Changeover Time - Machine 408

Results:
Total Time required for setup 60 mins
Time for internal setup 39 Mins
Time for External Setup 26 mins
Task Time(minutes) Category Category
Seq Task/Operation
Cumulativ
e
Eleme
nt External Internal Improvement Ideas External Internal
1 Waiting for job 15 15 15
Job piece can be
provided to Operator
in advance 15
2 Review Documents 5 20 20 5
3 Taking Measurements 1 21 21
Operator have lot of
idle time when
machine is running.
This time can be
utilized to take
measurements of
next job 1
4 Fixing Boring Head 5 26 26 5
5 Preparing Jaws 5 31 31
Jaws can be fixed
beforehand 5
6
Placing the jaws in the
machine 5 36 46 5
7 Changing Insert for OD 3 39 49 3
8
Searching for new
Insert for Boring Bar 5 44 54
This can be done in
advance 5 5
9 Inspecting Program 4 48 58 4
10 Fixing job piece 5 53 63 5
11 Changing Insert for ID 1 54 64 1
12 Checking 6 60 70 6
Total Time 60 26 39


Solution:
By Separate internal from external setup operations and Convert
internal to external setup, 40% Setup Time can be minimized, i.e. setup
time can be brought down to 39 mins from 60 min

External
40%
Internal
60%
Machine 406 Setup
External Internal