Classic ANSI Lock Installation Manual 20091903

Classic ANSI, 4822102
2009-03-09

VingCard Locks
Classic ANSI

Lock dimension
Measurements
Installation guidelines

4822102

18/03/2009 Page 2 of 32 Classic ANSI

Introduction
This manual describes:
The measurements for parts included in the lockset.
Installation of lockset in door after the door is drilled or mortised.
The check operation for an installed lockset.

The manual can be used for both a magnetic stripe reader, chip card reader and a dual/combo card
reader. It describes the installation of a lock with 4,5V and 9V electronics.

Copyrights
Information in this document is subject to change without further notice. No part of this document may
be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose,
without the express written permission of VingCard a.s.
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Index

1 EXTERNAL DIMENSION REQUIREMENTS ........................................................................ 4
1.1 EXTERNAL STRIKE MEASUREMENT.........................................................................................6
2 LOCK INSTALLATION............................................................................................................. 8
2.1 PREPARING THE OUTSIDE ESCUTCHEON.................................................................................8
2.2 INSTALLING THE LOCK .........................................................................................................10
3 CHECK OF LOCK INSTALLATION..................................................................................... 13
3.1 INSTALLATION CHECK..........................................................................................................13
3.2 OPERATIONAL CHECK ..........................................................................................................13
3.3 SECURITY FUNCTION CHECK ................................................................................................13
APPENDIX A (ANSI ADB) ............................................................................................................... 14
1. THE ADB STRIKE............................................................................................................................14
2. CYLINDER FOR ADB (ESCUTCHEONS WITH CYLINDER)..................................................................16
APPENDIX B (CONTACT CARDS)................................................................................................ 17
APPENDIX C (CLIMATE PROTECTED LCU) ............................................................................. 21
APPENDIX D (CLASSIC PIN LOCK) ............................................................................................ 22
APPENDIX E (CLASSIC CENTRAL CONTROL)........................................................................ 25
APPENDIX F (CLASSIC ONLINE FOR VISIONLINE)................................................................ 29

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External dimension requirements

Check the following measurements before stating the installation
(Notes correspond to number in figure 1.1)
Figure 1.1: External dimension requirements

Note 1 Gap between lock front-end and strike must not exceed 3 mm
(1/8 inch).
Note 2 Allow at least 26 mm (1 inch) in depth for the Dead bolt.
Caution: The door cannot be opened with a metal key in case of an emergency, when dead bolt
is thrown, if the cut out is less than 26 mm (1 inch) deep.
Note 3 The lock front-end plate can be delivered in either 25, 28,or 32 mm widths.
Make sure you mortise the door to the right measurements for your unit.
Check your locks measurements before you start cutting.
Note 4 Minimum door thickness required is 34 mm. Spacer must be used on doors that is less than
34 mm thick.

Figures below presents the lockcase (1.2) and escutcheon dimension (1.3) and the lockcase centreline
(CL). Notes below identify components in figure 1.2.

Note 1) Latch Note 2) Locking latch Note 3) Dead bolt

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Figure 1.2 Figure 1.3

Figure 1.4: Side view is showing mortise to be made in door. See fig.1.9 for measurements.

Figure 1.5: Edge view-showing mortise. See fig 1.10 for measurements.

Figure 1.6: Side view showing holes to be cut out in relation to mortise. See fig.
1.11 and 1.12 for measurements.

Note 1: The cylinder hole is to be cut out only for Locks equipped with cylinder, and
only one side of the door to be mortised. I.e., the cut out should not go through the
entire door as the other cutouts.

Figure 1.4 Figure 1.5 Figure 1.6
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1.1 External strike measurement

Wooden frame: First install lock in door (see chapter 2), then position the strike
(fig.1.7) in frame so that top of the strike is 49mm below top of
the outside front (19+30mm).

Steel frame/standard strike not used:
First check out that cut out in door confirms to, or modify them to confirm
to, measurements in fig 1.8.
Then install lock in door, positioning top of lock case (step 1,
Chapter 2.2) in relation to cut out as shown in fig. 1.8.

Figure 1.7 Figure 1.8 Figure 1.9 Figure 1.10

Note 1 fig 1.7: External strike measurement (fig 1.7) and cut out dimension (fig 1.8) shown
in relation to side view (fig. 1.9) and edge view (fig. 1.10) of mortise.

Note 2 fig 1.8: Distance between latch (upper) cut out and Dead bolt cut out must be 12
mm in order for locking latch function to work.

Note 3 fig 1.10: Thelock front end plate can be delivered in 25, 28, or 32 mm widths.

Note 4 fig 1.10 The lock case will be delivered with lock front 25, 28 or 32 mm wide
depending on the dimension of the lock front end plate.

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Figure 1.13

Figure 1.11: Position of lock in relation to door cut out and frame.

Figure 1.12: Measurements of cut out to be made for escutcheon (see fig. 1.6 and corresponding
note).

Figure 1.13: Cross section from top, showing mortises position if door is bevelled.
Note 1: If door are bevelled (edge is not at 90 to door), measurements should be
based on shortest side (upper side in fig.1.13).

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2 Lock installation

2.1 Preparing the outside Escutcheon

(Numbers in parentheses refer to figure 2.1).

1. Insert the mail spindle (3 and 4) into the spring arm (1).

Important:
Before inserting the two spindles, check that the threads on the spindles are
inserted with grease.

NOTE
The spring arm is faced opposite to the way of the handle, when depressed
down
2. Insert the spring arm (1) threaded on the spindle (4), and fix the spindle into the
handle, (handle must be set in horizontal position).
3. Attach the spring (2) to the spring arm and the pin on handle in the escutcheon.
4. Screw the female spindle (3) into the male spindle (4), and then reverse it to 1 of full turns. If
spindle has a hole for the pin instead of plastic ring, adjust spindle so that the hole is in vertical
position.

Figure 2.1 Handle and spring setting on pins

2
1
4
3
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Figure 2.2 Exploded view of Lock

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2.2 Installing the lock

(Numbers in parentheses refer to figure 2.2).

If Hydra Cylinder is in use:
Thread the Security Clip (24) onto the lock case from bottom side, at 45 and
press it upwards so the grove is aligned to the cable cover mounting screw.

1. Position the lock case (9) into the door edge and fasten it with two screws
(11).
Note: Position the cable in the door before inserting the lock case.

2. Prepare the outside escutcheon (5) for installation as described in chapter 2.1.

3. Position the outside escutcheon onto the door, inserting the handle spindle (7
and 8) into the lock case.

4. The pin/ring (16) is holding the handle spindle in correct position.
Push the pin into the hole through the female spindle. If plastic ring is used,
push the plastic ring onto the female spindle, making sure that the ring fits
into its groove.
If the hole is too far into the lock case, pull the spindle. If this does not work,
go back to step 2 and readjust the spindle.

5. Insert the thumb turn spindle (4) through the lock case until it stops against
the outside escutcheon.

6. Prepare the inside escutcheon (3) as follow:
Set the thumb turn in its vertical position, while the dead bolt is retracted.

7. Before mounting the inside escutcheon on door, make sure that:
- the spindles (8 and 4) fit correctly in their positions.
- the cable to the battery is placed correctly through the notch on top of the
escutcheon.
Leave the connectors accessible on the inside of the door.

8. Connect the cable (17) from the lockcase to the LCU (23).
If this is a Classic PIN lock, also make sure the cable from the keyboard (28)
is connected properly to the LCU (23). See Appendix D (Classic PIN lock)
for more details.

Important: Connectors should mount easily, avoid using force. If condensation can
occur (as is likely in hallow steel doors), the contacts should be filled with silicone
grease.

9. Fasten the outside and inside escutcheon (5 and 3) with four escutcheon
screws (15) as shown, but do not tighten them at this point. For Classic PIN
Lock, remember screws (26) and fixing plate (27).

Important: The protruding parts must fit correctly. Any bending or misalignment
may cause malfunction.
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Important: For lock without cylinder, never close door before lock is programmed
and working with card operation.

If your lock is equipped with standard cylinder (6), proceed to step 11.
Hydra cylinder (25) is used along with Clips (24)

10. Prepare the cylinder as follow:
Insert an operational key and turn the
cylinder so the cylinder arm is
in 6 oclock position.
Then insert the cylinder into the lock
case and position the cylinder so
it is flush to the outside escutcheon.
Fix the cylinder in place with the fixing
screw tool kit as follow:

a) Use the L shaped Allen key to lock the
headless fixing screw to the T shaped tool as
illustration in the box shows.
b) Using the T tool, screw the fixing screw in
place as shown to fix the cylinder in place. When tighten the screw, put
pressure on the Allen wrench, not the T-handle, to avoid over-tightening.
Make sure that the cylinder fixing screw is tightened in the cylinder.
c) Release the T tool from fixing screw by holding the T tool rigid
while turning the Allen key counter clockwise until the toll is released, then
unscrews the tool.

If your lock is equipped with Hydra cylinder (25) proceed to step 12.

11. Install the cylinder (6) and fasten it with the screw (10) using an Allen wrench.
When using a standard cylinder with ADB lock case, use the optional short screw
as described in Appendix A (VingCard US ANSI ADB).

12. Important: Check all functions for smooth operation before final tightening of
the escutcheon screws. Throw the Dead bolt with thumb turn and retract the latch
and Dead bolt by depressing the inside handle. When installing an ADB lock case
the deadbolt is thrown by pushing the trigger, and retracted by depressing the
inside handle.

13. Install the battery pack (2 (9V) or 21 (4,5V)) by connecting the battery cable (18)
from the Lock Control Unit (23) to the battery.
Note: Yellow light should flash once after battery is connected.

If your lock is equipped with 4,5V electronics (3 batteries) proceed to step 15.

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14. The battery package has to be inserted with the battery contact facing towards the
door, so the contacts are close towards the door blade (Only 9V / 6 batteries).

15. If battery cover is in metal, the battery cup (22) has to be threaded upon the
battery before connecting the Battery cable (Only for 9V / 6 batteries).

16. Fasten the outside front (12) with outside front screws (13). Make sure that the
anti-friction latch comes all way out.

17. Tighten the four Escutcheon screws (15), ensuring the inside and outside
escutcheons are aligned to each other.
If this is a Classic PIN lock, also remember the two additional screws (26) for PIN
Locks keyboard (27). See Appendix D (Classic PIN Lock) for more details.

18. Install the battery cover (1) by using the lid opener.

19. After completing the installation as described above, check the installation by
performing the control procedure as described in chapter 3.

For reliable operation
Use cleaning cards at scheduled intervals
No parts should be lubricated, except spindle threads
When cleaning escutcheons, use soft moist cloth without detergents.
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3 Check of lock installation

3.1 Installation check
Mortise of the lock
The front end (including the lock case cover plate) should be flush with the
door edge.
Installation of cylinder
The cylinder should be flush with the escutcheon and properly fixed
Installation of escutcheon
Aligned vertical to the door edge and tightened firmly
Installation of strike
The depth in the frame must be sufficient, min 1 (25,4mm), to accommodate
the full thrown dead bolt.

3.2 Operational check
Outside and inside handle
Handles must return to horizontal position after being depressed, (outside
handle can only be depressed slightly as the lock is in unlocked position)
Thumb turn
The thumb turn must throw and retract the dead bolt freely.
Note. When installing ADB lock case the thumb turn can not retract dead bolt.
The trigger will throw the dead bolt if depressed.
Cylinder.
When using an emergency key (EMK), latch and dead bolt must freely
operate.
Latch and dead bolt.
When the dead bolt has been retracted by the thumb turn and the inside handle
is fully depressed, dead bolt and latch should be flush with the lock case cover
plate.
Electronics.
Note: If there is no cylinder available, its important to check that the electronics
works before closing the door. Upload the door with program and data, then
test opening with a card when the door is open.

3.3 Security function check
Dead latch function.
When depressing the locking latch, the latch should be blocked. Make sure the
latch is not snagged by the strike when the door is closed.
Panic release function.
When the door is closed and the dead bolt is thrown, depress the inside handle.
The dead bolt and the latch must be retracted.

VingCard a.s
P.O.Box 511, 1522 Moss, Norway
Phone +47 69245000 Fax +47 69245050
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Appendix A (ANSI ADB)

This appendix contains description and drawings needed for an installation
or upgrade of the ANSI ADB Lock Case.
All measurements are given in mm and inch.

1. The ADB strike
When installing or upgrade to ANSI ADB Lock Case, the external strike plate has to
be installed as shown in figure 1.

Figure 1. Strike and cut out

Important.
When installing an ADB Lock Case, the ADB Strike Plate with curved lip
must always be used (hands of door L and R).

Hands of door Strike L Strike R
Rx x
Ro x
Lx x
Lo x

All frames (wooden and steel frames).
First install the lock in the door as shown in the installation manual this
appendix is attached to.
Place the ADB strike in the frame as shown in figure 1, 49mm below the top
of the lock front (30mm +19mm).
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Mortise.
If the frame is mortised for a standard ANSI Strike the frame must be modified
as shown in figure 2.

Figure 2. Remove hatched area.
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2. Cylinder for ADB (Escutcheons with cylinder)

The ADB lock case can be used with treaded cylinder and Hydra cylinder. When
upgrading from standard lock case with treaded cylinder, the revolving arm must be
replaced (fig. 3).
Old Hydra cylinders can not be upgraded to fit ADB lock cases.

Figure 3. Treaded ADB cylinder Figure 4. Hydra ANSI ADB cylinder.

Cylinder installation.

The standard cylinder fastening screw can not be used for treaded cylinder. The
cylinder fastening screw enclosed the new treaded ADB cylinder or the upgrade
revolving arm, must be used to fasten the cylinder (Set screw Din 916-Grooved cup
point M4x10mm).
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Appendix B (Contact Cards)

VingCard has the following Contact Card alternatives for Classic locks:

0040133, Vision Contact card for Classic Mag stripe lock, LCU T1, RM/CM
(figure 1). For users of HP200LX or HP 1000CX! (Emptying stock).
(product is replaced by IR Contact Card (figure 4)).
8900435, Vision Contact card /DaVinci/Presidio - LCU T2 (figure 2)
(product is replaced by IR Contact card (figure 5)).
8900433, Vision Contact Card Vision Classic Smart Card, Ipaq 38xx, 39xx, 22xx,
54xx, 55xx (figure 3).
8900258, Vision Contact card Vision Classic Smart Card, Ipaq 36xx (figure 3).
8900463, Vision/VC2800 IR Contact Card for RM/CM, LCU T1 (works also with
LCUT2 in mixed installations) (figure 4).
8901430, Vision/VC2800 IR Contact card - Classic, DV, Presidio LCUT2, LCU
T3 4.5v (figure 5).
2100210, VC 2100 Super Contact Card and cable, LCUT1, RM/CM (works also
with LCU T2 in mixed installations)(figure 6).
8901220, Contact card VC2100/DaVinci/Presidio - LCU T2 9v (figure 7).
8901431, Contact card VC2100, Classic , LCU T3 - 4.5v (figure 7). (Top of
housing is grey. This in order to separate it from 9v).
8901441, 2800 MiniLink - 4.5v locks (figure 8).

Figure 1: 0040133 Contact Card with cable for locklink
(Discontinued)
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Figure 2: 8900435 Contact Card. Figure 3: 8900433 Contact Card.
(Discontinued)

Figure 4: 8900463 Contact Card. Figure 5: 8901430 Contact Card.

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Figure 6: 2100210 Contact card Figure 7: 8901220 Contact Card and
8901431 Contact Card

Figure 8: 8901441 Contact Card

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The table below presents the locks where the Contact Card can be used in a Vision
system.

VingCard Vision 0040133
8900463
Contact
Card
8900435
Contact
Card
8900433
Contact
Card
8901430
Contact
Card
Classic LCU T1 x
Classic RM/CM x
Classic LCU T2 mag. x x x
Classic LCU T2 x x
Classic LCU T3 x
Classic ChipCard x
Presidio x x
Da Vinci x x

The table below presents the locks where the Contact Card can be used in a 2100
system.

VingCard 2100 2100210
Contact
Card
8901220
Contact
Card
8901431
Contact
Card

Classic LCU T1 x
Classic RM/CM x
Classic LCU T2 mag. x x
Classic LCU T2 x
Classic LCU T3 x
Classic ChipCard
Presidio x
Da Vinci x

The table below presents the locks where the Contact Card can be used in a 2800
system.

VingCard 2800 8900463
Contact
Card
8901430
Contact
Card
8901441
Contact
Card

Classic LCU T1 x
Classic RM/CM x
Classic LCU T2 mag. x x
Classic LCU T2 x
Classic LCU T3 x x
Classic ChipCard
Presidio x
Da Vinci x

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Appendix C (Climate Protected LCU)

This appendix contains description and drawings needed for an installation of the
Climate protected LCU version. For complete lock set installation see the main lock
set installation guide.

Figure 1
1. LCU
2. Tape
3. Silicone grease

The installation instruction for an Lock set with Climate protected LCU version are
the same as for an standard Lock set with a ordinary LCU except for the following:
1. Before connecting any cable to the LCU, the protection tape (2) located on top of
the edge connectors must be peeled off. (see Figure 1)
2. Then connect the cables into the connectors. The Excessive silicone grease (3)
will then be squeezed out
3. Seal the connectors completely with the excessive silicone grease.

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Appendix D (Classic PIN Lock)

Classic Pin Lock only works with Universal LCU (LCU 3322).
Universal LCU may work with 9v batteries and 9v lock case or 4,5v batteries and 4,5v
lock case.


Figure 1.13

Figure 1.11: Position of lock in relation to door cut out and frame.

Figure 1.12: Measurements of cut out to be made for escutcheon (see fig. 1.6 and
the corresponding note).
2 more holes is added to Fig.1.12 because of the keyboard on the
Classic PIN lock.

Figure 1.13: Cross section from top, showing mortises position if door is beveled.
Note 1: If door are beveled (edge is not at 90 to door), measurements
should be based on shortest side (upper side in fig. 1.13).
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Appendix D (Classic PIN Lock) cont

Figure 2.2 Exploded view of Classic PIN Lock

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Appendix D (Classic PIN Lock) cont

Figure 3. Wiring diagram for Classic PIN Lock.

When 9V lockcases are in use you will need a connecting cable 8 pin (lockcase) to 10 pin (LCU).
Part number 8901410 (NOT SHOWN IN FIGURE 2.2)

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Appendix E (Classic Central Control)

Classic Central Control will be used with Universal LCU (LCU 3322) and ANSI 4 switch lockcase for
full online functionality. It can also be used with lock cases that are not 4-switch if full functionality is
not needed. In this combination 4.5V battery pack will be used. Universal LCU may work with 9V
lock case in combination with 9V battery pack or 4,5V standard lock case with 4,5V batteries (Only as
an upgrade option).

Figure 2.1 Exploded view of Classic Central Control Lock

Online Specific parts:
Part Ref: Part name Part number
1 Battery lid online, Assy- 4819197
23 LCU 3322 4818299
26 Bracket 4818668
27 Radio Frequency (RF) Endnode TBD
28 Cable assy, JST Type 1 4819177
29 Spacer 4821646

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Cont..

Figure 2.2 Exploded view of Classic Central Control Lock

When 9V lockcases are in use you will need a connecting cable 8 pin (lockcase) to 10 pin (LCU).
Part number 8901410 (NOT SHOWN IN FIGURE 2.2)
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cont

Figure 2.3 Exploded view of cable position of online wires.

Cable for endnode must be mounted as shown in above picture when door lock is installed.
The RF Endnode may be installed at a later stage!

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cont

Figure 2.4 Exploded view of positioning of spacer

The spacer is only to be used in combination with 4.5V battery pack (3 ea AA batteries)

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Appendix F (Classic Online for VisiOnline)

Classic Online will be used with LCU 3220 and ANSI 4 switch lockcase for full
online functionality. It can also be used with lock cases that are not 4-switch if full
functionality is not needed. In this combination 9V battery pack will be used.

Figure 3.1 Exploded view of Classic Online Lock

Online Specific parts:
Part Ref: Part name Part number for ordering
1 Battery lid online, Assy- 4819197
23 LCU 3220 4818250
26 Bracket 4818668
27 Radio Frequency (RF) Endnode 8902006
28 Online Cable, Hybrid, RF 4818694
29 Spacer 221 061 014

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cont..

Figure 3.2 Exploded view of Classic Online Lock
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cont..

Figure 3.3 Exploded view of cable Online Cable, Hybrid, RF
Blue wire to be used with RF Endnode, Part Number: 8902006

Figure 3.4 Exploded view of cable position of online wires.

The RF Endnode may be installed at a later stage!
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cont..

If Infrared (IR) endnode is used

Figure 3.5 The IR endnode is located inside the battery cover.
White wire to be used with IR Endnode, Part Number: T597

Figure 3.5 Exploded view of cable position of online wires for IR Endnode partnumber # T597.

The IR Endnode may be installed at a later stage!

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