Sunteți pe pagina 1din 4

Corrosion Protection Systems

P R O T E G O L
Solvent
two-component polyurethane coating compound

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box
Phone +49 621 8901-812 | Fax +49 621 8901-

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

Description

PROTEGOL UR 32-55 PN is a solvent
component polyurethane coating which was tested
referring to DIN 10290 Steel tubes and fittings for on
and offshore pipelines- external liquid applied
polyurethane and polyurethane modified coatings.
The product is applied by airless hot-spraying.
PROTEGOL UR 32-55 PN has a high resistance
against cathodic disbonding even at higher
temperatures.

Uses

Interior and exterior coating of
Pipes
Fittings
Valves
Containers / Tanks
Thrust bore pipes made of cast-iron and steel

Benefits

good corrosion protection
high resistance against cathodic disbonding up to
80C
abrasion resistant
impact resistant
good chemical resistance

Product Data

The following data were determined at +20 C unless
otherwise stated:

Type two-component material

Base PUR

Solvents None

Volume solids 100 %

Consistency
Comp. A Pasty
Comp. B
Liquid
Corrosion Protection Systems
P R O T E G O L

UR - Coating 32-55 PN
Solvent-free, airless spray able
component polyurethane coating compound
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
1/4
55 PN is a solvent-free two-
component polyurethane coating which was tested
referring to DIN 10290 Steel tubes and fittings for on
external liquid applied
polyurethane and polyurethane modified coatings.
spraying.
55 PN has a high resistance
against cathodic disbonding even at higher
iron and steel
high resistance against cathodic disbonding up to
The following data were determined at +20 C unless
component material
Density
Comp. A 1,60 g/cm
Comp. B 1,24 g/cm
Comp. A + B 1,50 g/cm

Mixing ratio
Comp. A : B 75 : 25 parts by weight
Comp. A : B 2,3 : 1 parts by volume approx.

Application method airless hot

Application thickness up to 5 mm per operation on
vertical

Pot life approx. 30 sec. at 60 C

Application temp. Substrate > 10 C
Comp. A 50 C
Comp. B 20 C

Curing time at 20 C
touch dry after approx.
20 min.
stackable after approx.
8 hours

Exposure to mech. and
chemical load
after one week

Temperature limits without
simultaneous mechanical
stress
- 30 C up to +90 C
up to 110 C for short
(without temperature
substrate)

Shore D
according to DIN 53 505
85

Cleaning material Solvent B or Solvent G

Adhesion test
(Pull-off method)
according to EN 10 290
at 23 C
8 MPa


Adhesion test
(Pull-off method)
according to EN 10 290


Cathodic Despondent
according to EN 10 290

at 80 C
6 MPa (25 % decrease)



after 28 d , at 23 C
3,1 mm

Specific electrical insulation
resistance
according to EN 10 290
after 100 d , at 23 C
( 1,8 ) 10




component polyurethane coating compound
Date of issue 06/2008

chemicals.com

1,60 g/cm
1,24 g/cm
1,50 g/cm
75 : 25 parts by weight
2,3 : 1 parts by volume approx.
airless hot-spray system
up to 5 mm per operation on
vertical surfaces
approx. 30 sec. at 60 C
Substrate > 10 C
Comp. A 50 C - 70 C
Comp. B 20 C - 40 C
at 50C at 90 C
after approx.
5 min. *
< 1 min. *
after approx.
60 min. *
immediately
after one week
30 C up to +90 C
up to 110 C for short-term periods
(without temperature gradient to the
substrate)
5
Solvent B or Solvent G
at 23 C
MPa
at 80 C
6 MPa (25 % decrease)
after 28 d , at 23 C
3,1 mm
after 100 d , at 23 C
( 1,8 ) 10
9
m




Corrosion Protection Systems

P R O T E G O L
Solvent
two-component polyurethane coating compound

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box
Phone +49 621 8901-812 | Fax +49 621 8901-

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

Thermal Aging
(Adhesion test)
according to EN 10 290
after 100 d at 100 C
13 MPa

Flexibility
according to EN 10 290
at 23 C
fulfils requirements


Elongation
according to EN 10 290
3 %

Impact resistance
according to EN 10 290
at 23 C
test voltage = 18 kV
impact = 8 J/mm

Cathodic Disbondment
according to NACE RP0394-
2002, 28 d, 66C, 3%NaCL,
- 1,5 V, 3,3 mm holiday


13 mm

Cathodic Disbondment
according to NACE RP0394-
2002, 28 d, 90C, 3%NaCL,
- 1,5 V, 3,3 mm holiday

Adhesion to steel
ISO 4624

Adhesion to steel
ISO 4624
After 28d 80C hot
water soak test

Adhesion to steel
ISO 4624
After 30/60 d 70C hot
water soak test

Adhesion to Polyethylene
ISO 4624

Adhesion to Polypropylene
ISO 4624

Adhesion and lap shear to
factory coating,
Polyethylene, after thermal
cycling in tap water
12 h 65C/12h 2C 10, 30 d

Adhesion and lap shear to
factory coating,
Polypropylene, after thermal
cycling in tap water
12 h 65C/12h 2C 10, 30 d






20 mm


19 MPa


13 MPa




30 d 10 MPa
60 d 8 MPa



5.5 MPa


8.9 MPa


7.9 MPa (10d)
5.3 MPa (30 d)




5.2 MPa (10d)
7.5 MPa (30 d)







Corrosion Protection Systems
P R O T E G O L

UR - Coating 32-55 PN
Solvent-free, airless spray able
component polyurethane coating compound
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
2/4
after 100 d at 100 C
fulfils requirements
test voltage = 18 kV
impact = 8 J/mm


Adhesion to Polypropylene
ISO 4624
After 7/14/21/28 d 80C
hot water soak test

Adhesion to Polyethylene
ISO 4624
After 7/14/21/28 d 80C
hot water soak test
7.8 MPa (7d)
7.5 MPa (14d)
6.1
8.6 MPa (28d)

5.6 MPa (7d)
6.6
4.8
6.0

* after the coating has cooled down below 30 C
** after the coating has fully reacted and cured

Colours

Green, black

Coverage

Approx. 1,5 kg / mm dft. / m (theoretical value)

Packaging

Comp. A (30 kg) and Comp. B (25 kg) in 30 ltr. non
returnable drums
Comp. A (250 kg) and Comp. B (250 kg) in 200 ltr.
non-returnable drums
Comp. A (1.250 kg) in 1000 ltr. non
returnable bulk container

Storage

In a cool and dry place, approx. 12 months in tightly
closed original packs.

When stored below 0C Comp. B may partly
crystallize. In this case warm up to approx. 25 C in
an oven or by oil bath (do not use a water bath as
Comp. B is sensitive to moisture!) in order to solve
the crystals. Comp. B with crystals should on no
account be used since the presence of crystals
results in the spraying equipment becoming blocked
up as well as interfering with the curing process.





component polyurethane coating compound
Date of issue 06/2008

chemicals.com

7.8 MPa (7d)
7.5 MPa (14d)
MPa (21 d)
8.6 MPa (28d)
5.6 MPa (7d)
6 MPa (14d)
4.8 MPa (21 d)
6.0 MPa (28d)
after the coating has cooled down below 30 C
after the coating has fully reacted and cured
mm dft. / m (theoretical value)
Comp. A (30 kg) and Comp. B (25 kg) in 30 ltr. non-
Comp. A (250 kg) and Comp. B (250 kg) in 200 ltr.
Comp. A (1.250 kg) in 1000 ltr. non-returnable or
In a cool and dry place, approx. 12 months in tightly
When stored below 0C Comp. B may partly
crystallize. In this case warm up to approx. 25 C in
an oven or by oil bath (do not use a water bath as
Comp. B is sensitive to moisture!) in order to solve
the crystals. Comp. B with crystals should on no
be used since the presence of crystals
results in the spraying equipment becoming blocked
up as well as interfering with the curing process.




Corrosion Protection Systems

P R O T E G O L
Solvent
two-component polyurethane coating compound

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box
Phone +49 621 8901-812 | Fax +49 621 8901-

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

Storage and Transport Data

Flash point RID/ADR
PROTEGOL

32-55 PN
Comp. A > 100 C
Comp. B > 220 C
Solvent B appr. 28 C cl. 3/fig. 31 c
Solvent G appr. 7 C cl. 3/fig. 5 b

Application

Substrate

The steel surfaces to be coated must be dry, clean,
free from dust, have a good key and be free from all
matter acting as release agents (e.g. oil, grease, old
paint etc.). In order to obtain the necessary
conditions suitable substrate preparation methods
such as blasting must be used.

Steel surfaces must be abrasive blast clean to near
white (degree of cleanliness according to DIN 12
944-4 at least Sa 2 ). The first coating must be
applied immediately after blast cleaning. Later
application of the coat is only permissible if the
original degree of cleanliness has been maintained.

The constructional design of steel and iron shall
comply to DIN 28051 and DIN 28053 or to VDI
Guideline 2532.

The surface profile shall range between 70 and 90
m. The blasting material shall be sharp
recommend as grit blasting material for example
Testra 1-2 mm or Asilikos 1-2 mm

For the usage as coating of field joints t
coating of the pipes should be sweep blasted
provide a key for the polyurethane
further adhesion improvement of the
coating on polyolefinic plant coatings
the usage of a technology which reduces the water
contact angle.



Corrosion Protection Systems
P R O T E G O L

UR - Coating 32-55 PN
Solvent-free, airless spray able
component polyurethane coating compound
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
3/4
ICAO/IATA-DGR



cl. 3/ UN 1263/ III
cl. 3/UN 1263/III
The steel surfaces to be coated must be dry, clean,
free from dust, have a good key and be free from all
matter acting as release agents (e.g. oil, grease, old
paint etc.). In order to obtain the necessary
conditions suitable substrate preparation methods
Steel surfaces must be abrasive blast clean to near
white (degree of cleanliness according to DIN 12-
4 at least Sa 2 ). The first coating must be
applied immediately after blast cleaning. Later
is only permissible if the
original degree of cleanliness has been maintained.
The constructional design of steel and iron shall
comply to DIN 28051 and DIN 28053 or to VDI
The surface profile shall range between 70 and 90
blasting material shall be sharp-edged. We
recommend as grit blasting material for example

For the usage as coating of field joints the plant
should be sweep blasted to
thane coating. For a
the polyurethane
s we recommend
y which reduces the water
Coating

Ensure that the temperature of the substrate is at
least 3 C above the dew point to avoid conden
sation. The dew point can be determined with a
suitable dew point mirror.

PROTEGOL 32-55 PN is only applied by using a two
component airless hot spray system.
It is possible to use a fixed or variable metering
system. For these systems the manufacturer of the
equipment should guarantee
maximum deviation of +/
relating to the fixed component A.
For control and monitoring
we recommend measuring
ratio of the unit, the usage of an automatic pressure
control unit and the usage of a fluid control system.
Alternatively we recommend an analysis of the
nitrogen content of a fully cure
laboratory.

At 20 C the coating is tack
after 8 hours (depending on the weight of the coated
objects) it allows for stacking.

Holiday tests can be carried out after 2 hours. The
tension applied may be up to 10.000 volt per mm
coating thickness.

A post-heating up to 50 C by gas filled or infra
heaters will accelerate curing to such a degree that
after the coated objects have cooled to < 30 C
holiday tests can be carried out.

Relative humidity during application of the coat
must be < 80 %. (In case the relative humidity is
higher, then please ask for our special technical
advice.)









component polyurethane coating compound
Date of issue 06/2008

chemicals.com

Ensure that the temperature of the substrate is at
ast 3 C above the dew point to avoid conden-
sation. The dew point can be determined with a
55 PN is only applied by using a two
component airless hot spray system.
It is possible to use a fixed or variable metering
system. For these systems the manufacturer of the
equipment should guarantee dosage accuracy with a
maximum deviation of +/- 5% of component B
relating to the fixed component A.
For control and monitoring of this accurate dosage
measuring the gravimetric mixing
ratio of the unit, the usage of an automatic pressure
control unit and the usage of a fluid control system.
Alternatively we recommend an analysis of the
nitrogen content of a fully cured foil of coating in our
At 20 C the coating is tack-free after 20 minutes and
after 8 hours (depending on the weight of the coated
objects) it allows for stacking.
Holiday tests can be carried out after 2 hours. The
up to 10.000 volt per mm
heating up to 50 C by gas filled or infra-red
heaters will accelerate curing to such a degree that
after the coated objects have cooled to < 30 C
holiday tests can be carried out.
ing application of the coating
must be < 80 %. (In case the relative humidity is
higher, then please ask for our special technical




Corrosion Protection Systems

P R O T E G O L
Solvent
two-component polyurethane coating compound

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box
Phone +49 621 8901-812 | Fax +49 621 8901-

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

Waiting periods

The waiting periods between coatings depend on
temperature. Subsequent coatings may be applied
after 3 minutes. If, for technical reasons, several
coating operations with prolonged waiting periods
between applications are necessary the substrate
must always be dry, free of oil, grease and dust.

Between operations, the temperature of
strate shall be at least 3 C above the dew point to
avoid condensation. Each layer can be over coated
without mechanical roughening when the waiting
period does not exceed 3 days (storage at room
temperature).

Maintenance of tools

Immediately after use all instruments should be
cleaned with Solvent B or G.

Health and Safety

Although PROTEGOL

32-55 PN is solvent free, it


may, if processed at elevated temperatures, develop
vapours which may cause irritation to the skin. It
must be ensured by suitable measures, such as
continuous ventilation, mechanical extraction or
respiratory protection that such vapours and any mist
eventually forming during the spraying process are
not inhaled.














Corrosion Protection Systems
P R O T E G O L

UR - Coating 32-55 PN
Solvent-free, airless spray able
component polyurethane coating compound
22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com
This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.
4/4
The waiting periods between coatings depend on
may be applied
after 3 minutes. If, for technical reasons, several
coating operations with prolonged waiting periods
between applications are necessary the substrate
must always be dry, free of oil, grease and dust.
Between operations, the temperature of the sub-
strate shall be at least 3 C above the dew point to
avoid condensation. Each layer can be over coated
without mechanical roughening when the waiting
period does not exceed 3 days (storage at room
Immediately after use all instruments should be
55 PN is solvent free, it
may, if processed at elevated temperatures, develop
vapours which may cause irritation to the skin. It
must be ensured by suitable measures, such as
continuous ventilation, mechanical extraction or
such vapours and any mist
eventually forming during the spraying process are
Therefore we recommend to wear filter or fresh air
masks.

The unprotected skin should not be allowed to come
in contact with Component B. If any of the material
has accidentally splashed onto the skin, the affected
area should immediately be washed thoroughly with
warm soapy water or better with warm non
cleaners (e.g. Lutrol E 400, BASF). Clean again
thoroughly with soap.




When using PROTEGOL
precautions applicable to handling polyurethane
resins and their hardeners must be observed. They
are listed in the Merkblatt fr den Umgang mit
Isocyanaten (Instructions for handling Isocyanate)
which is available on request.

In addition, the health and safety precautions being
effective in the respective country should be
observed.

According to the regulations on dangerous
substances component B of
PROTEGOL

32-55 PN as well as Solvents B and G


are liable to danger identification


component polyurethane coating compound
Date of issue 06/2008

chemicals.com

Therefore we recommend to wear filter or fresh air
The unprotected skin should not be allowed to come
in contact with Component B. If any of the material
s accidentally splashed onto the skin, the affected
area should immediately be washed thoroughly with
warm soapy water or better with warm non-alkaline
cleaners (e.g. Lutrol E 400, BASF). Clean again
When using PROTEGOL

32-55 PN all safety


precautions applicable to handling polyurethane
resins and their hardeners must be observed. They
are listed in the Merkblatt fr den Umgang mit
Isocyanaten (Instructions for handling Isocyanate)
which is available on request.
dition, the health and safety precautions being
effective in the respective country should be
According to the regulations on dangerous
substances component B of
55 PN as well as Solvents B and G
are liable to danger identification.

S-ar putea să vă placă și