. . .

MESSAGE CENTER
MODULE GAUGE CLUSTER
MODULE
CAT DATA LINK
ACTION
LAMP
ACTION
ALARM
DISPLAY
DATA LINK
TACHOMETER
MODULE
INPUT
COMPONENTS
INPUT
COMPONENTS
ENGINE
CONTROL
AUTO RETARDER
CONTROL
TRANSMISSION
CONTROL
C kPa Miles KM RPM Liter
SERV
CODE
X10
Service Training
MALAGA
777D Off Highway Truck
Adolfo
August 1997
XI. CAT MONITORING SYSTEM
1. Components Layout
2. Operation
3. Maintenance
4. Testing & Adjusting
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. . .
MESSAGE CENTER
MODULE GAUGE CLUSTER
MODULE
CAT DATA LINK
ACTION
LAMP
ACTION
ALARM
DISPLAY
DATA LINK
TACHOMETER
MODULE
INPUT
COMPONENTS
INPUT
COMPONENTS
ENGINE
CONTROL
AUTO RETARDER
CONTROL
TRANSMISSION
CONTROL
C kPa Miles KM RPM Liter
SERV
CODE
X10
CATERPILLAR MONITORING SYSTEM
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10
15
20
25
30
X100
24 V
MPH
km/h
44
AUT
P
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FOUR GAUGE
CLUSTER MODULE
ACTION LAMP
MESSAGE CENTER
MODULE
ALERT
INDICATORS
SPEEDOMETER /
TACHOMETER MODULE
MESSAGE
DISPLAY
CATERPILLAR MONITORING SYSTEM
MAIN DISPLAY
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5
10
15
20
25
30
X100
24 V
MPH
km/h
R
DASH INDICATORS
LEFT TURN
BODY UP
REVERSE
HIGH BEAM
RIGHT TURN
ACTION LAMP
SECONDARY
STEERING
RETARDER
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ENGINE
COOLANT
TEMPERATURE
BRAKE OIL
TEMPERTURE
FUEL
LEVEL
SISTEM
AIR PRESSURE
FOUR GAUGE
CLUSTER MODULE
The four systems monitored by the Four Gauge Cluster Module are:
- Engine Coolant Temperature
Maximum temperature: 107 C (Data link)
- Brake Oil Temperature - Maximum temperature 121 C
- System Air Pressure - Minimum pressure 70 Psi.
- Fuel Level - Minimum 8 %.
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0
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10
15
20
25
30
MPH
km/h
X100
GROUND SPEED
ACTUAL
GEAR
SPEEDOMETER / TACHOMETER
MODULE
RPM
CHAPTER : CAT MONITORING SYSTEM
777D Off Highway Truck
XI-6 Page:
ALERT
INDICATORS
!
44
P
SERV
CODE
MESSAGE
DISPLAY
MESSAGE CENTER MODULE
There are 10 Alert Indicators, which are:
- Engine Oil Pressure - Minimum pressure: LI 6.4 Psi and HI 36 Psi.
- Parking Brake ON or Parking Brake Master Cylinder Overstroke.
- TC Oil Temperature /Brake Oil Temperature - Maximum Temperature 121
- Battery Charging- - Mininmum Voltage 23 Volts
- Minimum "R" Terminal Frequency 95 Hz/ 20V
- Engine Maintenance Required (777 D only) Fuel Filter Restriction, Add Oil.
- Air Filter Restriction - Maximum Restriction: 25 " of H
2
0 (3500)
- Steering Flow
- Transmision Oil Filter restricted - Maximum differential pressure 36 Psi
- Engine Coolant Flow
- Check Engine - MID 036 Fault Codes or Events.
ENGINE OIL
PRESSURE
PARKING BRAKE ON
BRAKE CYLINDER OVERSTROKE\
TORQUE CONVERTER OIL
/ BRAKE OIL
TEMPERATURE
BATTERY VOLTAGE
"R" TERMINAL Hz
ENGINE MAINTENACE
REQUIRED (777D ONLY)
AIR FILTER
RESTRICTION
LOSS OF
STEERING
FLOW
TRANMISSION
FILTER
RESTRICTION
LOSS OF
COOLANT
FLOW
CHECK ENGINE
LIGHT
ACTIVE CODE
INDICATOR
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AUT
LIGHTS
SECONDARY STEERING
AND BRAKE RETRACTION
AUTO
RETARDER
TRACTION CONTROL
SYSTEM TEST
THROTTLE
BACK-UP
ETHER
STARTING AID
AIR
CONDITIONING
OPERATOR SCROLL
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INPUT COMPONENTS
SWITCHES
SENDERS
SENSORS
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SWITCH - TYPE INPUTS
-UNCOMMITTED SWITCH INPUTS:
OPERATE TEN ALERT INDICATORS
NORMALLY GROUNDED & INDICATOR OFF
FLASHES IF ABNORMAL CONDITION EXISTS
-PROGRAMMING SWITCH INPUTS:
HARNESS CODES (6 INPUTS OPEN OR GROUNDED)
IDENTIFIES SPECIFIC MACHINE MODEL
-SERVICE SWITCH INPUTS:
MACHINE SETUP
MODE OF OPERATION
DIAGNOSTIC FUNCTIONS
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SENDER - TYPE INPUTS
- 0-240 OHM SENDERS:
CONTACTS 9 & 18 OF MAIN DISPLAY MODULE
OPERATES GAUGE, ALERT INDICATOR OR BOTH
FUEL LEVEL SENDER (18)
-70- 800 OHM SENDERS:
CONTACTS 8, 10, 28, 38 OF MAIN DISPLAY MODULE
OPERATES GAUGE, ALERT INDICATOR OR BOTH
HYD OIL TEMP (10), T.C. TEMP (28)
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SENSOR - TYPE INPUTS
- PWM (DIGITAL):
DUTY CYCLE SIGNAL
OPERATES GAUGE
T.C. OIL TEMP, BRK AIR PRESS, BRK OIL TEMP
FUEL LEVEL(ULTRASONIC) (NOT 777D)
D.C. SIGNAL
-FREQUENCY SENSORS:
AC FREQUENCY (Hz) SIGNAL
OPERATES SPEEDOMETER/TACHOMETER MODULE
ENGINE SPEED, XMS OUTPUT SPEED
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0
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25
30
X100
24 V
MPH
km/h
44
AUT
P
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ACTION LAMP
WARNINGS
LEVEL 1 : ALERT INDICATOR FLASHES (10 Hz)/GAUGE IN RED
LEVEL 2 : ALERT INDICATOR FLASHES (10 Hz)/GAUGE IN RED
ACTION LAMP FLASHES (1 Hz)
LEVEL 3 : ALERT INDICATOR FLASHES (10 Hz)/GAUGE IN RED
ACTION LAMP FLASHES (1 Hz)
ACTION ALARM SOUNDS
ALERT INDICATORS
WARNING OPERATION
CHAPTER : CAT MONITORING SYSTEM
777D Off Highway Truck
XI-13 Page:
OPERATOR MODES
SERV
CODE
41.4
MILES or KM
170
700
RPM
SERV
CODE
030
74 L
INPUTS
SERVICE
METER
MODE
ODOMETER
MODE
DIGITAL
TACHOMETER
MODE
RESETTABLE
LOAD COUNTER
MODE
DIAGNOSTIC
SCROLLING
MODE
- ENGINE SPEED / TIMING SENSOR
- ALTERNATOR "R" TERMINAL
- ENGINE OIL PRESSURE
(During CRANKING the display will show "P" if the engine is
equipped with the Caterpillar Engine Pre-Lubrication System.
If the Ether starting aid is installed an "E" will also appear
during cranking)
- ENGINE SPEED / TIMING SENSOR
- BODY UP SWITCH
(AFTER 10 SECOND ACTIVATION)
SERV
CODE
271 F05
MID CID, FMI
- TOS
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SERVICE MODES
- 1 -
- 2 -
- 4 -
- 5 -
- 7 -
- 6 -
34
SERV
CODE
C
170
GA - 1
L 1057
-
ON
OFF
US
MILES
SI
KM
- 3 -
C
190
GA - 2
kPa
715
GA - 3
030
SERV
CODE
271 F05
SERV
CODE
- - -
75
GA - 4
MID CID FMI
USE "S" SERVICE SWITCH TO SCROLL GAUGES
- USE "S" SERVICE
SWITCH TO SCROLL
FAULTS
- USE "C" SERVICE
SWITCH TO CLEAR
FAULTS
- ALL GAUGES AND INDICATORS
SHOW WORST RECORDED CONDITIONS
- USE "C"SERVICE SWITCH
TO CHANGE UNITS
- USE "S" SERVICE
SWITCH TO TURN
OFF
- USE "C" SERVICE
SWITCH TO TURN
ON
HARNESS CODE FOR 769D - 777D OHTs
t a t l e
HARNESS
CODE
NUMERIC
READOUT
SERVICE
LOG
UNITS
PERMAMENT
LOAD
COUNT
ECONOMY
SHIFT
(NOT 777D)
CHAPTER : CAT MONITORING SYSTEM
777D Off Highway Truck
XI-15 Page:
MODULE IDENTIFICATION CODES
MID
030
036
027
083
ELECTRONIC CONTROL
Caterpillar Monitoring System (CAT MS)
Advanced Diesel Engine Management (ADEM)
Electronic Programmable Transmission Control (EPTC II)
Automatic Retarder Control (ARC)
CID
096
177
177
248
263
263
271
271
271
324
324
324
601
819
821
821
830
DESCRIPTION
Fuel LevelSender or Circuit Open or Shorted to Bat +
Torque Converter Temperature Sensor Shorted to Ground (Bat -)
Torque Converter Temperature Signal is incorrect
CAT Data Link Communication Abnormal
8 V Sensor Power Supply Shorted to BAt +
8 V Sensor Power Supply Shorted to ground (Batt -)
Action Alarm or circuit shorted to Bat +
Action Alarm open Circuit
Action Alarm or circuit shorted to ground (Bat -)
Action Lamp or Circuit Shorted to Bat +
Action Lamp Open Circuit
Action Lamp or Circuit shorted to Ground
Brake AIr pressure Sensor signal Incorrect
Display Data Link Error
9V Display Supply Shorted to Bat +
9V Display Supply Shorted to Ground (Batt-)
Brake Oil Temperature Sensor Signal Incorrect
FMI
F03
F04
F08
F02
F03
F04
F03
F05
F06
F03
F05
F06
F08
F02
F03
F04
F08