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T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screwterminals and a wire can be disconnected
fromit.
No circle indicates that the wire cannot be disconnected fromthe component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket Pin
Pin or Socket
Number Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1 1
2 2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
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SENR8759
J une 1995
793B Tr uck w i t h VI MS
El ec t r i c al Syst em
1HL195-322
1995 Caterpillar, All Rights Reserved Printed in U.S.A.
A
A
1
2 3
4 5
6
7
8
8
9
10
11
11
12
13
13
14
15
15
3
3
4
4
5
5
6
6
8
8
9
9
10
10
11
11
12
12
14
14
15
15
13
13
16
16
B
B
C
C
D
D
E
E
H
H
J
J
1
1
2
2
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
37
37
35
35
33
33
36
36
38
38
7
7
G
G
F
F
39
39
41
41
42
42
43
7
43
44
44
45
45
46
46
47
47
48
48
18 19
20
21
21
25
25
50
50
51
51
52
52
53
53
61
61
60
60
59
59
56
56
58
58
57
62
62
57
Component Identifiers (CID) For
Transmission Control EPTC ll
(Only For MID No. 27)
CID No. Component
168 Electrical SystemVoltage
190 Engine RPMSensor
248 CAT Data Link
269 Sensor Power Supply
627 Parking Brake Switch
650 Harness Code
672 Torque Converter Output Speed Sensor
700 Actual Gear Switch
701 Transmission Output Speed Sensor
702 Shift Lever Switch
704 Service Brake Pressure Switch
705 Body Raise Switch
706 Body Up Switch
707 Up Solenoid
708 Down Solenoid
709 Lockup Solenoid
Component Identifiers (CID) For
Engine Control
(Only For MID No. 36)
CID No. Component
001 Cylinder 1 Injector Solenoid
002 Cylinder 2 Injector Solenoid
003 Cylinder 3 Injector Solenoid
004 Cylinder 4 Injector Solenoid
005 Cylinder 5 Injector Solenoid
006 Cylinder 6 Injector Solenoid
007 Cylinder 7 Injector Solenoid
008 Cylinder 8 Injector Solenoid
009 Cylinder 9 Injector Solenoid
010 Cylinder 10Injector Solenoid
011 Cylinder 11Injector Solenoid
012 Cylinder 12Injector Solenoid
013 Cylinder 13Injector Solenoid
014 Cylinder 14Injector Solenoid
015 Cylinder 15Injector Solenoid
016 Cylinder 16Injector Solenoid
091 Throttle Position Sensor
100 Engine Oil Pressure Sensor
110 Coolant Temperature Sensor
168 Electrical SystemVoltage
190 Engine RPMSensor
248 CAT Data Link
253 Personality Module Mismatch
261 Timing Calibration
262 Analog Sensor Power Supply
263 Digital Sensor Power Supply
267 Shutdown Inputs Are Incorrect
268 Programmed Parameter Fault
272 Turbo Outlet Pressure Calibration
273 Turbo Outlet Pressure Calibration
274 Atmospheric Pressure Calibration
275 Turbo Inlet Calibration
276 Turbo Inlet Calibration
281 Engine Lamp
282 Overspeed Lamp
283 Filter Restrict Lamp
284 EMS Engine On
285 EMS Coolant Lamp
Component Identifiers (CID) For
Automatic Retarder Control
(Only For MID No. 83)
CID No. Component
091 Throttle Position Sensor
168 Electrical SystemVoltage
190 Engine RPMSensor
248 CAT Data Link
627 Parking Brake Switch
650 Harness Code
700 Actual Gear Switch
702 Shift Lever Switch
710 ARC Supply Solenoid
711 ARC Control Solenoid
712 Retarder Lamp
713 ARC On/Off Switch
714 Auto Retarder Pressure Switch
715 Retarder Pressure Switch
Module Identifiers (MID)
MID No. Module
27 Transmission Control (EPTCII only)
36 Engine Control
49 VIMS Main Module
57 VIMS Interface Module #1
58 VIMS Interface Module #2
59 VIMS Interface Module #3
60 VIMS Interface Module #4
65 VIMS Interface Module #5
66 VIMS Interface Module #6
67 VIMS Interface Module #7
68 VIMS Interface Module #8
81 Transmission Control
83 Automatic Retarder Control
Failure Mode Identifiers (FMI) List
FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but belownormal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage belownormal or shorted low.
5 Current belownormal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical systemnot respondingproperly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
CID No. Component
0075 SteeringOil Tank Temperature Sensor
0096 Fuel Level Sensor
0098 Engine Oil Level Sensor
0100 Engine Oil Pressure Sensor
0102 Boost Pressure Sensor
0110 J acket Water Temperature Sensor
0168 Electrical SystemVoltage
0171 Ambient Air Temperature Sensor
0177 TransmissionOil Temperature Sensor
0190 Engine RPMSensor
0248 CAT Data Link
0262 5Volt Sensor Power Supply
0263 8Volt Sensor Power Supply
0271 ActionAlarm
0279 Aftercooler Coolant Temperature Sensor (Front)
0280 Gear BoxTemperature Sensor
0291 Engine CoolingFanValve
0292 Hydraulic SystemCoolingFanValve
0295 Machine Control Module
0296 TransmissionControl
0324 ActionLamp
0341 Hydraulic Control Valve WarmUpSolenoid#4
0350 Lift Linkage Angle Sensor
0364 Lift Cylinder HeadEndPressure Sensor
0370 BoomFloat Solenoid
0371 HornSolenoid
0372 BottomOpenSolenoid
0373 BottomClose Solenoid
0374 SwingBrake Solenoid
0376 Travel Alarm
0377 Travel Solenoid
0378 Autolube Solenoid
0379 Autolube Pressure Sensor
0423 Front Brake Accumulator Pressure Switch
0424 Rear Brake Accumulator Pressure Switch
0425 Front Brake Pressure Sensor
0426 Rear Brake Pressure Sensor
0427 Front Axle Oil Temperature Sensor
0428 Rear Axle Oil Temperature Sensor
0429 SteeringPressure Sensor
0430 SteeringPilot Pressure Sensor
0431 SteeringOil Level Switch
0432 SteeringFilter By-Pass Switch
0433 Implement Filter Switch
0434 Implement Pilot Pressure Sensor
0435 Implement Oil Level Switch
0436 Torque Converter Output Pressure Sensor
0437 Power TrainFilter Switch
0438 Hydraulic Control Valve WarmUpSolenoid#1
0439 Hydraulic Control Valve WarmUpSolenoid#2
0440 Hydraulic Control Valve WarmUpSolenoid#3
0457 Brake Oil Temperature Sensor
Component Identifier (CID) For
VIMS
(Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
CID No. Component
0458 Tilt Cylinder Pressure Sensor
0459 Impeller ClutchSystemSwitch
0533 Auto Retarder Control
0590 Engine Control
0600 Implement Oil Tank Temperature Sensor
0627 ParkingBrake Switch
0650 Harness Code
0672 Torque Converter Output SpeedSensor
0800 VIMS MainModule
0801 VIMS Interface Module #1
0802 VIMS Interface Module #2
0803 VIMS Interface Module #3
0804 VIMS Interface Module #4
0805 VIMS Interface Module #5
0806 VIMS Interface Module #6
0807 VIMS Interface Module #7
0808 VIMS Interface Module #8
0809 Speedometer/Tachometer #1
0810 Speedometer/Tachometer #2
0811 Gauge Cluster Module #1
0812 Gauge Cluster Module #2
0813 Gauge Cluster Module #3
0814 Gauge Cluster Module #4
0815 Message Center Module #1
0816 Message Center Module #2
0817 ECMInternal BackupBattery
0819 DisplayData Link
0820 KeypadData Link
0821 DisplayPower Supply
0822 LCDBack Light Power Supply
0823 Service Lamp
0824 TPMS Lamp#1(green)
0825 TPMS Lamp#2(red)
0826 Torque Converter Oil Temperature Sensor
0827 Left Exhaust Temperature Sensor
0828 Right Exhaust Temperature Sensor
0829 Rear Aftercooler Coolant Temperature Sensor
0830 Front Brake Oil Temperature Sensor
0833 Rear Brake Oil Temperature Sensor
0835 Differential Oil Temperature Sensor
0838 Left Front SuspensionPressure Sensor
0839 Right Front SuspensionPressure Sensor
0840 Left Rear SuspensionPressure Sensor
0841 Right Rear SuspensionPressure Sensor
0849 SystemAir Pressure Sensor
0851 Gear BoxPressure Sensor
0852 Right Front Brake Temperature Sensor
0853 Left Front Brake Temperature Sensor
0854 Right Rear Brake Temperature Sensor
0855 Left Rear Brake Temperature Sensor
0901 TransmissionPumpPressure Sensor
0920 Tilt Cylinder Pressure Sensor
Component Identifier (CID) For
VIMS (Continued)
(Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
Component Location
Component Schematic
Location
Machine
Location Component Schematic
Location
Machine
Location
Alarm- Action F-3 B Sensor - Right Rear Strut Press (Payld) A-14 27
Alternator B-7 2 Sensor - Right Turbo Inlet Press (Eng) B-4 44
Batteries A-2 3 Sensor - Throttle Position (Eng) F-8 A
Breakers - Circuit G-10,G-11 D Sensor - Torque Converter Oil Temp D-6 20
Control - Automatic Retarder I-4 E Sensor - Transmission Oil Temp A-10 53
Control - Engine A-6 2 Sensor - Turbo #1 Exhaust Temp D-7 44
Control - Start Aid A-9 23 Sensor - Turbo #2 Exhaust Temp D-7 59
Control - Steering Bleed F-11 C Sensor - Turbo Outlet Press (High) B-4 19
Control - Traction Aid D-14 E Sensor - Turbo Outlet Press (Low) B-4 19
Control - Transmission I-11 E Solenoid - Automatic Retarder G-5 F
Converter - 24/12 Volt F-14 E Solenoid - Automatic Retarder Supply G-5 F
Distributor - Transmission G-11 G Solenoid - 4 Way C-14 28
Dryer-Air B-12 4 Solenoid - Air Conditioner Compressor B-9 29
Flasher E-11 C Solenoid - Air Start A-11 30
Fuses H-11 D Solenoids - Cylinder Head (1 per cyl) A-3, B-3 32
Fuses - (240V AC Wiring) E-16 5 Solenoid - Downshift C-14 31
Ground - Cab G-7 E Solenoid - Ether 1 A-8 23
Ground - Cab/Frame D-10 6 Solenoid - Ether 2 A-7 23
Ground - Engine A-5 C Solenoid - Fan Brake B-10 19
Ground - Engine (Alternator) B-7 2 Solenoid - Fan Drive A-10 19
Ground - Frame A-16 7 Solenoid - Lockup C-14 31
Ground - Frame B-2 7 Solenoid - Lube D-16 E
Ground - Frame C-9 7 Solenoid - Proportional C-14 28
Ground - Frame (240V AC Wiring) D-16 8 Solenoid - Shutter B-10 36
Ground - Frame/Engine A-13 8 Solenoid - Steering Bleed A-11 35
Ground - Fuse Box (240V AC Wiring) E-16 5 Solenoid - Upshift C-14 31
Heater - Engine Oil (240V AC Wiring) E-15 9 Suppressor - Arc B-9 29
Heater - Engine Oil (240V AC Wiring) E-15 10 Switch - A/C Press A-9 29
Heater - J acket Water (240V AC Wiring) E-15 11 Switch - A/C Refrigerant Press B-9 29
Heater - J acket Water (240V AC Wiring) E-15 12 Switch -~Backup Lamp E-10 C
Heater - J acket Water (240V AC Wiring) E-15 13 Switch - Blower E-5 A
Heater - J acket Water (240V AC Wiring) F-15 14 Switch - Body Raise (Trans) F-16 D
Lamp - Action G-13 B Switch - Brake Cooling Filter A-12 53
Lamp - Payload Monitor (Red) C-3 57 Switch - Brake Master Cyl Overstroke
Front Outside A-13 38
Lamp - Payload Monitor (Green) C-3 57 Switch - Brake Master Cyl Overstroke
Front Inside A-12 38
Lamp - Payload Monitor (Red) I-7 56 Switch - Brake Master Cyl Overstroke
Rear Inside A-13 39
Lamp - Payload Monitor (Green) I-8 56 Switch - Brake Master Cyl Overstroke
Rear Outside A-13 39
Lamp - Retarder G-13 B Switch - Brake Retract F-9 C
Lamp - VIMS Service G-3 43 Switch - Disconnect B-2 43
Meter - Service F-11 C Switch - Dome Lamp G-4 G
Module - Gage Cluster H-14 B Switch - Dome Lamp H-6 A
Module-Keypad G-14 B Switch - Engine Coolant Flow B-5 42
Module - Message Center Cluster G-14 B Switch - Engine Flood Lamp H-2 43
Module - Speedometer/Tach Cluster G-14 B Switch - Engine Oil Level D-7 19
Module - Stop/Tail Lamp 6-15 15 Switch - Engine Shutdown B-5 43
Module - VIMS Interface #2 C-12 46 Switch - Fan Brake Coolant Temp B-10 2
Module - VIMS Interface #1 D-5 38 Switch - Fog Lamp G-4 G
Module - VIMS Main I-16 E Switch - Fuel Filter Press B-5 45
Motor - Brake Retract B-13 16 Switch - Headlight Dimmer I-3 A
Motor - Prelube Pump B-7 9 Switch - Key E-11 C
Motors - Blower D-4 A Switch - Ladder Lamp G-4 G
Pickup - Engine Speed (Tach/ARC) B-7 17 Switch - Ladder Lamp G-3 43
Port - Serial H-16 E Switch - Left Hoist Screen Press A-11 46
Port - Telemetry H-16 E Switch - On/Off (Auto Retarder) H-5 B
Port - VIMS G-2 43 Switch - Panel Dimmer G-4 G
Relay - Backup G-12 E Switch - Prelube E-14 G
Relay - Either Aid A-8 23 Switch - Prelube Oil Press A-7 44
Relay - Fan Clutch B-9 29 Switch - Retarder Press (Auto Retarder) G-5 F
Relay - Main G-12 E Switch - Retarder Press G-5 F
Resistor - Blower Speed D-5 A Switch - Right Hoist Screen Press A-11 46
Resistor - Dimmer - G-3 G Switch - Running Lamp H-4 G
Resistor - Ether Aid A-9 23 Switch - Secondary Brake Press (Trans) D-16 E
Resistor - Ether Aid A-9 23 Switch - Service Clear (Auto Retarder) H-5 E
Sender - Transmission Input Speed D-7 20 Switch - Service Clear (Trans) I-8 D
Sender - Transmission Speed C-14 20 Switch - Service Set (Auto Retarder) H-5 E
Sender - Wheel Speed (Tractn) A-16 21 Switch - Service Set (Trans) I-8 D
Sender - Wheel Speed (Tractn) B-16 22 Switch - Service/Retarder Press (Tractn) D-16 E
Sensor - Aftercooler Temp (Front) D-6 37 Switch - Service/Retarder Press (Trans) D-15 E
Sensor - Aftercooler Temp (Rear) D-6 19 Switch - Shift Lever F-10 C
Sensor - Ambient Temp G-1 A Switch - Start Aid F-13 C
Sensor - Atmospheric Pressure (Engine) F-8 E Switch - Start Aid Temp B-8 19
Sensor - Body Up B-13 60 Switch - Steering High Press A-12 33
Sensor - Brake Air Pressure E-14 E Switch - Steering LowPress A-12 50
Sensor - Brake Oil Cooler Temp A-10 18 Switch - Stop Lamp Press (Module) D-14 E
Sensor - Differential Oil Temp D-11 61 Switch - Thermostat (240V AC Wiring) E-15 10
Sensor - Engine Coolant Temp (Engine) B-5 19 Switch - Thermostat (A/C) E-5 A
Sensor - Engine Oil Pressure (Engine) B-5 44 Switch - Throttle Bypass (Eng) F-9 B
Sensor - Engine Speed (Engine) B-5 17 Switch - Torque Converter Inlet Filter A-13 53
Sensor - Fuel Level C-7 41 Switch - Torque Converter Outlet Screen C-7 51
Sensor - J acket Water Coolant A-10 44 Switch - Traction Aid Test F-11 C
Sensor - J acket Water Level D-3 62 Switch - Transmission B-14 52
Sensor - Left Front Brake Oil Temp C-3 58 Switch - Transmission Charge Filter A-13 53
Sensor - Left Front Strut Press (Payld) A-7 24 Switch - Transmission Lube Filter A-13 53
Sensor - Left Rear Brake Oil Temp B-11 48 Switch - Turn Signal I-7 A
Sensor - Left Rear Strut Press (Payld) A-14 25 Switch - VIMS Service Key G-3 43
Sensor - Left Turbo Inlet Press (Eng) B-4 19 Tachograph I-12 D
Sensor - Right Front Brake Oil Temp C-3 58 Timer - Prelube B-6 9
Sensor - Right Front Strut Press (Payld) A-7 26
Sensor - Right Rear Brake Oil Temp A-11 47
Machine locations are repeated for components located close together.
A =Components in operators compartment. E =Components in rear compartment.
B =Components in dash. F =Components in front compartment.
J =Components in rear compartment (right-hand side wall).
C =Components in console. G =Components in overhead console.
D=Components behind seat.
Harness Connector Location Chart
Connector Machi ne
Location
Harness And/Or
Components
Schemati c
Location Connector Machi ne
Location
Harness And/Or
Components
Schemati c
Location
70 Contacts XX - 106-1772
Engine Control A-6 14 Contacts D - 115-7487
E - 117-9663 D-12
A - 115-7505
XX-106-1772 D-8 A - 115-7505
H - 115-7040 H-9
A - 115-7505
C-115-7502 D-10 A - 115-7505
H - 115-7040 H-9
C - 115-7502
VIMS Interface Module #1 D-5 A - 115-7505
SSS - 115-7446 H-14
K - 115-7500
VIMS Interface Module #2 C-12 B - 115-7504
L - 115-7467 D-7
A - 115-7505
VIMS Main Module I-16 F - 115-7506
Shift Lever Switch F-11
F - 115-7506
Transmission Control I-11 G - 107-0787
V - 7T-3418 B-14
M- 115-7447
Auto Retarder Control I-4 L - 115-7467
Q - 115-7457 F-3
25 Contacts A - 115-7505
B -115-7504 D-9 L - 115-7467
Q - 115-7457 I-2
A - 115-7505
Diagnostic Connector I-12 M- 115-7447
Auto Retarder Control H-4
D- 115-7487
Traction Aid Control D-14 V - 7T-3418
Transmission Switch B-1 4
F - 115-7506
G - 107-0787 C-14 F - 115-7506
Transmission Control I-10
10 Contacts
40 Contacts
37 Contacts
20 Contacts
Harness Connector Location Chart (Continued)
Connector Machi ne
Location
Harness And/Or
Components
Schemati c
Location Connector Machi ne
Location
Harness And/Or
Components
Schemati c
Location
A - 115-7505
J - 117-1369 E-6 A - 115-7505
D - 115-7487 D-12
A - 115-7505
J - 117-1369 E-6 A -115-7505
Serial Port H-16
A - 115-7505
Service Tool Connector I-9 A - 115-7505
Telemetry Port H-16
A - 115-7505
L - 115-7467 I-3 M- 115-7447
BB - 115-7449 H-4
A - 115-7505
M- 115-7447 H-4 Q - 115-7457
VIMS Serial Port G-2
C - 115-7502
HH - 115-7454 B-16 R - 6T-4301
S - 6T-4300 E-5
A - 115-7505
DD- 5T-9326 G-11 NNN - 106-4688
Brake Oil Cooler Temp Sensor A-10
A - 115-7505
L - 115-7467 I-3 NNN - 106-4688
J acket Water Coolant Sensor A-10
A - 115-7505
M- 115-7447 G-4 A - 115-7505
R - 6T-4301 E-4
A - 115-7505
Steering Bleed Control F-11 B - 115-7504
L - 115-7467 I-2
A - 115-7505
Transmission Speed Distributor G-11 C - 115-7502
Fuel Level Sensor C-6
B - 115-7504
UU - 118-8486 A-7 E - 117-9663
4 Way Solenoid C-14
C - 115-7502
RRR - 105-4319 C-6 F - 115-7506
Body Raise Switch F-16
C - 115-7502
RRR - 105-4319 C-7 K - 115-7500
HH - 115-7454 A-13
A - 115-7505
F - 115-7506 F-12 K - 115-7500
VVV- 111-4610 C-11
A - 115-7505
F - 115-7506 G-8 HH - 115-7454
Stop/Tail Lamp Module B-15
A - 115-7505
T - 6G9462 H-7 QQ - 115-7445
Keypad Lamp G-15
A - 115-7505
QQ - 115-7445 H-15 NNN - 106-4688
PPP - 102-8644 A-9
C - 115-7502
K - 115-7500 C-4
C - 115-7502
K - 115-7500 C-11
E - 117-9663
U - 115-7469 A-15
Q - 115-7457
QQQ- 118-0821 I-2
PP - 116-7154
Prelube Timer B-6
QQ - 115-7445
Gage Cluster H-14
QQ - 115-7445
Message Center Cluster G-14
QQ - 115-7445
Speedometer/Tach Cluster H-14
Machine locations are repeated for Connectors located close together.
* =Connector is located at the component. E =Connectors in rear compartment.
B =Connectors behind dash. F =Connectors in front compartment.
C =Connector in console. G =Connectors behind air conditioning controls.
J =Components in rear compartment (right-hand side wall).
D Connector behind seat. H =Components in rear compartment (left-hand side wall).
9 Contacts
8 Contacts
7 Contacts
5 Contacts
4 Contacts
6 Contacts
MACHINE HARNESS CONNECTOR ANDCOMPONENT LOCATIONS
REAR COMPARTMENT
(AREA E) REAR VIEW
REAR COMPARTMENT
SIDE WALL (AREA J )
RIGHT SIDE VIEW
Related Electrical Service Manuals
Form Number
Alternator; 30-SI Series SENR7508
Automatic Electronic Traction Aid SENR2986
Automatic Retarder Control System SENR5683
Electronic Troubleshooting
3512 And 3516 EUI Engine SENR5597
EPTC II For 1CMTransmissions SENR5666
Starting And Charging Systems SENR2947
Vital Information Management System SENR6059
Title
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)
9G-1950 Resistor - Blower Motor Speed Overall 2.0 .1; Tap 1.0 .05
3T-3437 Resistor - Panel Dimmer 10.0 0.1
9G-9988 Solenoid - 4 Way 24.90
5T-4434 Solenoids - Air Start and Lube 42.0 4.0
3E-8691 Solenoid - Auto Retarder 29.8 1.5
7X-1120 Solenoid - Down Shift, Up Shift, Lockup 33.70
9X-7137 Solenoid - Ether 3.3 1
3T-0062 Solenoid - Proportional 16.00
9X-9482 Solenoid - Shutter 68.00
6T-8046 Solenoid - Steering Bleed 20.1 1.0
At roomtemperature unless otherwise noted.
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
2M-9346 Brake Air Pressure (Stop Lamp) 45 kPa MAX
(6.5psi MAX)
5kPa MIN
(0.5psi MIN) Normally Open
3E-2033 Secondary Brake Air Pressure (Trans) 640 kPa
(93.0 psi)
530 40 kPa
(77.0 6.0 psi) Normally Open
3E-2034 Service/Retarder Press (Tractn)
Service/Retarder Press (Trans)
80 kPa Max
(11.5psi Max)
55 20 kPa
(8.0 3.0 psi) Normally Closed
3E-2035 Brake Retarder 60 kPa Max
(8.5psi Max)
28 15 kPa
(4.0 2.0 psi) Normally Open
3E-6461 Steering Press (Steering Action) 11000 kPa MAX
(1600psi MAX)
9000 350 kPa
(1300 51 psi)
Pins B-C (N.C.)
Pins B-A (N.O.)
3E-7809 Steering Press (Steering Action) 1900 kPa MAX
(275psi MAX)
1400 140 kPa
(205 20 psi)
Pins B-C (N.C.)
Pins B-A (N.O.)
7N-4447 Fuel Filter Press (VIMS)
Torque Converter Inlet Filter (VIMS)
119 14 kPa
(17.0 2.0 psi)

Normally Closed
7N-7848 Aftercooler Temp (VIMS) 82.2 2.8C
(180.0 5.0F)
74.0C Mm
(1 65.0F Mm) Normally Open
7X-5988 Engine Coolant Temp (Start Aid) 21.1 2.8C
(69.8 5F)
12.8C MIN
(55F MIN) Normally Closed
9W-0263 Auto Retarder Press 48.2 13.8 kPa
(7.0 2.0 psi)
24.1kPa MIN
(3.5psi MIN) Normally Closed
9X-3040 Engine Coolant Flow(VIMS)
362 29 mN (45.6 mmID
point)
(1.3 .1 oz, 1.8 in IDpoint)
303mN MIN
(1.1oz MIN) Normally Open
9X-7781 Left Hoist Screen Bypass Press (VIMS)
Right Hoist Screen Bypass Press (VIMS)
210 70 kPa
(30 10 psi)

Normally Open
9X-7781 Torque Converter Outlet Screen (EMS)
Transmission Supply (EMS)
210 79 kPa
(30 10 psi)

Normally Open
105-9152 Prelube Oil Pressure 30 7 kPa
(4.5 1.0 psi)
30 7 kPa
(4.5 1.0 psi) Normally Closed
114-5334 Refrigerant Pressure (A/C) 275 to 1750 kPa
(40 to 255 psi)

Normally Open
N.O. Normally Open
N.C. Normally Closed
With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).
Contact position at the contacts of the harness connector.
Wire Description
Wi re
Number
Wi re
Color Description Wi re
Number
Wi re
Color Description
Power Circuits Lighting Circuits (Cont'd)
102 BU HDLMP 614 PU PARK/TAIL/DASH LAMP
103 YL DOME, STOP, AND TURN LAMPS 619 GN HEAD LAMP LO
105 BR KEY SW 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP)
107 WH STEERING BLEED 622 PU FLOOD LAMP 3-WAY SWJ UMPER
109 OR ALT OUTPUT(+) TERM. 623 BU FLOOD LAMP 3-WAY SWJ UMPER
112 PU MAIN POWER RLY OUTPUT 631 GY FOG LAMP - RIGHT
113 OR OPR MON PANEL VMIS B+SWITCHED 632 WH FOG LAMP - LEFT
115 PK FRONT FLOOD LAMP 635 BU PAYLOAD MON RED LAMP
120 YL CONVERTER 636 GN PAYLOAD MON GREEN LAMP
121 YL BCKP ALARM TO LAMP 639 WH LEFT HAND STOP/TAIL LAMP
122 BU AIR DRYER 640 GN RIGHT HAND STOP/TAIL LAMP
123 WH GAUGES Control Circuits
124 GN A/C 700 PK AETA TEST SW
126 PK XMSN CTRL 703 BU XMSN UP SOL
132 PK AETACTRL 704 GY XMSN DOWN SOL
135 BU RADIO / LIGHTER 705 PK XMSN LOCKUP CLUTCH SOL BASIC
139 OR BRAKE RETRACT SW 706 BR XMSN RETARDER SW
149 PU LADDER LAMP 707 PU XMSN BED RAISE SW
150 OR BAT(+) 709 OR SENSOR POWER SUPPLY
170 YL VIMS 710 GN XMSN SPEED PICKUP SIGNAL
176 OR AUTOMATIC RETARDER CONTROL 711 BR XMSN LEVER CODE 1
712 WH XMSN LEVER CODE 2
Ground Circuits 713 OR XMSN LEVER CODE 3
200 BK MAIN CHASSIS 714 YL XMSN LEVER CODE 4
201 BK OPR MON PANEL VMIS 715 GN XMSN LEVER CODE 5
202 BK XMSN CTRL 716 BU XMSN LEVER CODE 6
203 BK CHASSIS DIAGNOSTIC 720 PU XMSN BRAKE SW
207 BK STARTER DIAGNOSTIC 721 BR XMSN GEAR CODE 1
212 BK AETA CODING PIN 16 722 WH XMSN GEAR CODE 2
213 BK AETA CODING PIN 17 723 OR XMSN GEAR CODE 3
214 BK AETA CODING PIN 18 724 YL XMSN GEAR CODE 4
215 BK AETA CODING PIN 19 725 GN XMSN GEAR CODE 5
216 BK AETA CODING PIN 20 726 BU XMSN GEAR CODE 6
217 BK XMSN ID CODE 2 767 WH AETA PICKUP POWER
218 BK XMSN ID CODE 1 768 OR AETA PICKUP XMSN
219 BK XMSN ID CODE 0 769 BU WHEEL SPEED PICKUP LEFT
227 BK XMSN ID CODE 3 770 GN WHEEL SPEED PICKUP RIGHT
229 BK BAT (-) 772 BR AETA RETARDER SW
230 BK XMSN SW 773 GY AETA SERVOVALVE
280 BK XMSN CTRL IDENT CODE 4 774 YL AETA SOL - LEFT
A215 BK AUTO RETARDER CTRL HARNESS CODE 0 775 BR AETA SOL - RIGHT
A216 BK AUTO RETARDER CTRL HARNESS CODE 1 777 PU BRAKE RELEASE MOTOR
A217 BK AUTO RETARDER CTRL HARNESS CODE 2 801 PK AUTO LUBE SOL OR MOTOR
A218 BK AUTO RETARDER CTRL HARNESS CODE 3 858 GY PAYLOAD MON RIGHT FRONT SENSOR
A251 BK VIMS 859 YL PAYLOAD MON LEFT FRONT SENSOR
A252 BK VIMS 860 PK PAYLOAD MON RIGHT REAR SENSOR
A254 BK ARC 861 PU PAYLOAD MON LEFT REAR SENSOR
A255 BK AETA 875 BU VMIS RS 232 PORT TRANS
Basic Machine Circuits 876 OR VMIS RS 232 PORT RECEIVE
306 GN STARTER RLY COIL TO NEUT START SWOR KEY
SW 882 PK VMIS INTERFACE MODULE RIGHT (-) COMM
PORT
307 OR KEY SWTO NEUT START SWOR VMIS
INTERFACE MODULE 883 BY VMIS INTERFACE MODULE RIGHT (+) COMM
PORT
308 YL MAIN POWER RLY COIL 892 BR VMIS START MODRIGHT (-) PORT/CAT
DATA LINK (-)
310 PU START AID SWTO START AID SOL 893 GN VMIS START MODRIGHT (+) PORT/CAT
DATA LINK (+)
311 WH START AID SOL TO TEMP. SW 894 BR TEHC STORE SW
315 GN START AID BRKR TO START AID RLY 972 BU TRANS SOL 6 SWTO GND
317 YL START AID PLY TO START AID SOL 993 BR ANALOG SENSOR COMMON
321 BR BCKP ALARM LAMP TRAVEL ALARM 994 BY OIL PRESSURE (FILTERED)
326 PU KEY START SW"C" TERM 995 BU COOLANT TEMPERATURE
327 PK STEERING BLEED SOL 997 OR ANALOG SENSOR POWER (+5V)
337 WH PRELUBE PUSHBUTTON SWTO PRELUBE TIMER 999 WH PRIMARY CAMSHFT SPEED/TIMING
360 GN ENGINE SHUTDOWN SIGNAL C A701 BY INJ ECTOR #1
361 OR ENGINE SHUTDOWN SIGNAL D A702 PU INJ ECTOR #2
Monitoring Circuits A703 BR INJ ECTOR #3
403 GN ALTERNATOR (R) TERM. A704 GN INJ ECTOR #4
405 GY OPR MON OIL PRESS. (LO SETTING) A705 BU INJ ECTOR #5
406 PU OPR MON COOLANT TEMP A706 BY INJ ECTOR #6
407 PK OPR MON CONVERTER/RETARDER OIL TEMP A707 PU INJ ECTOR #7
410 WH OPR MON ACTION ALARM A708 BR INJ ECTOR #8
411 PK OPR MON MASTER ACTION LAMP A709 OR INJ ECTOR #9
412 BU OPR MON COOL FLOW A710 GY INJ ECTOR #10
413 BR OPR MON FUEL PRESS. A711 PU INJ ECTOR #11
417 GY PRIMARY STER SW A712 BR INJ ECTOR #12
419 YL OPR MON PARKING BRAKE A713 GN INJ ECTOR #13
426 BR OPR MON POWER TRAIN OIL FILTER A714 BU INJ ECTOR #14
428 OR OPR MON XMSN OIL TEMP A715 GY INJ ECTOR #15
429 YL OPR MON BRAKE OIL TEMP A716 PU INJ ECTOR #16
430 BU OPR MON AIR FILTER A729 YL INJ ECTOR COMMON #9
437 BR OPR MON FUEL LEVEL TO FUEL FILTER J UMPER A730 OR INJ ECTOR COMMON #10
438 YL OPR MON COOLANT TEMP J UMPER A731 WH INJ ECTOR COMMON #11
441 OR ENG COOLANT TEMP GAGE A732 YL INJ ECTOR COMMON #12
447 PK FUEL LEVEL GAGE A733 OR INJ ECTOR COMMON #13
450 YL TACH SENDER (+) A734 P6 INJ ECTOR COMMON #14
451 BR TACH SENDER (-) A735 WH INJ ECTOR COMMON #15
452 PU TORQUE CONVERTER A736 YL INJ ECTOR COMMON #16
454 GN RETARDER INDICATOR LAMP A746 PK TURBO OUTLET PRESSURE
473 GY OVERSTROKE SWTO OVERSTROKE SW A747 GY ATMOSPHERIC PRESSURE
474 WH OVERSTROKE SWTO OVERSTROKE SW A748 BY EUI TIMING WHEEL CAL
481 GN CONVERTER TEMP SWTO BRAKE OIL TEMP SW A980 BY SERVICE METER B+TO ENG OIL PRESS. SW
A430 OR EUI CONT ACTION OUTPUT A983 BU ENG THROTTLE CONT - SIGNAL
A447 PK PRELUBE PRESS. SWTO PRELUBE TIMER B771 BR FAN CONTROL SOLENOID RET
A491 WH TRANS SUPPLY SWTO TORQUE CONV INLET
FILTER SW B926 BY START AIDTIMER OUTPUT
A492 OR HOIST FILTER SWTO HOIST FILTER SW B948 BR ENG OVERSPEED CONT TO INDICATOR LAMP
A493 YL HOIST FILTER SWTO T.C. SW C915 BY ENG CONTROL DIAGNOSTIC CODES
B406 GY AFTERCOOLER TEMP GAGE C940 GN EUI THROTTLE BYPASS - LO
B428 OR ENGINE OIL LEVEL SW C972 YL ELEVATED LOWIDLE ENABLE SWTO EUI
B433 PU BRAKE TEMP D740 BR HYDRAULIC LOAD SOL
B447 PU STEERING (HIGH) PRESS SWTO LOWPRESS
(STEERING) D741 YL OIL COOLER DIVERTER SOL
C413 YL VMIS DISPLAY DATA D963 BU VMIS INTERFACE MODULE #1 +8V SUPPLY
C414 BU VMIS DISPLAY LOAD D964 BR VMIS INTERFACE MODULE #2 +8V SUPPLY
C415 WH VMIS DISPLAY KEYDATA D966 GY VMIS AFTERCOOLER COOLANT LEVEL
C419 BU LOAD SHARE SELECT INPUT D967 OR VMIS J ACKET WATER COOLANT LEVEL
C420 YL DIODE TO LAMP TEST RELAY D969 PU VMIS T/C OIL TEMP SENSOR
C429 GY DIFFERENTIAL OIL TEMP D970 WH VMIS SYSTEM AIR PRESS SENSOR
C453 YL AMBIENT TEMP D971 YL VMIS XMSN LUBE FILTER SW
C466 YL LF BRAKE OIL TEMP D974 BY VMIS INTERFACE MOD#2 RIGHT(+)
C467 BU LR BRAKE OIL TEMP D975 OR VMIS INTERFACE MOD#2 RIGHT(-)
Accessory Circuits D976 P6 VMIS TURBO #1 EXHAUST TEMP
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW D977 PU VMIS TURBO #2 EXHAUST TEMP
515 GY BLOWER MOTOR (HI) D982 PK ElIl TIMING CALIB
516 GN BLOWER MOTOR (MEDIUM) D942 BN VMIS RS232 PORT 2 TRANS
517 BU BLOWER MOTOR (LO) D943 YL VMIS RS232 PORT 2 RECEIVE
521 YL A/C SWTO REFRIGERANT SW D984 GN AUTO RETARD CONT RESUME SW
522 WH A/C CLUTCH TO THERMOSTAT SW D985 BR AUTO RETARD ON SW
537 GN TURN SIGNAL SWTO FLASHER D986 PK AUTO RETARD OFF SW
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT D988 WH AUTO RETARD AIR CONT VALVE
540 WH TURN SIGNAL INDICATOR LEFT D989 BU AUTO RETARD AIR SUPPLY VALVE
592 BU DC/DC CONVERTER POWER OUTPUT D991 OR AUTO RETARD PRESSURE SW
Lighting Circuits D992 PU AUTO RETARD MANUAL RETARDER SW
601 GY DASH LAMP HI D994 BU AUTO RETARD SERVICE CLEAR
602 WH DOME LAMP D996 PU XMSN CONT SERVICE SET
604 OR STOP LAMP D997 YL XMSN CONT SERVICE CLEAR
605 YL TURN LAMP - LEFT E707 GN VMIS DISPLAY +V
606 GY TURN LAMP - RIGHT E708 PK VMIS DISPLAY CLOCK
607 PK FLOOD LAMP - FRONT E709 WH VMIS SERVICE LAMP
610 OR HEAD LAMP BASIC E710 BU VMIS LCD LAMP DRIVER
611 PU HEAD LAMP HI E750 PU BODY POSITION SENSOR SIGNAL
612 GY BACKUP LAMP E776 RN INTERFACE-MODULE #3 - CAT DATA LINK-RGT +
E777 YL INTERFACE MODULE #3 - CAT DATA LINK RGT -
E791 YL LFT AETA RLY SOL TO VMIS
E792 BR Rt AETA RLY SOL TO VMIS
E972 BU SPI DATA LINK END
F975 OR VIMS - INTERFACE MOD 2 +8V SUPPLY
6
6
5
4
1
3
2
21
21
8
7
18
13
12
11
13
10
9
25
19
14
14
15
15
15
25
25
20
21
21
8
25
13
7
*
*
*
*
*
*
*
D
*
*
J
J
J
J
E
E
J
B
*
*
E
E
B
F
E
F
*
*
*
*
*
E
E
B
E
*
*
*
*
*
E
*
*
H
H
E
E
E
E
286 EMS Oil Lamp
S
E
N
R
8
7
5
9
3
6
P
a
g
e
,
C
o
l
o
r
2
,
(
D
im
e
n
s
io
n
s
:
4
8
in
c
h
e
s
x
3
5
in
c
h
e
s
)
15 14 13
15 14 13
12 11 10
12 11 10
9 8 7
9 8 7
6 5 4 3 2 1
6 5 4 3 2 1
F
E
D
C
B
A
F
E
D
C
B
A
16
16
H
I
H
G
I
G
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
VIMS CIRCUIT.
ENGINE CONTROL CIRCUIT.
PAYLOAD CONTROL CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
TRACTION AID CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
WIRE GROUP COLOR DESCRIPTIONS
AUTOMATIC RETARDER CONTROL CIRCUIT.
4 3 2 1
12
21 12
2 1
12
32
432
5
6
2
5
43
21
1
21 12
2
9873
21
21
4
2
5432
1
1
2 3 1
3 5
10 745863219
7
6
5432
1
654321
12
9
8
7
65
4
32
1
9
87
65
4
32
1
1
5 6 1 2 4 3
11 1 2 3 4 914 5 7 6 10 13
3
12 8
45321
19
2 108635
37 36
35
34
33
32
31
30
29 28 27
26 25
24
23 22
21
20
19 18
17 16
15
14 13 12 11 10
9
8
76
54
3
2
1
342
4
4321
21
2
1
47
7654321
C
1 4 6
B
A
4321
1
2
21
216
21
5
1
12
12
12 2 1
231
43
12
1 2 2 1
ABC
CBA
10 9 8 7 6 5 4 3 2 1
65
1
6 5 4 3 2
213457
1
6
4 2 3 1 5
10 9 8 7 6 5 4 3 2 1
81234576
21
CBA
2 1
21
8714562
4
3
3 2 1
4
OPERATOR STATION
OPERATOR STATION
OPERATOR STATION
OPERATOR
STATION
OPERATOR
STATION
OPERATOR STATION
SPEED TACH
FRAME GROUND
15A
SPEED/ TACH CLUSTER 6V-6457 LAMPS 7N-5876
GAGE CLUSTER 100-4984 LAMPS 7N-5876
DATA GROUND +V DISPLAY
KEYPAD 6V-6455 LAMP 7N-5876
MESSAGE CENTER CLUSTER 6V-6643 LAMPS 7N-5876
VIMS BREAKER 6N-8589
15A
10A
10A
15A
DOME, STOP & TURN LAMP BREAKER 6N-8589
KEY BREAKER 9G-9487
ENGINE SHUTDOWN BREAKER 9G-9487
FRONT FLOOD LAMP BREAKER 3T-2662
105A
ALT BREAKER 3E-7294
LADDER LAMP BREAKER 6N-8589
15A HEAD LAMP (HIGH) BREAKER 3T-2662
15A
15A 20A ETHER BREAKER 3T-8728
SERVICE/RETARDER BRAKE TEE
ALTERNATOR 9X-7803
FUSES: 15A 8M-8948 20A 8M-0456 10A 3K-8782 FUSE HOLDER 4K-5122
DISCONNECT SW 7N-0718
12V BATTERY 3T-5760 12V BATTERY 3T-5760
NEG POS NEG POS
L105 L105
L105
L40
L40
B
101-RD-4
B
101-RD-4 101-RD-4
L13
C453-YL 201-BK D963-BU
200-BK-8
B 200-BK-12
859-YL
858-GY
777-PU-10
636-GN 635-BU
A251-BK A251-BK
859-YL
B 200-BK-8
201-BK
L105
201-BK
635-BU
L105
858-GY
636-GN
308-YL
170-YL-14
D942-GN
D943-YL
315-GN-12
310-PU
B
308-YL 170-YL-14 D942-GN
D963-BU 201-BK C453-YL
113-OR
201-BK
113-OR
E709-WH
D943-YL E709-WH
113-OR
113-OR
113-OR
101-RD-4
113-OR
7213456B
311-WH
B
B
109-OR-4
201-BK A251-BK
A251-BK
A251-BK
A251-BK
101-RD-4
E972-BU
201-BK
104-YL B
B
START AID CONTROL 9X-3207
+ BATTERY SOLENOID GROUND
RD-18 WH-18 BK-18
B
B
B
B B
ETHER AID RELAY 3E-5239
310-PU 311-WH
310-PU
317-YL 317-YL 317-YL-12
317-YL-12
310-PU
ETHER SOLENOID 2 9X-7137
ETHER SOLENOID 1 9X-7137
B B
BK BU BK BU
200-BK-12
200-BK
200-BK
315-GN-12
B926-GY 311-WH B926-GY 310-PU
B RD
RD 317-YL
RESISTOR 9X-9584
310-PU 317-YL
30
87
87a
85 86
317-YL
317-YL
RD
RD B
310-PU
315-GN-12
RESISTOR 9X-9584
LEFT FRONT STRUT SNSR 101-9980
859-YL
E972-BU
104-YL
201-BK
113-OR
123
GROUND
+VSIGNAL
OR-18
BK-18
WH-18
B
200-BK-14
B
620-WH-14
539-BU
614-PU
L13
L13
L26
L26
L26
L26 L26
L24
L24 L24
L22
L23
L23
L22
L23
L23 L23
L23
L22 L22
L13
A251-BK L105
109-OR-4
B
B
B 777-PU-10
XX
513-OR-14 522-WH-14
XX
1
TURBOOUTLETHIGH
TURBOINLETLEFT
2 3
E734-GN
D772-PU
997-OR
993-BR
OR-18
YL-18
GN-18
TURBO OUTLET PRESSURE (HIGH) SENSOR 105-1875
XX
E734-GN
E734-GN
D772-PU
D772-PU
XX
LEFT TURBO INLET PRESSURE SENSOR 6V-1926
GN-18
YL-18
OR-18
993-BR
997-OR
-BATTERY
-BATTERY
COOLTEMP(EMS)
109-OR-4
109-OR-4
481-GN
998-BR
441-OR
437-BR
412-BU
406-PU
201-BK
403-GN
451-BR
200-BK-14
311-WH
522-WH-14
521-YL-14
450-YL
407-PK
A430-OR
A700-OR
A983-BU
430-BU
A747-GY
893-GN
892-BR
B948-BR
C915-GY
C940-GN
997-OR
993-BR
C972-YL
413-BR
405-GY
481-GN
150-OR-14
150-OR-14XX XX
XX
DIGITALRETURN XX
NOTE D
NOTE D
A/C REFRIGERANT PRESS SW 114-5334 NOTE A
T START AID TEMP SW 7X-5988
NOTE E
ENGINE SPEED MAG PICKUP 3E-7886
BK BK
BK
BK-18 WH-18
XX
XX
311-WH 200-BK-14 BK
513-OR-14 521-YL-14
407-PK
403-GN
XX
XX
XX
XX
XX
451-BR 450-YL
NOTE H
XX XX B446-BU
XX XX XX XX XX XX XX
L1
+VTIMING
ENGINESPEED
COOL.TEMPSIG.
TURBOINLETRIGHT
TURBOOUTLETLOW
+VANALOGSUPPLY
ANALOGRETURN
OILPRESS.SIGNAL
SHUTDOWNSIGNALC
SHUTDOWNSIGNALD
SOLENOID1POWER
SOLENOID2POWER
SOLENOID3POWER
SOLENOID4POWER
SOLENOID5POWER
SOLENOID6POWER
SOLENOID7POWER
SOLENOID8POWER
SOLENOID9POWER
SOLENOID10POWER
SOLENOID11POWER
SOLENOID12POWER
SOLENOID13POWER
SOLENOID14POWER
SOLENOID15POWER
SOLENOID16POWER
SOL1&3RETURN
SOL2&4RETURN
SOL5&7RETURN
SOL6&8RETURN
SOL9&11RETURN
SOL10&12RETURN
SOL13&15RETURN
SOL14&16RETURN
271668595445403126175643422928151447486061626667213 1 21 3211493438937247864652322365339695855444130
A980-BU
A746-PK
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
206557705110183251933463
TIMINGCAL+
TIMINGCAL-
35
+BATTERY
+BATTERY
+VTHROTTLE
THROTTLESIGNAL
DIAGNOSTICLAMP
AIRFILTERLAMP
998-BR
441-OR
437-BR
437-BR
406-PU
201-BK 201-BK
201-BK
201-BK
412-BU 412-BU
441-OR
A746-PK
A980-BU
994-GY
997-OR
993-BR
997-OR
993-BR
993-BR
997-OR
997-OR
993-BR
995-BU
996-GN
998-BR
999-WH
997-OR 993-BR
A746-PK
A980-BU 994-GY 995-BU 996-GN 998-BR 999-WH
361-OR
OR-18
YL-18
GN-18
ANALOGRET
SIGNAL
+VANALOG
WH-18
BK-18
OR-18
OR-18
BK-18
WH-18
GN-18
YL-18
OR-18
OR-18
YL-18
GN-18
360-GN
998-BR
TURBO OUTLET PRESSURE (LOW) SENSOR 6V-1944
RIGHT TURBO INLET PRESSURE SENSOR 6V-1926
ENGINE OIL PRESSURE SENSOR 6V-1964
ENGINE COOLANT TEMP SENSOR 102-7532
ENGINE SPEED/ TIMING SENSOR 102-9029
229-BK-14
A734-PK
A733-OR
A732-YL
A731-WH
A730-OR
A729-YL
A712-BR
A711-PU
A710-GY
A709-OR
A708-BR
A707-PU
A706-GY
THROTTLEBYPASS
CATDATALINK-
CATDATALINK+
OVERSPEEDLAMP
OILPRESS(EMS)
361-OR
360-GN
994-GY
993-BR
997-OR
ENGINEON(EMS)
ATMOSPHERICPRESS
995-BU
999-WH
996-GN
998-BR
438-YL
C972-YL
C915-GY
A747-GY
413-BR
405-GY
B948-BR
893-GN
892-BR
C940-GN
430-BU
A430-OR
A983-BU
A700-OR
150-OR-14
150-OR-14
DIAGNOSTICENABLE
ELEVIDLEENABLE
50521246
ENGINE GROUND
D982-PK
A748-GY
XX XX
A736-YL
A716-PU
A735-WH
A715-GY
XX
998-BR
997-OR
993-BR
229-BK-14
XX XX XX A B C XX
XX
XX
XX
XX XX
XX
XX
997-OR 993-BR
A714-BU
A713-GN
ENGINE CONTROL 9X-9971
XX XX XX XX
L25
L25
L19
L19
L19
L18
L18
L19
L19
L18
L21 L21
L21
L20
L20L20
L1 L1
L1
L1
A736-YLXX XX
A734-PK
A732-YL
A701-GY
A729-YL
A703-BR
A730-OR
A702-PU
A704-GN
NOTE J
A704-GN A730-OR A702-PU A701-GY A729-YL
A715-GY A735-WH A713-GN A711-PU A733-OR A709-OR A707-PU A731-WH A705-BU
A706-GY A732-YL A708-BR A710-GY A734-PK A712-BR
A716-PU
A736-YL
A714-BU
A712-BR
A734-PK
A710-GY
A708-BR
A732-YL
A706-GY
A705-BU
A731-WH
A707-PU
A735-WH
A733-OR
A731-WH
A729-YL
A703-BR
A714-BU
A709-OR
A733-OR
A711-PU
A736-YL
A713-GN
A735-WH
A716-PU
A715-GY
XX
NOTE G
NOTE F
A730-OR
ZZ
A/C COMPRESSOR CLUTCH SOLENOID 7N-4287
ARC SUPPRESSOR 105-8827
ZZ ZZ
522-WH-14 513-OR-14
PP
PP PP
PP
307-OR
337-WH
337-WH 307-OR
337-WH
307-OR
307-OR 337-WH
PUMP B+ + BATTERY
200-BK
A447-PK
A447-PK
200-BK A447-PK
200-BK
PRELUBE PUMP 116-7153
PRELUBE OIL PRESS SW 105-9152
200-BK
PRELUBE TIMER 116-7151
PRESS SW PRELUBE SW KEY SW
GROUND
K
A252-BK
D975-OR D974-GY
L103 L103
BRAKE MASTER CYLINDER OVERSTROKE SW (REAR INSIDE) 7V-5647
419-YL K
A252-BK
K
BRAKE COOLING FILTER SW 7N-4447
K
K C428-GN
F975-OR
F975-OR
F975-OR
F975-OR
A492-OR +8V SENSOR SUPPLY F975-OR
F975-OR
LH & RH HOIST SCREEN SW (SW4)
D971-YL
BRAKE COOLING FILTER SW (SW5)
D971-YL
D971-YL
428-OR
A252-BK F975-OR
F975-OR
428-OR
A252-BK
A252-BK
XMSN OIL TEMP SENSOR (PWM4) 10
XMSN OIL TEMP SENSOR 100-3055
WH-18
429-YL
XMSN LUBE FILTER SW (SW6)
BK-18 OR-18 A
CB
SIGNAL GROUND +V BC
A OR-18 BK-18 WH-18
RIGHT REAR BRAKE OIL TEMP SENSOR 100-3055
A491-WH
428-OR
429-YL
DIFFERENTIAL OIL TEMP SENSOR 100-3055
BRK OIL (RREAR) TEMP SENSOR (PWM3)
A252-BK
A252-BK
C428-GN
WH-18 BK-18
A252-BK A252-BK
A252-BK
OR-18 A
CB +V GROUND SIGNAL
F975-OR
F975-OR
F975-OR
F975-OR
B433-PU
C466-YL
419-YL
419-YL
GROUND ID CODE 1
A252-BK
D971-YL
419-YL
+ BATTERY 113-OR
L103
426-BR
CAT DATA LINK LEFT - CAT DATA LINK LEFT +
882-PK
L103
883-GY
B433-PU
F975-OR
A252-BK
K
C467-BU
LEFT REAR BRAKE OIL TEMP SENSOR 100-3055
WH-18 BK-18
OR-18 ACB
+V
GROUND SIGNAL
A252-BK
A252-BK-14
A252-BK
A252-BK
A252-BK
A252-BK
A253-BK
A252-BK
A252-BK
A252-BK
A252-BK A252-BK A252-BK
A252-BK
A252-BK
A252-BK
A252-BK
L32
A252-BK
F975-OR
A252-BK
L103
RIGHT FRONT BRAKE OIL TEMP SENSOR 100-3055
CAT DATA LINK RIGHT - D974-GY D975-OR
LEFT REAR STRUT SENSOR (SPEED3)
WH-18 BK-18 OR-18
A252-BK
A
CB
K
K
K
K
K
K K
K
K
K K
K K
K K
K
K K K K K K
113-OR
F975-OR A252-BK
VIMS INTERFACE MODULE #2 6V-6649
40 14 27 28 30 31 32 33 34 35 36 37 26 17 22 211
18
19
F975-OR
23 24 12
5
11
34
15 16
862 38 13 29
39
25 20
97
BRK OIL (LREAR) TEMP SENSOR (PWM5)
E792-BR E791-YL C419-GN C420-BU
E791-YL E792-BR AETA- LEFT SOL (SW8)
C419-GN AETA- RIGHT SOL (SW7)
C420-BU BRK (RREAR) PRESS SENSOR (PWM8)
C466-YL
BRK (LREAR) PRESS SENSOR (PWM7)
B433-PU BRK OIL (LFRONT) TEMP SENSOR(PWM2) C467-BU
L103
A252-BK
LEFT FRONT BRAKE OIL TEMP SENSO R 100-3055
A252-BK F975-OR K
BC
A OR-18 BK-18 WH-18
C429-GY C429-GY
C428-GN
A252-BK
K
A491-WH
K
BRK OIL (RFRONT) TEMP SENSOR(PWM1)
861-PU
K
ID CODE 2
+V GROUND SIGNAL
A491-WH
T/C INLET FILTER SW (SW3)
DIFF OIL TEMP SENSOR (PWM6)
ID CODE 3
CAT DATA LINK RIGHT +
A252-BK
XMSN LUBE FILTER SW 9X-7781
A492-OR B427-BU
A252-BK
C466-YL
RIGHT REAR STRUT SENSOR (SPEED2)
426-BR
BRAKE MASTER CYLINDER OVERSTROKE SW (FRONT OUTSIDE) 7V-5647
473-GY
BRAKE MASTER CYLINDER OVERSTROKE SW (FRONT INSIDE) 7V-5647
860-PK 861-PU
113-OR
A490-GN
XMSN CHARGE FILTER SW 9X-7781
A252-BK
XMSN CHARGE FILTER SW (SW2)
A491-WH
T/C INLET FILTER SW 7N-4447
RIGHT HOIST SCREEN SW 9X-7781
LEFT HOIST SCREEN SW 9X-7781
474-WH
BRAKE MASTER CYLINDER OVERSTROKE SW (REAR OUTDSIDE) 7V-5647
6
K
860-PK
426-BR
BRAKE OVERSTROKE SW (SW1)
426-BR
D967-OR 201-BK D963-BU
B427-BU
L33
L33 L33
E776-GN E777-YL
L36 L36
L36
L36
L36
L36
L35
L35
L35
L35
L32
L32
L32
K
VVV D975-OR D974-GY
VVV
L3
L3
L3
L3 L3 L3 L3 L3
L3
L81
L81
L81
202-BK
L68
709-OR
L68
202-BK
L75
L81
L76
L67
202-BK
L75
L81
L76
L67
L68
L67
L76
202-BK
L60
L71 L70
710-GN
L67 L67
L67
L67
L71
L71
L70 L70
L70
L69
L69 L69
L69
L68 L68
L76 L76
L76 L76
L76
L71
L81 L81
L67 L67
L76L76
L76 L76
L76
L75
L75 L75
L68 L68
L81
L81
L81
L81
L81
L68
L68
F
707-PU
F
202-BK
706-BR 720-PU 202-BK 202-BK
202-BK 202-BK 202-BK 202-BK
202-BK
202-BK
202-BK
202-BK
450-YL
452-PU
TCOSPEED
202-BK
L60
709-OR
L60
L60
L75
L75
L75
L75
L74
L74
L74 L74
L74
L62
L62
L62
202-BK
4 3
707-PU
202-BK
F 21
BU PU BKPU
42 3 1
F
202-BK
710-GN
202-BK-18
202-BK-18
202-BK
F
720-PU 202-BK
SECONDARY BRAKE SW 3E-2033
SECONDARY/PARKING BRAKE TEE
706-BR 202-BK
SERVICE/ RETARDER SW 3E-2034
202-BK
F
E750-PU
126-PK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
227-BK
217-BK
218-BK
219-BK
202-BK
280-BK
12 98 717 13 14 15 6 5 4 3 2 1 10 19 16 20 18 11
202-BK-18
F
SHIFT LEVER SW 9W-0681
716-BU-18
715-GN-18
714-YL-18
713-OR-18
711-BR-18
712-WH-18
LEVER5
LEVER4
LEVER3
LEVER2
LEVER1
NEUTRAL
GNDVERIFY
GROUND
10 9 87 6 5 4 32 1
710-GN
126-PK
202-BK
F
280-BK
E750-PU
726-BU
F
BEDRAISE
IDCODE3
IDCODE0
IDCODE2
LEVER5
LEVER4
LEVER3
LEVER2
LEVER1
+10V
XMSNSPEED
GEARGNDVERIFY
GNDVERIFY
FRONTGR5
FRONTGR4
FRONTGR3
FRONTGR2
FRONTGR1
LKUPSOL
+BATTERY
GROUND
UPSOL
DOWNSOL
RETARDER
BRAKE
GEAR1
GEAR2
GEAR3
GEAR4
GEAR5
EPTC-II TRANSMISSION CONTROL 3E-5390
202-BK
707-PU
706-BR
720-PU
126-PK
709-OR
721-BR
722-WH
723-OR
724-YL
725-GN
705-PK
704-GY
703-BU
227-BK
217-BK
218-BK
219-BK
710-GN
126-PK
202-BK
716-BU-18
715-GN-18
714-YL-18
713-OR-18
711-BR-18
712-WH-18
892-BR
893-GN
D996-PU
D997-YL
CATDATALINK-
CATDATALINK+
START/BKUPRETURN
SERVICECLEAR
SERVICESET
STARTSWITCH
NEUTRAL(TPMC)
NEUTRAL(EMS)
BACKUPALARMRELAY
STARTRELAY
HOLD
IDCODE4
EOS
BODYUPSW
PARTTHROTTLE
IDCODE1
28 2728 76 20 1 9 21 22 23 24 25 26 3 4 5 37 17 18 19 10 36 3031 32 333435 29 11 12 13 14 15 16
F F
F
F
D996-PU
D997-YL
202-BK SERVICE SET SW 9D-3721
SERVICE CLEAR SW 9D-3721
202-BK
307-OR
321-BR
306-GN
BODY RAISE SW 8C-5681
C453-YL
201-BK
D963-BU
632-WH-14
632-WH-14
203-BK
L39
200-BK-14
L41
VIMS SERVICE LAMP 107-2282
BK-18
RD-18
Q
308-YL
D943-YL
D942-GN
L41
Q
Q
Q
Q
Q
10 E972-BU
E972-BU
Q 203-BK
Q
Q
170-YL-14
ST
Q
Q
Q
607-PK-14
607-PK-14
607-PK-14
622-PU-14 623-BU-14
620-WH-14
149-PU-14
619-GN-14
611-PU-14
203-BK
Q
632-WH-14
632-WH-14
200-BK-14
200-BK-14
VIMS SERIAL PORT
Q
Q
FOG LAMP 9X-7169
200-BK-14
200-BK-14
E
LADDER LAMP SW 4D-1836
Q
LADDER FLOOD LAMP 9X-1439
631-GY-14
632-WH-14
611-PU-14
620-WH-14
FOG LAMP 9X-7169
631-GY-14
ENGINE FLOOD LAMP SW 8D-2676
D
607-PK-14
149-PU-14
C B A
200-BK-14
611-PU-14
622-PU-14
623-BU-14
607-PK-14
200-BK-14
Q
619-GN-14
ON
619-GN-14
632-WH-14
L39
L39
L41
L41
L41
OFF
B
308-YL
S
Q
C R
Q
308-YL
VIMS SERVICE KEY SW 9G-7641
Q
E709-WH
619-GN-14
Q
A251-BK
E709-WH D943-YL D942-GN 170-YL-14 308-YL
631-GY-14 631-GY-14
Q
611-PU-14 619-GN-14
631-GY-14
631-GY-14
611-PU-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
631-GY-14
A251-BK
Q
200-BK-14 200-BK-14
200-BK-14
FOG LAMP 9X-7169
200-BK-14
Q
200-BK-14 200-BK-14 200-BK-14 200-BK-14
FOG LAMP 9X-7169
Q
RRR
RRR
RRR RRR
RRR
RRR
RRR
RRR
RRR
RRR
RRR RRR
B428-OR D976-PK D977-PU
B406-GY D969-PU
D963-BU
D963-BU
D963-BU
D963-BU
D963-BU
D976-PK
D977-PU
B406-GY
D963-BU
D963-BU
D963-BU
D963-BU
D969-PU
B428-OR
202-BK 452-PU
437-BR
412-BU
709-OR
XMSN INPUT SPEED SENDER 3E-6955 A
BC +V SIGNAL GROUND
437-BR
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK 201-BK 201-BK
BK-18
SIGNAL GROUND +V
BC
A RD-18 BK-18 YL-18
SIGNAL GROUND +V
BC
A RD-18 BK-18 YL-18
BK-18
TURBO #2 EXHAUST TEMP 3E-7826
TURBO #1 EXHAUST TEMP 3E-7826
ENGINE OIL LEVEL SW 3E-9342 T/C OIL TEMP SENSOR 100-3055
AFTERCOOLER TEMP SENSOR (REAR) 100-3055
WH-18 BK-18 OR-18 A
CB +V GROUND SIGNAL
WH-18 BK-18 OR-18 A
CB +V GROUND SIGNAL
D963-BU
201-BK
D965-GN
SIGNAL GROUND
+V
BCA OR-18
BK-18 WH-18
BK-18 BK-18
COOLANT FLOW SW 9X-3040
412-BU
201-BK
AFTERCOOLER TEMP SENSOR (FRONT) 100-3055
201-BK
D963-BU D965-GN
RRR
FUEL FILTER SW 7N-4447
L15 L15
L15 L15
L16
L16 L16
L16
L15
L80
L80
L80 L80
L80
L80
L79
L79 L79
216-BK
215-BK
214-BK
213-BK
212-BK
D
D
+ 12V
+ BATTERY XMSN SP GROUND TEST
ID CODE 3 ID CODE 2 ID CODE 1 ID CODE 0 ID CODE 4 RIGHT SP RIGHT SOL LEFT SOL PROPN SOL LEFT SP
BRAKE
2
5
19 18 17 16
13 12
11
20
15 14
10
9
8
7
6
4
31
D
132-PK 768-OR A255-BK 700-PK
215-BK 214-BK 213-BK 212-BK 216-BK 770-GN 775-BR 774-YL 773-GY 769-BU 767-WH 772-BR
TRACTION AID CONTROL 3T-0529
767-WH
767-WH 772-BR
SERVICE/ RETARDER SW 3E-2035 D
J
J
607-PK-14
LADDER FLOOD LAMP 3T-4411
J 21
115-PK-14
200-BK-14
J
J
J
DOME LAMP 7X-6399
DOME LAMP SW 9D-4068 NOTE B
103-YL
602-WH
BK-18
103-YL
200-BK
602-WH
115-PK-14
WH-18
J
J
J
J
J
J
J
J
103-YL
614-PU
J
J
J
J
J
J
J
J J
J
602-WH J
619-GN-14
601-GY
601-GY
601-GY 601-GY
600-BR
135-BU-14 200-BK-14 12
J
610-OR-14
J
102-BU-14
6 5
9 8 12
11
3 2
FOG LAMP SW 6T-3989
614-PU
614-PU
115-PK-14
103-YL
632-WH-14
631-GY-14
103-YL
149-PU-14
PANEL LAMP 7N-5876
J
149-PU-14
6 5
9 8
12 11
3 2
21
DIMMER RESISTOR 3T-3437
3 2 1
3 2
3 2 1
601-GY
LADDER LAMP SW 6T-3991
DOME LAMP SW 6T-3990
PANEL DIMMER SW 6T-3991
RUNNING LAMP SW 6T-3989
135-BU-14
602-WH
200-BK
103-YL
200-BK
622-PU-14
623-BU-14
601-GY
601-GY
614-PU
619-GN-14
610-OR-14
103-YL
115-PK-14
102-BU-14
103-YL
600-BR
601-GY
614-PU
102-BU-14
601-GY
PANEL LAMP 7N-5876
J
L46
L46 L54 L54
L54
L55
L55
L55
L55
12V AUX POWER
12
L50
L48
200-BK
149-PU-14 103-YL
537-GN
614-PU L94 L53
L56
200-BK-8 170-YL-14
200-BK-14
201-BK-14 L85 L48
202-BK L85 L48
L58
L95 306-GN
L96
450-YL
306-GN
200-BK
101-RD-4
315-GN-12 L97
109-OR-4
311-WH 537-GN
L89
L90
310-PU
113-OR
L91
601-GY
601-GY
L90
E710-BU
L90 L89
311-WH 207-BK L89 L017 109-OR-4
L98 L93
L97 315-GN-12
315-GN-12
L92
132-PK
L89
109-OR-4
L107
L97
311-WH
207-BK
L89
L48
207-BK
308-YL
113-OR
200-BK
L83
592-BU-10
315-GN-12
L77
308-YL
307-OR
120-YL-12
170-YL-16
308-YL
L48
207-BK
L83
592-BU-10
L77
120-YL-12
170-YL-16
L48
207-BK
L99
307-OR 203-BK L73 L72
L99 307-OR 203-BK L73 L72
L77
207-BK
109-OR 105-BR L83
L82 200-BK 200-BK L101
A251-BK
200-BK
109-OR 105-BR
L82 L83
121-YL
105-BR
L59
710-GN
150-OR-14
321-BR
710-GN
105-BR
450-YL
L63 123-WH
105-BR 107-WH
L46
124-GN-14
200-BK-14
L56601-GY
L94
537-GN
200-BK-14
170-YL-14
306-GN
L50
200-BK-8
L49
201-BK-14
L88
L85
L95
200-BK-10
E710-BU
E710-BU
L90
L89
L83
L83 L83
L90 L90
L91
L91
L90
L91
L90
L82
L82
L82
L99
L99 L99
L99
L99
L99
L48 L48
L72 L72
L72
L73
L77 L77
L77
L66 L66
L63
L63 L63
L63
L77
L89 L89
L89
L98
L90
202-BK
L102
L102
L93
L98
L98
L97
L97 L102
L102 L102
L97
L97
L95
L66 L66
L66 L92 L92
L92
L89
L93
L93
L89
L93
L90
L89
L93
L90
L98 L85 L85
L86 L86 L86 L86
L96
L96
L94
L94
L94
L94
L88
L88
L88
L89
L56
L56 L56
L56
L58
L57
L52
L53
L53
L96 L96L57
L57
L52 L52
L58 L58
L58
L51 L51
L51 L51
L85
L59
A AA
450-YL
450-YL 450-YL
L59
L73
L90
A
A
L99
L99
202-BK
202-BK 202-BK-14
L49 L49
601-GY
A251-BK
A
A
E972-BU
E972-BU
A
TELEMETRY PORT
SERIAL PORT
A252-BK-14
801-PK
201-BK
L63
201-BK-14
801-PK
201-BK-14
A253-BK-14
L63 L63
A251-BK 410-WH
11
200-BK-14
202-BK
A251-BK-14
L83
L83
200-BK-14 200-BK-14 200-BK-14
200-BK-14
200-BK
200-BK 122-BU
122-BU
200-BK-14
200-BK
200-BK
L82
A
201-BK-14
170-YL-16
200-BK-10 200-BK-10
893-GN 892-BR
200-BK-14
200-BK-8
200-BK-8
CAB GROUND
200-BK
L82
GROUND
200-BK-10
200-BK-10
200-BK-14
200-BK-14
150-OR-14
170-YL-16 170-YL-14
150-OR-14
170-YL-14
L107
150-OR-14
149-PU-14
149-PU-14
126-PK
103-YL-14
123-WH 123-WH
A
202-BK
113-OR-14 113-OR 113-OR
113-OR-14
109-OR-4
113-OR
A
L101
L101
A
A
102-BU-14
103-YL-14
105-BR 105-BR
105-BR
105-BR
107-WH
103-YL
103-YL-14
103-YL
135-BU-14 115-PK-14
103-YL 103-YL
A A
893-GN
892-BR
202-BK 202-BK-14
103-YL
A
410-WH
A251-BK 410-WH
102-BU-14
A
200-BK-14
200-BK-10
A
10 8 16 15 4 24 7 20 12 3 21 25 23 1 13 6 5 17 9 19 18
101-RD-4
VIMS MAIN MODULE 6V-6702
E972-BU
E972-BU
E972-BU
E972-BU
E972-BU
27 28 36 9 5 30 4 19 2 11 17 15 23 33 34 18 38 25 35 22 12 37 29 20 8
A255-BK
A251-BK
E
113-OR
D CBA
176-OR
+BATTERY 170-YL-16
A254-BK
123-WH
A
L107
A A A A
A
A
A
+BATTERY (KEYSWITCH)
113-OR
601-GY
113-OR
200-BK
E710-BU
611-PU-14
A251-BK
540-WH
539-BU
411-PK
454-GN
601-GY
113-OR
E710-BU
A254-BK
L89
311-WH
310-PU
307-OR
307-OR
1610 2019 18 1715 14 1337 6 5 94 12112 1 8
A
DIAGNOSTIC CONNECTOR
203-BK
207-BK
307-OR
112-PU
105-BR
109-OR
308-YL
101-RD
L50
10 39 2
L50
A
109-OR-4
112-PU-12
121-YL
L50
L85
A
A
308-YL
A
A
121-YL
A
A A
A
A A
A
BACKUP RELAY 3T-0376
200-BK
MAIN RELAY 3T-0376
308-YL
112-PU
308-YL
200-BK
112-PU-10
L95
109-OR-4
A A
200-BK
INSTRUMENT GROUND
A A
315-GN-12 A
109-OR-4
20A
2 1
3
E710-BU
112-PU-10
307-OR 308-YL A
139-OR-10
BRAKE RETRACT BREAKER 3T-8728
101-RD 109-OR
20A 120-YL-12 CONVERTER 112-PU-12
310-PU 310-PU
101-RD-4
135-BU-14
START AID SW 8C-9812
115-PK-14 102-BU-14
A
A
A251-BK A251-BK
122-BU
202-BK
CAT DATA LINK LH - CAT DATA LINK LH + E777-YL E776-GN
LCD LAMPS (-)
D970-WH
SERVICE LAMP E709-WH
D963-BU
E710-BU
D970-WH 201-BK
D963-BU A
BRAKE AIR PRESSURE SENSOR 100-4311
E709-WH
A
A255-BK
E777-YL
E776-GN
DATA LOAD KEYPAD DATA +V DISPLAY CLOCK E708-PK E707-GN C415-WH C414-BU
A252-BK-14
202-BK
202-BK
608-GN
120-YL-12
121-YL
997-OR
993-BR A
132-PK
604-OR
103-YL
STOP LAMP SW 2M-9346
A
21 BK BK
LUBE SOLENOID 5T-4434
801-PK 201-BK
121-YL
307-OR
A
24/12 VOLT CONVERTER 3E-8646
120-YL-12
A
120-YL-12
GROUND
+12V OUTPUT +24V ING
+24V INPUT
OR-18
998-BR
C940-GN
BK-18 GROUND
VS SIGNAL WH-18
200-BK
C940-GN
THROTTLE BYPASS SW 6T-6066
E972-BU
E972-BU A251-BK A251-BK
TO DIVERTER SOLENOID
150-OR-14
113-OR 113-OR
150-OR-14
150-OR-14
L59
124-GN-14
B771-BR
D740-BR
D741-YL
13 7 6 21 16 40 14 32
22
A254-BK
993-BR
997-OR
C413-YL
A251-BK A251-BK A251-BK
A254-BK-14
A251-BK-14 A251-BK-14 A251-BK A251-BK
201-BK
201-BK
A
STEERING BLEED CONTROL 9G-9287
TRACTN AID
SPEEDOMETER GY-18
GN-18 PK-18
OR-18 YL-18
BK-18
WH-18 SPEED IN + BATTERY
GROUND
7
65
43
2
1
107-WH
327-PK
A
A
XMSN SPEED DISTRIBUTOR 3T-5438
3 2 1
SERVICE METER 3T-8325
TRACTION AID TEST SW 4D-1836
(12V) CIGAR LIGHTER HOUSING 116-4700 KNOB AS. 4K-1245
201-BK
200-BK-10
135-BU-14
767-WH 700-PK
RD BK
326-PU 306-GN
200-BK
768-OR
710-GN 123-WH
449-BU
E709-WH
202-BK
OR-18 WH-18 YL-18
BU-18 BK-18 RD-18 + BATTERY GROUND ENG SOL
RESET OFF (KEY) OFF 7654321
PYLD MNTR
A
A
A
A
200-BK 403-GN
BRAKE RETRACT SW 9D-3721
149-PU-14
149-PU-14
201-BK
A A
200-BK
D740-BR
B771-BR
D741-YL
D740-BR
B771-BR
B771-BR
D741-YL
AA
A
A
A A
A
A
307-OR
BACKUP LAMP SW 6T-3991
1 2
1 2 3
KEY START SW 9G-7641
201-BK
121-YL 612-GY
608-GN
308-YL
326-PU
105-BR
139-OR-10 777-PU-10
ST ON
OFF
BS
C
R 308-YL
307-OR
A
A251-BK
L88
L95
L85
607-PK-14
998-BR
892-BR
892-BR
604-OR
892-BR
604-OR
601-GY
601-GY
601-GY
A251-BK
L89
L90
893-GN
623-BU-14 607-PK-14
606-GY
E710-BU 601-GY
893-GN
892-BR
997-OR
893-GN
605-YL
601-GY
998-BR
592-BU-10
539-BU
993-BR A747-GY
A747-GY
A983-BU
A700-OR
A983-BU
A700-OR
892-BR
WH-18 BK-18 RD-18
540-WH 539-BU
SIGNAL
+B GROUND
THROTTLE POSITION SENSOR 3E-5400
ATMOSPHERIC PRESSURE SENSOR 6V-1926
GN-18 YL-18 OR-18
GROUND +V
SIGNAL
A
A
C940-GN
998-BR
RS-232 PORT 2 RECEIVE
892-BR
105-BR
176-OR
RS-232 PORT 2 TRANSMIT
A251-BK
893-GN
892-BR
893-GN
892-BR
A
RS-232 PORT 1 TRANSMIT
893-GN
892-BR
SERVICE TOOL CONNECTOR
JHGFEDCBA
A
PAYLOAD MONITOR GREEN LAMP (LH) 8T-9684
PAYLOAD MONITOR RED LAMP (LH) 8T-9683
RDRD BK BK
11 2 2
636-GN
A251-BK
A251-BK
635-BU
A
L107
A
540-WH
539-BU
605-YL
606-GY
604-OR
537-GN
23 6 5 4 1
A A
FLASHER 108-0358
537-GN 103-YL
200-BK-14
202-BK
113-OR 113-OR
A251-BK
A251-BK
104-YL
A251-BK
201-BK
14
E972-BU
200-BK-14
113-OR
113-OR
A251-BK
113-OR
113-OR
L85
A253-BK-14
RS-232 PORT 1 RECEIVE
CAT DATA LINK RH - CAT DATA LINK RH +
893-GN
D943-YL
D942-GN
859-YL
859-YL
858-GY
858-GY
892-BR
636-GN
635-BU
D942-GN
893-GN
892-BR
D943-YL
893-GN
876-OR 875-BU
875-BU
D942-GN D943-YL
876-OR
710-GN
892-BR
768-OR
L83 601-GY
601-GY
601-GY LAMPS ON SENSE
TPMS RED LAMP TPMS GREEN LAMP 635-BU 636-GN
D943-YL
D942-GN
D943-YL D942-GN
777-PU-10
767-WH 700-PK 768-OR
635-BU
636-GN
622-PU-14
622-PU-14
632-WH-14 631-GY-14 631-GY-14 632-WH-14
636-GN
635-BU
636-GN
635-BU
636-GN
635-BU
619-GN-14
619-GN-14
614-PU
622-PU-14
631-GY-14 632-WH-14
619-GN-14
614-PU
614-PU
614-PU
619-GN-14
A A
A
632-WH-14 631-GY-14
614-PU 614-PU
612-GY
612-GY
612-GY
612-GY 612-GY
113-OR-14 132-PK
522-WH-14
521-YL-14
540-WH
522-WH-14 521-YL-14
454-GN
306-GN
592-BU-10
893-GN
200-BK
TO HYDRAULIC LOAD SOLENOID
452-PU
450-YL
450-YL
307-OR
450-YL
449-BU
A
601-GY
403-GN
315-GN-12
311-WH
311-WH
113-OR-14
311-WH
607-PK-14
308-YL
614-PU
311-WH
310-PU
308-YL
310-PU
310-PU
611-PU-14
L88
610-OR-14
623-BU-14
610-OR-14
611-PU-14 611-PU-14
HEAD LAMP DIMMER SW 2H-1855
452-PU
306-GN
327-PK
327-PK
A700-OR
A983-BU
A747-GY
893-GN
321-BR
D741-YL
B771-BR
893-GN
307-OR307-OR
306-GN
ACTION LAMP
D740-BR
306-GN
207-BK
A
709-OR
709-OR
202-BK
321-BR
ACTION ALARM
135-BU-14
132-PK
A
892-BR
A 1 2
200-BK
200-BK
200-BK
200-BK
A
A254-BK
622-PU-14
611-PU-14
A254-BK
200-BK
A254-BK 454-GN
BK-18 BK-18 RETARDER PRESS SW 3E-2035
L53
200-BK
200-BK
200-BK
A254-BK
A
A254-BK
A
A
A
A
A
ARC SUPPLY VALVE 3E-8691
A254-BK
A
D986-PK D985-BR
A254-BK
200-BK
200-BK-14
AUTO RETARD OFF/ON SW 6T-3991
NOTE C
NOTE C
A
D984-GN
3
200-BK
A
A
D922-PU
1
D991-OR A254-BK
A254-BK-14
A254-BK D989-BU
2
A254-BK
A254-BK D988-WH ARC CONTROL VALVE 3E-8691
AUTO RETARD PRESS SW 9W-0263
410-WH
A251-BK
A ACTION ALARM 9G-9813
21 BK RD A251-BK 410-WH
L101
31 26 24 1 3
L56 L56
L56
L101
L94
L94
A
A
4
3
5
1
2
7
6
623-BU-14
L95
L85
L85
L73 L73
L101
L50
L48
L48 L48
L44
L44
L100
L46
L100
L44
L99
L99
L72
L47
L47
L44
L47
L46
L44
L47
L47
L46
L46 L46
L100
L107
607-PK-14 623-BU-14
610-OR-14
201-BK-14
311-WH
4 67 3 1 2 5 10 9 8 2 1
6 5 4 3 2 1
411-PK
A
L104
D963-BU 201-BK C453-YL
C453-YL
L104
D963-BU
201-BK
1234567
C
D967-OR
201-BK
D963-BU
L8 201-BK 113-OR
201-BK
L6 L7
201-BK
L6 L7
L11 L10
L28
122-BU
200-BK-10
L27
200-BK
L6 L17
L11 L10
201-BK
C
YL BU BK OR
201-BK
201-BK-14
201-BK
201-BK
201-BK
201-BK
IDCODE2
IDCODE1
IDCODE0
GROUND
201-BK
201-BK
113-OR
113-OR+BATTERY
E776-GN D963-BU
D963-BU
113-OR
L28
L28
201-BK-14 113-OR
E777-YL
E776-GN
C453-YL
D967-OR A252-BK-14
A252-BK-14
201-BK-14
283835333231 30 9 13 12 11 10 24 23 1 39 40 5 27 26 37 25 29 15 20 19 3 18 14 8 4 22 21 2 16 6 36
E777-YL E777-YL E776-GN
L104
200-BK-10
C
882-PK
883-GY
E776-GN E777-YL 113-OR D963-BU
CATDATALINKRIGHT+
CATDATALINKRIGHT-
437-BR 412-BU
202-BK 709-OR
452-PU
452-PU
709-OR
202-BK
JACKETWATERLEVELSW(SW4)
AMBIENTTEMPSENSOR(PWM8)
2614159 1040 36 35 34 33 32 30 28 27 412 72 39 38 37 117 16 23 24 8 19 6 5 20 25 13 29 31 21 22 3 11 18
VIMS INTERFACE MODULE #1 6V-6649
FUELFILTERSW(SW2)
ENGINECOOLANTFLOW(SW6)
437-BR
883-GY
412-BU
113-OR
A253-BK-14
113-OR
122-BU
207-BK
A493-YL
882-PK
C C 201-BK
T/C OUTLET SCREEN SW 9X-7781
C
207-BK
T/COUTLETSCREENSW(SW1)
447-PK
A493-YL A493-YL
C FUEL LEVEL SENSOR 111-2094 447-PK 201-BK
113-OR
SIG OUT(DEEP) SIG OUT(SHALLOW)
FUELLEVELSENSOR(PWM3)
GROUND BATTERY
306-GN
327-PK
34
STEERINGOILLOPRESS(SW7)
STEERINGOILHIPRESS(SW8)
17 7
D970-WH
892-BR
893-GN
801-PK
858-GY
859-YL
LHFRNTSTRUTSENSOR(SPEED3)
RHFRNTSTRUTSENSOR(SPEED2)
AUTO
LUBESOLENOID(SOL1)
BRAKEAIRPRESSURE(PWM1)
CATDATALINKLEFT+
CATDATALINKLEFT-
859-YL
858-GY
801-PK
893-GN
892-BR
D970-WH
C D963-BU
D963-BU B428-OR
B428-OR
D969-PU
D969-PU
B406-GY
B406-GY D976-PK
D976-PK
D977-PU
D977-PU
RHTURBOEXHAUSTTEMP(PWM5)
ENGINEOILLEVELSW(SW5)
T/COILTEMPSENSOR(PWM4)
306-GN
200-BK
LHTURBOEXHAUSTTEMP(PWM6)
+8VSENSORSUPPLY
AFTERCOOLERTEMP(REAR)(PWM7)
C 113-OR
C 122-BU
AIR START SOLENOID 5T-4434
GN BK
C 1 2
T
AIR DRYER 2G-2159
B447-PU
L9
B447-PU
201-BK
200-BK
L9
C
B447-PU
201-BK
STEERING SW HI PRESS 3E-6461
C
STEERING SW LO PRESS 3E-7809
STEERING BLEED SOLENOID 6T-8046
417-GY
417-GY
21
200-BK
327-PK
L104
D965-GN
D965-GN
AFTERCOOLERTEMP(FRONT)(PWM2)
417-GY
L104
L27 L27
L9
L104
L104
L9
201-BK
L104
201-BK
L9
L9
L104
C
201-BK
777-PU-10
L104
612-GY
608-GN
614-PU
C
265
1
87
4
C
605-YL 606-GY
614-PU 608-GN
604-OR 612-GY
605-YL
606-GY
604-OR
A253-BK-14
777-PU-10
200-BK-10
C
L104
123
L28
L28
L28
L28
L28
L11
L11
L27
200-BK
L27
L10
L10
L6
L6 L6
L17
L17 L17
L17 L17
L7
L7
L11
L10
L10
L8 L8
L8
L7
L7
L6
L6
L5 L5
L5
L5
C
777-PU-10
3
C C
BRAKE RETRACT 8C-9514
200-BK-10
MOTOR
777-PU-10
777-PU-10
777-PU-10
C
200-BK-10
A255-BK
A255-BK
A255-BK
773-GY 775-BR 774-YL
770-GN
767-WH
769-BU
767-WH
774-YL
775-BR
773-GY
769-BU
770-GN
767-WH
767-WH
A255-BK
A255-BK
A255-BK
770-GN
769-BU
767-WH
767-WH
E
E
A255-BK
A255-BK
WH BK WH BK
(L) S-2 (R) S-1 PROPORTIONAL SOLENOID 3T-0062
E
31 2
WH BK
E
41 2 3
4 WAY SOLENOID 9G-9988
774-YL
775-BR
773-GY
A255-BK
A255-BK
L29
L29
L37
L29
L37
L37
L29
L65
L64 L64
L64
L65
L65
L65
L65L65
H
H
H
H
H
H
H
112-PU-10
112-PU-14
112-PU-14 112-PU-14
112-PU-14 112-PU-14
112-PU-14 112-PU-14
112-PU-14
112-PU-12
H
112-PU-14
103-YL-14
H
H
H
H
H
H
H
H
124-GN-14 115-PK-14 170-YL-14
H
135-BU-14
124-GN-14 115-PK-14
135-BU-14
H
105-BR 105-BR
107-WH
RADIO/LIGHTER
126-PK 123-WH 122-BU 121-YL
150-OR-14
112-PU-14
112-PU-12
112-PU-14
112-PU-10 150-OR-14 15A H
H
H
H
H H
H
H
H
150-OR-14
ADEM BREAKER 6N-8589
H
15A 112-PU-14 112-PU-10
149-PU-14
124-GN-14
H
AIR CONDITIONER BREAKER 6N-8589
102-BU-14
115-PK-14
170-YL-14
112-PU-14
10A
10A
10A
10A
10A
10A
BACKUP ALARM
AIR DRYER
121-YL
GAGES
VIMS MODULES
XMSN CONTROL
TRACTION AID
123-WH
H
113-OR
126-PK
132-PK
122-BU
103-YL-14
105-BR 105-BR
104-YL 112-PU-14 10A SHUTTERS H
104-YL
107-WH
176-OR ARC 10A
149-PU-14
112-PU-10
102-BU-14
L78
L78
L78 L78
L78 DD
601-GY
123-WH
TACHOGRAPH 7D-1513
123-WH 601-GY
321 DD
202-BK
202-BK
G
202-BK E750-PU
BODY UP SENSOR 3E-0461
3 21
BK-18 BU-18 RD-18 126-PK
GROUND SOLENOID + BATTERY
BK BK
202-BK
202-BK
202-BK
202-BK
GROUND
SIGNAL
+V
C BA
UP SHIFT SOLENOID 7X-1120
LOCKUP SOLENOID 7X-1120
DOWN SHIFT SOLENOID 7X-1120
202-BK G
231-BK
222 1 1 1
BK BK BK
G
G G G G
XMSN SPEED SENDER 3E-6955
BK
709-OR 710-GN 705-PK 704-GY
703-BU
721-BR 722-WH 723-OR 724-YL 725-GN
202-BK 202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
202-BK
231-BK 726-BU
202-BK
202-BK
202-BK
L31
L31
L31
L31
A252-BK
HH
HH
HH
RIGHT REAR STRUT SENSOR 101-9980
LEFT REAR STRUT SENSOR 101-9980
WH-18 BK-18 OR-18
SIGNAL
+V GROUND 321
WH-18 BK-18 OR-18
SIGNAL
+V GROUND 321
113-OR
113-OR A252-BK 861-PU
860-PK
HH
200-BK
200-BK
608-GN
LEFT LAMP RIGHT LAMP 614-PU 604-OR
640-GN
OR
639-WH 342 TAIL IN STOP IN
WH GN PU
STOP/TAIL LAMP MODULE 7X-1670 HH
1
200-BK
200-BK
HH
HH
HH
HH
HH
HH
HH
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
HH
200-BK
608-GN
200-BK
608-GN
612-GY
BACK-UP ALARM 3T-1815
LH BACK-UP LAMP 9X-4381
RH BACK-UP LAMP 9X-4381
RH STOP/ TAIL LAMP 108-1289
LH STOP/ TAIL LAMP 108-1289
LH TURN LAMP 6V-1119
RH TURN LAMP 6V-1119
200-BK
640-GN
606-GY
639-WH
605-YL
200-BK
HH
HH
HH
HH
HH
HH
HH
HH
200-BK
200-BK
TO FRAME
T T T T
T
T TURN SIGNAL SW 9G-5589
T 14
5623
S
SS
S
S
S
S
515-GY-14
S
RESISTOR 9G-1950
200-BK-14 522-WH-14
T
5
4
3
21
BLOWER SW 6P-3236 THERMO SW 3E-5465
517-BU-14 516-GN-14
515-GY-14 521-YL-14 124-GN-14
R
200-BK-14
521-YL-14
124-GN-14
522-WH-14
R
34125
R
R
2
21
1
BLOWER 9G-8693
BLOWER 9G-8697
BK-14
BK-14
WH/RD-14
WH/RD-14
MOTOR
MOTOR
515-GY-14 200-BK-14 522-WH-14 200-BK-14
515-GY-14 521-YL-14 124-GN-14
515-GY-14 200-BK-14
A
A
A255-BK A255-BK
U
A255-BK
767-WH
767-WH
A255-BK
767-WH
GROUND SIGNAL
+V
CBA
GROUND SIGNAL
+V
CBA
WHEEL SPEED SENDER 3T-2470
WHEEL SPEED SENDER 3T-2470
U
U
767-WH A255-BK 769-BU
767-WH
770-GN
A254-BK
450-YL
D984-GN
176-OR
D992-PU D991-OR
454-GN D989-BU
D988-WH
892-BR
893-GN
A254-BK
A254-BK
D994-BU
D994-BU
D993-YL
SERVICE SET SW 9D-3721
SERVICE CLEAR SW 9D-3721
M
176-OR
D988-WH
D992-PU
D991-OR
454-GN
450-YL
D989-BU
D988-WH
A218-BK
A216-BK
A217-BK
A215-BK
D984-GN
D986-PK
D985-BR
M
A254-BK
1
UNUSEDSW
UNUSEDSINKINGDRIVER
UNUSEDPWM,FREQ,SW
SPARE
UNUSEDPWM
UNUSEDPWM
GROUND
MANUALRETARDPRESSSW
AUTORETARDPRESSSW
SERVICEBRAKE
AUTORETARDLAMP
OILPRESSURESW
ENGINESPEED
AIRSUPPLYVALVE
AIRCONTROLVALVE
ACCELERATORSW
SECONDARYBRAKESW
HARNESSCODE3
HARNESSCODE1
HARNESSCODE2
HARNESSCODE0
UNUSEDSWTOGND
UNUSEDSWTOGND
UNUSEDSWTOGND
UNUSEDSINKINGDRIVER
UNUSEDSINKINGDRIVER
UNUSEDSINKINGDRIVER
UNUSEDSINKINGDRIVER
UNUSEDSWTOGND
UNUSEDSWTOGND
UNUSEDSWTOGND
UNUSEDSWTOGND
AUTORETARDOFF
AUTORETARDON
RESUME
+10VSENSORSUPPLY
+BATTERY
CATDATALINK-
CATDATALINK+
UNUSED
CLEARSWITCH
SETSWITCH
UNUSED
UNUSED
UNUSED
UNUSED
9
D985-BR D986-PK
UNUSED
36 35 30 29 28 27 2 21 16 15 5 12 10 AUTO RETARDER CONTROL 3E-3663
4 3 13 14 37 18 17 19 7 6 20 34 33 32 31 25 24 23 22
M
M
M
26 11
M
M
M
M
A254-BK
8
YL OR BK WH PK PU RD BR GN BU
L45
L45 L45
L45
L106
123
L14 L14
L106 D963-BU 201-BK C453-YL
1235697 1048
L14
623-BU-14
L14
C453-YL
201-BK
D963-BU
10
200-BK-14
614-PU
540-WH 614-PU
200-BK-14
L
L
L L
L
620-WH-14
987 65 4 32 1
200-BK-14 200-BK-14
632-WH-14 631-GY-14
203-BK
149-PU-14
200-BK-14
619-GN-14
622-PU-14 607-PK-14
539-BU
611-PU-14 540-WH 614-PU
200-BK-14 200-BK-14
L14
L
L14
L14
L14 L14
L14
L14
L106
L
200-BK-14
200-BK-14
L
620-WH-14
L
L
LH ENGINE FLOOD LAMP 9X-1439
620-WH-14
N
539-BU 614-PU 614-PU 539-BU PARK/TURN LAMP 3T-3967
PARK/TURN LAMP 3T-3967 2 2 1 1 BR BR RD RD N N 539-BU
614-PU
GN-10 STRAP AS. 6Y-6584
FRONT ENGINE SUPPORT MOUNTING
FRONT ENGINE SUPPORT BEAM
GGG JJJ
KKK
T
RD-10
6-BK-14
3 RD-14
5-BK-14
5-BK-14
4-BK-14
4-BK-14
GN-14
6-BK-14
7-RD-14
GN-14
7-RD-14
GN-14
2 RD-14
GN-14
2 RD-14
GN-14
1 RD-14
GN-14
1 RD-14
GN-14
GN-14
GN-14 GN-14
7-RD-14 7-RD-14
GN-14 GN-14 GN-14 GN-14
5- BK-14
4- BK-14
6- BK-14
3- RD-14
15
15
2- RD-14 1- RD-14 1- RD-14
5- BK-14
15
15
7-RD-14
4- BK-14
6- BK-14
RD-10
BK-10 15
15
DDD
FFF
JUMPERS 9X-8194
GN-10
2- RD-14
BK-10
LLL
231
MMM
MMM
KKK
HHH
HHH G
GGG
KKK
JJJ
240VAC WIRING SYSTEM
Y
240VAC WIRING SYSTEM
ENGINE OIL HEATER 9X-9753
ENGINE OIL HEATER 9X-9753
THERMOSTAT SWITCH 9W-3797
JACKET WATER HEATER 9X-1292
JACKET WATER HEATER 9X-1292
JACKET WATER HEATER 9X-1292
EEE
BBB
JACKET WATER HEATER 9X-1292
TERMINAL BLOCK 4K-6498
BLOCK - FUSE 5N-5536 FUSE 15A 5N-5534
AAA
FRAME GROUND
BOX GROUND
BK-10
BK-10
RD-10
RD-10
GN-10 LLL
STRAP AS. 8X-6645
RR
RR
RR RR
RR
307-OR
308-YL
337-WH
307-OR308-YL
337-WH 308-YL
PRELUBE SW 3T-3947
113-OR
ABC
113-OR
113-OR
+V SIGNAL RD BU BK
NNN
YL YL
NNN
NNN
200-BK
B770-YL
B771-BR
113-OR 113-OR
200-BK
BKWH
A510-OR
NNN
521-YL 513-OR
T
AFTERCOOLER TEMP SW 7N-7848
FAN BRAKE COOLANT TEMP SW 8Q-9799
ABC
E728-PK
E729-GN E728-PK RD
ABCDE
200-BK
1234
12
FAN DRIVE SOLENOID 101-0329
E729-GN
113-OR NNN
FAN BRAKE SOLENOID 8Q-9408
513-OR 521-YL 200-BK
NNN
85 86
30
87
87A E730-BU
A510-OR
200-BKFAN
3E-5239 NNN
NNN
NNN
NNN
BU OR BK RD
WH
BATTERY
GROUND
BK E729-GN E728-PK
200-BK
B770-YL
SIGOUT(SHALLOW)
SIGOUT(DEEP)
CBA
E731-BR
B771-BR
BRAKE OIL COOLER TEMP SENSOR 100-8095
NNN
E731-BR
RDBKORBU
A510-OR
NNN
JACKET WATER COOLANT SENSOR 100-8099
E730-BU
200-BK
NNN
SIGOUT(DEEP)
SIGOUT(SHALLOW)
GROUND
BATTERY
113-OR
BU
GROUND
SHUTTER SOLENOID 9X-9482
ABCDE
NNN
NNN
C414-BU
C413-YL
E708-PK
E708-PK
C414-BU
C413-YL
C413-YL
C414-BU
E708-PK
E707-GN
E707-GN
E707-GN
E707-GN
E707-GN
E708-PK
QQ
QQ
QQ
QQ
QQ
C414-BU C413-YL
E707-GN
E972-BU
E972-BU
E972-BU
E972-BU
C413-YL C414-BU
E708-PK
E708-PK
C414-BU C413-YL
E707-GN
E707-GN E972-BU
E972-BU
E972-BU E707-GN
C415-WH
E972-BU E707-GN
C413-YL C414-BU
E708-PK
C415-WH
200-BK 601-GY
SSS SSS SSS
SSS SSS SSS
SSS
SSS
123-WH
601-GY 601-GY
200-BK
601-GY
E710-BU 113-OR
SSS
E710-BU
113-OR
SSS
SSS
SSS
601-GY
200-BK
SSS
SSS
SSS
200-BK 539-BU
123-WH 454-GN
A251-BK 411-PK
200-BK 611-PU
611-PU
200-BK
411-PK
SSS
SSS SSS
540-WH
539-BU
540-WH
RIGHT TURN LAMP 107-1983 SOCKET 107-1984
RETARDER INDICATOR LAMP 107-1983 SOCKET 107-1984
A251-BK
200-BK
454-GN
LEFT TURN LAMP 107-1983 SOCKET 107-1984
VIMS ACTION LAMP 107-1983 SOCKET 107-1984
HIGH BEAM LAMP 107-1983 SOCKET 107-1984
200-BK
JACKET WATER LEVEL SENSOR 111-3794
GN-18 BK-18 RD-18 +V GROUND SIGNAL
TTT
D963-BU 201-BK D967-OR BC
A 123
TTT
C453-YL
201-BK
D963-BU
C453-YL 201-BK D963-BU 123
QQQ
QQQ
QQQ
QQQ
QQQ
619-GN-14
LOW BEAM HEAD LAMP 9X-7169
HIGH BEAM HEAD LAMP 9X-7170
611-PU-14
QQQ
200-BK-14
200-BK-14
321645
619-GN-14
611-PU-14
123
200-BK-14
200-BK-14
X
X X
X
X
LOW BEAM HEAD LAMP 9X-7169
HIGH BEAM HEAD LAMP 9X-7170
L4
L4 L4
L4
L4
858-GY
201-BK
113-OR
A251-BK
A251-BK
636-GN
635-BU
201-BK
636-GN
635-BU
UU
PAYLOAD MONITOR GN LAMP (RH) 8T-9684
PAYLOAD MONITOR RED LAMP (RH) 8T-9683
2
21
1 BK
BK RD
RD
UU
UU
A251-BK
RIGHT FRONT STRUT SNSR 101-9980
858-GY
113-OR
123
GROUND
+VSIGNAL
WH-18
BK-18
OR-18
A251-BK
UU
L4
P
SIGNAL GROUND +V BC
A OR-18 BK-18 WH-18
AMBIENT TEMP SENSOR 118-3909
C453-YL
P
D963-BU 201-BK
TRANSMISSION SW 6V-5828 BR-18 WH-18 OR-18 YL-18 GN-18
BU-18 BK-18 GROUND GND VERIFY
GEAR 5 GEAR 4 GEAR 3 GEAR 2 GEAR 1
10
9
876
54
32
1
V V
J
H
ABC
D
E
IF
G
725- 724- 723- 722- 721-
231- 726-
JJ
ENGINE GROUND FRAME GROUND
BK-2 JJ
JJBK-2
JJ
FRAME GROUND
PPP
PPP
PPP
PPP PPP
A/C PRESSURE SW 101-0912
BK/WH-14 BK-14 YL-14 OR-14
2B
4B
3B
1B
TO BLOCK
LL
LL 200-BK-2
C-4 01 118-8486 UU G-2 00
A-2 00 118-5483 SS
118-5266 TT
C-14 00 8X-5740 MM NN
KK FF
ATCH E-16 02 8X-7209 MMM ATCH E-16 00 8X-6634 LLL ATCH E-16 00 8X-6635 KKK ATCH E-16 02 8X-7208 JJJ ATCH E-16 00 8X-6058 HHH ATCH E-16
B-7
A-2 B-2
E-12
02 8X-7207 GGG ATCH
B-6
00
E-15 03 8X-7204
00 01
116-7159
FFF ATCH F-15 02 8X-7200 EEE ATCH E-15 02 8X-7210 DDD ATCH E-15 03 8X-7205 CCC ATCH E-15 02 8X-7212 BBB ATCH E-15 03 8X-7196 AAA
117-6074 117-6073
00 117-1355
00 116-7154
RR
PP
C-4 01 111-4610
E-15 02
VVV
C-6 00 105-4319 RRR
8X-7198
00 118-0821 I-2 QQQ
D-3 115-7464 TTT H-14 00 115-7446 SSS
D-3 00 118-0822
ATCH
ATCH
NOTE J: TAPE BACK AND ISOLATE CIRCUITS 438-YL AND B446-BU
ATCH
ATCH Y
00 01 00
NOTE H: TAPE BACK AND ISOLATE CIRCUITS 406-PU AND B446-BU
P
CIRCUIT GROUPING DESIGNATION # L
ATCH WIRE, CABLE, COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUE GREEN BU GN
RD WH OR YL PK BK
BLADE, SPADE, RING, OR SCREW TERMINAL
INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
ELECTRICAL CONNECTION TO MACHINE STRUCTURE
CONNECTOR
SYMBOL DESCRIPTION
BROWN PURPLE GRAY BLACK
COLOR ABBREV
PINK YELLOW ORANGE WHITE RED
BR PU GY
01 03 102-8644 106-4688 PPP NNN ATCH ATCH B-10 B-10
NOTE G: TAPE BACK AND ISOLATE CIRCUIT 441-OR
NOTE F: TAPE BACK AND ISOLATE CIRCUITS 437-BR AND 201-BK
NOTE E: TAPE BACK AND ISOLATE CIRCUITS 407-PK AND 481-GN
A-5 01 7X-6035 EE
ATCH
ATCH
ATCH
B-8 01 4E-0718 LL
NOTE
01
00
01
01
00 00
03 00 02
B-2/A-13 117-7128 JJ
02 02 00
I-2 02
DD
NOTE C: TAPE BACK AND ISOLATE CIRCUITS D984-GN AND 202-BK
115-7506
115-7487
G-11 115-7107 GG
B-16 115-7454 HH G-11 5T-9326
117-1369 115-7040
CABLE AS.
117-5883 117-7129
ZXW
E-5 E-5 F-3
7T-3418 115-7469 6G-9462 6T-4300 6T-4301 115-7457
8X-5868
115-7467 115-7500
107-0787
117-9663
115-7502 115-7504 115-7505
A-5
NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
H-7
A-2 A-2 CC
BB
AA
WIRE AS.
B-14 A-15
E-2
I-3 C-4 E-6 G-9 B-14 I-10 B-13 D-12 D-10
VUTSRQ
NMLKJHGFEDC
D-8
01
A HARNESS AS.
LOC PART NO. IDENT
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL
00
00
H-4 00 115-7449
00
H-15 115-7445 QQ
00 00
00
01
8X-4077
B-5 02 7I-4822
00 00
01 01 B-11 B
106-1772
D-2/I-2
CHG
H-3 00
00 2A-6909
115-7447
XX
B-9 02 8C-9677 ZZ
THIS SCHEMATIC IS FOR THE 793B VIMS (115-6508 CHG 00)
ATCH
NOTE D: WITH VARIABLE SPEED FAN USE HARNESS AS. NNN AND PPP
A-3 05 7E-5342 YY
YY YY BR BR
YY
BRBR
YY
YY YY
CYLINDER HEAD SOL 1
YY
BRBR
YY YY YY YY BR BR
YY
CYLINDER HEAD SOL 3
CYLINDER HEAD SOL 5
YY
BRBR
YY YY YY YY
YY
CYLINDER HEAD SOL 7
CYLINDER HEAD SOL 9
YY
BRBR
YY YY YY YY BR BR
YY
CYLINDER HEAD SOL 11
CYLINDER HEAD SOL 13
YY
YY YY
YY
BR BR BRBR
YY
YY YY
BR
YY YY
YY
BR BR BRBR
YY
YY YY
12 12
BR
YY YY
YY
BR BR BRBR
YY
YY YY
CYLINDER HEAD SOL 2
CYLINDER HEAD SOL 4
YY YY
CYLINDER HEAD SOL 6
CYLINDER HEAD SOL 8
CYLINDER HEAD SOL 10
CYLINDER HEAD SOL 12
CYLINDER HEAD SOL 14
CYLINDER HEAD SOL 16
CYLINDER HEAD SOL 15
INJECTOR GP (16) 7E-8836
YY YY
YY
BR BR
RECEPT AS. (16) 9X-0352
A254-BK
A254-BK
A254-BK BB
EE EE 9 GA TO FRONT HOUSING
TO MOUNTING BOLT
31
361-OR
2
GROUND LEVEL SHUTDOWN SW 4D-1836
360-GN
W
W W
W
998-BR
Z
Z
Z
614-PU
540-WH 614-PU
540-WH RD BR 12
RD BR
12
LH PARK/ TURN LAMP 3T-3967 LH PARK/ TURN LAMP 3T-3967
TT
539-BU
614-PU
200-BK-14
200-BK-14
TT
620-WH-14
TT
TT 2 1
539-BU
614-PU
RH ENGINE FLOOD LAMP 9X-1439
620-WH-14
CAB GROUND
STRAP AS. 4M-7146
SS
101-RD-4
101-RD-4
SS
101-RD-4
FF
FF BK-2
BK-2
BK-2
BK-2
BK-2
KK
KK
RD-2
RD-2
RD-2
RD-2 NN
NN
RD-4 RD-4
101-RD-10 101-RD-10
GG GG
GG
GG
101-RD-10
101-RD-10
101-RD-10
101-RD-10
101-RD-10
GG
101-RD-10
GG
GG
GG
GG
101-RD-10 GG
GG
GG
101-RD-10
101-RD-10
101-RD-10
101-RD-10 101-RD-10
101-RD-10
101-RD-10 GG
CC
CC RD-2
AA
AA
BK-2
ALL DASHED LINES ARE ATTACHMENTS.
12 12 12 12 12 12 12 12 12 12 12 12 12 12
BRBR
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
ANALOGRET
SIGNAL
+VANALOG
A B CA B CA B C
ANALOGRET
SIGNAL
+VANALOG
ANALOGRET
SIGNAL
+VANALOG
A B C
ANALOGRET
SIGNAL
+VANALOG
A B C
ANALOGRET
SIGNAL
+VANALOG
A B C
ANALOGRET
SIGNAL
+VANALOG
201-BK
+V GROUND SIGNAL
+V GROUND SIGNAL
12
J
1 2
1 2
+-
ALT
R +
MOTOR
12
12
C BAC BA
123456
+V DISPLAY GROUND CLOCK DATA LOAD
123456
+V DISPLAY GROUND CLOCK DATA LOAD
123456
+V DISPLAY GROUND CLOCK DATA LOAD
CLUTCH RELAY

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