Catalogo de Partes W-750 PDF

FOREMOST Industries Inc.
Technical Publications
Parts
Book
Prospector
Reverse Circulation Drill
UNCONTROLLED COPY All information subject to change

without notice. 1998 FOREMOST INDUSTRIES INC
Standard Warranty Policy

On components and equipment manufactured by Vendor, Vendor warrants them to be free
from defects in material and workmanship for a period of 6 months or one thousand hours of
operation, whichever occurs first from the date of delivery to the first Buyer. This warranty
excludes damage or failure due to negligence, misuse, accident, improper operation,
improper application or installation caused by the Buyer. On Components manufactured by
others, Vendor assigns to the Buyer, to the extent assignable, the manufacturers standard
warranty.
Buyer acknowledges that the equipment is of a size, design, and type selected by Buyer and
agrees that there are no other warranties, expressed or implied, including those of merchantability or fitness for a particular use, which Vendor hereby disclaims.
In the event the equipment fails to perform through no fault of the Buyer, within the established warranty period, Buyers sole remedy and Vendors sole liability shall be repair or
replacement, at Vendors discretion, as shall appear defective in its inspection after return to
the Vendor, of parts or equipment at the nearest authorized repair facility, or at the location of
use of the equipment, at Vendors discretion. The Buyer shall pay all expenses of removal,
installation and/or transportation cost to and from the location where warranty service is performed. Such repair or replacement shall be done at the soonest practical time. Defective
goods will be returned to Foremost, freight prepaid for inspection and credit if applicable.
Under no circumstances will Vendor be liable for incidental or consequential damages.
Buyer agrees that Vendor is entitled to make changes and improvements in Vendors product.
The Buyer hereby agrees to remiss, release, and forever discharge Vendor, its successors,
and assigns, of and from all actions, causes of actions, claims, and demands of every nature
or kind arising out of or in any way related to or connected with the purchase and use of said
goods or any work performed by Vendors personnel.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Parts Orders
All orders should be placed through:
Foremost Industries
1225 - 64th Ave. N.E.
Calgary, Alberta
Canada, T2E 8P9
Telephone: 403-295-5800
Parts Department Fax: 403-295-5831
Head Office Fax: 403-295-5810
Telex: 038-22772
Your parts order will be handled more efficiently, if your faxed orders are typewritten and
not handwritten, and if you provide the:
1. Serial Number of the Drill Rig or Vehicle,
2. Module number in which the part is specified,
3. Assembly (ASSY) number and, if applicable, Sub-assembly
(SUB-ASSY) number in which the part is specified.
4. Item Number, Part Number, and complete Description for
the part needed, and
5. Complete shipping instructions.
We cannot guarantee the correct parts without this information.
Foremost uses major components, i.e., axles, which have been designed specifically for
our vehicles and drills. These designs are based on research and field experience, and
as a result, our design configurations assure optimum performance. Do not compromise
your performance or warranty by substituting substandard service parts - use only Foremost
replacement parts.
Original Equipment Manufacturer (OEM) parts books and service manuals are provided
for parts that are not manufactured by Foremost Industries.
How to use the Foremost Parts Book

The Foremost Parts Book is divided into numbered modules. The table of contents of
these modules is at the beginning of each parts book. Modules reflect assemblies which
generally reflect the function the assembly does. Each module is further divided into subassemblies. To find a part use the following steps:
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
First search to locate the

appropriate module.
ENGINE AND PARTS
Then match the module

description to the module number.
0500
Check to see if the module

contains the appropriate sub-assembly.
AIR CLEANER...05-99-293209
Turn to the module using the

module number.
0500 ENGINE AND PARTS
Locate the part in the illustration

and match to the part number
in the parts listing.
#2
If a sub-assembly has an OEM

manual it will indicated in the index.
The OEM manual can be found
in the binder labelled
OEM MANUALS.
SEE OEM FOR
ENGINE AND PARTS
ELEMENT - FILTER
Contents
Parts Book
PROSPECTOR W750
Module
Description
0000
Miscellaneous
2A-0000-000
CONSUMABLE ITEMS - QUICK REFERENCE ....................... 0000-2
0100
Suspension & Parts
2A-0100-200
2A-0110-020
WHEEL & TIRE ASSY.............................................................. 0100-2

SUSPENSION ASSY................................................................ 0100-4
0200
Axle & Parts
2A-0230-100
DRIVE AXLE ASSY - FRONT / REAR ..................................... 0200-2
0400
Frame & Parts
2A-0400-160
FRAME ASSY........................................................................... 0400-2

ARTICULATION ASSY & PARTS ............................................ 0400-4
0500
Engine & Parts
2A-0500-060
2A-0510-160
2A-0514-060
2A-0516-060
2A-0522-060
2A-0522-100
2A-0524-060
2A-0526-060
2A-0528-060
ENGINE ASSY ......................................................................... 0500-2

ACCESSORIES DRIVE COMPONENTS ................................. 0500-6
FAN ASSY - MULTIWING 40" .................................................. 0500-8
AIR COMPRESSOR ............................................................... 0500-10
FUEL SYSTEM....................................................................... 0500-12
ENGINE STARTING AID - ELECTRONICALLY OPERATED 0500-14
AIR CLEANER ASSY ............................................................. 0500-16
EXHAUST SYSTEM ............................................................... 0500-18
ENGINE & TRANSMISSION MOUNTING.............................. 0500-20
TRANSMISSION MOUNTING ................................................ 0500-22
0600
Transmission & Drive Boxes
2A-0600-001
2A-0650-001
2A-0682-010
TRANSMISSION ASSY............................................................ 0600-2

CLUTCH ASSY......................................................................... 0600-4
TRANSFER CASE.................................................................... 0600-6
0800
Drive Shafts
2A-0800-001
DRIVE SHAFTS ASSY ............................................................. 0800-2

HANGER BEARING ASSY - 1710 SERIES ............................. 0800-4
HANGER BEARING ASSY....................................................... 0800-6
0900
Electrical
2A-0910-060
2A-0912-001
2A-0916-004
ALTERNATOR GROUP ........................................................... 0900-2

ELECTRICAL CONNECTOR PARTS ...................................... 0900-4
HEADLIGHT ASSY................................................................... 0900-6
Parts Book
PROSPECTOR W750
Module
Description
2A-0916-080
2A-0916-800
2A-0920-001
2A-0922-001
2A-0928-001
2A-0940-010
2A-0941-001
2A-0950-001
2A-0999-010
DOME LIGHT............................................................................0900-8
LIGHTING PACKAGE - HIGHWAY ........................................0900-10
INSTRUMENT PANEL - MAIN................................................0900-12
MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET .....0900-14
BATTERY GROUP .................................................................0900-16
AIR HORN...............................................................................0900-18
ALARM - BACK-UP.................................................................0900-20
CAB SHELL - STANDARD ELECTRICAL ..............................0900-22
ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL ............0900-24
1000
Heating & Cooling
2A-1000-060
2A-1040-001
2A-1040-200
HEATING & COOLING - ENGINE ............................................1000-2

TRANSMISSION COOLING .....................................................1000-6
TRANSFER CASE COOLING ..................................................1000-8
1100
Cab & Accessories
2A-1128-100
2A-1132-001
2A-1132-102
2A-1142-010
2A-1150-060
WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB.....................1100-2

SEAT ASSY ..............................................................................1100-4
SEAT BELTS - RETRACTABLE TYPE.....................................1100-6
CAB EXTERIOR PARTS ..........................................................1100-8
ENGINE HOOD ASSY ............................................................1100-10
1200
Controls (Air, Hydraulic & Mechanical)
2A-1200-001
2A-1210-062
STEERING CYLINDER & PARTS ............................................1200-2

HYDRAULIC SCHEMATICS.....................................................1200-4
HYDRAULIC SCHEMATIC - SETUP FUNCTIONS ..................1200-6
HYDRAULIC SCHEMATIC - PIPE RACK SLIDE .....................1200-8
HYDRAULIC SCHEMATIC - PIPE RACK RAISE ...................1200-10
HYDRAULIC SCHEMATIC - WINCH......................................1200-12
HYDRAULIC SCHEMATIC - BREAKOUT WRENCH .............1200-14
HYDRAULIC SCHEMATIC - WATER PUMP..........................1200-16
HYDRAULIC SCHEMATIC - BRAKES ...................................1200-18
HYDRAULIC SCHEMATIC - DOZER .....................................1200-20
HYDRAULIC SCHEMATIC - STEERING................................1200-22
HYDRAULIC SCHEMATIC - COMPRESSOR FAN................1200-24
HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN.............1200-26
HYDRAULIC SCHEMATIC - ROTARY ...................................1200-28
HYDRAULIC SCHEMATIC - HYDRAULIC TANK...................1200-30
AIR SYSTEM - SCHEMATICS................................................1200-32
AIR SCHEMATIC - TRANSFER CASE...................................1200-34
AIR SCHEMATIC - PTO CONTROL.......................................1200-36
2A-1210-162
II
Contents
Contents
Parts Book
PROSPECTOR W750
Module
Description
2A-1216-020
2A-1230-001
2A-1244-001
2A-1246-001
2A-1250-001
AIR SCHEMATIC - PARK BRAKE ......................................... 1200-38

AIR SCHEMATIC - COMPRESSOR GROUP ........................ 1200-40
AIR SCHEMATIC - CYCLONE DOOR ................................... 1200-42
AIR SCHEMATIC - INDEX PIN CYLINDER ........................... 1200-44
AIR SCHEMATIC - AIR HORN ............................................... 1200-46
STEERING WHEEL ASSY ..................................................... 1200-48
AIR RESERVOIR & AIR DRYER GROUP ............................. 1200-50
TRANSMISSION SHIFT ASSY - EATON RTX....................... 1200-52
CLUTCH CONTROLS ............................................................ 1200-54
PTO ASSY.............................................................................. 1200-56
1800
Tanks & Parts
2A-1800-001
2A-1850-001
FUEL TANK ASSY ................................................................... 1800-2

HYDRAULIC TANK ASSY........................................................ 1800-4
HAND PUMP ASSY - HYDRAULIC FLUID .............................. 1800-6
1900
Attachments
2A-1900-001
2A-1902-310
2A-1929-020
TOOLS...................................................................................... 1900-2
TOOL/CHAIN BOX LHS & CHAIN BOX RHS .......................... 1900-4
OUTRIGGER & CARRYING BEAM ASSY ............................... 1900-6
OUTRIGGER PLUMBING ........................................................ 1900-8
FENDER ASSY - FRONT ....................................................... 1900-10
FENDER EXTENSION - FRONT............................................ 1900-12
FENDER ASSY - REAR WITH TERRA TIRES ...................... 1900-14
FENDER EXTENSION - REAR .............................................. 1900-16
DOZER ASSY......................................................................... 1900-18
MAST REST ........................................................................... 1900-20
DECK SLIDE & MAST TURRET ASSY .................................. 1900-22
SLEWING DRIVE ASSY......................................................... 1900-26
2A-1936-020
2A-1936-022
2A-1936-200
2A-1936-210
2A-1940-004
2A-1948-010
2A-1950-020
2000
Compressor
2A-2000-010
2A-2000-800
COMPRESSOR ASSY ............................................................. 2000-2

COMPRESSOR COOLER ASSY ............................................. 2000-4
FAN MOTOR MOUNTING ASSY ............................................. 2000-6
AIR SCHEMATIC - DRILL COMPRESSOR ............................. 2000-8
AIR CLEANER ASSY - COMPRESSOR ................................ 2000-10
2100
Circulation Systems
2A-2100-010
2A-2160-020
WATER PUMP ASSY - 20 GPM .............................................. 2100-2

BOOST AIR PLUMBING - COMPRESSOR TO MAST ............ 2100-4
AIR PLUMBING - COMPRESSOR TO RECEIVER TANK ....... 2100-6
III
Parts Book
PROSPECTOR W750
Module
2A-2170-001
2A-2180-020
IV
Contents
Description
AIR PLUMBING - RECEIVER TANK TO DECK .......................2100-8
AIR PLUMBING - DECK .........................................................2100-10
AIR PLUMBING - DECK THRU MAST TURRET....................2100-12
AIR PLUMBING - DECK THRU MAST BULKHEAD...............2100-14
AIR PLUMBING - MAST TO AIR SWIVEL..............................2100-16
OILER ASSY...........................................................................2100-18
CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS ........2100-20
CYCLONE ASSY ....................................................................2100-22
2200
Mast & Parts
2A-2200-050
2A-2200-406
2A-2200-436
2A-2224-004
MAST ASSY - 22-1 STROKE .................................................2200-2

CYLINDER & PULL-UP ASSY..................................................2200-4
LIFT CYLINDER ASSY - ROD END .........................................2200-6
PULL-DOWN ASSY ..................................................................2200-8
SWINGING SANDLINE ASSY ................................................2200-10
SHEAVE ASSY .......................................................................2200-12
TOP MOUNT SLOT WRENCH ASSY ....................................2200-14
SLOT WRENCH......................................................................2200-16
PIPE GUIDE............................................................................2200-18
PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT ..2200-20
2300
String Drives
2A-2310-030
CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR..................2300-2

DUAL MOTOR TOP DRIVE ASSY ...........................................2300-6
ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE...2300-10
2400
Drill Controls
2A-2400-030
2A-2400-500
CONTROL CONSOLE ASSY ...................................................2400-2

PLATFORM - REAR CONSOLE...............................................2400-6
2600
Pipe Handling Accessories
2A-2630-100
PIPE TUB ASSY .......................................................................2600-2
2700
Drill Accessories
2A-2710-008
2A-2720-020
AIR SWIVEL ASSY ...................................................................2700-2

AIR SWIVEL ASSY - 4.............................................................2700-4
CASING SEAL ASSY................................................................2700-6
9000
Tooling
2A-9000-018
BREAKOUT WRENCHS ..........................................................9000-2
Module
0000
Miscellaneous
Contents
2A-0000-000

Parts Book PROSPECTOR W750
CONSUMABLE ITEMS - QUICK REFERENCE .......................0000-2
0000
2A-0000-000
Item
CONSUMABLE ITEMS - QUICK REFERENCE
Part Number
Description
Qty.
ENGINE
05-04-257675
FUEL FILTER - SECONDARY
05-04-274592
FUEL SEPARATOR CARTRIDGE
05-36-193232
ETHER CARTRIDGE
05-24-285045
AIR ELEMENT - PRIMARY
05-24-285046
AIR ELEMENT - SECONDARY
306024
OIL FILTER
AIR COMPRESSOR
19-51-290144
OIL FILTER
19-51-294695
ELEMENT - WATER
05-24-285045
AIR ELEMENT - PRIMARY
05-24-285046
AIR ELEMENT - SECONDARY
15-15-279152
ELEMENT - CHARGE PUMP
15-15-281269
ELEMENT - ROTARY PUMP
15-15-287896
RETURN FILTER - SPIN ON
307976
FLINGER
14-04-297306
TOP SEAL
14-04-290929
O RING - LOWER
14-04-288601
O RING - LOWER
14-04-288600
O RING - LOWER
14-04-278088
LOWER SEALS
14-18-279185
WEAR BUSHING
14-21-279186
RUBBER DOUGHNUTS
14-20-279144
V-PACKING
17-52-280986
DISCHARGE PLUG
9642-00-0510
TEE - 3"
20-29-284889
NIPPLE - 3"
19-55-290742
PIPE WIPERS - 4"
20-29-288728
SAVER SUB - 4" CIP
20-29-288739
CENTER TUBE - 4" CIP
14-07-288639
O RING - CENTER TUBE TOP
14-07-254867
O RING - CENTER TUBE & PIPE
HYDRAULICS
TOP DRIVE
AIR SWIVEL
TOOLING
0000-2
Revision Date: 09SEP97
2
CONSUMABLE ITEMS - QUICK REFERENCE
2A-0000-000
ILLUSTRATION NOT AVAILABLE

0000-3
Notes
0000-4

Module
0100
Suspension & Parts
Contents
2A-0100-200
2A-0110-020

WHEEL & TIRE ASSY ..............................................................0100-2

SUSPENSION ASSY ................................................................0100-4
0100
2A-0100-200
WHEEL & TIRE ASSY

ASSY #01-99-295022
Item
Part Number
Description
Qty.
01
01-10-285216
WHEELBASE - C/W CENTER
02
01-10-255847
RING - BEAD SEAT
03
01-10-255845
RING - SIDE
04
01-10-255846
RING - LOCK
05
01-10-256502
DRIVER
06
01-10-256555
POCKET
07
01-11-253235
TERRA TIRE - 66-43-25-20 PLY
08
01-11-295079
NUT - SPUD FOR SWIVEL VALVES
09
14-11-199443
O-RING - SILICON
10
01-11-295078
VALVE STEM - LARGE BORE
11
01-11-172502
ADAPTOR
12
01-11-256629
CAP - VALVE STEM
13
9150-00-3830
CAPSCREW HXHD GR8 NC 3/4 X 2 1/4
14
14
16-25-243647
WASHER FLAT HARDENED 3/4
14
NOTE: QTY SHOWN FOR 1 TIRE
0100-2
Revision Date: 31JUL97

WHEEL & TIRE ASSY
2A-0100-200
ASSY #01-99-295022
07
01,06
01-10-294895
03
02
04
09
05
12
11
10
14
13
08

0100-3
0100
2A-0110-020
SUSPENSION ASSY
Item
Part Number
Description
01
9151-00-3860
CAPSCREW HXHD GR8 NF 3/4" X 4"
12
02
9668-00-0305
WASHER FLAT FEDALLOY 3/4"
12
03
9676-00-0305
WASHER LOCK FEDALLOY 3/4"
12
04
9367-00-0305
NUT HEX GR8 NF 3/4"
12
05
9151-00-4162
06
9668-00-0325
16
07
9676-00-0325
08
9361-00-0325
NUT DEEP NF 7/8"
0100-4
Qty.
Revision Date: 05MAY97

SUSPENSION ASSY
2A-0110-020

0100-5
Notes
0100-6

Module
0200
Axle & Parts
Contents
2A-0230-100

DRIVE AXLE ASSY - FRONT / REAR ......................................0200-2
0200
2A-0230-100
DRIVE AXLE ASSY - FRONT / REAR
Item
Part Number
Description
01
02-01-288146
AXLE - FRONT, NO SPIN - JOHN DEERE 1200 SERIES
02
02-01-288147
AXLE - REAR - JOHN DEERE 1400 SERIES
03
02-11-282373
BUSHING - PIVOT
04
9285-00-0629
GREASE ZERK 1/4 NPT 67.5 DEG
0200-2
Qty.

DRIVE AXLE ASSY - FRONT / REAR
2A-0230-100

0200-3
Notes
0200-4

Module
0400
Frame & Parts
Contents
2A-0400-160

FRAME ASSY ...........................................................................0400-2

ARTICULATION ASSY & PARTS .............................................0400-4
0400
2A-0400-160
FRAME ASSY
ASSY #04-05-291970
Item
Part Number
Description
Qty.
01
04-01-291977
FRONT FRAME EXTENSION
02
05-26-288332
MOUNT - ENGINE - REAR LOWER LHS
03
05-26-288333
MOUNT - ENGINE - REAR LOWER RHS
04
04-09-282482
MOUNT - FRONT AXLE
05
04-05-291971
FRAME RAIL & LINER, FRONT LHS
06
04-05-291972
FRAME RAIL & LINER, FRONT RHS
07
18-07-284799
MOUNT - FUEL TANK
08
04-09-273792
CROSSMEMBER - STEERING CYLINDER
09
04-01-294175
ARTICULATION ASSY & PARTS
Note: Breakdown of ARTICULATION ASSY & PARTS on page 0400-4

10
04-15-282485
TRANSFER CASE - MOUNT LHS
11
04-15-282486
TRANSFER CASE - MOUNT RHS
12
19-01-282489
DECK - RIGHT WING
13
19-01-285195
DECK - LEFT WING
14
19-52-285215
MAST REST
15
04-05-291973
FRAME RAIL & LINER - REAR LHS
16
04-05-291974
FRAME RAIL & LINER - REAR RHS
17
04-09-282481
MOUNT - REAR AXLE
18
04-09-283446
MOUNT - COMPRESSOR FRONT
19
04-09-282484
MOUNT - COMPRESSOR
20
19-01-282413
SLIDE DECK
21
04-09-282458
BEAM - OUTRIGGER
22
04-09-282352
CROSSMEMBER - END
23
19-04-283206
HOSE GUARD - FRAME
24
04-15-291975
BRACKET - DOZER LHS
25
04-15-291976
BRACKET - DOZER RHS
26
04-10-283175
MOUNT - TOW HOOKS
27
19-15-283179
MOUNT - DECK SLIDE
28
19-15-283180
SPACER - DECK SLIDE MOUNT
29
12-17-293855
MOUNT - AIR DRYER
30
19-52-294706
REST - PIPE TUB
0400-2
Revision Date: 28JAN97

2A-0400-160
FRAME ASSY
ASSY #04-05-291970
03
06 07
08
11
12
16
10
18
19
21
13
14
01
23 22
47
29
25
24 02 04

05
09
15
17
20
27 28
26
0400-3
0400
2A-0400-160

SUB-ASSY #04-01-294175 OF ASSY #04-05-291970
Item
Part Number
Description
Qty.
01
04-25-226335
PIN - SELF ALIGNING - BUSHING
02
9150-00-3110
CAPSCREW HXHD GR8 NC 1/2" X 1 1/4"
03
9676-00-0260
04
04-22-145947
LOCKSTRAP
05
13-20-145785
BUSHING - SELF ALIGNING
06
5751-00-0430
PIPE SCH 40 2
07
16-60-107271
SHIM - ARTICULATION PIVOT
08
16-59-107263
WASHER - THRUST
09
04-01-284610
ARTICULATION ASSY - FRONT
10
04-01-284611
ARTICULATION ASSY - REAR
11
04-09-273792
CROSSMEMBER - STEERING
12
04-27-202274
BUMPER PAD
Note: Items 11 & 12 not shown

13
04-25-292509
PIN - LOCK UP BAR STORAGE
14
9285-00-0610
GREASE ZERK - 1/8" NPT STRAIGHT
15
17-50-260467
GREASE ZERK - 1/8" NPT 90 DEG
16
19-39-273903
LOCKUP ARM
17
04-25-239828
PIN - LOCKUP BAR
18
16-58-242195
PIN - HITCH
0400-4

2A-0400-160

SUB-ASSY #04-01-294175 OF ASSY #04-05-291970
05 04 02,03
01 06
01 02,03 04
14
08
13,16,17,18
09
07 05
10
15
FRONT HINGE
REAR HINGE
15

0400-5
Notes
0400-6

Module
0500
Engine & Parts
Contents
2A-0500-060
2A-0510-160
2A-0514-060
2A-0516-060
2A-0522-060
2A-0522-100
2A-0524-060
2A-0526-060
2A-0528-060

ENGINE ASSY ..........................................................................0500-2

ACCESSORIES DRIVE COMPONENTS..................................0500-6
FAN ASSY - MULTIWING 40" ..................................................0500-8
AIR COMPRESSOR ...............................................................0500-10
FUEL SYSTEM .......................................................................0500-12
ENGINE STARTING AID - ELECTRONICALLY OPERATED 0500-14
AIR CLEANER ASSY..............................................................0500-16
EXHAUST SYSTEM................................................................0500-18
ENGINE & TRANSMISSION MOUNTING ..............................0500-20
TRANSMISSION MOUNTING ................................................0500-22
0500
2A-0500-060
ENGINE ASSY
Item
Part Number
Description
Qty.
01
05-02-292913
ENGINE ASSY - DETROIT DIESEL1
02
6A5
6004 ENGINE FILTER BRACKET
03
6B
6009 FLYWHEEL HOUSING #1
04
6C1
6014 CRANKSHAFT
05
6C2
6002 VIBRATION DAMPER
06
6C3
6009 FLYWHEEL FLAT TYPE #23507442
07
6D
6026 CON RODS & PISTONS
08
6E
6016 OIL PAN 30 DEG.
09
6G1
6010 OIL DISTRIBUTION
10
6G2
6011 OIL FILLER
11
6G3
6500 OIL COOLER
12
6G4
6020 DIPSTICK ASSY
13
6G5
6011 OIL FILTER
14
6J
6012 FRONT COVER ENGINE
15
6K1
6019 FAN HUB ONLY 1.06 FAN RATIO
16
6K1A
6014 CRANK PULLEY POLY V 188MM
17
6K1B
6003 FAN BELT #23517136
18
6K2
6015 WATER PUMP
19
6K2A
6002 WATER CONNECT.
20
6K3A
6002 WATER BYPASS TUBE
21
6K3B
6003 THERMOSTAT HOUSING
22
6K4
6018 COOLANT FILTER
23
6L
6016 EXHAUST MANIFOLD
24
6M4
6003 FUEL PUMP
25
6M6
6014 INJECTORS FUEL
26
6M7C
6059 TURBOCHARGER
27
6M9
6099 FUEL FILTERS
28
6M10
6010 AIR INLET HOUSING
29
6N4
6051 GOVERNOR
30
6N4D
6110 350/475 HP RATING
31
6N4M
6474 475 H.P. @ 2100 RPM
32
6Q
6004 MOUNTS ENGINE
33
6T
6025 FUEL PUMP DRIVE
34
6T
6054 AIR COMP. 16CFM
35
6X1B
6015 CAMSHAFT & VV.
36
6X3
6039 JAKE BRAKE
0500-2

ENGINE ASSY
2A-0500-060

0500-3
0500
2A-0500-060
Item
ENGINE ASSY
Part Number
Description
Qty.
37
6X3A
6000 ROCKER COVER
38
6X4
6009 ACCESSORY DR. MOUNT-C
39
6X4
6022 ACCESSORY DR. MOUNT-H
40
6X4
6016 ACCESSORY DR. COUPLE
41
6Y1
6014 MOUNTING ARRGT ONLY (ALTERNATOR)
42
6Y2A
6005 STARTER - 12V 50MT
43
8C
6000 EXH. CLAMP
44
16PD
2060 SKID SHIPPING
45
46
47
WATEROUS - ADD ON
48
J12261
49
J17328 JAKE DDEC III SWITCH GROUP
50
5142040 FAN BLADE 40 BLOWER
51
WIL319593 FOOT PEDAL DDEC
52
M305662 MORSE THROTTLE CONTROL
53
23515398 COOLANT SENSOR
54
23515327 DDEC KIT
55
23507136 CAVITY PLUG
56
23505047 CHECK VALVE FUEL
57
W1W3M RESISTOR X2
58
123512138 PENCOOL PREMIX 10 US GAL
59
M306777 MORSE CONTROL CONNECTOR
60
6Y1
JAKE CLUTCH SWITCH
6515 ALTERNATOR 12V-100 AMP
61
12-26-295773
VANDAL GUARD - ENGINE OIL FILL
62
09-13-294587
MOUNT - DIAGNOSTIC PLUG DDEC ENGINE
63
306024
FILTER - ENGINE OIL
64
306027
FILTER - FUEL - PRIMARY
65
306028
FILTER - FUEL - SECONDARY
66
306029
FILTER - COOLANT
0500-4

ENGINE ASSY
2A-0500-060

0500-5
0500
2A-0510-160
ACCESSORIES DRIVE COMPONENTS

ASSY #2A-0510-160
Item
Part Number
Description
Qty.
01
20-12-294022
SHEAVE
02
20-15-292308
BUSHING - TAPER LOCK (MODIFIED)
03
20-16-294023
V-BELT - ALTERNATOR
04
12-17-289292
MOUNTING BRACKET
05
05-32-292386
MOUNT - BELT DRIVEN PUMP
Note: Item 05 not shown
0500-6
Revision Date: 23MAR98

ACCESSORIES DRIVE COMPONENTS
2A-0510-060
ASSY #2A-0510-160
03
04
02
01

0500-7
0500
2A-0514-060
FAN ASSY - MULTIWING 40"

ASSY #2A-0514-060
Item
Part Number
Description
01
05-17-291991
FAN - 40 MULTI-WING
02
05-17-292257
SPACER - FAN
03
20-16-294507
BELT - POLY - V
04
9148-00-2547
CAPS HXHD GR5 NC 5/16 X 3 1/2
05
16-25-274628
WASHER - FLAT HEAVY DUTY
06
10-02-283247
GUARD - FAN ASSY LHS
07
10-02-283246
GUARD - FAN ASSY RHS
0500-8
Qty.

FAN ASSY - MULTIWING 40"
2A-0514-060
ASSY #2A-0514-060
07
03
01
05
04

0500-9
0500
2A-0516-060
AIR COMPRESSOR
ASSY #2A-0516-060
Item
Part Number
01
Description
Qty.
AIR COMP. 16CFM ENGINE 60 SER. SPEC. NO. 6T 6054
02
19-13-214124
AIR GOVERNOR
03
19-13-256129
GASKET
04
18-06-226092
BREATHER, 1/8 NPT
0500-10

AIR COMPRESSOR
2A-0516-060
ASSY #2A-0516-060
01
03
02
04

0500-11
0500
2A-0522-060
FUEL SYSTEM
ASSY #05-99-294627
Item
Part Number
Description
01
17-61-268050
VALVE - CHECK
PUMP - FUEL
02
Qty.
03
306028
FILTER - FUEL - SECONDARY
04
05-04-274591
FILTER - FUEL AND WATER SEPARATOR
05-04-274592
05
10-06-263553
06
CARTRIDGE - FILTER
COOLER - FUEL
VALVE - CHECK
07
12-09-180467
VALVE - BALL 1" NPT
08
311752
PRIMER KIT - FUEL PUMP
0500-12
Revision Date: 02MAR98

FUEL SYSTEM
2A-0522-060
ASSY #05-99-294627
RESTRICTED FITTING
0.80" DIA
3/8"
3
22
FUEL INJECTORS ON
CYLINDER HEAD
ECM
3/8"
5
2
21
20
8
5/8"
5/8"
4
23
NOTE: TO ORDER HOSES USE DRAWING NUMBER THEN HOSE NUMBER

0500-13
0500
2A-0522-100
ENGINE STARTING AID - ELECTRONICALLY OPERATED

ASSY #2A-0522-100
Item
Part Number
Description
Qty.
01
05-36-259068
KIT - ELECTRIC AID STARTER
02
05-36-265970
VALVE - ELECTRIC
03
05-36-270144
ATOMIZER
04
05-36-193232
CARTRIDGE - ETHER
05
05-36-263344
THERMOSTAT
06
09-08-264901
SWITCH - ETHER START
07
05-36-270140
ELBOW - FITTING
08
05-36-270141
TUBING - NYLON
09
05-36-270142
CLAMP - ETHER CARTRIDGE
10
05-36-270143
CRADLE - ETHER CART.
11
9148-00-2450
CAPSCREW HXHD GR5 NC 5/16" X 1/2"
12
308147
ATOMIZER - ETHER
0500-14

ENGINE STARTING AID - ELECTRONICALLY OPERATED
2A-0522-100
ASSY #2A-0522-100
09
10
11
05
04
06
03
08
y,y,
,yy,y,y,
02
11
07

0500-15
0500
2A-0524-060
AIR CLEANER ASSY

ASSY #2A-0524-060
Item
Part Number
Description
Qty.
01
05-24-282280
AIR CLEANER ASSY
05-24-285045
ELEMENT - PRIMARY
05-24-285046
ELEMENT - SECONDARY
02
05-25-170257
INDICATOR - CONDITION
03
05-25-264205
HOOD - 7
04
05-25-283130
TEE - AIR INTAKE 7
05
05-25-288991
ELBOW - RUBBER 90 DEG 7" X 5"
06
05-25-263646
ELBOW - 90 DEG 7"
07
05-25-283159
MOUNT - AIR CLEANER LHS
08
05-25-283160
MOUNT - AIR CLEANER RHS
09
10-12-286791
CLAMP - T BOLT
10
10-12-256907
CLAMP - HOSE
11
307865
ALUMINUM TUB RND 7" x 14"
12
05-32-292694
SUPPORT - AIR INTAKE
13
10-12-260645
CLAMP - HOSE
0500-16

AIR CLEANER ASSY
2A-0524-060
ASSY #2A-0524-060
13
06
03
04
09
01
11
06
05
02
10
07
08
12

0500-17
0500
2A-0526-060
EXHAUST SYSTEM
ASSY #2A-0526-060
Item
Part Number
Description
01
05-23-282276
MUFFLER
02
05-20-285021
STACK - EXHAUST 5
03
05-32-274032
MOUNT - MUFFLER
04
05-44-296460
MOUNT SUPPORT - MUFFLER LHS
05
05-22-258089
ELBOW - EXHAUST
06
05-22-272133
ELBOW - 5 45 DEG.
07
05-22-292604
PIPE - EXHAUST TURBO
08
05-22-255178
CLAMP - BAND EXHAUST
09
05-22-126985
U-CLAMP
CLAMP - TURBO EXHAUST - SUPPLIED W/ ENGINE
PIPE EXHAUST - ELBOW
NOT USED
10
11
05-22-292634
12
Qty.
13
5883-00-0630
TUBE EXHAUST FLEX 5"
14
05-44-296461
MOUNT SUPPORT - MUFFLER RHS
15
05-32-292770
BRACKET SUPPORT - EXHAUST PLUMBING
16
308498
SUPPORT - EXHAUST
0500-18

EXHAUST SYSTEM
2A-0526-060
ASSY #2A-0526-060
05
07
08
15
13
16
08
02
06
11
09
01
14
03
04

0500-19
0500
2A-0528-060
ENGINE & TRANSMISSION MOUNTING

ASSY #2A-0528-060
Item
Part Number
Description
Qty.
01
05-99-292636
ENGINE MOUNTING ARRANGEMENT - FRONT
05-26-292133
MOUNT - ENGINE FRONT
02
16-25-199605
WASHER - MOUNT
03
05-27-199389
MOUNT - INSULATOR
04
9149-00-3870
CAPSCREW HXHD GR5 NF 3/4" X 4 1/2"
05
9391-00-0305
NUT NYLON LOCK NF 3/4"
06
9149-00-3845
CAPS HXHD GR5 NF 3/4" X 3"
07
05-26-292596
MOUNT - ENGINE FRONT
08
05-26-292019
MOUNT - REAR UPPER
09
05-26-293202
MOUNT - ENGINE REAR UPPER LHS
10
05-26-288333
MOUNT - ENGINE REAR LOWER RHS
11
05-26-288332
MOUNT - ENGINE REAR LOWER LHS
12
06-99-292057
TRANSMISSION MOUNTING ASSY
Note: Breakdown of TRANSMISSION MOUNTING on page 0500-22
0500-20

ENGINE MOUNTING
2A-0528-060
ASSY #2A-0528-060
04
05
03
06
02
07
01
08
09
10, 11

0500-21
0500
2A-0528-060
TRANSMISSION MOUNTING
ASSY #06-99-292057
Item
Part Number
Description
01
9148-00-3120
CAPS HXHD GR5 NC 1/2 X 1 1/2
02
9390-00-0260
NUT NYLON LOCK NC 1/2
03
9666-00-0260
WASHER FLAT SAE 1/2
04
06-04-292055
MOUNT - TRANSMISSION
05
06-04-283049
SPRING - LEAF TRANSMISSION SUPPORT
06
06-04-292056
STRAP - TRANSMISSION MOUNT
07
9666-00-0280
WASHER - FLAT SAE 5/8
0500-22
Qty.

TRANSMISSION MOUNTING
2A-0528-060
ASSY #06-99-292057
07
06
05
04
01,02,03
CAB WELDMENT

TRANSMISSION
0500-23
Notes
0500-24

Module
0600
Transmission & Drive Boxes
Contents
2A-0600-001
2A-0650-001
2A-0682-010

TRANSMISSION ASSY ............................................................0600-2

CLUTCH ASSY .........................................................................0600-4
TRANSFER CASE ....................................................................0600-6
0600
2A-0600-001
TRANSMISSION ASSY
ASSY #06-01-291938
Item
Part Number
Description
01
06-01-291938
TRANSMISSION - EATON
0600-2
Qty.

TRANSMISSION ASSY
2A-0600-001
ASSY #06-01-291938
EATON STANDARD TRANSMISSION

Model No. RTXF-14609B
SAE#1 Non-nodal Flywheel Assembly
Pull Type Clutch Release Kit
2 - 10 Input Spline
Speedo Spacer
Full Round 1710 Yoke With Slinger
SRC-118, Right-Rear Remote Shifting Unit
Magnetic Plug & Breather
Range Valve with Fittings, Tubing & Sheathing
K-1956 Oil Cooler KIt
Internal Oil Pump for High Angle Loop Lubrication
Neutral Start Switch #22941
Reverse Light Switch #22940
High Angle Lube Kit
Note: For further information see OEM Manual

0600-3
0600
2A-0650-001
CLUTCH ASSY
ASSY #05-05-282019
Item
Part Number
Description
01
05-05-282019
CLUTCH - SPICER
02
13-09-260993
BEARING
0600-4
Qty.
Revision Date: 20FEB98

CLUTCH ASSY
2A-0650-001
ASSY #05-05-282019
SPICER CLUTCH
Type: AS 1552SA
Size: 15 1/2 Two Plates
Spline: 2 x 10 SAE
Brake Kit: 127760X
Installation: 108391-74
Cover Assy: 155078-4
Driven Disc: Ceramic
Front: 128257
Rear: 128258
Type: DCF-CO-FT
Bearing: 13-09-260993
Note: For further information see OEM Manual

0600-5
0600
2A-0682-010
TRANSFER CASE
ASSY #2A-0682-010
Item
Part Number
Description
Qty.
01
06-03-282021
TRANSFER CASE - DANA 785
02
05-27-199389
MOUNT - INSULATOR
03
16-25-199605
WASHER - MOUNT
04
9149-00-3870
05
9391-00-0305
NUT NYLON LOCK NF 3/4"
06
06-04-284950
BRACKET - TRANSFER CASE LHS
07
06-04-284951
BRACKET - TRANSFER CASE RHS
08
16-60-286708
SHIM - ENGINE MOUNT 16 GA
09
16-60-286709
SHIM - ENGINE MOUNT 10 GA
Note: Items 08 & 09 not shown
0600-6

TRANSFER CASE
2A-0682-010
ASSY #2A-0682-010
02
04
03
02
06,07
02
05

0600-7
Notes
0600-8

Module
0800
Drive Shafts
Contents
2A-0800-001

DRIVE SHAFTS ASSY..............................................................0800-2

HANGER BEARING ASSY - 1710 SERIES..............................0800-4
HANGER BEARING ASSY .......................................................0800-6
0800
2A-0800-001
DRIVE SHAFTS ASSY

ASSY #08-99-288632
Item
Part Number
Description
01
08-34-285941
DRIVE SHAFT -TRANSMISSION TO HANGER BEARING
02
Qty.
1
08-12-205338
JOURNAL KIT
08-14-259071
DUST CAP
08-17-285943
HANGER BEARING ASSY - 1710 SERIES
Note: Breakdown of HANGER BEARING ASSY - 1710 SERIES on page 0800-4

03
08-34-285942
DRIVE SHAFT - UPPER ARTICULATION
08-12-205338
JOURNAL KIT
08-14-259071
DUST CAP
08-08-270062
FLANGE YOKE
04
08-09-288631
FLANGE YOKE - 1710 SERIES
05
08-34-293792
DRIVE SHAFT - SHORT COUPLED
06
07
08-08-286008
FLANGE YOKE
08-12-205338
JOURNAL KIT
08-02-283094
DRIVE SHAFT ASSY - FRONT AXLE
08-12-165085
UNIVERSAL JOINT
08-14-152196
CAP - DUST & WASHER
08-12-029602
JOURNAL KIT
08-17-246433
HANGER BEARING ASSY
Note: Breakdown of HANGER BEARING ASSY on page 0800-6

08
08-02-283095
DRIVE SHAFT ASSY - LOWER
08-12-029602
JOURNAL KIT
08-14-152196
CAP - DUST & WASHER
08-08-270061
FLANGE YOKE
09
08-09-288630
FLANGE YOKE - 1610
10
08-02-288295
DRIVE SHAFT - REAR AXLE
08-29-292464
U-JOINT KIT
11
08-22-286015
ADAPTER FLANGE - COMPRESSOR
12
08-13-295197
FLINGER
0800-2

DRIVE SHAFTS ASSY
2A-0800-001
ASSY #08-99-288632
COMPRESSOR
TRANSMISSION
FRONT AXLE

01
02
06 07
03
08
09,12
04,12
TRANSFER
CASE
05 11
09,12
10
REAR AXLE
0800-3
0800
2A-0800-001

SUB-ASSY #08-17-285943 OF ASSY #08-99-288632
Item
Part Number
Description
01
08-07-285944
YOKE END - 1710 REWORKED
02
16-35-285798
NUT - LOCKING 1 1/4" - 18
03
08-21-270454
WASHER - FLAT
04
14-03-285947
SEAL
05
13-02-285948
BEARING
06
9285-00-0610
GREASE ZERK 1/8" NPT STRAIGHT
07
12-09-256882
VALVE - RELIEF
08
08-17-285949
SHAFT
09
16-39-285950
SNAP RING
10
08-17-285951
HOUSING - HANGER BEARING
0800-4
Qty.

2A-0800-001
SUB-ASSY #08-17-285943 OF ASSY #08-99-288632
01
02 03
04
05 06
07
08
09
10
NOTE:
PACK BEARINGS BEFORE ASSEMBLING.
TORQUE NUTS TO 100 LB-FT
USE LOCTITE #262 (RED).

0800-5
0800
2A-0800-001
HANGER BEARING ASSY

SUB-ASSY #08-17-246433 OF ASSY #08-99-288632
Item
Part Number
Description
01
08-17-246433
HANGER BEARING ASSY
02
16-25-243647
WASHER, HARDENED FLAT 3/4" DIA
03
08-07-149977
YOKE ASSY - END
04
14-02-167401
SEAL
05
13-09-037907
BEARING - BALL
06
9285-00-0610
07
08-17-140716
SHAFT - HANGER BEARING
08
08-17-240346
HOUSING - HANGER BEARING
09
08-15-029599
U BOLT
10
9674-00-0250
WASHER LOCK REGULAR 7/16"
11
9365-00-0250
NUT HEX GR5 NF 7/16"
12
9149-00-3805
13
9674-00-0305
14
9148-00-3495
15
9674-00-0280
0800-6
Qty.

HANGER BEARING ASSY
2A-0800-001
SUB-ASSY #08-17-246433 OF ASSY #08-99-288632
09
10
11
03
04
05
07
06
08
04
10
11
05
03
02
13
12
09

0800-7
Notes
0800-8

Module
0900
Electrical
Contents
2A-0910-060
2A-0912-001
2A-0916-004
2A-0916-080
2A-0916-800
2A-0920-001
2A-0922-001
2A-0928-001
2A-0940-010
2A-0941-001
2A-0950-001
2A-0999-010

ALTERNATOR GROUP ............................................................0900-2

ELECTRICAL CONNECTOR PARTS .......................................0900-4
HEADLIGHT ASSY ...................................................................0900-6
DOME LIGHT ............................................................................0900-8
LIGHTING PACKAGE - HIGHWAY.........................................0900-10
INSTRUMENT PANEL - MAIN................................................0900-12
MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET......0900-14
BATTERY GROUP..................................................................0900-16
AIR HORN...............................................................................0900-18
ALARM - BACK-UP.................................................................0900-20
CAB SHELL - STANDARD ELECTRICAL ..............................0900-22
ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL ............0900-24
0900
2A-0910-060
ALTERNATOR GROUP
ASSY #2A-0910-060
Item
Part Number
Description
01
05-09-291925
ALTERNATOR - 14V/145AMP
02
05-29-292463
PULLEY - ALTERNATOR
ALTERNATOR MOUNTING ARRGT - SPEC. NO. 6Y1 6014
03
Qty.
0900-2
Revision Date: 28jan97

ALTERNATOR GROUP
2A-0910-060
ASSY #2A-0910-060
+
01
02

0900-3
0900
2A-0912-001
ELECTRICAL CONNECTOR PARTS
Item
Part Number
Description
01
09-15-268028
CONNECTOR - PLUG SINGLE
FARGO CN01FL LOCK TYPE
02
09-15-268029
CONNECTOR - CAP SINGLE
FARGO CNO1ML LOCK TYPE
03
09-15-268030
CONNECTOR - PLUG DOUBLE FARGO CN02FLT LOCK TYPE
04
09-15-268031
CONNECTOR - DOU FEMALE
FARGO CN02MLT LOCK TYPE
05
12-18-259030
BOOT - #24 CONNECTOR
JEB1912
06
09-15-259008
PLUG - SEALING
DEUT 114017
07
09-15-258993
NUT - PANEL #24
DEUT 112263-90
08
09-15-258995
WASHER - PANEL #24
DEUT 112264
09
09-15-286382
CONNECTOR - RECEPTACLE
DEUT HD34-24-19-SN
10
09-15-286383
CONNECTOR - PLUG
DEUT HD36-24-19-PN
11
09-15-286384
DEUT HD34-24-31-ST
12
09-15-286385
CONNECTOR - PLUG
DEUT HD36-24-31-PN
13
09-15-286386
PIN - CONTACT #12
DEUT 0460-204-12141
10
14
09-15-286387
SOCKET - CONTACT #12
DEUT 0462-203-12141
10
15
09-15-286388
PIN - CONTACT #16
DEUT 0460-202-16141
61
16
09-15-286389
SOCKET - CONTACT #16
DEUT 0462-201-16141
61
0900-4
Qty.

ELECTRICAL CONNECTOR PARTS
2A-0912-001

0900-5
0900
2A-0916-004
HEADLIGHT ASSY
ASSY #2A-0916-004
Item
Part Number
Description
01
09-09-280263
HEADLAMP - KIT SNOW PLOW
0900-6
Qty.

HEADLIGHT ASSY
2A-0916-004
ASSY #2A-0916-004

0900-7
0900
2A-0916-080
DOME LIGHT
ASSY #2A-0916-080
Item
Part Number
Description
01
09-09-074608
LIGHT - DOME
0900-8
Qty.
1

DOME LIGHT
2A-0916-080
ASSY #2A-0916-080

0900-9
0900
2A-0916-800
LIGHTING PACKAGE - HIGHWAY
Item
Part Number
Description
01
09-08-256057
SIGNAL SWITCH
DA 70-8034
02
09-11-014656
CIRCUIT BREAKER 20 AMP
CH HERSEE 30056-20
03
09-25-212474
FLASHER
DA 74-3001
04
09-25-187208
RECEPTACLE - FLASHER
DA 76-4029
05
09-09-289364
LIGHT - TAIL, SIGNAL, DIRECT
DA 70-6001
06
09-15-258994
LOCKWASHER - PANEL #8
DEUT 114021
07
09-15-258984
CONNECTOR - PLUG
DEUT HD56-18-8PN
08
09-15-258977
DEUT HD54-18-SN
09
09-15-258992
NUT - PANEL #18
DEUT 114020-90
0900-10
Qty.

LIGHTING PACKAGE - HIGHWAY
2A-0916-800

0900-11
0900
2A-0920-001
INSTRUMENT PANEL - MAIN
Item
Part Number
Description
01
09-11-211087
CH HERSEE 30056-10
02
09-11-014656
CH HERSEE 30056-20
03
09-11-163821
CH HERSEE 30056-30
04
09-11-261977
BREAKER - 40 AMPS AUTO RESET
05
09-11-263278
BAR - BREAKER 2
06
09-11-263277
BAR - BREAKER 3
07
09-11-264227
BAR - BREAKER 4
08
09-11-159794
BRACKET - BREAKER 6
CH HERSEE 30090-6
09
09-06-260038
TERMINAL BLOCK
AMP 1-601805-1
10
09-06-260037
TERMINAL BLOCK
AMP 1-604101-1
11
09-30-262503
RESISTOR
DALE CW10-39R
12
09-08-258772
SOLENOID, CONTINUOUS
CH HERSEE 24059
13
09-08-277497
SWITCH
CH M489-03
14
09-09-226602
LIGHT - INDICATOR, RED
AMP 1-380643-2 RED
15
09-09-226602
AMP 1-380643-2 RED
16
09-19-226491
BUZZER - LOW AIR
DELCO 2072630
17
16-01-265283
CAPSCREW
SPAE HX-212 #10-24 X 3/4
16
18
16-33-267416
SPRING NUT
SPAE TN 34
16
19
9140-00-2115
CAPS FLT HD SCKT NC 1/4-20 X 1
20
09-08-175196
SWITCH - PRESSURE
CH HERSEE 8640
21
09-08-277662
BOOT - RUBBER 13/16
CH HERSEE M83288
0900-12
Qty.
CH HERSEE 30056-40

INSTRUMENT PANEL - MAIN
2A-0920-001

0900-13
0900
2A-0922-001
MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET

ASSY #2A-0922-001
Item
Part Number
Description
01
09-11-270233
BREAKER
0900-14
Qty.
1

MASTER CIRCUIT BREAKER - 120 AMP AUTO RESET
2A-0922-001
ASSY #2A-0922-001
01

0900-15
0900
2A-0928-001
BATTERY GROUP
ASSY #2A-0928-001
Item
Part Number
Description
Qty.
01
09-02-016233
BATTERY - 80A WET
02
09-08-255302
SWITCH - RELAY
USED FOR STARTER MOTOR

03
19-99-277426
BATTERY BOX - ASSY
04
11-11-053597
CATCH - HOOD C/W STRIKER
05
19-15-277412
LID - BATTERY BOX
06
9586-08-1305
SCRW TPG TYP AB SQ SKT #10 X 1/2 PAN
07
19-15-277411
BATTERY BOX - WELDMENT
08
22-13-278602
RUBBER - NEOPRENE PAD
09
09-06-258882
CONNECTOR - POSITIVE AMP 29712
10
09-06-258884
CONNECTOR - NEGATIVE
11
09-03-148652
CABLE - COLD WEATHER
12
12
09-03-225762
CABLE - COLD WEATHER
13
09-06-258881
TERMINAL - NEGATIVE AMP 29711
14
09-08-292559
SWITCH - DISCONNECT (KEY)
15
09-13-292580
MOUNT - DISCONNECT SWITCH
0900-16

BATTERY GROUP
2A-0928-001
ASSY #2A-0928-001
,@y
12
14
02
15
11
10
9
10
9
06
05
01
04
03

0900-17
0900
2A-0940-010
AIR HORN
ASSY #2A-0940-010
Item
Part Number
Description
01
09-19-257277
AIR HORN
02
12-08-272619
VALVE - ELEC/AIR (HORN)
03
17-63-082112
ADAPTER - BULKHEAD
04
09-08-277502
SWITCH
05
17-17-082872
FITTING
06
17-05-031295
ELBOW - MALE
07
17-05-084812
FITTING
08
17-56-082821
NIPPLE - HEX BRASS
09
09-08-262329
RELAY
10
09-13-262330
MODULE - RELAY
0900-18
Qty.

AIR HORN
2A-0940-010
ASSY #2A-0940-010
02
08
04
05
06
06
03
09
07
01
10

0900-19
0900
2A-0941-001
ALARM - BACK-UP
Item
Part Number
Description
01
09-19-215783
ALARM - BACK-UP
DA 777084
02
09-15-263967
CONNECTOR - CLEAR
PICO 1268C
0900-20
Qty.

ALARM - BACK-UP
2A-0941-001

0900-21
0900
2A-0950-001
CAB SHELL - STANDARD ELECTRICAL
Item
Part Number
Description
01
11-04-263153
BULKHEAD - ELECTRICAL
02
09-06-262804
TERMINAL C/W STUDS
03
09-23-263162
RUBBER TIP
04
16-01-265283
CAPSCREW
05
16-33-267416
SPRING NUT
0900-22
Qty.

CAB SHELL - STANDARD ELECTRICAL
2A-0950-001

0900-23
0900
2A-0999-010
ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL
Item
Part Number
Description
Qty.
01
09-99-292914
SCHEMATIC - ELECTRICAL
Note: Illustration of item 01 in OEM manual

02
09-12-281595
SENDER - OIL PRESSURE 5-100 PSI
03
09-12-287506
SENDER - TEMPERATURE 100-280F 12V
04
12-08-290397
PRESSURE STAT
05
09-08-292563
SWITCH - TOGGLE
06
09-09-226602
KIT - ETHER START 12VDC START PILOT
TACHOMETER-12V (USED W/DDEC)
SENDER - SUPPLIED W/ TACH.
07
08
09-01-284790
09
10
09-10-266001
LIGHT KITS
11
09-08-283714
SWITCH - TOGGLE
12
09-08-277502
SWITCH
13
09-08-277615
SWITCH TOGGLE
14
09-08-277636
SWITCH - TOGGLE
15
09-09-283089
16
09-09-283090
LIGHT - INDICATOR, GREEN
17
09-09-277611
LIGHT - INDICATOR, AMBER
18
09-11-146463
20 AMP CIRCUIT BREAKER
19
09-11-264780
BREAKER
20
09-09-286022
LAMP - 12V HALOGEN
21
09-09-277656
LAMP
22
09-09-277637
LIGHT - DOME
23
09-08-277665
BOOT-RUBBER
24
09-08-277499
BOOT - RUBBER
25
09-06-260037
TERMINAL BLOCK
26
09-06-260038
TERMINAL BLOCK
27
09-06-260039
STOP - ONE END
28
09-15-286382
29
09-15-286383
CONNECTOR - PLUG
30
09-08-262329
RELAY
31
09-13-262330
MODULE, RELAY
32
09-08-277615
SWITCH TOGGLE
33
09-08-277663
BOOT - RUBBER BLACK
0900-24

ELECTRICAL 12 VOLT - REAR CONSOLE & DRILL
2A-0999-010
SEE OEM MANUAL FOR ILLUSTRATION

0900-25
Notes
0900-26

Module
1000
Heating & Cooling
Contents
2A-1000-060
2A-1040-001
2A-1040-200

HEATING & COOLING - ENGINE ............................................1000-2

TRANSMISSION COOLING .....................................................1000-6
TRANSFER CASE COOLING...................................................1000-8
1000
2A-1000-060
HEATING & COOLING - ENGINE

ASSY #2A-1000-060
Item
Part Number
Description
01
10-01-291984
RADIATOR ASSY W/ MOUNT
02
10-02-292285
SHROUD - RADIATOR SER 60
03
10-15-296389
DEFLECTOR AIR - RADIATOR LHS
04
10-15-296399
ANGLE - MOUNTING AIR DEFLECTOR LHS
05
10-15-296390
DEFLECTOR AIR - RADIATOR RHS
06
10-15-296400
ANGLE - MOUNTING AIR DEFLECTOR RHS
07
10-11-292458
MOUNT - TIE ROD - ENGINE
08
10-11-292648
MOUNT - TIE ROD - RADIATOR
09
10-11-292444
TIE ROD - RADIATOR / ENGINE
10
12-04-010278
CLEVIS YOKE 1/2"
11
10-07-292440
PIPE - UPPER - ENGINE
12
9297-00-0470
HOSE RAD H.D. 2 1/2"
13
10-12-264808
CLAMP
14
10-07-292439
PIPE - LOWER - ENGINE
15
9297-00-0510
HOSE RAD H.D. 3"
16
Qty.
NOT USED
17
10-12-224413
CLAMP - HOSE
18
17-43-026522
HOSE END
19
17-48-075361
HOSE
20
17-48-275225
HEATER HOSE 1"
21
17-46-140244
HOSE END
22
10-21-292013
CHARGE AIR COOLER
23
10-07-292617
ELBOW - RUBBER 4" 90 DEG.
24
10-21-292606
PIPE - CHARGE AIR TO TURBO
25
10-21-292605
PIPE - CHARGE AIR TO INTAKE
26
10-12-289714
HUMP HOSE - CHARGE AIR
27
10-12-286058
CLAMP
16
28
05-27-199397
MOUNT - INSULATOR
29
10-11-292655
SUPPORT - CHARGE AIR PIPE - UPPER
30
10-11-292654
SUPPORT - CHRGE AIR PIPE - LOWER
31
10-11-292661
VANDAL GUARD - COVER RADIATOR
32
10-20-293265
MOUNTING - COOLERS / CHARGE AIR
33
10-20-293263
MOUNTING RAIL - CHARGE AIR
34
10-20-293264
MOUNTING FRAME - CHARGE AIR
35
10-11-295047
MOUNT - CHARGE AIR COOLER
36
9148-00-3165
1000-2
Revision Date: 07AUG97
4
2A-1000-060
ASSY #2A-1000-060
29
07
10
09
02
05
24
06
11
13
12
12
01
21
20
04
15
13
14
03
36
39
33
28
38
37
23
22
27
26
40
30
35
41
42
25

31
1000-3
1000
2A-1000-060

ASSY #2A-1000-060
Item
Part Number
Description
37
9364-00-0260
NUT HEX GR 5 NC 1/2"
38
9666-00-0260
WASHER FLAT SAE 1/2"
39
9148-00-2730
40
9390-00-0235
NUT NYLON LOCK NC 3/8"
10
41
9674-00-0235
10
42
9148-00-2760
1000-4
Qty.

2A-1000-060
ASSY #2A-1000-060
29
07
10
09
02
05
24
06
11
13
12
12
01
21
20
04
15
13
14
03
36
39
33
28
38
37
23
22
27
26
40
30
35
41
42
25

31
1000-5
1000
2A-1040-001
TRANSMISSION COOLING
ASSY #307773
Item
Part Number
Description
Qty.
01
10-06-263553
OIL COOLER
1000-6

TRANSMISSION COOLING
2A-1040-001
ASSY #307773
01
11
10

1000-7
1000
2A-1040-200
TRANSFER CASE COOLING

ASSY #307775
Item
Part Number
Description
Qty.
01
10-06-263553
OIL COOLER
1000-8

2A-1040-200
TRANSFER CASE COOLING

ASSY #307775
10
11
12
01

1000-9
Notes
1000-10

Module
1100
Cab & Accessories
Contents
2A-1128-100
2A-1132-001
2A-1132-102
2A-1142-010
2A-1150-060

WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB .....................1100-2

SEAT ASSY ..............................................................................1100-4
SEAT BELTS - RETRACTABLE TYPE.....................................1100-6
CAB EXTERIOR PARTS...........................................................1100-8
ENGINE HOOD ASSY ............................................................1100-10
1100
2A-1128-100
WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB
Item
Part Number
Description
01
11-02-285124
WINDSHIELD - PLEXI GLASS
02
16-70-265115
BOLT - SHOULDER, CADMIUM PLATED
03
9666-00-0220
04
09-23-259067
GROMMET
16
1100-2
Qty.

WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB
2A-1128-100

1100-3
1100
2A-1132-001
SEAT ASSY
Item
Part Number
Description
01
11-03-277428
SEAT
02
9364-00-0220
NUT HEX GR5 NC 5/16"
03
9674-00-0220
1100-4
Qty.

SEAT ASSY
2A-1132-001

1100-5
1100
2A-1132-102
SEAT BELTS - RETRACTABLE TYPE

ASSY #2A-1132-102
Item
Part Number
Description
01
11-03-245577
SEAT BELT - RETRACTABLE
02
11-03-261189
ANCHOR - SEAT BELT
1100-6
Qty.

SEAT BELTS - RETRACTABLE TYPE
2A-1132-102
ASSY #2A-1132-102
01
02

1100-7
1100
2A-1142-010
CAB EXTERIOR PARTS
Item
Part Number
Description
01
11-08-187305
MIRROR HEAD - HEATED
02
11-08-171638
BRACKET - MIRROR HEAD
03
11-08-288838
MOUNT - MIRROR CAB - LHS
04
11-08-288839
MOUNT - MIRROR CAB - RHS
1100-8
Qty.

CAB EXTERIOR PARTS
2A-1142-010

1100-9
1100
2A-1150-060
ENGINE HOOD ASSY

ASSY #11-04-295969
Item
Part Number
Description
01
11-04-295963
FRAME - ENGINE HOOD
02
11-04-295970
DOOR HOOD, LHS
03
11-04-295971
DOOR HOOD, RHS
04
16-31-179841
HOOD FASTENER - RUBBER
1100-10
Qty.

ENGINE HOOD ASSY
2A-1150-060
ASSY #11-04-295969

1100-11
Notes
1100-12

Module
1200
Controls (Air, Hydraulic & Mechanical)
Contents
2A-1200-001
2A-1210-062
2A-1210-162
2A-1216-020
2A-1230-001
2A-1244-001
2A-1246-001
2A-1250-001
STEERING CYLINDER & PARTS ............................................1200-2

HYDRAULIC SCHEMATICS .....................................................1200-4
HYDRAULIC SCHEMATIC - SETUP FUNCTIONS ..................1200-6
HYDRAULIC SCHEMATIC - PIPE RACK SLIDE......................1200-8
HYDRAULIC SCHEMATIC - PIPE RACK RAISE ...................1200-10
HYDRAULIC SCHEMATIC - WINCH ......................................1200-12
HYDRAULIC SCHEMATIC - BREAKOUT WRENCH .............1200-14
HYDRAULIC SCHEMATIC - WATER PUMP..........................1200-16
HYDRAULIC SCHEMATIC - BRAKES....................................1200-18
HYDRAULIC SCHEMATIC - DOZER......................................1200-20
HYDRAULIC SCHEMATIC - STEERING................................1200-22
HYDRAULIC SCHEMATIC - COMPRESSOR FAN ................1200-24
HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN.............1200-26
HYDRAULIC SCHEMATIC - ROTARY ...................................1200-28
HYDRAULIC SCHEMATIC - HYDRAULIC TANK...................1200-30
AIR SYSTEM - SCHEMATICS................................................1200-32
AIR SCHEMATIC - TRANSFER CASE...................................1200-34
AIR SCHEMATIC - PTO CONTROL .......................................1200-36
AIR SCHEMATIC - PARK BRAKE ..........................................1200-38
AIR SCHEMATIC - COMPRESSOR GROUP.........................1200-40
AIR SCHEMATIC - CYCLONE DOOR....................................1200-42
AIR SCHEMATIC - INDEX PIN CYLINDER............................1200-44
AIR SCHEMATIC - AIR HORN ...............................................1200-46
STEERING WHEEL ASSY......................................................1200-48
AIR RESERVOIR & AIR DRYER GROUP ..............................1200-50
TRANSMISSION SHIFT ASSY - EATON RTX .......................1200-52
CLUTCH CONTROLS.............................................................1200-54
PTO ASSY ..............................................................................1200-56
1200
2A-1200-001
STEERING CYLINDER & PARTS

ASSY #2A-1200-001
Item
Part Number
Description
01
12-06-279410
BARREL - CYLINDER 4B X 16ST
02
12-06-279362
ROD - HYDRAULIC CYLINDER 2" X 16"
03
12-06-279414
PISTON - CYLINDER 4" DIA.
04
12-06-276896
HEAD
05
9149-00-4660
CAPSCREW HXHD GR5 NF 1 1/4" X 3"
06
14-17-279412
SEAL KIT - CYLINDER 4B X 2R
07
04-25-236713
PIN - STEERING CYLINDER
08
04-22-236721
LOCKSTRAP - STEERING CYLINDER
09
13-20-163333
BUSHING - SELF ALIGNING
10
9148-00-2670
CAPSCREW HXHD GR5 NC 3/8" X 1"
11
9674-00-0235
12
9285-00-0610
GREASE ZERK STRAIGHT1/8" NPT
1200-2
Qty.

STEERING CYLINDER & PARTS
2A-1200-001
ASSY #2A-1200-001
01
12
10
03
11
05
06
07
08
04
09
02

1200-3
1200
2A-1210-062
HYDRAULIC SCHEMATICS
ASSY #15-99-294064
Item
Part Number
Description
Qty.
01
15-99-296917
SET-UP FUNCTIONS
02
15-99-296918
PIPE RACK SLIDE
03
15-99-296980
PIPE RACK RAISE
04
15-99-296919
WINCH
05
15-99-296920
BREAKOUT WRENCH
06
15-99-296921
WATER PUMP
07
15-99-296922
BRAKES
08
15-99-296923
DOZER
09
15-99-296926
STEERING
10
15-99-296927
COMPRESSOR FAN
11
15-99-296924
PULL UP/PULL DOWN
12
15-99-296925
ROTARY
13
15-99-296928
HYDRAULIC TANK
Note: Breakdown of items 01-13 in this module
1200-4

HYDRAULIC SCHEMATICS
2A-1210-062
ASSY #15-99-294064
SEE OEM MANUAL FOR ILLUSTRATION

1200-5
1200
2A-1210-062
HYDRAULIC SCHEMATIC - SETUP FUNCTIONS

SUB-ASSY #15-99-296917 OF ASSY #15-99-294064
Item
Part Number
Description
Qty.
01
15-01-291960
PUMP - HYDRAULIC - REXROTH S20S-15AH81R
02
12-09-281133
VALVE - RELIEF
03
VHCH12
VALVE - CHECK 3/4"
04
12-09-280163
VALVE - COMPRESSOR
05
12-09-285612
SUBPLATE
06
09-20-277355
GAUGE - PRESSURE 0-5000 PSI
07
12-09-284667
VALVE - BANK - SET-UP
08
12-06-278577
CYLINDER - FRONT OUTRIGGER
309944
SEAL KIT - GLAND
308600
SEAL KIT - PISTON
09
15-24-288143
MOTOR - MAST ROTATE - CHAR-LYNN 104-1032
10
12-09-288851
VALVE - BANK - AUXILIARY
11
12-06-277204
CYLINDER - SLOT WRENCH
14-17-293646
SEAL KIT - GLAND
307028
SEAL KIT - PISTON
12
13
14
NOT USED
12-06-284665
CYLINDER - TILT, TOP DRIVE
14-17-293646
SEAL KIT - GLAND
14-17-293647
SEAL KIT - PISTON
12-06-282176
306413
CYLINDER - DECK SLIDE
SEAL KIT
15
12-09-277233
VALVE - DOUBLE CENTER BALANCE
16
12-06-294057
CYLINDER - MAST SLIDE
17
18
14-17-293648
SEAL KIT
14-17-293649
SEAL KIT
12-06-277209
CYLINDER - MAST RAISE
14-17-293648
SEAL KIT - GLAND
14-17-293649
SEAL KIT - PISTON
17-51-285569
QUICK COUPLING - BREAK AWAY 1/2"
309606
QUICK COUPLER - MALE PORTION
309608
DUST PLUG - QUICK COUPLER - FEMALE PORTION
19
12-09-289362
VALVE - FLOW CONTROL
20
12-09-277286
FLOW CONTROL - 1/2" REVERSE CHECK
1200-6

HYDRAULIC SCHEMATIC - SETUP FUNCTIONS
2A-1210-062
SUB-ASSY #15-99-296917 OF ASSY

14
17
15
11
09
16
18
19
10
06
07
04,05
20
13
03
08
01
02
Note: To order hoses, use schematic number then hose number

1200-7
1200
2A-1210-062
HYDRAULIC SCHEMATIC - PIPE RACK SLIDE

SUB-ASSY #15-99-296918 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-288286
FLOW CONTROL - 1/2 REVERSE CHECK
02
12-06-288145
CYLINDER - TUB SLIDE
288145/K
1200-8
Qty.
SEAL KIT

HYDRAULIC SCHEMATIC - PIPE RACK SLIDE
2A-1210-062
SUB-ASSY #15-99-296918 OF ASSY #15-99-294064
02
01

1200-9
1200
2A-1210-062
HYDRAULIC SCHEMATIC - PIPE RACK RAISE

SUB-ASSY #15-99-296980 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-277286
FLOW CONTROL - 1/2 REVERSE CHECK
02
12-06-285254
CYLINDER - PIPE TUB RAISE
14-17-293644
1200-10
Qty.
SEAL KIT

HYDRAULIC SCHEMATIC - PIPE RACK RAISE
2A-1210-062
SUB-ASSY #15-99-296980 OF ASSY #15-99-294064
02
01
01

1200-11
1200
2A-1210-062
HYDRAULIC SCHEMATIC - WINCH

SUB-ASSY #15-99-296919 OF ASSY #15-99-294064
Item
Part Number
Description
01
19-08-277583
WINCH - PULLMASTER PL2
1200-12
Qty.

HYDRAULIC SCHEMATIC - WINCH
2A-1210-062
SUB-ASSY #15-99-296919 OF ASSY #15-99-294064

01

1200-13
1200
2A-1210-062
HYDRAULIC SCHEMATIC - BREAKOUT WRENCH

SUB-ASSY #15-99-296920 OF ASSY #15-99-294064
Item
Part Number
Description
Qty.
01
12-06-277269
CYLINDER - BREAKOUT WRENCH
14-17-293650
SEAL KIT - GLAND
14-17-293651
SEAL KIT - PISTON
1200-14

HYDRAULIC SCHEMATIC - BREAKOUT WRENCH
2A-1210-062
SUB-ASSY #15-99-296920 OF ASSY #15-99-294064
01

1200-15
1200
2A-1210-062
HYDRAULIC SCHEMATIC - WATER PUMP

SUB-ASSY #15-99-296921 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-289362
02
15-02-296538
MOTOR - HYDRAULIC - CHAR-LYNN 103-1026
1200-16
Qty.

HYDRAULIC SCHEMATIC - WATER PUMP
2A-1210-062
SUB-ASSY #15-99-296921 OF ASSY #15-99-294064
02
01

1200-17
1200
2A-1210-062
HYDRAULIC SCHEMATIC - BRAKES

SUB-ASSY #15-99-296922 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-291964
VALVE - ACCUMULATOR
02
15-34-291965
ACCUMULATOR
03
09-08-291966
SWITCH - PRESSURE, 1050 PSI
04
12-09-277274
VALVE - FLOW CONTROL 1/2
05
12-09-284669
BRAKE PEDAL VALVE
06
09-08-292191
SWITCH - PRESSURE 250 PSI ASCENDING
1200-18
Qty.

HYDRAULIC SCHEMATIC - BRAKES
2A-1210-062
SUB-ASSY #15-99-296922 OF ASSY #15-99-294064
02
01
03
04
05
06

1200-19
1200
2A-1210-062
HYDRAULIC SCHEMATIC - DOZER

SUB-ASSY #15-99-296923 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-291963
VALVE - BLADE RAISE CONTROL
02
12-09-277082
VALVE - RELIEF
03
12-06-276998
CYLINDER - DOZER RAISE
14-17-294563
1200-20
Qty.
SEAL KIT

2A-1210-062
HYDRAULIC SCHEMATIC - DOZER

SUB-ASSY #15-99-296923 OF ASSY #15-99-294064
01
02
03

1200-21
1200
2A-1210-062
HYDRAULIC SCHEMATIC - STEERING

SUB-ASSY #15-99-296926 OF ASSY #15-99-294064
Item
Part Number
Description
01
15-01-291959
PUMP - HYDRAULIC - REXROTH S20S-15AH91L
02
12-09-281133
VALVE - RELIEF
03
VHCH12
VALVE - CHECK
04
12-09-280163
VALVE - COMPRESSOR
05
12-09-285612
SUBPLATE
06
12-09-291998
ORBITROL - STEERING
07
12-09-283191
VALVE - CROSS PORT RELIEF
08
12-06-279409
CYLINDER - STEERING
14-17-279412
Qty.
SEAL KIT
09
306387
QUICK COUPLING
10
306384
QUICK COUPLING DUST CAP
1200-22

HYDRAULIC SCHEMATIC - STEERING
2A-1210-062
SUB-ASSY #15-99-296926 OF ASSY #15-99-294064
04,05
06
07
03
02
01

1200-23
1200
2A-1210-062
HYDRAULIC SCHEMATIC - COMPRESSOR FAN

SUB-ASSY #15-99-296927 OF ASSY #15-99-294064
Item
Part Number
Description
01
12-09-280163
VALVE - COMPRESSOR
02
12-09-285612
SUBPLATE
03
15-02-277255
MOTOR - HYDRAULIC - VICKERS MFE-19-2-30
04
12-09-277268
VALVE - CHECK 1/2"
1200-24
Qty.

HYDRAULIC SCHEMATIC - COMPRESSOR FAN
2A-1210-062
SUB-ASSY #15-99-296927 OF ASSY #15-99-294064
01,02
03
04

1200-25
1200
2A-1210-062
HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN

SUB-ASSY #15-99-296924 OF ASSY #15-99-294064
Item
Part Number
Description
Qty.
01
15-01-282030
PUMP - HYDRAULIC - REXROTH A10V0
02
12-09-277273
VALVE - BALL 1/2"
03
12-09-277285
FLOW CONTROL - 1/2"
04
17-51-285569
QUICK COUPLING - BREAK AWAY 1/2"
05
12-09-277288
VALVE - SHUTTLE
06
12-09-277272
SELECTOR - PRESSURE CONTROL
07
12-09-285417
VALVE - RELIEF
08
09-20-277355
09
12-09-294170
VALVE
10
12-06-296074
CYLINDER - FEED
14-17-293655
SEAL KIT - GLAND
14-17-293653
SEAL KIT - PISTON
11
12-12-277280
JOYSTICK - DOUBLE
12
12-09-295167
VALVE - BALL, FOUR WAY
13
12-09-295680
PLUG - AUXILIARY
1200-26

HYDRAULIC SCHEMATIC - PULL UP/PULL DOWN
2A-1210-062
SUB-ASSY #15-99-296924 OF ASSY #15-99-294064
11
10
12
02
04
07
03 02
08
13
05
08
09
01
06
07

1200-27
1200
2A-1210-062
HYDRAULIC SCHEMATIC - ROTARY

SUB-ASSY #15-99-296925 OF ASSY #15-99-294064
Item
Part Number
Description
01
15-01-293844
PUMP - HYDRAULIC - REXROTH AA4VG
02
15-14-282075
FILTER
15-15-279152
Qty.
ELEMENT - FILTER
03
09-20-277355
GAUGE - PRESSURE, 0-5000 PSI
04
09-20-277354
GAUGE - PRESSURE, 0-1000 PSI
05
12-09-277272
SELECTOR - PRESSURE CONTROL
06
12-09-277270
CARTRIDGE - VALVE
07
15-14-281268
FILTER - HIGH PRESSURE
15-15-281269
ELEMENT - FILTER
08
15-02-288616
09
17-58-294504
ADAPTER - M22 ORB #12JIC
10
12-09-277271
VALVE - BODY
11
VHRL19
VALVE - PRESSURE RELIEF
1200-28

HYDRAULIC SCHEMATIC - ROTARY
2A-1210-062
SUB-ASSY #15-99-296925 OF ASSY #15-99-294064
11
04
06,10
05
03
09
02
07
08
01

1200-29
1200
2A-1210-062
HYDRAULIC SCHEMATIC - HYDRAULIC TANK

SUB-ASSY #15-99-296928 OF ASSY #15-99-294064
Item
Part Number
Description
01
15-14-277258
FILTER ASSY
15-15-287896
Qty.
1
ELEMENT - CARTRIDGE
02
10-06-282057
OIL COOLER
03
05-46-277357
VALVE - TEMP, 120 DEG.
04
17-44-262484
VALVE - GATE
05
15-01-277260
PUMP - TRANSFER - GREAT PLAINS INDUSTRIES HP-100
06
12-09-295127
VALVE - CHECK
07
19-80-293693
PIPE - HAND PUMP
08
17-73-277310
MANIFOLD - CASE DRAIN
09
307177
MANIFOLD - PILOT LINE
10
17-73-278302
MANIFOLD - RETURN, CASE
11
17-73-277301
MANIFOLD - CONSOLE
12
12-09-277268
VALVE - CHECK
1200-30

HYDRAULIC SCHEMATIC - HYDRAULIC TANK
2A-1210-062
SUB-ASSY #15-99-296928 OF ASSY #15-99-294064
12
06
03
11
10
02
11
07
05
04
01
08

1200-31
1200
2A-1210-162
AIR SYSTEM - SCHEMATICS

ASSY #12-22-288583
Item
Part Number
Description
01
12-22-296882
AIR SYSTEM - TRANSFER CASE
02
12-22-296883
AIR SYSTEM - PTO CONTROL
03
12-22-296884
AIR SYSTEM - PARK BRAKE
04
12-22-296885
AIR SYSTEM - COMPRESSOR GROUP
05
12-22-296886
AIR SYSTEM - CYCLONE DOOR
06
12-22-296887
AIR SYSTEM - INDEX PIN
07
08
Qty.
NOT USED
12-22-296900
AIR SYSTEM - AIR HORN
1200-32

04

SHIFT VALVE
ON TRANSMISSION
FRONT DASH
AIR SERVICE OUTLET
FRAME
BULKHEAD
AXLE
PARK BRAKE
CYCLONE
DOOR
BULKHEAD
03
05
06
02
BRAKE TO
SETUP VALVE
3/8
08
STEERING TO
FAN VALVE
PTO SHIFTER
PTO CONTROL
AIR PRESSURE
GAUGE CAB
INDEX PIN
CYLINDER
01
AIR HORN
FRONT AXLE
DISCONNECT
FRONT CAB
BULKHEAD
TRANSFER CASE
FAN
COMPRESSOR
DISCONNECT
REAR AXLE
DISCONNECT
AIR SYSTEM - SCHEMATICS

2A-1210-162
ASSY #12-22-288583
1200-33
1200
2A-1210-162
AIR SCHEMATIC - TRANSFER CASE

SUB-ASSY #12-22-296882 OF ASSY #12-22-288583
Item
Part Number
Description
Qty.
01
12-08-264469
VALVE - AIR
1200-34

AIR SCHEMATIC - TRANSFER CASE
2A-1210-162
SUB-ASSY #12-22-296882 OF ASSY #12-22-288583
01
01
01

1200-35
1200
2A-1210-162
AIR SCHEMATIC - PTO CONTROL

SUB-ASSY #12-22-296883 OF ASSY #12-22-288583
Item
Part Number
Description
Qty.
01
12-08-264469
VALVE - AIR
02
09-08-277651
PRESSURE SWITCH
1200-36

AIR SCHEMATIC - PTO CONTROL
2A-1210-162
SUB-ASSY #12-22-296883 OF ASSY #12-22-288583
01
02

1200-37
1200
2A-1210-162
AIR SCHEMATIC - PARK BRAKE

SUB-ASSY #12-22-296884 OF ASSY #12-22-288583
Item
Part Number
Description
01
12-08-227218
VALVE - PARK BRAKE
02
12-07-282425
AIR CHAMBER
1200-38
Qty.

AIR SCHEMATIC - PARK BRAKE
2A-1210-162
SUB-ASSY #12-22-296884 OF ASSY #12-22-288583
01
02

1200-39
1200
2A-1210-162
AIR SCHEMATIC - COMPRESSOR GROUP

SUB-ASSY #12-22-296885 OF ASSY #12-22-288583
Item
Part Number
Description
01
19-13-257120
RESERVOIR - AIR
COMPRESSOR - SUPPLIED WITH ENGINE
DRYER - AIR - BENDIX AD9
02
03
19-13-286625
19-13-287904
04
17-64-245895
05
Qty.
CARTRIDGE - DESSICANT
CAP - AIR SERV OUTLET
GOVERNOR - COMPRESSOR - SEE ENGINE MODULE
06
12-08-096717
VALVE - RELIEF
07
19-13-278168
ALCOHOL - INJECT 40 OZ.
08
12-08-168858
VALVE - CHECK
09
17-51-208167
NIPPLE
10
17-51-208159
COUPLING - QUICK FEMALE, 1/4 NPT
1200-40

AIR SCHEMATIC - COMPRESSOR GROUP
2A-1210-162
SUB-ASSY #12-22-296885 OF ASSY #12-22-288583
03,04
04,09,10
01
REAR AIR TANK
06
07
08
01
FRONT AIR TANK

1200-41
1200
2A-1210-162
AIR SCHEMATIC - CYCLONE DOOR

SUB-ASSY #12-22-296886 OF ASSY #12-22-288583
Item
Part Number
Description
Qty.
01
12-08-264469
VALVE - AIR
02
12-06-278566
CYLINDER
14-17-293646
SEAL KIT - GLAND
307028
SEAL KIT - PISTON
1200-42

AIR SCHEMATIC - CYCLONE DOOR
2A-1210-162
SUB-ASSY #12-22-296886 OF ASSY #12-22-288583
01
02

1200-43
1200
2A-1210-162
AIR SCHEMATIC - INDEX PIN CYLINDER

SUB-ASSY #12-22-296887 OF ASSY #12-22-288583
Item
Part Number
Description
Qty.
01
12-08-264469
VALVE - AIR
02
12-06-288228
CYLINDER - ACTUATOR AIR
1200-44

AIR SCHEMATIC - INDEX PIN CYLINDER
2A-1210-162
SUB-ASSY #12-22-296887 OF ASSY #12-22-288583
01

1200-45
1200
2A-1210-162
AIR SCHEMATIC - AIR HORN

SUB-ASSY #12-22-296900 OF ASSY #12-22-288583
Item
Part Number
Description
01
12-08-272619
VALVE - ELEC/AIR (HORN)
02
09-19-257277
AIR HORN
1200-46
Qty.

AIR SCHEMATIC - AIR HORN
2A-1210-162
SUB-ASSY #12-22-296900 OF ASSY #12-22-288583
01
02

1200-47
1200
2A-1216-020
STEERING WHEEL ASSY

ASSY #2A-1216-020
Item
Part Number
Description
01
12-15-282114
STEERING WHEEL
02
12-15-291999
COLUMN - STEERING WHEEL
03
12-15-226068
CAP
1200-48
Qty.
Revision Date: 03APR97

STEERING WHEEL ASSY
2A-1216-020
ASSY #2A-1216-020
03
01
02

1200-49
1200
2A-1230-001
AIR RESERVOIR & AIR DRYER GROUP

ASSY #2A-1230-001
Item
Part Number
Description
01
19-13-286625
DRYER - AIR - BENDIX AD9
02
19-13-287904
CARTRIDGE - DESSICANT
03
19-13-257120
RESERVOIR - AIR
04
19-13-092975
RESERVOIR - AIR
05
12-17-204358
BRACKET - KIT, AIR RESERVOIR
06
12-14-270646
SPACER - AIR RESERVOIR, MOUNTING
07
12-14-274342
SPACER - AIR TANK TO FRAME
08
17-44-031325
DRAIN COCK
1200-50
Qty.

AIR RESERVOIR & AIR DRYER GROUP
2A-1230-001
ASSY #2A-1230-001
03
05
07
04
06
08
01,02

1200-51
1200
2A-1244-001
TRANSMISSION SHIFT ASSY - EATON RTX

ASSY #2A-1244-001
Item
Part Number
Description
01
06-22-284816
SHIFTER - REMOTE
02
08-06-275842
PLATE - BOOT TRIM
03
12-18-270716
BOOT
04
12-01-292590
SHAFT - TRANSMISSION SHIFTER
1200-52
Qty.

TRANSMISSION SHIFT ASSY - EATON RTX
2A-1244-001
ASSY #2A-1244-001

1200-53
1200
2A-1246-001
CLUTCH CONTROLS
ASSY #2A-1246-001
Item
Part Number
Description
01
12-21-258890
PEDAL - CLUTCH ASSY
02
12-11-254980
SPRING - STEERING LEVER
03
12-04-225436
CLEVIS - YOKE 5/8" NF C/W 1/2" DIA. PIN & COTTER PIN
04
12-17-263672
MOUNT - CLUTCH PEDAL
05
13-16-292161
BUSHING
06
12-02-283117
LEVER - CLUTCH
07
12-02-283116
LEVER - CLUTCH PEDAL
08
12-19-283118
SHAFT - CLUTCH PEDAL
09
12-01-292589
ROD - CLUTCH
10
9148-00-3175
11
9666-00-0260
12
9390-00-0260
13
9379-00-0280
NUT JAM NF 5/8"
14
9148-00-3130
15
9148-00-2730
16
9148-00-2700
17
9390-00-0235
18
9364-00-0235
NUT HEX GR5 NC 3/8"
19
9674-00-0235
20
9666-00-0235
21
9149-00-2700
22
9365-00-0235
NUT HEX GR5 NF 3/8"
1200-54
Qty.

2A-1246-001
CLUTCH CONTROLS
ASSY #2A-1246-001
11
12
12
11
10
14
08
15
01
04
20
05
07
20
17
02
03
17
13
20
18
16
09
13
03
21
06
19
22

1200-55
1200
2A-1250-001
PTO ASSY
ASSY #2A-1250-001
Item
Part Number
Description
Qty.
01
12-08-264469
VALVE - AIR
02
20-17-294209
SPLINE ADAPTER - PTO TO PUMP
03
20-01-291926
POWER TAKEOFF (LESS S FLANGE)
04
11-09-292010
DECAL - PTO OPERATION
05
20-17-294183
ADAPTER - PTO TO PUMP
06
14-09-292014
O-RING
07
14-09-045012
O-RING
08
13-05-240028
CUP - BEARING
09
14-02-292127
SEAL
10
13-02-155594
CONE - BEARING
1200-56

PTO ASSY
2A-1250-001
ASSY #2A-1250-001
03
07
09
08
10
05
06
04
01
02

1200-57
Notes
1200-58

Module
1800
Tanks & Parts
Contents
2A-1800-001
2A-1850-001

FUEL TANK ASSY ....................................................................1800-2

HYDRAULIC TANK ASSY ........................................................1800-4
HAND PUMP ASSY - HYDRAULIC FLUID...............................1800-6
1800
2A-1800-001
FUEL TANK ASSY

ASSY #2A-1800-001
Item
Part Number
Description
01
18-99-284801
FUEL TANK - C/W LADDER - LHS
02
18-99-294040
FUEL TANK - C/W LADDER - RHS
03
18-07-284799
MOUNT - FUEL TANK
04
17-74-146188
PLUG - SIGHT GLASS 1" NPT W/ BAFFLE
10
05
12-09-180467
VALVE - BALL 1" NPT
06
18-05-284270
CAP - FUEL TANK
1800-2
Qty.

FUEL TANK ASSY
2A-1800-001
ASSY #2A-1800-001
03
06
02
05
01
04

1800-3
1800
2A-1850-001
HYDRAULIC TANK ASSY

ASSY #18-02-282547
Item
Part Number
Description
Qty.
01
18-02-282547
TANK ASSY - HYDRAULIC 120 GAL.
02
17-74-150762
GAUGE - HYDRAULIC FLUID LEVEL
03
18-02-281168
BAFFLE ADAPTER
04
18-02-281043
COVER - C/W GASKET
05
9148-00-3525
06
9260-00-0365
ELBOW STRT NPT 90 150# 1 1/4"
07
17-03-251585
DIFFUSER - HYDRAULIC RETURN LINE
08
9148-00-2500
09
9390-00-0220
10
18-05-282545
BREATHER - PRESSURIZED
11
17-44-031325
DRAIN COCK
12
19-80-294480
HAND PUMP ASSY - HYDRAULIC FLUIDS
Note: Breakdown of HAND PUMP ASSY - HYDRAULIC FLUID on page 1800-6

13
10-11-278199
STRIP - NEOPRENE 60 DURO 1/2" X 2" X 49"
14
16-58-242195
PIN - HITCH
Note: Items 10-14 not shown
1800-4

HYDRAULIC TANK ASSY
2A-1850-001
ASSY #18-02-282547
02
03 04 05
06
07
08,09

1800-5
1800
2A-1850-001
HAND PUMP ASSY - HYDRAULIC FLUID

SUB-ASSY #19-80-294480 OF ASSY #18-02-282547
Item
Part Number
Description
01
15-01-277260
PUMP - TRANSFER - GREAT PLAINS INDUSTRIES HP-100
02
17-40-095095
ADAPTER
03
17-40-156574
PIPE - MALE TO MALE JIC
04
15-41-277348
HOSE - ASSY - 72"
05
17-40-270885
CONNECTOR
06
19-80-293693
PIPE - HAND PUMP
07
9106-00-0305
CAP - STEEL NPT 3000# 3/4"
1800-6
Qty.

HAND PUMP ASSY - HYDRAULIC FLUID
2A-1850-001
SUB-ASSY #19-80-294480 OF ASSY #18-02-282547
02
01
03
07
06
05
04

1800-7
Notes
1800-8

Module
1900
Attachments
Contents
2A-1900-001
2A-1902-310
2A-1929-020
2A-1936-020
2A-1936-022
2A-1936-200
2A-1936-210
2A-1940-004
2A-1948-010
2A-1950-020

TOOLS ......................................................................................1900-2
TOOL/CHAIN BOX LHS & CHAIN BOX RHS ...........................1900-4
OUTRIGGER & CARRYING BEAM ASSY ...............................1900-6
OUTRIGGER PLUMBING.........................................................1900-8
FENDER ASSY - FRONT .......................................................1900-10
FENDER EXTENSION - FRONT ............................................1900-12
FENDER ASSY - REAR WITH TERRA TIRES.......................1900-14
FENDER EXTENSION - REAR...............................................1900-16
DOZER ASSY .........................................................................1900-18
MAST REST............................................................................1900-20
DECK SLIDE & MAST TURRET ASSY ..................................1900-22
SLEWING DRIVE ASSY .........................................................1900-26
1900
2A-1900-001
TOOLS
ASSY #2A-1900-001
Item
Part Number
Description
01
19-14-278296
WHEEL WRENCH
02
19-14-134333
HANDLE - WHEEL WRENCH
03
19-14-284742
TOOL BOX
1900-2
Qty.

TOOLS
2A-1900-001
ASSY #2A-1900-001
01
02

1900-3
1900
2A-1902-310
TOOL/CHAIN BOX LHS & CHAIN BOX RHS
Item
Part Number
Description
01
04-08-295879
TOOL/CHAIN BOX - LHS
02
04-08-288302
CHAIN BOX W/ STEP - RHS
03
16-58-202657
PIN - LYNCH C/W CHAIN
04
19-14-295947
TOOL BOX WITH SLIDES
1900-4
Qty.

TOOL/CHAIN BOX LHS & CHAIN BOX RHS
2A-1902-310

1900-5
1900
2A-1929-020
OUTRIGGER & CARRYING BEAM ASSY

ASSY #19-99-288223
Item
Part Number
Description
Qty.
01
04-09-288225
OUTRIGGER CARRYING BEAM WELDMENT
02
19-43-277094
FOOT - OUTRIGGER
03
16-58-277062
PIN - OUTRIGGER
04
9400-00-1780
PIN - COTTER 5/32 X 2 1/4
05
19-43-284746
LOWER OUTRIGGER CASE
06
15-99-284747
OUTRIGGER PLUMBING
Note: Breakdown of OUTRIGGER PLUMBING on page 1900-8

07
1900-6
16-58-277061
PIN - TOP OUTRIGGER

OUTRIGGER & CARRYING BEAM ASSY
2A-1929-020
ASSY #19-99-288223
04,07
01
06
05
03,04
02

1900-7
1900
2A-1929-020
OUTRIGGER PLUMBING
SUB-ASSY #15-99-284747 OF ASSY #19-99-288223
Item
Part Number
Description
01
17-09-083437
ELBOW
BUSHING - STEEL
02
Qty.
03
17-71-277903
FITTING
04
17-65-266476
SLEEVE
05
17-47-266475
NUT
06
10-12-224863
CLAMP - HOSE
07
12-14-277221
SPACER - OUTRIGGER
08
12-06-278577
CYLINDER - 4.00 T2HLUS23A X 36"
09
5885-00-3755
TUB HYD LINE 3/4" X .083" X 36 5/8"
10
17-40-156396
ELBOW 90 DEG. SHORT
1900-8

OUTRIGGER PLUMBING
2A-1929-020
SUB ASSY #15-99-284747 OF ASSY #19-99-288223
03
01
04,05
02
07
08
06
09
04,05
10

1900-9
1900
2A-1936-020
FENDER ASSY - FRONT
Item
Part Number
Description
01
19-34-295754
FENDER WELDMENT WIDE - LHS
02
19-34-295755
FENDER WELDMENT WIDE - RHS
1900-10
Qty.

FENDER ASSY - FRONT
2A-1936-020

1900-11
1900
2A-1936-022
FENDER EXTENSION - FRONT

ASSY #309965
Item
Part Number
Description
01
19-34-295373
FENDER SIDE EXTENSION - LH FRONT
02
19-34-295374
FENDER SIDE EXTENSION - RH FRONT
03
9148-00-2115
16
04
9390-00-0200
16
05
9666-00-0200
32
06
PL-0250-UHMW
UHMW POLYETHYLENE 1/4" - 11 X 42 5/8"
1900-12
Qty.
Revision Date: 05NOV97

FENDER EXTENSION - FRONT
2A-1936-022
ASSY #309965
03,04,05
06
02
RH - PASSENGER SIDE
01
03,04,05
06
LH - DRIVER SIDE

1900-13
1900
2A-1936-200
FENDER ASSY - REAR WITH TERRA TIRES
Item
Part Number
Description
01
19-34-295221
FENDER WELDMENT REAR - RHS
02
19-34-295220
FENDER WELDMENT REAR - LHS
1900-14
Qty.

FENDER ASSY - REAR WITH TERRA TIRES
2A-1936-200

1900-15
1900
2A-1936-210
FENDER EXTENSION - REAR

ASSY #309969
Item
Part Number
Description
01
19-34-295248
FENDER SIDE EXTENSION - RH REAR
02
19-34-295374
FENDER SIDE EXTENSION - LH REAR
03
PL-0250-UHMW
UHMW POLYETHYLENE 1/4" - 11 X 94"
04
9148-00-2115
46
05
9390-00-0200
46
05
9666-00-0200
92
1900-16
Qty.

FENDER EXTENSION - REAR
2A-1936-210
ASSY #309969
01
04,05,06
03
RH - PASSENGER SIDE
03
02
04,05,06
LH - DRIVER SIDE

1900-17
1900
2A-1940-004
DOZER ASSY
ASSY #2A-1940-004
Item
Part Number
Description
Qty.
01
308209
BLADE - DOZER
02
19-37-270481
PIN
03
16-58-276987
PIN - BLADE CYLINDER
04
19-37-285168
PIN - PUSH FRAME - REAR
05
19-37-285167
PIN - BLADE RAISE CYLINDER - ROD END
06
19-37-285166
PUSH FRAME WELDED ASSY
07
16-60-292436
BUSHING - MACHINERY
1900-18

DOZER ASSY
2A-1940-004
ASSY #2A-1940-004
04
03
02
05
06
01

1900-19
1900
2A-1948-010
MAST REST
ASSY #19-52-285215
Item
Part Number
Description
Qty.
01
19-52-285215
MAST REST
02
19-01-283158
WEAR PLATE
03
9158-00-2475
CAPSCREW HEXSOCKETHD NC 5/16" X 1"
04
19-52-296132
MAST SUPPORT EXTENSION RHS
05
19-52-296131
MAST SUPPORT EXTENSION LHS
06
19-52-296151
PIN - MAST EXTENSION
07
16-58-277515
QUICK PIN C/W CHAIN
1900-20

MAST REST
2A-1948-010
ASSY #19-52-285215
02,03
01

1900-21
1900
2A-1950-020
DECK SLIDE & MAST TURRET ASSY

ASSY #19-99-293806
Item
Part Number
Description
Qty.
01
19-01-282413
DECK SLIDE
02
19-52-293795
DECK SLIDE PLATE - W/ INA SLEWING RING
03
19-99-293807
MAST TURRET
04
19-99-293821
SLEWING DRIVE ASSY
Note: Breakdown of SLEWING DRIVE ASSY on page 1900-26

05
19-52-294058
MAST SLIDE
06
19-52-277115
SPACER - MAST SLIDE
07
19-52-277116
SHIM - MAST
08
19-52-277114
STRIP - RETAINER
09
12-06-282176
CYLINDER - DECK SLIDE
306413
SEAL KIT
10
16-58-282400
PIN - DECK SLIDE CYLINDER
11
9400-00-1900
PIN - COTTER 3/16" X 1 1/2"
10
12
05-22-053864
CLAMP - MUFFLER 3"
13
19-99-282183
PIN - DECK SLIDE PLATE
14
16-58-277041
PIN - MAST SLIDE CYLINDER
15
12-06-277209
CYLINDER - MAST RAISE
16
14-17-293648
SEAL KIT
14-17-293649
SEAL KIT
12-06-294057
CYLINDER - MAST SLIDE
14-17-293648
SEAL KIT
14-17-293649
SEAL KIT
17
19-52-279163
WELD PLATE - S.A.F.E.0200
18
19-52-277140
SELF ALIGNING FLANGE-END
19
9158-00-2730
CAPSCREW HXSCKTHD NC 3/8" X 2 1/2"
12
20
9678-00-0235
WASHER LOCK HIGH COLLAR 3/8"
12
21
9285-00-0610
GREASE ZERK 1/8" NPT STRGHT
22
16-58-277043
PIN - PIVOT, MAST RAISE
23
16-58-277069
WASHER - RETAINER
24
16-58-277044
PIN - PIVOT
25
9148-00-3485
26
9674-00-0280
27
19-52-277117
MOUNT - CYLINDER MAST
28
9148-00-3100
29
9674-00-0235
30
9666-00-0260
1900-22
4
2A-1950-020

ASSY #19-99-293806
17 18 19,20
DETAIL 'A'
27,28,29,30
DETAIL 'C'
DETAIL 'B'
05
16
11,14 21 03
15
11,14
04
02
09
12
01
13,29,30,33
05
31
08
07
06
05
DETAIL 'A'
TYP-26 PLACES

32
22
23
24
23
21
25,26
21
25,26
15
05
DETAIL 'B'
TYP-2 PLACES
04
DETAIL 'C'
TYP-2 PLACES
1900-23
1900
2A-1950-020

ASSY #19-99-293806
Item
Part Number
Description
31
9148-00-3525
26
32
9390-00-0280
26
33
9148-00-3110
1900-24
Qty.

2A-1950-020

ASSY #19-99-293806
17 18 19,20
DETAIL 'A'
27,28,29,30
DETAIL 'C'
DETAIL 'B'
05
16
11,14 21 03
15
11,14
04
02
09
12
01
13,29,30,33
05
31
08
07
06
05
DETAIL 'A'
TYP-26 PLACES

32
22
23
24
23
21
25,26
21
25,26
15
05
DETAIL 'B'
TYP-2 PLACES
04
DETAIL 'C'
TYP-2 PLACES
1900-25
1900
2A-1950-020
SLEWING DRIVE ASSY

SUB-ASSY #19-99-293821 OF ASSY #19-99-293806
Item
Part Number
Description
01
19-52-293795
DECK SLIDE PLATE - W/ INA SLEWING RING
02
19-99-293807
MAST TURRET
03
19-52-288202
STOP - TURRET
04
19-52-288188
STOP - TURRET
05
19-52-277119
SPACER - DECK SLIDE
06
19-52-277120
SHIM - DECK SLIDE
07
19-52-277121
STRIP - RETAINER
08
19-52-277122
SPACER - INNER DECK SLIDE
09
19-52-277123
SHIM - DECK SLIDE
10
19-52-277124
RETAINER - INNER
11
12-04-288171
CLEVIS
12
19-80-290585
SLEWING RING
13
Qty.
NOT USED
14
19-52-288208
PIN MOUNT - INDEXING CYLINDER DECK SLDE
15
12-06-288228
CYLINDER - ACTUATOR AIR
16
9365-00-0235
NUT HEX GR 5 NF 3/8"
17
19-52-288206
PIN - INDEXING
18
02-08-288141
PLANETARY DRIVE - FAIRFIELD S1C564S6
19
15-24-288143
MOTOR - MAST ROTATE - CHAR-LYNN 104-1032
20
02-07-288220
ROLLER CHAIN SPROCKET
21
19-80-292365
KEY - STEP 3/8" X 1/2"
22
60-2
CHAIN
10
23
60-2CL
CONNECTOR LINK
24
19-52-294120
GUARD CHAIN
25
9666-00-0340
WASHER FLAT SAE 1"
26
9366-00-0340
NUT HEX GR 8 NC 1"
27
9148-00-3540
26
28
9390-00-0280
26
29
9151-00-3195
40
30
9367-00-0260
70
31
9151-00-3165
40
32
9151-00-3155
10
33
9676-00-0260
80
34
9150-00-3120
14
35
9668-00-0260
10
36
9150-00-3125
1900-26
4
SLEWING DRIVE ASSY
2A-1950-020
SUB-ASSY #19-99-293821 OF ASSY #19-99-293806

B
51
41,42,42,43
DETAIL 'F'
C
C
DETAIL 'E'
04
33,34,35
30,31,33
27,28
03

33,35,36
29,30,33 08
09
10
SECTION 'A'
05
06
07
1900-27
1900
2A-1950-020
SLEWING DRIVE ASSY

SUB-ASSY #19-99-293821 OF ASSY #19-99-293806
Item
Part Number
Description
37
9148-00-3130
38
9390-00-0260
39
9148-00-2465
40
9674-00-0220
41
Qty.
NOT USED
42
9666-00-0220
43
9364-00-0220
44
16-65-276917
BOSS - 3/8" UNC
45
16-70-294048
PAD - CHAIN GUIDE
46
9140-00-2680
CAPSCREW FLTHDSCKT NC 3/8" X 1 1/4"
47
16-38-001384
RETAINING RING
48
14-05-292335
O-RING
49
9150-00-2680
50
9676-00-0235
51
05-22-053864
CLAMP - MUFFLER 3"
52
9151-00-3140
10
1900-28

SLEWING DRIVE ASSY
2A-1950-020
SUB-ASSY #19-99-293821 OF ASSY #19-99-293806
D
34,35 24
20,21,47
12
18
48
SECTION 'B'
D
19,49,50
17
15,16
33,52
SECTION 'C'
37,38
14
SECTION 'D'
22 23
11
25,26
39,40
DETAIL 'E'
46
45
44
DETAIL 'F'

1900-29
Notes
1900-30

Module
2000
Compressor
Contents
2A-2000-010
2A-2000-800

COMPRESSOR ASSY..............................................................2000-2
COMPRESSOR COOLER ASSY..............................................2000-4
FAN MOTOR MOUNTING ASSY..............................................2000-6
AIR SCHEMATIC - DRILL COMPRESSOR..............................2000-8
AIR CLEANER ASSY - COMPRESSOR.................................2000-10
2000
2A-2000-010
COMPRESSOR ASSY
ASSY #2A-2000-010
Item
Part Number
Description
Qty.
01
19-51-283056
AIR COMPRESSOR - SULLAIR 900/350
02
19-51-284999
TANK - RECEIVER
03
19-51-291229
COUPLER - RECEIVER TANK TO THERMO VALVE
04
19-39-292747
VANDAL COVER - RECEIVER TANK
05
17-73-277311
MANIFOLD - (3) 1/2" PORTS
06
09-12-264773
SENDER - TEMP 100-280/140-320F 1/2 NPT
07
10-03-277655
ALARMSTAT - 240 DEG F
08
10-03-277654
ALARMSTAT - 250 DEG F
09
15-15-295029
HOSE - COMPRESSOR COOLER 61"
10
15-15-295030
HOSE - COMPRESSOR THERMO VALVE 50"
11
17-41-257873
O-RING ADAPTER

12
10-99-283409
COMPRESSOR COOLER ASSY
Note: Breakdown of COMPRESSOR COOLER ASSY on page 2000-4

13
12-22-296859
AIR SCHEMATIC - DRILL COMPRESSOR

Note: Breakdown of AIR SCHEMATIC - DRILL COMPRESSOR on page 2000-8
2000-2

COMPRESSOR ASSY
2A-2000-010
ASSY #2A-2000-010
01
05
06
03
07,08
02
04

2000-3
2000
2A-2000-010

ASSY #10-99-283409
Item
Part Number
Description
Qty.
01
10-06-277699
SYSTEM - OIL COOLING
02
05-17-277701
BLADE - FAN 40"
03
05-17-277703
ADAPTER - 3" CENTERING
04
10-06-293670
UPPER GRILL - FAN
05
10-06-293671
LOWER GRILL - FAN
06
10-20-294234
OIL COOLER WELDMENT
07
10-11-277705
STRIP - NEOPRENE 60 DURO
08
9148-00-3835
09
9674-00-0305
10
9364-00-0305
11
10-11-278199
STRIP - NEOPRENE 60 DURO
12
17-40-272901
CONNECTOR
13
9674-00-0260
14
9148-00-3175
15
10-11-277704
PLATE - SPACER MOTOR MOUNT
16
9148-00-3120
17
10-11-277518
SUPPORT - HYDRAULIC FAN MOTOR
18
9148-00-3100
19
10-11-277527
FAN MOTOR MOUNTING ASSY
Note: Breakdown of FAN MOTOR MOUNTING ASSY on page 2000-6
2000-4

2A-2000-010
ASSY #10-99-283409
06
01
02
19
04
03
18
16
17
05
13,14 15
12 11

07
08,09,10
2000-5
2000
2A-2000-010

SUB-ASSY #10-11-277527 OF ASSY #10-99-283409
Item
Part Number
Description
01
9149-00-3110
12
02
9674-00-0260
12
03
10-11-277528
SPINDLE - COOLER FAN
04
13-09-277529
BEARING
05
10-11-277530
HOUSING - FAN & MOTOR
06
10-11-277531
SPACER - BEARING
07
16-39-030473
SNAP RING
08
16-38-280696
SNAP RING - EXT 1 1/2"
09
Qty.
NOT USED
10
9285-00-0610
GREASE ZERK 1/8 NPT STRAIGHT
11
12-09-226998
12
17-40-182192
CONNECTOR - MALE STEEL
13
17-40-177873
FITTING - ELBOW
2000-6

2A-2000-010
SUB-ASSY #10-11-277527 OF ASSY #10-99-283409
03
01
02
02
11
05
04
06
04
07
08

09
2000-7
2000
2A-2000-010

ASSY #12-22-296859
Item
Part Number
Description
01
12-09-277290
VALVE - 3-WAY
02
09-20-296166
SERVICE AIR REGULATOR
03
15-15-295027
HOSE - COMPRESSOR COOLING RECEIVER TANK TO THERM VALVE
04
15-15-295028
HOSE - COMPRESSOR COOLING THERM VALVE TO COMP. FILTER
05
15-15-295029
HOSE - COMPRESSOR COOLING COOLER TO THERM VALVE
06
15-15-295030
HOSE - COMPRESSOR COOLING THERM VALVE TO COOLER
2000-8
Qty.

2A-2000-010
ASSY #12-22-296859
01
33
32
31
30
24
22
40
38
21
25
39
28
26
27
02
20
23
6
3
29

2000-9
2000
2A-2000-800
AIR CLEANER ASSY - COMPRESSOR

ASSY #2A-2000-800
Item
Part Number
Description
Qty.
01
05-24-282280
AIR CLEANER ASSY
05-24-285045
ELEMENT - PRIMARY
05-24-285046
ELEMENT - SECONDARY
02
05-25-170257
INDICATOR - CONDITION
03
05-25-264205
HOOD - 7"
04
05-25-283159
MOUNT - AIR CLEANER LHS
05
05-25-283160
MOUNT - AIR CLEANER RHS
06
05-25-292414
TEE - 7" AIR INTAKE
07
05-25-263646
ELBOW - 90 DEG 7"
08
05-25-257447
HOSE - HUMP STRAIGHT 7"
09
10-12-286791
CLAMP - T BOLT
10
10
10-12-053848
CLAMP - HOSE
11
5115-00-5975
ALUMINUM TUBING 7"
12
19-24-292772
BRACKET SUPPORT - AIR INTAKE
2000-10

AIR CLEANER ASSY - COMPRESSOR
2A-2000-800
ASSY #2A-2000-800
03
10
03
10
01
01
05
04
08
04
02
07
05
06
08
11
07
12
Co
mp
09 typ
res
sor
Inle
t
07

2000-11
Notes
2000-12

Module
2100
Circulation Systems
Contents
2A-2100-010
2A-2160-020
2A-2170-001
2A-2180-020

WATER PUMP ASSY - 20 GPM ...............................................2000-2

BOOST AIR PLUMBING - COMPRESSOR TO MAST.............2000-4
AIR PLUMBING - COMPRESSOR TO RECEIVER TANK .......2000-6
AIR PLUMBING - RECEIVER TANK TO DECK .......................2000-8
AIR PLUMBING - DECK .........................................................2000-10
AIR PLUMBING - DECK THRU MAST TURRET....................2000-12
AIR PLUMBING - DECK THRU MAST BULKHEAD ...............2000-14
AIR PLUMBING - MAST TO AIR SWIVEL..............................2000-16
OILER ASSY ...........................................................................2000-18
CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS ........2000-20
CYCLONE ASSY ....................................................................2000-22
2100
2A-2100-010
WATER PUMP ASSY - 20 GPM

ASSY #15-99-296263
Item
Part Number
Description
Qty.
01
15-02-296538
02
9148-00-2660
03
20-15-280753
COUPLING - FLEXIBLE DISK
04
20-15-280754
BUSHING
05
20-15-280755
BUSHING
06
15-16-295295
GUARD - COUPLING
07
15-16-296248
BASE - WATER PUMP
08
15-01-280757
PUMP - WATER - BEAN L0918B
09
15-16-296251
MOUNT - HYDRAULIC MOTOR
10
9148-00-3125
11
9674-00-0260
12
9674-00-0235
13
15-16-295297
SHIM - MOTOR MOUNT
14
9666-00-0235
15
12-09-277767
VALVE - BALL 600 WOG
16
12-09-277457
VALVE - RELIEF
17
306353
18
15-38-285170
WASH DOWN HOSE
19
15-38-285221
SUCTION HOSE
20
12-09-279009
FOOT VALVE (INSTALLED ON SUCTION HOSE)
21
C-075DP
DUST PLUG 3/4"
22
C-125DP
DUST PLUG 1 1/4"
2100-2

WATER PUMP ASSY - 20 GPM
2A-2100-010
ASSY #15-99-296263
01
05
03
04
02
12
09
14
08
06
13
07
11
10

2100-3
2100
2A-2160-020
BOOST AIR PLUMBING - COMPRESSOR TO MAST
Item
Part Number
Description
Qty.
01
15-99-297126
AIR PLUMBING - COMPRESSOR TO RECEIVER TANK
02
15-99-297127
AIR PLUMBING - RECEIVER TANK TO DECK
03
15-99-297128
AIR PLUMBING - DECK
04
15-99-297129
AIR PLUMBING - DECK THRU MAST TURRET
05
15-99-297130
AIR PLUMBING - DECK THRU MAST BULKHEAD
06
12-99-285228
AIR PLUMBING - UP MAST TO AIR SWIVEL
2100-4

BOOST AIR PLUMBING - COMPRESSOR TO MAST
2A-2160-020
SEE FOLLOWING PAGES

FOR BREAKDOWN

2100-5
2100
2A-2160-020

ASSY #15-99-297126
Item
Part Number
Description
01
19-51-292732
FLANGE - RECEIVER TANK
02
19-51-292798
PIPE - EXPANSION JOINT TO COMPRESSOR
03
19-51-291229
COUPLER - RECEIVER TANK TO THERMAL VALVE
04
19-51-292799
PIPE - CHECK VALVE TO EXPANSION JOINT
05
19-80-292797
SAFETY BAR
06
19-51-292805
PIPE - RECEIVER
2100-6
Qty.

2A-2160-020
ASSY #15-99-297126
COMPRESSOR
OUTLET
03
06
01
04
05
02

2100-7
2100
2A-2160-020

ASSY #15-99-297127
Item
Part Number
Description
01
9100-00-5247
BUSHING STEEL NPT 2 1/2" X 2"
02
9340-00-0430
NIPPLE CLOSE XSTG BLK 2"
03
9255-00-0430
ELBOW STEEL NPT 45 3000# 2"
04
17-73-282943
MANIFOLD - 2" W/ 3 OUTLET
05
17-61-277751
VALVE - BALL 2"
06
17-68-278953
MALE BOSS STEM 2"
07
17-68-277195
BOSS CLAMPS 2"
08
17-68-277198
HOSE - HARDROCK 2"
09
17-68-286448
SPUD NUT - 2" MALE
10
17-68-277193
STEM 2"
11
17-68-277194
WING NUT 2"
12
17-68-277196
WHIPCHECK - SAFETY CABLE
13
12-17-292744
SUPPORT - AIR PLUMBING
14
9345-00-5101
NIPPLE LONG XSTRG BLK 2" X 10"
2100-8
Qty.

2A-2160-020
ASSY #15-99-297127
03
09
10 11
04
07
05
08
04
06
03
02
02
01
12
07
03
13
14
12
08
03
06
07
08
12
12
12
08
07
06

2100-9
2100
2A-2160-020
AIR PLUMBING - DECK

ASSY #15-99-297128
Item
Part Number
Description
01
17-68-277198
HOSE - HARDROCK 2"
02
17-68-277195
BOSS CLAMPS 2"
03
17-68-277194
WING NUT 2"
04
17-68-277193
STEM 2"
05
17-68-286448
SPUD NUT - MALE 2"
06
9255-00-0430
07
9340-00-0430
08
9261-00-0430
ELBOW STRT NPT 90 3000# 2"
09
17-68-277196
2100-10
Qty.

AIR PLUMBING - DECK
2A-2160-020
ASSY #15-99-297128
08
07
06
05
04
03
02
06
05
01
09
04
03
02
01

2100-11
2100
2A-2160-020

ASSY #15-99-297129
Item
Part Number
Description
01
17-68-277198
HOSE - HARDROCK 2"
02
17-68-277195
BOSS CLAMPS 2"
03
17-68-277194
WING NUT 2"
04
17-68-277193
STEM 2"
05
17-68-286448
SPUD NUT - MALE 2"
06
17-29-283104
CHICKSAN SWIVEL STYLE 30 2" NPT 600PSI MI
07
17-68-277196
08
9345-00-5095
09
9261-00-0430
10
9210-00-0430
COUPLING STL NPT 3000# 2"
2100-12
Qty.

2A-2160-020
ASSY #15-99-297129
09
05
04
03
02
01
10
07
09
07
08
06
05
04
03
01
B
02
07
2100-13
2100
2A-2160-020

ASSY #15-99-297130
Item
Part Number
Description
01
17-68-286448
SPUD NUT - MALE 2"
02
9210-00-0430
COUPLING STEEL NPT 3000# 2"
03
17-68-277196
04
17-73-282260
MANIFOLD - 2" W/5 OUTLET
05
12-09-277751
VALVE - BALL 2"
06
9340-00-0430
07
9255-00-0430
ELBOW STEEL NPT 45 DEG 3000# 2"
08
17-68-277193
STEM - 2"
09
17-68-277194
WING NUT 2"
10
17-68-277195
BOSS CLAMPS 2"
11
17-68-277198
HOSE - HARDROCK 2"
12
12-09-180467
VALVE - BALL 1"
13
17-61-285402
VALVE - SWING CHECK 1"
14
17-56-121521
NIPPLE
15
17-04-276383
ELBOW - MALE 90
16
9339-00-0340
NIPPLE CLOSE STD BLK 1"
17
9267-00-0340
2100-14
Qty.

2A-2160-020
ASSY #15-99-297130
02
01
D
03
04
05
14
06
14
07
17
14
01
17
13
08
09
10
15
16
12
11
15

2100-15
2100
2A-2160-020
AIR PLUMBING - MAST TO AIR SWIVEL

ASSY #12-99-285228
Item
Part Number
Description
01
9257-00-0430
02
9255-00-0510
03
9340-00-0510
04
9340-00-0430
05
9255-00-0430
06
17-68-277193
STEM 2"
07
17-68-277194
WING NUT 2"
08
17-68-277195
BOSS CLAMPS 2"
09
17-68-277198
HOSE - HARDROCK 2"
10
9345-00-5101
11
17-68-286448
SPUD NUT - MALE 2"
12
17-68-277196
13
17-68-277201
SPUD NUT - FEMALE 3"
14
17-68-277200
FEMALE STEM 3"
15
17-68-277199
WING NUT 3"
16
17-68-277202
CLAMPS 3"
17
17-68-277203
HOSE - DISCHARGE 3" X 50
18
19-31-277192
CLIP - WIRE ROPE
19
17-68-277198
HOSE - HARDROCK 2 X 21
20
19-52-277168
SAFETY CABLE LATCH
2100-16
Qty.

AIR PLUMBING - MAST TO AIR SWIVEL
2A-2160-020
ASSY #12-99-285228
01
04
10
05
11
03 20
06
02
07
08
13
TO
TOP DRIVE
14
19
12
15
16
18
12
17
16
15
14
13
TO
CYCLONE
19
08
07
06
06
11
08
11
07
09
08
06
07
11

2100-17
2100
2A-2170-001
OILER ASSY
ASSY #2A-2170-001
Item
Part Number
Description
01
306219
OILER - PORTADRILL
02
9148-00-2660
CAPSCREW HEXHEAD GR5 NC 3/8" X 3/4"
03
9364-00-0235
NUT HEX GR5 NC 3/8"
04
9674-00-0235
05
9671-00-0235
WASHER FLAT USS PLATE 3/8"
06
19-52-292177
SPACER - OILER
07
17-74-295177
SIGHT GLASS
08
VHCH01
VALVE - CHECK 1/4"
09
17-56-273159
NIPPLE - HEX STEEL
10
17-04-274294
ELBOW - MALE 90
11
17-40-129832
ADAPTERS
2100-18
Qty.

OILER ASSY
2A-2170-001
ASSY #2A-2170-001
10
08
09
07
11
01
02
05
04
03
06

2100-19
2100
2A-2180-020
CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS

ASSY #19-53-296016
Item
Part Number
Description
01
19-53-295401
CYCLONE ASSY
Qty.
1
Note: Breakdown of CYCLONE ASSY on page 2100-22

02
19-53-295510
HOOK - OVER CENTER CLAMP
03
19-53-278726
CHIMNEY - ON CYCLONE
04
9148-00-3120
05
9674-00-0260
10
06
9364-00-0260
07
19-53-278727
ADAPTER - DISCHARGE
08
17-86-278728
COUPLING - GRUVLOCK 5"
09
17-86-278729
GASKET - GRUVLOCK 5 FIG 7000-E
10
19-53-296017
MOUNT CYCLONE
11
16-58-296019
PIN - PULL (BENT)
12
16-58-277515
QUICK PIN C/W CHAIN
13
19-53-296020
ARM - CYCLONE
14
19-53-278698
PIN - CYCLONE MOUNT
15
16-58-285185
PIN - CYCLONE HINGE UPPER
16
19-53-292251
MOUNT - CYCLONNE (VERT) UPPER
17
9400-00-2295
PIN - COTTER 1/4" X 3"
18
16-58-296022
PIN - CYCLONE HINGE, LOWER
19
19-53-296023
MOUNT - CYCLONE LOWER
20
19-53-292633
LOCK SUPPORT - CYCLONE
21
12-05-292632
PIN
22
19-53-295842
CYCLONE FUNNEL
2100-20

CYCLONE ASSY - VERTICAL OUTRIGGER MOUNTS
2A-2180-020
ASSY #19-53-296016
03
04,05,06
08,09
07
01
02
14
15
16
10
17
18
22
11,12
13
20,21
19
L.H. OUTRIGGER

2100-21
2100
2A-2180-020
CYCLONE ASSY
SUB-ASSY #19-53-295401 OF ASSY #19-53-296016
Item
Part Number
Description
Qty.
01
19-53-295237
CYCLONE WELDMENT
02
12-06-278566
CYLINDER
14-17-293646
SEAL KIT - GLAND
307028
SEAL KIT - PISTON
03
19-53-285841
LINK - CYCLONE DOOR
04
12-01-295538
ROD - CONTROL DOOR
05
12-04-010243
CLEVIS YOKE 3/8"
06
12-05-068497
CLEVIS PIN - UNIVERSAL
07
9400-00-1500
08
9148-00-3140
09
9364-00-0260
10
16-58-295539
PIN - DOOR HINGE
11
9400-00-1590
12
9365-00-0305
13
19-53-295542
DOOR ASSY - CYCLONE LHS
14
19-53-295543
DOOR ASSY - CYCLONE RHS
15
19-53-295524
BAR - HODING WEAR PLATE
16
19-53-295525
BAR - HODING WEAR PLATE
17
19-53-295526
PLATE - CYCLONE INLET TOP
18
9674-00-0260
19
9364-00-0260
NUT HEX GR5 NC 1/2"
2100-22

CYCLONE ASSY
2A-2180-020
SUB-ASSY #19-53-295401 OF ASSY #19-53-296016
08
09
02
12
03
05
07
06
04
11
10
14
11
13
01
16
17

15
18
19
2100-23
Notes
2100-24

Module
2200
Mast & Parts
Contents
2A-2200-050
2A-2200-406
2A-2200-436
2A-2224-004

MAST ASSY - 22-1 STROKE..................................................2200-2

CYLINDER & PULL-UP ASSY ..................................................2200-4
LIFT CYLINDER ASSY - ROD END .........................................2200-6
PULL-DOWN ASSY ..................................................................2200-8
SWINGING SANDLINE ASSY ................................................2200-10
SHEAVE ASSY .......................................................................2200-12
TOP MOUNT SLOT WRENCH ASSY.....................................2200-14
SLOT WRENCH......................................................................2200-16
PIPE GUIDE............................................................................2200-18
PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT ..2200-20
2200
2A-2200-050
MAST ASSY - 22-1 STROKE

ASSY #19-99-296073
Item
Part Number
Description
Qty.
01
19-52-296030
MAST WELDMENT
02
19-99-288561
CARRIAGE & TOP DRIVE ASSY W/ DUAL MOTOR
NOTE: BREAKDOWN OF ITEM 2 IN MODULE 2A-2310-030

03
19-99-296090
CYLINDER & PULL-UP ASSY
Note: Breakdown of CYLINDER & PULL-UP ASSY on page 2200-4

04
19-99-296091
PULL-DOWN ASSY
Note: Breakdown of PULL-DOWN ASSY on page 2200-8

05
19-52-288347
SWINGING SANDLINE ASSY
Note: Breakdown of SWINGING SANDLINE ASSY on page 2200-10

06
19-99-277170
TOP MOUNT SLOT WRENCH ASSY
Note: Breakdown of TOP MOUNT SLOT WRENCH ASSY on page 2200-14

07
19-52-284757
BOOT - HOSE 20" X 13-6"
08
19-52-284758
BOOT - HOSE 4 1/2" X 14
09
19-52-285826
CYLINDER - GUIDE PLATE
10
19-52-285825
GUIDE - CYLINDER IN MAST
11
9148-00-3120
12
9674-00-0260
13
12-99-285228
AIR PLUMBING ON MAST
Note: breakdown of item 13 in module 2A-2160-020

14
19-52-294068
TILT CYLINDER ASSY MOUNTING - LHS
12-06-284665
14-17-293646
SEAL KIT - GLAND
14-17-293647
SEAL KIT - PISTON
15
19-52-294042
ADJUSTABLE LEG WELDMENT
16
17-99-292612
HYDRAULIC TUBING INSTALLATION
17
19-52-294069
TILT CYLINDER ASSY MOUNTING - MAST RHS
12-06-284665
14-17-293646
SEAL KIT - GLAND
14-17-293647
SEAL KIT - PISTON
18
19-52-288374
PIN INDEXING - MAST LEG
19
16-58-279864
PIN - HITCH
20
19-52-285824
GUIDE - CYLINDER IN H.D. MAST
21
19-32-286335
RATCHET STRAP - 4000 LBS
22
306312
HOSE SOCK 10
23
19-05-277157
EYE BOLT - 7/8" THREADED
24
22-11-295536
SASH CORD - 3/8" COTTON
2200-2
100
MAST ASSY - 22-1 STROKE
2A-2200-050
ASSY #19-99-296073
05

04
01 09
10,11,12,20
03
14,17
02 06
18,19
15
2200-3
2200
2A-2200-050

SUB-ASSY #19-99-296090 OF ASSY #19-99-296073
Item
Part Number
Description
Qty.
01
19-52-280683
LIFT CYLINDER ASSY - ROD END
Note: Breakdown of LIFT CYLINDER ASSY - ROD END on page 2200-6

02
12-06-296074
CYLINDER - FEED
14-17-293655
SEAL KIT
14-17-293653
SEAL KIT
03
19-07-283291
6X36 BLUE STRAND ROPE IPS RRL, 3/4" X 27-3"
04
19-07-283291
6X36 BLUE STRAND ROPE IPS RRL, 3/4" X 37-3"
05
19-31-283292
WEDGE - CABLE
06
19-31-280702
CLIP - WIRE ROPE 3/4"
07
19-31-280703
THIMBLE - WIRE ROPE
08
19-05-280704
TURNBUCKLE - 1" EYE
2200-4

2A-2200-050
SUB-ASSY #19-99-296090 OF ASSY #19-99-296073
01

02
03
04
07 08
06
05
2200-5
2200
2A-2200-050

SUB-ASSY #19-52-280683 OF ASSY #19-99-296090
Item
Part Number
Description
01
19-52-280684
ROD END - CYLINDER LIFT
02
19-52-280685
SHEAVE - CABLE
03
16-58-280686
SHEAVE - ANCHOR PIN
04
16-58-280687
WASHER - RETAINING
05
16-12-280690
BOLT - REWORK
06
19-52-280688
ROLLER
07
19-52-280689
RETAINER - BEARING
08
19-52-280691
CABLE - SHEAVE 6" X 1/2"
09
16-58-280692
SHEAVE - ANCHOR PIN
10
19-52-280693
PIN - ANCHOR 6" SHEAVE
11
13-09-277185
BEARING - BALL SINGLE
12
13-11-280416
BEARING
13
13-11-278929
BEARING - NEEDLE
14
13-11-280694
BEARING
15
13-11-280695
BEARING
16
16-38-280696
SNAP RING - EXTERNAL 1 1/2"
17
16-39-277184
RING - RETAINING INTERNAL
18
Qty.
NOT USED
19
9285-00-0610
20
9674-00-0235
21
9148-00-3110
22
9674-00-0260
23
9148-00-2670
24
9674-00-0235
25
19-52-280697
SPACER - SHEAVE 6"
26
19-52-280698
END COUPLING
27
9158-00-3160
12
2200-6

2A-2200-050

SUB-ASSY #19-52-280683 OF ASSY #19-99-296090
25
08
15
14
25
19
21
16
09
22
07
17
06
24
11
10
17
23
03
01
04
20
05
18
26
26
13
12
27

02
2200-7
2200
2A-2200-050
PULL-DOWN ASSY
SUB-ASSY #19-99-296091 OF ASSY #19-99-296073
Item
Part Number
Description
01
19-07-283293
6X36 BLUE STRAND ROPE IPS RRL
02
19-05-277157
EYE BOLT - THREADED 7/8"
03
19-52-280691
CABLE - SHEAVE 6" X 1/2"
04
16-58-284967
SHEAVE - ANCHOR PIN
05
19-52-280693
PIN - ANCHOR 6" SHEAVE
06
19-31-033006
CLAMP - WINCH CABLE 1/2"
12
07
19-31-279961
THIMBLE - WIRE ROPE
08
9364-00-0305
09
13-11-280695
BEARING
10
13-11-280694
BEARING
11
9285-00-0610
12
16-38-280696
SNAP RING - EXTERNAL 1 1/2"
13
9148-00-2670
14
9674-00-0235
2200-8
Qty.

PULL-DOWN ASSY
2A-2200-050
SUB-ASSY #19-99-296091 OF ASSY #19-99-296073
08 02 07
06
01
09 10 05 13,14
03 04 12
11
SECTION 'A'
TYP - 4 PLACES

2200-9
2200
2A-2200-050

SUB-ASSY #19-52-288347 OF ASSY #19-99-296073
Item
Part Number
Description
01
19-99-277161
SHEAVE ASSY
Qty.
1
Note: Breakdown of SHEAVE ASSY on page 2200-12

02
19-52-288346
307418
FRAME SWINGING SANDLINE
PIN - SWINGING SANDLINE
10
03
19-07-278531
CABLE - WINCH
04
19-08-277583
WINCH - PULLMASTER PL2
05
9390-00-0235
06
9674-00-0235
07
9148-00-2710
08
19-52-288351
WASHER SANDLINE SWIVEL
09
NOT USED
10
9666-00-0390
WASHER FLAT SAE 1 1/2"
11
9385-00-0390
NUT SLOTTED THICK NF 1 1/2"
12
9400-00-1625
2200-10

2A-2200-050
SUB-ASSY #19-52-288347 OF ASSY #19-99-296073
01
02
12
03
11
10
04
08
05,06,07

2200-11
2200
2A-2200-050
SHEAVE ASSY
SUB-ASSY #19-99-277161 OF ASSY #19-52-288347
Item
Part Number
Description
Qty.
01
19-52-277162
SHEAVE - 7"
02
16-58-277046
PIN - SHEAVE
03
9285-00-0610
04
19-52-277163
SPACER
05
13-11-277180
SHEAVE BEARING
06
13-11-277181
SHEAVE BEARING
07
16-58-277070
RETAINER
08
9148-00-3100
09
9674-00-0260
2200-12

SHEAVE ASSY
2A-2200-050
SUB-ASSY #19-99-277161 OF ASSY #19-52-288347
08
09
07
04
01
05
06
04
02
03

2200-13
2200
2A-2200-050

SUB-ASSY #19-99-277170 OF ASSY #19-99-296073
Item
Part Number
Description
Qty.
01
12-06-277204
CYLINDER - SLOT WRENCH
14-17-293646
SEAL KIT - GLAND
14-17-293652
SEAL KIT - PISTON
02
9148-00-3110
03
9674-00-0260
04
19-14-277171
COVER - SLOT WRENCH
05
9148-00-3135
CAPSCREW HXHD GR5 1/2" X 2 1/4"
06
9674-00-0260
07
19-14-277172
GUIDE - SLOT WRENCH
08
SLOT WRENCH
SEE BELOW FOR CORRECT WRENCH WITH PIPE SIZE
W14113C
WRENCH - 3 1/2" MPD PIPE SLOT
W13459C
19-14-278536
19-14-286240
WRENCH - SLOT 3 1/4" MATRIX PIPE
19-14-279751
09
19-14-277174
CLEVIS - SLOT WRENCH
10
16-58-277068
PIN - CLEVIS
11
12
NOT USED
13
NOT USED
14
PIPE GUIDE
SEE BELOW FOR CORRECT GUIDE WITH PIPE SIZE
W9325C
PIPE GUIDE - 3 1/2" MPD
W12531C
W9016C
PIPE GUIDE - 4" MATRIX
19-52-285032
PIPE GUIDE - 4 1/4" MATRIX
19-52-278533
W9324C
2200-14

2A-2200-050
SUB-ASSY #19-99-277170 OF ASSY #19-99-296073
05
06
07
04
02
03
08
14
10
11
09
01

2200-15
2200
2A-2200-406
SLOT WRENCH
ASSY #2A-2200-406
Item
Part Number
Description
01
19-14-286240
02
19-14-286284
HAND WRENCH - FOR 3 3/4" MATRIX PIPE W/ 3 1/4" OPEN
2200-16
Qty.

SLOT WRENCH
2A-2200-406
ASSY #2A-2200-406
01
02

2200-17
2200
2A-2200-436
PIPE GUIDE
ASSY #19-52-285032
Item
Part Number
Description
01
19-52-285032
PIPE GUIDE - 4 1/4 MATRIX PIPE
2200-18
Qty.

PIPE GUIDE
2A-2200-436
ASSY #19-52-285032

2200-19
2200
2A-2224-004
PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT

ASSY #19-99-285742
Item
Part Number
Description
Qty.
01
19-56-280884
SLIDE - ANGLE HD MAST
02
19-24-280892
WELDMENT - SLIDE FRAME
03
9148-00-3125
04
12-06-277269
CYLINDER - BREAKOUT WRENCH
14-17-293650
SEAL KIT -GLAND
14-17-293651
SEAL KIT - PISTON
05
HOSE ASSY - CAP END
06
HOSE ASSY - ROD END
07
17-40-266465
FITTING
08
19-56-280883
TUBE - SLIDE
09
19-24-285741
MOUNTING BRACKET - LOWER
10
19-54-295176
BREAKOUT WRENCH 48
11
16-58-277066
PIN - CLEVIS END
12
16-58-277515
QUICK PIN C/W CHAIN
13
19-56-277834
ROD END
14
19-24-280893
BRACKET - TOP
FLAT BAR
15
16
9148-00-3100
17
9674-00-0260
PIPE SCH 40 1/2" NOM.
18
19
9148-00-3242
20
9390-00-0260
21
NOT USED
22
16-58-277067
PIN - BENT PULL
23
16-58-277515
QUICK PIN C/W CHAIN
CHAIN COIL PROOF 1/8" X 5"
PIN - PIPE WRENCH BREAKOUT
24
25
16-58-295133
2200-20

PIPE WRENCH BREAKOUT ASSY - LEFT HAND MOUNT
2A-2224-004
ASSY #19-99-285742
01
02
03
04
10
14,15
24
25
05
07
06
08
09
16,17
18
19,20
11,24
12
13
22
23
24

2200-21
Notes
2200-22

Module
2300
String Drives
Contents
2A-2310-030

CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR ..................2300-2

DUAL MOTOR TOP DRIVE ASSY ...........................................2300-6
ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE ...2300-10
2300
2A-2310-030
CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR

ASSY #19-99-295190
Item
Part Number
Description
01
9150-00-3913
02
9676-00-0305
03
19-52-278122
BLOCK - PIVOT ASSY
04
14-04-288623
O-RING
05
19-52-278126
SLIDE AIR SWIVEL TORQUE
06
9285-00-0610
07
19-52-289646
SIDE PLATE WELDMENT - RH
08
NOT USED
09
NOT USED
10
11
Qty.
19-52-294068
TILT CYLINDER ASSY MOUNTING
12-06-284665
CYLINDER - TILT - TOP DRIVE
14-17-293646
SEAL KIT
14-17-293647
SEAL KIT
19-52-294069
TILT CYLINDER ASSY MOUNTING
12-06-284665
CYLINDER - TILT - TOP DRIVE
14-17-293646
SEAL KIT
14-17-293647
SEAL KIT
Note: Items 12-18 not used
19
9550-00-2680
SCREW-SET SOCKET HD 3/8" X 1 1/4
20
19-52-279063
BAR - GUIDE
21
19-99-288325
DUAL MOTOR TOP DRIVE ASSY
Note: Breakdown of DUAL MOTOR TOP DRIVE ASSY on page 2300-6

22
15-02-288616
23
9148-00-3515
24
9674-00-0280
25
19-52-288566
MOUNT - MOTOR
26
19-52-288559
COUPLING - INPUT PINION
27
16-38-288624
SNAP RING
28
9148-00-3100
29
9674-00-0260
30
19-52-288552
MOUNT - MOTOR
31
19-52-289643
SIDE PLATE WELDMENT - LHS
32
9365-00-0305
33
9674-00-0305
34
307053
KIT - CARRIAGE ROLLER
35
2300-2
NOT USED
Revision Date: 10JUN97

2A-2310-030
ASSY #19-99-295190
36
48
38
37
39,40,41
43
49
61
42
53
50
51
52
62
63
56
57
58
44
05
06
30
22
01,02,04
23,24
03
25
26
27
31
28,29
07
45,46
47
10,11
19
15
12,13,14
20
21
33
32
34

2300-3
2300
2A-2310-030

ASSY #19-99-295190
Item
Part Number
Description
36
17-58-154419
ADAPTER - 180 M/JIC/ORB
37
17-75-288625
ADAPTER - M-JIC/ORB
38
17-60-278142
ELBOW - 90 DEG M/JIC TO SWL
39
17-65-258738
SLEEVE
40
17-47-258737
NUT
41
5885-00-4296
TUBE - HYD LINE 1" DIA
42
17-15-278978
TEE - M/JIC
43
15-56-278184
TUBE - 1" BEND
44
19-52-278127
BUMPER - GEAR BOX
45
9400-00-1600
PIN - COTTER 1/8" X 1 1/4"
46
19-52-289633
PIN - CABLE ANCHOR - SIDE PLATE
47
19-52-289625
CABLE ANCHOR - SIDE PLATE
48
17-60-266566
ADAPTER
49
19-52-289666
HOSE ASSY - CASE DRAIN - RHS MOTOR
50
9344-00-2255
NIPPLE LONG STD BLK 1/4"
51
17-08-289658
ELBOW - 90 DEG
52
17-56-273159
NIPPLE - HEX STEEL
53
17-40-191825
ELBOW
54
Qty.
NOT USED
55
17-40-274539
ELBOW - MALE 45 DEG STEEL
56
17-43-026522
HOSE END
57
17-48-075361
HOSE
58
17-15-289683
TEE - BRANCH FEMALE
59
NOT USED
60
NOT USED
61
19-52-289667
HOSE ASSY - CASE DRAIN - LHS MOTOR
62
17-15-285858
TEE - BULKHEAD/JIC ALL ENDS
63
307071
ROTARY BULKHEAD
2300-4
Revision Date:

2A-2310-030
ASSY #19-99-295190
36
48
38
37
39,40,41
43
49
61
42
53
50
51
52
62
63
56
57
58
44
05
06
30
22
01,02,04
23,24
03
25
26
27
31
28,29
07
45,46
47
10,11
19
15
12,13,14
20
21
33
32
34

2300-5
2300
2A-2310-030

SUB-ASSY #19-99-288325 OF ASSY #19-99-295190
Item
Part Number
Description
01
19-52-288326
DUAL MOTOR GEARBOX
02
19-52-288535
PLUG, FILLER AND DIPSTICK
03
19-80-290686
BREATHER
04
19-52-288491
INSIDE OIL TUBE
05
9148-00-2100
BOLT HEX HD 1/4" X 5/8"
06
9674-00-0200
WASHER LOCK 1/4"
07
14-05-288595
O-RING
08
19-52-278782
OIL PUMP SUCTION SCREEN
9149-00-2115
CAPSCREW
9365-00-0200
ESNA NUT
09
19-52-288419
BULL GEAR
10
9158-00-3515
CAPSCREW SCKTHD GR5 NC 5/8" X 2"
12
11
14-04-278088
OIL SEAL
12
14-04-297301
OIL SEAL MODIFICATION
13
19-52-288495
HOLLOW DRIVE SPINDLE
14
13-01-278080
TAPERED ROLLER BEARING - CONE
15
13-05-278081
TAPERED ROLLER BEARING - CUP
16
19-52-288413
PINION - HELICAL
17
19-52-288533
PINION INPUT KEY
18
13-03-178594
TAPERED ROLLER BEARING - CONE
19
13-07-178586
TAPERED ROLLER BEARING - CUP
20
13-09-288599
TAPERED ROLLER BEARING
21
19-52-288424
THRUST NUT
22
14-04-288600
O-RING
23
19-52-288420
THRUST FLANGE
24
9158-00-3120
CAPSCREW SCKTHD 1/2" X 1 1/2"
16
25
19-52-288430
LOCK AND SEAL RING
26
9148-00-2465
BOLT HXHD 5/16" X 3/4"
27
9674-00-0220
LOCKWASHER 5/16"
28
14-04-288601
O-RING
29
19-52-288487
LOCK FLANGE
30
14-04-288602
O-RING
31
19-52-288486
THRUST NUT
32
17-52-288604
MAGNETIC PLUG
33
16-52-288605
WASHER NYLON
34
9158-00-2100
CAPSCREW SCKTHD 1/4" X 3/4"
2300-6
Qty.
32
2A-2310-030
SUB-ASSY #19-99-288325 OF ASSY #19-99-295190

57
54
55
01
03
02
53
53
01
19
18
16
17
12
56
15
07
05
06
04
47
08
19
18
16
14
17
07
09
43
42
9365-00-0200
9149-00-2115
10
46
13
44
45
36
43
42
31
39
41
37
20
40
30
38
21
22
23
24
27
26

33
32
31
30
35
51
28
25
36
37
11
49
29
52
29
33
32
50
34
2300-7
2300
2A-2310-030

SUB-ASSY #19-99-288325 OF ASSY #19-99-295190
Item
Part Number
Description
Qty.
35
9158-00-2660
CAPSCREW HXHD GR 5 NF 3/8" X 3/4"
36
14-04-288603
O-RING
37
19-52-288482
THRUST FLANGE PINION
38
19-52-288480
GEROTOR HOUSING
39
9403-00-1940
ROLL PIN 3/16" X 1 7/8"
40
15-18-278128
GEROTOR GEAR AND RING
41
19-52-288440
LUBE PUMP OIL INTAKE PLATE
42
13-05-288606
TAPERED ROLLER BEARING CUP
43
13-01-288607
TAPERED ROLLER BEARING CONE
44
19-52-278778
SQUARE KEY 1/8"
45
9403-00-1880
ROLL PIN 3/16" X 1"
46
19-52-288488
BEARING SPACER
47
9446-00-0305
PIPE PLUG 1/4"
48
9446-00-0305
PIPE PLUG 3/4"

49
14-04-290929
O-RING
50
9678-00-0200
LOCK WASHER HIGH COLLAR 1/4"
32
51
19-14-288993
PINION WRENCH
52
10-14-288994
SPINDLE WRENCH
53
16-58-279462
DOWEL PIN
54
9158-00-2700
CAPSCREW HEXHD 3/8" X 2"
16
55
9678-00-0235
LOCKWASHER HIGH COLLAR 3/8"
16
56
14-04-297299
OIL SEAL MODIFICATION
57
20-29-297300
SEAL RING AND FLINGER
2300-8

2A-2310-030
SUB-ASSY #19-99-288325 OF ASSY #19-99-295190
57
54
55
01
03
02
53
53
01
19
18
16
17
12
56
15
07
05
06
04
47
08
19
18
16
14
17
07
09
43
42
9365-00-0200
9149-00-2115
10
46
13
44
45
36
43
42
31
39
41
37
20
40
30
38
21
22
23
24
27
26

33
32
31
30
35
51
28
25
36
37
11
49
29
52
29
33
32
50
34
2300-9
2A-2310-030
ASSEMBLY PROCEDURES - DUAL MOTOR TOP DRIVE

ASSY #19-99-288325
PRE-ASSEMBLY
Numbers within the square brackets [ ] refer to the item numbers on the exploded view drawing found on pages 2
and 4.
1. Grade 8 bolts should be used throughout the assembly.
2. Use Loctite 271 on all internal bolts and Loctite 241 on all external bolts.
INFO
Use a degreaser, i.e., Tolene or Brkleen, when cleaning the internal surfaces of both the gearbox and lid.
3. Thoroughly clean the inside of the box with a suitable degreaser and spray
paint all the unmachined surfaces with glyptal paint.
ASSEMBLY
1. Place the gearbox on a bench or stand that will support the final weight of
the assembly 195 kg (425 lbs.)
INFO
The gearbox should be placed upside down, i.e., with the lid opening on the bottom.
2. Screw the output spindle thrust nut [21] all the way into the hollow spindle thrust
flange [23].
3.
Fit the o-ring [22] into its groove on the hollow spindle thrust flange and install
the hollow spindle thrust flange into the gearbox.
4.
Attach the hollow spindle thrust flange to the gearbox with 16 socket head
bolts [24].
5. Screw the two pinion thrust nuts [31] into the two pinion thrust flanges [37].
Fit the two o-rings [36] into their grooves on each pinion thrust flange and
install the two pinion thrust flanges into the gearboxs two pinion bores.
6.
Attach each pinion thrust flange to the bottom of the gearbox with six socket
head capscrews [35].
7.
Install the drain plug [48] in the bottom of the gearbox.

Drain plug [48] is not shown on the illustration on pages 2 and 4.
INFO
2300-10

Parts Book DISCOVERER MPD1500
2A-2310-030
ASSY #19-99-288325
8.
Turn the gearbox so the lid opening is on the top and place it on blocks so it
is 4.5 cm to 6 cm (3 in. to 4 in.) off the bench.
9.
Install the oil pump suction screen [08] into the gearbox. Align the oil pump
suction screen tube with the bearing lubrication pump inlet port as you
install the screen.
10. Attach the oil pump suction screen to the gearbox with capscrew
[9149-00-2115] and Esna nut [9365-00-0200] from oil suction screen
assembly [19-52-278782].
11. Lubricate four o-rings [07] with 75W90 (API rating: GL-5) gear oil. Fit two
o-rings [07] onto each end of the inside oil tube [04].
12. Install the inside oil tube [04] into the 3/4" bore between the two pinion
bores in the bottom of the gearbox. Attach the inside oil tube to the gearbox with a capscrew [05] and a lockwasher [06].
13. Install the roll pin [39] into the geroter housing [38] and install the geroter
housing into the gearboxs pump bore.
CAUTION
The roll pin must protrude 11 mm (7/16 in.) from the bottom of the
gerotor housing and fit into the roll pin hole in the pinion thrust
flange [37].
14. Install the roll pin [45] into the bearing spacer [46] and install the spacer
into the empty pinion bore.
15. Lubricate the geroter gear and ring [40] with 75W90 (API rating: GL-5)
gear oil. Install the geroter gear and ring into the geroter housing. Place
the oil intake plate [41] over the geroter housing.
Ensure the geroter spring pin fits into the hole in the oil intake
plate.
CAUTION
16. Install one bearing cup [42] into each of the two pinion bores in the bottom
of the gearbox. Install the bottom output bearing cup [20] into the largest
bore in the bottom of the gearbox.
17. Fit the bullgear [09] onto the hollow drive spindle [13] and attach the
bullgear with 12 socket head capscrews [10]. Torque to 160170 lbfft.
18. Fit the upper and lower bearing cones [20] onto the hollow drive spindle.
Lower the spindle into the gearbox.
19. Fit the two upper [18] and lower [43] bearing cones onto the two helical
drive pinions [16].

2300-11
2A-2310-030

ASSY #19-99-288325
20. Install the lube pump drive key [44] into one of the helical drive pinions.
Install the helical drive pinion with the key into the gearboxs pump bore.
Install the other pinion into the empty bore of the gearbox.
Be sure the key enters the key slots in the gerotor pump.
CAUTION
21. Install the top bearing cups [15 and 19] into their bores in the gearbox lid.
The bearing cups must be installed from the inside of the lid.
CAUTION
22. Install the pipe plug [47] into the small threaded hole between the two pinion bores.
23. Coat the contact surfaces of the gearbox lid and the gearbox with Loctite
515. Coat the two dowel pins [53] with Loctite 680. Wipe away any excess.
Place the gearbox lid onto the dowel pins and secure the lid with 16 capscrews [54] and high collar lockwashers [55].
24. Place the gearbox on its end. This will enable you to adjust the three sets of
spindle bearings.
25. Tighten the thrust nut [21] until there is no bearing end play.
26. Tighten the spindle thrust nut until there is between .002" and .004" preload. To establish preload choose one of the 32 equally-spaced thrust nut
holes. The choosen hole will be either aligned with a locking plate retaining
bolt hole or slightly to the right of a locking plate retaining bolt hole.
INFO
A PRELOAD OF .004".
A B
C
If the choosen bore ("B" on the graphic to the left.)is aligned with a locking
plate retaining bolt hole ("A" on the graphic to the left.):
THRUST FLANGE
THRUST NUT
008
2300-12
The thrust nut [21] holes are spaced so when you tighten the
thrust nut by half a hole you establish a preload of .001". As a
result, if you tighten the thrust nut the distance of 11/2 holes, you
have established .003" preload.
a. Insert a spindle wrench pin into a thrust nut bore which is two
holes to the left of the aligned thrust nut bore. ("C" on the
graphic to the left.)
b.
Tighten the thurst nut (clockwise) until "C" is aligned with "A".
c.
The established preload is .004".

2A-2310-030
ASSY #19-99-288325
If there isnt a hole aligned with a locking plate retaining bolt hole ("A" on the
graphic to the left) chose a hole which is slightly to the right ("B" on the
graphic to the left):
A PRELOAD OF .003".
A B
C
THRUST FLANGE
THRUST NUT
a. Insert a spindle wrench pin into a thrust nut hole which is two
holes to the left of the choosen thrust nut hole. ("C" on the
009
b.
c.
27. Install one of the two oil seals [11] into the lock and seal ring [25]. Pack the
seal with EP2 grease. Install the second oil seal [11].
28. Fit the two o-rings [28 and 49] onto the seal ring [25]. Place the lock and
seal ring [25] over the hollow drive spindle [13].
29. Position the lock and seal ring [25] over the hollow spindle thrust flange
[23].
CAUTION
The lock and seal rings mounting holes must be aligned with the
thrust flanges threaded holes. Also, the lock and seal ring pins
must be inserted into the same holes the spindle wrench pins were
in while establishing preload.
30. Attach the lock and seal ring [25] to the hollow spindle thrust flange with
eight capscrews and lockwashers [26 and 27].
31. Tighten the two pinion thrust nuts [31] until neither have bearing end-play.
32. Tighten the two pinion thrust nuts between 1/4 to 1/2 a hole.
INFO
The pinion thrust nut [31] has six equally-spaced holes. These
holes are spaced so when you tighten the pinion thrust nut by one
hole you have establish a preload of .004". As a result, when you
tighten the thrust nut between 1/4 and 1/2 a hole, you have establish
.001" .002" preload.
33. Fit the two o-rings [30] into the o-ring grooves on the two lock flanges [29]
34. Install the two pinion lock flanges [29] into the two pinion thurst flanges [37].
The lock pin must be inserted into a pinion thrust nut hole which is
aligned with a hole in the pinion lock flange.
CAUTION

2300-13
2A-2310-030

ASSY #19-99-288325
35. Attach the two pinion lock flanges to the two pinion thurst flanges with 16
capscrews [34] and high collar lockwashers [50].
36. Install the two magnetic plugs [32] and nylon washers [33] into the pinion
locking flanges [29].
37. Place the gearbox right side up, i.e., with the lid opening on the top.
38. Install the top oil seals [12 and 56] over the top of the hollow drive spindle
[13] and into the gearbox lid.
39. Align the four key slots in the seal ring and flinger [57] and the key slots in
the hollow drive spindle [13]. Install the seal ring and flinger [57] onto the
hollow drive spindle.
40. Install the pinion drive keys [17] into the key slots in the helical pinion shaft
[16].
41. Install the dipstick [02] and breather [03] into the gearbox lid.
2300-14

2A-2310-030
ASSY #19-99-288325
SPINDLE BEARING ADJUSTMENT PROCEDURES

The spindle bearing must be adjusted after 200 hours, if any sideplay or endplay is seen or felt in the output shaft.
Check bearing endplay every 500 hours.
Pre-adjustment
1. If not doing this with the gearbox attached to the mast, place the gearbox
on a bench or stand that will support the weight of the assembly 249.5 kg (550
lbs.)
on its pinion end.
Adjustment
1.
Tighten the thrust nut [21] until there is no bearing end play.
2.
Tighten the spindle thrust nut until there is between .002" and .004" preload. To establish preload choose one of the 32 equally-spaced thrust nut
holes. The choosen hole will be either aligned with a locking plate retaining
bolt hole or slightly to the right of a locking plate retaining bolt hole.
INFO
A PRELOAD OF .004".
A B
C
If the chosen bore ("B" on the graphic to the left.)is aligned with a locking
plate retaining bolt hole ("A" on the graphic to the left.):
THRUST FLANGE
THRUST NUT
008
A PRELOAD OF .003".
A B
C
The thrust nut [21] holes are spaced so when you tighten the
thrust nut by half a hole you establish a preload of .001". As a
result, if you tighten the thrust nut the distance of 11/2 holes, you
have established .003" preload.
THRUST FLANGE
THRUST NUT
a. Insert a spindle wrench pin into a thrust nut bore which is two
holes to the left of the aligned thrust nut bore. ("C" on the
b.
c.
If there isnt a hole aligned with a locking plate retaining bolt hole ("A" on
the graphic to the left) chose a hole which is slightly to the right ("B" on the
graphic to the left):
a. Insert a spindle wrench pin into a thrust nut hole which is two
holes to the left of the choosen thrust nut hole. ("C" on the
009

b.
c.
2300-15
2A-2310-030

ASSY #19-99-288325
3.
Install one of the two oil seals [11] into the lock and seal ring [25]. Pack the
seal with EP2 grease. Install the second oil seal [11].
4.
Fit the two o-rings [28 and 49] onto the seal ring [25]. Place the lock and
seal ring [25] over the hollow drive spindle [13].
5.
Position the lock and seal ring [25] over the hollow spindle thrust flange [23].
CAUTION
6.
2300-16
The lock and seal rings mounting holes must be aligned with the
thrust flanges threaded holes. Also, the lock and seal ring pins
must be inserted into the same holes the spindle wrench pins were
in while establishing preload.
Attach the lock and seal ring [25] to the hollow spindle thrust flange with
eight capscrews and lockwashers [26 and 27].

2A-2310-030
ASSY #19-99-288325
PINION BEARING ADJUSTMENT PROCEDURES

The pinion bearings should be checked and adjusted after the first 200 hours and then whenever the spindle bearings
are checked and adjusted.
Pre-adjustment
on a bench or stand that will support the weight of the assembly 249.5 kg
(550 lbs.)
2. The gearbox should be placed on its pinion end.
Adjustment
1.
Tighten the two pinion thrust nuts [31] until neither have bearing end-play.
2.
Tighten the two pinion thrust nuts between 1/4 to 1/2 a hole.
INFO
The pinion thrust nut [31] has six equally-spaced holes. These
holes are spaced so when you tighten the pinion thrust nut by one
hole you have establish a preload of .004". As a result, when you
tighten the thrust nut between 1/4 and 1/2 a hole, you have establish
.001" .002" preload.
3.
Fit the two o-rings [30] into the o-ring grooves on the two lock flanges [29].
4.
Install the two pinion lock flanges [29] into the two pinion thurst flanges
[37].
The lock pin must be inserted into a pinion thrust nut hole which is
aligned with a hole in the pinion lock flange.
CAUTION

5.
Attach the two pinion lock flanges to the two pinion thurst flanges with 16
capscrews [34] and high collar lockwashers [50].
6.
Install the two magnetic plugs [32] and nylon washers [33] into the pinion
locking flanges [29].
7.
Place the gearbox right side up, i.e., with the lid opening on the top.
15JAN98
2300-17
2A-2310-030

ASSY #19-99-288325
8.
Install the top oil seals [12 and 56] over the top of the hollow drive spindle
[13] and into the gearbox lid.
9.
Align the four key slots in the seal ring and flinger [57] and the key slots in
the hollow drive spindle [13]. Install the seal ring and flinger [57] onto the
hollow drive spindle.
10. Install the pinion drive keys [17] into the key slots in the helical pinion shaft
[16].
11. Install the dipstick [02] and breather [03] into the gearbox lid.
2300-18

2A-2310-030
ASSY #19-99-288325
MAINTENANCE SCHEDULE
DAILY
Check lube pump operation.
Check gearbox oil level.
8 HOURS
Grease the swivel seals.
300 HOURS
Change the gearbox oil.
Check hollow spindle endplay.
Use Mobil 5SHC 50W Oil*

*
Mobil SHC oil is a fully synthetic oil with superior anti-foaming properties. It is the preferred
oil. However, due to limited availability, the oils listed below may also be used:
1) Esso GX EXTRA 75W90 (API rating: GL-6),
2) Petro-Canada Syngear with Thermal Oxidative Spalling (TOS) 75W90,
3) any 75W90 gear oil with an API rating of GL-5.

2300-19
2A-2310-030
MAINTENANCE SCHEDULE - DUAL MOTOR TOP DRIVE

ASSY #19-99-288325
MAINTENANCE LOG
Service
Hours
2300-20
Item Serviced
Date
Initials

Module
2400
Drill Controls
Contents
2A-2400-030
2A-2400-500

CONTROL CONSOLE ASSY....................................................2400-2

PLATFORM - REAR CONSOLE ...............................................2400-6
2400
2A-2400-030
CONTROL CONSOLE ASSY

ASSY #11-99-288786
Item
Part Number
01
Description
Qty.
NOT USED
02
307406
MANIFOLD - RETURN LINES
03
11-04-282422
COVER - REAR CONSOLE
04
12-09-284666
VALVE BANK - AUXILIARY
05
12-16-277618
HANDLE - MODIFICATION
06
12-16-294295
HANDLE - MODIFIED, RACINE VALVE
07
12-09-277270
CARTRIDGE - VALVE
08
09-01-262443
GAUGE - OIL TEMPERATURE TRANSMISSION 140-320 DEG F
09
9158-00-2225
10
12-14-277630
SPACER
11
12-14-277629
RING - CONTROLLER MOUNTING
12
12-09-284667
VALVE - BANK, SET UP
13
12-09-284734
HANDLE - VALVE BANK
14
16-51-277489
RIVET - POP
15
11-09-284719
NAME PLATES - 750 CONSOLE
16
09-10-266001
LIGHT KITS
17
09-08-283714
SWITCH - TOGGLE
18
119
STOP ENGINE, RED - 12 V - DDEC 2
REF
19
12-09-289362
20
12-09-277290
VALVE - 3 WAY SEL
21
12-09-286083
CLAMPING PLATE
22
9674-00-0200
17
23
9364-00-0200
17
24
12-09-277273
VALVE - BALL 1/2"
25
09-20-277354
GAUGE - PRESSURE 0-1000PSI
26
9148-00-2105
56
27
12-10-290161
HAND THROTTLE - DDEC
28
12-12-277280
JOYSTICK - DOUBLE
29
12-17-277631
BRACKET - MODULE PILOT
30
09-20-277353
GAUGE - 0-600 PSI
31
09-99-283466
FLOODLIGHT - INSTALLATION
32
09-20-277355
33
12-09-285417
VALVE - RELIEF
34
09-09-277637
LIGHT - DOME
35
09-01-284790
TACHOMETER-12V (USED W/DDEC)
36
11-04-288789
CONSOLE FRAME ASSY
2400-2
1
2A-2400-030
ASSY #11-99-288786
03
33
08,56
34
31
32
49
50
36
14
14
15
30
46,47
20
47,60
51
04
05,06
37
44
18
38
39
40,41
41,42
17
43,45
21,22,23
24
26
06
48
57
16,35
52
07,55
27
48
25
09
10
19
28
01
02
29
47
12,13
SHUT DOWN INDICATOR

1. COMP. HIGH TEMP (1ST STAGE)
2. COMP. HIGH TEMP. (2ND STAGE)
3. CHECK ENGINE
4. STOP ENGINE

2400-3
2400
2A-2400-030

ASSY #11-99-288786
Item
Part Number
Description
37
09-09-283089
38
09-09-283090
LIGHT - INDICATOR, GREEN
39
09-09-277611
LIGHT - INDICATOR, AMBER
40
09-08-277615
SWITCH - TOGGLE
41
09-08-277499
BOOT - RUBBER
42
09-08-277636
SWITCH - TOGGLE
43
09-08-277644
SWITCH - PUSH BUTTON
44
Qty.
CHECK ENGINE LIGHT - YELLOW, DDEC 2., 12V
REF
45
09-08-277665
BOOT - RUBBER
46
12-10-283258
CABLE
47
12-16-294335
HANDLE - CABLE CONTROL
48
12-08-264469
VALVE - AIR
49
09-01-236497
GAUGE - OIL PRESSURE 0-100 PSI
50
09-01-236519
GAUGE - WATER TEMP 100-240 DEG F
51
09-28-289369
ELECTRICAL BOX - 6"X6"X4"
52
12-14-292601
SLEEVE - CYLINDER SPOOL STOP
53
12-17-277706
BRACKET - MOUNTING
54
09-26-292637
CLAMP RUBBERIZED
10
55
12-09-277271
VALVE - BODY
56
09-13-295154
MOUNT - GAUGE 2 1/2" TO 2 1/16"
57
12-09-295167
VALVE - BALL FOUR WAY
58
NOT USED
59
NOT USED
60
2400-4
12-10-295123
CABLE - CONTROL

2A-2400-030
ASSY #11-99-288786
03
33
08,56
34
31
32
49
50
36
14
14
15
30
46,47
20
47,60
51
04
05,06
37
44
18
38
39
40,41
41,42
17
43,45
21,22,23
24
26
06
48
57
16,35
52
07,55
27
48
25
09
10
19
28
01
02
29
47
12,13
SHUT DOWN INDICATOR

1. COMP. HIGH TEMP (1ST STAGE)
2. COMP. HIGH TEMP. (2ND STAGE)
3. CHECK ENGINE
4. STOP ENGINE

2400-5
2400
2A-2400-500
PLATFORM - REAR CONSOLE
Item
Part Number
Description
01
19-26-288586
02
19-26-296162
MOUNT - PLATFORM CONSOLE LHS
03
19-26-296163
MOUNT - PLATFORM CONSOLE RHS
2400-6
Qty.

2A-2400-500

2400-7
Notes
2400-8

Module
2600
Pipe Handling Accessories
Contents
2A-2630-100

PIPE TUB ASSY .......................................................................2600-2
2600
2A-2630-100
PIPE TUB ASSY

ASSY #19-54-288096
Item
Part Number
Description
01
19-54-288152
TUB - PIPE RACK
Qty.
1
16-25-277486
WASHER FLAT TYPE CC
9400-00-1590
19-54-288165
PIN - DOOR HINGE
19-32-277487
LOAD BINDER 3/8"
02
19-54-288103
PIPE RACK SLIDE BASE WELDMENT
03
12-06-288145
CYLINDER - TUB SLIDE
12-06-288145/K
04
12-06-285254
14-17-293644
SEAL KIT
CYLINDER - PIPE TUB RAISE
SEAL KIT
05
16-58-277058
PIN - TUB, CYLINDER
06
9400-00-1600
PIN - COTTER - 1/8" X 1 1/4"
07
9148-00-3120
08
9674-00-0260
10
09
16-58-285271
PIN - PIPE TUB RAISE CYLINDER - ROD END
10
9148-00-3110
11
16-58-285368
PIN - PIPE TUB HINGE
12
16-58-285272
PIN - PIPE TUB RAISE CYLINDER - BUTT END
2600-2

PIPE TUB ASSY
2A-2630-100
ASSY #19-54-288096
01
02
11

12
04 09,10
03
07,08
05,06
2600-3
Notes
2600-4

Module
2700
Drill Accessories
Contents
2A-2710-008
2A-2720-020

AIR SWIVEL ASSY ...................................................................2700-2

AIR SWIVEL ASSY - 4.............................................................2700-4
CASING SEAL ASSY................................................................2700-6
2700
2A-2710-008
AIR SWIVEL ASSY

ASSY #20-99-288634
Item
Part Number
Description
Qty.
01
20-29-278448
RING ASSY - SPLIT THRUST
02
20-29-278449
PLATE
03
20-29-288543
SPINDLE DRIVE (FLOATING) 4" - DOUBLE MOTOR TOP DRIVE
04
20-29-284913
AIR SWIVEL ASSY - 4"
Note: Breakdown of AIR SWIVEL ASSY - 4 on page 2700-4

05
14-07-288639
O-RING
06
ORIN363
O-RING
2700-2

AIR SWIVEL ASSY

ASSY #20-99-288634
01 02 06

03
05
04
2700-3
2700
2A-2710-008
AIR SWIVEL ASSY - 4

SUB-ASSY #20-29-284913 OF ASSY #20-99-288634
Item
Part Number
Description
01
20-29-284873
SHAFT - 3 3/4" MPD AIR SWIVEL
02
20-29-279170
AIR SWIVEL BODY
03
20-29-279174
RETAINER - PACKING
04
20-29-279175
RING - LANTERN
05
20-29-279176
HOUSING - BEARING
06
20-29-279177
HOUSING - TOP SWIVEL
07
20-29-284914
CAP - SWIVEL
08
20-29-284895
FLINGER JAM NUT 3 3/4"
09
20-29-279180
HOUSING - SEAL
10
20-29-284889
NIPPLE - DISCHARGE AIR SWIVEL
11
20-29-284901
NUT SHAFT - DISCHARGE AIR SWIVEL
12
20-29-279183
STUD - LONG
13
20-29-279184
STUD - SHORT
14
14-18-279185
BUSHING - WEAR
15
14-21-279186
PACKING - RUBBER
16
14-20-279144
VEE PACKING COTTON
17
14-18-279187
WEAR RING - MOLYGUARD
18
16-35-285458
LOCKNUT
19
14-07-278689
O-RING
20
14-02-279141
SEAL - MECHANICAL
21
13-22-279143
BEARING
22
16-25-278955
DISC - SPRING
32
23
9285-00-0641
24
9403-00-1575
PIN SPRING TENSION 1/8" X 3/4"
25
20-29-294249
STUD
26
9551-00-2645
SCREW - SET SOCKET NF 3/8" X 1/2"
27
Qty.
NOT USED
28
9390-00-0260
29
9674-00-0260
30
NOT USED
31
9642-00-0510
TEE STL NPT 3000# 3"
32
17-52-280986
PLUG - DISCHARGE
2700-4

AIR SWIVEL ASSY - 4 FOR 3 3/4 MATRIX PIPE
2A-2710-008
SUB-ASSY #20-29-284913 OF ASSY #20-99-288634
32
31
10
07
18
06
02
22
23
01
12
28,29
15
09
14
05
22
15
13
08
19
25
11
03
09
20
21
21
20
16
04
17

2700-5
2700
2A-2720-020
CASING SEAL ASSY

ASSY #19-55-294331
Item
Part Number
Description
01
19-55-294332
COVER PLATE - CASING SEAL
02
19-55-290742
WIPER - RUBBER 4"
03
19-55-294333
HOUSING - CASING SEAL
04
17-86-278095
COUPLING - GRUVE LOCK 6" FIG 7000-E GASKET
05
19-55-285390
GRUVE LOCK - EXTENSION NIPPLE 22" LG
06
19-55-285391
GRUVE LOCK - EXTENSION NIPPLE 46" LG
2700-6
Qty.
Revision Date: 14OCT97

CASING SEAL ASSY
2A-2720-020
ASSY #19-55-294331
01 02
03

04
05,06
2700-7
Notes
2700-8

Module
9000
Tooling
Contents
2A-9000-018

BREAKOUT WRENCHS ..........................................................9000-2
9000
2A-9000-018
BREAKOUT WRENCHS
ASSY #2A-9000-018
Item
Part Number
Description
01
W08524C
BREAKOUT WRENCH - 4 1/4" & 4 1/2" TRICONE BITS
02
306255
BREAKOUT WRENCH - BIT/BLANK DTH HAMMER BITS
9000-2
Qty.
Revision Date: 17JUN97

BREAKOUT WRENCHS
2A-9000-018
ASSY #2A-9000-018
01
02

9000-3
Notes
9000-4


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FOREMOST Industries Inc.

UNCONTROLLED COPY All information subject to change

Standard Warranty Policy

How to use the Foremost Parts Book

First search to locate the

ENGINE AND PARTS

Then match the module

Check to see if the module

Turn to the module using the

0500 ENGINE AND PARTS

Locate the part in the illustration

If a sub-assembly has an OEM

SEE OEM FOR

ENGINE AND PARTS

CONSUMABLE ITEMS - QUICK REFERENCE ....................... 0000-2

Suspension & Parts

WHEEL & TIRE ASSY.............................................................. 0100-2

Axle & Parts

DRIVE AXLE ASSY - FRONT / REAR ..................................... 0200-2

Frame & Parts

FRAME ASSY........................................................................... 0400-2

Engine & Parts

ENGINE ASSY ......................................................................... 0500-2

Transmission & Drive Boxes

TRANSMISSION ASSY............................................................ 0600-2

DRIVE SHAFTS ASSY ............................................................. 0800-2

ALTERNATOR GROUP ........................................................... 0900-2

Heating & Cooling

HEATING & COOLING - ENGINE ............................................1000-2

Cab & Accessories

WINDSHIELD ASSY - 1 MAN OPEN TYPE CAB.....................1100-2

Controls (Air, Hydraulic & Mechanical)

STEERING CYLINDER & PARTS ............................................1200-2

AIR SCHEMATIC - PARK BRAKE ......................................... 1200-38

Tanks & Parts

FUEL TANK ASSY ................................................................... 1800-2

COMPRESSOR ASSY ............................................................. 2000-2

WATER PUMP ASSY - 20 GPM .............................................. 2100-2

Mast & Parts

MAST ASSY - 22-1 STROKE .................................................2200-2

CARRIAGE & TOP DRIVE ASSY - DUAL MOTOR..................2300-2

CONTROL CONSOLE ASSY ...................................................2400-2

Pipe Handling Accessories

PIPE TUB ASSY .......................................................................2600-2

AIR SWIVEL ASSY ...................................................................2700-2

BREAKOUT WRENCHS ..........................................................9000-2

FOREMOST Industries Inc.

CONSUMABLE ITEMS - QUICK REFERENCE .......................0000-2

CONSUMABLE ITEMS - QUICK REFERENCE

FUEL FILTER - SECONDARY

FUEL SEPARATOR CARTRIDGE

AIR ELEMENT - PRIMARY

AIR ELEMENT - SECONDARY

AIR ELEMENT - PRIMARY

AIR ELEMENT - SECONDARY

ELEMENT - CHARGE PUMP

ELEMENT - ROTARY PUMP

RETURN FILTER - SPIN ON

PIPE WIPERS - 4"

SAVER SUB - 4" CIP

CENTER TUBE - 4" CIP

O RING - CENTER TUBE TOP