Documente Academic
Documente Profesional
Documente Cultură
Reper
L
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
[mm]
109
133
135
117
178
203
89
140
153
187
165
213
126
184
69
Dmax
Gb
[mm]
55
51
76
45
67
94
40
40
84
70
68
98
74
72
28
[kg]
4.04
4.24
9.55
2.90
9.79
21.97
1.74
2.74
13.22
11.22
9.34
25.05
8.45
11.68
0.66
L/Dmax
S_an
1.98
2.61
1.78
2.60
2.66
2.16
2.23
3.50
1.82
2.67
2.43
2.17
1.70
2.56
2.46
[buc/an]
1780
3016
2750
3002
5320
5472
1638
3456
3200
4186
3614
5792
3069
4620
1148
1. Analiza ABC
Analiza ABC se face pentru determinarea nucleului tipologic, o multime reprezentativa de repere.
CATPi=S_anitni [min/an]
unde: - S_ani (productia anuala a reperului i)
- tni (timpul nominal de prelucrare a reperului i)
Reper
CATP
Reper
CATP
CATPC CATPC %
R1
194020
R12
1233696 1233696
14.65
R2
401128
R6
1110816 2344512
27.83
R3
371250
R5
946960
3291472
39.08
Clasa A
R4
351234
R14
850080
4141552
49.17
R5
946960
R10
782782
4924334
58.46
R6
1110816
R11
596310
5520644
65.54
R7
145782
R9
489600
6010244
71.35
R8
483840
R8
483840
6494084
77.10
Clasa B
R9
489600
R2
401128
6895212
81.86
R10
782782
R13
386694
7281906
86.45
R11
596310
R3
371250
7653156
90.86
R12
1233696
R4
351234
8004390
95.03
R13
386694
R1
194020
8198410
97.33
Clasa C
R14
850080
R7
145782
8344192
99.06
R15
79212
R15
79212
8423404
100.00
NTA
NTAC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
NTAC
[%]
6.6
13.33
20
26.66
33.33
40
40.66
53.33
60
66.66
73.33
80
86.66
93,33
100
100.00
97.33
90.00
95.03
90.86
100.00
99.06
Clasa C
86.45
81.86
80.00
Clasa B
77.10
71.35
70.00
65.54
60.00
58.46
50.00
49.17
40.00
39.08
30.00
27.83
Clasa A
20.00
14.65
10.00
0.00
6.6 13.33 20 26.6633.33 40 40.6653.33 60 66.6673.33 80 86.6693,33 100
[mm]
178
203
187
213
184
Tabel utilitati
Reper
L
R5
R6
R10
R12
R14
[mm]
1.00
0.29
0.74
0.00
0.83
[kg]
9.79
21.97
11.22
25.05
11.68
2.66
2.16
2.67
2.17
2.56
Gb
L/Dmax
[kg]
1.00
0.20
0.91
0.00
0.88
0.03
1.00
0.00
0.99
0.23
0.84
0.12
0.99
0.17
0.75
0.15
0.67
0.89
0.13
0.82
R12
0.99
0.15
0.89
0
0.82
R14
0.17
0.67
0.13
0.82
0
R5
R6
R10
R12
R14
R5
0
4
1
4
2
R6
3
0
3
1
3
R10
1
3
0
3
1
R12
4
1
4
0
4
R14
2
2
2
2
0
A treia restrictie:
EPC= 1231084
BS= 216640.1
Ean= 1622724
1.66(5400*x1+28000*x2+29400*x3+8700*x4+38400*x5)-6*1622723.60
5400*x1+28000*x2+29400*x3+8700*x4+38400*x55865266
Se adopta cele mai mici valori pentru tipurile de module de operatie.
x1= 0.57
x1= 1
C
x2= 7.18
x2= 8
S
x3= 4.87
x3= 5
F
x4= 5.70
x4= 6
G
x5= 3.61
x5= 4
R
Se verifica ecuatia de eficienta economica.
5400*1+28000*8+29400*5+8700*6+38400*4=5822005865266
Se calculeaza gradul de utilizare al fiecarei masini. Acesta trebuie sa fie 95 %.
kui=(nr. teoretic de masini / nr. practic de masini)*100
ku1= 56.51
x1= 1 masina de Centruit
ku2= 89.76
x2= 8 masini de Strunjit
ku3= 97.45
x3= 6 masini de Frezat
ku4= 94.95
x4= 6 masini de Gaurit
ku5= 90.15
x5= 4 masini de Rectificat
Se observa ca ku395 %. In cazul acesta mai adaugam o masina si verificam din nou ecuatia.
x3= 6
F
ku3= 81.21
5400*1+28000*8+29400*6+8700*6+38400*4=6116005865266
5. Amplasarea spatiala a modulelor de prelucrare de SFF
Pentru aceasta situatie se va folosi metoda gamelor fictive. Aceasta urmareste realizarea
unor fluxuri de fabricatie fara intoarceri.
Repere
Modul de
operatie
R5
R6
R10
R12
R14
C
1
1
1
1
1
S
2
3
F
4
2
2,4
2
2
G
3
4
3
4
R
5
Modul de
operatie
C
S
F
G
R
C
S1
F1
S2
G1
F2
G2
R
Modul de
operatie
C
S1
F1
S2
G1
F2
G2
R
R5
1
2
3
4
5
R6
2
3
4
5
Repere
R10
R12
1
1
2
3
4
2
3
R14
1
2
3
4
5
Incarcarea
anuala
[min/an]
126950
1771064
1730822
485454
810044
126950
356440
1256572
1414624
247506
474250
237948
810044
Numar
teoretic
masini
0.57
7.88
7.70
2.16
3.61
0.57
1.59
5.59
6.30
1.10
2.11
1.06
3.61
Numar
adoptat
masini
1
7
8
3
4
1
2
6
7
2
3
2
4
7. Lotizarea SFF
Lotizarea SFF se realizeaza prin metoda clasica, in care costurile de lansare in fabricatie
sunt mari. Ecuatia de la care se pleaca in determinarea marimii loturilor este:
Nj/Qj =k Qj= Nj/k
unde: - Nj=Sanj [buc/an] (seria anuala pentru reperul j)
- Qj [buc/an] (marimea lotului reperului j)
- k=((Njcj(1-Nj/Pj ))/(2aj )) (numarul de loturi intr-un an)
Elementele necunoscute sunt: aj, Pj si cj.
Determinarea aj (costul lansarii in fabricatie a unui lot din reperul j)
R5
R6
R10
R12
R14
0
3
1
4
2
R5
4
0
3
1
2
R6
1
3
0
4
2
R10
4
1
3
0
2
R12
2
3
1
4
0
R14
Nr. pct.
afinitate
2.75
2.5
2
3.25
2
aj=nr. pct. afinitate*10,5 [lei/lot]
a1
28.88
a2
26.25
a3
21
a4
34.13
a5
21
Determinarea Pj (capacitatea de productie a sistemului pentru reperul j)
Utilizarea metodei coeficientilor de timp pentru fiecare modul operatie.
- pt C
Reper
R5
R6
R10
R12
R14
- pt S1
Reper
R5
R6
R10
R12
R14
Ftpi=1*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
5
26600
1.77
5472
5
27360
4186
5
20930
5792
5
28960
4620
5
23100
126950
224640
Cap
[buc/an]
9413.82
9682.79
7407.19
10249.03
8175.16
Ftpi=2*224640= 449280
San
nti
CATP
Coef.
Cap
[buc/an] [min/buc] [min/an] fond de
[buc/an]
5320
67
356440
1.26
6705.67
5472
0
0
0.00
4186
0
0
0.00
5792
0
0
0.00
4620
0
0
0.00
356440
7
- pt F1
Reper
R5
R6
R10
R12
R14
- pt S2
Reper
R5
R6
R10
R12
R14
- pt G1
Reper
R5
R6
R10
R12
R14
- pt F2
Reper
R5
R6
R10
R12
R14
Ftpi=6*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
0
0
1.07
5472
53
290016
4186
70
293020
5792
78
451776
4620
48
221760
1256572
1347840
Cap
[buc/an]
0.00
5869.45
4490.04
6212.69
4955.56
Ftpi=7*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
0
0
1.11
5472
94
514368
4186
0
0
5792
98
567616
4620
72
332640
1414624
1572480
Cap
[buc/an]
0.00
6082.61
0.00
6438.32
5135.54
Ftpi=2*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
30
159600
1.82
5472
0
0
4186
21
87906
5792
0
0
4620
0
0
247506
449280
Cap
[buc/an]
9657.02
0.00
7598.55
0.00
0.00
Ftpi=3*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
38
202160
1.42
5472
0
0
4186
65
272090
5792
0
0
4620
0
0
474250
673920
Cap
[buc/an]
7559.84
0.00
5948.40
0.00
0.00
- pt G2
Reper
R5
R6
R10
R12
R14
- pt R
Reper
R5
R6
R10
R12
R14
Ftpi=2*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
0
0
1.89
5472
19
103968
4186
0
0
5792
0
0
4620
29
133980
237948
449280
Cap
[buc/an]
0.00
10331.92
0.00
0.00
8723.22
Ftpi=4*224640=
San
nti
CATP
Coef.
[buc/an] [min/buc] [min/an] fond de
5320
38
202160
1.11
5472
32
175104
4186
26
108836
5792
32
185344
4620
30
138600
810044
898560
Cap
[buc/an]
5901.33
6069.94
4643.42
6424.91
5124.84
Capacit.
de
productie
9682.79
5869.45
6082.61
10331.92
6069.94
S1
G1
F2
F1
S2
G2
10000.00
8000.00
6000.00
4000.00
2000.00
0.00
- pt. R10
Modul
operatie
C
F1
G1
F2
R
- pt. R12
Modul
operatie
C
F1
S2
R
- pt. R14
Modul
operatie
C
F1
S2
G2
R
Capacit.
de
productie
7407.19
4490.04
7598.55
5948.40
4643.42
8000.00
Capacit.
de
productie
10249.03
6212.69
6438.32
6424.91
10000.00
Capacit.
de
productie
8175.16
4955.56
5135.54
8723.22
5124.84
10000.00
6000.00
4000.00
2000.00
0.00
C
F1
G1
F2
8000.00
6000.00
4000.00
2000.00
0.00
C
F1
S2
8000.00
6000.00
4000.00
2000.00
0.00
C
F1
S2
G2
Pj este data de valoarea minima a capacitatii de productie a modulelor de operatie care ajuta la
realizarea fiecarui reper.
Reper
Pj
[buc/an]
R5
5902
R6
5870
R10
4491
R12
6213
R14
4956
Determinarea cj (costul de productie la nivelul intreprinderii)
cj=CPI-MN [lei]
unde: - CPI=[M+MN(1+RS/100) ](1+RI/100) [lei]
- M=GBPM(1+Tra/100)-GDPdes
[lei] (cheltuieli cu materialele)
- RS=300 % (regia sectiei)
10
MN
45.85
52.29
48.17
54.87
47.40
Reper
R5
R6
R10
R12
R14
Reper
R5
R6
R10
R12
R14
M
37.40
83.96
42.89
95.76
44.65
Reper
R5
R6
R10
R12
R14
CPI
287.06
381.08
306.25
409.81
304.52
cj
241.21
328.79
258.08
354.94
257.12
11
12
R14
15
25
35
45
0
R14
5
5
5
5
0
R14
135
245
315
425
0
R14
0
0
0
0
0
R14
0
0
0
0
0
C2
1
1
- Se determina matricea A* prin inlocuirea diagonalei principale cu 0.
A*:
C1
C2
C1
C2
1
0
- Se determina matricea drumurilor D.
D:
C1
C2
Suma
C1
C2
13
ti=nti
S_an
Fn(ti)
R5
R6
R10
R12
R14
[ore/buc]
0.083
0.083
0.083
0.083
0.083
[buc/an]
5320
5472
4186
5792
4620
25390
0.21
0.43
0.59
0.82
1
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.63
0.63
0.63
0.63
0.63
0.42
0.20
0.04
0.19
0.37
- pentru S1
Reper
R5
Reper
R5
tprel= 67
= 0.90
max
(|Fn(ti)-Ft(ti)|)=0.371.63/1=1.63
S_an
nti
[buc/an] [min/buc]
5320
67
ti=nti
[ore/buc]
1.12
S_an
[buc/an]
5320
5320
Fn(ti)
1.00
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.63
0.37
- pentru F1
Reper
R6
R10
R12
R14
S_an
nti
[buc/an] [min/buc]
5472
53
4186
70
5792
78
4620
48
tprel= 62.61
= 0.96
max
(|Fn(ti)-Ft(ti)|)=0.471.63/4=0.81
Reper
ti=nti
S_an
Fn(ti)
R6
R10
R12
R14
[ore/buc]
0.88
1.17
1.30
0.80
[buc/an]
5472
4186
5792
4620
20070
0.27
0.48
0.77
1
14
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.57
0.67
0.71
0.53
0.30
0.19
0.06
0.47
- pentru S2
Reper
R6
R12
R14
Reper
R6
R12
R14
S_an
nti
[buc/an] [min/buc]
5472
94
5792
98
4620
72
ti=nti
[ore/buc]
1.57
1.63
1.20
S_an
[buc/an]
5472
5792
4620
15884
tprel= 89.06
= 0.67
max
(|Fn(ti)-Ft(ti)|)=0.451.63/3=0.94
Fn(ti)
0.34
0.71
1
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.65
0.31
0.67
0.04
0.55
0.45
- pentru G1
Reper
R5
R10
Reper
R5
R10
S_an
nti
[buc/an] [min/buc]
5320
30
4186
21
ti=nti
[ore/buc]
0.5
0.35
S_an
[buc/an]
5320
4186
9506
tprel= 26.04
= 2.30
max
(|Fn(ti)-Ft(ti)|)=0.451.63/2=1.15
Fn(ti)
0.56
1.00
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.68
0.12
0.55
0.45
- pentru F2
Reper
R5
R10
Reper
R5
R10
S_an
nti
[buc/an] [min/buc]
5320
38
4186
65
ti=nti
[ore/buc]
0.63
1.08
S_an
[buc/an]
5320
4186
9506
tprel= 49.89
= 1.20
max
(|Fn(ti)-Ft(ti)|)=0.271.63/2=1.15
Fn(ti)
0.56
1.00
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.53
0.03
0.73
0.27
- pentru G2
Reper
R6
R14
S_an
nti
[buc/an] [min/buc]
5472
19
4620
29
tprel= 23.58
= 2.54
max
(|Fn(ti)-Ft(ti)|)=0.291.63/2=1.15
15
Reper
R6
R14
ti=nti
[ore/buc]
0.32
0.48
S_an
[buc/an]
5472
4620
10092
Fn(ti)
0.54
1
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.55
0.01
0.71
0.29
- pentru R
Reper
R5
R6
R10
R14
R12
Reper
R5
R6
R10
R14
R12
tprel= 31.90
= 1.88
max
(|Fn(ti)-Ft(ti)|)=0.491.63/6=0.66
S_an
nti
[buc/an] [min/buc]
5320
38
5472
32
4186
26
4620
30
5792
32
ti=nti
[ore/buc]
0.63
0.53
0.43
0.50
0.53
S_an
[buc/an]
5320
5472
4186
4620
5792
25390
Fn(ti)
0.21
0.43
0.59
0.77
1.00
Determinarea parametrilor
Drumul fiecarui reper in sistem este:
R5: C, S1, G1, F2, R
R6: C, F1, S2, G2, R
R10: C, F1, G1, F2, R
R12: C, F1, S2, R
R14: C, F1, S2, G2, R
Calculul pentru sursa C:
C=San / Ftpi=25390/3774=6.73 [buc/ora]
C= 6.73
16
Ft(ti)=1 - |Fn(ti)eti
Ft(ti)|
0.69
0.49
0.63
0.21
0.56
0.03
0.61
0.16
0.63
0.37
K:
C
0
0
0
0
0
0
0
0
C
S1
F1
S2
G1
F2
G2
R
S1
0.21
0
0
0
0
0
0
0
F1
0.79
0
0
0
0
0
0
0
S2
0
0
0.79
0
0
0
0
0
G1
0
1
0.21
0
0
0
0
0
F2
0
0
0
0
1
0
0
0
G2
0
0
0
0.64
0
0
0
0
R
0
0
0
0.36
0
1
1
0
F2
0.38
1
0.21
0
1
0
0
0
G2
0.4
0
0.51
0.64
0
0
0
0
R
1
1
1
1
1
1
1
0
S2
0.62
0
0.79
0
0
0
0
0
G1
0.38
1
0.21
0
0
0
0
0
1.41
5.32
4.17
2.56
F2= 2.56
G2= 2.69
R= 6.73
17
C=
S1=
F1=
S2=
G1=
F2=
G2=
R=
0.56
0.79
0.92
0.88
0.55
0.71
0.53
0.89
12
2
6
7
2
s
1
F2
2.55740
1.20266
3
0.70882
0.32515
0.70882
1.03397
3.00000
0.83149
3.83000
G2
2.69200
2.54476
2
0.52893
0.03978
0.52893
0.56871
2.00000
0.39296
2.39000
R
6.73000
1.88064
4
0.89464
0.42256
0.89464
1.31720
4.00000
0.53173
4.53000
0.49074
0.58170
0.40840
unde:
18
max(x1,x2,x3,x4,x5)
0x1+3x2+1x3+4x4+2x5 1
4x1+0x2+3x3+1x4+2x5 1
1x1+3x2+0x3+4x4+2x5 1
4x1+1x2+3x3+0x4+2x5 1
2x1+3x2+1x3+4x4+0x5 1
Prin rezolvare obtinem:
z=
x2=
x3=
x1=
x4=
x5=
0.5
0.25
0.25
0
0
0
x2'=x2v=
x3'=x3v=
x1'=x1v=
x4'=x4v=
x5'=x5v=
19
v=1/z= 2
0.5
0.5
0
0
0
R6
R10
R5
R12
R14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
2
55
48
76
45
67
53
18
40
84
70
44
78
14
48
12
29
29
30
94
40
30
21
68
74
72
20
4
29
51
38
19
33
39
65
22
98
29
24
5
20
29
25
38
38
32
26
32
25
26
26
32
33
30
28
21
22
5865266
23
616300
24
224640
25
26
27
28
29
54173.1
262.5
206.3737
14.36571
Reper
R5
R6
R10
R12
R14
San
[buc/an]
5320
5472
4186
5792
4620
30
31
32
33
34
35