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The document provides instructions for building a simplified, non-functioning replica of a STEN submachine gun using basic tools. It describes how to construct the major components like the bolt, trigger group, and stock using inexpensive power tools like angle grinders, rotary tools, and drill presses.Templates and diagrams are included to guide construction of each part to scale without requiring advanced machining equipment. The goal is to demonstrate how the original STEN design could be replicated in a homemade environment.
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The DIY STEN Gun (Practical Scrap Metal Small Arms Vol.3).pdf
The document provides instructions for building a simplified, non-functioning replica of a STEN submachine gun using basic tools. It describes how to construct the major components like the bolt, trigger group, and stock using inexpensive power tools like angle grinders, rotary tools, and drill presses.Templates and diagrams are included to guide construction of each part to scale without requiring advanced machining equipment. The goal is to demonstrate how the original STEN design could be replicated in a homemade environment.
The document provides instructions for building a simplified, non-functioning replica of a STEN submachine gun using basic tools. It describes how to construct the major components like the bolt, trigger group, and stock using inexpensive power tools like angle grinders, rotary tools, and drill presses.Templates and diagrams are included to guide construction of each part to scale without requiring advanced machining equipment. The goal is to demonstrate how the original STEN design could be replicated in a homemade environment.
By Proessor Para!ellum Plans on pa"es ## to #$ Intro%uction The DIY STEN Gun is a simplified 1:1 copy of the British STEN MKIII sumachine !un" The main differences ho#e$er include the numer of components ha$in! een !reatly reduced and it%s o$erall construction made e$en cruder" &sin! the simple techni'ues descried( the need for a millin! machine or lathe is eliminated ma)in! it ideal for production in the home en$ironment #ith $ery limited tools" *or o$ious le!al reasons( the demonstration e+ample pictured #as uilt as a non,firin! display replica" It%s dummy arrel consists of a hardened steel spi)e #elded and pinned in place at the chamer end and a separate solid front portion protrudin! from the arrel shroud for display" It%s olt is also inert #ith no firin! pin" This document is for academic study purposes only. (Disassembled: Back plug, recoil spring, bolt, magazine, sear and trigger displayed) (Non-functioning dummy barrel present on display model) Tools & construction techni'ues - fe# $ery asic and ine+pensi$e po#er tools can e used to simulate machinin! actions usually reser$ed for a millin! machine" &sin! a cheap an!le !rinder the a$era!e hoyist has the aility to perform speedy remo$al of steel usin! a $ariety of cuttin! and !rindin! discs" .ather than tediously usin! a hac)sa# to cut steel sheet( an an!le !rinder fitted #ith a 1mm slittin! disc #ill accurately cut a strai!ht line throu!h steel of any thic)ness in mere seconds" *itted #ith a /mm disc it can e used to easily %sculpt% thic) steel into any shape in a fraction of the time it ta)es to manually use a hand file" It%s most useful application for this pro0ect is to cut and !rind the olt to it%s re'uired profile" This is a relati$ely 'uic) process and #ith care can produce a olt 0ust as !ood as a factory made ori!inal" Inexpensie arc !elders are aailable for purc"ase oer t"e Internet: - rotary tool or Dremel is hi!hly useful for delicate !rindin! and cuttin! operations" *itted #ith a %reinforced cuttin! disc% it ecomes a mini an!le !rinder( ideal for cuttin! out and !rindin! openin!s in pieces of tue 'uic)ly and neatly #ithout ha$in! to manually use a hand file" This is particularly effecti$e #hen used in comination #ith a %chain% of drill holes to 'uic)ly remo$e an openin! mar)ed on the STEN recei$er" .otary tools can e purchased cheaply online #ith a lar!e $ariety of cuttin!( !rindin! and sandin! its a$ailale for #or)in! #ith metal" -ll tools mentioned can e found $ery cheaply online( or ein! practically !i$en a#ay at any s#ap meet" (seul tools An"le "rin%er )ac*sa+ , co!alt tippe% !la%es -o!alt or titanium tippe% %rill !its Drill press or han% %rill com!ine% +ith a stan% .el%er Dremel / rotary tool , reinorce% cuttin" %iscs )an% iles Materials 0ecei1er2 # #/34 53$mm / #.6mm +all7 mil% steel tu!e Ma"a8ine9+ell2 #4 : 34 56;mm : 36mm7 steel !o: section Tri""er housin"2 #< "au"e 53mm7 steel sheet Stoc*2 3/<4 5#=/3;mm7 steel tu!e Barrel collars2 3/<4 shat loc* collars 536mm outer %iameter7 #;mm aluminum plate 36mm mil% steel !ar stoc* Bolt construction - typical sumachine !un olt copy can e constructed #ithout the use of a lathe or millin! machine y usin! a comination of drillin! and slittin! usin! a cheap an!le !rinder to remo$e the unneeded material" - 112mm len!th of 13mm diameter round steel ar stoc) is re'uired to construct the olt for the STEN" Many ori!inal STEN olts #ere casted from soft ron4e later on in 55/( so e$en a fairly soft %machine,ale% or %leaded% !rade of mild steel ar stoc) is perfectly suitale" The centre of the olt is first mar)ed and drilled usin! a 16mm drill it until 1mm deep" This is est achie$ed usin! a numer of smaller drill its startin! at 7mm" If misali!nment is e+perienced( the piece ein! #or)ed on can e manually tilted y hand and drilled at an an!le until the drill it #anders ac) to the centre" The resultin! hole can then e le$elled flat usin! a second 16mm drill it modified y remo$in! it%s tip usin! an an!le !rinder" - sli!ht e$el is made around the hole usin! a 17mm8 drill it or rotary tool !rindin! it" Ne+t a series of drill holes are made in order to aid in remo$in! material from the olt( e$entually formin! the ma!a4ine feedin! cuts" The positions of si+ holes are mar)ed and drilled usin! a 9mm it until 92mm deep" &sin! a cheap drill press and a #ell oiled it( each hole only ta)es 1 minutes or less to ore #hen #or)in! #ith re!ular mild steel" :nce each hole has een drilled( an an!le !rinder fitted #ith a 1mm slittin! disc is used to cut throu!h the sides of the holes as close to the ed!es as possile( enalin! the t#o pieces of e+cess material to e easily remo$ed" - drill hole can e made at each end to aid in plyin! each piece out #ith a scre# dri$er and hammer" :nce the main ul) of material is remo$ed( the remainin! lo#er section is cut off at a mar)ed point lea$in! 1mm of material remainin! to e formed into the feed lips" This area is !round in#ards into a sli!ht ramp profile usin! a dremel fitted #ith a !rindin! it" This section should fit et#een the lips of a sten ma!a4ine #ithout any friction( thus may re'uire additional !rindin! until around 3mm in #idth" :nce complete( the e0ector channel is cut into the olt usin! a 1mm slittin! disc then #idened usin! a /mm disc until enterin! 1mm into the 16mm center of the olt" - dremel fitted #ith a cuttin! disc can e used to score a strai!ht line efore hand in order to aid in accuracy" The sear contact point is cut into the olt y usin! a hac)sa# to mar) a line( after #hich material in front of this point is remo$ed usin! a /mm or 1mm !rindin! disc aimed at a 92 de!ree an!le to %sculpt% out a !or!e" *inally( a sprin! !uide at the rear of the olt can e made y drillin! a ;mm hole in the center and tappin! it to accept an m3 olt and fi$e 1< #ashers #ith an 3mm hole" The olt is finished y ali!nin! it inside the recei$er #ith the ma!a4ine and mar)in! the point to drill for the olt handle" Tri""er "roup The tri!!er !roup has een simplified to t#o $ery easily constructed components( each made usin! a section of 16mm aluminum or steel plate #ith a fe# additional modifications" Bein! typical of an open,olt desi!n( the tri!!er acts as a le$er( pi$otin! the sear out of the #ay of the olt #hen pulled( only to e pushed ac) into en!a!ement #hen the tri!!er is released due to continuous sprin! tension actin! upon it" This assemly allo#s for fully automatic fire only" 0ecoil sprin"
- le$er type !rease !un almost al#ays contains a near perfect compression sprin! for an SMG" Dependin! on manufacturer( you may need to loosen up the sprin! sli!htly y repeatedly compressin! it rapidly #ith a firm slammin! motion" - lar!e = cell flash li!ht is usually a perfect fit inside the !rease !un tue to perform this action" The sprin! #ill usually e 1< to 16mm in outer diameter and around ;< lon!" Desi"n notes The ori!inal STEN desi!n includes a remo$ale stoc) #hich also doules as the ac) plu! of the recei$er" The DIY STEN Gun has een simplified y instead ha$in! a permanently fi+ed stoc) #elded in place and a much stron!er ac) plu! retained y t#o olts" This is $astly easier to construct and #ill result in a much more secure assemly" The ori!inal si!hts ha$e een sustituted for a 1;< lon! steel ar #elded in place to simulate the 'uic) tar!et ac'uisition properties of the ori!inal top ri seam" The dust co$er present on the ori!inal has een left out as it is unneeded" - cartrid!e e+tractor is also not essential for function and can e left out( thou!h a template for the ori!inal has een included should one e desired" This desi!n uses ori!inal unmodified STEN ma!a4ines" Plans -ll pa!es included should e printed out on 3"2 + 11 &S letter paper" Each component template is dra#n to scale and can e cut out and !lued to their respecti$e thic)ness of material or used as reference for measurements" Ma)e sure the ruler at the ottom left of each sheet is / inches in len!th" -lternati$ely( ta)e a screen,shot and enlar!e the plans usin! a computer pro!ram until the ruler is the correct len!th( then trace the parts needed onto a sheet of paper taped o$er your computer%s screen" - recei$er template for -9 paper has also een included" 0eerence photos Original cast bronze STEN bolt: Top: cast bronze, bottom: machined steel: Original STEN bolt face: Original STEN chamber feed entrance: STEN MK magazine!"ell and latch: #iring se$uence illustrated: You may also +ish to see* out....
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