3
Level Type of parameters Adjustable by...
4 Treatment parameters Operator, nurse
3 Alarm limits and Clinics technician
defaults
2 Clinic or customer Gambro technician or
adaptions Gambro subsidiary
1 Market adaptions Gambro Head office
0 Safety limits Fixed
System and Treatment
Parameters
The system and treatment parameters can be
set at five different levels (table 1).
Table 1. System and Treatment parameters
For information about the use and functions of
the parameters in level 2 and 3, see the chapter
Technicians Guide.
For information about the use and functions of
the parameters in level 4, see
AK 95 Operators Manual, HCEN 9542 or
AK 95 S Operators Manual, HCEN 9794.
Figure 1. AK 95 S.
A
B
Acetate
1
0
0
2
HCEN 9134 Rev. 10.2005
2:4
Flow Diagram
Fluid Part
Figure 2. AK 95 S Flow Diagram, Bicarbonate/BiCart
Valves
INVA Inlet valve
DRVA Degass restrictor valve
RIVA Rinse valve
ZEVA Zero (UF) valve
DIVA Direct valve
BYVA Bypass valve
TAVA Taration (UF) valve
EVVA Evacuation valve
AIVA Air inlet valve
REVA Recirculation valve
FLVA Flush (BCH) valve
B, Ac
A
B
DIVA
BYVA
ZEVA
P
Blood Leak
Detector
P INPS
Heater
T VA
Particle
Filter
P
EVVA
Outlet
Restrictor
Safety by-pass
Unit
SAGS
P
T
Cond.
Cell "A"
HPG
DRVA
P
Degassing
pressure
transducer
Suction
Pump
Deairating
Chamber
Draining
Restrictor
Flow
Restrictor
Mixing Chamber Mixing Chamber
UF-measuring
Cell
Feeding
Pumps
MM 95
Water
Inlet
Drain
A
Flow diagram
AK 95 S
Flow
Pump
Degassing
Chamber
Level
Detector
Dialyzer
T
Bi-
Cart
FLVA
RIVA
Pressure
regulator
PR 1
REVA
AIVA
C
PR 2
1 2
Pressure
Dialysis
(PD)
pH-SENSOR
(Optional)
T
Cond.
Cell "B"
T
Cond.
Cell P
Heat
exchanger
Flow
switch
INVA
Fluid connector
detection
Expansion
chamber
Draining
Restrictor
M
A
HCEN 9134 Rev. 10.2005
2:5
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9
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HCEN 9134 Rev. 10.2005
2:6
B
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9
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HCEN 9134 Rev. 10.2005
2:7
Treatment
Fluid part:
This technical description of the AK 95 S is
based on the flow diagram on page 2:5.
Water is taken in through a pressure regulator,
PR 1, and a heat exchanger, before entering
the AK 95 S fluid-unit. The pressure regulator is
set to approximately 600 mmHg, measured after
the heat exchanger.
The inlet pressure switch, INPS, detects too
low pressure. If the inlet pressure is too low (less
than +99 mmHg), the inlet valve, INVA, is
closed, the heater is switched off and the
AK 95 S enters the fluid bypass mode. An atten-
tion will be given when the pressure is too low.
The inlet pressure should be constant, but
normally there are small fluctuations. The
second pressure regulator, PR 2, is used to
ensure a constant pressure, approximately
+130 mmHg. Normaly during treatment INVA
is open.
The main function of the temperature transduc-
ers in the AK 95 S is to measure the dialysis
fluid temperature and control the heat regula-
tion. The regulating temperature transducer,
T
Reg
, is located after the heater.
The T
Reg
transducer is used in the fast tempera-
ture control loop. The set value for the loop is the
set value entered by the user adjusted for the
measured temperature drop to the conductivity
cell B.
The temperature drop is calculated when the
temperature measured at cond.cell B is stable.
The temperature considers to be stable when it
has been in a window of 0.25 C for one minute
or more.
The function of the flow switch is to sense if
there is fluid flow or not through the heater.
If the flow switch does not detect flow, the
heater will be switched off in order to protect the
heater from overheating.
There is a temperature transducer in each
conductivity cell, used for compensating the
conductivity calculation.
HCEN 9134 Rev. 10.2005
2:8
Figure 3. AK 95 S - Fluid part
Heater/
Flow switch
Heater
FM I/O board
UF-measuring cell
Suction pump
Blood leak detector
Dialyzer connection
Clamp house
Line clamp unit
Deairating chamber
Expansion chamber
Degassing chamber
Pressure regulator, PR2
INVA
RIVA
BYVA
DIVA
ZEVA
TAVA
EVVA
Variable flow unit
(Stepper motor)
AIVA
REVA
Conductivity cell P
Flow pump
HCEN 9134 Rev. 10.2005
2:9
MM 95:
The concentrate connectors are connected to the
water flow path by self-sealing valves.
The heated water flows through the feeding
pumps. The pumps are ceramic, and need a
constant flow of water through the pump ele-
ment; this acts as a lubricant.
In Bicarbonate mode the acid concentrate is
taken up through the red A-concentrate connec-
tor by the A-pump and added to the water flow.
The acid/water mixture goes through a mixing
chamber, to prevent air from causing unstable
conductivity readings, before entering the A-
conductivity cell. The measurement from the
A-cell is compared with the required conductiv-
ity and any difference between the two will
result in a change of the A-pump speed to correct
the difference. There is a temperature trans-
ducer in the conductivity cell to compensate the
conductivity calculation since it varies with
temperature, approximately +1,8 % per C.
The bicarbonate concentrate is taken up through
the B-concentrate connector by the B-pump and
added to the acid/water solution. The acid/
bicarbonate/water mixture goes through the
second mixing chamber, to prevent air from
causing unstable conductivity readings, before
entering the B- conductivity cell. The meas-
urement from the B-cell is compared with the
required conductivity and any difference be-
tween the two will result in a change of the
B-pump speed to correct the difference. There is
a temperature transducer in the B-conductivity
cell to compensate the conductivity calculation
since it varies with temperature, approximately
+1,8 % per C.
When BiCart
is mounted, the flushing valve,

FLVA, is used for priming of the BiCart car-
tridge. FLVA is also used during fill up of di-
luted chemical disinfection solution.
Note that in acetate mode the A conductivity cell
and A pump are not used. The acetate concen-
trate is taken up through the blue B-concentrate
connector.
The mixed fluid is then passing the (optional)
pH-sensor before leaving the MM 95.
B, Ac
A
B
T
Cond.
Cell "A"
T
Mixing Chamber Mixing Chamber
Feeding
Pumps
MM 95
A
Cond.Cell "B"
Bi-
Cart
FLVA
pH-SENSOR
Figure 4. MM 95 - Flow diagram
HCEN 9134 Rev. 10.2005
2:10
Heat
Exchanger
FLVA
A
B
Mixing
Chambers
B
A
B
A
Feeding
Pump
Conductivity
Cell
Figure 5. MM 95
HCEN 9134 Rev. 10.2005
2:11
The treatment is carried out under controlled
ultrafiltration, UF. The UF- volume is a meas-
ure of the ultrafiltrate. The differential flow is
measured in the UF measuring cell. The
required UF-rate is selected by setting the
treatment time and the UF-volume. The actual
UF-rate is compared with the required UF-rate
and the suction pump is regulated so that the
desired UF-rate is obtained. If the actual value
is lower than the required value, the suction
pump will run faster. When the operator adjusts
the UF- volume or treatment time, the system
automatically calculates the UF-rate.
Every 30 minutes during treatment, the UF-cell
is automatically self-calibrated. This is called a
taration. This has to be done because waste
products in the fluid returned from the dialyzer
will be deposited in layers on the inside of the
measuring channel 2. The taration can be
divided into two phases:
Phase 1: Offset (Zerosetting) phase. The UF
measuring cell and the dialyzer are discon-
nected, i.e. there is no fluid passing through
neither of the two channels in the UF cell. The
offset of the two measurement channels can now
be measured.
During this phase the DIVA, BYVA and TAVA
valves are closed and the ZEVA valve is open.
The pressure in the flow path is controlled by
the suctionpump. The HPG-pressure is used and
the set value is the pressure measured just
before start of the self-calibration.
Phase 2: Coefficient (flow deviation) phase. The
dialysis fluid is led past the dialyzer but through
the UF unit, i.e. the same amount of fluid is
passing through both channels of the UF cell.
The DIVA, TAVA and ZEVA valves are closed
and the BYVA valve is open. The calibration
coefficient of channel 2 can now be calculated,
channel 1 is reference.
The taration takes totally about 60 seconds.
When the taration is completed, the treatment is
resumed.
Before the UF measuring cell there is a pres-
sure transducer, HPG (high pressure guard).
INVA is closed if the pressure measured by the
HPG transducer is above or equal to +550 mmHg
(presetable).
Fluid part, continued:
The degassing chamber is used to separate air
from the dialysis fluid. A negative pressure is
created by means of the flow restrictor to-
gether with the flow pump. This degassing
pressure is presettable between -400 mmHg and
-700 mmHg, to adjust the degassing on high
altitudes.
The air expands in the expansion chamber. A
draining restrictor is integrated in the botton
of the expansion chamber.
The degassing pressure transducer, which
measures the negative pressure, is used to
control the flow pump in order to ensure the
correct degassing pressure. The air bubbles are
separated in the degassing chamber. When the
fluid level in the degassing chamber reaches the
minimum level depending on increased air
pressure, the float valve in the degassing cham-
ber is opened and the air is led from the
degassing chamber to the drain via the suction
pump. When the fluid level in the degassing
chamber reaches the maximum level, the float
valve is closed. The dialysis fluid is taken out in
the bottom of the degassing chamber. The
rinsing valve, RIVA, is closed during treatment.
During disinfection the rinsing valve is open, in
order to fill the degassing chamber completely.
The flow restrictor is also used to control the
main flow in the system. The main flow is vari-
able between 300-700 ml/min in steps of 20 ml/
min. The degassing restrictor valve, DRVA, is
regulated to achieve correct flow. During disin-
fection and rinse this valve is completely open.
The third conductivity cell, Cond.Cell P, is only
used for the protective system.
There is a temperature transducer in the con-
ductivity cell to compensate the conductivity
calculation since it varies with temperature,
approximately +1,8 % per C.
Figure 6. Flow pump and degassing chamber
HCEN 9134 Rev. 10.2005
2:12
For example, if there is a blockage somewhere in
the tubes, the HPG generates an alarm and the
AK 95 S enters the bypass mode.
Treg after the heater is used together with the
temperature transducer on conductivity cell B,
to control the heater.
The bypass unit includes two valves:
The direct valve, DIVA, is normally open during
treatment (if the temperature, pressure, conduc-
tivity etc. are within the predefined limits).
The direct valve is closed and the bypass valve,
BYVA, is opened when the dialysis fluid is
bypassed from the dialyzer. The dialysis fluid is
led past the dialyzer directly to the drain.
The dialysis fluid is forwarded to the dialyzer
via the output tube.
From the dialyzer the dialysis fluid (mixed with
waste products) is returned to the fluid unit via
the input tube. The input tube nipple is fitted
with a filter.
The Dialysis fluid pressure transducer, PD,
after the dialyzer measures the dialysis fluid
pressure. This pressure transducer is the most
important pressure transducer in the system.
PD is used for calculation of the transmembrane
pressure, TMP.
TMP is calculated by the system and presented
on the operators panel. If the TMP is not within
the predefined limits, an alarm is issued.
The dialysis fluid is fed to a deairating cham-
ber, which is used to separate air from the fluid.
For example, a leakage may occur in the dialyzer
connection. It is important that the air bubbles
are separated from the dialysis fluid, otherwise
the UF measuring could be affected. When the
fluid level in the deairating chamber reaches the
minimum level, i.e. when there is too much air
in the deairating chamber, the evacuation valve,
EVVA, is opened and the air is released. When
the fluid level reaches over the minimum level,
the evacuation valve is closed and so on. The
degassed fluid is taken out in the bottom of the
deairating chamber.
The taration valve, TAVA, is normally open
during treatment. During calibration of the UF
measuring unit, the taration valve is closed.
TAVA is also closed when the protective system
demands a minimum of UF.
The dialysis fluid is led through channel 2 of the
UF measuring cell to the blood leak detector.
The blood leak detector detects any blood in the
fluid. In the event of leak between the blood side
and dialysis fluid side of the dialyzer, an alarm
will be activated and the machine enters the
bypass mode.
Most of the dialysis fluid (90 to 95%) is taken out
at the top of the blood leak detector. The rest is
let out via a drain restrictor. The reason for
this is that the blood leak detector has to be
completely emptied during drain phase.
Finally, the dialysis fluid is led to the drain, via
the suction pump, the outlet restrictor and
the drain-tube.
HCEN 9134 Rev. 10.2005
2:13
Disinfection and rinse
Chem disinfection
When Disinfection is selected by pressing the
CHEM DISINF key, the information display
will show three alternatives of disinfection
solutions.
The disinfectant fluid will be taken up by the B-
tube and if the B tube is not taken out of the
machine and/or if the A-tube is taken out, there
will be an attention.
When the filling phase is finished the AK 95 S
will give an attention that requests you to place
the B-tube back in the monitor. When this is
done the disinfection solution is distributed in all
of the fluid path and the dwell time starts. As
soon as the dwell time is done, an automatic
rinse will start.
It is possible to end the Disinfection dwell
program before it is finished by pressing
RINSE/DRAIN key.
It is not possible to go from chemical disinfection
mode to treatment mode without a rinse. In case
of a power failure the monitor will save recovery
data and continue the disinfection when the
power returns.
Heat disinfection
During the heat disinfection program the inlet
water is heated and rinsed through the fluid
unit. The machine is then drained.
It is also possible to run the heat disinfection in
combination with Citric Acid 20% or with a
CleanCart installed.
For heat disinfection a heat exchanger is a
requirement. For 230V version the exchanger
must have an efficiency of minimum 60%. 110V
and 100 V requires 76% efficiency.
To get a proper heat disinfection, the fluid must
exceed 80C. The exchanger is not only necessar-
ily to achieve proper temperature but it is also
important for stabilization of the heater control
system.
Heat disinfection is selected with the HEAT
DISINF button. The remaining disinfection
time shows on the time display as soon the
disinfection starts. How many minutes a pro-
gram lasts is seen below. Total time for Disinfec-
tion Programs are estimated and may vary.
Disinfection programs Time [min]
230 V 110 V 100 V
With UFD installed
Heat 35 39 49
Heat Citric acid 20% 52 57 67
Heat CleanCart 49 54 64
Without UFD
Heat 33 37 47
Four minutes before completion of the heat-
disinfection, the program enters the drain phase
and the heat disinfection lamp is turned off. The
heat disinfection completes when the RINSE/
DRAIN key is flashing.
When pressing the flashing RINSE/DRAIN key
after a completed disinfection, the machine will
perform a functional check (Fch).
Rinse/Drain
Rinse mode will be started automatically after a
disinfection as described above or manually by
pressing the RINSE/DRAIN key. The display
shows the rinse time and allows you to change it
if you wish. The rinse program will run for the
set time. Both A- and B- pick-up tubes must be
placed in the monitor, otherwise there will be an
attention. During the final drain phase the air
intake valve, AIVA, is open. When rinse is
completed the RINSE/DRAIN key will be flash-
ing.
The machine will perform a functional check
(Fch), when pressing the flashing RINSE/
DRAIN key after a completed disinfection.
There is a possibility to reset and preset the
chemical disinfection mode by enter the service
mode. For more information, see chapter 4,
Technicians guide.
HCEN 9134 Rev. 10.2005
2:14
Component Description
Heater relay board
The heater relay board comprises the following:
Opto relay
Heater safety relay
Heater sensor (energized)
Pressure regulator, PR 2
The pressure regulator is adjusted to give cor-
rect pressure (approx.. +130 mmHg).
Conductivity measuring unit
The unit includes the following components:
Measuring cell.
Conductivity board, which is mounted
directly on the measuring cell. The con-
ductivity board interfaces to the CPU
board, via a board connector and a flat
cable.
Temperature transducer.
Degassing chamber
The AK 95 S contains one degassing chamber
used to separate air from the dialysis fluid.
The degassing chamber comprises a mechanical
float valve.
Mixing chambers
The AK 95 S contains two mixing chambers used
to mix the concentrate with the water and
separate air from the dialysis fluid before enter-
ing the conductivity cell.
Deairating chamber
The deairating chamber comprises a level
detector and the dialysis fluid pressure trans-
ducer. The level detector interfaces to the FM I/
O board, via a cable. The pressure transducer is
connected to a pressure transducer board, via a
twisted cable. The pressure transducer board
interfaces directly to the FM I/O board.
Flow pump unit
The flow pump unit consists of the following:
Gearwheel pump driven by a DC-
motor.
Pressure transducer with board. The
pressure transducer is connected to the
transducer board, via a twisted cable. The
transducer board interfaces directly to the
FM I/O board, via a board connector.
Dialyzer connections
The input tube nipple is fitted with a particle
filter.
Safety coupling unit
The safety coupling unit comprises two tube
connections, which are used when the machine
is to be disinfected, and a pressostate SAGS,
which detects when the tubes are disconnected
from the safety coupling.
The AK 95 S is also equipped with a pair of
mechanical switches that sense if the dia connec-
tors are attached to the bypass block.
UF measuring unit
The UF measuring unit consists of the following
components:
Measuring cell.
UF amplifier board.
UF driver board.
The boards are mounted on each side of the
measuring cell. The UF measuring unit inter-
faces to the Control Driver, via the UF amplifier
board, a board connector and a flat cable.
FM I/O board
The FM I/O board contains of 6 connectors to
pressure transducers and temp. transducers. It
also contains the running time meter.
Heater unit
The heater is connected to the relay board, via a
cable. It comprises a temperaturetransducer
T
Reg
. The transducer is connected to a transducer
board, via a twisted cable. The transducer board
interfaces directly to the
FM I/O board, via a board connector.
NOTE! If the heater cartridge has been over-
heated, this must be exchanged and the leakage
current to earth measured before restart.
Flow Switch
A mechanical flow switch is mounted before the
heater. The flow switch will turn off the heater
in a no-flow situation.
HCEN 9134 Rev. 10.2005
2:15
Blood leak detector
The blood leak detector includes the following
components:
Housing with cover.
Transmitter and Receiverboard
Blood leak detector board.
The transmitter and receiver boards are con-
nected to the blood leak detector board, via
twisted cables. The blood leak detector board
interfaces directly to the FM I/O board, via a
board connector.
Suction pump
The suction pump consists of a gearwheel pump
driven by a DC-motor.
MM I/O board
The MM I/O board is mounted in the mixing
module. It transfers control and data informa-
tion received from the CPU boards to the various
electronic and electromechanical parts in the
mixing module. It also transmits sensor informa-
tion from the mixing module up to the CPU
boards in the AK 95 S.
CPU board
AK 95 S is equipped with one Control CPU board
and one Protective CPU board.
The CPU boards comprises among other things
the microcomputers. The spare parts list gives
the board connectors which reside on the CPU
boards.
Battery
The battery is a rechargeable 9V battery. The
battery is used to drive the buzzer alarm during
mains power failure. The battery is not con-
nected at delivery.
NOTE! The battery must be connected during
the installation according to the instruction in
the Installations Guide.
Fan
The drive motor (DC-motor) and the fan form a
single unit. The fan is connected to the driver
board, via a cable.
Driver board
AK 95 S is equiped with one Control Driver
board and one Protective Driver board, according
to the figure 8.
HCEN 9134 Rev. 10.2005
2:16
Rear printed circuit boards
Protective CPU
board
C
o
n
tro
l C
P
U b
o
a
rd
C
o
n
tro
l D
riv
e
r b
o
a
rd
Protective Driver
board
Figure 8 . AK 95 S CPU-boards and Driver boards.
HCEN 9134 Rev. 10.2005
2:17
Blood Part
Blood Flow Diagram
Figure 9. AK 95 S - Blood Flow Diagram.
Dialyzer
Heparin pump
Arterial blood
pump
Arterial
pressure guard
Arterial pressure
transducer (optional)
P
P
Venous drip
chamber
Air detector
Priming
detector
Patient
Venous line
clamp
Arterial line
clamp
Arterial blood
line
Venous blood
line
Venous pressure
transducer
HCEN 9134 Rev. 10.2005
2:18
Treatment
Arterial blood is taken in via the arterial line
clamp. During treatment the line clamp is open.
The arterial pressure guard is used to give an
alarm if the pressure becomes too low. For
example, if the needle or the arterial blood line
is blocked, an alarm will be given ( the blood
pump is stopped). The alarm is activated if there
is an increased negative pressure between the
patient and the blood pump,e.g:
A drop in blood pressure.
Altered positions of the arterial needle.
A kink in the arterial line between the
patient and the blood pump.
The function of the blood pump is to maintain
the extra corporeal blood flow. Blood is removed
from the patient, forwarded to the dialyzer and
then returned to the patient.
The blood pump can not be run when the pump
cover is open.
If necessary, the blood can be returned to the
patient manually.
The purpose of the heparin pump is to add
heparin to the blood.
An alarm is issued when the syringe is empty or
if the heparin line is kinked.
The heparin parameters can be adjusted by
pressing the heparin button.
The venous pressure transducer measures
the venous bloodpressure. The lamp in the
Venous pressure button is lit and the buzzer
sounds if the alarms are activated and the
venous bloodpressure is outside the alarm
limits. If the event of an alarm, the blood flow is
stopped.
If the venous pressure is too high, the cause may
be:
An obstruction after the venous drip
chamber.
A change in the patients position.
If the venous pressure is too low, the cause may
be:
A line separation.
A drop in blood pressure.
A change in the patients position.
The air detector has the following function:
If the blood level in the venous drip chamber
is too low, an alarm is given and the blood flow is
stopped (the blood pump and heparin pump are
stopped and the venous line clamp is closed). The
venous drip chamber acts as an expansion cham-
ber to even out pressure pulsations.
When the air detection alarm is generated, the
lamp in the Air detect button is lit and the
buzzer sounds. The lamp begins flashing when
the air detector does not detect air any longer.
The operator must reset the air detection alarm
by pressing the Air detect button. After press-
ing the Air detect button for 3 seconds, the air
detector alarm is bypassed for x seconds (preset-
table 0-120 sec.). Default it is disabled (0 sec-
onds) and no override is possible.
The priming detector detects if there is blood
in the venous blood line. If no blood is detected,
it is not possible to start the treatment.
The blood is transported back to the patient via
the venous line clamp. The clamp is normally
open. But in the event of an alarm from the air
detector or the venous pressure transducer, the
line clamp clamps the blood line and stops the
blood flow (not during high pressure alarm).
HCEN 9134 Rev. 10.2005
2:19
1
0
7
6
Component Description
3 4
5
6
7
1. Operators panel
2. Air detector
3. Venous pressure transducer
4. Arterial pressure transducer
5. Blood pump unit
6. Heparin pump unit
7. Expansion chamber holder
Figure 10. AK 95 S Blood part - Outside components
1
2
HCEN 9134 Rev. 10.2005
2:20
1. Operators panel
2. Air detector
3. Venous pressure transducer
4. Arterial pressure transducer
5. Blood pump unit
6. Heparin pump unit
7. Expansion chamber holder
8. BM I/O Board
9. Level regulation
Figure 11 . AK 95 S Blood part - Inside components
HCEN 9134 Rev. 10.2005
2:21
Line clamps
The blood unit includes two line clamps: Arterial
line clamp and venous line clamp. The arterial
line clamp is located to the right and the venous
line clamp is located to the left when viewed
from the front. The clamp covers also have
different colour markings: The arterial clamp
cover is marked with a red dot and the venous
clamp cover is marked with a blue dot.
The line clamp unit consists of the following:
Housing with covers (mounted on the front
plate).
2 solenoids (as one unit).
Line clamp driver board.
2 clamp detectors.
The line clamp driver board interfaces to the
protective CPU board, via a board connector and
a flat cable.
Blood pump unit
The blood pump unit consists of the following:
Tube pump (self-threading).
24 V bruchless DC motor with an encoder
for velocity monitoring.
Gear box (1:50).
Cover detector.
The blood pump unit, except the tube pump, is
mounted on the back of the front plate. The
motor, cover detector and position board inter-
face to the BM I/O board, via connectors and
cables.
Heparin pump
The heparin pump unit consists of the following
components:
Syringe pump. The diameter of the syr-
inge can range between 10 to 30 mm
Stepping motor.
Gear box (1:120).
Heparin pump position board.
Heparin pump feedback potentiometer.
The stepping motor, heparin pump position
board and heparin pump potentiometer interface
to the BM I/O board, via cables.
Venous pressure transducer (C+P)
The blood unit is equipped with two pressure
transducers connected to one port, which are
used to measure the venous blood pressure. The
pressure transducers are mounted on a pressure
transducer board, which interfaces directly to
the BM I/O board, via a board connector. The
pressure transducers are connected to the
venous pressure transducer nipple (located on
the front), via a small tube.
Arterial pressure transducer
AK 95 S can be equipped with a second pressure
transducer, named Arterial Pressure Trans-
ducer. This pressure will be displayed on the
arterial bargraph. The transducer is used for
true arterial pressure measurement or any other
pressure. The pressure transducer is mounted
on a pressure transducer board, which interfaces
directly to the BM I/O board, via a board connec-
tor.
Air detector
The air detector consists of an ultrasonic trans-
mitter and receiver mounted in a head. The air
detector head is adjustable to accomodate most
drip chambers of 18-30 mm diameter. The air
detector interfaces to the BM I/O board and the
driver board via 2 cables.
Priming detector
The priming detector is intergrated in the Line
Clamp Unit. It has a detector board (on the back
of the front). The detector board contains a LED
and a phototransistor. The current through the
LED is indicating how much current that is
needed to get a certain light transmission
through the light guides to the receiver. The
lower the value is, the better.
HCEN 9134 Rev. 10.2005
2:22
Operators panel
The operators panel is a flat surface panel. It
comprises:
40 buttons visible and 3 hidden.
(LED luminated)
8 bar graph displays. (LED luminated)
1 alphanumerical display (LCD).
1 numerical display (LED).
2 knobs.
The panel interfaces to the protective driver-
board, via 3 board connectors and 3 flat cables.
Figure 12. Operators panel
HCEN 9134 Rev. 10.2005
2:23
BPM
The BPM (Blood pressure monitor) is physically
placed in the MM95.
The BPM monitor is a passive measuring device
that can issue attentions and alarms but the
alarms will not interfere with the
AK 95 S treatment.
The intended use for the BPM is to measure the
patients blood pressure and to activate an alarm
if the patients blood pressure goes under an
alarm limit set by the operator. This will give
the nurses the possibility to take measures be-
fore the patient suffers the ill effects of hypoten-
sion (low blood pressure).
The BPM module includes the following compo-
nents; air pump, bleed valve, dump valve, pres-
sure transducers (control and protective) and
microprocessor board. The module includes con-
trol and protective systems.
The control system measures the pressure and
pulse wave to calculate the systolic, diastolic,
mean blood pressure and pulse rate. The air
pump, dump and bleed valves are controlled by
this system as well as external communication.
The protective system supervises the maximum
pressure and inflating time. Maximum pressure
is 320 10 mmHg and maximum inflating time
is 180 seconds. When these values exceed speci-
fied limits, dump and bleed valves are opened
and air pump is stopped by the protective sys-
tem.
A self-calibration/auto zero function is included
in the module, which means that the offset for
the pressure transducers is calibrated/adjusted
each time the module is turned on.
The BPM measures and calculates the non-inva-
sive blood pressure by using the oscillometric
method. This method uses the pulsation that
occurs in the artery in the arm when it is re-
stricted by the inflated cuff. The noise or oscilla-
tion originates from the fact that when the cuff
restricts the vessel, the flow in the vessel be-
comes turbulent, instead of laminar. The pulsa-
tion causes the pressure in the cuff to oscillate
which the pressure transducer in the BPM mod-
ule measures.
The relationship between the changes of cuff
pressure and its oscillation is used to determine
the blood pressure. When the BPM deflates the
cuff and the blood starts to pass the restriction,
the oscillation incline rapidly and the systolic
(high) pressure is measured. When the oscilla-
tion has peaked and is declining rapidly the dias-
tolic (low) pressure is measured. The mean pres-
sure is measured when the oscillation is peaking.
The heart rate is determined by using the pres-
sure oscillations measured by the pressure trans-
ducer.
When to measure the diastolic pressure is deter-
mined by extensive experiments to establish an
algorithm, which is included in the BPM soft-
ware.
In the field it is possible to perform a check of
the device to determine if it works or not.
The device has to be sent to Gambro for repair
incase of malfunction.
HCEN 9134 Rev. 10.2005
2:24
T12AH
250AC
BACH BACO
HALT
Power Supply
Design
Power supply to
heater relay board
Mains Switch
Contact
Fan Intake
Power supply to
Control CPU board
Figure 13. AK 95 S, AC/DC-unit
External
Fuses: 12 AH
HCEN 9134 Rev. 10.2005
2:25
Figure 14. Block diagram, power supply
Block Diagram Description
The mains voltage is fed to an AC/DC converter
which generates different DC supplies to the
monitor.
Two +5 volt supplies, one for the control system
and the other for protective digital electronics.
12 volt is used for analog electronics.
+24 volt is used for lamps, displays, blood-
pump, heparin pump, clamps, pumpmotor
(flow pump, suction pump), valves, fan and the
heating relay.
The lower +12 V is a standby voltage for the
ON/OFF logic.
The mains voltage also supplies the voltage to
the heating element.
In a mains power failure situation, the AK 95 S
gives an intermittent buzzer alarm and performs
a recovery, when the power returns. All the
settings and accumulated values are stored in
the machine. The treatment will be continued
from where it was interrupted.
AK 95 S will perform a recovery when the
monitor is in treatment or disinfection.
In service and preset mode the monitor will start
with a Fch.
AC
DC
Battery
24 V
External fuses
Internal fuses
MAIN SWITCH
MAINS INPUT
MAINS to heater rod
12AH
12AH
+5VDC
+5VDC
12VDC
+24VDC
+12VDC
AC
DC
Filter
Filter
HCEN 9134 Rev. 10.2005
2:26
This page is left intentionally blank.
Chapter3
Technical data and specications
Performanceandspecication - Control system . . . . . . . . . . . . . . . . . 3:2
Bloodow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:2
Heparin administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:2
Blood pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:3
Blood Pressure Monitor (BPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:3
Dialysisuid preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:4
Ultraltration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:5
Proling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:5
Disinfection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:5
Water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:7
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:8
Connection of external equipment . . . . . . . . . . . . . . . . . . . . . . . . . 3:9
Battery back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:10
Performanceandspecication - Supervisory system . . . . . . . . . . . . . 3:11
Blood pressure supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:11
Extracorporeal blood loss to the environment . . . . . . . . . . . . . . . . 3:11
Air detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:11
Extracorporeal blood loss due to coagulation . . . . . . . . . . . . . . . . . 3:11
Dialysisuid preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:12
Ultraltration supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:12
Blood leakage detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:12
pH-meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:12
Physical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:13
Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:13
Infusion stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:13
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:13
Materials in contact with dialysate, concentrates and water . . . . . . . . 3:14
Environmental data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:15
Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:15
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:16
HCEN9369Revision.10.2005
Programversion12.xx
AK95SServicemanual-Technicaldataandspecications
3:1
Performance and specication - Control
system
Blood ow control
Values for the blood pump(s) are based on a pressure of -150 mmHg
before the arterial blood pump with a pump segment of 7.9 mm. For
pediatric blood tubes with pump segment of 4.0 mm it is also possible
to set blood ow to 5, 10 or 15 ml/min.
Double needle
Flow rate: 0 and 20 - 500 ml/min (-150 mmHg
prepump pressure, pump segment
diameter 7.9 mm)
Flow accuracy: 10 ml/min or 15%, whichever is largest
Accumulated blood vol-
ume:
0 - 327 litres
Volume accuracy: 0.6 l treatment time (h) or 15%
Single needle
Flow rate: 0 and 20 - 500 ml/min (-150 mmHg
prepump pressure, pump segment
diameter 7.9 mm)
Flow accuracy: 10 ml/min or 18%, whichever is largest
Time control: 2 - 20 seconds (1 sec.), arterial and
venous time. The actual clamp opening
time is depending on blood ow rate,
size of expansion chamber and pressure
limits.
Pressure control: 10 - 500 mmHg (50 mmHg), venous
pressure control
Accumulated blood vol-
ume:
0 to 327 litres
Volume accuracy: 0.6 l treatment time (h) or 18%
Heparin administration
Heparinization: 0 to 10 ml/h (1 ml/5 h or 5%) The
accuracy is based on tests with 20 ml and
30 ml syringes
Syringe size: Syringes shall comply with ISO 7886-2.
Upon delivery, the machine is set for a
20 ml Terumo syringe. Syringes of other
volumes and brands can be set.
Stop time: Heparinization stops before end of
treatment 0.00 to 9.59 h
Counter pressure: Maximum 400 mmHg
Accumulated heparin
volume:
0 to 999.9 ml
HCEN9369 Revision.10.2005
Program version 12.xx
3:2
Blood pressure control
Venous pressure:
Operating range -700 to 750 mmHg
Alarm limits: 10 to 500 mmHg in treatment mode, -100
to 500 mmHg in priming mode
Accuracy: -700 to -500 mmHg, 10% -500 to 500
mmHg, 5 mmHg or 3%, whichever is
largest 500 to 750 mmHg, 10%
Blood Pressure Monitor (BPM)
Systolic pressure range
1
60 - 250 mmHg
Low alarm limit, can be
preset (Default)
60 - 250 mmHg (100 mmHg)
High alarm limit, can be
preset (Default)
60 - 250 mmHg (150 mmHg)
Diastolic pressure range
1
40 - 200 mmHg
preset (Default)
40 - 200 mmHg (60 mmHg)
preset (Default)
40 - 200 mmHg (100 mmHg)
Mean pressure range
1
45 - 235 mmHg
preset (Default)
45 - 235 mmHg (75 mmHg)
preset (Default)
45 - 235 mmHg (115 mmHg)
Pulse rate range 40 - 200 bpm (2 bpm or 2% of reading)
preset (Default)
40 - 200 bpm (40 bpm)
preset (Default)
40 - 200 bpm (150 bpm)
1
Meets ANSI/AAMI SP-10 (1992). Mean error 5 mmHg. Standard
deviation 8 mmHg
H CEN9369 Revision.10.2005
Programversion12.xx
3:3
Dialysis uid preparation
Pressure regulators: After pressure regulator PR 1 and the
heat exchangers:
80 kPa (0.8 0.1 bar)
After pressure regulator PR 2:
130 10 mmHg
Temperature: Adjustable 33 to 40 C. Accuracy is
valid only if dialysis uid temperature is
greater or equal to ambient temperature.
Alarm limits: Adjustable 33 to 40 C
Accuracy: +0.5/-1.5 C (+1,0/-2.5 C with UFD-kit)
at the dialysis uid outlet from the
machine.
Heater capacity: 1000 W (+10% / -5%) at 100 V 1300 W
(+10% / -5%) at 110 V 1750 W (+10% /
-5%) at 230 V
Overheat protection: Reg-temp 80 C or Cond A-temp 70 C
in treatment, software Reg-temp 99 C
in disinfection, software. The heater can
only be on if there is a ow through the
heater. The ow is detected by a ow
switch.
Flow rate: 300-700 ml/min in steps of 20 ml/min
Accuracy: 10% or 50 ml/min whichever is largest
Degassing: By use of negative pressure, -610 mmHg.
Adjustable degassing pressure between
-300 and -700 mmHg (-650 mmHg with
700 ml/min ow rate).
Accuracy: 40 mmHg
Dialysis uid pressure: -400 to +300 mmHg.
Accuracy: 10 mmHg or 5%
Proportioning of concen-
trates:
The proportioning of concentrate is
done through conductivity control. The
concentrates are pumped into the system
with one/two volume trically supervised
pumps. No minimum feeding pressure
is necessary, the uid is sucked in.
Maximum feeding pressure, 150 kPa.
Acetate: Na
+
, 130 to 160 mmol/l, (3 mmol/l)
Bicarbonate: Na
+
, 130 to 160 mmol/l, (6
mmol/l)HCO
3
- , 20 to 40 mmol/l,
(6 mmol/l)
Measuring range: 13 to 16 mS/cm
Alarm limits: 5% of the calculated conductivity set
value
3:4
Ultraltration control
Volume control: Direct electromagnetic measurement of
dialysis uid ow, before and after the
dialyzer.
UF volume: Adjustable 0 to 10.00 l
Accuracy of measured
volume:
50 ml/h or 1% whichever is largest
UF coefcient: Maximum 85 ml/h/mmHg
UF rate: 0.0 to 4 l/h, given by the set values of UF
volume and treatment time.
Time: Remaining treatment time control. 0.05
to 9.59 hour. minute (1 minute)
Proling
UF-rate 0.0 to 4 l/h
Na
+
, Acetate mode 130 to 160 mmol/l
Na
+
, Bicarbonate mode 130 to 160 mmol/l
HCO
3
-
Disinfection and cleaning
Chemical disinfection
Peracetic Acid Program (presetable)
Concentration of disinfec-
tant
3.5% peracetic acid
Concentration in machine 0.1%, i.e. diluted 1 + 34 (1:35)
Volume approx. 85 ml (with UFD-kit approx. 92
ml)
Contact time between
treatments
10 minutes
Contact time overnight or
when not in use (recom-
mended with UFD-kit)
Minimum 3h dwell time
Total time 30 minutes (with UFD-kit 59 minutes)
including 10 min. contact time
Hypochlorite Program (presetable)
tant
10% available chlorine
Volume Approx. 145 ml (with UFD-kit approx.
153 ml)
treatments
10 minutes
when not in use
Maximum 20 min, not intended for
overnight disinfection!
including 10 min. contact time
Programversion12.xx
3:5
Formaldehyde Program (presetable)
tion
37 % formaldehyde
Volume Approx. 275 ml (with UFD-kit approx.
290 ml)
treatments
20 min
when not in use (recom-
mended with UFD-kit)
Minimum 6h dwell time
including 20 min contact time
Heat disinfection
One of three alternatives for heat disinfection can be selected. The
second alternative is presetable for a combined heating program and
the third is a CleanCart / heating alternative. The default settings are
as follows.
AK 95 S Disinfection
programs
Total Time [min]
230 V 110 V 100 V
With UFD
installed
Heat 35 39 49
Heat Citric acid 20 % 52 57 67
HeatCleanCart 49 54 64
Without UFD Heat 33 37 47
Heat Citric acid 20 % 50 55 65
HeatCleanCart 46 51 61
3:6
Auto Heat disinfection
Auto Heat can be used with or without CleanCart. If the Auto Heat
shall be performed with CleanCart must the cartridge be installed
before the Auto Heat starts.
AK 95 S Disinfection programs Total Time [min]
230 V 110 V 100 V
With UFD
installed
Heat 31 35 45
Without
UFD
Heat 31 35 45
Temperature: +93 C (measured after heating rod) 80
C (measured in the outlet before the heat
exchanger)
Note: The temperatures are veried at nominal values for the mains
voltage and at 20 C ambient temperature.
Rinse/Drain:
Rinse/Drain 10 minutes
Drain 4 minutes
Exterior cleaning: All outside parts of the machine can
be cleaned with ethanol (70%) or
isopropanol (60%).
Note: Total Time for Disinfection Programs are estimated and may
vary.
Water supply
Flow rate: During treatment: maximum 770
ml/minDuring disinfection and
rinse/drain: a maximum ow rate of 800
ml/min is required.
Minimum inlet pressure: 0.12 MPa (1.2 bar)
Maximum inlet pressure: 0.6 MPa (6 bar)
Inlet temperature: Treatment: +5 to +30 C Disinfection:
+5 to +90 C
Connector in/outlet: Diameter 8 mm
Quality: Inlet water quality must comply with
local regulations and if no such regulation
is available follow ISO 13959. Level
for conductivity shall not exceed 0.1
mS/cm. It is possible to use water with
higher conductivity if it consists mainly
of sodium salts. This may however affect
the accuracy of the uid composition.
Programversion12.xx
3:7
Drain: The drain tube outlet must be placed
between oor level and maximum 1.2
m above the outlet connection from the
uid monitor. An air gap to atmospheric
pressure must always be arranged at the
tube outlet.
Lengthofdraintube: <10m
High pressure guard
transducer:
500 mmHg, (10 mmHg or 5%,
whichever is largest)
Inlet pressure switch
(INPS):
Increasing: +150 mmHg, 20 mmHg
Decreasing: +99 mmHg, 20 mmHg
Safety guard switch
(SAGS):
Increasing: -59 mmHg, 7 mmHg
Decreasing: -74 mmHg, 7 mmHg
Power supply
Mains voltage: 100 V (at 50 Hz or 60 Hz) , 110 V (at 50
Hz or 60 Hz) or 230 V (at 50 Hz or 60
Hz) (AC), (12%). The voltage has to
be specied before installation.
Note: The user must verify the quality of the protective earth in the
installation.
Power consumption: 2025 W at 230 V 1575 W at 110 V 1275
W at 100 V
Cable length: 3 m
Cable area: AWG 14 at 100 V and 110 V 1 mm
2
at
230 V
External fuses: For 100/110 V, 2 x 12 AT for heater. For
230 V, 2 x 12 AT for heater.
Mains plug: For 100/110 V, Hospital grade, earth
plug, type IEC 83 A5-15 For 230 V, Dual
earth system plug, type IEC 83 C4
Maximum earth leakage
current:
100 A (100 V) 125 A (110 V) 200 A
(230 V)
Maximum patient leakage
current:
10 A (100 V) 10 A (110 V) 10 A
(230 V)
Note: All leakage currents specied are without external equipment
connected to the AK 95 S.
3:8
Connection of external equipment
External connector: 25 pin D-Sub with RS-232C or
RS-422/Current loop. Opto insulated
fullling IEC 60601-1-1.
External equipment: External equipment intended for
connection to signal input, signal output
or other connectors, shall comply with
relevant IEC standard (e.g. IEC 60950
for IT equipment and the IEC 60601
series for medical electrical equipment).
In addition, all such combinations -
systems - shall comply with the standard
IEC 60601-1-1, Safety requirements for
medical electrical systems. Equipment
not complying to IEC 60601 shall be
kept outside the patient environment, as
dened in the standard.
1)
Any person
who connects external equipment to
signal input, signal output or other
connectors has formed a system and is
therefore responsible for the system to
comply with the requirements of IEC
60601-1-1. If in doubt, contact qualied
technician or your local representative.
1)
The normal distance can be mentioned
i.e. at least 1.5 m from the patient or the
patient support.
Extern alarm:
Max voltage: 24 V
AC or DC
Max current: 100 mA
AC or DC
RS-232C:
Max input voltage: 15 V
DC
High level min output
voltage:
5.0 V
DC
Low level max output
voltage:
-5.0 V
DC
Max output current: 5 mA
DC
RS-422/Current loop:
Typ current: 20 mA
DC
Max current: 50 mA
DC
Programversion12.xx
3:9
Battery back-up
Battery back-up of power
supply
24 volt, 6,5 Ah
Running time >30 minutes
Fuse T 15 A
3:10
Performance and specication - Supervisory
system
Blood pressure supervision
Venous pressure:
Alarm limits: 10 to 500 mmHg in treatment mode, -100
to 500 mmHg in priming mode
Arterial pressure:
Alarm limits: -700 to 750 mmHg
Extracorporeal blood loss to the environment
Detection method: Venous pressure supervision
Air detection
Detection method: Ultrasonic detector placed at the venous
drip chamber. The detector has a two
channel structure and the function of the
detector is tested at the function test made
by the microcomputers.
Drip chamber size: Diameter 22 mm
Sensitivity: Bubbles larger than 1 l will be trapped
by the drip chamber. An alarm will be
issued if the blood level falls below the
middle of the air detector.
Extracorporeal blood loss due to coagulation
Detection method: Supervision of the stop time of the blood
pump
Alarm: The attention BLOOD PUMP STOP
TIME EXPIRED, Start Blood pump.
Programversion12.xx
3:11
Dialysis uid preparation
Temperature:
Temperature alarm (xed) 40 C (0.5 C)
Overheat protection: The heater can only be on if there is a
ow through the heater. The ow is
detected by a ow switch.
Conductivity:
Alarm limits: 5 % of the calculated conductivity set
value
Ultraltration supervision
TMP: TMP is dened as the difference, P
b out
-
P
d out
, where P
b out
is the venous pressure
and P
d out
is the pressure measured in the
dialysis uid, where it enters the machine
after the dialyzer.
Accuracy: 500 ( 10 mmHg or 5 %, whichever is
largest )
Blood leakage detection
Detection method: Infrared light detector.
Sensitivity: Alarm will be given for 0.3 ml blood,
haematocrit 32%, per minute at 700
ml/min dialysis uid ow. Time delay
for alarm, maximum 5 seconds (diffusion
mode).
pH-meter
Measuring range: 1 - 9.9 pH, measured in the dialysis uid
before dialyzer.
Accuracy: 0.2 pH
Alarm limits: 5.0 to 9.0 pH
AK95SServicemanual-Technicaldata and specicat ions
3:12
Physical data
Dimensions and weight
Width: Approx. Machine 480 mm, stand 580
mm.
Depth: Approx. Machine 600 mm, stand 625
mm.
Height: Approx. 1270 mm (without infusion
stand).
Weight: Approx. 62-78 kg (depending on
options).
Infusion stand
Maximum total load: 2 kg
References
Assembly Drawing K23000
Programversion12.xx
AK95SService manual-Technicaldataandspecications
3:13
Materials in contact with dialysate,
concentrates and water
Polymers
Silicon rubber
Santroprene
PVC (Polyvinylchloride)
PEEK (Polyetherketone)
PEX (Polyethylene)
PP (Polypropylene)
PSU (Polysulphone)
PVDF (Polyvinylidene
uoride)
PTFE (Polytetrauoro
ethylene)
Metals
Stainless steel SS2343
Titanium
Platinum
Others
Carbon
Ceramic, Steatite 221
Ceramic, Aluminium oxide
(Al
2
O
3
)
Glass
3:14
Environmental data
Operation
If condensation occur when moving the equipment between locations
with different temperatures and high relative humidity (e.g. outdoor
and indoor locations), the inside of the equipment shall be allowed to
dry before switching on the equipment.
Ambient Temperature range +18 to +35 C
Relative Humidity range 15 to 85% RH
Air Pressure range ( atm.
Pressure )
700 to 1060 hPa
Transportation and storage
During transportation and storage the equipment has to be kept in
its original packing. If transportation or storage time is more than
15 weeks, the environmental data relating to the operation has to be
followed. The maximum ambient temperature for transportation and
storage in 96% Relative humidity is +40 C.
Ambient Temperature range -20 to +70 C
Relative Humidity range 10 to 96% RH
Air Pressure range ( atm.
Pressure )
500 to 1060 hPa
Programversion12.xx
3:15
Standards
The machine complies with the following standards:
IEC 60601-1 General requirements for safety, Class I, type B
IEC 60601-2-16 Particular requirements for safety of haemodialysis,
haemodialtration and haemoltration equipment
IEC 60601-1-1 Safety requirements for medical electrical systems
IEC 60601-1-2 Electromagnetic compatibility
IEC 60601-2-30 Particular requirements for the safety of automatic
cycling indirect blood pressure monitoring equipment
EN 1060-1 Non-invasive sphygmomanometers Part 1: General
requirements
EN 1060-3 Non-invasive sphygmomanometers Part 3: Supplementary
requirements for electromechanical blood pressure measuring systems
3:16
Technical Data

AK 95 HCEN9135 Rev. 10.2005 3:1

Chapter 3

Technical data and specifications for AK 95

Technical Data

3:2 AK 95 HCEN9135 Rev. 10.2005

Machine specification AK 95, K18022

Blood flow control

Double needle
Flow rate: 0 and 20 - 500 ml/min (-150 mmHg prepump pressure,
pump segment diameter 7.9 mm)
Flow accuracy: 10 ml/min or 10 %, whichever is largest
Accumulated blood volume: 0 - 999 litres
Volume accuracy: 10 %

Single needle
Flow rate: 0 and 20 - 500 ml/min (-150 mmHg prepump pressure,
pump segment diameter 7.9 mm)
Flow accuracy: 10 ml/min or 10 %, whichever is largest
Time control: 2 - 20 seconds, arterial and venous time.
Pressure control: 10 - 500 mmHg ( 5 mmHg or 3 %, whichever is largest),
venous pressure control
Accumulated blood volume: 0 to 999 litres
Volume accuracy: 10 %

Blood pressure supervision

Venous pressure:
Alarm limits: 10 to 500 mmHg in treatment mode,
-100 to 500 mmHg in priming mode
Accuracy: -700 to -500 mmHg, 10 %
-500 to 500 mmHg, 5 mmHg or 3 %, whichever is largest
500 to 750 mmHg, 10 %

Arterial pressure:
Accuracy: -700 to -500 mmHg, 10 %
-500 to 500 mmHg, 5 mmHg or 3 %, whichever is largest
500 to 750 mmHg, 10 %

Technical Data

AK 95 HCEN9135 Rev. 10.2005 3:3

Air detection

Detection method: Ultrasonic detector placed at the venous drip chamber. The
detector has a two channel structure and the function of the
detector is tested at the function test made by the
microcomputers.
Drip chamber size: Diameter 22 mm
Sensitivity: Bubbles larger than 1 l will be trapped by the drip chamber.
An alarm will be issued if the blood level falls below the
middle of the air detector.

Heparin administration

Heparinization: 0 to 10 ml/h (1 ml/5h or 5%) The accuracy is based on
tests with 20 ml and 30 ml syringes
Syringe size: Syringes shall comply with ISO 7886-2. Upon delivery, the
machine is set for a 20 ml Terumo syringe. Syringes of other
volumes and brands can be set.
Stop time: Heparinization stops before end of treatment 0.00 to
9.59 h
Counter pressure: Maximum 400 mmHg
Accumulated heparin volume: 0 to 999.9 ml

Water supply

Flow rate: During treatment: maximum 770 ml/min
During disinfection and rinse/drain: a maximum flow rate of
800 ml/min is required.
Minimum inlet pressure: 0.12 MPa (1.2 bar)
Maximum inlet pressure:

0.6 MPa (6 bar)
Inlet temperature: +5 to +30 C
Connector in/outlet: Diameter 8 mm
Quality: Inlet water quality must comply with local regulations and if
no such regulation is available follow ISO 13959.
Level for conductivity shall not exceed 0.1 mS/cm.
It is possible to use water with higher conductivity if it
consists mainly of sodium salts. This may however affect the
accuracy of the fluid composition.
Drain: The drain tube outlet must be placed between floor level and
maximum 1.2 m above the outlet connection from the fluid
monitor. An air gap to atmospheric pressure must always be
arranged at the tube outlet.
Length of drain tube: <10 m
High pressure guard
transducer:
500 mmHg, (10 mmHg or 5 %, whichever is largest)
Inlet pressure switch (INPS): Increasing: +150 mmHg, 20 mmHg
Decreasing: +99 mmHg, 20 mmHg

Technical Data

3:4 AK 95 HCEN9135 Rev. 10.2005

Safety guard switch (SAGS): Increasing: -59 mmHg, 7 mmHg
Decreasing: -74 mmHg, 7 mmHg

Profiling
UF-rate 0.0 to 4 l/h
Na
+
, Acetate mode 130 to 160 mmol/l
Na
+
HCO
3
-

Dialysis fluid preparation
Pressure regulators: After pressure regulator
PR 1 and the heat
exchangers:

80 kPa (0.8 0.1 bar)
After pressure regulator PR2: 130 10 mmHg

Temperature
1
: Adjustable 35 to 39 C
Alarm limits: Adjustable 33 to 41 C
Fixed alarm limit at 40 C (0.5 C)
Accuracy: +0.5/-1.5 C (+1,0/-2.5 C with UFD-kit) at the dialysis
fluid outlet from the machine.
Heater capacity: 1000 W (+10 % / -5 %) at 100 V
1300 W (+10 % / -5 %) at 110 V
1750 W (+10 % / -5 %) at 230 V
Overheat protection: Reg-temp 80 C or
CondA-temp 70 C in treatment, software
Reg-temp 99 C in disinfection, software
The heater can only be on if there is a flow through the
heater.
The flow is detected by a flow switch.

1
Accuracy is valid only if dialysis fluid temperature is greater or equal to ambient temperature.

Flow rate: 300-700 ml/min in steps of 20 ml/min
Accuracy: 10% or 50 ml/min whichever is largest

Degassing: By use of negative pressure , -610 mmHg. Adjustable
degassing pressure between 300 and 700 mmHg (-650
mmHg with 700 ml/min flow rate).

Dialysis fluid pressure: -400 to +300 mmHg.

Proportioning of
concentrates:
The proportioning of concentrate is done through
conductivity control. The concentrates are pumped into the
system with one/two volumetrically supervised pumps. No
minimum feeding pressure is necessary, the fluid is sucked in.
Maximum feeding pressure, 150 kPa.
Acetate: Na
+
, 130 to 160 mmol/l, (3 mmol/l)
Technical Data

AK 95 HCEN9135 Rev. 10.2005 3:5

Bicarbonate: Na
+
, 130 to 160 mmol/l, (6 mmol/l)
HCO
3
-

, 20 to 40 mmol/l, (6 mmol/l)
Measuring range: 12 to 16 mS/cm
Alarm limits: To 5 % of the calculated conductivity set value

pH-meter: 1 9.9 pH, measured in the dialysis fluid before dialyzer.
Accuracy: 0.2 pH
Alarm limits: 5.0 to 9.0 pH

Ultrafiltration control
Volume control: Direct electromagnetic measurement of dialysis fluid flow,
before and after the dialyzer.
UF volume: Adjustable 0 to 10.00 l
Accuracy of measured
volume:
50 ml/h or 1 % whichever is largest
UF coefficient : Maximum 85 ml/h/mmHg
UF rate: 0.0 to 4 l/h, given by the set values of UF volume and
treatment time.
Time: Remaining treatment time control, adjustable up to 9 h 59
min.

TMP: TMP is defined as the difference, P
b out
- P
d out
, where P
b out

is the venous pressure and P
d out
is the pressure measured in
the dialysis fluid, where it enters the machine after the
dialyzer.
Accuracy: 500 ( 10 mmHg or 5 %, whichever is largest )

Blood leakage detection

Detection method: Infrared light detector.
Sensitivity: Alarm will be given for 0.3 ml blood, haematocrit 32%, per
minute at 700 ml/min dialysis fluid flow.
Time delay for alarm, maximum 5 seconds (diffusion mode).

Disinfection and cleaning

Chemical disinfection:

Peracetic Acid Program (presetable)
Concentration of disinfectant 3.5 % peracetic acid
Concentration in machine 0.1 %; i.e. diluted 1 + 34 (1:35)
Volume approx. 85 ml (with UFD-kit approx. 92 ml)
Contact time between treatments 10 minutes
Contact time overnight or when not in
use (recommended with UFD-kit) Minimum 3h dwell time
Technical Data

3:6 AK 95 HCEN9135 Rev. 10.2005

Hypochlorite Program (presetable)
Concentration of disinfectant 10 % available chlorine
Volume Approx. 145 ml (with UFD-kit approx. 153 ml)
Contact time between treatments 10 minutes
use Maximum 20 min, not intended for
overnight disinfection!

Formaldehyde Program (presetable)
Concentration of disinfectant 37 % formaldehyde
Volume Approx. 275 ml (with UFD-kit approx. 290 ml)
Contact time between treatments 20 min
use (recommended with UFD-kit) Minimum 6h dwell time

Heat disinfection: One of three alternatives for heat disinfection can be selected.
The second alternative is presetable for a combined heating
program and the third is a CleanCart / heating alternative. The
default settings are as follows.

Total Time [min]
AK 95
Disinfection programs
230 V 110 V 100 V
Heat 35 39 49
With UFD
installed

Heat 33 37 47
Without UFD Heat Citric acid 20% 50 55 65

Technical Data

AK 95 HCEN9135 Rev. 10.2005 3:7

Auto Heat disinfection: One of two alternatives for auto heat disinfection can be
selected.

Total Time [min] AK 95
Disinfection
programs
230 V 110 V 100 V
Heat 31 35 45
With UFD
installed
Heat
CleanCart
43 49 58

Heat 31 35 45
Without UFD
Heat
CleanCart
43 48 58

Temperature: +93C (measured after heating rod)
80C (measured in the outlet before the heat exchanger )
Note: The temperatures are verified at nominal values for the mains
voltage and at 20C ambient temperature.

Rinse/Drain :
Rinse/Drain 10 minutes
Drain 4 minutes

Exterior cleaning: All outside parts of the machine can be cleaned with ethanol
(70%) or isopropanol (60%).

Note ! Total Time for Disinfection Programs are estimated and may vary.

Power supply

Mains voltage: 100 V(at 50 Hz or 60 Hz) , 110 V(at 50 Hz or 60 Hz) or
230 V(at 50 Hz or 60 Hz) (,AC), (12%). The voltage
has to be specified before installation.
Note: The user must verify the quality of the protective earth in the
installation.
Power consumption: 2025W at 230V
1575W at 110V
1275W at 100V
Cable length: 3 m
Cable area: AWG 16 at 100V and 110V
1 mm
2
at 230V
External fuses: For 100/110 V, 2 x 10AT for heater and 2 fuses specified by
Philips (se AC/DC unit K15740 008) For 230V, 2 x 10AT
for heater and 2 fuses specified by Philips (se AC/DC unit
K15740 007)
Technical Data

3:8 AK 95 HCEN9135 Rev. 10.2005

Mains plug: For 100/110V, Hospital grade, earth plug, type IEC 83 A5-
15
For 230V, Dual earth system plug, type IEC 83 C4
Maximum earth leakage
current:
100 A (100V)
150 A (110V)
205 A (230V, 50 Hz )
400 A (230V, 60 Hz )
Maximum patient leakage
current:
9 A (100V)
11 A (110V)
20 A (230V)
Note: All leakage currents specified are without external equipment
connected to the AK 95.

Connection of external equipment

External connector: 25 pin D-Sub with RS-232C or RS-422/Current loop.
Opto insulated fulfilling IEC 60601-1-1.
External equipment: External equipment intended for connection to signal input,
signal output or other connectors, shall comply with relevant
IEC standard (e.g. IEC 60950 for IT equipment and the IEC
60601 series for medical electrical equipment). In addition, all
such combinations systems shall comply with the
standard IEC 60601-1-1, Safety requirements for medical
electrical systems. Equipment not complying to IEC 60601
shall be kept outside the patient environment, as defined in
the standard.
1)

Any person who connects external equipment to signal input,
signal output or other connectors has formed a system and is
therefore responsible for the system to comply with the
requirements of IEC 60601-1-1. If in doubt, contact qualified
technician or your local representative.

1)
The normal distance can be mentioned i.e. at least 1.5 m
from the patient or the patient support.

Extern alarm: Max voltage: 24 V AC or DC
Max current : 100 mA AC or DC

RS-232C: Max input voltage: 15 V DC
High level min output voltage: 5.0 V DC
Low level max output voltage: -5.0 V DC
Max output current : 5 mA DC

RS-422/Current loop : Typ current : 20 mA DC
Max current : 50 mA DC

Technical Data

AK 95 HCEN9135 Rev. 10.2005 3:9

Dimensions and weight

Width: Machine 350 mm, stand 625 mm.
Depth: Machine 420 mm, stand 680 mm.
Height: 1270 mm.
Weight: 62 kg

Infusion stand

Maximum total load: 2 kg

Materials in contact with dialysate, concentrates and water
Polymers
Silicon rubber
Santroprene
PVC (Polyvinylchloride)
PEEK (Polyetherketone)
PEX (Polyethylene)
PP (Polypropylene)
PSU (Polysulphone)
PVDF (Polyvinylidene fluoride)
PTFE (Polytetrafluoro ethylene)

Metals
Titanium
Platinum

Others
Carbon
Ceramic, Steatite 221
Ceramic, Aluminium oxide (Al
2
O
3
)
Glass

Safety
The machine complies with :
IEC 60601-1 General requirements for safety, Class 1, type B
IEC 60601-2-16 Particular requirements for hemodialysis equipment
IEC 60601-1-1 Safety requirements for medical electrical systems
IEC 60601-1-2 Electromagnetic compatibility

Environmental data operation

Ambient temperature: +10 to +35C.
Relative humidity: 30 to 85 %.RH
Air pressure: 700 to 1060 hPa

Technical Data

3:10 AK 95 HCEN9135 Rev. 10.2005

Environmental data transportation and storage
Ambient temperature: -20 to +70 C.
Relative humidity: 10 96 % RH
Air pressure: 500 to 1060 hPa

If transportation or storage time is more than 15 weeks, the environmental data relating to the
operation has to be followed.
The maximum ambient temperature for transportation and storage in 96 % Relative humidity
(RH) is
+40 C

If condensation occur when moving the equipment between locations with different
temperatures and high relative humidity (e.g. outdoor and indoor locations), the inside of the
equipment shall be allowed to dry before switching on the equipment.

4:1 AK 95 / AK 95 S Service Manual
HCEN 9136 Rev. 10.2005
Service Technicians Guide
4. Service technicians guide
Introduction
Operators panel .......................................... 4:2
Hygiene group ........................................ 4:3
Mode group ............................................ 4:3
Treatment overview group .................... 4:3
Stand-by group....................................... 4:3
Alarm buttons ........................................ 4:3
The flow paths ........................................ 4:4
Display and setting group ..................... 4:5
Main treatment parameters .................. 4:5
Setting parameters ................................ 4:5
Program version handling ..................... 4:5
Night light .............................................. 4:5
Technical error handling ............................ 4:6
Service maintenance menu
General handling ........................................ 4:7
Preset mode ................................................. 4:8
Manual preset ........................................ 4:9
External Preset ...................................... 4:9
Default preset ...................................... 4:10
Finish of Preset ................................... 4:10
Presetable parameters in Auto-
priming ................................................. 4:11
How to preset concentrate ................... 4:13
Service mode ............................................. 4:15
Service mode flow diagram.................. 4:16
Selection diagram ................................ 4:17
Utility flow diagram ............................ 4:18
Diagnostic flow diagram...................... 4:19
BM diagnostics ..................................... 4:20
FM diagnostics ..................................... 4:21
Pump diagnostics ................................. 4:22
Variable flow diagnostics ..................... 4:23
UF diagnostics ..................................... 4:24
Valves diagnostics ................................ 4:24
Logging mode ............................................ 4:25
Logging mode flow diagram ................ 4:26
Error buffers in Logging mode ............ 4:27
Arrays ................................................... 4:28
HCEN 9136 Rev. 10.2005
1. Hygiene group: ON/OFF, Chem Disinf, Heat
disinf, Rinse/Drain, Auto Heat and Auto Rinse.
2. Mode group: Isol UF, SN, Acetate, Bicarbo-
nate, and Volume Control.
3. Treatment Overview group contains
bargraphs and buttons for:
- Venous pressure, Blood flow, SN Data (Single
Needle Treatment), Temperature and Conduc-
tivity.
- Arterial pressure, TMP, UF volume and UF
rate, Time (Remaining treatment time).
- Heparin, Priming, Auto Priming (Priming
functions) and Rinseback.
- Air detect, Attention, Technical alarm, pH, and
Blood leak.
- Profiling and BPM.
Operators panel
The blood unit, the fluid unit and the mixing
unit are controlled and supervised from the
operators panel. The panel consists of a number
of buttons, bargraph displays, flow paths, a time
display, an information display, a blood flow
knob and one set knob.
If you want more detailed information about the
buttons and their functions, see Operators
manual.
The panel is divided into five logical groups:
4. Stand-by: Blood pump, Reset, Mute, Fluid
bypass and Start UF Stop.
5. Display/Setting: operator/machine communi-
cation, setting of parameters (Set-knob),
setting of blood flow (Blood flow-knob).
HCEN 9136 Rev. 10.2005
1. Hygiene group
These buttons are used to select machine modes
mainly related to disinfection, rinsing and
draining of the fluid unit and the mixing unit.
Any button in this group must be pressed for at
least 3 sec. before the function is activated. An
active mode is indicated by a lit button. For
draining of the AK 95 S, press the Rinse/Drain
button twice.
In the Hygiene-group, the buttons must be kept
depressed for at least 3 seconds to activate the
function.
2. Mode group
The buttons in this group are used to select
different treatment modes.
Any button in this group must be pressed for at
least 3 sec. before the function is activated. An
active mode is indicated by a lit button. In the
Mode group, the buttons must be kept depressed
for at least 3 seconds to activate the function.
3. Treatment overview group
This group graphically shows the status of the
treatment and allows for a complete overview of
all important treatment parameters.
3.1. Bargraph display
3.2. Flow diagram
3.3. Time display
Setting of a parameter can generally be de-
scribed as follow:
1. Press the wanted parameter button.
The actual information will be displayed on the
information display.
2. Press the (select key) until the parameter
you want to change is flashing.
Set the value by turning the Set knob.
The Bar graph displays operate as follows:
Red bars for alarm limits
Yellow bars for actual value
Green bars for set value
For more details, see next page.
The five buttons in the center, have no Bargraph
displays, but the corresponding information for
heparin and time is displayed when the buttons
are pressed.
4. Stand-by group
These buttons can be used for direct control and
stand-by of certain functions.
Is used to stop and start the blood pump.
Is used to silence the buzzer at an alarm.
If the alarm is serious the buzzer is muted only
for 30 seconds when the button is pressed.

Fluid
bypass
Is used to bypass the dialysis fluid from the
dialyzer.
START
UF
STOP
Is used for initiation and termination of
treatment. It should normally not be pressed
during treatment. In the Service mode this
button is used for storing calibration values.
Alarm buttons
The alarm buttons are placed to the right of the
flow picture. These are normally not lit.
If a buzzer signal is combined with ,
attention from the operator is required.
A buzzer signal combined with , indicates a
technical error. For more information see page
4:6.
The buzzer will be silenced with or with the
corresponding alarm key.
HCEN 9136 Rev. 10.2005
The flow paths
The flow paths for fluid and blood are shown in different colours on the panel:
Blood path
The blood path ligths up (red) as soon as the
machine detects blood. Locks in blood mode
after 20 seconds.
Bypass path
The bypass path is lit when the dialysis fluid is
manually or automatically bypassing the dia-
lyzer.
During certain alarm situations, and during the
self-calibration of the UF-system, the machine
will automatically bypass the dialyzer.
Bypass path
Ultrafiltration
path
Dialyzer
path
Blood path
Dialyzer path
The dialyzer path is lit when dialysis fluid
passes through the dialyzer.
Colours: Green = Fluid is correct
Orange = Fluid incorrect
(wrong Temp and/or Cond)
Ultrafiltration path
The ultrafiltration path is yellow during isolated
UF and during bypass.
Green
Red
Yellow
Green
Treatment, fluid bypass, Isolated UF
Orange Orange
Yellow
Red
Treatment, fluid NOT OK Standby, fluid OK/NOT OK
Green
Red
Green
Green
Treatment
Green/Orange Green/Orange
Yellow
Bypass
HCEN 9136 Rev. 10.2005
Setting parameters
1. Press the and the text on the display will
flash.
2. Change the value with the Set-knob.
The Hold-button is used to maintain the
text and values showed on the information
display. When you want to leave a hold position
and turn off the information display, press this
button again.
5. Display and setting group
The information display and its two buttons
together with the Set-knob is used for displaying
and setting all parameters exept the blood flow.
The blood flow is always directly controlled with
the Blood flow-knob.
5.1. Information display
5.2. Blood flow knob
5.3. Set knob
Set Blood
flow
"Hold". If pressed when
the information display is
lit, the display is "held"
forever. If pressed again,
the display disappears.
Information display - goes blank after
15 seconds, unless "Hold" is pressed.
"Select " - selects
changeable values in
the information display
Set-knob; changes
a selected value
Blood flow-knob ;
changes the blood flow
Main treatment parameters
Anytime the information display is dark, the
machine will display the main treatment param-
eters: Blood flow, Venous pressure, TMP, and
UF volume, when Select is pressed:
If Select is pressed again, the dialysis fluid
flow will be displayed.
Bl:ml/min V :mmH TMP:mmH UFV:l
0 0 0 0.00
p g g
Program version handling
At start-up the program decides which PROM
has the latest status and reads out the valid
PROM-configurations. This will prevent the
possibility of mixing PROMS from different
program versions when installing/updating the
AK 95 S. If the configuration is invalid, an error
code will be issued.
The current program version will be displayed
for a few seconds at start-up.
Night light
All buttons and bar graphs become unlit if
Mute button is pressed for three seconds.
Any alarm or operator display activity will
deactivate the function. To activate Night-light
the preset-parameter 1-34 has to be set to true.
Fluid flow: ml/min
0
HCEN 9136 Rev. 10.2005
Technical error handling
For more information about the error message
refer to the Error Code List for AK 95 S,
HCEN 9091.
Note! It is important that the program version
on the Error Code List corresponds with the
AK 95 S PROM.
If a technical error appears, the AK 95 S places
an error code in a memory, called the error code
buffer. The buffer's content is kept after the
machine is switched off, allowing the technician
to view it at a later time.
When an error is generated, the machine
alarms, and the buffer can be accessed by press-
ing the Technical Error button.
The main groups can be interpreted as follows:
C CB ... are generated by Blood functions
C CC ... are generated by Common functions
C CF ... are generated by Fluid functions
C CO ... are generated by OpCom
1)
functions
P PTRA ... are generated by Ptransducer
2)
functions
1)
OpCom=Operators Communication
2)
PTransducer= Protective system transducers.
All different error codes are available in the
Error Code List.
The position of the error in the buffer.
The error code.
Total numbers of errors in the buffer.
Time stamp: When
did it happen.
Buf: 04 (07)
C COF 088 031 27 Oct 05 6:43
HCEN 9136 Rev. 10.2005
Service maintenance menu
Below follows a description of how to use the
buttons in the Control group for preset, logging
and service mode. By way of introduction the
information display together with the two
control buttons are illustrated step by step.
Subsequent information are given in the differ-
ent flow diagrams.
General handling
To get the leading information on the display it
is necessary to press the button and two
hidden buttons above the dialyser symbol at the
same time for 5 sec.
NOTE! The info. display must be dark.
The following will be displayed:
MAINTENANCE SUPPORT SELECTION
Logging Service/Preset
Select mode with the Set knob and press to
confirm.
To enter the Serv/Pres mode a code must be set.
ENTRY PRESET/SERVICE CODE
Code: XX XX XX
Set the code with the Set knob (two digits for
each field). If you do not confirm the code
within 40 seconds, restart from the first figure is
required.
Choose the desired mode by turning the
Set knob.
When desired mode is blinking, confirm
with the button.
To store values or modes, press
START
UF
STOP
.
To step backwards and finally exit from
the menu, press .
HOLD key, to step backward.
To step through the Service mode, use the Control
buttons as described below.
SET knob and SELECT key, to select.
HCEN 9136 Rev. 10.2005
Preset mode
In the Preset mode the set up of AK 95 S is
confirmed. Following choices are set in preset
mode:
Start up values
Configuration
Set values and limits
Override times
Auto priming parameters
Rinse Back
Disinfection parameters
Single needle paramers
Acetate concentrates
Bicarbonate concentrates
BPM settings
Profiling
Enter preset mode as follows:
Select Service/Preset
MAINTENANCE SELECTION
Fch Preset Service
Select Preset and following dispalys shows up:
INITIALIZING PRESET MODE
SELECT PRESET TYPE
Manual Ext Default
Select "Manual" when AK 95 S is preseted from
the operatorspanel and select "Ext" when the
AK 95 S is connected to a PC and preseted via
the Gambro software GXP.
It is also possible to preset a AK 95 S machine
from another AK 95 S machine with a Monitor to
Monitor preset cable, K2 2753 001.
HCEN 9136 Rev. 10.2005
External Preset
SELECT PRESET TYPE
Manual Ext Default
Select Ext with the SET knob and press
SELECT key and following display shows up:
SELECT EXTERNAL PRESET TYPE
PC Send Receive
External preset in AK 95 S includes both preset-
ting the machine from a PC connected to the
machine (PC preset), and presetting one
machine with the contents of another (duplicate
preset)
This set up is used for customising (within
certain limits) AK 95 S to each clinics wishes.
For more information, contact Gambro
Technichal Service.
Manual preset
SELECT PRESET TYPE
Manual Ext Default
Select Manual with the SET knob and press
SELECT key.
The AK 95 S Presets are based on the concept of
groups. The main groups are:
0 Start up
1 Configuration
2 Set values and limits
3 Override times
4 Auto priming
5 Rinse Back
6 Disinfection
7 Single needle
8 Acetate concentrates
9 Bicarbonate concentrates
10 BPM setting
11 Profiling
Each main group contains a different number of
sub groups.
How to preset manualy
1. Select main group with the SET knob.
2. Press
3. Select sub group with the SET knob.
4. Press
5. Select preset value with the SET knob.
6. Press
START
UF
STOP
to store the new value.
7. Continue with next preset.
Note!
Use to step back in the preset menue.
HCEN 9136 Rev. 10.2005
Finish of Preset
To complete the Presets menu, press to step
backwards until following display shows up:
Fch Preset Service
Set Fch and press to perform a Functional
check.
NOTE!
All preset values and limits must be verified
before treatment start.
Preset concentrates must be verified by
laboratory test of the dialysate produced by the
AK 95 S.
Preset for pump segments must be verified by
comparing the pumped volume and a reference
volume.
Default preset
SELECT PRESET TYPE
Manual PC Default
When selecting the last group Default preset
following display appears:
SELECT DEFAULT PRESET TYPE
Complete Partly
Complete
Complete default means that all presets are
initiated to the default values.
Select Complete with the SET knob and press
the SELECT key following display appears:
WARNING!!! ALL PRESETS WILL BE
STORED AS DEFAULT VALUES
Press the HOLD key and the machine returns to
the first display in Manual preset mode.
Press START/UF/STOP key and all presets will
be initiated to the default values.
When ready the machine returns to the first
display in Manual preset mode.
Partly
Partly default sets all values to default values
except the values for concentrates that remain
intact.
Select Partly with the SET knob and press the
SELECT key following display appears:
WARNING!!! SOME PRESETS WILL BE
STORED AS DEFAULT VALUES
Press the HOLD key and the machine returns
to the first display in Manual preset mode.
Press START/UF/STOP key and all presets
except the concentrate presets will be initiated
to the default values.
When ready the machine returns to the first
display in Manual preset mode.
Note! When selecting Default preset, AK 95 will
perform a Chem Rinse at the next start up.
HCEN 9136 Rev. 10.2005
Presetable parameters in Autopriming
0 Auto priming install Installed / Not installed
1 Auto priming fill flow 0 - 500 ml/min
This is the initial flow rate when
filling the dialyzer and blood lines.
2 Auto priming fill time 0 - 300 s
This is the time for filling the dialyzer
and blood lines completely.
3 Auto priming press build time 0 - 30 s
The venous clamp closes. This is the time for
building up the venous pressure alarm limit.
4 Auto priming press drop time 0 - 60 s
The measurement time for the pressure
drop when performing the leakage test
of the dialyzer.
5 Auto priming press drop 0 - 100 mmHg
The acceptable pressure drop when per-
forming the leakage test of the dialyzer.
6 Auto priming prim flow 0 - 500 ml/min
This is the flow rate during the priming
phase as well as during the flushing phases.
7 Auto priming prim time 0 - 600 s
This is the required time for the priming
phase.
8 Auto priming cycle time 0 - 60 s
This time specifies the opening and closing
time of the venous clamp during the priming
phase.
9 Auto priming level time 0 - 60 s
This is the time necessary to fill up the
venous drip chamber to a correct level.
10 Auto priming flush time 1 0 - 300 s
During this time, the remaining air in
the dialyzer and blood lines will be expelled.
11 Auto priming flush time 2 0 - 600 s
If a second flush is requested, select this time.
12 Auto priming venous line time 0 - 120 s
The time when the venous clamp is open.
In order to expell any air bubbles in the
venous line.
13 Auto priming FM active Avail / Not Avail
HCEN 9136 Rev. 10.2005
Preset parameter description
The presetable parameters for autopriming are
explained in following diagram. The priming
volume as a function of the time for the seven
different phases in autopriming:
Fill
Pressure test
Priming
Flush 1
Flush 2
Level adjustment in the venous drop chamber
Venous line fill
For instructions how to operate the autopriming
mode, refer to AK 95 S Operatorsmanual.
Before starting the autopriming, it is essential
that correct settings of the preset parameters
have been made, corresponding to the type of
dialyzer and blood lines used.
Make sure that the total volume of priming
solution is enough to cover the preset flow rate
and priming time.
The preset values must be set in accordance
with the respective users needs.
Priming
volume
Preset
parameter 1,2 3,4,5 6,7,8 6,10 6,11 6,9 6,12
Time
Fill
Pressure test
Priming
Flush 1
Flush 2
Level
adjust-
ment
Venous
line fill
Pressure
Time
Venous pressure
alarm limit
Pressure drop
Pressure
build time
Pressure
drop time
E
N
1
0
7
8
HCEN 9136 Rev. 10.2005
The assignment of concentrates to the alterna-
tives is open - any combination of concentrate
types can be used.
All values which are going to be set are specified
at the label on the concentrate containers.
NOTE! If the values are present as both
concentrated and diluted concentrate, use
the concentrated values.
Example
Following example will show how to preset the
AK 95 S for Gambro BiCart together with A-
concentrate 201.
Bicarbonate concentrates
9
1. Press .
Bicarbonate alt. 1
9-0
2. Press .
Liquid Bicarbonate 1
9-0-0
BiCart 1
9-0-1
3. Select BiCart 1 and press .
BiCart 1 [gram/l, molecule]
9-0-1-0
BiCart 1 [mmol/l, molecule]
9-0-1-1
BiCart 1 [mmol/l, ion]
9-0-1-2
4. Select one of these alternatives and preset the
concentrates according to the label on the con-
centrate container.
For example: BiCart 1 [gram/l, molecule]
and press .
How to preset concentrate
Enter Service maintenance menu:
Select Service/Preset
Fch Preset Service
Select Preset and following text is displayed:
INITIALIZING PRESET MODE
SELECT PRESET TYPE
Manual Ext Default
Select Manual.
Scroll with the SET-knob:
Group 8 for presetting Acetate concentrates and
group 9 for Bicarbonate concentrates.
Press .
0 Start up
1 Configuration
2 Set values and limits
3 Override times
4 Auto priming
5 Rinse Back
6 Disinfection
7 Single needle
8 Acetate concentrates
9 Bicarbonate concentrates
AK 95 S has six memories, called alternatives
for concentrate presets - three for Acetate mode,
and three for Bicarbonate mode.
The default concentrates are:
Acetate mode:
Alt 1: D01
Alt 2: D94
Alt 3: D53
Bicarbonate mode:
Alt 1: 201 + BiCart
Alt 2: 203 + BiCart
Alt 3: D360 + D300 (Liquid bicarbonate)
HCEN 9136 Rev. 10.2005
Following parameters are available in the concentrat preset:
Acetate concentrate
gram/l - molecule mmol/l - molecule
Label Label
CH
3
COONa CH
3
COONa
H
2
O with CH
3
COONa NaCl
NaCl KCl
KCl MgCl
2
MgCl
2
CaCl
2
H
2
O with MgCl
2
CaCl
2
H
2
O with CaCl
2
Bicarbonate concentrate
Label Label Label
Acid (CH
3
COOH) Acid (CH
3
OOH) Na
+
CH
3
COONa CH
3
COONa K
+
H
2
O with CH
3
COONa NaCl Mg
2+
NaCl KCl Ca
2+
KCl MgCl
2
Cl
-
MgCl
2
CaCl
2
CH
3
COO
-
H
2
O with MgCl
2
H
+
CaCl
2
H
2
O with CaCl
2
NaHCO
3
NaHCO
3
Na
+
NaCl NaCl HCO
3
-
CH
3
COONa CH
3
COONa Cl
-
H
2
O with CH
3
COONa CH
3
COO
-
BiCart BiCart BiCart
mmol/l - ions
Label
Na
+
K
+
Mg
2+
Ca
2+
Cl
-
CH
3
COO
-
A
B
Ac
BiCart
5. Place the alphanumerical overlay,
K1 5824 001, on the operatorspanel.
6. Edit correct values, press after each
parameter.
7. Press
START
UF
STOP
when all parameters are done
to load the values into the EEPROM.
8. Press to exit.
A a
C c
E e
B b
D d
F f
H h
SHIFT
G g
I i
J j
K k
O o
S s
W w
Y y
L l
P p
T t
M m
Q q
U u
N n
R r
V v
X x
Z z
0 = 1 &
2 " 3 /
4 # 5 +
6 %
8 _
9 .
7 -
PRESETOVERLAY AK90s
HCEN 9136 Rev. 10.2005
Service mode
In the Service mode it is possible to change
values and the status of both the hardware and
the software.
Before you enter the Service mode this is dis-
played:
Select Service/Preset, set the service code and
enter the Service mode.
Following displayshows up:
Fch Preset Service
HOLD key, to step backward.
To step through the Service mode, use the Control
buttons as described below.
SET knob and SELECT key, to select.
HCEN 9136 Rev. 10.2005
SELECT SERVICE MODE
Exit Calib Utility Diagnose
Fch Preset Service
See Diagnostic flow diagram
See Utility flow diagram
Service mode flow diagram
SELECT AD-CONVERTER
CPU C CPU P CPU W MM 95
SELECT FLOW SUPPORT
Extern Intern UF
See Selection diagram
There is no flow
(pumps stopped)
in External mode.
In Internal AK 95 S
maintains a flow.
SELECT CALIBRATION FACILITY
Transd AD-Conv Clock Other
See UF
calibration,
Chapter 6.
Time now: 2005 Oct 20 Th 17:41
New time: 2005 Oct 20 Th 18:00
SELECT CALIBRATION FACILITY
Variable flow Estim.temp drop
Year Month Date Day Time
See AD system calibration.
HCEN 9136 Rev. 10.2005
Selection diagram
Pressing the Select knob
opens the calibration display.
To step through the
Selection diagram (a loop),
use the SET knob.
VENOUS PRESSURE TRANSDUCER CPU P
Start
CONDUCTIVITY B TRANSDUCER
CONDUCTIVITY A TRANSDUCER
BLOOD LEAK DETECTOR
PRIMING DETECTOR
VENOUS PRESSURE TRANSDUCER CPU C
ARTERIAL PRESSURE TRANSDUCER
pH TRANSDUCER
HPG PRESSURE TRANSDUCER
CONDUCTIVITY P TRANSDUCER
CONDUCTIVITY A B P TRANSDUCER
DIALYSIS PRESSURE TRANSDUCER
DEGASSING PRESSURE TRANSDUCER
RUNTIME METER
HCEN 9136 Rev. 10.2005
Utility flow diagram
SELECT SERVICE MODE
DESINF/DECALCIF SELECTION MENU
Chem.sts Disinf/Decalc Attention
CHEM DISINF INDICATION ERASURE
Keep CHEM DIS pressed and wait
Erasing Chemical disinfection
indication
Chemical disinfection indication
is OFF!
To discontinue Chemical-
disinfection
UTILITY SELECTION MENU
Dis/Calc Ext.Fch V.angle Drain
Extended Function Check
Interactive Stand-alone
ADJUST VIEWING ANGLE
Display Bargraphs
REMOVE DISINF/DECALC ATTENTIONS
KEEP RINSE/DRN pressed and wait
Removing DISINF/DECALC ATTENTIONS
Disinfection and Decalcification
attentions are removed
HCEN 9136 Rev. 10.2005
Diagnostic flow diagram
To use all facilities in the Diagnostic Selection
Menu, a Gambro training course is recom-
mended.
WARNING! In Diagnostics it is possible to
make settings far outside normal limits and
technical errors may appear. For more informa-
tion, contact Gambro Service.
COMMUNICATION PORT TRANSMIT TEST
Press HOLD to abort
TECHNICAL ERROR SUPPORT SELECT
View Erase
View is the same as in Internal logging, see
Error buffers in logging mode.
Select Erase if you want to erase errors from a
buffer.
ERASING DIAGNOSTIC BUFFER
Press SELECT to confirm
Press SELECT to confirm.
DIAGNOSTIC ERROR BUFFER ERASED
SCANNING I2C EEPROMS
XXXXX EEPROM ADDRESS ERROR
Update Escape
XXXXX EEPROM NOT INITIALIZED
Init Escape
Name of the
transducer:
SELECT SERVICE MODE
See
BM diagnostics
See
FM diagnostics
DIAGNOSTICS SELECTION MENU
System BM FM
DIAGNOSTICS SYSTEM MENU
COM I2C Errors
I2C TRANSD
SELECT Scan
I2C EEPROM SCAN COMPLETED
HCEN 9136 Rev. 10.2005
BM diagnostics
DIAGNOSTICS BM MENU
BPM Lamps Pumps Language
Press SELECT to view lamps
Any lamp not lit is defect
PUMP DIAGNOSTIC MENU
Art Hep
HEPARIN PUMP DIAGNOSTIC
Counters
COUNTERS SETFREQ EST-ACC ACC
00000 00000 00000
ART FREQ SET
00000 00000
All texts for each
language can be scrolled
The BPM can be tested for the following:
INFLATION, if the inflation time is out of limits
the pump is not effective enough or the system is
leaking.
DEFLATION, if the deflation time is out of limits
the valves in the BPM is not working correctly.
AIRLEAKAGE, if the leakage is out of limit from
the cuff or from the BPM to the cuff.
STATIC PRESSURE, the accuracy of the pressure
transducer is checked against an external reference
instrument.
How to set up the test see Chapter 6, Calibrations.
HCEN 9136 Rev. 10.2005
FM diagnostics
DIAGNOSTICS FM MENU
Var flow Pumps UF Valves
See
UF-diagnostics
PUMP DIAGNOSTICS
Press direct keys to ctrl FM
See
Valves-diagnostics
See Variable flow-diagnostics
See Pump diagnostics
HCEN 9136 Rev. 10.2005
To regulate some useful parameters in Pump Diagnostics the following displays are available:
To adjust Press Display
TEMP LOW SET HIGH
23.2 00.0 37.5 90.0
COND LOW SET HIGH
6.26 0.00 14.00 25.00
HPG LOW SET HIGH
-15 -700 -100 700
DEG PR LOW SET HIGH
-610 -700 -610 0
To display some useful parameters in Pump Diagnostics the following displays are available:
Press Display
FL PUMP DTCY CURR DEG PR
485 40.5 109 -602
SUC PUMP DTCY CURR HPG PR
485 40.5 109 -200
FL PUMP SUC PUMP HPG PR DIAL PR
485 40.5 -250 -200
COND A COND B COND P BLLEAK
14.01 14.11 13.90 005
UF
rate
Blood
flow
Temp
Cond
TMP
UF
volume
Venous
pressure
Arterial
pressure
Temperature
Conductivity
HPG pressure
Degass pressure
Pump diagnostics
In Pump Diagnostics the AK 95 S enters nor-
mal treatment mode, starts the fluid part and
maintains a flow. It runs with the following set
values:
Conductivity 14 mS/cm
Temperature 37.5C
Degass pressure -610 mmHg
HPG pressure -100 mmHg
The machine uses concentrate pump A and
conductivity cell A to regulate the conductivity.
When the conductivity is stabilised (for 10 sec-
onds) inside 5 % of the set value and the tem-
perature is stabilised (for 10 seconds) inside 1C
of the set value the fluid path turns to green
instead of orange. The lit fluid path always
shows the bypass status.
Here follows a function description of the used
keys in diagnostic mode:
HCEN 9136 Rev. 10.2005
Variable flow diagnostics
This mode can be used to check how many steps
the stepping motor needs to move to obtain a
flow of 500 ml/min.
1. Start the AK 95 S, enter the Service menu
and select Calibrations.
2. Place A-pickup tube in the concentrate
container.
3. Select Other / Variable flow to initiate the
calibration.
DIAGNOSTIC FM MENU
Following displays appears:
ADJUSTING VARIABLE DIALYSIS FLOW
Please wait XX seconds
STEPS FLOW CALIB.STEPS
xx ___ ml/min yy
Steps: The position of the stepper motor
(steps). It can be adjusted with the set knob.
Flow: The average dialysis flow in the
AK 95 S.
Calibr. steps: The number of steps at
entrance to service/function check according
to a previous calibration.
Note: If variable flow is not installed following
attention will be displayed:
VARIABLE FLOW IS NOT INSTALLED
Check preset
When diagnostics is aborted (pressing HOLD)
the machine will re-position the motor to the
calibrated value and show the following informa-
tion:
Please wait $$# seconds.
HCEN 9136 Rev. 10.2005
UF diagnostics
DIAGNOSTIC FM MENU
Select UF with the SET knob and press the
SELECT key and following display appears:
SELECT UF CELL TARATION
Complete
Select Complete with the SET knob and press
the SELECT key and following display appears:
COMPLETE UF CELL TARATION
Please wait
A complete taration as in treatment is now
performed. When ready following display occurs:
COMPLETE UF CELL TARATION READY
Valves diagnostics
DIAGNOSTIC FM MENU
Select Valves with the SET knob and press the
SELECT key and following display appears:
INLET VALVE (INVA)
Press SELECT key to toggle valve
Turn the SET knob and all the different valves
in the machine that are possible to turn on and
off will scroll on the Information display.
When the SELECT key is pressed the selected
valve toggles on or off. When the valves not are
selected they are off.
INLET VALVE INVA
AIR INLET VALVE AIVA
RECIRCULATION VALVE REVA
FLUSHING VALVE FLVA
RINSING VALVE RIVA
ZEROING VALVE ZEVA
DIRECT VALVE CPU C DIVA
DIRECT VALVE CPU P DIVA
TARATION VALVE TAVA
EVACUATION VALVE EVVA
BYPASS VALVE CPU C BYVA
BYPASS VALVE CPU P BYVA
Note! Be careful when open the AIVA to avoid
Fluid leakage into the monitor.
HCEN 9136 Rev. 10.2005
In the Logging mode it is possible to check the
condition and the status of both the hardware
and the software.
There are three types of logging facilities, inter-
nal logging (Intern), External logging (Extern)
and technical error logging (Errors).
To step backwards or exit, press
Before you enter the Logging mode this is dis-
played:
Turn the set knob until the text "Logging" starts
blinking, confirm with
The actual information is shown on the informa-
tion display, which is divided into three fields
(0 - 2).
It is possible to choose any AK 95 S parameter
for any of the three fields.
See Logging mode flow diagram.
field 0 field 1 field 2
Logging mode
HCEN 9136 Rev. 10.2005
Display the logging parameters on the
information display see e.g. below:
This logging setup is automatically
stored and shows up next time
internal logging starts.
LOGGING ORI-001 ORB-000 ORB-000
DISPLAY xxx xxx xxx
Select infor-
mation display
field (0-2)
The logging setups is
automatically stored
in SAFERAM.
SELECT LOGGER FACILITY
Internal Errors Time Progver
INTERNAL LOGGING SELECTION
Display Set-up A Set-up M
(See "Memory")
Use the Set knob when you want to
set the parameters.
Setting PAR-INH (PARameter
INHibit) to ON prevents the logging
display from disappearing if the
Blood Flow knob is touched or a
parameter button (Temp, Cond, etc)
is pressed.
Determines position of decimal
point (or displays in HEX). Not
necessary for S-arrays, see
"Arrays", page 4:28
Select array index (000 - 999).
Select the array to be displayed
(see "Arrays", page 4:27)
In which field the logged
parameter will appear.
Display
name
Logging mode flow diagram
Shows total
run time
Shows program
version.
When selecting logging
this information will be
displayed:
See next page,
Error buffers in
Logging mode
SET-UP PAR-INH FIELD
Array On 0
Parameter
inhibit.
("ON or
"OFF")
FIELD ARRAY INDEX FORMAT
0 SRI 000 1
HCEN 9136 Rev. 10.2005
Error buffers in Logging mode
SELECT LOGGER FACILITY
Internal Errors Time Progver
Select Errors:
Buf: 01 (11)
C COFB 088 043 20 Oct 05 16:37
For more information about the error message
refer to page 4:6 and the Error Code List for
AK 95 S, HCEN 9091.
HCEN 9136 Rev. 10.2005
Arrays
Use the set knob to select the array type.
The arrays used for service purpose are:
SRB
SRD
SRI
SRL
SRR
SRW
The different letters stands for:
First letter Second letter Third letter
S=Service R=RAM B=Byte
D=Double Word
I=Integer
L=Logical
R=Real
W=Word
Use the set knob to select arrays and press
to step backwards.
When it is necessary to look at two or three
different arrays at the same time, use the
possibility to choose a separate field on the
information display for each data.
Summary: 1. Set field
2. Set array
3. Set index
4. Push twice to step back
5. Push display to see the logged
parameters.
Maintenance Manual
AK 95 / AK 95 S
October 2006
GAMBRO
5:1 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
Preventive maintenance procedures for
AK 95 / AK 95 S
General ........................................................... 5:2
Test equipment ............................................. 5:3
Preventive Maintenance: Base-kit............ 5:4
Parts ................................................................ 5:4
How to exchange the parts included
in the Base-kit ................................................. 5:5
Actions to carry out after the parts
have been exchanged ...................................... 5:8
Preventive Maintenance: A-kit ............... 5:14
Parts .............................................................. 5:14
How to exchange the exterior parts
included in the A-kit ...................................... 5:15
Actions to carry out after the parts have
been exchanged ............................................. 5:16
Preventive Maintenance: B- and C-kit... 5:17
Parts .............................................................. 5:17
How to exchange the parts included
in the B- and C-kit ......................................... 5:18
been exchanged ............................................. 5:20
5:2
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
To ensure proper operation of AK 95 / AK 95 S,
a qualified service technician must perform a
complete series of preventive maintenance
procedures at regular intervals.
The maintenance and calibration information
that you need to use is provided in this manual.
The preventive maintenance procedures have
been devised to require a minimum of time while
ensuring that the machine is maintained in
optimum operation condition.
Included in the preventive maintenance proce-
dures are checks to verify normal machine
operation. Should the machine fail to pass any of
these tests, repair or calibration might be
needed, then repeat the tests until the specifica-
tions are met.
It is mandatory to perform at least a preventive
maintenance every second year.
A yearly maintenance is recommended. The rate
of preventive maintenance might be different
due to variations of the operating environment.
The AK95 / AK 95 S will perform as designed
only if it is used and maintained in accordance
with Gambros instructions.
Any warranties made by Gambro with respect to
the AK 95 / AK 95 S are void if the equipment is
not used in accordance with the instructions
provided. Gambro will not accept responsibility
for any damage or injury resulting from im-
proper use or maintenance or unauthorized
repair.
To fulfill the preventive maintenance procedures
for AK 95 / AK 95 S some parts must be ex-
changed. The necessary parts to be exchanged
are available in a Base-kit and three complemen-
tary kits:
Base-kit (K40182001)
A-kit (K40179001): Includes exterior parts
B-kit* (K40180001): Overhauling service-
kit (with separate valve membranes)
C-kit* (K40181001): Overhauling service-
kit (with complete 2- and 3-way valves)
Note!
All parts in the A-kit are possible to exchange
without opening the dialysis machine.
* The contents of the B-kit is the same as the
contents of the C-kit with one exception;
the C-kit contains complete 2- and 3-way valve
housings instead of separate valve membranes.
Therefore either select the B-kit or the C-kit.
Select the one that meets your specific need
best.
When performing preventive maintenance
procedures or calibrations, which require access
to the interior of the machine, you must have
proper electrostatic safety devices (i.e. wrist
grounding straps or grounding mats) in place to
prevent damage to electrostatic sensitive compo-
nents within the machine.
During repair of any of the parts in the flow
path, special care should be taken and a good
hygiene should be kept.
Note! After maintenance a disinfection program
must be performed before a treatment is per-
formed.
Checklists are provided in the Spare Parts
Instruction that is included in the maintenance-
kits. The purpose of these checklists is to record
the work done.
General
5:3 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
Test equipment needed to perform maintenance.
Test equipment
Test equipment: Tolerance: Manufacturer: Gambro Order
number:
Conductivity measurement 0.1 mS/cm MESA, IBP
Pressure measurement 2mmHg to 200mmHg
1% beyond 200mmHg
If BPM is installed:
0.8mmHg
MESA, IBP, Druck
Temperature measurement: 0.2C MESA, IBP
Digital Voltmeter 0.5% Fluke
Measuring glass 5 ml
Blood leak Calibration
Cover
N/A Gambro K40169001
Gauge pin kit for blood pump rollers
(including three different pins)
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
T = wall thickness of the blood tubing
Gambro K40158001
Gauge pin kit for blood pump rollers
(to be ordered separately)
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Gambro K40158002
K40158003
K40158004
Calibration tube kit N/A Gambro K13983002
Drip chamber N/A
Tube for calibration of
priming detector
N/A
Safety tester According to IEC 60601-1 Rigel, Biotec,
Metron
*BPM test equipment N/A Gambro K22151001
*BPM Cuff N/A Gambro 100900141
*pH buffers 0.07 pH units pH 7 100810001
pH 9 100810002
Magnet for blood pump cover Gambro K19049001
* If installed
5:4
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Preventive Maintenance: Base-kit
Parts
The Base-kit (K40182001) includes all parts
necessary to fulfill the mandatory preventive
maintenance procedures for AK 95 / AK 95 S.
Note!
As a complement to the Base-kit, three addi-
tional kits are available; A-, B- and C-kit.
Base-kit
y t Q . o N t r a P n o i t a n i m o n e D r o t i n o M
1 1 0 0 4 3 7 3 2 K C D / C A , r e t l i f r i A C D / C A
1 1 0 0 6 6 9 2 1 K r e v o c , r e t l i f r i A S 5 9 K A
2 A 8 3 5 6 1 K r o t c e n n o c - B d n a A , r e t l i f e t a r t n e c n o C S 5 9 K A
2 1 6 0 9 1 3 0 0 1 ) e l a m ( r o t c e n n o c - B d n a A , g n i r - O S 5 9 K A
2 0 6 0 9 1 3 0 0 1 ) e l a m e f ( r o t c e n n o c - B d n a A , g n i r - O S 5 9 K A
1 1 0 0 6 3 1 0 4 K r e b m a h c g n i t a r i a e d , r o t c e t e d l e v e L S 5 9 K A
S 5 9 K A
g n i t a r i a e d ( d r a u g l e v e L , g n i r - O
) r e b m a h c
1 4 5 0 9 1 3 0 0 1
) m o t t o b ( r e b m a h c g n i s s a g e d , g n i r - O S 5 9 K A 1 0 5 0 9 1 3 0 0 1
) p o t ( r e b m a h c g n i s s a g e d , g n i r - O S 5 9 K A 1 8 0 0 9 1 3 0 0 1
2 9 0 0 9 1 3 0 0 1 s r o t c e n n o c r e z y l a i d , g n i r - O S 5 9 K A
) D F U r o f ( r e d l o h r e t l i f a r t l u , g n i r - O S 5 9 K A 2 9 2 0 9 1 3 0 0 1
1 0 0 0 2 9 4 1 K ) D F U r o f ( r e d l o h r e t l i f a r t l u , g n i r e r a u q S S 5 9 K A
1
1 2 0 0 9 1 2 0 2 K e b u t m m 6 r o f t r o p e l p m a S S 5 9 K A
1 1 0 0 2 9 0 4 2 K l e b a L S 5 9 K A
2 8 0 0 9 1 3 0 0 1 ) r e w o l d n a r e p p u ( r e d l o h t r a C i B , g n i r - O 5 9 M M
1 A 8 3 5 6 1 K r e d l o h t r a C i B m o r f , r e t l i f e t a r t n e c n o C 5 9 M M
2 0 5 0 9 1 3 0 0 1 ) m o t t o b ( r e b m a h c g n i x i m , g n i r - O 5 9 M M
2 8 0 0 9 1 3 0 0 1 ) p o t ( r e b m a h c g n i x i m , g n i r - O 5 9 M M
t i k - e s a B
5:5 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
How to exchange the parts included in
the Base-kit
1. First perform a combined heat disinfection
program with CleanCart C or liquid citric
acid.
Then perform a heat disinfection program
in combination with CleanCart A or a
Chemical disinfection program with sodium
hypochlorite. Refer to the AK 95 or AK 95 S
Operators Manual.
2. Change air filter, K23734001, in the
AC/DC - power supply unit.
3. Change air filter, K12966001, in the cover
of AK 95 / AK 95 S.
Base-kit
4. Change concentrate filters, K16538A, on
the A and B-concentrate connectors.
5. Change o-rings, 100319061, on the A and
B-concentrate connectors (male).
6. Change o-rings, 100319060, O-ring, A- and
B-connectors (female)
08 07 09 10 06 05
100319061
100319060
5:6
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
7. Change the level detector, K40136001, in
the deairating chamber.
Use the attached o-ring, 100319054.
8. Change both upper, 100319008, and lower
o-ring, 100319050, in the degassing
chamber.
9. Change the O-rings, 100319009, in the
dialyzer connectors.
10. Change the O-rings, 100319029, and
square-ring, K14920001 in the ultrafilter
holder. (Only for AK 95 S with UFD-kit)
11. Change the sample port for 6 mm tube,
K20219002.
12. Change both o-rings, 100319008, in the
BiCart holder (upper and lower).
100319054
K40136001
100319008
100319050
100319029
K14920001
100319029
100319008
100319008
5:7 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
13. Change concentrate filter, K16538 A, from
the BiCart holder inside the MM 95.
14. Change both upper, 100319008, and lower
o-rings, 100319050, in the mixing
chambers.
15. Mark month and year for the next
scheduled preventive maintenance. Attach
the label to the rear cover of the machine.
100319008
100319050
08 07 09 10 06 05
08 07
09
10
06
05
5:8
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Actions to carry out after the parts
have been exchanged
Base-kit
1. Check that the screws for the blood pump
are tightened. (Both inside the BM and
behind the blood pump rotor)
2. Check that the screws for the hose clamps
on the water inlet and drain tube are
tightened.
3. Check that the wheels are tightened.
4. Perform the Protective Earth Test (PET)
according to instructions available in
HCEN12190, Electrical safety inspections
for AK-machines.
5. Check the protective earth resistance:
Measure between TP 5 (Z0VL) on the
control CPU board and the metal on the
heater rod.
Measure in M, should be > 1 M. The
machine must be empty and switched off
during measurement.
Note! Mount the blood monitor on the
fluid monitor.
6. Erase the error code buffers. Enter service
menu > Diagnose > System > Errors >
Erase.
7. Calibrate the A/D converters for AK 95 S,
see chapter "Calibrations" in the Service
manual.
8. BPM-test
Note!
Following text is valid for machines equipped
with the SunTech blood pressure module
(K24274001). For machines equipped with the
Colin blood pressure module (K23564001), refer
to HCEN9095, revision 10.2005 for technical and
maintenance information about BPM.
8.1 Test method:
- Attach BPM cuff, 100900141, tight to the
BPM
test equipment, K22151001.
- Start the AK 95 S with the main switch
and the ON/OFF button.
- Enter Service mode.
- Enter Diagnostics mode.
- Select BM, Others, BPM
8.2 BPM sub-tests
In the BPM service menu the following sub-tests
are included:
- Air leakage test: measures that theequipment
is airtight.
- Inflation speed test: measures the time to fill
the cuff with air.
- Static pressure: Check of pressure transducer
calibration
Each of the tests can be carried out separately
but the above order for carrying out the sub-tests
is recommended.
Check that the results from the sub-tests not
exceed following limits:
- Air leakage: maximum 18 mmHg/ 3 min
- Inflation speed: 2 -11 s
- Static pressure: Maximum deviation from
reference to be within 3 mm Hg.
50 3 mmHg
150 3 mmHg
250 3 mmHg
5:9 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual Base-kit
8.3 Check of air leakage
By entering this test mode the air leakage for
the BPM module, cuff hose and cuff will be tested
automatically.
Before entering the test mode cuff and cuff hose
to be connected to the AK 95 S.
Cuff to be wrapped tight to the BPM test equip-
ment.
BPM test equipment is used to simulate the
patient arm circumference. The air leakage is
only tested for 90 sec but the value is recalcu-
lated for 3 minutes.
If the displayed value is above 18 mm Hg / 3
minutes, this indicates that there is a possible
air leakage in the system.
It is of course also possible to perform this test
without the cuff and cuff hose connected but then
the test will only check for air leakage within the
AK 95 S. In this case replace the cuff and cuff
hose by a tube, which is closed.
8.4 Check of inflation speed
By entering this test mode the capacity for the
pump within the module will be tested automati-
cally. Before entering the test mode cuff and cuff
hose to be connected to the AK 95 S.
Cuff to be wrapped tight to the BPM test equip-
ment. If the displayed time is above 11 seconds,
this test indicates that the pump is worn-out.
8.5 Check of pressure transducer calibration and
measured pressure
By entering this test mode it will be possible to
check the actual pressure value for the BPM
pressure on the AK 95 S display.
Before entering the test mode, pressure trans-
ducer calibration tube kit K13983002 to be
connected to the BPM connector. No cuff and
cuff hose to be connected.
Note! The pressure transducer calibration tube
kit must be drained before being connected, to
make sure that no fluids or particles enters the
BPM connector or tubing's. This might otherwise
damage or destroy the sensitive BPM sensors.
When "Measured pressure" is displayed it is
possible to start applying the external reference
pressure.
Note! Pressures shall be applied very carefully
so that no overpressures occur.
To check the actual pressure value, external
pressure reference instrument to be connected
and external pressure of 250, 150, 50 mm Hg to
be applied. Check deviation from reference
pressure instrument for displayed value.
5:10
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Base-kit
9. Priming detector calibration
9.1 Start the AK 95 S, enter the Service menu
9.2 Select Transducer, External and PRIMING
DETECTOR from the selection diagram.
9.3 Press "Select" to start the calibration
routine.
9.4 Insert an empty tube in the priming
detector and press "Select".
Use the normal tube from the bloodline.
9.5 The calibration is now done automatically
and the calibration factor is written into
the EEPROM.
9.6 When the info. display shows "EEPROM
STORAGE COMPLETED", the calibration
is completed.
9.7 Press "Hold" to exit.
Note! If a technical error is detected, the
calibration must be restarted, or the
priming detector replaced.
10. Measure the power on battery B1 on the
Protective driver board, exchange if the
value is below 2,6 V (Note! The machine
must be switched on when measuring).
11. Control of the blood pump occlusion
Check surface on the roller at the pump
rotor, if it is damaged exchange the unit.
The roller unit should easily go back to
upper end position when it has been
pressed down to end position, exchange
unit if it gets stuck in any position.
Note! If the blood lines have a different
wall thickness, the occlusion of the blood
pump must be adjusted to the right size.
Use the gauge pins (stop/go) available in
the kit K40158001. The kit includes
following three different gauge pins:
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Use following formula to calculate which
gage pin to use:
2 * wall thickness * 0,7 (mm)
Check the range between the blood pump
rollers and the path according to the
picture below.
Adjust range between the blood pump
rollers and the path if it is necessary.
The GO pin should barely pass within the
calibrating area.
The STOP pin is NOT allowed to pass in
any point within the calibrating area.
Note! Put grease on the GO and STOP
pins when not used and store gage in
plastic bag to prevent it from corroding.
Note! The gauge pins can also be ordered
separately:
T=1.1 (white) K40158002
T=1.6 mm (red) K40158003
T=2.0 mm (blue) K40158004
= Measuring
5:11 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
12. Enter Service/Calibr/Transducers/
External/ Arterial pressure transducer.
12.1 Press "Select" to start calibration routine.
12.2 Make sure that nothing is connected to the
transducer (zero pressure)
12.3 Check zero level of the Arterial Pressure
Transducer.
Tolerance: 5 mmHg.
Calibrate if necessary (see chapter
calibration for details).
13. Enter Service/Calibr/Transducers/
External/ Venous pressure transducer
CPU P.
transducer (zero pressure).
13.3 Check zero level of the Venous Pressure
Transducer.
Tolerance: 5 mmHg.
13.4 Enter Service/Calibr/Transducers/
External/ Venous pressure transducer
CPU C.
transducer (zero pressure).
13.7 Check zero level of the Venous Pressure
Transducer.
Tolerance: 5 mmHg.
14. Enter Diagnose/BM/Pumps and check that
the blood pump stops when the cover is
opened.
15. Start the blood pump and let it run at
lowest possible speed. Open the blood
pump cover and place a magnet (1) on the
sensor for the cover. Stop the blood pump
rotor by manually grabbing the handle (2).
Check that the power to the blood pump
motor is switched off within 2 seconds.
16. Check the zero level of the three pressure
transducers:
- Degassing pressure transducer
- HPG pressure transducer
- Pressure Dialysis, PD
Note! To reach atmospheric pressure in
the transducer housing, disconnect the
corresponding tube.
17. If installed: Calibrate the pH-sensor with a
buffer solution according to the Calibration
manual.
18. Remove the blood leak detector cover and
clean the inside of the blood leak housing.
Mount a blood leak calibration cover. Make
sure that the filter is in horizontal posi-
tion, start the AK 95 S.
Enter the Service menu, select calibration,
transducer, intern and blood leak detector.
Place A-pickup tube in concentrate contai-
ner.
Press "Select" to enter the blood leak
calibration routine.
Note! Let the machine stabilize in
conductivity and temperature (37.5 C) a
few minutes.
Wait for green fluid path.
Check the blood leak detector limits 0 and
100 10.
19. Drain the AK 95 S and replace the blood
leak calibration cover.
20. Attach pressure reference instrument
before the heater. Use a silicon T.
Note! Be careful when opening the fluid
tubes. Put a piece of paper around the tube
connector to avoid leakage inside the
monitor.
5:12
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Base-kit
21. Start the machine using the following
settings: Suitable mode (Acetate or
Bicarbonate) UF
Temperature 37 C
Conductivity 14 mS/cm
22. Run the machine for at least 30 minutes
with the fluid passing through the
measuring cell of the Reference Instru-
ment before continuing with the check of
functions and calibrations. Meanwhile,
check the fluid path for air leakages, fluid
leakages and salt deposits.
23. Adjust the second pressure regulator to
120-125 mmHg, before the heater,
according to the Service Manual.
24. Turn off the power supply main switch.
Disconnect the silicone T-connector.
Note! Be careful when opening the fluid
tubes. Put a piece of paper around the tube
connector to avoid leakage inside the
monitor.
25. Turn on the power supply main switch
again and start the AK 95 S.
26. Check the conductivity indications, at
approximately 14 mS/cm.
Use GXL - fluid monitor screen and a
reference instrument connected to the
dialysis fluid tubes.
The indicated conductivity values (for
cond.cell P) in GXL should correspond to
the indication on the reference instru-
ment. The maximum deviation is 0.3 mS/
cm.
27. Check the temperature indications, at
approximately 37 C.
Use GXL - fluid monitor screen and a
reference instrument connected to the
dialysis fluid tubes.
The indicated temperature value (at the
conductivity cell P) should correspond to
the indication on the reference instru-
ment. The maximum deviation is 1.5 C.
If the deviation is more than the stated
tolerance; the affected temperature
transducer must be exchanged.
28. Perform a full calibration of the UF-cell
according to the Service manual.
29. Place the blood monitor on the fluid
monitor. Let the machine pass Fch.
30. Start the heparin pump.
31. Check the DC leakage between TP 5
(Z0VL) on the Control CPU board and the
metal on the heater rod. Measure in DC
Voltage, should be < 1 V.
32. Place the blood monitor on the sideboard.
cover of the suction pump motor. Measure
in DC Voltage, should be < 1 V.
cover of the degassing pump motor.
Measure in DC Voltage, should be < 1 V.
suction pump head. Measure in DC
degassing pump head. Measure in DC
5:13 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
37. Simulated treatment
Note! The following test procedure should
preferably not be started or stopped during a
taration of the UF-system. In this case there
might be a small difference in volume.
Simulate a venous pressure of approx.
50 mm Hg by blocking the pressure port with a
blocked piece of tubing and turning the level
adjustment knob.
Insert the filled venous drip chamber in the air
detector.
Press fluid bypass-button (for bypass mode).
Connect a T-piece to the dialysis tubings. Make
sure that the tubing is long and thin enough to
create a TMP of approx. 200100 mm Hg during
the simulated treatment.
Press fluid bypass-button (for direct mode).
Put the end of the tube in a measuring glass
placed on the bottom tray.
Note! The position of the measuring glass will
affect the TMP.
Set the blood pump speed to 100 ml/min and
start the blood pump.
Set minimum UF-rate to 0.0 l/h.
Make sure the measuring glass is filled to 1.00 l
with water of 37.0 C.
Set a UF-volume of 0.9 l and treatment time of
1:00 h.
Check that the tube to the measuring glass is
filled with water and all air bubbles are evacu-
ated. Let the UF-rate stabilize.
Simulate blood in the priming detector with a
piece of paper.
Make sure (again) that the measuring glass is
filled to 1.00 liter.
Press the UF START/STOP button.
Note! It is very important to do these things
more or less simultaneously i.e. within seconds.
Check the residual volume at TIME = 0:00.
Approved residual volume: 100 ml +/- 50 ml
Repeat the test if smaller deviations appear.
Note! All kind of fluid alarms (conductivity etc.)
has to be avoided.
38. Check that the overload protection on the
heparin pump is working.
39. Check the arterial clamp by attaching the
calibration tube set into the arterial clamp.
Enter priming mode and create a level
detector alarm to get the clamp closed.
Apply a pressure of 600 mmHg. Check that
the pressure does not fall more than 30
mmHg in 15 seconds.
40. Check the venous clamp by attaching the
calibration tube set into the venous clamp.
Enter priming mode and create a level
detector alarm, by lowering the level in
the drip chamber, to get the clamp closed.
Apply a pressure of 600 mmHg.
Check that the pressure does not fall more
than 30 mmHg in 15 seconds.
41. If installed: Check the battery backup by
disconnecting the mains plug. Let the
machine run for at least 1 minute.
Note! This is not a capacity test of the
backup batteries.
42. Reconnect the mains plug to the outlet
supply of an electrical safety tester.
Perform the Earth Leakage Test (ELT) and
the Patient Earth Leakage Test (PLT)
according to instructions available in
HCEN12190, Electrical safety inspections
for AK-machines.
43. Perform heat/chemical disinfection.
5:14
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Preventive Maintenance: Supplementary A-kit
Parts
The A-kit is designed to be used as a complemen-
tary addition to the Base-kit for the preventive
maintenance procedures of AK 95 / AK 95 S.
The A-kit (K40179001) includes following exterior
parts:
Note!
All parts in the A-kit are possible to exchange
without opening the dialysis machine.
A-kit
1 1 0 0 4 3 7 3 2 K C D / C A , r e t l i f r i A C D / C A
1 1 0 0 6 6 9 2 1 K r e v o c , r e t l i f r i A S 5 9 K A
1 1 0 0 3 8 1 0 4 K ) e u l b ( . l p m o c t i k r o t c e n n o C S 5 9 K A
1 1 0 0 4 8 1 0 4 K ) d e r ( . l p m o c t i k r o t c e n n o C S 5 9 K A
1 1 0 0 5 8 1 0 4 K ) e u l b ( . l p m o c t i k g n i b u t r e z y l a i D S 5 9 K A
1 1 0 0 6 8 1 0 4 K ) d e r ( . l p m o c t i k g n i b u t r e z y l a i D S 5 9 K A
4 1 0 0 6 1 3 7 0 K r o t o r p m u p d o o l b , r e h s a W S 5 9 K A
1 7 0 0 0 5 8 0 0 1 ) e t i h w ( A , e b u t p u - k c i P S 5 9 K A
1 8 0 0 0 5 8 0 0 1 ) e u l b ( B , e b u t p u - k c i P S 5 9 K A
1 1 2 0 0 5 8 0 0 1 ) w o l l e y ( , e b u t p u - k c i P S 5 9 K A
t i k - A
5:15 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual A-kit
1. Change air filter, K23734001, in the
AC/DC - power supply unit.
2. Change air filter, K12966001, in the cover
of AK 95 S.
3. Change the connector kit complete,
K 40183001 (blue) and K 40184001 (red).
4. Change the dialyzer tubings complete,
K40185001 (blue) and K40186001 (red).
How to exchange the exterior parts
included in the A-kit
5. Add/change the washers for the blood pump
rotors.
A
B
A c e ta te
K40186001
K40185001
08 07 09 10 06 05
A
B
A c e ta te
K40184001
K40183001
K07316001
6. Change the Pick-up tubes.
- Pick-up tube, A (white) 100850007
- Pick-up tube, B (blue) 100850008
- Pick-up tube, (yellow) 100850021
5:16
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
been exchanged
1. First perform a heat disinfection program.
Refer to the AK 95 or AK 95 S Operators
Manual.
2. After the heat disinfection; re-tighten the
nuts of the dialyser connector set to the
machine.
3. Let the machine pass FCH.
4. Control of the blood pump occlusion
Check surface on the roller at the pump
rotor, if it is damaged exchange the unit.
The roller unit should easily go back to
upper end position when it has been pres-
sed down to end position, exchange unit if
it gets stuck in any position.
Note! If the blood lines have a different
wall thickness, the occlusion of the blood
pump must be adjusted to the right size.
Use the gauge pins (stop/go) available in
the kit K40158001. The kit includes
following three different gauge pins:
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Use following formula to calculate which
gage pin to use:
A-kit
A
B
A c e ta te Nuts
Check the range between the blood
pump rollers and the path according to
the picture below.
Adjust range between the blood pump
rollers and the path if it is necessary.
The GO pin should barely pass within
the calibrating area.
The STOP pin is NOT allowed to pass
in any point within the calibrating
area.
Note! Put grease on the GO and STOP
pins when not used and store gage in
plastic bag to prevent it from corroding.
Note! The gauge pins can also be
ordered separately:
T=1.1 (white) K40158002
T=1.6 mm (red) K40158003
T=2.0 mm (blue) K40158004
= Measuring
5:17 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual B- and C-kit
Preventive Maintenance: Supplementary B- and C-kit
Parts
The B- and C-kits are designed to be used as a
complementary addition to the Base-kit for the
preventive maintenance procedures of AK 95 /
AK 95 S.
The B-kit, K40180001, and the C-kit, K40181001,
includes following overhaul parts:
Note!
The contents of the B-kit is the same as the
contents of the C-kit with one exception;
the C-kit contains complete 2- and 3-way
valve housings instead of separate valve
membranes. Therefore either select the B-kit
or the C-kit. Select the one that meets your
specific need best.
1 1 0 0 8 6 1 5 1 K ) . l p m o c ( e n i l e r u s s e r p l a i r e t r A S 5 9 K A
1 A 9 5 4 9 1 K t n e m t s u j d a l e v e l r o f e n i l s u o n e V S 5 9 K A
1 A 2 5 9 6 1 K r e b m a h c g n i s s a g e d , e t e l p m o c e s u o h e v l a V S 5 9 K A
S 5 9 K A
, A V I D , A V E Z , A V I A : s e n a r b m e m e v l a V
A V L F , A V V E , A V A T , A V Y B
7 C 6 5 0 8 0 K
S 5 9 K A 1 1 4 1 2 1 3 0 0 1 ) m ( e b u t e n e r p o t n a S
S 5 9 K A 4 2 3 0 2 1 3 0 0 1 ) m ( ) m m 2 x 3 ( e b u t n o c i l i S
4 1 0 0 5 3 3 0 0 1 ) S P N I m o r f d n a o t g n i l p u o c r e k r a P ( , g n i r - O S 5 9 K A
2 1 0 0 5 3 3 0 0 1 ) . h c x e t a e h m o r f g n i l p u o c r e k r a P ( , g n i r - O 5 9 M M
1 6 0 0 7 5 5 1 2 K ) r e w o l ( r e d l o h t r a C i B , t i k e k i p S 5 9 M M
5 9 M M
n o n . l c n i ) r e p p u ( r e d l o h t r a C i B , t i k e k i p S
e v l a v n r u t e r
1 4 0 0 1 3 0 3 2 K
t i k - B
1 1 0 0 8 6 1 5 1 K ) . l p m o c ( e n i l e r u s s e r p l a i r e t r A S 5 9 K A
1 A 9 5 4 9 1 K t n e m t s u j d a l e v e l r o f e n i l s u o n e V S 5 9 K A
1 A 2 5 9 6 1 K r e b m a h c g n i s s a g e d , e t e l p m o c e s u o h e v l a V S 5 9 K A
S 5 9 K A
: s e v l a v y a w - 2 e t e l p m o C
A V V E , A V A T , A V Y B , A V I D , A V E Z , A V I A
6 A 5 3 2 5 1 K
S 5 9 K A
: s e v l a v y a w - 3 e t e l p m o C
A V L F
1 3 0 0 9 3 1 1 2 K
S 5 9 K A 1 1 4 1 2 1 3 0 0 1 ) m ( e b u t e n e r p o t n a S
S 5 9 K A 4 2 3 0 2 1 3 0 0 1 ) m ( ) m m 2 x 3 ( e b u t n o c i l i S
4 1 0 0 5 3 3 0 0 1 ) S P N I m o r f d n a o t g n i l p u o c r e k r a P ( , g n i r - O S 5 9 K A
2 1 0 0 5 3 3 0 0 1 ) . h c x e t a e h m o r f g n i l p u o c r e k r a P ( , g n i r - O 5 9 M M
1 6 0 0 7 5 5 1 2 K ) r e w o l ( r e d l o h t r a C i B , t i k e k i p S 5 9 M M
5 9 M M
) r e p p u ( r e d l o h t r a C i B , t i k e k i p S
e v l a v n r u t e r n o n . l c n i
1 4 0 0 1 3 0 3 2 K
t i k - C
5:18
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
2. Change the valve house complete,
K16952A, on the degassing chamber.
3a. B-kit only!
Change valve membranes, K08056C,
for following valves: AIVA, ZEVA, DIVA,
BYVA, TAVA, EVVA and FLVA.
See instructions on page 5:20.
3c. C-kit only!
Change the complete 3-way valve,
K21139003, for FLVA..
How to exchange the parts included in
the B- and C-kit.
B-and C-kit
1. Change both the venous and arterial
pressure monitoring line, including disc
filter.
Arterial line: K15168001
Venous line for level adjustment: K19459A
3b. C-kit only!
Change following complete 2-way valves,
K15235A: AIVA, ZEVA, DIVA, BYVA, TAVA
and EVVA.
K15235A
4. Change all the Santoprene tubes in the
fluid monitor.
K21139003
5:19 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
7. Change the o-rings, 100335001, in the
parker couplings from the heat exchanger.
B- and C-kit
5. Change all the Silicone tubes in the fluid
monitor.
6. Change the o-rings, 100335001, in the
parker couplings to and from INPS.
8. Change both the upper and the lower
spike kit in the BiCart-holder.
K23031004 (Upper)
K21557006 (Lower)
Assemble according to machine
configuration.
100335001
100335001
5:20
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Replacing valve membranes
Correct assembly procedure of the housing and
membrane is essential for proper function and
preventing future leaks.
Place the membrane in the valve housing with
the seam on the periphery of the silicone
membrane facing from the magnet of the valve.
Tighten the screws with a torque of
approximatly 0,7 Nm. Make sure that self-
locking nuts are used.
Note! Do not overtighten the screws, this will
deform the valve housing and cause leakage.
Valve mounting tool K15391C
A special service tool for mounting of the valve
membrane correctly in the valve housing is
available.
B-and C-kit
5:21 AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Maintenance Manual
been exchanged
1. First perform a heat disinfection program.
Refer to the AK 95 or AK 95 S Operators
Manual.
B- and C-kit
5:22
Maintenance Manual
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Box 10101
SE-220 10 Lund
Sweden
Tel:+46 46 16 90 00
Fax:+46 46 16 96 96
www.gambro.com
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6
HCEN 9138 Rev. 10.2005
Calibrations
6. Calibrations
Contents
Calibrations
Technical Facilities ..................................... 6:2
Before calibration........................................ 6:2
A/D Converters
A/D Converters ........................................... 6:3
Transducers
Calibration of linear transducers ............... 6:4
Selection diagram .................................. 6:4
Venous Pressure Transducer Calibr...... 6:5
Arterial Pressure Transducer Calibr .... 6:6
Priming Detector calibration................. 6:7
Occlusion adjustment, blood pump ....... 6:7
Blood Leak Detector calibration............ 6:8
Conductivity Transducer calibration .... 6:9
Dialysis Pressure Transd Calibr ......... 6:10
Degassing Pressure Transd Calibr ...... 6:11
pH transducer calibration ................... 6:12
Pressure Regulator Calibr, PR 1 ......... 6:14
Pressure Regulator Calibr, PR 2 ......... 6:14
HPG Pressure Transducer Calibr ........ 6:15
Variable flow calibration ...................... 6:16
UF Calibration ....................................... 6:17
General ................................................. 6:17
Complete .............................................. 6:18
Intern.................................................... 6:19
Verify .................................................... 6:20
BPM test .................................................. 6:21
HCEN 9138 Rev. 10.2005
6:2
Calibrations
Before calibration
To get information about the use of the
control buttons, read chapter 4; Service
Technicians Guide.
Calibration kit
Calibration AK 95 S
Technical Facilities
The following instructions are based on the
availability of some technical facilities, listed
below.
Ordering no:
UF - calibration:
UF-calibration box K21908002
AD:
Digital voltmeter
Priming detector:
A piece of blood tube used at the hospital.
Blood leak detector
Calibration cover K40169001
Pressure
Reference instrument 300333001
Calibration kit K13983002
Special tool
For silicone tube connectors K12755001
Warning! After completing the calibrations, the conductivity value must always be confirmed by the
hospital laboratory.
HCEN 9138 Rev. 10.2005
Calibrations
CPU Testpoint Ref Tetspoint Circuit board Limits (mV)
CPU-C TP 6 TP 5 Control Driver board 45.00 - 55.00
CPU-P TP 1 TP 2 Protective Driver board 45.00 - 55.00
CPU-W TP 3 TP 4 Protective CPU board 4500 - 5500
MM 95 R 24 R 24 MM I/O board 45.00 - 55.00
AD Converters
2. Choose AD-converter.
When selecting AD-Converter from the display
with the SET knob and press key following
display appears:
SELECT AD-CONVERTER
CPU-C CPU-P CPU-W MM95
3. Select an AD-converter with the SET knob
and press key.
CPU X AD LOW REF SET HIGH
xx.xx mV xx.xx xx.xx xx.xx
4. Measure the voltage (using a 4.5 digit
voltmeter), between following testpoints or
across the resistor:
TP 6
TP 5
CPU C driver board
CPU C A/D ref
AD ref voltage range:
45.00 to 55.00 mV
Buzzer
TP2
Z0VAD
PVREF
TP1
45.00 to 55.00 mV
CPU W PROM
CPU W
SafeRAM
TP4
Z0VRW
TP3
WREF
4.500 to 5.500 V
R24
MM I/O AD ref voltage range:
45.00 to 55.00 mV
pH plug
(TP1)
(TP2)
5. Set the AD REF VOLTAGE on the
display to the value shown on the voltme-
ter and press .
6. Press
START
UF
STOP
to load the value into the
EEPROM.
CPU X AD-REF VOLTAGE STORED
7. Press to exit.
HCEN 9138 Rev. 10.2005
6:4
Calibrations
Transducers
Calibration of linear
transducers
1. Start the AK 95 S, enter the Service
menu and select Calibrations.
2. Choose Transducers
3. Follow the instructions for each
calibration.
Select Extern for no flow
(pumps stopped).
Select Internal and the AK 95 S main-
tains a flow during the calibration.
Independently wich flow support is chosen
the Selection diagram turns up.
4. When turning the SET knob all the
different transducers that are possible to
calibrate will scroll on the Information
display.
VENOUS PRESSURE TRANSDUCER CPU P
Selection diagram
BLOOD LEAK DETECTOR
PRIMING DETECTOR
VENOUS PRESSURE TRANSDUCER CPU C
pH TRANSDUCER
CONDUCTIVITY A B P TRANSDUCERS
DIALYSIS PRESSURE TRANSDUCER
Run Time Meter
HCEN 9138 Rev. 10.2005
Calibrations
Venous Pressure Transducer Calibration
1. Connect the Gambro reference instrument
(together with a calibration tube set) to
the venous pressure transducer on the
front of the AK 95 S, see fig. below.
2. Zeroset the reference instrument, wait for
stable reading.
4. Select Transducers, External and
VENOUS PRESSURE TRANSDUCER
CPU P from the selection diagram.
5. Press to confirm the selected trans-
ducer.
6. Apply zero pressure by opening the three
clamps A, B and C on the calibration tube
set. Set the REF SET value on the
AK 95 S to 0 mmHg.
7. Press to enter the setting.
8. If the lit
START
UF
STOP
key is pressed at this time
the machine stores the offset for the
transducer in the EEPROM and updates
the checksum.
For the sensitivity calibration
(the slope):
Close clamp A. Apply a pressure of approx.
-500 mmHg, shown on the reference in-
strument. Close clamp B.
VEN PR LOW REF SET HIGH
1.2 -550 +500 550
9. Set the REF SET value on the AK 95 S
to the reading on the reference instrument
and press twice.
10. Open clamp A and B, then close clamp A
again. Apply a pressure of approx. +500
mmHg, shown on the reference instru-
ment. Close clamp B.
C
A
B
VEN PR LOW REF SET HIGH
1.2 -550 +500 550
and press .
12. Press
START
UF
STOP
to load the calibration values
into the EEPROM.
13. When the EEPROM storage is ready,
press to exit.
Continue with the venous pressure transducer
calibration for CPU C.
Follow this instruction except for paragraph 4,
where VENOUS PRESSURE TRANSDUCER
CPU C shall be selected instead of CPU P.
If a calibration error occurs:
Try to do the calibration again.
If the error occurs a second time:
Change the transducer and the transducer
board.
Report to your Gambro service representa-
tive the error message on the error dis-
play.
HCEN 9138 Rev. 10.2005
6:6
Calibrations
Arterial Pressure Transducer Calibration
(together with a calibration tube set) to
the arterial pressure transducer on the
front of the AK 95 S, see fig. below.
stable reading.
4. Select Transducers, External and
from the selection diagram.
ducer.
6. Apply zero pressure by opening the three
clamps A, B and C on the calibration tube
AK 95 to 0 mmHg.
8. If the lit
START
UF
STOP
key is pressed at this time
the machine stores the offset for the
transducer in the EEPROM and updates
the checksum.
For the sensitivity calibration
(the slope):
Close clamp A. Apply a pressure of approx.
-500 mmHg, shown on the reference in-
strument. Close clamp B.
ART PR LOW REF SET HIGH
1.2 -550 -500 550
and press twice.
ART PR LOW REF SET HIGH
1.2 -550 +500 550
and press .
12. Press
START
UF
STOP
into the EEPROM.
press to exit.
board.
play.
B
A
C
HCEN 9138 Rev. 10.2005
Calibrations
2. Select Transducer, External and
PRIMING DETECTOR from the selection
diagram.
3. Press to start calibration routine.
4. The display shows:
INSERT TUBE
Press SELECT to confirm
5. Insert an empty tube in the priming
detector and press .
Use the normal tube from the blood line.
6. The calibration is now done automatically
and the calibration factor is writen into
the EEPROM.
7. When the info. display shows EEPROM
STORAGE COMPLETED, the calibration
is completed.
8. Press to exit.
If an technical error is detected, the calibration
must be restarted, or the priming detector
replaced.
Occlusion adjustment, blood pump/
infusion pump
Check surface on the roller at the pump rotor, if
it is damaged exchange the unit. The roller unit
should easily go back to upper end position when
it has been pressed down to end position, ex-
change unit if it gets stuck in any position.
Note! If the blood lines/infusion lines have a
different wall thickness, the occlusion of the
blood pump must be adjusted to the right size.
Use the gauge pins (stop/go) available in the kit
K40158001. The kit includes following three
different gauge pins:
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Use following formula to calculate which gage
pin to use:
Check the range between the blood pump rollers
and the path according to the picture below.
Adjust range between the blood pump rollers and
the path if it is necessary.
The GO pin should barely pass within the cali-
brating area.
The STOP pin is NOT allowed to pass in any
point within the calibrating area.
Note! Put grease on the GO and STOP pins
when not used and store gage in plastic bag to
prevent it from corroding.
Priming Detector calibration
= Measuring
HCEN 9138 Rev. 10.2005
6:8
Calibrations
Check the position of the calibration filter
and repeat from point 1.
If an error occurs after the 2nd try, change
the blood leak detector.
After calibration, clean the filter with
water.
Replace the filter when it has been used
for more than 10 times.
Blood Leak Detector calibration
1. Make sure there is no fluid in the AK 95 S
Monitor. If fluid in the monitor, press
Rinse/Drain.
2. Remove the blood leak detector cover and
clean the inside of the blood leak housing.
3. Mount a blood leak calibration cover
(K40169001), make sure that the filter is in
horisontal position .
Start the AK 95 S, wait until buzzertest is
done and bargraphs are lit.
5. Select Transducer, Intern and
BLOOD LEAK DETECTOR from the
selection diagram.
6. Place A-pickup tube in the acetate-
concentrate container.
7. Press to enter the Blood leak calibra-
tion routine.
Let the machine stabilize in conductivity
and temperature (37.5 C) a few minutes.
Wait for green fluid path.
8. Make sure the filter is in horizontal
position and set REF SET to 0.
9. Press when the BL LEAK value is
stable.
10. Turn the calibration filter to vertical
position and set REF SET to 100.
11. To continue, press twice when the
BL LEAK value is stable.
12. Press
START
UF
STOP
to store the calibration values.
13. Wait until the display shows EEPROM
STORAGE COMPLETED.
14. Press to exit.
15. Drain the AK 95 S and remount the
standard blood leak cover.
HCEN 9138 Rev. 10.2005
Calibrations
The calibration is a two point calibration. The
two points are 0.0 mS/cm (RO-water) and
14.0 mS/cm (with concentrate).
NOTE!
Make sure the +500ml/min restrictor is mounted
before calibration.
NOTE!
Before conductivity calibration, Chemical
cleaning must be performed, one with Citric acid
and one with Hypochlorite.
1. Enter the Service menu, Calib, Transd
and select Intern.
Set the display at the conductivity trans-
ducer to be calibrated.
The possible cond. cell calibrations are:
CONDUCTIVITY ABP TRANSDUCERS
to the dialyzer connectors.
Connect both the A- and B-pickup tubes to
the MM 95.
Set the temperature to 37,5C (by pressing
TEMP key) and let the AK 95 S and the refer-
ence instrument stabilize for at least 30 min-
utes.
Make sure that the machine is not in bypass, i.e.
the fluid bypass button is not lit. There must
be flow through the measuring cell.
3. Press to enter the calibration routine.
4. Wait until the reading on the reference
instrument has stabilized at 0.0 mS/cm.
Set REF SET to 00.0 with Set knob.
Press TEMP and check that the tem-
perature is 37,5C.
Press to get back the conductivity
calibration display.
Press to enter the value.
Conductivity Transducer calibration
container. The AK 95 S will now regulate
conductivity to approx. 14 mS/cm. The
green fluid path must be lit.
6. Let the conductivity stabilize for 20 min-
utes. (green fluid path)
Press TEMP to check that temperature
is 37,5C.
Press to get back the conductivity
calibration display.
7. Set the REF. SET value on the AK 95 S
display to the same value shown on the
reference instrument.
8. Press to enter the value.
9. The machine will now ask you to confirm
to enter sensitivity calibration.
Press to confirm.
To exit: press (will stop calibration).
10. Press
START
UF
STOP
into the EEPROM.
All the transducers A, B and P are all calibrated
in this way.
HCEN 9138 Rev. 10.2005
6:10
Calibrations
1. Disconnect tube no. 46, 20 and the silicone
tube at the deairating chamber see fig.
below.
2. Plug the two lower silicone connectors at
the deairating chamber. Use two plugs
from the calibration kit, see fig. below.
to the silicone connector on the top of the
deairating chamber via the calibration
tube set. See fig. below.
stable reading.
DIALYS PRESSURE TRANSDUCER
ducer.
8. Apply zero pressure by opening the two
clamps A, and B on the calibration tube
AK 95 S to 0 mmHg.
10. Close clamp A. Apply a pressure of approx.
-500 mmHg, shown on the reference
instrument. Close clamp B.
and press twice.
again.
Apply a pressure of approx. +500 mmHg,
shown on the reference instrument. Close
clamp B.
to the reading of the reference instrument
and press .
14. Press
START
UF
STOP
into the EEPROM.
press to exit.
board.
play.
Dialysis Pressure Transducer Calibration
HCEN 9138 Rev. 10.2005
Calibrations
13. Set the REF SET value on the AK 95 S to
the reading on the reference instrument
and press .
14. Press
START
UF
STOP
into the EEPROM.
press to exit.
board.
play.
1. Disconnect tube no. 50 at the Expansion
chamber. Connect the Gambro reference
instrument to tube no. 50 via the calibra-
tion tube set. Use the angled-silicone
connector from the calibration kit.
2. Disconnect tube no. 11 at the degassing
chamber or at the outlet of the flow pump
and plug the silicone connector. Use a plug
from the calibration kit.
stable reading.
ducer.
clamps A and B on the calibration tube
AK 95 S to 0 mmHg.
to the reading o the reference instrument
and press twice .
again.
Apply a pressure of approx. +500 mmHg,
shown on the reference instrument. Close
clamp B.
Degassing Pressure Transducer Calibration
to tube 50
HCEN 9138 Rev. 10.2005
6:12
Calibrations
Calibration should be performed on a regular
basis to ensure optimum performance.
A complete calibration procedure consists
of the following steps:
1. Offset calibration, with a buffer solution
(a solution with a very accurate and stable
pH-value) having a pH-value in the range
of pH 6.5-7.5, followed by:
2. Slope calibration with a buffer solution
having pH-value that differs at least 2 pH-
units from the buffer used for offset cali-
bration.
Calibration schedule:
An Offset calibration should be per-
formed after one month in operation and
then every third month to verify the
performance.
A Complete calibration procedure
should be performed at installation and
then every 12 months.
Offset Calibration:
1. Make sure there is no flow or fluid in the
AK 95 S. The inlet water must be closed.
pH TRANSDUCER from the selection
diagram.
5. Remove the pH sensor from the pH sensor
housing by loosening the nut holding the
pH sensor and rinse the sensor in distilled
water.
6. Check that the REF SET on the AK 95 S
displays pH 7.
pH transducer calibration
7. Put the pH sensor in a cup with pH 7
buffer solution (ordering no. 100 810 001)
which must cover the glass membrane i.e.
the level in the cup should be at least
30mm from the bottom.
8. Stir in order to achieve balance in the
buffer solution. Do not let the pH sensor
lean against the bottom of the cup.
Wait for 2 minutes.
9.* Press to set the REF SET value on
the AK 95 S and wait until the calibration
display returns.
10. Press
START
UF
STOP
to load the calibration value
into the EEPROM.
11. Clean the pH-sensor in RO-water.
Remount the pH sensor into the
pH sensorhousing.
HCEN 9138 Rev. 10.2005
Calibrations
Complete calibration:
1. Make sure there is no flow or fluid in the
AK 95 S. The inlet water must be closed.
pH TRANSDUCER from the selection
diagram.
5. Remove the pH sensor from the pH sensor
housing by loosening the nut holding the
pH sensor and rinse the sensor in distilled
water.
displays pH 7.
buffer solution (ordering no. 100 810 001),
or whatever reference solution available,
buffer solution. Do not let the pH sensor
Wait for 2 minutes.
9.* Press to set the REF SET value on
the AK 95 S and wait until the calibration
display returns.
10. Rinse the pH sensor in distilled water.
displays pH 9.
buffer solution (ordering no. 100810002)
buffer solution. The pH sensor must not
Wait for 2 minutes.
14.* Press and wait.
The display shows: Entering sensitivity
calibration.
15. Press to confirm that the calibration
shall continue.
16. When the calibration display returns,
press
START
UF
STOP
into the EEPROM.
17. Remount the pH-sensor into the pH sensor
housing.
* If an error message is shown after this
step, check the buffer solutions, level in
the cup and repeat the procedure from
step 1. If there still is an error after 2nd
try, replace the pH-sensor.
NOTE! The pH-sensor should be changed every
eighteen month.
HCEN 9138 Rev. 10.2005
6:14
Calibrations
AK 95 S Inlet/Outlet Flow Diagram. The complete
Flow Diagram is showed at page 2:5.
Pressure Regulator Calibration, PR 2
1. Disconnect tube no. 4 from the T-connector
at INVA.
2. Install a T-connector in series with the prior.
Connect tube no.4 and the reference instru-
ment to it. Use nipple K0 1515 002 to the
reference instrument connection.
3. Zeroset the Reference instrument, wait for
stable reading.
4. Start the AK 95 S.
5. Perform a functional check and wait until
the conductivity and the temperature are
stable. The fluid path on the OP-panel must
be green before the calibration begins.
6. Adjust the pressure regulator, PR 2, until
the pressure measured at the reference
instrument is 130 mmHg 10 mmHg.
7. Perform a Drain.
8. Reassemble to the normal silicone
T-connector.
Pressure Regulator Calibration, PR 1
1. Connect a pressure gauge just before the
Parker connector inside MM 95 according
to this picture.
2. Start the AK 95 S.
3. Perform a functional check and wait until
the conductivity and the temperature are
stable. The fluid path on the OP-panel
must be green before the calibration
begins.
4. Adjust the pressure regulator, PR 1, until
the pressure measured at the pressure
gauge is 600 mmHg 75 mmHg.
5. Perform a Drain.
6. Disconnect the pressure gauge.
PR 1
P INPS
Heater
Outlet
Restrictor
Safety by-pass
Unit
SAGS
P
Suction
Pump
Water
Inlet
Drain
T
Pressure
regulator
PR 1
REVA
AIVA
C
Treg
PR 2
Heat
exchanger
Flow
switch
INVA
Fluid connector
detection
HCEN 9138 Rev. 10.2005
Calibrations
1. Disconnect tube no. 23909 at the HPG
pressure transducer, see fig. below.
2. Plug the left side of the HPG pressure
transducer. Use a plug and a stright silicon
connector from the calibration kit.
to the right side of HPG pressure trans-
ducer via the calibration tube set.
stable reading.
ducer.
clamps A and B on the calibration tube
AK 95 S to 0 mmHg.
and press twice.
to the reading of the reference instrument
and press .
14. Press
START
UF
STOP
into the EEPROM.
HPG Pressure Transducer Calibration
press to exit.
board.
play.
1
2
HCEN 9138 Rev. 10.2005
6:16
Calibrations
Variable flow calibration
This calibration will set the number of steps
needed to obtain a flow of 500 ml/min.
This value will then be used during functional
check and when entering service mode as the
flow always should be 500 ml/min in functional
check and service mode.
container.
3. Select Other / Variable flow to initiate the
calibration.
Note: If variable flow is not installed following
attention will be displayed:
VARIABLE FLOW IS NOT INSTALLED
Check preset
4. Following text will be displayed during the
calibration:
STEPS: XXX FLOW: ---- ml/min
Please wait. Press HOLD to abort
STEPS: the position of the stepper motor
FLOW: the average dialysis flow
5. When the AK 95 S machine has found a
new calibration value it will automatically
store the value in the Safe-RAM.
Following text will automatically appear:
Please wait XX seconds
6. At the end of the calibration the new
calibration data is displayed:
VAR. FLOW MOTOR POSITION STORED
NEW VALUE: XXX OLD VALUE: YYY
7. Press HOLD to finish the calibration.
Note: During this calibration it is possible to
supervise the conductivity and temperature.
HCEN 9138 Rev. 10.2005
Calibrations
This section describes the calibration routine of
the UF-measuring unit.
The UF-measuring unit consists of two flow
measurement channels called channel 1 (CH 1)
and (CH 2). CH 1 is the channel used to measure
the main flow to the dialyser and CH 2 is used to
measure the flow from the dialyzer, i.e. the sum
of the main flow and the UF flow. The UF flow is
the difference between CH1 and CH2 flows. UF
flow is also called differential flow.
Perform both a disinfection and a cleaning
decalcification to remove both organic and
calcium precipitates, according to the AK 95 S
Operators Manual.
The calibration routine can be run in 3 different
modes. The modes are Complete, Intern and
Verify.
- Select Complete for an automatic UF
calibration.
- Select Intern for an internal calibration
(taration but updating the EEPROM instead of
RAM). This is done without the external UF
calibration equipment connected to the
AK 95 S.
It is not possible to select Intern if not a
complete UF calibration has been done on the
UF cell before.
- Select Verify for a verification of the result
from the latest calibration.
UF Calibration
The Complete calibration routine is done with
the mainflow 500 ml/min. It requires that the
external UF calibration equipment is connected
to the AK 95 S, see fig.below. The equipment
contains a reference volume, a flow directing
valve (UFVA) and a UF- calibration box. The
UF calibration box controls the directing valve
by measuring low level and high level of the
reference volume and depending on the selected
UF box mode the valve will become closed or
opened when low or high level is detected.
UF calibration equipment, ordering no.
K2 1908 002
Note! Tubes used to connect the reference
volume to the monitor should not be longer than
standard tubes used for connection of dialysers.
The connection tubes should be routed so that
air traps are avoided.
Note!
Make sure the +500ml/min restrictor is mounted
before calibration.
Fig. The AK 95 S UF calibration system.
General
UF
Cal.
Box
Flow in/out
UFVA
High Level
Low Level
V.ref.
AK 90
AK 95 S
HCEN 9138 Rev. 10.2005
6:18
Calibrations
During the UF-calibration:
The time display shows the time since the
calibration was started.
The information displays also shows the different
stages during the calibration:
Fluid preparation
UF stabilization
Main flow offset calibration
CH 1 flow calibration
Differential flow calibration
Verifying calibration of UF
Verifying calibration of Isolated UF
When the automatic UF calibration is
ready:
After the calibration AK 95 S continues to store
the calculated values. When the storage is
completed, the verification results are displayed.
First the display for UF Volume for 3 seconds:
UF VOL REF VOL VOL DIFF
1006.5 1007.3 -0.28 %
Then the display for Isolated UF Volume for 3
seconds:
ISO VOL REF VOL VOL DIFF
1007.5 1007.3 +0.28 %
Then the previous disply is showed again for
3 seconds and so on.
When ready, press to exit the Complete UF
calibration.
Note! Perform a Rinse before leaving the
AK 95 S.
The equipment is turned off in the
following order:
1 AK 95 S ON/OFF button.
2 AK 95 S main switch.
3 UF calibration box.
Complete
Turn on the equipment on the following
order:
1. Plug in the UF calibration box.
Note! All electrical connections must be done
before the power for AK 95 S is turned on.
Be aware of that there is no main switch on the
UF calibration box.
Connect the UF calibration box to the
AK 95 S.
Use the UF calibration cable, K1 4036, to
connect the AK 95 S with the UF calibration
box. The part of the cable that is labeled UF
BOX should be connected to the UF calibration
box.
Note! The complete calibration will not run
(but nothing will get destroyed) if the cable is
reversed.
2. Start the AK 95 S with the main switch and
the ON/OFF button.
3. Place B-pickup tube in the acetate-concentrate
container.
4. Enter Service mode.
5. Connect the fluid tubes to the UF calibration
box.
6. Select Calibration.
7. Select Transducers.
8. Select UF.
9. Select Complete.
10. Set Reference volume with the SET knob.
(The Referense volume is labeled on the UF-
Calibration unit)
11. Press to confirm.
After the Reference volume is confirmed the UF
calibration runs automatically, until the
calibration is finished.
HCEN 9138 Rev. 10.2005
Calibrations
Intern
the ON/OFF button.
container.
6. Select UF.
7. Select Intern.
The internal UF calibration runs automatically,
until the calibration is finished.
When the internal UF calibration is ready:
After the calibration, AK 95 S displays:
INTERNAL UF CALIBRATION READY
SELECT for info, HOLD to save
Press to show more information.
Press to save the calibrations values.
When the storage is completed, AK 95 S displays:
EEPROM STORAGE COMPLETED
Press HOLD to exit
When ready, press to exit the internal UF
calibration.
Note! If the machine is equipped with a UFDkit,
change preset (1-26 UFD) to not inst before
entering calibration mode.
HCEN 9138 Rev. 10.2005
6:20
Calibrations
Verify
Turn on the equipment on the following
order:
1. Plug in the UF calibration box.
Note! All electrical connections must be done
before the power for AK 95 S is turned on.
Be aware of that there is no main switch on the
UF calibration box.
Connect the UF calibration box to the
AK 95 S.
Use the UF calibration cable, K1 4036, to
connect the AK 95S with the UF calibration box.
The part of the cable that is labeled UF BOX
should be connected to the UF calibration box.
Note! The verification will not run (but nothing
will get destroyed) if the cable is reversed.
the ON/OFF button.
container.
5. Connect the fluid tubes to the UF calibration
box.
8. Select UF.
9. Select Verify.
10. Set Reference volume with the SET knob.
(The Referense volume is labeled on the UF-
Calibration unit)
11. Press to confirm.
After the Reference volume is confirmed the
verification of the UF cell calibration runs
automatically.
The information displays also shows the different
stages during the calibration:
Fluid preparation
UF stabilization
Main flow offset calibration
CH 1 flow calibration
Differential flow calibration
Verifying calibration of UF
Verifying calibration of Isolated UF
When the verification of the UF cell
calibration is ready:
When the verification is completed, AK95
displays the results:
First the display for UF Volume for 3 seconds:
UF VOL REF VOL VOL DIFF
1006.5 1007.3 -0.28 %
Then the display for Isolated UF Volume for 3
seconds:
ISO VOL REF VOL VOL DIFF
1007.5 1007.3 +0.28 %
Then the previous display is shown again in
3 seconds and so on.
When ready, press to exit the verification of
the UF cell calibration.
Note! Perform a Rinse before leaving the
AK 95 S.
The equipment is turned off in the
following order:
1 AK 95 S ON/OFF button.
2 AK 95 S main switch.
3 UF calibration box.
HCEN 9138 Rev. 10.2005
Calibrations
BPM-test
The functionality of the blood pressure module,
BPM, is described in chapter 2, Technical de-
scription.
The maintenance to be carried out for the mod-
ule is to check the accuracy for the pressure
transducers, to check the air leakage, to check
the inflation speed and to check the deflation
speed.
By entering the service menu it is possible to
perform a check of the BPM device to determine
if it works correctly.
It is recommended to perform the test at least
every 12 months or after a repair/exchange of
the BPM.
Use following equipment:
- BPM Cuff no.3: 100 900 089
- BPM Tubing no. 1 (3,5 m): 100 900 094
- BPM test equipment: K2 2151 001 (100 mm
diameter rigid cylinder)
- Pressure transducer calibration tube kit:
K13 983 002.
- Pressure reference instrument: Measurement
accuracy of 0.8 mm Hg
Test method:
1. Attach cuff no. 3 tight to the BPM test equip
ment, according to the illustrations below:
the ON/OFF button.
4. Enter Diagnostics mode.
5. Select BM, BPM
BPM sub-tests
In the BPM service menu the following four
subtests are included:
BPM DIAGNOSTIC MENU
Inf Def AirLeak PrTest
- Air leakage test: measures that the equip-
ment is airtight.
- Inflation speed test: measures the time to fill
the cuff with air.
- Deflation speed: measures the speed of air
release from the cuff
- Pressure test: Check of pressure transducer
calibration
Each of the tests can be carried out separately
but the above order for carrying out the sub-
tests is recommended.
Check that the results from the sub-tests not
exceed following limits:
- Air leakage: maximum 18 mmHg/ 3 min
- Inflation speed: 2 -7 s
- Deflation speed: 4 - 6 mmHg/s
- Static pressure: Maximum deviation from
reference to be within 3 mm Hg.
50 3 mmHg
150 3 mmHg
250 3 mmHg
C
U
F
F

N
o
.

(
1
2
c
m
)
2
3
~
3
3
c
m
1
2
c
m
HCEN 9138 Rev. 10.2005
6:22
Calibrations
Check of air leakage
By entering this test mode the air leakage for the
BPM module, cuff hose and cuff will be tested
automatically. Before entering the test mode cuff
no. 3 and cuff hose no. 1 to be connected to the
AK 95 S. Cuff no. 3 to be wrapped tight to the
BPM test equipment K2 2151 001.
Equipment K2 2151 001 to be used to simulate
the patient arm circumference. The air leakage is
tested for 3 minutes. If the displayed value is
above 18 mm Hg / 3 minutes, this indicates that
there is a possible air leakage in the system.
It is of course also possible to perform this test
without the cuff and cuff hose connected but then
the test will only check for air leakage within the
AK 95 S. In this case replace the cuff and cuff
hose by a tube, which is closed.
Check of inflation speed
By entering this test mode the capacity for the
pump within the module will be tested automati-
cally.
Before entering the test mode cuff no. 3 and cuff
hose no. 1 to be connected to the AK 95 S.
Cuff no. 3 to be wrapped tight to the BPM test
equipment K2 2151 001. If the displayed time is
above 7 seconds, this test indicates that the pump
is worn-out.
Check of deflation speed
By entering this test mode the functionality of
the valves within the module will be tested
automatically. Before entering the test mode cuff
no. 3 and cuff hose no. 1 to be connected to the
AK 95 S. Cuff no. 3 to be wrapped tight to the
BPM test equipment K2 2151 001.
If the displayed value is below 4 mm Hg/second
this test indicates that there is a change in the
restriction for the valves affecting the time for
the air within cuff and cuff hose to be let out.
Check of pressure transducer
calibration and measured pressure
By entering this test mode it will be possible to
check the actual pressure value for the BPM
pressure on the AK 95 S display.
Before entering the test mode, pressure trans-
ducer calibration tube kit K1 3983 002 to be
connected to the BPM connector on the rear of
the AK 95 S. No cuff and cuff hose to be con-
nected.
Note! The pressure transducer calibration tube
kit must be drained before being connected, to
make sure that no fluids or particles enters the
BPM connector or tubings.
When Measured pressure is displayed it is
possible to start applying the external reference
pressure.
To check the actual pressure value, external
pressure reference instrument to be connected
and external pressure of 250, 150, 50 mm Hg to
be applied. Check deviation from reference
pressure instrument for displayed value.
Trouble shooting:
If the value from the air leakage test is above 18
mmHg/ 3 minutes, it indicates an air leakage in
the BPM system. First check for any air leakage
on the cuff, cuff hose or the connectors. If the air
leakage does not come from the cuff, cuff hose or
the connectors it indicates that the valves inside
the BPM module are leaking. The BPM module
must then be replaced and sent to Gambro for
repair.
If the result from the inflation speed test ex-
ceeds the limit, first check for any air leakage in
the BPM system. A high value indicates that the
pump capacity in the BPM is too low and there-
fore the BPM module must be replaced and sent
to Gambro for repair.
If the result from the inflation speed test is
below the limit, check that the cuff hose is not
kinked or squeezed and that cuff no. 3 is con-
nected.
HCEN 9138 Rev. 10.2005
Calibrations
If the result from the deflation speed test is
below the limit, check that the cuff hose is
correctly connected to the cuff and that the tube
is not kinked or squeezed.
Otherwise the failure is caused by the BPM
module and it must be replaced and sent to
Gambro for repair.
If the result from the pressure transducer cali-
bration test is outside the limits, it indicates that
the self-calibration function within the BPM
module not is able to adjust the pressure trans-
ducer output within limits. Possible causes are
pressure transducer or electronic circuits mal-
function. The BPM module must then be re-
placed and sent to Gambro for repair.
HCEN 9138 Rev. 10.2005
6:24
Calibrations
Spare Parts List
AK 95 & AK 95 S
October 2005
7- Spare Part List
Item Denomination Order no. Remarks
HCEN9094 Rev.10 .2005
/
Front panel outside ................................ 7-1
Front panel inside .................................. 7-2
Operators panel ..................................... 7-3
Blood pump ............................................ 7-4
Blood pump, Motor unit ......................... 7-5
Heparin pump ........................................ 7-6
Bottom box ............................................. 7-7
Magnetic Clamp unit ............................. 7-8
Blood leak det. Suction pump unit ........ 7-9
UF measuring unit ............................... 7-10
Bottom plate, Cond. cell ....................... 7-11
Bottom plate, Degassing pump .......... 7-12
Heater, Flow guard .............................. 7-13
Center plate, Valves............................. 7-14
Center plate, Tubes.... ......................... 7-15
Variable flow unit.... ............................. 7-16
Boards ................................................... 7-17
Rear box................................................ 7-18
Protective Covers ................................. 7-19
AC / DC ................................................. 7-20
MM95 with Stand ................................. 7-21
BPM, Battery backup - (Option), pH.....7-22
Inflow unit.......................................... 7-23
Front, MM95 ........................................ 7-24
MM I/O board ....................................... 7-25
Feeding pumps ..................................... 7-26
Mixing chamber, Flushing valve ......... 7-27
Conductivity cells ................................. 7-28
BiCart holder ........................................ 7-29
UFD (Option) ........................................ 7-30
Remote panel (Option) ......................... 7-31
Boards and Cablings ............................. 7-32
Contents :
Spare Part List 10.2005
HCEN9094 Rev. 10.2005
/
7-1 Front panel outside
19
1
2
3
17
7
22
23
6
14
8
9
10
11
18
25
13
28
29
20
16
4
21
27
26
30
5
5
5,24
12
15
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1
1 Front panel K21747001 AK 95: K21747002
2 O-ring 100318054
3 Pin 100320065
4 Cabling, reciving K21166001
5 O-ring 100318064
6 PT-screw 100366314
7 Level detector door K15114002
8 Shaft K17529001
9 Spring 100346026
10 Roller K12994001
11 Lundia 11 arm K15541B
12 Multi holder K20397003
13 Lundia Multi holder N01870003
14 Nut 100390400
15 Adjusting screw K04555001
16 Cabling, transmitting K16734001 to P609 BM I/0 board
17 Level detector complete K40106001
18 Insert 100316027
19 Screw 100372616
20 O-ring 100318055
21 Dripchamber holder K14034004
22 Locking pin 100320058
23 Washer 100392905
24 Tube holder K18527001
25 Knob 100300058
26 Locking washer 100322003
27 O-ring 100318091
28 Knob K19458001
29 Spring K14644001
30 Tube holder K18196001
HCEN9094 Rev. 10.2005
/
7-2 Front panel inside
3
11
5
12
8
14
10
3
4
5
7
8 9
10
13
18
15
19
16
17
20
21
16
17
22
24
23
2
22
8
1
8
8
6
arterial pressure sensor
venous pressure sensor
8
7- Spare Part List
HCEN9094 Rev.10 .2005
/
2
1 Protective cover K19412001
2 BM I/0 board K40111002
3 O-ring 100318064
4 Luer nut K11830003 red
5 Luer cone K18760001
6 Screw 100368410
7 Luer house K16001003 red
8 Screw 100378406
9 Arterial pressure line K15168001 to P612 BM I/O board
10 Pressure transducer board K16980001
11 Luer nut K11830002 blue
12 Luer house K16001002 blue
13 Cable clamp 100314173
14 Venous pressure line K19459A to BM I/O board P610 & P611
15 Level regulation complete K14155001
16 Washer 100392902
17 Nut 100390400
18 Screw 100370450
19 Pin 100320020
20 Screw 100378408
21 Screw 100374416
22 Spacer 100316092
23 Spacer 100316223
24 Washer K19586001
HCEN9094 Rev. 10.2005
/
7-3 Operator's panel
9
1
3
4
5
6
5
7
5
2
8
6
6
8
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Jointing ring K12717001
2 Operator's panel K40138001
3 Knob, blood flow K14678C glue
4 Knob, set K18670001 glue
5 Screw 100378406
6 Washer, fiber 100322049
7 Holder, protective cover K18086001
8 Spacer 100316074
9 Overlay K23802001 English (AK 95 S)
9 Overlay K23803001 Italian (AK 95 S)
9 Overlay K23804001 Spanish (AK 95 S)
9 Overlay K23805001 German (AK 95 S)
9 Overlay K23806001 French (AK 95 S)
9 Overlay K23807001 Swedish (AK 95 S)
9 Overlay K23808001 Portuguese (AK 95 S)
9 Overlay K23809001 Russian (AK 95 S)
9 Overlay K23810001 Czech (AK 95 S)
9 Overlay K23811001 Finnish (AK 95 S)
9 Overlay K23812001 Danish (AK 95 S)
9 Overlay K23813001 Slovak (AK 95 S)
9 Overlay K23814001 NL / BE (AK 95 S)
9 Overlay K23815001 Turkish (AK 95 S)
9 Overlay K23816001 Polish (AK 95 S)
9 Overlay K23817001 Japanese (AK 95 S)
9 Overlay K23822001 English (AK 95)
9 Overlay K23823001 Italian (AK 95)
9 Overlay K23824001 Spanish (AK 95)
9 Overlay K23825001 German (AK 95)
9 Overlay K23826001 French (AK 95)
9 Overlay K23827001 Swedish (AK 95)
9 Overlay K23828001 Portuguese (AK 95)
9 Overlay K23829001 Russian (AK 95)
9 Overlay K23830001 Czech (AK 95)
9 Overlay K23831001 Finnish (AK 95)
9 Overlay K23832001 Danish (AK 95)
9 Overlay K23833001 Slovak (AK 95)
9 Overlay K23834001 NL / BE (AK 95)
9 Overlay K23835001 Turkish (AK 95)
9 Overlay K23836001 Polish (AK 95)
9 Overlay K23837001 Japanese (AK 95)
* Panel control board K40129001
3
HCEN9094 Rev. 10.2005
/
7-4 Blood pump
10
2
8
3
5
9
4,7
1,6
11
12
7- Spare Part List
HCEN9094 Rev.10 .2005
/
4
1 Bearing unit, CCW rotation K15610001 incl. item 4,6,7
2 O-ring 100318112
3 Race with cover K19694A A=arterial B=venous
incl. item 5
4 PT-screw 100368226
5 Cover K19693A A=arterial B=venous
incl. magnet
6 Magnet plate K15662001
7 Rotor guard bord K15670003
8 Screw 100379516
9 Cabling K13054001
10 Cover sensor PCB K20112001
11 Screw 100378416
12 Roller K20891001
* Pump rotor complete K40164001
HCEN9094 Rev. 10.2005
/
7-5 Blood pump Motor unit
8
7
6
9
2
10
3
4
5
1
11
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Motor bracket K16432001
2 Motor compl. K40168001 incl. transmission
3 Cablage motor BPA K23945001 to P614 BM I/O board
4 Flexible mounting 100332013
5 Nut M6 M4 100390400
6 Edging strip 100312070
7 Protecting cover K11859001
8 Screw MCS 3x4 100370304
9 Clutch half assembly K04898003
10 Encoder cable K14140002 to P604 BM I/O board
11 Screw 100378410 to front
5
HCEN9094 Rev. 10.2005
/
7-6 Heparin pump
1
2
3
4
5
6
8
7
7- Spare Part List
HCEN9094 Rev.10 .2005
/
6
1 Motor complete K11792001
2 Belt 100329093
3 Encoder unit complete K16179001
4 O-ring 100318112
6 Screw 100378406
7 Housing K15765002
8 Piston Holder K15782002
* Heparin pump complete K15761002 incl. 1, 2, 3, 7, 8
HCEN9094 Rev. 10.2005
/
7-7 Bottom box
2
3
4
7
33
5
6
22
21
24
19
20
35
36
9
38
37
18
14
13
11
12
23
10
1
25
29
15
16
39
17
8
40
26,41,45
42
43
30,31
32
27,28
34
44
47
46
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Bottom box K19900B AK 95: K19900A
2 Protective cap 100334283
3 Pressure switch ( SAGS ) K40115004
4 O-ring 100319044
5 Safety bypass house K12789001
6 PT-Screw 100368410
7 Washer K12957001
8 Nipple K14028002
9 Nut 100391002
10 Plug 100334219
11 Screw 100378410
12 Washer K17269001
13 Filter housing K13735001
14 Particle filter L50824001
15 O-ring 100319046
16 Filter house K13736001
17 Nut K12990004
18 Nipple K13739001
19 Nut K13737001
20 Connector angled K11982001
21 Tube no. 46 K18083001
22 Tube no. 45 K19899001
24 Connector, straight K10986001
25 Locking pin K15722A incl. locking ring
26 Screw 100370408
27 Dialyzer connector set, red K14081002
28 Dialyzer connector set, blue K14082002
29 Nut K18487001 locking fluid
30 Sensor pin K18381001 Dialysis tube guard
31 Locking ring 100330015
32 Sealing K18384001
33 Tube K12857001
34 Cabling K13048002 P516
35 Tube C K16457001 to REVA
36 T - connector K12961001
37 Cabling, external com. AK 95 K18610001
38 Screw 100203108
39 Locking ring K22591001
40 Nut 100390200
41 Nut 100316046
42 Earth cable K18592001
43 Screw 100370210
44 Pot. equalization connector 100202724
45 Washer 100322011
46 O-ring 100319009
47 Protective cap 100203201
* Diaconnector guard K40143001 incl. item 26,30-32,40-43,45
7
HCEN9094 Rev. 10.2005
/
7-8 Magnetic Clamp unit
1
2 3
7
8,12,16
4
5
6
9
10,11
17,18
14
13
19
15
7- Spare Part List
HCEN9094 Rev.10 .2005
/
8
1 Screw 100378420
2 Clamp driver board K11332001
3 Double magnet K11866A
4 O-ring 100318010
5 Compression shoe K04403003
6 Screw 100370416
7 PT-screw 100367308
8 PT-screw 100366258
9 Light guide 1 K14834001
10 Light guide 2 K14835001
11 O-ring 100318111
12 Priming detector board K11335003
13 Shaft K18042001
14 Roller K04402003
15 O-ring 100318067
16 FK2 cabling K11412001
17 Blue dot K05009002
18 Red dot K05009001
19 Clamp cover K19844001
* Clamp unit complete K18049001
* Clamp unit front parts K18049002
* Protective cover K20433001
* Priming detector kit K40147001 incl.item 8,9,10,11,12,15
HCEN9094 Rev. 10.2005
/
7-9 Blood leak det., Suction pump unit
10
6,7
13
24
2
3
16
14
9
5
26
8
29
19
27
31
25
23
16
22
21
11
20
14
4
1
30
16
17
13
18
15
12
28
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Pump unit K18998001
2 Screw 100370450
3 Gasket K13572001 glue
4 Screw 100370430
5 Nipple K14158001
6 Cover K16215002
7 O-ring K16214001
8 Blood leak detector K15943001
9 Tube no. 29A K16039001
10 Flow reducer K05314001
11 Washer 100392902
12 Connector straight K10986001
13 Tube no. 53 K18658001
15 Tube no. 52 K18916001
16 Tube 100312056 30 mm
17 Tube no. 27 K12879001
18 Connector T K12961001
19 Cabling K12914001
20 Screw 100370410
21 Nipple K01515002
22 Tube, silicone 100312032 to EVVA
23 Flow reducer K05041001
25 Tube 100312056 67 mm
26 O-ring 100319056
27 Flat pin connector 100214082
28 Screw 100370408
30 Motor K40126001
31 Pump head K19157001 incl. driving magnet
* Pump repair kit K19143001
9
HCEN9094 Rev. 10.2005
/
7-10 UF measuring unit
8
10
14
17
7
11
9
4
13
16 2
15
1
3
6
9
12
18
20
19
21
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 UF measuring unit compl. K40139001
2 FM I/0 board K40152001
3 Temp unit K12781A
4 Fluid protection K20249001
5 Connector angeled K11982001
6 Tube no. 23 K15268001
7 Tube no. 12B K12889001 to cond. cell, upper
8 Tube no. 31 K12883001
9 T- Connector K12961001
10 Screw 100370306
11 Tube no. 32 K15270001
12 Tube no. 14 K12868001
13 Spacer 100316124
14 Spacer 100316212
15 PT-screw 100368410
17 Cabling K18189001 to Relay board P930
18 Carbon connector K21644001
19 Washer 100322010
20 Screw 100370314
21 Clip K08502001
10
HCEN9094 Rev. 10.2005
/
7-11 Bottom plate, Conductivity cell
14
23909
5
6
21
19
12
3
11
7
8
10
4
3
2
1
14
13
17
28
30
14
15
1
14
29
25
14
38
25
32
33
34
35
25
36
20
22
23
24
1
43
42
41
40
39
25
46
26
37
28
28
45
31
18
27
16
44
9
7- Spare Part List
HCEN9094 Rev.10 .2005
/
11
1 PT-screw 100369360
3 Screw 100373408
4 Clips 100314181
5 Fan complete K12753A
6 Tube 100312093 to press.regulator
7 Clamp 100334203
8 Connector straight 100334040 exl. item 9
9 Washer 100335002
10 Housing K12789001 INPS
11 Nipple K16260002
12 O-ring 100319044
14 Screw 100370406
15 Conductivity cell compl. K40102002
16 Screw 100372609
17 Tube no. 12B K12889001
18 Pressure switch K12763002 INPS
19 Washer K12957001
20 Spacing screw 100316135
21 Screw 100368420
22 Relay board K40156001
23 Washer 100322047
24 Screw 100316039
25 Washer 100322011
26 Screw 100378406
27 Cable INPS K13046002
29 Earth cable K18591001 to AC/DC
30 Tube 100312056 198 mm
31 Tube no. 44 K17798001 to MM 95
32 PT-Screw 100370408
33 Screw 100370410
34 Washer K06180001
35 Earth wire K24059001 to MM 95
36 Bottom plate K17796A
37 Housing K14041001 HPG
38 Earth cable K12914001 to suction pump
39 O-ring 100319007
40 Adapter K22547001
41 O-ring 100319029
42 Pressure transducer K21400001 HPG
43 Washer K19013001
44 Tube no. 23909 K23909001
45 Tube no. 14 K12868001
46 Earth cable K18593001
* Pressure Transducer Kit K19282001
HCEN9094 Rev. 10.2005
/
7-12 Bottom plate, Degassing pump
21
20
38
19
31
9
7
1
14
2
5
4
8
7
33
34
15
16
35
41
49
23
34
7
6
3
12
17
16
22
7
36
47
24
15
10
29,44,42,18
13
39
37
7
30
46
45
11
43
48
32
26
39
40
25
26
32
48
25
40
39
50
27
28
51
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Degassing chamber, compl. K12950002
2 Float complete K15848A
3 Screw 100370405
4 Tube 100312056 198 mm
5 Tube no. 28 K12886001
6 O-ring 100319050
7 Screw 100370408
8 Connector, angled K12951001
9 O-ring 100319008
10 Distans screw 100316102
11 Tube, silicone 100312032 80mm
12 Deairating chamber, complete K12830003 004=without press.transducer
13 O-ring 100319054
14 Cabling K16724001 to P503 FM I/O board
15 Tube no. 11 K15805001
17 Tube no. 46 K18083001
18 Screw 100370304
19 Tube no. 50 K19567001
20 T-connector K12961001
21 Tube no. 29 K16009001
22 Tube no. 20 K12874001
23 Nut 100390500
24 Housing K14041001
25 Pressure transducer K21400001
26 O-ring 100319007
27 Nipple K14158001
28 O-ring 100319056
29 Battery holder K18644001 incl. cabling
30 Washer K06180001
31 Valve housing K16952A
32 Adapter K22547001
33 Cabling clamp 100314173
34 Cabling clamp 100314178
35 Screw 100370430
36 Flat pin connector 100214082
37 Gasket K13572001
38 Tube no. 29 A K16039001
39 PT-screw 100369360
40 Washer K19013001
41 Pump unit K18998001
42 Battery holder plate K18642001
43 Nipple K01515002
44 Screw 100374306
12
HCEN9094 Rev. 10.2005
/
7-12 Bottom plate, Degassing pump
21
20
38
19
31
9
7
1
14
2
5
4
8
7
33
34
15
16
35
41
49
23
34
7
6
3
12
17
16
22
7
36
47
24
15
10
29,44,42,18
13
39
37
7
30
46
45
11
43
48
32
26
39
40
25
26
32
48
25
40
39
50
27
28
51
7- Spare Part List
HCEN9094 Rev.10 .2005
/
12
46 Earth cable K18592001 to dialysis tube guard
47 Level guard K40136001
48 O-ring 100319029
49 Motor K40126001
50 Pump head K19157001 incl. driving magnet,pump head
51 Mounting plate for
degassing chamber K20463001
* Degassing chamber complete K12950002
* Pump repair kit K19143001
* Battery 100224006 rechargeable
HCEN9094 Rev. 10.2005
/
7-13 Heater, Flow guard
3
9
1
2
10
4
8
7
11
12
13
5
6
3
7- Spare Part List
HCEN9094 Rev.10 .2005
/
13
1 Screw 100370410
2 Heater compl. K40114001 100V, 1000W
Heater compl. K40114002 115V, 1300W
Heater compl. K40114004 230V, 3 x 580W
3 O-ring 100319055
4 Tube no. 78 K19364001
5 Connector T K12961001
6 Temp. transducer compl. K12781A
7 Tube no. 42 K16698001 to MM95 tube no. 41
8 Holder 100314177
9 Screw 100389612
10 O-ring 100319042
11 Strap 100314068
12 Flow switch compl. K19835001
13 Cabling FK2 Priming K11412001
HCEN9094 Rev. 10.2005
/
7-14 Center plate, Valves
3
R
IV
A
E
V
V
A
D
IV
A
Z
E
V
A
IN
V
A
B
Y
V
A
A
IV
A
R
E
V
A
4
1
5
1
5
C
T
A
V
A
16
9
15
6
6
6
12
13
11
1
1
1
1
2
2
12
14
11
7
7
8
12
10
10
4
10
10
4
3
1
2
2
14
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Screw 100378325
2 Screw 100378330
3 Valve membrane K08056C
4 Nut 100316082
5 Valve housing complete K16617A
6 Solenoid valve K15035001
7 Tube no.15 K15581001
8 Tube C K16457001
9 Valve housing complete K15235A
10 Screw 100378304
11 Tube 100312056 30 mm
15 Screw 100370405 locking fluid
16 Cabling K16712001 from Control Driver board
P400 to all magnets+UFD
14
HCEN9094 Rev. 10.2005
/
7-15 Center plate, Tubes
D
IV
A
IN
V
A
R
IV
A
E
V
V
A
Z
E
V
A
B
Y
V
A
T
A
V
A
2
0
1
6
2
8
2
9
2
3
4
7
3
2
2
2
4
50
7
7
1
4
2
14
23
22 21 20
10
32
30
5
6
26
3
1
8
17
31
34
25
24
9
4
15
11
27
19
33
16
13
12
14
3
18
13
21*
20
7
7- Spare Part List
HCEN9094 Rev.10 .2005
/
15
1 Tube 100312032
2 Pressure regulator complete 100313252
3 Nippel K01515002
4 Tube 100312056 30 mm
6 Connector angel K12951001
7 Center plate K16348A
8 Reducer K24016001
10 Valve housing complete K15235A 9 pcs.
11 Tube K15372001
12 Chamber complete K16884004
13 Strap 100314016
14 Tube no. 40 100312056 40 mm
15 Tube, silicone 100312032 to deairating chamber
16 Tube no. 4 K16424001
17 Tube no. 7 K12862001
18 Tube no. 16 K12870001
19 Tube no. 22 K12876001
20 Tube silicon 100312093
21 Clamp 100334203
22 Strap 100314058
23 Tube no. 78 K19364001
24 Screw 100370405 locking fluid
25 Tube no. 50 K19567001
26 Tube no. 47 K16699001
27 Tube K19899001 to filternipple front
28 Tube no. 14 K12868001
29 Tube no. 15 K12869001
30 Tube no. 20 K12874001
31 Tube no. 23 K15268001
32 Tube no. 28 K12886001
33 Tube no. 29 K16009001
34 Tube no. 32 K15270001
* Pos.20 strapt to pos. 23 (tube no.78)
HCEN9094 Rev. 10.2005
/
7-16 Variable flow unit
to Step
driver board
2
2
4
5
3
1 8
7
4
11
6
9,10
13,14,15
12
7- Spare Part List
HCEN9094 Rev.10 .2005
/
16
1 Motor holder K15162001
2 Cable K23957001 to step driver board
3 Flow restrictor K24016001
4 Screw 100378330
5 Tube 100312056 30 mm
6 Locking nut 100316082
8 Screw 100378430
9 Screw 100380304
10 Pin 100320079
11 Motor K13403B
12 Valvehouse Spec. complete K24055001
13 Spacer K15049001
14 Washer 100322003
15 Spring 100346054
* Variable flow unit K40175001 incl. item 1, 6-12
HCEN9094 Rev. 10.2005
/
Protective
P
ro
te
ctive
7-17 Boards
7
1
2
9
6
5
4
3
8
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Protective Driver board K17552003 with frame
2 Protective CPU board K17553005 with frame
3 Control CPU board K17554006 with frame
4 Control Driver board K17555004 with frame
5 Quick-acting lock K04813001
6 PT-screw 100368410
7 Screw 100370440
8 Screw 100370425
9 Fiber washer 100322049
17
HCEN9094 Rev. 10.2005
/
1
7-18 Rear box
6
3
7
5
4
2
7- Spare Part List
HCEN9094 Rev.10 .2005
/
18
1 Infusion stand,straight K19073B
2 Screw 100388612
3 Knob 100300048
4 Cover, rear K18493B AK 95: K18493A
5 Air filter K12966001 Rear cover
6 Infusion stand,angled K19073A
7 Filter holder K16963001
* Insert holder, left K12731A Included in item 4
* Insert holder, right K12963A Included in item 4
* Pin K12732001 Included in item 4
HCEN9094 Rev. 10.2005
/
7-19 Protective Covers
3
5
4
2
7
1
6
8
*The figures do not correspond to their actual sizes.
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Protective cover K17187001 operators panel, see 7: 3
2 Protective cover K19412001 BM I / O board
3 Protective cover K23874001 FM I/O board
4 Protective cover K23857001 Relay board
5 Top tray K19864001
6 Protective cover K19836001 AC/DC, see 7:19
7 Protective cover K19844001 Magnetic clamp unit, see 7-8
8 Protective cover K20433001 Priming det. board
19
HCEN9094 Rev. 10.2005
/
T12AH
250AC
BACH BACO
HALT
7-20 AC / DC
2
4
5
1
6
7
8
9
3
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 AC / DC K40130001
2 Fuse 12AT 100213113
3 Filter K23734001
4 Clamp 100314011
5 Screw 100370408
6 Nut 100316046
7 Earth cable K18591001 to bottom plate, rear
* Mains cable K40159001 100-115 V
* Mains cable 100220212 230 V
* Mains cable 100220303 230 V, For China (with ferrit)
* Mains cable 100220304 230 V, For UK (with fuse and ferrit)
* Ferrit 100120100
20
HCEN9094 Rev. 10.2005
/
7- 21 MM95 with Stand
28
24,25
31
33
32
20
23
30
26
29 27
8
9
10
7
19
11
18
21
2
15
19
22
1
3
6
7
17
13
5
4
6
16
12
14 14
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Screw 100370410
2 Front K19840D AK 95: K19840C
3 Stand K16272B
4 Cover, left K16494D AK 95: K16494C
5 Cover, right K16495004 AK 95: K16495003
6 Screw 100378406 Locking fluid
7 Screw 100370440
8 Frame, upper complete K16703D AK 95: K16703C
9 Screw 100388812
10 Plug 100316206
11 Earth wire K24059001
12 Wheel 100304124 Stainless
13 Frame, lower complete K19838001
14 Wheel with brake 100304125 Stainless
15 Leadthrough K17196001
16 Screw 100388825
17 Shelf K19839001
19 Washer K06180001
20 Tube no. 48 K16759001 to tube no. 47 DRVA
21 Screw 100388510
22 Washer K17269001
23 Tube no. 41 K16758001 to tube no. 42
24 Screw 100388612
25 Cap 100300046
26 Service tray K19557001 option
27 Front holder complete K19552001
28 Pick-up tube holder K16513004
29 Screw 100374510
32 Tube no. 44 K17798001 to heat exchanger
33 Tube no. 43 K17764001
* Adaption kit K23919002 WRO 300, holder included
* Holder for WSF K23919003 WSF - Water Softener
* Holder K40161001 WRO 300
21
HCEN9094 Rev. 10.2005
/
7- 22 BPM, Battery backup - (Option), pH
2
7,8
9
1
13
5
6
12
10
4
3
27,28
15
14,41
11
26
16,17
18
19
20
21
22,23
24,25
29-40
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Blood pressure monitor board K40127001
2 BPM plate K23504A
3 Cabling K23531001 BPM to PCB-BPM
6 Blood pressure module K40128002
7 Flat cable ferrite 100120102
8 Mounting clips 100120103
9 Spacer screw 100316315
10 Screw 100370304
11 Screw 100370306
12 Screw 100370405
13 Screw 100374406
14 BPM connector 100334255
15 Silicone tube 100312032
16 Cable K20396001
17 Strap 100314016
18 Battery kit K40151001 Incl. 2 batteries
19 Cable K22728001
20 Cable K22730001
21 Battery box K20382001
22 Fuse 100213092 15 AT
23 Fuse insert 100212007
24 Screw 100388612
25 Washer 100392903
26 Clip 100314197
27 Screw 100378408
28 Clip 100314156
29 pH-sensor K12299001
30 O-ring K14686001
31 Washer K09974001
32 Tube 100312056 L = 105 mm
33 Tube 8b K15730001
34 Tube connection K10986001
36 Dummy K13884001
37 Cable clip 100314156
38 Screw 100370408
39 PT screw 100366310
40 Washer 100392902
41 Cover plug 100316316
* BPM complete K23564001
* Cuff holder M6957575
* Battery backup unit complete K23246001
22
HCEN9094 Rev. 10.2005
/
7-23 Inflow unit
1
2
3
4
5
6
7
8 10
12
13
14
15
16
17
18
19
20
25
26
7
16
17
7
16
17
16
Left view
21
23
24
22
21 27
11
9
25
11
7
17
1
9
10
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Pressure regulator 100313254
2 Heat exchanger K15876005 110V
3 Heat exchanger K15876006 110V/220V
6 Holder K20194001
7 Holder K16276001
8 Clamp 100334203
9 Tube armoured 100312093 260 mm
14 Connector, angled 100334042
15 Nipple K16260002
16 Screw 100370612
17 Screw 100370406
20 Tube 100312056 68 mm
21 Nut K18032001
22 Nipple K19219001
23 Nipple K16273002
24 Tube K13231004
25 Tube no. 44 K17798001 to INPS
26 Tube no. 43 K17764001
27 Tube 100312012 80 mm
23
HCEN9094 Rev. 10.2005
/
7-24 Front, MM95
18
8
4 8
5
7
20
15
14
6
2
11
21
19
10
9
12
15
3
17
15
13
13
16
14
17
12
1
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Front K19840D AK 95: K19840C
2 Concentrate nipple K17990007
3 Concentrate nipple K17990008
4 Concentrate intake K17991007
5 Concentrate intake K17991008
6 O-ring 100319061
7 Cabling PTBH AK 95 K18205001 to MM I/O board P703
8 PT sensor board K18254001
9 Connector K17725001
10 Nipple K01515002
11 Screw 100368408
12 Concentrate filter K16538A
13 Nipple K15232001
14 Nut, plastic 100316061
15 Tube, silicone 100312032 500 mm
18 Pick-up tube white 100850007
18 Pick-up tube blue 100850008
18 Pick-up tube yellow 100850021
21 Cap L50669004
* Concentrate connector kit K18440002
24
HCEN9094 Rev. 10.2005
/
7-25 MM I / O board
3
2
9
4
6
7
8
5
1
10
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Edgin strip 100312029
2 MM I/O board K40090002
3 Spacer 100316222
4 Spacer 100316223
5 Screw 100370310
7 Screw 100370406
10 Mounting plate K16274001
25
HCEN9094 Rev. 10.2005
/
7-26 Feeding pumps
15
18
14
16
10
7
10
19
2
6
3
4
17
5
7
12
20
13
9
11
14
18
8
7- Spare Part List
HCEN9094 Rev.10 .2005
/
2 Motor unit K14621001 incl. handle wheel
3 Nut 100390400
4 Flexible mounting K02691001
5 Screw 100388612
6 Screw 100378408
7 Tube, soft 100312012
9 Nipple K01515002
15 Tube no.41 K16758001
16 Tube no. 4 K14735001
17 Tube no. 61 K20547001
18 Cabling K16725001 to MM I / O board P707
19 Screw 100370335
20 Tube 100312056 60 mm
* Feeding pump compl. K21264001 incl. item 2-5
* Pump head replacement kit K21095003
26
HCEN9094 Rev. 10.2005
/
7-27 Mixing chamber, Flushing valve
15
11
4
14
5
8
10
13
6
5
25
22
26
27
24
17
16
5
6
1
9
3
2
15
23
16
6
19
12
20
9
18
7
12
5
21
3
15
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 O- ring 100319050
2 Mounting bracket K13992001
3 Screw 100370406
4 Screw 100370410
5 Nipple K01515002
8 Tubes, silicone 100312032 100 mm
9 Tube 100312056 245 mm
10 Tube no. 4 K14735001
11 Valve connector K15937001
13 Tube no. 10 K15731001
14 O- ring 100319008
15 Tube, santoprene 100312141
17 Nut 100316082
18 Tube no. 11 K15292001
19 Tube K13231004
20 Filter K16538A
22 Valve housing complete K21139003 incl. item 17, 25-27
23 Solenoid valve K15035002
24 Screw 100378304
25 Screw 100378325
26 Membrane K08056C
27 Washer K21486001
* 3-way valve unit complete K15285005 FLVA incl. item 22-24
* Mixing chamber complete K12950005
27
HCEN9094 Rev. 10.2005
/
7-28 Conductivity cells
Conductivity
cell, left
Conductivity
cell, right
8
6
8
6
13
10
1
13
10
1
9
12
9
12
2
4
3
5
11
7
14
4
11
7
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Conductivity cell complete K40102002
2 Tube no. 48 K16759001
3 Tube, santoprene 100312141 250 mm
4 Nipple K01515002
5 Tube no. 10 K15731001
7 Tube K13231004
8 PT-screw 100369360
9 Tube 100312056 245 mm
13 Screw 100370408
14 Tube, santoprene 100312141 310 mm
28
HCEN9094 Rev. 10.2005
/
7-29 BiCart holder
18
4
8
6,9,10
5
3
12
11
5
7,9,10
14
4
12 16
17
1 13
15
12 16
17
2 13
19
16
17
13
12
1
2
19
7- Spare Part List
HCEN9094 Rev.10 .2005
/
29
1 Arm, upper K23031002
2 Arm, lower K21557005
3 Sealing K17502001
4 Shaft K17481001
5 Spring K17503001
6 Bypass nipple K14908001
7 BCH bypass valve K14425001
8 Cabling K14910001
9 O-ring 100319026 4 pcs.
10 Retaining ring 100330021
12 Magnet K19049002
15 O-ring 100319032
16 O-ring 100319008
17 O-ring 100319046
19 Protective ring K22829001
* BiCart holder complete K22390004
* Spikekit, upper K23031004
* Spikekit, lower K21557006
HCEN9094 Rev. 10.2005
/
7-30 UFD (Option)
4 5 7 17 12 9 6
18 1 6 11 16 8 10
6
13
14
3
2 6 19 15
7- Spare Part List
HCEN9094 Rev.10 .2005
/
30
1 Valve unit K15078001
2 Filterholder complete K17724005
3 Mounting plate K19484002
5 Nut K18032001
8 Connector, T K12961001
9 Tube 54 K19876001
10 Tube 55 K19877001
11 Tube 56 K19878001
12 Tube 57 K19879001
13 Tube 62 K20671001
14 Tube 63 K20672001
15 Tube 64 K20673001
16 Tube 65 K21507001
17 Cabling valves AK 95 S K16712001
18 Screw 100370406
19 Screw 100378530
HCEN9094 Rev. 10.2005
/
7-31 Remote panel (Option)
18 6 7
8
12,7
14
15
16,17
13
11
10
9 5
4
3
2
1
22
23
24
25
26 19,20,21
7- Spare Part List
HCEN9094 Rev.10 .2005
/
1 Front panel K40140001 incl. gasket
2 Gasket K12717001
3 Blind panel K21648002
4 Holder K21651001
5 Spacer 100316307
6 Cable strap 100314312
7 Washer 100322011
8 Screw 100374408
10 O-ring K23195001
11 Holder K23046001
12 Screw 100385408
13 Rear panel K23191A
14 Washer 100322049
15 Gasket K23045001
16 Arm K40134002 Incl. pos 7, 11-15 and pos 17
17 Screw 100385308
18 Clip 100314307
19 Spacer K20245001
20 Screw 100378416
21 Screw 100316093
22 Screw 100378406
23 Baffle plate K23192001
24 Screw 100378316
25 Cable holder K23190001
26 Cable attachment kit K40141001
* Remote panel K23054001
31
HCEN9094 Rev. 10.2005
/
7-32 Boards and Cablings
E
N
1
1
0
7
10. Step driver board
7- Spare Part List
HCEN9094 Rev.10 .2005
/
32
1 Protective Driver Board K17552003 ( with frame )
P200 cabling K18133001 to control Driver board P408
P201 cabling K21166001 to air detector
P202 cabling K18169001 to FM I/O board P509
P203 to protection CPU board P100
P204 cabling K18170001 to BM I/O board P601
P205 cabling K18644001 to battery, includes battery holder
P209 not used
P210 cabling K13030001 to conductivity cell P
P211 cabling K23449001 to Panel Control board P1
2 Protective CPU Board K17553005 ( with frame )
P100 to protective Driver board P203
P101 not used
P102 not used
P104 cabling K18134001 to control CPU board P305
P105 cabling K17801001 to clamp
P106 cabling K18132001 to control CPU board P300
P107 cabling K18136001 to MM I/O board P705
P109 cabling K18136001 to BPM board P2
P200 not used
3 Control Driver Board K17555004 ( with frame )
P400 cabling K16712001 to solenoid valves
P401 cabling to fan
P402 cabling K13031001 to UF cell
P403 not used
P404 not used
P405 to control CPU board P306
P407 cabling K18135001 to BM I/O board P600
P408 cabling K18133001 to protective Driver board P200
4 Control CPU Board K17554006 ( with frame )
P300 cabling K18132001 to protective CPU board P106
P301 cabling K18610001 to external communication connection
P302
P303 not used
P304 cabling K18136001 to MM I/O P705
P305 cabling K18134001 to protective CPU board P104
P306 to control Driver board P405
P308 to AC/DC
P309 to AC/DC
P310* for Step driver board
P311* for Step driver board
P312 cabling to AC/DC
P313 not used
* any of these can be used
5 Relay board K40156001
P931 to AC/DC
P933 to heater
HCEN9094 Rev. 10.2005
/
7-32 Boards and Cablings
E
N
1
1
0
7
10. Step driver board
7- Spare Part List
HCEN9094 Rev.10 .2005
/
32
6 MM I / O Board K40090002
P700 to pH-electrode
P701 cabling K11291001 to conductivity cell A
P702 cabling K11291001 to conductivity cell B
P703 cabling K18205001 to BiCart holder and pick-up tubes
P704 cabling K16727001 to FLVA
P705 cabling K18136001 to control CPU board P304 and protection CPU board P107
P706 pH-sensor
P707 cabling K16725001 to feeding pumps
7 FM I / O Board K40152001
P501 cabling K18189001 to relay board P930
P502 cabling K13046002 to inlet pressure switch INPS
P503 cabling K16724001 to deairating chamber
P504 cabling K11412001 to priming detector
P505 to high pressure trancducer
P506 to degassing pressure
P507 to regulator temp
P508 to degassing pump
P510 not used
P511 to dialysis pressure transducer
P512 to blood leak detector
P513 cabling K11412001 to flow switch
P514 cabling microswitch
P515 to suction pump
P516 cabling K13048002 SAGS
P517 not used
P519 cabling K23899001 to relay board P934
8 BM I / O Board K40111002
P603 to heparin potentiometer
P604 cabling K14140002 to blood pump tacho
P605 cabling K13054001 to blood pump rotation indicator
P606 to heparin pump motor
P607 to heparin pump overload
P608 cabling to cover sensor
P609 cabling K16734001 to air detector
P610 to venous press.transducer, control system
P611 to venous pressure transducer, protection system
P612 to arterial pressure transducer
P613 cabling K13059001 to arterial guard
P614 cabling K23945001 to blood pump motor
9 Panel Control Board K40129001
P2 to panel P1
P3 to panel P2
P4 to panel P3
10 Step Driver Board K23927001
P2 cabling K23957001 to Variable flow unit - motor
Box 10101
SE-220 10 Lund
Sweden
Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com
H
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9:1
HCEN9160 Revision 10. 2005
Service Manual - Symbols
Chapter 9
Symbol Description
List of symbols
NOTE
All symbols in this list may not be represented on this product.
Description
Alternating current
Protective earth (ground)
Warning, consult accompanying documents
Off (power, disconnection from the mains)
On (power, connection to the mains)
Type B, applied part
Handle with care
This way up
Keep dry
Input /Output
Year of manufacturing
Heater power supply outlet
Conforms to requirements in EC Council Directive 93/42/EEC
concerning medical devices. 0086 identies BSI, British Standards
Institution, as Notied Body.
CSAapprovedforCanada
HCEN9160Revision 10.2005

9:2
CSA approved for Canada and USA
CSA-listed label manufacturer
Prohibited behaviour
Equipotentiality
Separate collection for electrical and electronic equipment
HCEN9160Revision 10.2005
9:3
9:4
HCEN9160 Revision 10. 2005
This page is left intentionally blank
AK 95 / AK 95 S HCEN12078 Rev.10.2005 10:1
Replacements
Replacements
Replacement matrix...................................... 2
Changeactions ..................................................... 4
FM Flow Diagram ............................................... 5
Replacements
10:2 AK 95 / AK 95 S HCEN12078 Rev.10.2005
Replacement matrix
The actions to carry out after a component
replacement are brought together in a replace-
ment matrix.
The numbers in the matrix show which actions
and in which order they will be done. It is impor-
tant that the actions are done and in the correct
order.
In the matrix, BM stands for Blood Monitor and
FM stands for Fluid Monitor.
The replacementmatrix is only a guideline for
service technicians which actions to perform
when a component has been replaced.
AK 95 / AK 95 S HCEN12078 Rev.10.2005 10:3
Replacements
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draob revird lortnoC
draob revird evitcetorP

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10:4 AK 95 / AK 95 S HCEN12078 Rev.10.2005
Change actions
A list of all actions and explanations how to
execute them is found below.
Clean the machine from calcium and then from
proteins and fats
Perform actions according to Operators manual.
I2C scan
Perform actions according to Service Manual,
Service Technicians Guide, Diagnostic Flow
diagram.
Total default
Perform actions according to instructions in
Service Manual, Service Technicians Guide.
Load preset file
Perform actions according to clinic demands.
Calibrate Conductivity Cell A
Perform actions according to calibration instruc-
tions in the Calibration Manual.
Calibrate Conductivity Cell B
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Conductivity Cell P
Calibrate pH
Calibrate Pressure Transducer
Calibrate Bloodleak
Calibrate Internal Pressure Regulator
Fch
Start the machine and let it perform a Function
Check.
Heat disinfection
Perform a heating according to the Operators
Manual.
Check conductivity value
Check conductivity value according to hospital
laboratory.
Simulated Treatment
Simulate a treatment according to check/calibra-
tion instructions in the Maintenance Manual.
Calibrate pressure according to Technical Data
the Service Manual, Calibration Manual, Techni-
cal Data and Specifications Manual.
Check BPM
Check according to BPM test instructions in the
Service Manual in the chapter Calibration
Manual.
Calibrate Priming Detector
Calibrate Pressure transducer
Occlusion
Calibrate A/D conv.
Calibrate clock
Check fluid flow
Start the machine and let it go to green path.
Press twice on the select button and check the
fluid flow.
Calibrate variable flow
AK 95 / AK 95 S HCEN12078 Rev.10.2005 10:5
Replacements
FM Flow Diagram
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Replacements
10:6 AK 95 / AK 95 S HCEN12078 Rev.10.2005
HCEN12190 Rev 05.2006 Electrical Safety Inspections for AK-machines 11:1
Electrical Safety Inspections
for AK-machines
Including following sub-tests:
- Visual inspection
- PET - Protective earth test
- ELT - Earth leakage current test
- PLT - Patient leakage current test
11:2 Electrical Safety Inspections for AK-machines HCEN12190 Rev 05.2006
1 General information
To ensure proper operation, a qualified service technician must per-
form an Electrical Safety Inspection (ESI) of the AK-machine at reg-
ular intervals. The information needed to perform ESI is provided in
this manual.
Included in the ESI procedures are checks to verify normal machine
operation. Should the machine fail to pass any of these sub-tests, repair
or calibration might be needed, then repeat the tests until the specifica-
tions are met.
Following sub-tests are included in the ESI of the AK-machines:
- Visual inspection
- PET - Protective earth test
- ELT - Earth leakage current test
- PLT - Patient leakage current test
During the visual inspection of the equipment, the service engineer
shall look for potetial faults related to the electrical safety of the
machine.
The purpose of the PET test is to verify that the protective earthed parts
of the machine are properly connected to protective earth, providing a
safe low electrical potential on these in case of insulation failure.
The purposes of the ELT/PLT tests are to verify that non-functional
leakage currents to operator and patient are within safe limits.
ESI should be performed at every maintenance service (Base-service)
but also after replacements of some components in the AK-machine
according to the Service Manual, Chapter Replacements.
When performing the ESI, which requires access to the interior of the
machine, you must have proper electrostatic safety devices (i.e. wrist
grounding straps or grounding mats) in place to prevent damage to
electrostatic sensitive components within the machine.
During repair of any of the parts in the flow path, special care should
be taken and a good hygiene should be kept.
Checklists for each sub-test are included in the end of this manual. The
purpose of these checklists is to record the work done and to trend the
readings from the ELT/PLT- tests.
2 Visual inspection
The visual inspection is an important part of the electrical safety
inspections of the AK-machine.
The visual inspection is a procedure to make sure that the medical
equipment in use still confirms the specifications and has not suffered
from any external damage and/or contamination.
The visual inspection includes following steps:
1. Exterior parts including covers: look for major damages, cracks
etc.
2. Cablings: look for cuts, wrong connections etc.
3. Fuse rating: check correct values after replacement.
4. Markings and labeling: check the integrity
5. Integrity of mechanical parts: check for any visual obstructions
3 PET - Protective Earth Test
3.1 Test equipment for PET-test
Digital Multimeter:
Manufacturer: e.g. Fluke
Resistance: accuracy 0.5 %
3.2 PET for AK 95 / AK 95 S
1. Check that the resistance between the grounding clips of the
mains plug and the exterior cover of the power supply is
< 0.3 Ohm.
mains plug and the heater rod is < 0.3 Ohm.
mains plug and the suction pump is < 0.3 Ohm.
mains plug and the mounting plate to the diascan conductivity
cell is < 0.3 Ohm.
mains plug and the stand of MM 95 (e.g. a screw to the heat
exchangers) is < 0.3 Ohm.
mains plug and the front of MM 95 (e.g. a screw to the BiCart-
holder) is < 0.3 Ohm.
mains plug and the heparin pump (rear plate) is < 0.3 Ohm.
mains plug and the potential equalization connector is
< 0.3 Ohm.
NOTE
The machine shall not be connected to mains power during this test.
3.3 PET for AK 200 / AK 200 ULTRA / AK 200 S /
AK 200 ULTRA S
mains plug and the power supply (right side, through the vent-
holes of the bottom box) is < 0.3 Ohm.
mains plug and the FM bottom plate is < 0.3 Ohm.
mains plug and the heater rods outside the heating vessel is <0.3
Ohm.
For 115 V machines: Also check that the resistance between the
grounding clips of the mains plug for the heater rods and the
heater rods outside the heating vessel is < 0.3 Ohm.
mains plug and the overheat protection of the heater rods is
< 0.3 Ohm.
mains plug and the potential equalization connector is
< 0.3 Ohm.
mains plug and the heparin pump (rear plate) is < 0.3 Ohm.
Note! Dont measure on the cable clip or its binding screw.
mains plug and the rear plate of the BVS-unit is < 0.3 Ohm.
4 ELT / PLT
4.1 Test equipment
Safety tester:
According to IEC 60601-1
Suggested Manufacturer: Metron, Rigel, Biotec
4.2 General conditions for ELT / PLT
1. The AK-monitor shall be connected to both feed water and drain.
2. Connect the AK-monitor to the outlet supply of the safety tester.
Use a mains plug adapter for respective mains plug. If the AK-
machine is equipped with two mains plugs, the measurements
shall be performed for each mains plug and the values shall be
added.
3. Central concentrate delivery systems should not be used. Use
either liquid or non-liquid concentrates.
4. No other external equipment than specified in this instruction
should be connected to the machine.
5. The protective earth of the machine must not be in contact with
any external protective earth.
AK-machine
Mains voltage to
the AK-machine
Feed water
Drain
Safety
tester
230 VAC
mains
direct alternative
equipment differential alternative
patient
earth enclosure
prot. earth leakage current
leakage current
patient leakage current
lead to GND lead to lead AC/DC lead ISO
Inlet Power
outlet power
open E. open N. ev. M.
4.3 ELT - Earth Leakage Current Test
2. Measure the earth leakage current with the safety tester.
3. Take the highest reading when the machine is running.
4. Invert the phases of the mains voltage. The machine might
restart.
5. Take the highest reading when the machine is running.
6. Check that the highest measured readings dont exceed the limit
values in following table:
*The total earth leakage current is the sum of the readings from both
mains cables (to the heater rods and to the ACDC).
Limit values for ELT
AK 95 S (100V) Max 500 A
Typical < 100 A
AK 95 S (110V) Max 500 A
Typical < 125 A
AK 200 S (115V)* Max 500 A
Typical < 100 A
AK 200 ULTRA S (115V)* Max 500 A
Typical < 100 A
AK 95 S (230V) Max 500 A
Typical < 200 A
AK 200 S (230V) Max 500 A
Typical < 145 A
AK 200 ULTRA S (230V) Max 500 A
Typical < 145 A
4.4 PLT - Patient Earth Leakage Current Test
2. The safety couplings of the dialysis fluid tubes shall be con-
nected to the safety tester via an accesspoint.
Note! There must be a main flow during this test. Check that the
Bypass button is switched off.
3. Measure the patient leakage current with the safety tester.
4. Take the highest AC-reading when the machine is running.
5. Take the highest DC-reading when the machine is running.
6. Invert the phases of the mains voltage. The machine might
restart.
7. Take the highest AC-reading when the machine is running.
8. Take the highest DC-reading when the machine is running.
9. Check that the highest measured readings dont exceed the limit
values in following table:
NOTE
Make sure that the machine does not perform a taration (self calibration)
during the measurements.
Limit values for PLT
AC DC
AK 95 S (100V) Max 100A
Typical <10A
Max 10A
AK 95 S (110V) Max 100A
Typical <10A
Max 10A
AK 200 S (115V) Max 100A
Typical <10A
Max 10A
AK 200 ULTRA S (115V) Max 100A
Typical <10A
Max 10A
AK 95 S (230V) Max 100A
Typical <10A
Max 10A
AK 200 S (230V) Max 100A
Typical <10A
Max 10A
AK 200 ULTRA S (230V) Max 100A
Typical <10A
Max 10A
AK-machine
Dialysis fluid tubes
Access-
point
Dialysis fluid tubes
Mains voltage to
the AK-machine
Safety
tester
Patient
leakage
current
230 VAC
mains
direct alternative
equipment differential alternative
patient
earth enclosure
prot. earth leakage current
leakage current
patient leakage current
lead to GND lead to lead AC/DC lead ISO
Inlet Power
outlet power
open E. open N. ev. M.
NOTE
For treatments with a central venous catheter (CVC), the patient leakage
current must be < 10A
5 Checklist
Electrical Safety Inspection for AK machines
- to be filed by the Service Engineer responsible
AK 95 / AK 95 S
AK 200 / AK 200 ULTRA / AK 200 S / AK 200 ULTRA S
Equipment ID:_______________Serial number:__________________
Run time (h):__________
Visual inspection
Visual inspection of the AK-machine according to section 2.
PET for AK 95, AK 95 S
(1) Resistance between the grounding clips of the mains plug and the exterior
cover of the power supply is < 0.3 Ohm.
(2) Resistance between the grounding clips of the mains plug and the heater
rod is < 0.3 Ohm.
(3) Resistance between the grounding clips of the mains plug and the suction
pump is < 0.3 Ohm.
(4) Resistance between the grounding clips of the mains plug and the mount-
ing plate to the diascan conductivity cell is < 0.3 Ohm.
(5) Resistance between the grounding clips of the mains plug and the stand
of MM 95 (e.g. a screw to the heat exchangers) is < 0.3 Ohm.
(6) Resistance between the grounding clips of the mains plug and the front
of MM 95 (e.g. a screw to the BiCart-holder)
(7) Resistance between the grounding clips of the mains plug and the heparin
pump (rear plate) is < 0.3 Ohm.
(8) Resistance between the grounding clips of the mains plug and the poten-
tial equalization connector is < 0.3 Ohm.
PET for AK 200, AK 200 ULTRA, AK 200 S, AK 200 ULTRA S
(1) Resistance between the grounding clips of the mains plug and the power
supply (right side, through the ventholes of the bottom box) is < 0.3 Ohm.
(2) Resistance between the grounding clips of the mains plug and the FM
bottom plate is < 0.3 Ohm.
(3) Resistance between the grounding clips of the mains plug and the heater
rods outside the heating vessel is <0.3 Ohm.
(4) For 115 V machines: Resistance between the grounding clips of the
mains plug for the heater rods and the heater rods outside the heating vessel
is < 0.3 Ohm.
(5) Resistance between the grounding clips of the mains plug and the over-
heat protection of the heater rods is < 0.3 Ohm.
(6) Resistance between the grounding clips of the mains plug and the poten-
tial equalization connector is < 0.3 Ohm.
(7) Resistance between the grounding clips of the mains plug and the heparin
pump (rear plate) is < 0.3 Ohm.
(8) Resistance between the grounding clips of the mains plug and the rear
plate of the BVS-unit is < 0.3 Ohm.
ELT - Earth Leakage Current Test
File the highest earth leakage current value when the machine is running
according to section 4.3:
Earth leakage current value: _______ A
Note!
Check that the highest measured readings dont exceed the limit values
described in section 4:3
PLT - Patient Earth Leakage Current Test
File both the highest AC-reading and the highest DC-reading when the
machine is running according to section 4.4:
AC-reading: _______ A
DC-reading: _______ A
Note!
Check that the highest measured readings dont exceed the limit values
described in section 4:4
Date:__________________________
Signature:_______________________
Other comments:
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
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Ak 95 Monitor - Service Manual

Încărcat de

Drepturi de autor:

Formate disponibile

AK 95 / AK 95 S

is mounted, the flushing valve,

Service Manual - Symbols

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