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DISTRIBUTION PRODUCTS

Section DF

INDEX
compression terminals
SERIES

DESCRIPTION

PAGE

COMPRESSION/ALUMINUM
ACF/CCL............. TERMINAL, CABLE TO FLAT, HEAVY DUTY................................... DF-10/DF-11
AHL...................... STACKING TERMINAL LUG, LONG BARREL (BOTTOM)............................ DF-5
ATL...................... STACKING TERMINAL LUG, LONG BARREL (TOP).................................... DF-6
CCLS................... TERMINAL, CABLE TO FLAT, SHORT BARREL, HEAVY DUTY...... DF-12/DF-13
CCLS................... TOOL & DIE INFORMATION........................................................................ DF-14
PT / PTH.............. BI-METALLIC PIN TERMINALS...................................................................... DF-4
VACL................... VERSAtile COMPRESSION TERMINAL, LONG BARREL................ DF-2/DF-3
VACL................... TOOL & DIE INFORMATION............................................................. DF-16/DF-17
VAUL / VAULH..... VERSAtile COMPRESSION TERMINAL........................................... DF-7/DF-8
VCEL................... VERSAtile COMPRESSION TERMINAL.................................................... DF-1
VCEL................... TOOL & DIE INFORMATION........................................................................ DF-15
VCTL................... VERSA-CRIMP COMPRESSION TERMINAL, PARTIAL TENSION

VC TOOLS ONLY............................................................................................ DF-9
COMPRESSION/COPPER
BCL...................... TERMINAL, CABLE TO FLAT............................................................ DF-28/DF-29
BCL...................... TOOL & DIE INFORMATION........................................................................ DF-29
CHL..................... STACKING TERMINAL LUG (BOTTOM)...................................................... DF-25
CHLN................... TINNED TERMINAL LUG WITH NEMA PAD SIZES.................................... DF-27
CSL...................... STACKING TERMINAL LUG (TOP).............................................................. DF-26
VCELC................. VERSAtile COMPRESSION TERMINAL.................................................. DF-18
VCELC................. TOOL & DIE INFORMATION........................................................................ DF-30
VHCL................... VERSAtile COMPRESSION TERMINAL, LONG BARREL............. DF-22/23/24
VHCL................... TOOL & DIE INFORMATION........................................................................ DF-32
VHCS................... VERSAtile COMPRESSION TERMINAL, SHORT BARREL.......... DF-19/20/21
VHCS................... TOOL & DIE INFORMATION........................................................................ DF-31
compression/aluminum SPLICES
FTA...................... FULL TENSION SPLICE (AAC).................................................................... DF-41
FTR...................... FULL TENSION SPLICE (AAC & ACSR)..................................................... DF-42
PTA...................... PARTIAL TENSION SPLICE (AAC).............................................................. DF-39
PTR..................... PARTIAL TENSION SPLICE (AAC & ACSR)................................................ DF-40
VACS................... VERSAtile MINIMUM TENSION, AL TO AL & AL-CU................................ DF-33
VACS................... TOOL & DIE INFORMATION............................................................. DF-16/DF-17
VANS................... VERSAtile TRIPLEX NEUTRAL, PARTIAL TENSION............................... DF-37
VAUS / VAUSH.... VERSAtile MINIMUM TENSION LOOP JUMPER, AL TO AL

& AL-CU............................................................................................. DF-35/DF-36
VC*A / VC*AR..... VERSA-CRIMP FULL TENSION (AAC & ACSR), VC TOOLS ONLY......... DF-43
VC*R.................... VERSA-CRIMP FULL TENSION (AAC & ACSR), VC TOOLS ONLY......... DF-43
VCJS*R............... VERSA-CRIMP PARTIAL TENSION (AAC & ACSR), VC TOOLS ONLY... DF-38
VCSE................... VERSA-CRIMP MINIMUM TENSION, AL TO AL & AL-CU,

VC TOOLS ONLY.......................................................................................... DF-34
VCSN................... VERSA-CRIMP PARTIAL TENSION, VC TOOLS ONLY............................ DF-37
compression ACCESSORY
SEC..................... LINE SPLICE PLASTIC COVERS ............................................................... DF-34

HUBBELL Power Systems

December 2011

DISTRIBUTION PRODUCTS

Section DF

INDEX
compression terminals
(CONTINUED)
SERIES

DESCRIPTION

PAGE

compression/copper
VCC..................... VERSA-CRIMP FULL TENSION, CU & COPPERWELD,

VC TOOLS ONLY.......................................................................................... DF-46
VHS..................... VERSAtile MINIMUM TENSION, HEAVY DUTY LENGTH........................ DF-45
VHS..................... TOOL & DIE INFORMATION........................................................................ DF-32
VHSS................... VERSAtile MINIMUM TENSION, STANDARD LENGTH........................... DF-44
VHSS................... TOOL & DIE INFORMATION........................................................................ DF-31
compression TEES, STIRRUPS & TAPS
HLS...................... HEAVY DUTY ALUMINUM COMPRESSION STIRRUP.............................. DF-47
VCLS................... VERSA-CRIMP ALUMINUM STIRRUP TAP, VC TOOLS ONLY................. DF-48
VCLSC................. VERSA-CRIMP COPPER STIRRUP TAP, VC TOOLS ONLY..................... DF-49
VCP..................... VERSA-CRIMP ALUMINUM TAP, VC TOOLS ONLY (AL TO AL &

(AL TO CU)................................................................................................... DF-50
VACT................... VERSAtile ALUMINUM TEE (AL TO AL & AL-CU).................................... DF-51
VACT................... TOOL & DIE INFORMATION............................................................. DF-57/DF-58
VCL...................... VERSA-CRIMP ALUMINUM TAP, VC TOOLS ONLY (AL TO AL &

AL TO CU).................................................................................................... DF-52
VC2T................... VERSA-CRIMP ALUMINUM TAP, VC TOOLS ONLY (AL TO AL &

AL TO CU).................................................................................................... DF-52
VCT..................... VERSA-CRIMP ALUMINUM TEE, VC TOOLS ONLY (AL TO AL &

AL TO CU).................................................................................................... DF-53
VCU..................... VERSA-CRIMP ALUMINUM TAP, VC TOOLS ONLY (AL TO AL &

AL TO CU).................................................................................................... DF-54
VCCT................... VERSAtile COPPER TEE.......................................................................... DF-55
VCCT................... TOOL & DIE INFORMATION........................................................................ DF-59
VCUC.................. VERSA-CRIMP COPPER TAP, VC TOOLS ONLY (COPPER &

COPPERWELD)........................................................................................... DF-56
VCRC.................. VERSA-CRIMP COPPER GROUND CONNECTOR, VC TOOLS ONLY... DF-56

December 2011

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile ALUMINUM COMPRESSION TERMINAL


TYPE VCEL
ALUMINUM

VERSA-CRIMP

VCEL

For use with either


or conventional compression tools.
For size-for-size replacements for original equipment set screw
mechanical lugs, when recommended by the equipment manufacturer.
UL listed for both concentric and compact aluminum and concentric copper conductor.
Meets NEMA CC3-1973 Class A performance on aluminum
concentric conductor.
Color coded end plugs for easy die selection (see page DF-16).

L
1 3/4
T

Material: BodyAluminum Tin Plated


Factory inhibited

LISTED
261L

Fig. 2

Fig. 1
AL9CU (90 RATED)

ALUMINUM OR COPPER CONDUCTOR

APPROX.
WT. EACH
LBS. (KG)

I.D.
(INCHES)

1/4

1-3/4
(44.5)

39/64
(15.2)

1/4
(6.4)

.03
(.01)

.403

5/16

1-3/4
(44.5)

39/64
(15.2)

1/4
(6.4)

.03
(.01)

.403

3/8

1-27/32
(46.7)

11/16
(17.5)

11/64
(4.4)

.03
(.01)

.403

5/16

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.12
(.05)

.453

3/8

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.12
(.05)

.453

5/16

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.11
(.05)

.562

3/8

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.11
(.05)

.562

5/16

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.10
(.04)

.656

3/8

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.10
(.04)

.656

5/16

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.10
(.04)

.711

3/8

2-17/64
(57.4)

1
(25.4)

9/32
(7.1)

.10
(.04)

.711

3/8

3-13/32
(86.4)

1-3/16
(30.1)

1/2
(12.7)

.20
(.09)

.844

1/2

3-13/32
(86.4)

1-3/16
(30.1)

1/2
(12.7)

.20
(.09)

.844

CATALOG
NUMBER

FIG.
NO.

VCEL02114S1

VCEL021516H1

VCEL02138H1
VCEL022516H1

CONVENTIONAL
TOOLING RANGE

1/0 Str. Al/Cu

2/0 Str. Al/Cu


VCEL02238H1

VCEL024516H1

VCEL030516H1

VERSA-CRIMP
SYSTEM RANGE

#81/0 Str. Al/Cu

2/04/0 Str. Al/Cu

1
1
300 MCM Al/Cu

VCEL03038H1

VCEL035516H1

1
350 MCM Al/Cu

VCEL03538H1

VCEL05038H1

#4300 MCM Al/Cu

250-350 MCM Al/Cu

VC63
VC6FT
500 MCM Al/Cu

PAD
BOLT
DIA.

#12/0 Str. Al/Cu


VC6
(ALL)

4/0 Str. Al/Cu


VCEL02438H1

VERSACRIMP
TOOL
TYPE

DIMENSIONS
INCHES (MM)

2/0500 MCM Al/Cu

VCEL05012H1

VCEL05012H2

500 MCM Al/Cu

2/0500 MCM Al/Cu

1/2

5-3/64
(128.0)

1-3/16
(30.1)

1/2
(12.7)

.30
(.13)

.928

VCEL06012H1

600 MCM Al

400-600MCM Al
400500 MCM Cu

1/2

3-21/32
(92.7)

1-5/16
(33.0)

1/2
(12.7)

.28
(.13)

.928

VCEL06012H2

600 MCM Al

400-600MCM Al
400500 MCM Cu

1/2

5-9/32
(134.4)

1-5/16
(33.0)

1/2
(12.7)

.40
(.18)

.928

VC6FT
VCEL07512H1

750 MCM Al

500-750MCM Al
500 MCM Cu

1/2

3-21/32
(92.7)

1-5/16
(33.0)

1/2
(12.7)

.25
(.11)

1.031

VCEL07512H2

750 MCM Al

500-750MCM Al
500 MCM Cu

1/2

5-9/32
(134.4)

1-5/16
(33.0)

1/2
(12.7)

.36
(.16)

1.031

HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

DF-1
HUBBELL Power Systems

April 2012

DF
1

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile ALUMINUM COMPRESSION TERMINAL


TYPE VACL
For use with either VERSA-CRIMP or conventional compression tools.
UL listed for aluminum or copper conductors.
Factory inhibited
Color coded end plugs for easy die selection (see page DF-17
or DF-61).

ALUMINUM

VACL
D

Material: BodyAluminum Alloy Tin Plated

LISTED
261L

AL9CU (90 C Rated)


ALUMINUM COPPER CONDUCTOR
CATALOG
NUMBER

NO.
PAD
HOLES

VACL414

CONVENTIONAL
TOOLING RANGE

#4 Str. Al/Cu

#4 Str. Al/Cu

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.

APPROX.
WT. EACH
LBS. (KG)

1/4

2-5/16
(58.7)

1
(25.4)

13/16
(20.6)

1/8
(3.2)

.02
(.01)

.252

I.D.
(INCHES)

VC6350

VACL438

3/8

2-5/16
(58.7)

1
(25.4)

13/16
(20.6)

1/8
(3.2)

.02
(.01)

.252

VACL214

1/4

2-1/2
(63.5)

1-1/8
(28.4)

7/8
(22.2)

3/16
(4.8)

.04
(.02)

.312

VACL2516

5/16

2-1/2
(63.5)

1-1/8
(28.4)

7/8
(22.2)

3/16
(4.8)

.04
(.02)

.312

VACL238

3/8

2-1/2
(63.5)

1-1/8
(28.4)

7/8
(22.2)

3/16
(4.8)

.04
(.02)

.312

VACL1516

5/16

2-3/4
(69.9)

1-1/8
(28.4)

3/4
(19.0)

3/16
(4.8)

.05
(.02)

.350

3/8

2-3/4
(69.9)

1-1/8
(28.4)

3/4
(19.0)

3/16
(4.8)

.05
(.02)

.350

3/8

2-15/16
(74.6)

1-5/16
(33.3)

13/16
(20.6)

3/16
(4.8)

.05
(.02)

.393

1/2

3-1/8
(79.4)

1-5/16
(33.3)

13/16
(20.6)

3/16
(4.8)

.05
(.02)

.393

#2 Str. Al/Cu

#1 Str. Al/Cu

DF
2

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
TYPE

#6#2 Str. Al/Cu

#4#1 Str. Al/Cu

VACL138

VACL1038

VACL1012

VACL1012BN

1/2

4-7/8
(128.8)

1-5/16
(33.3)

13/16
(20.6)

3/16
(4.8)

.05
(.02)

.393

VACL2038

3/8

2-15/16
(74.6)

1-5/16
(33.3)

15/16
(23.8)

1/4
(6.3)

.07
(.03)

.450

VACL2012

1/2

3-1/8
(79.4)

1-5/16
(33.3)

15/16
(23.8)

1/4
(6.3)

.07
(.03)

.450

VACL2012BN

1/2

4-7/8
(128.8)

1-5/16
(33.3)

15/16
(23.8)

1/4
(6.3)

.12
(.05)

.450

VC6
(ALL)
1/0 Str. Al/Cu

2/0 Str. Al/Cu

#81/0 Str. Al/Cu

#42/0 Str. Al/Cu

Continued on next page.


HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.

DF-2
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TYPE VACL Aluminum Compression Terminal (continued)

ALUMINUM OR COPPER CONDUCTOR


CATALOG
NUMBER

NO.
PAD
HOLES

VACL3038

VACL3012

VACL3012BN

CONVENTIONAL
TOOLING

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
DIE

DIMENSIONS INCHES
PAD
BOLT
DIA.

APPROX.
WT. EACH
LBS. (KG)

I.D.
(INCHES)

.10
(.04)

.502

.10
(.04)

.502

3/8

3
(76.2)

1/2

3-3/16
(81.0)

1/2

4-15/16
(125.4)

.16
(.07)

.502

VACL4038

3/8

3-15/16
(84.1)

.13
(.06)

.562

VACL4012

1/2

3-1/2
(88.9)

.13
(.06)

.562

.20
(.09)

.562

.16
(.07)

.605

.25
(.11)

.605

.19
(.09)

.660

.31
(.14)

.670

.31
(.14)

.711

.36
(.16)

.711

.45
(.20)

.758

.44
(.20)

.843

.62
(.28)

.843

.72
(.33)

.923

.85
(.38)

1.028

.98
(.44)

1.028

1.42
(.64)

1.182

3/0 Str. Al/Cu

4/0 Str. Al/Cu

#43/0 Str. Al/Cu

#24/0 Str. Al/Cu


VC6
(ALL)

VACL4012BN

1/2

5-1/4
(133.3)

VACL25012

1/2

3-9/16
(90.5)

250 MCM Al/Cu

1/0250 MCM Al/Cu

VACL25012BN

1/2

5-5/16
(134.9)

VACL30012

1/2

3-3/4
(95.2)

300 MCM Al/Cu

1/0300 MCM Al/Cu

VACL30012BN

1/2

5-1/2
(139.7)

VACL35012

1/2

4-1/16
(103.2)

350 MCM Al/Cu


VACL35012BN

VACL40012BN

VACL50012

VACL50012BN

VACL60012BN

VACL75012

VACL75012BN

VACL100012BN

2/0350 MCM Al/Cu

400 MCM Al/Cu

3/0400 MCM Al/Cu

500 MCM Al/Cu

4/0500 MCM Al/Cu

600 MCM Al

350-600 MCM Al
350-500 MCM Cu

750 MCM Al

500750 MCM Al
500 MCM Cu

1000 MCM Al

7501000 MCM Al

VC63
VC6FT

VC6FT
VC8

VC8

1/2

5-13/16
(147.6)

1/2

6
(152.4)

1/2

4-11/16
(119.0)

1/2

6-7/16
(163.5)

1/2

7-1/8
(180.98)

1/2

5-3/8
(136.52)

1/2

7-1/8
(180.98)

1/2

7-13/16
(198.4)

1-5/16
(33.3)

1-1/2
(38.1)

1-1/2
(38.1)

1-1/2
(38.1)

1-5/8
(41.3)

1-1/16
(27.0)

1-1/4
(31.7)

1-1/4
(31.7)

1-3/8
(34.9)

1-1/2
(38.1)

1/4
(6.3)

1/4
(6.3)

5/16
(7.9)

3/8
(90.5)

3/8
(9.5)

1-13/16
(46.0)

1-5/8
(41.3)

7/16
(11.1)

2-5/16
(58.7)

1-11/16
(42.9)

3/8
(9.5)

2-5/16
(74.6)

1-7/8
(47.7)

7/16
(11.1)

2-5/16
(74.6)

1-15/16
(49.2)

5/16
(7.9)

2-3/4
(69.8)

2-5/8
(.667)

11/16
(17.5)

Refer to page DF-17 for recommended tool and die information.


Note: All two hole terminals are on NEMA 1 3/4 centersexcept catalog number VACL1038B which is on 1 1/16 centers.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for conductor insulation material.

DF-3
HUBBELL Power Systems

April 2012

DF
3

DISTRIBUTION CONNECTORS

SECTION DF

BI-METALLIC PIN TERMINALS FOR JOINING


ALUMINUM CONDUCTORS TO COPPER EQUIPMENT
TYPES PT & PTH
ALUMINUM

For use with VERSA-CRIMP or die-type tooling.


Sleeve connector is factory compressed over knurled surface of tinned annealed copper rod.
Provides a compatible bi-metallic transition for joining
aluminum conductor to copper based
transformer or other equipment terminals.
Installed with popular dies.
Prefilled with rubber compatible electrical joint compound and plugged.

PT & PTH

Material:

CONDUCTOR RANGE
CATALOG
NUMBER

DF
4

CONVENTIONAL COMPRESSION

VERSA CRIMP

Aluminum
Copper Rod Tin Plated

RECOMMENDED
CRIMPING DIE
CODES/VC-TOOLS

A
PIN
(DIA.)

L
INCHES
(MM)

B
INCHES
(MM)

COLOR
CODE

ALUM.

ACSR

INCHES

ALUM.

INCHES

PT6425

4 Sol., 6 Str.
& 6 Comp

.167-.206

#8 Str. - #4 Sol. Al.


#6 ACSR

.146-.206

4 Sol.
(.204)

2-1/2
(63.5)

1
(25.4)

BLUE

PT4425

2 Sol., 3-4 Str.


& 4 Comp

.204-.258

#8 Str. - #2 Sol. Al.


#6-#4 ACSR

.146-.258

4 Sol.
(.204)

2-1/2
(63.5)

1
(25.4)

ORANGE

PTH426

2 Sol., 3-4 Str.


& 4 Comp

.204-.258

#8 Str. - #2 Sol. Al.


#6-#4 ACSR

.146-.258

2 Sol.
(.258)

6
(152.4)

1-3/4
(44.4)

ORANGE

PT2425

1-2 Str. 1/0 Sol.


2 Comp Str.

.268-.328

#8-#1 Str. Al.


#6-#2 ACSR

.146-.328

4 Sol.
(.204)

2-1/2
(63.5)

1
(25.4)

RED

PT226

1-2 Str. 1/0 Sol.


2 Comp. Str.

.268-.328

#8-#1 Str. Al.


#6-#2 ACSR

.146-.328

2 Sol.
(.258)

6
(152.4)

1
(25.4)

RED

PTH226

1-2 Str. 1/0 Sol.


2 Comp. Str.

.268-.328

#8-#1 Str. Al.


#6-#2 ACSR

.146-.328

2 Sol.
(.258)

6
(152.4)

1-3/4
(44.4)

RED

PT102S25

1/0 Str.
1/0 Comp

1/0

.336-.398

#8-1/0 Str. Al.


#8-1/0 ACSR

.146-.398

2 Sol.
(.258)

2-1/2
(63.5)

1
(25.4)

YELLOW

PT102S6

1/0 Str.
1/0 Comp

1/0

.336-.398

#8-1/0 Str. Al.


#8-1/0 ACSR

.146-.398

2 Sol.
(.258)

6
(152.4)

1
(25.4)

YELLOW

PTH1026

1/0 Str.
1/0 Comp

1/0

.336-.398

#8-1/0 Str. Al.


#8-1/0 ACSR

.146-.398

2 Sol.
(.258)

6
(152.4)

1-3/4
(44.4)

YELLOW

PT1026

1/0 Str.
1/0-2/0 Comp

1/0

.336-.398

#4-1/0 Str. Al.


#4-1/0 ACSR

.232-.398

2 Sol.
(.258)

6
(152.4)

1-7/8
(47.75)

YELLOW

PT201025

2/0 Str.
3/0 Comp

2/0

.414-.448

#4-2/0 Str. Al.


#4-2/0 ACSR

.232-.448

1/0 Sol.
(.325)

2-1/2
(63.5)

1-7/8
(47.75)

GRAY

PT20106

2/0 Str.
3/0 Comp

2/0

.414-.448

#4-2/0 Str. Al.


#4-2/0 ACSR

.232-.448

1/0 Sol.
(.325)

6
(152.4)

1-7/8
(47.75)

GRAY

PT30106

3/0 Str.
4/0 Comp

3/0

.464-.502

#4-3/0 Str. Al.


#4-3/0 ACSR

.232-.502

1/0 Sol.
(.325)

6
(152.4)

1-7/8
(47.75)

BLACK

PT40206

4/0-250 Str.
250-300 Comp

4/0

.522-.575

#4-250 Str. Al.


#5-4/0 ACSR

.232-.575

2/0 Sol.
(.365)

6
(152.4)

1-7/8
(47.75)

PINK

PT349406

300-350 Str.
350-400 Comp

336-18/1

.618-.684

#1-350 Str.
#1-336-18/1

.328-.684

4/0 Sol.
(.460)

6
(152.4)

1-7/8
(47.75)

NONE

PT300506

250-300 Str.
300-350 Comp.

4/0
266-18/1

.564-.630

3/0-300 Str.
3/0-266.8-18/1

.464-.630

4/0 Sol.
(.460)

6
(152.4)

2-7/8
(73.15)

NONE

PT350506

300-350 Str.
350-400 Comp.

266-6/7
336-18/1

.616-.684

3/0-350 Str.
3/0-336.4-18/1

.464-.684

4/0 Sol.
(.460)

6
(152.4)

2-7/8
(73.15)

NONE

PT400506

336-400 Str.
500 Comp. Str.

336-36/1
397-18/1

.666-.743

4/0-400 Str.
4/0-397-18/1

.522-.743

4/0 Sol.
(.460)

6
(152.4)

2-7/8
(73.15)

NONE

PT500506

450-500 Str.
600 Comp. Str.

397-18/1
477-18/1

.743-.814

4/0-500 Str.
4/0-477-18/1

.522-.814

4/0 Sol.
(.460)

6
(152.4)

2-7/8
(73.15)

NONE

PT450626

450-500 Str.
600 Comp. Str.

397-18/1
477-18/1

.743-.814

250-500 Str.
266-18/1-477-18/1

.574-.814

5/8
(.625)

6
(152.4)

2-7/8
(73.15)

NONE

PT550626

500-556.5 Str.

477-18/1
556-18/1

.814-.879

350-556.5 Str.
266-26/7-556-18/1

.679-.879

5/8
(.625)

6
(152.4)

2-7/8
(73.15)

NONE

PT800756

700-800 Str.
1000 Comp. Str.

605-26/7
715-36/1

.964-1.031

600-800 Str.
605-36/1-715-36/1

.891-1.031

3/4
(.750)

6
(152.4)

2-7/8
(73.15)

NONE

ANDERSON-VC6
(ALL)
EEI8A
BURNDY-BG,243
KEARNEY-5/8
ALCOA-08AH
T&B-TU 52
BLACKBURN-5/8

ANDERSON-VC6
(ALL)
EEI11A
BURNDY-249,840
KEARNEY-840
ALCOA-11AH
T&B-TX 76
BLACKBURN-840
or B49 ea.

ANDERSON-VC6FT
VC6500 & VC63
EEI13A; ALCOA-13AH
BURNDY-316,655,705
KEARNEY-1-1/8
T&B-96
BLACKBURN
B80 ea.
ANDERSON VC6FT & VC8
EEI14A, ALCOA-14AH;
KEARNEY 1-5/16; T&B 106
BURNDY 317, 327 OR 719;
ANDERSON VC8
BURNDY
301, 342, 608, 724, 786
KEARNEY-1 1/2
ALCOA-24 AH
T&B-125

DF-4
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

ALUMINUM LONG BARREL TERMINAL LUGS DESIGNED


TO PERMIT OPTIONAL USE OF TYPE ATL STACKING LUGS
TYPE AHL
(SINGLE OR BOTTOM LUG)
ALUMINUM

AHL
Rated for aluminum conductors at Code ampacities.
Terminals through 750 MCM can be mounted side by
side on NEMA equipment pads in any multiple without
interference.
Each fitting is marked with several manufacturers recommended crimping dies. Connectors are prefilled with
rubber compatible electrical joint compound and
plugged.
For copper conductor, also see type CHL or VHCL/
VAUL.
Material: Aluminum
Note: Add suffix TP to specify tin plating.

CONDUCTOR RANGE (AL or CU)

CATALOG
NUMBER

CONCENTRIC
COMPRESSED
STRAND
RATING

AHL10BN
AHL20BN

DIMENSIONS INCHES (MM)

DIAMETER
RANGE
-INCHES-

(1)
COMMON
CRIMPING
DIES

1/0
2/0

.358-.373
.398-.424

241 296 9/16 TU 52 7A, 8A


245 296 BG 5/8 TWTY 58 9A

1.50
1.50

0.87
0.93

AHL30BN
AHL40BN
AHL250BN

3/0
4/0
250

.448-.470
.503-.530
.550-.576

166 467 3/4 TV 60 66 10A


298 660 840 TV 66 10A
249 324 658 840 TX 74 11A

1.50
1.75
1.75

AHL300BN
AHL350BN
AHL400BN

300
350
400

.607-.636
.654-.684
.720-.740

251 470 1.00 TX 76 12A


299 654 705 1-1/8 TH, 87, 96, 13A
472 490 717 1-1/8 94, 96, 106, 14A

AHL500BN
AHL600BN
AHL700BN

500
600
700-750

.784-.814
.856-.893
.964-1.000

AHL750BN
AHL800BN

700-750
795-800

.964-1.000
1.000-1.032

APPROX.
WT./100
LBS. (KG)

I.D.
(INCHES)

3.21
3.25

5.40
5.50

9 (4)
16 (7)

.381
.429

1.06
1.18
1.25

3.25
3.37
3.37

5.50
6.00
6.00

19 (9)
24 (11)
25 (11)

.480
.538
.585

2.25
2.25
2.50

1.37
1.50
1.62

3.56
3.56
3.56

6.81
7.00
7.31

39 (18)
51 (23)
56 (25)

.640
.692
.745

300 317 719 1-5/16 106,115,15A


318 473 720 1-5/16 112, 115, 125
U 608 722 936 1-5/16 125

3.00
3.00
3.37

1.70
1.70
1.70

3.56
3.62
3.62

7.87
8.00
8.37

70 (32)
86 (39)
119 (54)

.823
.908
1.000

301 723 1-1/2 125 140


474 667 724 1-5/8 140 150

3.37
3.37

1.70
2.25

3.62
3.62

8.56
8.62

122 (55)
220 (100)

1.014
1.047

NOTE: Andersons VC63 Versa-Crimp tool will install sizes thru 500 MCM AHL-500-BN. The VC6FT Versa-Crimp installs thru
750 MCM AHL-750 BN (Aluminum). Versa-Crimp VC8 (c/u) Remote Head Hydraulic Tools cover 3/0 thru 1000 MCM
AL / 1500 MCM CU.

DF-5
HUBBELL Power Systems

April 2012

DF
5

DISTRIBUTION CONNECTORS

SECTION DF

ALUMINUM LONG BARREL TERMINAL LUGS FOR


MOUNTING ON TOP OF TYPE AHL LUGS
TYPE ATL STEPPED LUG
ALUMINUM

ATL
Offset heights and mounting pad dimensions allow ATLlugs to be stacked on top of AHL-lugs so that two conductors can be connected to each NEMA two hole position on a terminal spade or bus bar (see illustration
below).
Rated for aluminum conductors at Code ampacities.
The same crimping dies install this series as used on the
AHL type. Connectors are prefilled with rubber compatible electrical joint compound and plugged.
For copper conductor, see type CSL.
Material: Aluminum
Note: Add suffix TP to specify tin plating.

CONDUCTOR RANGE

DF
6

CATALOG
NUMBER

CONCENTRIC &
COMPRESSED
STRAND
RATING

ATL10BN
ATL20BN

DIMENSIONS INCHES (MM)

DIAMETER
RANGE
-INCHES-

(1)
COMMON
CRIMPING
DIES

1/0
2/0

.358-.373
.398-.424

241 296 9/16 TU 52 7A, 8A


245 296 BG 5/8 TWTY 58 9A

1.50
1.50

0.87
0.93

0.87
0.93

ATL30BN
ATL40BN
ATL250BN

3/0
4/0
250

.448-.470
.503-.530
.550-.576

166 467 3/4 TV 60 66 10A


298 660 840 TV 66 10A
249 324 658 840 TX 74 11A

1.50
1.75
1.75

1.06
1.18
1.25

ATL300BN
ATL350BN
ATL400BN

300
350
400

.607-.636
.654-.684
.720-.740

251 470 1.00 TX 76 12A


299 654 705 1-1/8 TH, 87, 96, 13A
472 490 717 1-1/8 94, 96, 106, 14A

2.25
2.25
2.50

ATL500BN
ATL600BN
ATL700BN

500
600
700-750

.784-.814
.856-.893
.964-1.000

300 317 719 1- 5/16 106, 115, 15A


318 473 720 1-5/16 112, 115, 125
U 608 722 936 1-5/16 125

ATL750BN
ATL800BN

700-750
795-800

.964-1.000
1.000-1.048

301 723 1-1/2 125 140


474 667 724 1-5/8 140 150

APPROX.
WT./100
LBS. (KG)

I.D.
(INCHES)

1.50
1.62

5.40
5.75

11 (5)
20 (9)

.381
.429

1.00
1.00
1.06

1.75
1.87
2.00

5.50
6.00
6.00

23 (10)
29 (13)
30 (14)

.480
.538
.585

1.37
1.50
1.62

1.00
1.25
1.31

2.00
2.37
2.50

6.81
7.00
7.31

47 (21)
61 (28)
67 (30)

.640
.692
.745

3.00
3.00
3.37

1.70
1.70
1.70

1.31
1.31
1.31

2.62
2.75
2.81

7.75
7.78
8.37

84 (38)
103 (47)
143 (65)

.823
.908
1.000

3.37
3.37

1.70
2.25

1.37
1.43

3.00
3.12

8.56
8.62

147 (67)
264 (120)

1.014
1.047

NOTE: Andersons VC63 Versa-Crimp tool will install sizes thru 500 MCM AHL-500-BN. VC6FT Versa-Crimp tool will install
through AHL-750. A VC8 Versa-Crimp tool will accommodate sizes from 3/0 stranded through 1000 MCM AL / 1500
MCM CU.

DF-6
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile ALUMINUM COMPRESSION TERMINAL


TYPE VAUL
Replaces ESP AD; AMS; and ALM Series
ALUMINUM

VAUL

For use with either VERSA-CRIMP or conventional


compression tools.
Meets ANSI C 119.4 Class A performance on aluminum
and ACSR conductor, minimum tension.
Meets ANSI C 119.4 Class C performance on copper
conductor, minimum tension.
Connector barrels are prefilled with Versa-Seal rubber compatible inhibitor and sealed with color coded
(thru 4/0) end caps.
Metal marked to indicate recommended conductors and
crimp dies.
Material: Aluminum
Add Suffix TP for tin plated lugs.

CONDUCTOR RANGE AWF OR MCM


VERSA-CRIMP SYSTEM

CABLE RANGE

INCHES
DIA.
RANGE

.146
thru
.162

#8 STR AL-CU
(#6 SOL)

.146
thru
.162

VAUL612

.146
thru
.204

#8 STR #4 SOL AL-CU


#6 ACSR

VAUL412

1
.146
thru
.268

CATALOG
NUMBER
VAUL812

INCHES
FIG. DIA.
NO. RANGE

VAUL412BN

VAUL112

VAUL112BN

VAUL1012

DIMENSIONS

CONVENTIONAL TOOLING RANGE


CRIMP
STRANDED
DIES/
COLOR
ACSR
(SOLID) COMPACT VC-TOOL CODE

#8 AL-CU
(#6 SOL)

.184
thru
.204

#6 (6/1)

#6 AL-CU
(#4 SOL)

#8 STR - #2 SOL AL-CU


#6-#4 ACSR
#6-#2 COMP

.232
thru
.268

#4 (6/1),
(7/1)

#4 AL-CU
(#2 SOL)

.146
thru
.332

#8 STR. #1 STR AL-CU


#6-#2 ACSR
#6-#1 COMP

292
thru
.332

#2 (6/1), #2-#1 AL-CU


(7/1)

.146
thru
.398

#8 STR-1/0 STR AL-CU


336
#6-1/0 ACSR
thru
1/0 (6/1)
#6-2/0 COMP
398 1/0 (6/1)

#2

#1

1.0 AL-CU

1/0-2/0

VAULH612

.146
thru
.204

#8 STR. #4 SOL AL-CU


#6 ACSR

.169
thru
.204

#6 (6/1)

#6 AL-CU
(#4 SOL)

#6

VAULH412

.146
thru
.258

#8 STR-#2 SOL AL-CU


#6-#4 ACSR
#6-#4 COMP

.213
thru
.258

#4 (6/1),
(7/1)

#4 AL-CU
(#2 SOL)

#4

VAULH112

1
.146
thru
.332

#8 STR-#1 AL-CU
#6-#2 ACSR
#6-#1 COMP

.268
thru
.332

#2 (6/1), #2-#1 AL-CU


(7/1)

.213
thru
.398

#4 STR-1/0 AL-CU
#4-1/0 ACSR
#4-2/0 COMP

.336
thru
.398

VAULH1012

VAULH1012BN

1/0 (6/1)

APPROX.
WT.
EACH
LBS.
I.D.
T
(KG.) (INCHES)

GREEN

3.06
90 1.25 .27
(77.7) (22.8) (31.7) (6.8)

.087
(0.04)

.186

BLUE

3.06
90 1.25 .27
(77.7) (22.8) (31.7) (6.8)

.076
(0.04)

.233

VC6350
3.06
90
.27
VC6
(77.7) (22.8)
(6.8)
VC6FT
1.25
ORANGE 4.80
EEI8A
1.00 (31.7) .31
BURNDY
(121.9 (25.4)
(7.8)
BG. 243
)
KEARNEY
5/8
3.06
.90
.27
T&B
(77.7) (22.8)
(6.8)
TU.52
1.25
RED
BLACKBURN
4.80 1.00 (31.7) .31
5/8
(121.9 (25.4)
(7.8)
)

.074
(0.03)

.281

.129
(0.06)

.281

.069
(0.03)

.355

.129
(0.06)

.355

3.06
.90
(77.7) (22.8)

VAUL1012BN

VAULH112BN

INCHES (MM)

1/0 AL-CU

#2 - #1

1/0-2/0

.27
(6.8)
1.25
YELLOW 4.80
1.00 (31.7) .31
(121.9 (25.4)
(7.8)
)

.065
(0.03)

.416

.120
(0.05)

.416

3.25
.96 1.43 .25
(82.5) (24.2) (36.3) (6.4)

.135
(0.06)

.218

.132
(0.06)

.272

.127
(0.06)

.340

.224
(0.10)

.340

.121
(0.05)

.412

.217
(0.10)

.412

BLUE

VC6350
VC6
3.25
.96 1.43 .25
ORANGE (82.5)
VC6FT
(24.2) (36.3) (6.4)
EEI11A
BURNDY
3.25
.96 1.43 .25
K840
(82.5) (24.2) (36.3) (6.4)
249
KEARNEY
RED
5.75 1.25 1.87 .25
840
(146.0 (31.7)
T&B
(47.5) (6.4)
)
TX, 76
BLACKBURN
3.25
.96 1.43 .25
840
(82.5) (24.4) (36.3) (6.4)
B49EA
YELLOW 5.75
1.25 1.87 .25
(146.0 (31.7)
(47.5) (6.4)
)

Continued on next page.

DF-7
HUBBELL Power Systems

April 2012

DF
7

DISTRIBUTION CONNECTORS

SECTION DF

TYPE VAUL ALUMINUM COMPRESSION TERMINAL (continued)

CONDUCTOR RANGE AWG OR MCM


VERSA-CRIMP SYSTEM
CATALOG
NUMBER
VAUL2012

DF
8

INCHES
FIG. DIA.
NO. RANGE
1

VAUL2012BN

VAUL3012

VAUL3012BN

VAUL4012

VAUL4012BN

VAUL25012

VAUL25012BN

VAUL30012

VAUL30012BN

VAUL35012

VAUL35012BN

VAUL36012

VAUL36012BN

VAUL40012

VAUL40012BN

VAUL50012

CABLE RANGE

DIMENSIONS
INCHES (MM)

CONVENTIONAL TOOLING
INCHES
DIA.
RANGE

ACSR

STRANDED
(SOLID)

CRIMP
DIES/
COLOR
COMPACT VC-TOOL CODE

.213
thru
.447

#4 STR-2/0 AL-CU
#4-2/0 ACSR
#4-3/0 COMP

.414
thru
.447

2/0(6/1)

.213
thru
.502

#4 STR-3/0 AL-CU
#4-3/0 ACSR
#4-4/0 COMP

.464
thru
.502

3/0 (6/1)

.213
thru
.575

#4 STR-250 AL-CU
#5-4/0 ACSR
#4-300 COMP

.520
thru
.575

4/0 (6/1)

.336
thru
.575

1/0-250 STR AL-CU


1/0-4/0 ACSR
1/0-300 COMP

.563
thru
.575

4/0 (6/1)

.376
thru
.630

2/0-300 STR AL-CU


2/0-266.8 (18/1) ACSR
2/0-350 COMP

.609
thru
.630

266.8 (18/1)

.376
thru
.684

2/0-350 STR AL-CU


2/0-336.4 (18/1) ACSR
2/0-400 COMP

.659
thru
.684

336.4 (18/1)

.475
thru
.684

4/0-350 STR AL-CU


4/0-336.4 (18/1) ACSR
4/0-400 COMP

.609
thru
.684

266.8 (18/1), (26/7) 300-350 AL-CU


336.4 (18/1)

.475
thru
.743

4/0-400 STR AL-CU


4/0-397.5 (18/1) ACSR
4/0-500 COMP

.679
thru
.743

336.4 (18/1), (26/7)


(30/7)
350-400 AL-CU
397.5(18/1)

450-500

.520
thru
.814

4/0-500 STR AL
4/0-477 (18/1) ACSR
250-600 COMP

.772
thru
.814

397.5 (24/7), (26/7)


477 (18/1), (36/1)

550-600

2/0 AL-CU

3/0 AL-CU

4/0-250 AL-CU

250 AL-CU

300 AL-CU

336-350 AL-CU

450-500 AL

3/0

4/0

250-300

300

350

400

350-400

VAUL50012BN

VAUL60012BN

.609
thru
.879

300-600 STR AL
266.8-556.5 (18/1)
ACSR
350-700 COMP

.845
thru
.893

477 (24/7), (26/7)


556.5 (36/1), (18/1)

550-600 AL

650-700

VAUL75012BN

.806
thru
.988

500-750 STR AL
477-715.5 (36/1) ACSR
600-800 COMP

.908
thru
.998

556.5 (30/7),
636 (18/1)
605 (24/7), (26/7)
715.5 (36.1)

700-750 AL

750-800

VAULH50012BN

.520
thru
.814

4/0-500 STR AL-CU


4/0-477 (18/1) ACSR
250-600 COMP

.743
thru
.814

397.5 (18/1), (24/7)


(26.7), (30/7)
450-500 AL-CU
477 (36/1), (18/1)

550-600

VAULH70012BN

.659
thru
.966

350-700 STR AL
336.4-666.6 (18/1)
ACSR
400-800 COMP

.891
thru
.966

556.5(24/7), (26/7)
605 (24/7), (26/7)
(36/1)
636 (18/1), (36/1)

600-700 AL

750-800

VAUL80012BN

.806
thru
1.031

500-800 STR AL
477-715.5 (36/1) ACSR
600-900 COMP

.964
thru
1.031

636 (24/7), (26/7)


666.6 (24/7)
715.5 (36/1)

700-800 AL

900

VAUL100012BN

.908
thru
1.152

650-1000 STR AL
836-954 (36/1) ACSR
750-1000 COMP

1.092
thru
1.152

795 (24/7), (26/7)


900 (45/7)
954 (36/1)

900-1000 AL

.116
(0.05)

.472

.25
(6.4)

.209
(0.09)

.472

.25
(6.4)

.109
(0.05)

.534

25
(6.4)

.200
(0.09)

.534

.25
(6.4)

.101
(0.05)

.595

25
(6.4)

.190
(0.09)

.595

4.59 1.25 2.44 .37


(116.6) (31.7) (62.0) (9.4)

.260
(0.12)

.605

6.34 1.25 2.44 .37


(161.0) (31.7) (62.0) (9.4)

.339
(0.15)

.605

4.59 1.25 2.44 .37


(116.6) (31.7) (62.0) (9.4)

.247
(0.11)

.660

6.34 1.25 2.44 .37


(161.0) (31.7) (62.0) (9.4)

.326
(0.15)

.660

4.59 1.25 2.44 .37


(116.6) (31.7) (62.0) (9.4)

.234
(0.11)

.711

6.34 1.25 2.44 .37


(161.0) (31.7) (62.0) (9.4)

.312
(0.14)

.711

4.444 1.25 2.37 .37


(112.8) (31.7) (60.2) (9.4)

.273
(0.12)

.738

6.18 1.25 2.37 .37


(157.0) (31.7) (60.2) (9.4)

.344
(0.16)

.738

4.444 1.25 2.37 .37


(112.8) (31.7) (60.2) (9.4)

.258
(0.12)

.791

6.18 1.25 2.37 .37


(157.0) (31.7) (0.15) (9.4)

.329
(0.15)

.791

4.444 1.25 2.37 .37


(112.8) (31.7) (60.2) (9.4)

.243
(0.11)

.843

6.18 1.50 2.88 .37


(157.0) (38.1) (73.1) (9.4)

.390
(0.18)

.843

6.87 1.37 3.00 .56


(174.5) (34.8) (76.2) (14.2)

.550
(0.25)

.924

6.87 1.37 3.00 .56


(174.5) (34.8) (76.2) (14.2)

.503
(0.23)

1.028

7.25 1.60 3.19 .63


(184.2) (40.6) (81.0) (16.0)

.898
(0.41)

.843

7.25 1.60 3.19 .63


(184.2) (40.6) (81.0) (16.0)

.827
(0.38)

1.000

7.25 1.60 3.19 .63


(184.2) (40.6) (81.0) (16.0)

.796
(0.36)

1.062

7.25 1.60 3.19 .63


(184.2) (40.6) (81.0) (16.0)

.726
(0.33)

1.188

VC6350
VC6
GRAY
VC6FT
5.75 1.25 1.87
EEI11A
(146.0) (31.7) (47.5)
BURNDY
K840
3.25
.96 1.43
249
(82.5) (24.4) (36.3)
KEARNEY BLACK
840
5.75 1.25 1.87
T&B
(146.0) (31.7) (47.5)
TX, 76
BLACK3.25
.96 1.43
BURN
(82.5) (24.4) (36.3)
840
PINK
B49EA
5.75 1.25 1.87
(146.0) (31.7) (47.5)

VC8350
VC8
VC6FT
EEI12A
BURNDY
251
KEARNEY
29/32
T&B
TH,87
BLACKBURN
B61EA

VC6
VC6FT
EEI13A
BURNDY
316, 472
655, 705
KEARNEY
1-1/8
T&B
96
BLACKBURN
B80EA

VC6FT
VC8
EEI14A
BURNDY
317, 327,
719
KEARNEY
1-5/16
T&B
106
BLACKBURN
B20AH

VC8
BURNDY
301,
724, 786
KEARNEY
1-1/2
T&B
140
ALCOA
24AH

3.25
.96 1.43 .25
(82.5) (24.4) (36.3) (6.4)

DF-8
April 2012

APPROX.
WT.
EACH
I.D.
LBS. (KG) (INCHES)

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION TERMINAL


TYPE VCTL EXTRA LONG BARREL HD: PARTIAL TENSION
ALUMINUM

VCTL

For use with VERSA-CRIMP tools only.


Recommended for partial tension applications when
using AAC or ACSR conductor and for minumum tension applications using copper or aluminum alloyed conductor types 5005 or 6201 (AAAC).
Aluminum alloy conductor recommendations include
5005 and ACAR conductor shown below. Compressed
conductor sizes within the listed ranges are also recommended.
All VCTLB lugs have 3-9/16 contact surfaces on top
and bottom of the terminal pad to provide for standard
use or for inverted stacking applications. VCTLB2
tongue lugs have a 31/8 contact surface on one surface
for standard terminal lug use, only.
Material: Aluminum alloy
Factory inhibited

Fig.1

DIMENSIONSINCHES (MM)

FIG.
NO.

NO.
PAD
HOLES

AAC

ACSR

COPPER

VCTL44B

#4 (7)1/0 (19)

#4 (6/1)1/0 (6/1)

#4 (7)1/0 (19)

VCTL58B

1/0 (7)4/0 (19)

1/0 (6/1)4/0 (6/1)

1/0 (7)4/0 (19)

VCTL73B

4/0 (7)336.4 (37)

4/0 (6/1)336.4 (18.1)

4/0 (7)300 (37)

Fig.2

CONDUCTOR RANGE

CATALOG
NUMBER

VCTL85B

4/0 (7)500 (61)

336.4 (36/1)477 (18.1)

LISTED
261L

Fig.3

4/0500 (61)

TOOL
TYPE

VC6
(ALL)

APPROX.
WT.
EACH
LBS. (KG)

6-11/16
(169.8)

2-1/2
(63.5)

1-1/16
(27.0)

7/32
(5.5)

.47
(.21)

7-7/16
(188.9)

3-1/4
(82.6)

1-13/32
(35.7)

23/64
(9.1)

.50
(.23)

7-7/16
(188.9)

3-1/4
(82.6)

1-1/2
(38.1)

13/32
(10.3)

.68
(.31)

7-5/8
(193.6)

3-1/4
(82.6)

1-11/16
(42.8)

19/64
(7.5)

.50
(.23)

For use with all VERSA-CRIMP Type VC6 tools, except VC6L.

DF-9
HUBBELL Power Systems

April 2012

DF
9

DISTRIBUTION CONNECTORS

SECTION DF

ALUMINUM COMPRESSION TERMINAL


CABLE TO FLAT SUBSTATION USE
TYPES ACF/CCL
ALUMINUM

ACF/CCL

For use with conventional tooling


Pure aluminum cast compression terminal for connecting
aluminum cable to flat pad. Connector barrel is filled
with rubber compatible sealant and enclosed in clear
plastic bags. Contact sealant is recommended on pads.
Pad holes have NEMA spacing.
Material: Cast aluminum
Available in flat or 90 Mounting (-90 suffix)

Example: ACF350C90
CONDUCTOR RANGE*
CONVENTIONAL COMPRESSION
CATALOG
NUMBER INCHES (MM)
ACF20B

AAC

ACSR

2/0 (7)(19)
(3/0 COMP.)

2/0-(6/1)

RECOMMENDED
CRIMPING DIES

DF
10

.462-.502
(11.73-12.75)

.522-.575
(13.26-14.60)

ACF40C
ACF300B

.563-.630
(14.30-16.00)

ACF300C
ACF350B

.618-.684
(15.70-17.37)

ACF350C
ACF400B

.666-.741
(16.92-18.82)

ACF400C
ACF475B

.743-.814
(18.87-20.68)

ACF475C
ACF575B

.811-.879
(20.60-22.33)

ACF575C
ACF675B

.879-.966
(22.33-24.54)

ACF675C
ACF795B

.964-1.031
(24.48-26.19)

ACF795C
ACF900B

3/0 (7) (19)


[4/0 COMP.]

3/0-(6/1)

1.031-1.094
(26.19-27.79)

ACF900C

EEI11A;
KEARNEY 840 OR 845;
BURNDY W-K840 OR
V-K840 INDEX 249;
T&B TX OR 76;
ALCOA 11AH;

4/0 (7) (19)


250 (19) (37)
266.8-(19)
[300 COMP.]

4/0-(6/1)

250 (19) (37)


266.8 (7) (19)
300 (19) (37)
[300, 336 &
350 COMP.]

4/0-6/1
266.8 (18/1)

300 (37)(61)
336.4 (19)
350 (19) (37)
[350 397.5
400 COMP.]

266.8 (6/7)
(26/7), 300
(18/1) (26/7),
336.4 (18/1) (38/1)

336.4 (19),
350 (19) (37)
397.5 (19),
400 (37) [450,
477, 500 COMP.]

336.4 (18.1)
(36/1) (26/7),
(30/7), 300 (26/7),
397.5 (36.1)

450 (37), 477


(19) (37) 500
(19) (37),
[550,556.5,
600 COMP.]

397.5 (18/1)
(24/7) (28/7)
(30/7), 477
(18/1) (36/1)

500 (19) (37)


550 (81)
556.5 (19),
(37), [600, 650,
700 COMP.]

477 (18/1) (24/7)


(26/7), 556.5
(18/1) (36/1)

600 (36) (81),


636 (37), 650
(81) (91), 700
(81) [750,
800 COMP.]

477 (30/7), 556.5


(24/7) (26/7) (30/7)
605 (36/1) (24/7)
(26/7) 636 (18/1) (36/1)

700 (61), 715.5


(37) (61), 750 (61),
795 (37) (61), 800
(61) [900 COMP.]

605 (26/7),
636 (24/7)
(26/7), 666.6
(24/7), 715.5 (36.1)

KEARNEY 1-1/2;
BURNDY INDEX 301,
342, 608, 722, OR 786;
T&B 125; ALCOA 24AH

800 (61), 874.5


(37) (61), 900
(37) (61) (91)
[1000 COMP.]

715.5 (26/7)
(54/7), 797
(36/1) (24/7)
(45/7) (54/7)

KEARNEY 1-5/8 OR K
6030AH; BURNDY
INDEX 292, 302, 352,
579, OR 725 T&B 150;
ALCOA 27AH OR 30AH

1-1/2
(38.1)

.34
(.15)

3
(76.2)

.34
(.15)

1-1/2
(38.1)

.33
(.15)

3
(76.2)

.33
(.15)

1-1/2
(38.1)

.33
(.15)

3
(76.2)

.33
(.15)

2-1/4
(57.15)

3
5/8
7/16
(76.3) (15.88) (11.11)

5-7/8
(149.22)

2-1/4
(57.15)

3
5/8
7/16
(76.2) (15.88) (11.11)

5-7/8
(149.22)

2-1/4
(57.15)

3
5/8
7/16
(76.2) (15.88) (11.11)

6-11/16
(169.86)

2-3/4
(69.85)

1-11/16
(42.85)
3
5/8
7/16
(76.2) (15.88) (11.11)
3
(76.2)

6-11/16
(169.86)

2-3/4
(69.85)

1-11/16
(42.85)
3
5/8
7/16
(76.2) (15.88) (11.11)
3
(76.2)

6-11/16
(169.86)

2-3/4
(69.85)

1-11/16
(42.85)
3
5/8
7/16
(76.2) (15.88) (11.11)
3
(76.2)

.56
(.25)

8-1/4
(209.55)

4-1/2
(114.3)

1-11/16
(42.85)
3
5/8
9/16
(76.2) (15.88) (14.29)
3
(76.2)

.89
(.40)

8-1/4
(209.55)

4-1/2
(114.3)

1-11/16
(42.85)
3
5/8
9/16
(76.2) (15.88) (14.29)
3
(76.2)

8-1/4
(209.55)

4-1/2
(114.3)

1-11/16
(42.85)
3
5/8
9/16
(76.2) (15.88) (14.29)
3
(76.2)

.85
(.39)

1-11/16
(42.85)

1.06
(.48)

3
(76.2)

1.30
(.59)

2
(50.8)

1.68
(.76)

3
(76.2)

1.93
(.88)

1-A
2-A

2-A
1-A
2-A
1-A
2-A
1-A
2-A
1-A
2-A
EEI15A;
KEARNEY 1-5/16;
BURNDY INDEX
318, 720; T&B
115; ALCOA 24AH

APPROX.
WT. EACH
LBS. (KG)

5-7/8
(149.22)

1-A

EEI13A;
KEARNEY 1-1/8-O/R
1-1/8-2 BURNDY INDEX
316, 655, OR 705;
T&B 96
ALCOA 13AH OR 76 AH

2-A

ACF30C
ACF40B

DIMENSIONS INCHES (MM)


L

1-A
.414-.448
(10.52-11.38)

ACF20C
ACF30B

FIG. NO.
TYPE
BARREL

1-A
2-A
1-A
2-A
1-A

8-11/16 4-9/16
3
5/8
(220.66) (115.87) (76.2) (15.88)

1/2
(12.7)

2-A
1-B
10-3/8
(263.5)

6-1/2
(165.1)

3
5/8
5/8
(76.2) (15.88) (15.88)

2-B

.58
(.26)
.76
(.34)
.57
(.26)
.75
(.34)

.74
(.34)

1.13
(.51)
.87
(.39)
1.11
(.50)

1.09
(.49)

Continued on next page.

DF-10
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TYPES ACF/CCL Aluminum Compression Terminal (continued)

CONDUCTOR RANGE*
CONVENTIONAL COMPRESSION
CATALOG
NUMBER

INCHES (MM)

AAC

ACSR

RECOMMENDED
CRIMPING DIES

1.092-1.196
(27.74-30.38)

900 (37)
(61) (91)

795 (24/7) (26/7)


(54/7) 874.5 (54/7),
900 (45/7) (54/7),
954 (45/7) (54/7)

KEARNEY 1-5/8 OR
K 6030AH;
BURNDY INDEX 292, 302,
352, 579, OR 725;
T&B 150;
ALCOA 27AH OR 30AH

ACF1000B

ACF1000C

CCL1216C

1.196-1.216
(30.38-30.89)

1100 (91),
1113 (81)

954 (54/7),
1033.5 (45/7)

CCL1246D

1.246-1.259
(31.65-31.98)

800 (61), 874.5


(37) (61) 900
(37) (61)(91)
[1000 COMP.]

715.5 (26/7)
(54/7), 797
(36/1) (24/7)
(45/7) (54/7)

CCL1299D

1.293-1.302
(32.84-33.07)

1272
(61)

1113 (54.19),
1192.5 (45/7)

CCL1382D

1.345-1.382
(34.16-35.10)

1400 (91)
1431 (61)

1272 (45/7)
(54/19)

1.382-1.427
(35.10-36.24)

1500 (91)
1510.5 (61)

1272 (54/19)
1351.5 (45/7)
(54/19), 1431 (45/7)

CCL1465D

1.454-1.506
(36.48-38.25)

1590 (61)
(91), 1600
(127),
1700 (127)

1431 (54/19),
1510.5 (45/7)
(54/19),
1500 (45/7)

CCL1545D

1.526-1.545
(38.76-39.24)

1750 (127)

1590 (54/19)

CCL1659D

1.602-1.659
(40.69-42.14)

2000 (91) (127)

1780 (84/19)

CCL1762D

1.710-1.762
(43.43-44.95)

-0-

2167 (72/19)
2158 (84/19)

CCL1824D

1.824
(46.33)

2500
(91) (127)

-0-

2.156
(54.76)

3500 (127)

-0-

CCL1216D

CCL1427D

CCL2160D

FIG. NO.
TYPE
BARREL

APPROX.
WT. EACH
LBS. (KG)

2
(50.8)

1.65
(.75)

3
(76.2)

1.90
(.86)

10-3/8
(263.5)

6-1/2
(165.1)

3
(76.2)

5/8
(15.88)

5/8
(15.88)

3-1/8
(79.38)

5/8
(15.88)

5/8
(15.88)

4-1/8
(104.78)

1-1/8
(28.58)

3/4
(19.05)

4
(101.6)

2-A

12-1/4
(311.15)

2-B

2-B

1-A

2-B
KEARNEY 2-1/8 OR
K 6034 AH; BURNDY
INDEX 422, 575, OR
727; T&B 175; ALCOA
6034AH, 4429, 4434AH

DIMENSIONS INCHES (MM)


L

3
(76.2)

7-1/4
(184.15)
12-7/8
(327.02)

2.6
(1.2)

2-B
2-B
KEARNEY 2-3/8 or
K 6036AH; BURNDY
INDEX 478, or 728;
T&B 189; ALCOA
6036AH, OR 4436AH

2-B

12-15/16
(328.61)

7-1/4
(184.15)

4-1/8
(104.78)

1-1/8
(28.58)

3/4
(19.05)

4
(101.6)

2.8
(1.3)

15-1/8
(384.18)

9-3/4
(247.65)

4-1/8
(104.78)

1-1/8
(28.58)

1
(25.4)

4
(101.6)

3.0
(1.4)

15-1/8
(384.18)

9-3/4
(247.65)

4-1/8
(104.78)

1-1/8
(28.58)

1
(25.4)

4
(101.6)

3.1
(1.4)

2-B

2-B
2-A
2.937 DIE. REF. ALCOA
C-2655-3 OR 4448AH
2-A
2-A
2.937 DIE. REF. ALCOA
C-2655-3 OR 4448AH
2-A

* ACAR, AAAC, & 5005, ALLOY CONDUCTORS, WITHIN THE DIA. OF INCHES RANGE, ARE APPROVED FOR THESE
LUGS.

DF-11
HUBBELL Power Systems

April 2012

DF
11

DISTRIBUTION CONNECTORS

SECTION DF

SHORT BARREL ALUMINUM COMPRESSION TERMINAL


CABLE TO FLAT
TYPE CCLS SUBSTATION
ALUMINUM

CCLS

For use with VERSA CRIMP tooling through CCLS1300


(See Page DF-15) and conventional compression tooling.
Refer to Chart C-13282 on page DF-15 for tool and die
information.
Aluminum cast, compression terminal for connecting aluminum cable to flat pad. Connector barrel is filled with rubber compatible sealant and enclosed in clear plastic bag.
Contact sealant is recommended on the pads. Pad holes
have NEMA spacing. Pads have contact surface on both
sides. Short barrel requires less space and allows faster installation.
Material: Cast aluminum

Example: CCLS563B90

CONDUCTOR RANGE

DF
12

CATALOG
NUMBER
CCLS325B
CCLS398B

CCLS447B

CCLS502B

CCLS563B

CCLS642B

5-7/8
2-1/4
(149.22) (57.15)

3-1/8
(79.38)

3/8
(9.52)

5/16
(7.94)

1-1/2
(38.1)

.2
(.09)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

1-1/2
(38.1)

.4
(.2)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

3
(76.2)

.5
(.23)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

1-1/2
(38.1)

.4
(.2)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

3
(76.2)

.5
(.23)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

1-1/2
(38.1)

.4
(.2)

6-1/2
(165.1)

2-3/4
(69,85)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

3
(76.2)

.5
(.23)

6-3/4
(171.45)
.502-.563
1.000
(12.75-14.30)
6-3/4
(171.45)

3
(76.2)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

1-1/2
(38.1)

.4
(.2)

3
(76.2)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

3
(76.2)

.6
(.27)

6-3/4
(171.45)
.586-.642
1.000
(14.88-16.31)
6-3/4
(171.45)

3
(76.2)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

1-1/2
(38.1)

.4
(.2)

3
(76.2)

3-1/8
(79.38)

3/8
(9.52)

3/8
(9.52)

3
(76.2)

.6
(.27)

DIE
REF.

#2 (7)

#2 (6/1), (7/1)

.292-.325
(7.42-8.26)

.640

#1 (6/1)-1/0 (6/1)

.355-.398
(9.02-10.11)

1
2/0 (6/1)

.414-.447
(10.52-11.35)

1
110.8 (12/7)-3/0 (6/1)

2
1
3/0 (6/1)-4/0 (6/1)

2
1
2

176.9 (12/7)-266.8
(26/7)

.840

.464-.502
(11.78-12.75)

.840

266.8 (7)-300 (61)


CCLS642C

DIA.

4/0 (7), (19)


CCLS563C

ACSR

3/0 (7), (19)


CCLS502C

AAC

2/0 (7), (19)


CCLS447C

APPROX.
WT.
EACH
LBS. (KG)

FIG.
NO.

1/0 (7), (19)


CCLS398C

DIMENSIONS INCHES (MM)

.840

Continued on next page.

DF-12
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

Type CCLS Aluminum Compression ConnectorContinued

CONDUCTOR RANGE
CATALOG
NUMBER

FIG.
NO.

CCLS684B2

CCLS684C

CCLS743B2

CCLS743C

CCLS814B2

CCLS814C

CCLS883B2

CCLS883C

CCLS953B2

CCLS953C

CCLS1031B2

CCLS1031C

CCLS1081B2

CCLS1081C

CCLS1081D

AAC

ACSR

DIMENSIONS INCHES (MM)


DIA.

DIE
REF.

APPROX.
WT. EACH
LBS. (KG)

7
(177.8)

3-1/4
(82.55)

3-1/8
5/8
1/2
(79.38) (15.88) (12.7)

2
(50.8)

.5
(.23)

336.4 (19)-350 (37)

336.4 (36/1)-336.4 (18/1)

.666-.684
1.125
(16.92-17.37)

7
(177.8)

3-1/4
(82.55)

3-1/8
5/8
1/2
(79.38) (15.88) (12.7)

3
(76.2)

.7
(.32)

397.5 (19)-400 (37)

336.4 (26/7)-397.5 (18/1)

7
(177.8)
.721-.743
1.125
(18.31-18.87)
7
(177.8)

3-1/4
(82.55)

3-1/8
5/8
1/2
(79.38) (15.88) (12.7)

2
(50.8)

.5
(.23)

3-1/4
(82.55)

3-1/8
5/8
1/2
(79.38) (15.88) (12.7)

3
(76.2)

.8
(.36)

450 (37)-500 (37)

397.5 (24/7)-477 (18/1)

7-3/8
(187.32)
.772-.814
1.250
(19.61-20.68)
7-3/8
(187.32)

3-1/2
(88.9)

3-1/8
5/8
1/2
(79.38) (15.88) (12.7)

2
(50.8)

.7
(.32)

3-1/2
(88.9)

3-1/8
5/8
1/2
(79.38) (15.88 ) (12.7)

2
(50.8)

.7
(.32)

550 (61)-556.5 (37)

477 (24/7)-477 (30/7)

7-3/4
3-7/8
(196.85) (98.42)
.846-.883
1.468
(21.49-22.43)
7-3/4
3-7/8
(196.85) (98.42)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

2
(50.8)

.8
(.36)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

3
(76.2)

.9
(.41)

600 (37)-650 (91)

556.5 (18/1)-666.6 (36/1)

7-3/4
3-7/8
(196.85) (98.42)
.879-.953
1.468
(22.33-24.21)
7-3/4
3-7/8
(196.85) (98.42)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

2
(50.8)

.8
(.36)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

3
(76.2)

.9
(.41)

700 (61)-800 (61)

666.6 (36/1)-636 (30/19)

7-3/4
3-7/8
(196.85) (98.42)
.953-1.031
1.468
(24.21-26.19)
7-3/4
3-7/8
(196.85) (98.42)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

2
(50.8)

.8
(.36)

3-1/8
(79.38)

3/8
(9.52)

1/2
(12.7)

3
(76.2)

1.0
(.45)

8
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
2
(9.52) (15.88) (50.8)

1.0
(.45)

1.026-1.081
8
1.625
(26.06-27.46)
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
3
(9.52) (15.88) (76.2)

1.1
(.50)

9-3/4
4-5/8
4-1/8
1-1/8
1/2
4
(247.65) (117.48) (104.78) (28.58) (12.7) (101.6)

1.3
(.59)

CCLS1152B2

8
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
2
(9.52) (15.88) (50.8)

1.0
(.45)

CCLS1152C

1.092-1.152
8
1.625
(27.74-29.26)
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
3
(9.52) (15.88) (76.2)

1.0
(.45)

CCLS1152D

9-3/4
4-5/8
4-1/8
1-1/8
1/2
4
(247.65) (117.48) (104.78) (28.58) (12.7) (101.6)

1.3
(.59)

CCLS1216B2

8
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
2
(9.52) (15.88) (50.8)

1.0
(.45)

CCLS1216C

1.140-1.216
8
1.625
(28.96-30.89)
(203.2)

3-7/8
(98.42)

3-1/8
(79.38)

3/8
5/8
3
(9.52) (15.88) (76.2)

1.1
(.50)

CCLS1216D

9-3/4
4-5/8
4-1/8
1-1/8
1/2
4
(247.65) (117.48) (104.78) (28.58) (12.7) (101.6)

1.3
(.59)

CCLS1300D

1192.5 (61)-1272
(61)

1033.5 (54/7)-1113 (54/19)

1.246-1.300
10-5/8
5-1/4
4-1/8
1-1/8
1/2
4
1.844
(31.65-33.02)
(269.88) (133.35) (104.78) (28.58) (12.7) (101.6)

1.6
(.72)

CCLS1424D

1400(91)-1510.5(61)

1272 (45/7)-1351.5 (54/19)

1.345-1.424
10-5/8
5-1/4
4-1/8
1-1/8
1/2
4
2.062
(34.16-36.17)
(269.88) (133.35) (104.78) (28.58) (12.7) (101.6)

2.0
(.91)

CCLS1506D

1590 (61)-1700 (127) 1351.5 (54/19)-1510.5 (54/19)

1.424-1.506
10-3/4
5-3/8
4-1/8
1-1/8
5/8
4
2.062
(36.17-38.25)
(273.05) (136.52) (104.78) (28.58) (15.88) (101.6)

1.9
(.86)

CCLS1545D

1750 (127)

1510.5 (54/19)-1590 (54/19)

1.506-1.545
10-3/4
5-3/8
4-1/8
1-1/8
5/8
4
2.062
(38.25-39.24)
(273.05) (136.52) (104.78) (28.58) (15.88) (101.6)

1.9
(.86)

CCLS1659D

2000 (91) (127)

1780 (84/19)

1.602-1.659
11
5-3/4
4-1/8
1-1/8
5/8
4
2.375
(40.69-42.14)
(279.4) (146.05) (104.78) (28.58) (15.88) (101.6)

2.2
(.10)

CCLS1762D

2156 (84/19)

1.750-1.762
11
5-3/4
4-1/8
1-1/8
5/8
4
2.375
(44.54-44.75)
(279.4) (146.05) (104.78) (28.58) (15.88) (101.6)

2.2
(.10)

CCLS1824D

2500 (127)

1.824
(46.33)

2.375

11
5-3/4
4-1/8
1-1/8
5/8
4
(279.4) (146.05) (104.78) (28.58) (15.88) (101.6)

2.2
(.10)

CCLS1996D

3000 (127)

1.996
(50.70)

2.625

12-1/8
6-3/4
4-1/8
1-1/8
3/4
4
(307.98) (171.45) (104.78) (28.58) (19.05) (101.6)

2.8
(1.27)

CCLS2160D

3500(127)

2.160
(54.86)

2.750

12-1/8
6-3/4
4-1/8
1-1/8
3/4
4
(307.98) (171.45) (104.78) (28.58) (19.05) (101.6)

2.8
(1.27)

795 (37)-874.5(61)

900 (37)-1000 (61)

1000(61)-1113 (61)

715.5 (54/7)-715.5 (30/19)

795 (24/7)-874.5 (54/7)

795 (30/19)-1033.5 (45/7)

DF-13
HUBBELL Power Systems

April 2012

DF
13

DISTRIBUTION CONNECTORS

SECTION DF

DIE REFERENCE CHART


C-13282

CONVENTIONAL COMPRESSION TOOL AND DIE INFORMATION


FOR TYPE CCLS

DF
14

BURNDY TOOLS & DIES

DIE
REF.

INDEX

Y34A

Y35

Y48B

.640

243

A243

U243

.840

249

A249

1.000

251

1.125

316

1.250

Y486RB

ANDERSON

ALCOA TOOLS & DIES

Y60B

VC TOOLS

HC-12 (U-DIE)

EP60S (L-DIE)

12A, 12HA

C243

L243

VC6

HT41DM

B73AH

60A

F1,H,H2,H2H

U249

C249

L249

VC6

HT41DW

B74AH

A251

U251

C251

F251

L251

VC6

HT41DY

B75AH

A316

U316

C316

F316

L316

VC6

HT41FM

317

U317

C317

F317

L317

VC8

HT41FN

HT6020AH

6020AH

4420AH

1.468

261*

U261

C261

F261

L261

VC8

HT41EK

HT6024AH

6024AH

4424AH

1.625

301

C39AR

F39AR

L39ART

VC8

HT41EK

HT6027AH

6027AH

4427AH

1.844

302

C44AR

F44AR

L44ART

VC8

HT6030AH

6030AH

4430AH

2.062

479

F48AR

L48ART

HT6034AH

6034AH

4434AH

2.375

478

F46AR

L46ART

HT6038AH

6038AH

4438AH

B76AH

2.625

4442AH

2.750

4444AH

*Same as 318
Notes:
1. It is recommended that a light coat of lubricant (such as Andersons No. 155 grease) be applied to the crimping face of the
dies.
2. For Alcoa and Burndy tooling, crimps should start from inside crimp line, work outwards with the crimps overlapped, and the
last crimp extending past the end of the connectors.
3. For Anderson VC tooling, crimps should start from inside crimp line, work outwards with the crimps spaced 1/8 apart, and the
last crimp spaced 1/4 from the end of the barrel.

DF-14
April 2012

HUBBELL Power Systems

HUBBELL Power Systems


2

#4-300
MCM AL/CU
250-350
MCM AL
2/0 - 500
MCM AL/CU
400-600
MCM AL
-500
MCM CU
500-750
MCM AL
-500
MCM CU

750-1000
MCM AL

-030

-035

-050

-060

-075

-100

Olap

Olap

3
Olap

3
Olap

2
Olap

2
Olap

2
Olap

2
Olap

2
Olap

2
Olap

DIE
COLOR*
CODE

Tan

Blue

Blue

Blue

Blue

Green

Pink

Pink

None

WIRE
SIZE

1/0 Str.
AL/CU
2/0 Str.
AL/CU
4/0 Str.
AL/CU
300 MCM
AL/CU
350 MCM
AL
500 MCM
AL/CU

600 MCM
AL

750 MCM
AL

1000 MCM
AL

VC8
AL
NIBS

1-1/4
(2)
+

1-1/4
(2)
+

106H
(3)

106H
(3)

Die
F44AR (2)

C46D (1)
Y48PR-1

Die
C44AR (2)

F46D (1)
Y48PR-1

Nest
Indentor

Y486RB Tool
Nest
Indentor

Y48B Tool

94H
(3)

1-1/8 - 1
(2 Olap)
or 1-1/8 - 2
(2)

76H or
83H
(2)
29/32
or 1
(1)

76H
(2)

76H or
83H
(2)
29/32
or 1
(1)

29/32
(1)

76H or
83H
(2)

45
(1)

BURNDY TOOLS/DIES (VCEL - 100 ONLY)

U34ART
(2)

UM or U34ART
(2)

U32 ART
(2)

U30ART (1)

U30ART (1)

U30ART (1)

U30ART (1)

U25ART (1)

Die

Die

Hyd.
Tools
12, 15
20 & 40
Ton

Tan
(2 Olp)

Tools
TBM5
TBM8

Thomas & Betts


(Crimps)

29/32
or 1
(1)

Die

Die

Tools
WH

Kearney
(Crimps)

Tools
Y35
Y39
Y45

Burndy Longitudinal
Indent
(Crimps)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

ONLY
Before making first crimp, make certain that the edge of the die block is located to clear the back edge of the VCEL tongue.
Partial crimp. Crimp dies extend beyond the end of the crimp barrel.
Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Kearney & T&B Hyd. Tools/Dies.
* Not UL Listed-Pending completion of test.

+ WH-2 Tool

2
Olap

2/0-4/0 Str.
AL/CU

2
Olap

-024

3
Olap

VC6
FT

#1-2/0 Str.
AL/CU

VC6

-022

VC6-350

*VC6-500

-021

V-C Tools
Wire Range

#8-1/0 Str.
AL/CU

Catalog
Number
VCEL

(Number of Crimps)

VERSA-CRIMP Tools

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

VCEL

DISTRIBUTION CONNECTORS
SECTION DF

DF-15

April 2012

DF
15

April 2012

DF-16

HUBBELL Power Systems

1/0-250
AL/CU

1/0-300
AL/CU

-250

-300

500 - 750 AL
500 CU

750-1000
AL

-750

-1000

4
Olap

4
Olap

VC6
FT

4
Olap

4
Olap

VC6

350 - 600 AL
350 - 500 CU

VC6
350

VERSA-CRIMP Tools
(Number of Crimps)

-600

VC8
AL
NIBS

Green
Pink
Tan
Tan
Olive
Ruby
White
Red
Blue
Brown

#4
AL/CU
#2
AL/CU
#1
AL/CU
1/0
AL/CU
2/0
AL/CU
3/0
AL/CU
4/0
AL/CU
250
AL/CU
300
AL/CU
350
AL/CU

1000 AL

750 AL

600 AL

500
AL/CU

Brown

Pink

Pink

Green

Green

Gray

#6
AL/CU

400
AL/CU

Blue

Die
Color
Code

#8
AL/CU

Wire
Size
(AWG
or
MCM)

302

300

300

472

472

299

470

324

298

467

297

296

296

348

375

346

374

Die
Index
No.
Die

Die

B31D
(2)

U2CABT
(1)
U25ART
(1)
U25ART
(1)
U26ART
(2)
U27ART
(2)
U28ART
(2)
U29ART
(2)
U30ART
(2)
U31ART
(2)

A2CAB
(1)
A25AR
(1)
A25AR
(1)
A26AR
(2)
A27AR
(2)
A28AR
(2)
A29AR
(2)
A30AR
(2)

F34AR
(2)
F44AR
(2)

C34AR
(2)
C44AR
(2)

F34AR
(2)

F32AR
(2)

U34ART
(4)

C32AR
(2)

No Die
Required
(2)

F32AR
(2)

F31AR
(1)

F30AR
(1)

F29AR
(1)

F28AR
(1)

Die

Tool
Y486RB

C34AR
(2)

C32AR
(2)

C31AR
(1)

C30AR
(1)

C29AR
(1)

C28AR
(1)

B32D
(2)

B29D
(1)

B28D
(1)

B27D
(1)

B26D
(1)

B25D
(1)

B1CD
(1)

B2CD
(1)

C4CAB
(1)

Die

Tool
Y48B

U34ART
(4)

U32ART
(4)

U32ART
(4)

B30D
(2)

U4CABT
(1)

A4CAB
(1)
B4CD
(1)

U6CABT
(1)

B6CD
(1)

Die

Tool
Y34B

A6CAB
(1)

U8CABT
(2)

Tools
Y35
Y39

Tool
Y34A

Burndy
(Crimps)

4/0
(2)

3/0
(2)

2/0
(2)

1/0
(2)

#1
(2)

#2
(2)

#4
(1)

#6
(1)

#8
(1)

Die

Tool
MY-29

A34D
(Y34PR-11)

A32D
(Y34PR-5)

A31D
(Y34PR-5)

A30D
(Y34PR-5)

A29D
(Y34PR-5)

A27D
(Y34PR-5)

A27D
(Y34PR-5)

A26D
(Y34PA)

A1CD
(Y34PA)

A4CD
(Y34PA)

Nest

Tool
Y34A
(Indentor)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

No Die

B32D
(Y34PR-5)

B31D
(Y34PR-5)

B30D
(Y34PR-5)

B29D
(Y34PR-5)

B27D
(Y34PR-5)

B27D
(Y34PR-5)

B26D
(Y34PA)

B1CD
(Y34PA)

B4CD
(Y34PA)

Nest

Tool
Y34B
(Indentor)

C46D
(Y48PR-1)

C36D
(Y48PR-1)

C35D
(Y48PR-1)

C34D
(Y48PR-1)

Nest

Tool
Y48B
(Indentor)

Burndy Indentor Tools


(1 Crimp)

F46D
(Y48PR-1)

F36D
(Y48PR-1)

F35D
(Y48PR-1)

F34D
(Y48PR-1)

Nest

Tool
Y486RB
(Indentor)

TABULATION CONTINUED

ONLY
Anderson HC-12 Dies, Burndys Y-35 Dies and Blackburns JB-12 Dies are interchangeable.
VACL Lug sizes -350 to -500 take 1 less crimp (VC6 Tools) than shown.
Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. Tools/Dies.
The VACL lugs are qualified for U/L HV applications.
The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections).
* Not UL Listed-pending completion of test.

+ TBM-8 Tool

#2-4/0
AL/CU

-4/0

4/0-500
AL/CU

#4-3/0
AL/CU

-3/0

-500

#4-2/0
AL/CU

-2/0

3/0-400
AL/CU

#8-1/0
AL/CU

-1/0

-400

#8-#1
AL/CU

-1

2/0-350
AL/CU

#6-#2
AL/CU

-2

-350

#4 Al/CU

-4

#6 AL/CU

-6

500

*VC6

#8 AL/CU

V-C Tools
Wire
Range
(AWG or
MCM)

COMPRESSION TOOLS
(Crimps per Connection)

-8

Catalog
Number
VACL
VACS
VACT

ANDERSON VERSA-CRIMP

DF
16
VACL/VACS/VACTAnderson/Burndy

SECTION DF

DISTRIBUTION CONNECTORS

HUBBELL Power Systems


2
2
2
2
3
3
3
4
5
7

#6-#2
AL/CU

#8-#1
AL/CU

#8-1/0
AL/CU

#4-2/0
AL/CU

#4-3/0
AL/CU

#2-4/0
AL/CU

1/0-250
AL/CU

1/0-300
AL/CU

2/0-350
AL/CU

3/0-400
AL/CU

4/0-500
AL/CU

-2

-1

-1/0

-2/0

-3/0

-4/0

-250

-300

-350

-400

-500

500-750 AL
500 CU

750-1000
AL

-1000

4
Olap

4
Olap

-750

4
Olap

4
Olap

VC6
FT

VC6

350-600 AL
350- 500 CU

VC6
350

-600

VC8
AL
NIBS

840
29/32
1-1/8-1
1-1/8-1
1-1/8-2
1-5/16
1-5/16

B74CH
(1)
U4CABT
(1)
BO6CH
(1)
U25ART
(1)
U25ART
(1)
B09CH
(2)
B26CH
(2)
B10CH1
(2)
B11CH
(2)
B61EA
(1)
B12CH1
(2)
B80EA
(2)
B80EA
(3)
B20AH
(3)
B20AH
(3)

BY19C
(3)
BY21C
(3)
BY23C
(3)
BY23C
(4)
BY25C
(4)
BY31C
(4)
BY27C
(5)
BY35C
(5)
BY37C
(5)

Gray
Green
Pink
Tan
Tan
Olive
Ruby
White
Red
Blue
Brown
Green
Green
Pink
Pink
Brown

750 AL
1000 AL

600 AL

500
AL/CU

400
AL/CU

350
AL/CU

300
AL/CU

250
AL/CU

4/0
AL/CU

3/0
AL/CU

2/0
AL/CU

1/0
AL/CU

#1
AL/CU

#2
AL/CU

#4
AL/CU

#6
AL/CU

781

11/16

5/8-1

9/16

9/16

1/2

3/8

5/16

1/4

(5)

(5)

(5)

(4)

(4)

(4)

(3)

(3)

(3)

(2)

O-52

(2)

(2)

(2)

(2)

(3)

(3)

(3)

(3)

(2)

(2)

(2)

(2)

(1)

(4)

(4)

(2)

(2)

(2)

(2)

(3)

(3)

(3)

(3)

(2)

(2)

(2)

(2)

(1)

50
(2)

Tan
(2)

(5)

+Brown

(5)

+Blue

(5)

+Red

(4)

+White

Ruby
(2)

106H
(5)

106H
(5)

96H
(4)

99H
(3)

94H
(3)

87H
(3)

76H
(3)

71H
(3)

62
(1)

54
(1)

50
(2)

Tan
(2)

Olive
(2)

45
(2)

37
(2)

Green
(2)
Pink
(2)

29
(2)

24
(1)

Die

106H
(5)

106H
(5)

96
(2)

99H
(3)

94H
(3)

87H
(3)

76
(2)

71H
(3)

62
(1)

54H
(2)

50
(2)

50
(2)

45
(2)

37
(2)

29
(2)

24
(1)

Die

15 Ton

Hyd. Tools
12 Ton

Gray
(2)

Blue
(1)

Die

Die

Die

#8
AL/CU

B73CH
(1)

WH-1
PH-1

WH-2
PH-2

Tools
TBM5
TBM8

Thomas & Betts


(Crimps)

Tools
(No. of Crimps)

Kearney
(Crimps)

Tool
JB-12A

Die

Tool
OD-58

BY17C
(2)

Die
Color
Code

Blue

Wire
Size
(AWG
or
MCM)

Blackburn
(Crimps)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

ONLY
Anderson HC-12 Dies, Burndys Y-35 Dies and Blackburns JB-12 Dies are interchangeable.
VACL Lug sizes -350 to -500 take 1 less crimp (VC6 Tools) than shown.
Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. Tools/Dies.
The VACL lugs are qualified for U/L HV applications.
The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections).
* Not UL Listed-pending completion of test.

+ TBM-8 Tool

#4 AL/CU

-4

#6 AL/CU

-6

#8 AL/CU

-8

*VC6
500

V-C Tools
Wire
Range
(AWG or
MCM)

Catalog
Number
VACL
VACS
VACT

VERSA-CRIMP Tools
(Number of Crimps)

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

TABULATION CONTINUED

VACL/VACS/VACTAnderson/Others

DISTRIBUTION CONNECTORS
SECTION DF

DF-17

April 2012

DF
17

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile COPPER COMPRESSION TERMINAL


TYPE VCELC
COPPER

For use with either VERSA-CRIMP or conventional compression tools.


Compact design for use in molded case equipment
where space is limited.
For use with copper stranded conductor only.
Color coded bands for easy die selection.

VCELC

L
1 3/4

Material: Copper Tin Plated

NOTE: For additional 2-hole or 1-hole sizes, contact factory.


W

Fig. 2

Fig. 1
LISTED
261L

DF
18

CATALOG
NUMBER

FIGURE
NUMBER

CONVENTIONAL
TOOLING

VERSA-CRIMP
SYSTEM RANGE

VCELC03038H1

300 MCM Cu

2/0-300 MCM Cu

VCELC05012H1

500 MCM Cu

250-500 MCM Cu

VCELC05012H2

500 MCM Cu

250-500 MCM Cu

VCELC07512H1

750 MCM Cu

400-750 MCM Cu

VERSA-CRIMP
TOOL
TYPE
VC6-3
VC7
VC6FT
VC7FT

VC6FT
VC7FT & VC8

PAD BOLT
DIAMETER

DIMENSIONS INCHES (MM)


L

APPROX.
WT. EACH
LBS. (KG)

3/8
(9.5)

2.260
(57.4)

1.0
(25.4)

.281
(7.1)

.293
(.133)

1/2
(12.7)

3.40
(86.4)

1.187
(30.1)

.500
(12.7)

.562
(.230)

1/2
(12.7)

5.040
(128.0)

1.187
(30.1)

.500
(12.7)

.84
(.38)

1/2
(12.7)

3.650
(92.7)

1.30
(33.0)

.500
(12.7)

.703
(.319)

Refer to page DF-30 for recommended tool and die information.


HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

APPLICATION RECOMMENDATIONS
WITH WELDING CABLE*
FOR INSTALLATION WITH VC7 TOOLING ONLY
CATALOG NUMBER

WELDING CABLE RANGE

VCELC03038H1

#6-259 Str.
#4-413 Str.
#3-532 Str.
#2-651 Str.
#1-819 Str.

VCELC05012H1
VCELC05012H2

1/0-1026 Str.
2/0-1292 Str.

VCELC07512H1

3/0-1653 Str.
4/0-2071 Str.

* Not U.L. listedU.L. does not recognize Welding Cable for


commercial wiring.

DF-18
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile COPPER COMPRESSION TERMINAL


TYPE VHCS
(SHORT BARREL)
For use with either VERSA-CRIMP or conventional compression tools.
For copper stranded conductor only.
Color coded bands for easy die selection.
Material: Copper Tin Plated
Refer to page DF-31 for tool & die information.

COPPER

VHCS

LISTED
261L

COPPER CONDUCTOR
CATALOG
NUMBER

NO.
PAD
HOLES

VHCS614

VHCS6516

VHCS614B

CONVENTIONAL
TOOLING

#6 Str.

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
TYPE

#6 Str.

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.

APPROX.
WT. EACH
LBS. (KG)

1/2
(12.7)

1/16
(1.59)

.016
(.007)

.198

1/2
(12.7)

1/16
(1.59)

.016
(.007)

.198

I.D.
(INCHES)

1/4

1-13/16
(46.04)

5/16

1-13/16
(46.04)

1/4

2-5/16
(58.72)

1/2
(12.7)

5/8
(15.88)

1/8
(3.18)

.026
(.011)

.198

1/4

1-7/8
(47.62)

1/2
(12.7)

1/8
(3.18)

.02
(.009)

.246

3/8

2-1/16
(52.37)

5/8
(15.88)

1/16
(1.59)

.02
(.009)

.246

1/2
(12.7)

5/8
(15.88)

1/8
(3.18)

.032
(.014)

.246

.033
(.015)

.306

.033
(.015)

.306

13/16
(20.64)

VC6350
VHCS414

VHCS438

VHCS414B

1/4

2-3/4
(69.85)

VHCS214

1/4

2
(50.8)

5/16

2-1/16
(52.37)

#4 Str.

#2 Str.

#4 Str.

7/8
(22.22)

5/8
(15.88)

1/8
(3.18)

VHCS2516

VHCS238

3/8

2-1/8
(53.98)

.042
(.019)

.306

VHCS1516

5/16

2-1/8
(53.98)

.037
(.017)

.358

VHCS138

VC6
(ALL)

3/8

2-3/16
(55.56)

.037
(.017)

.358

VHCS1516B

VC7
(ALL)

5/16

3
(76.2)

7/8
(22.22)

.064
(.029)

.358

VHCS1014

1/4

2-1/8
(53.98)

.047
(.021)

.393

VHCS10516

5/16

2-3/16
(55.56)

.047
(.021)

.393

.047
(.021)

.393

.047
(.021)

.393

#1 Str.

1/0 Str.

#6#2 Str.

13/16
(20.64)

#6#1 Str.

#61/0 Str.

VHCS1038

3/8

2-5/16
(58.72)

VHCS1012

1/2

2-9/16
(65.1)

Refer to page DF-31 for recommended tool and die information.

7/8
(22.22)

11/16
(17.46)

1/8
(3.18)

7/8
(22.22)

3/4
(19.05)

1/8
(3.18)

Continued on next page.

HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to the manufacturers limitations and recommendations for the insulation material.
For further information, contact factory.

DF-19
HUBBELL Power Systems

April 2012

DF
19

DISTRIBUTION CONNECTORS

SECTION DF

LISTED
261L

TYPE VHCS COPPER COMPRESSION TERMINAL (continued)

CATALOG
NUMBER

COPPER CONDUCTOR
NO.
PAD
CONVENTIONAL VERSA-CRIMP
HOLES
TOOLING
SYSTEM RANGE

VHCS20516

VHCS2038

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.
5/16
3/8

2/0 Str.

#4-2/0 Str.

VHCS2012

1/2

VHCS2012BN

1/2

VHCS30516

5/16

VHCS3038

3/8
3/0 Str.

DF
20

VERSACRIMP
TOOL
TYPE

#2-3/0 Str.

VHCS3012

1/2

VHCS30516B

5/16

VHCS4038

3/8

VHCS4012

4/0 Str.

#1-4/0 Str.

VC6
(ALL)
VC7
(ALL)

1/2

VHCS4012BN

VHCS250516

5/16

VHCS25038

3/8

VHCS25012

VHCS25038B

3/8

VHCS25012BN

1/2

VHCS300516

5/16

VHCS30012

250 MCM

1/2

1/2

1/0-250 MCM

1/2
300 MCM

2/0-300 MCM

VHCS30038B

3/8

VHCS30012BN

1/2

VHCS35038

VHCS35012

VHCS35012BN

350 MCM

3/0-350 MCM

3/8

VC63
VC7
VC6FT
VC7FT

1/2
1/2

L
2-5/16
(58.74)
2-7/16
(61.92)
2-11/16
(68.26)
4-1/2
(114.3)
2-7/16
(61.92)
2-1/2
(63.5)
2-3/4
(69.85)
3-1/4
(82.55)
2-5/8
(66.68)
2-7/8
(73.02)
4-11/16
(119.06)
2-13/16
(71.44)
2-7/8
(73.02)
3
(76.2)
3-11/16
(93.66)
4-13/16
(122.24)
3
(76.2)
3-1/16
(77.77)
3-3/4
(95.25)
4-7/8
(123.82)
3-1/8
(79.38)
3-3/16
(80.96)
5
(127.0)

15/16
(23.81)

13/16
(20.64)

1/8
(3.18)

1-3/4
(44.45)

1
(25.4)

15/16
(23.81)

1/8
(3.18)

7/8
(22.22)

1
(25.4)

1
(25.4)

1/8
(3.18)

1-3/4
(44.45)

1-1/16
(26.97)

1-1/8
(25.58)

1 1/16
(26.97)
1 3/4
(44.45)

3/16
(4.76)

1-1/16
(26.97)

1-3/16
(46.04)

1 1/16
(26.97)
1 3/4
(44.45)

3/16
(4.76)

1-1/8
(28.58)

1-5/16
(33.32)

3/16
(4.76)

1-3/4
(44.45)

Refer to page DF-31 for recommended tool and die information.

APPROX.
WT. EACH
LBS. (KG)
.059
(.027)
.059
(.027)
.059
(.027)
.079
(.036)
.073
(.033)
.073
(.033)
.073
(.033)
.10
(.045)
.093
(.042)
.093
(.042)
.13
(.059)
.13
(.059)
.13
(.059)
.13
(.059)
.16
(.072)
.16
(.072)
.15
(.068)
.15
(.068)
.19
(.086)
.19
(.086)
.18
(.082)
.18
(.082)
.24
(1.09)

I.D.
(INCHES)
.443
.443
.443
.443
.490
.490
.490
.490
.547
.547
.547
.595
.595
.595
.595
.595

.650
.650
.650
.650
.700
.700
.700

Continued on next page.

HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

DF-20
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TYPE VHCS Copper Compression Terminal (continued)


COPPER CONDUCTOR
CATALOG
NUMBER

NO.
PAD
HOLES

VHCS40012

CONVENTIONAL
TOOLING

VHCS50012

*VC6500
VC63
VC7

500 MCM

L
3-3/8
(85.72)

4/0-400 MCM

VHCS50038

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.
1/2

400 MCM
VHCS40058

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
TYPE

4/0-500 MCM

VC6FT
VC7FT

5/8

3-5/8
(92.08)

3/8

3-1/2
(88.9)

1/2

3-3/4
(95.25)

VHCS50058

5/8

3-7/8
(98.42)

VHCS50012BN

1/2

5-3/8
(136.52)

VHCS60058

5/8

4-1/4
(107.95)

600 MCM
VHCS60012BN

VHCS75058

1
750 MCM

VHCS75012BN

250-600 MCM
VC6FT
VC7FT
VC8*

1/2

5-1/2
(139.70)

5/8

5
(127.0)

500-750 MCM

LISTED
261L

1/2

6-1/16
(153.97)

1-3/16
(30.16)

1 -3/8
(34.92)

.762

.24
(.109)

.762

.35
(.159)

.834

.35
(.159)

.834

.35
(.159)

.834

1-3/4
(44.45)

.41
(.186)

.834

.50
(.227)

.923

.55
(.249)

.923

.65
(.295)

1.030

.70
(.317)

1.030

3/16
(4.76)

1-1/2
(38.1)

1/4
(6.35)

1-3/8
(34.92)

1-11/16
(42.86)

1-3/4
(44.45)

1/4
(6.35)

1-5/8
(41.28)

1-15/16
(49.21)

I.D.
(INCHES)

.24
(.109)

1-3/8
(34.92)

APPROX.
WT. EACH
LBS. (KG)

1-3/4
(44.45)

1/4
(6.35)

Refer to page DF-31 for recommended tool and die information.


*VC8 tool crimping range is 500-1500 MCM Cu.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to the manufacturers limitations for insulation material.
For further information, contact factory.

DF-21
HUBBELL Power Systems

April 2012

DF
21

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile COPPER COMPRESSION TERMINAL


TYPE VHCL
(LONG BARREL)
COPPER

For use with either VERSA-CRIMP or conventional compression tools.


For copper stranded conductor, only.
Color coded bands for easy die selection.
Material: Copper Tin Plated

VHCL

Refer to DF-32 for conventional tooling info.


LISTED
261L

COPPER CONDUCTOR
CATALOG
NUMBER

NO.
PAD
HOLES

VHCL614

VHCL6516

VHCL614B

VHCL414

VHCL4516

CONVENTIONAL
TOOLING

#6 Str.

#6 Str.

VC6350

#4 Str.

DF
22

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
TYPE

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.

APPROX.
WT. EACH
LBS. (KG)

1/2
(12.7)

1/16
(1.59)

.02
(.01)

.198

1/2
(12.7)

1/16
(1.59)

.02
(.01)

.198

I.D.
(INCHES)

1/4

2-1/8
(53.98)

5/16

2-1/8
(53.98)

1/4

2-5/8
(66.68)

1/2
(12.7)

5/8
(15.88)

1/8
(3.18)

.03
(.014)

.198

1/4

2-3/16
(55.56)

1/2
(12.7)

1/8
(3.18)

.03
(.014)

.246

5/16

2-1/4
(57.15)

5/8
(15.88)

1/16
(1.59)

.03
(.014)

.246

5/8
(15.88)

1/16
(1.59)

.03
(.014)

.246

1/2
(12.7)

5/8
(15.88)

1/8
(3.18)

.04
(.018)

.246

#4 Str.

1-1/8
(28.58)

1-1/8
(28.58)

VHCL438

3/8

2-3/8
(60.32)

VHCL414B

1/4

2-11/16
(68.26)

VHCL214

1/4

2-3/8
(60.32)

.04
(.018)

.306

VHCL2516

5/16

2-7/16
(61.92)

.04
(.018)

.306

VHCL238

3/8

2-1/2
(63.5)

.04
(.018)

.306

VHCL214B

1/4

3
(76.2)

.05
(.022)

.306

VHCL2516B

5/16

3-5/16
(84.12)

.05
(.022)

.306

VHCL1516

5/16

2-5/8
(66.68)

.05
(.022)

.358

VHCL138

3/8

2-11/16
(68.26)

.05
(.022)

.358

5/16

3-1/2
(88.9)

7/8
(22.22)

.07
(.032)

.358

.08
(.036)

.393

.08
(.036)

.393

.12
(.054)

.393

.09
(.041)

.393

#2 Str.

#6-#2 Str.

VC6
(ALL)

#1 Str.

#6#1 Str.
VC7
(ALL)

VHCL1516B

VHCL1038

3/8

2-13/16
(71.44)

VHCL1012

1/2

2-13/16
(71.44)

1/0 Str.

#6-1/0 Str.

VHCL1012BN

1/2

4-7/8
(123.82)

VHCL10516B

5/16

3-9/16
(90.50)

1-1/4
(31.75)

5/8
(15.88)

1/8
(3.18)

5/8
(15.88)
7/8
(22.22)

1-3/8
(34.92)

11/16
(17.46)

1/8
(3.18)

1-3/8
(34.92)

3/4
(19.05)

1-3/4
(44.45)
7/8
(22.22)

1/8
(3.18)

Refer to page DF-32 for recommended tool and die information.


Continued on next page.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

DF-22
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF
LISTED
261L

TYPE VHCL Copper Compression TerminalContinued

CATALOG
NUMBER

COPPER CONDUCTOR
NO.
PAD
CONVENTIONAL VERSA-CRIMP
HOLES
TOOLING
SYSTEM RANGE

VHCL2038

VHCL2012

VERSACRIMP
TOOL
TYPE

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.
3/8
1/2

2/0 Str.

#4-2/0 Str.

VHCL2038B

3/8

VHCL2012BN

1/2

VHCL3038

3/8

VHCL3012

1/2
3/0 Str.

#2-3/0 Str.

VHCL3038B

3/8

VHCL3012BN

1/2

VHCL4038

3/8

VHCL4012

VC6
(ALL)
VC7
(ALL)

1/2

VHCL40516B

VHCL4038B

3/8

VHCL4012BN

1/2

VHCL25012

1/2

VHCL25058

4/0 Str.

#1-4/0 Str.

5/16

5/8
250 MCM

1/0-250 MCM

VHCL25038B

3/8

VHCL25012BN

1/2

VHCL30012

1/2

VHCL30038B

VHCL30012BN

1/2

VHCL35012

1/2

VHCL35058

300 MCM

2/0-300 MCM

1
350 MCM

VHCL35038B

VHCL35012BN

3/0-350 MCM

3/8

VC63
VC7
VC6FT
VC7FT

5/8
3/8
1/2

Refer to page DF-32 for recommended tool and die information.

L
3
(76.2)
3-1/4
(82.55)
3-7/8
(98.42)
5-1/16
(128.57)
3
(76.2)
3-1/4
(82.55)
3-15/16
(100.01)
5-1/8
(130.18)
3-1/4
(82.55)
3-1/2
(88.9)
4
(101.6)
4-1/8
(104.78)
5-5/16
(134.92)
3-9/16
(90.52)
3-7/8
(98.42)
4-1/4
(107.95)
5-3/8
(136.52)
4
(101.6)
4-11/16
(119.06)
5-13/16
(147.64)
4-1/16
(103.17)
4-3/8
(111.12)
4-3/4
(120.65)
5-7/8
(149.22)

1-1/2
(38.1)

13/16
(20.64)

1
(25.4)
1-3/4
(44.45)

1/8
(3.18)

1-1/2
(38.1)

15/16
(23.81)

1
(25.4)
1-3/4
(44.45)

1/8
(3.18)

1 5/8
(41.28)

1
(25.4)

7/8
(22.22)
1
(25.4)
1-3/4
(44.45)

1/8
(3.18)

1-5/8
1-1/8
(41.28) (28.58)

1-1/16
(26.98)
1-3/4
(44.45)

3/16
(4.76)

2
(50.8)

1-3/16 1-1/16
(30.16) (26.98)
1-3/4
(44.45)

3/16
(4.76)

2
(50.8)

1-5/16
(33.32)

1-1/16
(26.98)
1-3/4
(44.45)

3/16
(4.76)

APPROX.
WT. EACH
LBS. (KG)
.09
(.040)
.10
(.046)
.12
(.054)
.15
(.068)
.10
(.045)
.11
(.049)
.14
(.063)
.18
(.081)
.14
(.063)
.15
(.068)
.18
(.081)
.18
(.081)
.23
(.104)
.19
(.086)
.20
(.09)
.22
(.099)
.28
(.127)
.22
(.099)
.26
(.12)
.26
(.12)
.28
(.127)
.31
(.141)
.31
(.14)
.31
(.14)

I.D.
(INCHES)
.443
.443
.443
.443
.490
.490
.490
.490
.547
.547
.547
.547
.547
.595
.595
.595
.595
.650
.650

.650
.700
.700
.700
.700

Continued on next page.

HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

DF-23
HUBBELL Power Systems

April 2012

DF
23

DISTRIBUTION CONNECTORS

SECTION DF

LISTED
261L

TYPE VHCL Copper Compression Terminal (continued)

CATALOG
NUMBER

NO.
PAD
HOLES

VHCL40012

VHCL40034

COPPER CONDUCTOR
CONVENTIONAL
VERSA-CRIMP
SYSTEM RANGE
TOOLING

DIMENSIONS INCHES (MM)


PAD
BOLT
DIA.
1/2

3/4
400 MCM

VHCL40038B

VHCL40012BN

VHCL50038

VHCL50012

VHCL50058

VERSACRIMP
TOOL
TYPE

4/0-400 MCM
3/8
1/2
VC63
VC7
VC6FT
VC7FT

3/8
1/2

5/8
500 MCM

4/0-500 MCM

VHCL50038B

3/8

VHCL50012BN

1/2

VHCL50034B

VHCL60012

3/4
1/2
600 MCM

VHCL60012BN

VHCL75058

VHCL75012BN

VHCL80012BN

VHCL100058

250-600 MCM
1/2

VC6FT
VC7FT
VC8**
750 MCM

5/8

500-750 MCM
1/2

800 MCM

500-800 MCM

1/2
5/8
VC8**

DF
24

VHCL100012B

VHCL100012BN

1000 MCM

1/2

750-1000 MCM

1/2

L
4-5/16
(109.52)
4-15/16
(125.41)
5-1/16
(128.57)
6-1/16
(153.97)
4-1/2
(114.3)
4-5/8
(117.48)
4-3/4
(120.65)
5-1/4
(133.35)
6-1/4
(158.75)
6-3/4
(171.45)
5-3/16
(131.76)
6-13/16
(173.04)
6-1/4
(158.75)
7-5/16
(185.7)
7-1/8
(180.98)
6-11/18
(169.86)
7
(177.8)
7-9/16
(192.09)

2-1/8
(53.98)

1-3/8
(34.92)

1-1/16
(26.97)
1-3/4
(44.45)

3/16
(4.76)

3/16
(4.76)

2-1/4
(57.15)

1-1/2
(38.1)

2-11/16 1-11/16
(68.26) (42.86)

2-7/8
(73.02)

1-15/16
(49.21)

2-15/16
(74.61)

2
(50.8)

3
(76.2)

2-3/16
(55.56)

1-1/16
(26.97)
1-3/4
(44.45)
1-3/4
(44.45)

1-3/4
(44.45)

1-3/4
(44.45)
1-3/4
(44.45)

1/4
(6.35)
7/32
(5.56)

7/32
(5.56)
1/4
(6.35)

1/4
(6.35)
5/16
(7.92)

1-1/4
(31.75)
1-3/4
(44.45)

5/16
(7.92)

APPROX.
WT. EACH
LBS. (KG)
.36
(.163)
.41
(.18)
.42
(.19)
.51
(.23)
.48
(.218)
.48
(.218)
.48
(.218)
.56
(.254)
.56
(.254)
.74
(.34)
.73
(.33)
.96
(.43)
.94
(.426)
.98
(.444)
.99
(.449)
1.45
(.658)
1.65
(.748)
1.65
(.748)

I.D.
(INCHES)
.762
.762
.762
.762
.834
.834
.834
.834
.834
.834
.923
.923
1.030
1.030
1.051
1.172
1.172
1.172

Refer to page DF-32 for recommended tool and die information.


**VC8 tool crimping range is 500-1500 MCM Cu.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. Listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material.
For further information, contact factory.

DF-24
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TINNED COPPER LONG BARREL TERMINAL LUGS


DESIGNED TO PERMIT OPTIONAL USE OF TYPE CSL
STACKING LUGS
TYPE CHL
COPPER

For use with VERSA-CRIMP or conventional


tooling

CHL

Extra long top surfaces on NEMA drilled pads


provide compatibility for mounting type CSL
stacking lugs so that two conductors can be connected to each NEMA two hole attachment position on transformer spade terminals and bus bars.
Each fitting is marked with several manufacturers recommended crimping dies.
Recommended for copper conductor only.
Material: Copper Tin Plated.

DIMENSIONS
INCHES (MM)

(1)
CATALOG
NUMBER

CONDUCTOR RANGE
& O.D.
-INCHES-

CRIMPING
DIE INDEX

APPROX.
WT. 100
LBS. (KG)

I.D.
(INCHES)

CHL10BN

1/0 Str.
.360-.383

12, 1/2 TQ, 42

1.37
(35)

0.84
(21)

3.06
(78)

4.87
(124)

0.12
(3)

16 (7)

.383

CHL20BN

2/0 Str.
.405-.430

13, 9/16, TS, 45

1.50
(38)

0.84
(21)

3.06
(78)

5.03
(128)

0.12
(3)

17 (8)

.429

CHL30BN

3/0 Str.
.455-.480

14, 9/16, TU, 50

1.50
(38)

0.90
(23)

3.15
(80)

5.09
(129)

0.13
(3)

18 (8)

.480

CHL40BN

4/0 Str.
.505-.535

15, 5/8-1, TWTY, 54

1.62
(41)

1.03
(26)

3.25
(83)

5.50
(140)

0.14
(4)

22 (10)

.538

CHL250BN

250 Str.
.550-.580

16, 11/16, TR, 60

1.62
(41)

1.12
(28)

3.25
(83)

5.50
(140)

0.15
(4)

26 (12)

.585

CHL300BN

300 Str.
.610-.640

17, 781, TV, 66

2.00
(51)

1.21
(31)

3.37
(86)

6.10
(155)

0.16
(4)

33 (15)

.640

CHL350BN

350 Str.
.660-.690

18, 840, TX, 71

2.00
(51)

1.31
(33)

3.37
(86)

6.25
(159)

0.17
(4)

41 (19)

.692

CHL400BN

400 Str.
.715-.745

19, 15/16, TX, 76

2.12
(54)

1.40
(36)

3.37
(86)

6.44
(164)

0.19
(5)

52 (24)

.745

CHL500BN

500 Str.
.795-.830

20, 1, TH, 87

2.25
(57)

1.53
(39)

3.37
(86)

6.56
(157)

0.22
(6)

68 (31)

.823

CHL600BN

600 Str.
.870-.905

22, 1-1/8, 96

2.68
(68)

1.68
(43)

3.50
(90)

7.50
(191)

0.26
(7)

94 (43)

.908

700-750 Str.
.964-1.010

2.87
(73)

1.90 (48)

24, 1-5/16, 106

3.50
(90)

7.60
(193)

0.27
(7)

800 Str.
.998-1.046

25, 1-5/16, 106

2.87
(73)

3.50
(90)

7.70
(196)

0.30
(8)

1000 Str.
1.124-1.152

27, 1-1/2, 125

3.00
(76)

3.50
(90)

7.90
(201)

0.33
(8)

CHL750BN
CHL750BNTT
CHL800BN
CHL1000BN
CHL1000BNTT

1.75 (44)
1.90 (48)
2.18 (55)
1.75 (44)

111 (50)
1.014

108 (49)
128 (58)
155 (70)

1.036

1.162

151 (68)

(1) TT suffix indicates that pad is trimmed to 1-3/4 max width to allow side by side mounting of two lugs on NEMA spade
terminals.
NOTE: Andersons VC63 Versa-Crimp tool will install sizes thru 500 MCM AHL-500-BN. The VC6FT Versa-Crimp installs thru
750 MCM AHL 750 BN (Aluminum). A VC8 Versa-Crimp tool will accommodate sizes from 3/0 stranded through 1000
MCM AL / 1500 MCM CU.
VC7 / VC7FT series tools recommended for copper lugs.

DF-25
HUBBELL Power Systems

April 2012

DF
25

DISTRIBUTION CONNECTORS

SECTION DF

TINNED COPPER STACKING TERMINAL LUGS FOR USE


WITH TYPE CHL LUGS
TYPE CSL
COPPER

CSL

For use with VERSA-CRIMP or conventional tooling


The offset heights and mounting pad dimensions allow
stacking on top of CHL lugs so that two conductors can
be connected to each NEMA two hole position on a terminal spade or bus bar.
The same crimping dies install this series as used on
type CHL.
Recommended for copper conductor only
Material:

DF
26

Copper Tin Plated.

DIMENSIONS
INCHES (MM)

(1)
CATALOG
NUMBER

CONDUCTOR RANGE
& O.D.
-INCHES-

CRIMPING
DIE INDEX

APPROX.
WT. 100
LBS. (KG)

I.D.
(INCHES)

CSL10BN

1/0 Str.
.360-.383

12, 1/2 TQ, 42

1.37
(35)

0.84
(21)

0.93
(24)

1.46
(37)

5.00
(127)

19 (9)

.383

CSL20BN

2/0 Str.
.405-.430

13, 9/16, TS, 45

1.50
(38)

0.84
(21)

0.93
(24)

1.50
(38)

5.12
(130)

20 (9)

.429

CSL30BN

3/0 Str.
.455-.480

14, 9/16, TU, 50

1.50
(38)

0.90
(23)

1.00
(25)

1.62
(42)

5.37
(136)

21 (10)

.480

CSL40BN

4/0 Str.
.505-.535

15, 5/8-1, TWTY, 54

1.62
(41)

1.03
(26)

1.00
(25)

1.68
(43)

5.43
(138)

26 (12)

.538

CSL250BN

250 Str.
.550-.580

16, 11/16, TR, 60

1.62
(41)

1.12
(28)

1.00
(25)

1.75
(44)

5.50
(140)

31 (14)

.585

CSL300BN

300 Str.
.610-.640

17, 781, TV, 66

2.00
(51)

1.21
(31)

1.00
(25)

1.81
(46)

5.87
(149)

40 (18)

.640

CSL350BN

350 Str.
.660-.690

18, 840, TX, 71

2.00
(51)

1.31
(33)

1.00
(25)

1.87
(47)

5.87
(149)

49 (22)

.692

CSL400BN

400 Str.
.715-.745

19, 15/16, TX, 76

2.12
(54)

1.40
(36)

1.00
(25)

1.93
(49)

6.12
(155)

62 (28)

.745

CSL500BN

500 Str.
.795-.830

20, 1, TH, 87

2.25
(57)

1.53
(39)

1.00
(25)

2.06
(52)

6.37
(162)

82 (37)

.823

CSL600BN

600 Str.
.870-.905

22, 1-1/8, 96

2.68
(68)

1.68
(43)

1.00
(25)

2.18
(55)

6.87
(174)

133 (51)

.908

700-750 Str.
.964-1.010

24, 1-5/16, 106

2.87
(73)

1.90
(48)

1.06
(27)

2.31
(59)

7.25
(184)

133 (60)

1.014

800 Str.
.988-1.046

25, 1-5/16, 106

2.93
(74)

1.96
(50)

1.12
(28)

2.50
(64)

7.68
(195)

154 (70)

1.036

1000 Str.
1.124-1.152

27, 1-1/2, 125

3.00
(76)

2.18
(55)

1.12
(28)

2.62
(67)

7.87
(200)

186 (84)

1.162

CSL750BN
CSL750BNTT (1)
CSL800BN
CSL1000BN
CSL1000BNTT(1)

NOTE: Andersons VC63 Versa-Crimp tool will install sizes thru 500 MCM AHL-500-BN. The VC6-FT Versa-Crimp installs thru
750 MCM AHL-750 BN (Aluminum). A VC8 Versa-Crimp tool will accommodate sizes from 3/0 stranded through 1000
MCM AL / 1500 MCM CU.
VC7 / VC7FT series tools recommended for copper lugs.
(1)

TT suffix indicates pad is trimmed to 1-3/4 max. width to allow side-by-side NEMA mounting.

DF-26
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TINNED COPPER TERMINAL LUGS WITH NEMA PAD SIZES


TYPE CHLN
COPPER

For use with VERSA-CRIMP or conventional


tooling.
Recommended for connecting copper conductors
to copper or aluminum equipment terminals and to
steel for grounding applications.
Sizes starting at 300 MCM and above have compression barrels of sufficient lengths to apply at
least two die crimps.

CHLN

Material: Copper Tin Plated


Note: Make as many crimps as space permits.

NOMINAL DIMENSIONS INCHES


(MM)

RECOMMENDED CRIMPING DIES

CATALOG
NUMBER

CONDUCTOR
RANGE
INCHES

ANDERSON

BURNDY
(INDEX)

KEARNEY
DIE SIZE

T & B DIE
CODE

APPROX.
WT. 100
LBS. (KG)

CHLN40C

4/0 Str.
.505-.535

VC6-500
VC6
OR VC7

15

5/8-1

50
or 54

1.625

5.5

.125

55
(25)

.538

CHLN300C

300 Str.
.610-.640

VC6-500
VC6
OR VC7

17

781

60
or 66

5.875

.19

75
(34)

.640

CHLN400C

400 Str.
.715-.745

VC6500
VC6
OR VC7

19

15/16

71
or 76

2.125

.19

94
(43)

.745

CHLN500C

500 Str.
.795-.830

VC6500
VC6
OR VC7

20

1.00

76
or 87

2.25

6.125

.25

113
(51)

.823

CHLN600C

600 Str.
.870-.905

VC8
Tool

22

1-1/8

87
or 94

2.75

6.625

.25

139
(63)

.908

CHLN750C

700-750 Str.
.964-1.010

VC8
Tool

24

1-5/16

94
or 99

2.875

6.75

.25

156
(71)

1.014

CHLN1000C

1000 Str.
1.124-1.152

VC8
Tool

27

1-1/2

125

.375

212
(96)

1.162

I.D.
(INCHES)

NOTE: Andersons VC63 Versa-Crimp tool will install sizes thru 500 MCM AHL-500-BN. The VC6FT Versa-Crimp installs thru
750 MCM AHL-750 BN (Aluminum). A VC8 Versa-Crimp tool will accommodate sizes from 3/0 stranded through 1000
MCM AL/1500 MCM CU.
VC7 / VC7FT series is also recommended for all copper conductors crimping.
* Consult factory for availability.

DF-27
HUBBELL Power Systems

April 2012

DF
27

DISTRIBUTION CONNECTORS

SECTION DF

COPPER TERMINAL
CABLE TO FLAT
TYPE BCL
For use with conventional compression tooling.
Refer to page DF-31 for tool and die information.
Heavy duty, copper compression terminal for connecting copper cable to copper flat pad. Pad holes
have NEMA spacing.

COPPER

BCL

Material: CDA 110 Copper

90 ANGLE PAD
Example: BCL024BY90

COPPER CONDUCTOR RANGE


CATALOG
NUMBER

DF
28

FIG.
NO.

DIE
REF.

DIMENSIONS INCHES (MM)


L

APPROX.
WT. EACH
LBS. (KG)

2
(50.8)

3-1/4
(82.55)

5/8
(15.88)

1/4
(6.35)

1-3/16
(30.16)

.5
(.2)

CABLE

DIA.

.640

6-3/8
(161.92)

BCL016B

#4 Str.

.232
(5.89)

BCL018B

#2 Str.

.292
(7.42)

.640

6-3/8
(161.92)

2
(50.8)

3-1/4
(82.55)

5/8
(15.88)

1/4
(6.35)

1-3/16
(30.16)

.5
(.2)

BCL021B

1/0 Str.

.373
(9.47)

.840

7-1/4
(184.15)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.2
(.54)

BCL022B

.840
.419
(10.64)

7-1/4
(184.15)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.2
(.54)

2/0 Str.

.840

7-1/2
(190.5)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.7
(.77)

.840

7-1/4
(184.15)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.2
(.54)

.840

7-1/4
(184.15)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.2
(.54)

.840

7-1/2
(190.5)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.7
(.77)

.840

7-1/4
(184.15)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.2
(.54)

.840

7-1/2
(190.5)

2-3/4
(69.85)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.7
(.77)

1.000

7-1/4
(184.15)

3
(76.2)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.3
(.59)

1.000

7-1/4
(184.15)

3
(76.2)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.6
(.72)

1.000

7-1/4
(184.15)

3
(76.2)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

1-1/2
(38.1)

1.3
(.59)

1.000

7-1/4
(184.15)

3
(76.2)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.6
(.72)

1.125

7-3/4
(196.85)

3-1/2
(88.9)

3-1/4
(82.55)

5/8
(15.88)

3/8
(9.5)

1-3/4
(44.45)

1.4
(.63)

1.125

8-1/4
(209.55)

3-1/2
(88.9)

3-1/4
(82.55)

5/8
(15.88)

5/16
(7.9)

3
(76.2)

1.9
(.86)

BCL022C

BCL023B

BCL024B

BCL024C

BCL025B

3/0 Str.

.470
(11.94)

4/0 Str.

.528
(13.41)

250 MCM
BCL025C

BCL030B

1
300 MCM

BCL030C

BCL035B

1
350 MCM

BCL035C

BCL050B2

1
500 MCM

BCL050C

.575
(14.60)

.630
(16.0)

.681
(17.30)

.813
(20.65)

Continued on next page.

DF-28
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

TYPE BCL Copper Compression ConnectorContinued


COPPER CONDUCTOR RANGE
CATALOG
NUMBER

FIG.
NO.

BCL075B2

BCL075C

BCL075D

BCL080B2

BCL100B2

BCL100C

BCL100D

BCL150C

CABLE

DIA.

1.312
.998

750 MCM

(25.35)

1.031

800 MCM

(26.19)

1.500

1.500
1.152

1000 MCM

(29.26)

1.500

1.500

2.125
1.412

1500 MCM
BCL150D

1.312

1.312

DIMENSIONS INCHES (MM)


DIE
REF.

(35.86)

2.125

2.375

8-3/4

3-1/4

5/8

1/2

2.0

(222.25)

(101.6)

(82.55)

(15.88)

(12.7)

(50.8)

(.9)

8-7/8

3-1/4

5/8

5/16

2.2

(225.42)

(101.6)

(82.55)

(15.88)

(7.9)

(76.2)

(1.0)

10-3/4

4-1/4

1-1/8

1/2

4.2

(273.05)

(101.6)

(107.95)

(25.58)

(12.7)

(101.6)

(1.9)

3-1/4

5/8

5/8

3.3

(228.6)

(101.6)

(82.55)

(15.88)

(15.88)

(50.8)

(1.5)

3-1/4

5/8

5/8

3.1

(228.6)

(101.6)

(82.55)

(15.88)

(15.88)

(50.8)

(1.4)

3-1/4

5/8

3/8

3.3

(228.6)

(101.6)

(82.55)

(15.88)

(9.5)

(76.2)

(1.5)

10-3/4

4-1/4

1-1/8

1/2

4.2

(273.05)

(101.6)

(107.95)

(28.58)

(12.7)

(101.6)

(1.9)

10-1/2

3-1/4

5/8

5/8

7.5

(266.7)

(127.0)

(82.55)

(15.88)

(15.88)

(76.2)

(3.4)

11-1/2

4-1/4

1-1/8

5/8

(292.1)

(127.0)

(107.95)

(28.58)

(15.88)

(101.6)

(4.1)

11-1/2
BCL200C

BCL200D

1.632

2000 MCM

APPROX.
WT. EACH
LBS. (KG)

(292.1)

3-1/4

5/8

3/4

11

(152.4)

(82.55)

(15.88)

(19.05)

(76.2)

(5.0)

(41.45)

2.375

12-1/2

4-1/4

1-1/8

3/4

13

(317.5)

(152.4)

(107.95)

(28.58)

(19.05)

(101.6)

(5.9)

DF
29
CONVENTIONAL COMPRESSION DIE INFORMATION
DIE INDEX

KEARNEY

ALCOA

BURNDY

T&B

.640

5/8

73AH

243

52

.840

.840 OR .849

74AH

249

76

1.000

1.000

75AH

251

1.125

1-1/8

76AH

490,347,316

96

1.312

1-5/16

20AH

327,317,426,300

106

1.500

1-1/2

24AH

318,261,608

125

1.843

1-5/8,K6030AH

27AH 30AH

292,302,352,579

150

2.125

2-1/8

34AH

422,575

160,161

2.375

2-3/8

38AH

478,728

189

2.937

2-15/16

44AH 48AH

740

250

NOTE:
1. Crimps should overlap and start from the inside working outward with the last crimp extending past the end of the connector.
2. It is recommended that a light coat of lubricant (such as Andersons I55 grease) be applied to the crimping face of the dies.

DF-29
HUBBELL Power Systems

April 2012

DISTRIBUTION CONNECTORS

SECTION DF

VCELC
ANDERSON VERSA-CRIMP COMPRESSION TOOLS
(Crimps Per Connection)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps Per Connection)

VERSA-CRIMP Tools
(Number of Crimps)

Catalog
Number
VCELC

Burndy
(Crimps)

V-C Tools
Wire Range
(Copper Only)

Copper
Wire
Size

Die
Color
Code

VC8
AL
NIBS

Burndy
(Crimps)

Kearney
(Crimps)

Thomas & Betts


(Crimps)

Tool
Y35 and
Y39

Tool
MD-6

Tools
WH

Tools
TBM5
TBM8

Die

Die

Die

Die

Hyd.
Tools
12, 15
20 & 40
Ton

VC6

VC6
-FT

VC7

VC7
-FT

2
Overlap

3
Overlap

3
Overlap

300MCM

Blue

U30ART
(1)

29/32 or 1
(1)

76H or
83H
(2)

500 MCM

Green

U32ART
(2)

1-1/8-1 +
(2 Olap)
1-1/8-2+
(2)

94H
(3)

750 MCM

Pink

U-M or
U34ART
(2)

1-1/4
(2)

106H
(3)

030

2/0-300 MCM

2
Overlap

050

250-500 MCM

075

400-750 MCM

Die

Note 1
+ WH-2 Tool only.
Before making first crimp, make certain that the edge of the die block is located to clear the back edge of the VCELC tongue.
* Partial crimp. Crimp dies extend beyond the end of the crimp barrel.
NOTE: VCELC copper equipment terminals cannot be used with type VC6350 tools.
APPLICATION RECOMMENDATIONS WITH WELDING CABLE *FOR INSTALLATION WITH VC7 TOOLING ONLY

DF
30

CATALOG
NUMBER

NUMBER
OF
CRIMPS

WELDING
CABLE
RANGE

VCELC03038H1

3
Overlap

#6-259 STR
#4-413 STR
#3-532 STR
#2-651 STR
#1-819 STR

CATALOG
NUMBER

NUMBER
OF
CRIMPS

WELDING
CABLE
RANGE

VCELC-05012H1

1/0-1026 STR
2/0-1292 STR

VCELC-07512H1

3/0-1653 STR
4/0-2071 STR

Note 2
* Not U.L. ListedU.L. does not recognize Welding Cable for commercial wiring.

DF-30
April 2012

HUBBELL Power Systems

HUBBELL Power Systems

#4

#6-#2

#6-#1

#6-1/0

#4-2/0

#2-3/0

#1-4/0

1/0-250

2/0-300

3/0-350

4/0-400

4/0-500

250-600

500-750

500-800

750-1000

1000-1500

-4

-2

-1

-1/0

-2/0

-3/0

-4/0

-250

-300

-350

-400

-500

-600

-750

-800

-1000

-1500

2
Olap

2
Olap

4
Olap

2
Olap

2
Olap

2
Olap

2
Olap

2
Olap

3
Olap

2
Olap

2
Olap

3
Olap

VC7
FT

VC7

2
Olap

2
Olap

VC6
FT

VC6

2
Olap

VC6
-350

3
Olap

*VC6
-500

VERSA-CRIMP Tools
(Number of Crimps)

750
800

2
Olap
2
Olap

1500

1000

600

500

400

350

300

250

4/0

3/0

2/0

1/0

#1

#2

#4

#6

VC8
AL
NIBS

Copper
Wire
Size
AWG
or
MCM
STR

Black

Green

Brown

Blue

Red

White

Yellow

Purple

Orange

Black

Pink

Green

Brown

Gray

Blue

Die
Color
Code

F44D
(1)
F46D
(1)

C34D
(1)
C36D
(1)
C39D
(1)
C40D
(1)
C44D
(1)
C46D
(1)

E32D
(1)
E34D
(1)
E36D
(1)
E39D
(1)
E40D
(1)
No Die
Required
(1)

B29D
(1)
B30D
(1)
B31D
(1)
B32D
(2)
No Die
Required
(1)

A26D
(1)
A27D
(1)
A28D
(1)
A29D
(1)
A30D
(1)
A31D
(1)
A32D
(1)
A34D
(1)

2/0
(1)
3/0
(1)
4/0
(1)
250
(1)

B28D
(1)

B27D
(1)

B26D
(1)

B25D
(1)

E31D
(1)

E30D
(1)

E29D
(1)

E28D
(1)

E27D
(1)

E26D
(1)

C32D
(1)

C31D
(1)

C30D
(1)

C29D
(1)

F40D
(1)

F39D
(1)

F36D
(1)

F34D
(1)

F32D
(1)

F31D
(1)

F30D
(1)

F29D
(1)

F28D
(1)

A25D
(1)

1/0
(1)

B1CD
(1)

C28D
(1)

A1CD
(1)

#1
(1)

B2CD
(1)

E25D
(1)

A2CD
(1)

Nest

#2
(1)

B4CD
(1)

Nest

A4CD
(1)

Nest

#4
(1)

B6CD
(1)

Nest

Tool
Y486RB
Indentor
Y48PR

Nest

Tool
Y48B
Indentor
Y48PR

A6CD
(1)

Tool
Y44B
Indentor
Y44PR

#6
(1)

Tool
Y34B
Indentor
Y34PR

Burndy Longitudinal Indent


(Crimps)

Nest
Setting

Tool
Y34A
Indentor
Y34PR

Tool
MY29-3

Burndy
(Crimps)

U36RT
(2)

U34RT
(2)

U32RT
(1)

U31RT
(1)

U30RT
(1)

U29RT
(1)

U28RT
(1)

U27RT
(1)

U26RT
(1)

U25RT
(1)

U1CRT
(1)

U2CRT
(1)

U4CRT
(1)

U5CRT
(1)

Die

Tools
Y35
Y39
Y45

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

VHSS & VHCS

840
(3)

781
(3)

11/16
(3)

5/8-1
(3)

9/16
(3)

9/16
(3)

1/2
(3)

3/8
(3)

5/16
(3)

Die

ToolS
O

1 or
1-2
(2 Olap)

840
(2)

781
(2)

11/16
(2)

5/8-1
(2)

9/16
(2)

9/16
(1)

1/2
(1)

3/8
(1)

5/16
(1)

Die

Tools
WH

Kearney
(Crimps)

(2)

+Brown

(2)

+Blue

(2)

+Red

(2)

+White

Yellow
(2)

Purple
(2)

Orange
(2)

Black
(2)

Pink
(2)

Green
(2)

Brown
(2)

Gray
(2)

Blue
(2)

Die

Tools
TBM5
TBM8

125H(2)
125(1)

107H(2)
107(1)

106H(2)
106(1)

94H(2)
94(1)

87H(2)
87(1)

76H(2)
76(1)

71H(2)
71(1)

66H(2)
66(1)

60(1)
62(1)

54
(1)

50
(1)

45
(1)

42H(2)
42(1)

37
(1)

33
(1)

29
(1)

24
(1)

Die

Hyd.
Tools
12, 15
20 & 40
Ton

Thomas & Betts


(Crimps)

2-1/8

1-3/4

1-3/4

1-1/2

1-1/2

1-5/16

1-1/4

1-3/16

1-3/16

1-1/8

1-1/8

1-1/16

15/16

15/16

Conductor
Insulation
Strip
Lengths
(Min.)

Burndy Y45

ONLY
head requires an adapter for use with U series dies.
Users of VC6 and VC7 tools must strip off an extra 1-5/8 of insulation from one end of cable to permit removal of tool over conductor sizes 250 MCM and larger on VHSS sleeves.
VC8 tool crimps 500 MCM ONLY.
VC8 tool crimps 500-600 MCM ONLY.
* Not UL Listed-pending completion of test.

+ TBM-8

#6

V-C Tools
Wire Range
AWG or MCM
Stranded
(Copper Only)

-6

Catalog
Number
VHSS
VHCS

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

DISTRIBUTION CONNECTORS
SECTION DF

DF-31

April 2012

DF
31

April 2012

DF-32

HUBBELL Power Systems

4/0-500

250-600

500-750

500-800

750-1000

1000-1500

-500

-600

-750

-800

-1000

-1500

*VC6
-500

VC6
-350

4 Olap

2
Olap

VC6

4 Olap

4 Olap

2
Olap

VC6
FT

VC7

VERSA-CRIMP Tools
(Number of Crimps)

VC7
FT

4 Olap

4 Olap

1500

1000

800

750

600

3
3

500

400

350

300

250

4/0

3/0

2/0

1/0

#1

#2

#4

#6

VC8
AL
NIBS

Copper
Wire
Size
AWG
or
MCM
STR

Black

Green

Brown

Blue

Red

White

Yellow

Purple

Orange

Black

Pink

Green

Brown

Gray

Blue

Die
Color
Code

F44D
(2)
F46D
(2)

C36D
(2)
C39D
(2)
C40D
(2)
C44D
(2)
C46D
(2)

E39D
(2)
E40D
(2)
No Die
Required
(2)

F40D
(2)

F39D
(2)

F36D
(2)

F34D
(2)

F32D
(2)

F31D
(2)

F30D
(2)

E36D
(2)

C32D
(2)

C31D
(2)

C30D
(2)

C34D
(2)

E31D
(2)

E30D
(2)

E34D
(2)

F29D
(1)

F28D
(1)

A34D
(2)

C29D
(1)

C28D
(1)

No Die
Required
(2)

E29D
(1)

E28D
(1)

E32D
(2)

B28D
(1)

E27D
(1)

B32D
(2)

4/0
(1)

B27D
(1)

E26D
(1)

A32D
(2)

A28D
(1)

3/0
(1)

B26D
(1)

E25D
(1)

B31D
(2)

A27D
(1)

2/0
(1)

B25D
(1)

A31D
(2)

A26D
(1)

1/0
(1)

B1CD
(1)

Nest

Tool
Y486RB
Indentor
Y48PR

B30D
(2)

A25D
(1)

#1
(1)

B2CD
(1)

Nest

Tool
Y48B
Indentor
Y48PR

A30D
(2)

A1CD
(1)

#2
(1)

B4CD
(1)

Nest

Tool
Y44B
Indentor
Y44PR

B29D
(1)

A2CD
(1)

#4
(1)

B6CD
(1)

Nest

Tool
Y34B
Indentor
Y34PR

Burndy Longitudinal Indent


(Crimps)

A29D
(1)

A4CD
(1)

#6
(1)

250
(1)

Nest
A6CD
(1)

Nest
Setting

Tool
Y34A
Indentor
Y34PR

Tool
MY29-3

Burndy
(Crimps)

U36RT
(5)

U34RT
(4)

U32RT
(2)

U31RT
(2)

U30RT
(2)

U29RT
(2)

U28RT
(2)

U27RT
(2)

U26RT
(2)

U25RT
(2)

U1CRT
(1)

U2CRT
(2)

U4CRT
(2)

U5CRT
(2)

Die

Tools
Y35
Y39
Y45

840
(5)

781
(5)

11/16
(5)

5/8-1
(5)

9/16
(5)

9/16
(5)

1/2
(5)

3/8
(5)

5/16
(5)

Die

ToolS
O

1 or
1-2
(3)

840
(3)

781
(3)

11/16
(3)

5/8-1
(3)

9/16
(3)

9/16
(3)

1/2
(2)

3/8
(2)

5/16
(2)

Die

Tools
WH

Kearney
(Crimps)

Blue
(4)
Brown
(4)

Red
(4)

White
(4)
+

Yellow
(2)

Purple
(2)

Orange
(2)

Black
(2)

Pink
(2)

Green
(2)

Brown
(2)

Gray
(2)

Blue
(2)

Die

Tools
TBM5
TBM8

125H(4)
125(2)

107H(4)
107(2)

106H(4)
106(2)

94H(4)
94(2)

87H(4)
87(2)

76H(4)
76(2)

71H(4)
71(2)

66H(4)
66(2)

60(1)
62(1)

54
(1)

50
(1)

45
(1)

42H(2)
42(1)

37
(1)

33
(1)

29
(1)

24
(1)

Die

Hyd.
Tools
12, 15
20 & 40
Ton

Thomas & Betts


(Crimps)

3-5/16

3-1/8

3-1/16

2-13/16

2-3/8

2-1/4

2-1/8

2-1/8

1-3/4

1-3/4

1-5/8

1-5/8

1-1/2

1-1/2

1-3/8

1-1/4

1-1/4

Conductor
Insulation
Strip
Lengths
(Min.)

ONLY
Burndy Y45 head requires an adapter for use with U series dies.
Users of VC6 and VC7 tools must strip off an extra 1-5/8 of insulation from one end of cable to permit removal of tool over conductor sizes 250 MCM and larger on VHS sleeves.
VC8 tool crimps 500 MCM ONLY.
VC8 tool crimps 500-600 MCM ONLY.
* Not UL Listed-pending completion of test.

+ TBM-8 Tool

4/0-400

#1-4/0

-4/0

-400

#2-3/0

-3/0

3/0-350

#4-2/0

-2/0

-350

#6-1/0

-1/0

2/0-300

#6-#1

-1

-300

#6-#2

-2

1/0-250

#4

-4

-250

#6

V-C Tools
Wire Range
AWG or MCM
Stranded
(Copper Only)

-6

Catalog
Number
VHS
VHCL

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

VHS & VHCL

DF
32

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

SECTION DF

DISTRIBUTION CONNECTORS

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AL AND AL-CU


COMPRESSION
VERSATILE SPLICE
MINIMUM TENSION
ALUMINUM

For use with either VERSA-CRIMP or conventional


compression tools.
For aluminum to aluminum, aluminum to copper and
copper to copper (except as noted) conductor splicing.
Color coded end plugs for easy die selection.

VACS
L
D

Material: BodyAluminum alloy-tin plated


Factory inhibited.
LISTED
261L

AL9CU (90C Rated)

ALUMINUM OR COPPER CONDUCTOR


CATALOG
NUMBER

CONVENTIONAL
TOOLING

VERSA-CRIMP
SYSTEM RANGE

VACS8

#8 Str. Al/Cu

#8 Str. Al/Cu

VACS6

#6 Str. Al/Cu

#6 Str. Al/Cu

VACS4

#4 Str. Al/Cu

VACS2

VERSA-CRIMP
TOOL
TYPE

DIMENSIONS INCHES
(MM)

APPROX.
WT.
EACH
LBS.
(KG)

I.D.
INCHES
(MM)

1-7/8
(47.6)

7/8
(22.2)

.007
(.003)

.166
(4.2)

1-7/8
(47.6)

7/8
(22.2)

.012
(.005)

.206
(5.2)

#4 Str. Al/Cu

2-1/8
(54.0)

1
(25.4)

.021
(.009)

.252
(6.4)

#2 Str. Al/Cu

#6#2 Str. Al/Cu

2-3/8
(60.3)

1-1/8
(28.6)

.03
(.013)

.312
(7.3)

VACS1

#1 Str. Al/Cu

#8#1 Str. Al/Cu

2-3/8
(60.3)

1-1/8
(28.6)

.04
(.02)

.350
(8.9)

VACS10

1/0 Str. Al/Cu

#8-1/0 Str. Al/Cu

2-11/16
(68.3)

1-5/16
(33.3)

.05
(.02)

.393
(10)

VACS20

2/0 Str. Al/Cu

#4-2/0 Str. Al/Cu

2-11/16
(68.3)

1-5/16
(33.3)

.06
(.03)

.450
(11.4)

VACS30

3/0 Str. Al/Cu

#4-3/0 Str. Al/Cu

2-11/16
(68.3)

1-5/16
(33.3)

.08
(.04)

.502
(12.7)

VACS40

4/0 Str. Al/Cu

#2-4/0 Str. Al/Cu

3-3/8
(85.7)

1-5/8
(41.3)

.11
(.05)

.562
(14.3)

VACS250

250 MCM Al/Cu

1/0-250 MCM Al/Cu

3-3/8
(85.7)

1-5/8
(41.3)

.15
(.07)

.605
(13.4)

VACS300

300 MCM Al/Cu

1/0-300 MCM Al/Cu

3-3/8
(85.7)

1-5/8
(41.3)

.19
(.08)

.660
(16.8)

VACS350

350 MCM Al/cu

2/0-350 MCM Al/Cu

5
(127.0)

2-7/16
(62.0)

.22
(.10)

.711
(18.1)

VACS400

400 MCM Al/Cu

3/0-400 MCM Al/Cu

5
(127.0)

2-7/16
(62.0)

.27
(.12)

.758
(19.2)

VACS500

500 MCM Al/Cu

4/0-500 MCM Al/Cu

5
(127.0)

2-7/16
(62.0)

.36
(.16)

.843
(21.4)

VACS600*

600 MCM Al

350-600 MCM Al
350-500 MCM Cu

6
(152.4)

2-15/16
(74.6)

.47
(.21)

.923
(23.4)

VACS750*

750 MCM Al

500-750 MCM Al
-500 MCM Cu

6
(152.4)

2-15/16
(74.6)

.65
(.40)

1.028
(26.1)

VACS1000*

1000 MCM Al

750-1000 MCM Al

6-3/8
(161.9)

3-1/8
(79.4)

.97
(.44)

1.182
(30)

VC6350

VC6
(ALL)

***VC6500
VC63
VC6FT

VC6FT
VC8

VC8

Refer to page DF-16 & 17 or DF-58 & 59 for recommended tool and die information.
* Not for copper to copper.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL,VACL,VHCL, VHCS and VCELC) are rated at 34.5
KV. The other U.L. listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum UL voltage requirement of
less than 2000 volts, however Anderson recommends these connectors for application through 34.5 KV subject to the manufacturers limitations and recommendations for the insulation material.
For further information, contact factory.
***VC6500 for use with aluminum conductor only in range 350-500 MCM.

DF-33
HUBBELL Power Systems

April 2012

DF
33

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AL AND AL-CU


COMPRESSION
VERSA-CRIMP SPLICE
LOOP JUMPER MINIMUM TENSION
ALUMINUM

VCSE

For use with VERSA-CRIMP tools only.


For aluminum to aluminum and aluminum to copper
conductor splicing. Not for copper to copper splicing.
Aluminum alloy conductor recommendations include
5005, 6201 (AAAC) and ACAR of the same maximum
diameter as a given ACSR conductor shown below. In
addition, compressed (compact) conductor sizes within
listed AAC range are recommended.
Material: BodyAluminum alloy
Factory inhibited

DF
34

CATALOG
NUMBER

CONDUCTOR RANGE

VCSE44

#10(7)-1/0 (19) AAC


#8 (6/1)-1/0 (6/1) ACSR
#10 Sol.-1/0(19) Cu

VCSE55

#8(7)-3/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#8 Sol.-3/0 (19) Cu

VCSE66

#4 (7)-266.8 (19) AAC


#4 (6/1)-4/0 (6/1) ACSR
#4 Sol.-250 (37) Cu

VCSE77

2/0 (7)-350 (37) AAC


2/0 (6/1)-336.4 (18/1) ACSR
2/0 (7)-350 (37) Cu

VCSE88

4/0 (7)-500 (37) AAC


4/0 (6/1)-477 (18/1) ACSR
4/0(7)-500(37) Cu

VCSE99

500 (19)-750 (61) AAC


477(18/1)-636 (26/7) ACSR
500 (37) Cu

VERSA-CRIMP
TOOL
TYPE

VC6
(ALL)

*VC6500
VC63
VC6FT

VC6FT
VC8

DIMENSIONS INCHES (MM)


L

APPROX.
WT. EACH
LBS. (KG)

2
(50.8)

21/32
(16.7)

.063
(.028)

3
(76.2)

1-7/16
(36.5)

.11
(.05)

4
(101.6)

1-7/8
(47.6)

.18
(.08)

5
(127.0)

2-3/8
(60.3)

.27
(.12)

5
(127.0)

2-3/8
(60.3)

.28
(.12)

6
(152.4)

2-7/8
(73.0)

.45
(.20)

* VC6500 for use with aluminum conductor only in range 350-500 MCM.

OVERHEAD AND SERVICE ENTRANCE


LINE SPLICES COMPRESSION
PLASTIC COVER

PLASTIC

SEC

Snap on cover for minimum tension splice.


Material: Black thermoplastic

APPROX.
WT. EACH
LBS. (KG.)

CATALOG
NUMBER

DESCRIPTION

SEC4**

For use on any 5/8" OD splice up to 2" long

.04
(.02)

SEC6**

For use on any .840 OD splice up to 4" long

.06
(.03)

**RUS Listed

DF-34
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AL AND AL-CU


COMPRESSION
VERSAtile REDUCING SPLICE
LOOP JUMPER MINIMUM TENSION
For use with either VERSA-CRIMP or conventional
compression tools4 standard die sizes.
For aluminum to aluminum or aluminum to copper conductor splicing. Not for copper to copper connections.
Color coded end caps for quick conductor sizing thru 4/0.
Material:Aluminum Alloy
Factory Inhibited With Non-Petroleum Sealant

ALUMINUM

VAUS
2"

6"

15/1

/16"

15

.650

4"

.906

/8"

1-7

.840" DIE SIZE

5/8" DIE SIZE


DIELESS VERSA-CRIMP: TOOLS
(INCHES)
INSIDE
DIAM.
A/B
ENDS

/8"

1-7

5/8" DIE SIZE: STD. TOOLS


A/B
COLOR
CODED
ENDS

APPROX.
WT. EACH
LBS. (KG)

VERSA CRIMP VC6 SERIES


(ALL) TOOLING RANGES

VAUS68**

#8 Str.#4 Sol. Al/Cu & #6 ACSR


#8 Str. Al & #8 Str. #6 Sol. Cu

.233 / .186

#6 Str.#4 Sol. Al/Cu & #6 ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

Blue
Green

.058
(.026)

VAUS66**

#8 Str.#4 Sol. Al/CU & #6 ACSR

.233 / .233

#6 Str.#4 Sol. Al/Cu & #6 ACSR

Blue

.057
(.026)

VAUS48**

#8 Str.#2 Sol. Al/Cu & #6#4 ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

.281 / .186

#4 Str.#2 Sol. Al/Cu & #4 ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

Orange
Green

.057
(.026)

VAUS46**

#8 Str.#2 Sol. Al/Cu & #6#4 ACSR


#8 Str.#4 Sol. Al/Cu & #6 ACSR

.281 / .233

#4 Str.#2 Sol. Al/Cu & #4 ACSR


#6 Str.#4 Sol. Al/Cu & #6 ACSR

Orange
Blue

.056
(.025)

VAUS44**

#8 Str.#2 Sol. Al/Cu & #6#4 ACSR

#4 Str.#2 Sol. Al/Cu & #4 ACSR

Orange

.048
(.022)

VAUS18**

#8#1 Str. Al/Cu & #6#2 ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

.355 / .186

#2#1 Str. Al/Cu & #2 ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

Red
Green

.053
(.024)

VAUS16**

#8#1 Str. Al/Cu & #6#2 ACSR


#8 Str.#4 Sol. Al/Cu &#6 ACSR

.355 / .233

#2#1 Str. Al/Cu & #2 ACSR


#6 Str.#4 Sol. Al/Cu & #6 ACSR

Red
Blue

.052
(.024)

VAUS14**

#8#1 Str. Al/Cu & #6ACSR


#8 Str.#2 Sol. Al/Cu & #6#4 ACSR

.355 / .281

#2#1 Str. Al/Cu & #2 ACSR


#4 Str.#2 Sol. Al/Cu & #4 ACSR

Red
Orange

.051
(.023)

VAUS11**

#8#1 Str. Al/Cu & #6#2 ACSR

.355 / .355

#2#1 Str. Al/Cu & #2 ACSR

Red

.048
(.022)

VAUS108**

#81/0 Str. Al/Cu/ACSR


#8 Str. Al & #8 Str.#6 Sol. Cu

.421 / .186

1/0 Str. Al/Cu/ACSR


#8 Str. Al & #8 Str. #6 Sol. Cu

Yellow
Green

.049
(.022)

VAUS106**

#81/0 Str. Al/Cu/ACSR


#8 Str.#4 Sol. Al/Cu & #6 ACSR

.421 / .233

1/0 Str. Al/Cu/ACSR


#6 Str.#4 Sol. Al/Cu & #6 ACSR

Yellow
Blue

.048
(.022)

VAUS104**

#81/0 Str. Al
Cu/ASCR
#8 Str.#2 Sol. Al/Cu & #6#4 ACSR

.421 / .281

1/0 Str. Al/Cu/ACSR


#4 Str.#2 Sol. Al/Cu & #4 ACSR

Yellow
Orange

.047
(.021)

VAUS101**

#81/0 Str. Al/Cu/ASCR


#8#1 Str. Al/Cu & #6#2 ACSR

.421 / .355

1/0 Str. Al/Cu/ACSR


#2#1 Str. Al/Cu & #2 ACSR

Yellow
Red

.043
(.020)

VAUS1010**

#81/0 Str. Al/Cu/ASCR

.421 / .421

1/0 Str. Al/Cu/ACSR

Yellow

.039
(.018)

Yellow
Red

.240
(11)

Yellow

.240
(11)

Gray
Blue

.213
(.097)

Gray
Orange

.210
(.095)

.840" DIE SIZE: STD. TOOLS

VAUSH101**

#41/0 Str. Al/Cu/ACSR


#6#1 Str. AI/CU & #6#2 ACSR

.421 / .355

1/0 Str. Al/Cu/ACSR-2/0 Comp


#2#1 Str. Al/Cu & #2 ACSR#11/0 Comp.

VAUSH1010**

#41/0 Str. Al/Cu/ACSR


#41/0 Str. Al/Cu/ACSR

.421 / .421

1/0 Str. Al/Cu/ACSR2/0 Comp.


1/0 Str. Al/Cu/ACSR2/0 Comp.

VAUS206**

#42.0 Str. Al/Cu/ACSR


#8 Str.#4 Sol. Al/Cu & #6 ACSR

.469 / .233

2/0 Str. Al/Cu/ACSR3/0 Comp


#6 Str.#4 Sol. Al/Cu & #6 ACSR

VAUS204**

#42/0 Str. Al/Cu/ACSR


#8 Str.#2 Sol. Al/Cu & #6#4 ACSR

.469 / .289

2/0 Str. Al/Cu/ACSR-3/0 Comp.


#4 Str.#2 Sol. Al/Cu & #4 ACSR

EEI-IIA Burndy
K840/249

DIELESS VERSA-CRIMP: TOOLS

EE1-8A Burndy BG Index 243


Kearney 5/8
T&B/Blackburn TU52

CATALOG
NUMBER

.281 / .281

CONVENTIONAL DIE-TYPE
CONDUCTOR RANGES

STANDARD
DIE SETS

Continued on next page.


**RUS Listed

DF-35
HUBBELL Power Systems

April 2012

DF
35

DISTRIBUTION CONNECTORS

2-7

1.187

/16"

2-7

/16"

3-9

1 1/8" Die Size


DIELESS VERSA-CRIMP: TOOLS
CATALOG
NUIMBER

VAUS201**
VAUS2010**
VAUS2020**
VAUS304**
VAUS301**
VAUS3010**
VAUS3020**
VAUS3030**
VAUS404**
VAUS401**
VAUS4010**
VAUS4020**
VAUS4030**
VAUS4040**

DF
36

VAUS34930**
VAUS34940**
VAUS349349**

VERSA-CRIMP VC6
SERIES (ALL) TOOLING
RANGES
#4-2/0 Str. Al/Cu/ACSR
#6-#1 Str. Al/Cu & #6-#2 ACSR
#4-2/0 Str. Al/Cu/ACSR
#4-1/0 Str. Al/Cu/ACSR
#4-2/0 Str. Al/Cu/ACSR
#4-3/0 Str. Al/Cu/ACSR
#8 Str.-#2 Sol. Al/Cu & #6-#4 ACSR
#4-3/0 Str. Al/Cu/ACSR
#6-#1 Str. Al/Cu & #6-#2 ACSR
#4-3/0 Str. Al/Cu/ACSR
#4-1/0 Str. Al/Cu/ACSR
#4-3/0 Str. Al/Cu/ACSR
#4-2/0 Str. Al/Cu/ACSR
#4-3/0 Str. Al/Cu/ACSR
#4 Sol. -250 Str. Al/Cu & #5-4/0 ACSR
#8 Str.-#2 Sol. Al/Cu & #6-#4 ACSR
#4 Sol.-250 Str. Al/Cu & #5-4/0 ACSR
#6-#1 Str. Al/Cu & #6-#2 ACSR
#4 Sol.-250 Str. Al/Cu & #5-4/0 ACSR
#4-1/0 Str. Al/Cu/ACSR
#4 Sol.-250 Str. Al/Cu& #5-4/0 ACSR
#4-2/0 Str. Al/Cu/ACSR
#4 Sol.-250 Str. Al/Cu & #5-4/0 ACSR
#4-3/0 Str. Al/Cu/ACSR
#4 Sol.-250 Str. Al/Cu & #5-4/0 ACSR
#1-350 Str. & #1-336.4 18/1 ACSR
#4-3/0 Str. Al/Cu/ACSR
#1-350 Str. & #1-336.4 18/1 ACSR
#4 Sol.-250 Str. Al/Cu & #5-4/0 ACSR
#1-350 Str. & #1-336.4 18/1 ACSR

INSIDE
DIAM.
(INCHES)
A/B ENDS
.469 / .355

.469 / .429
.469 / .469
.531 / .281
.531 / .355
.531 / .421
.531 / .469
.531 / .531
.595 / .281
.595 / .355
.595 / .421
.595 / .469
.595 / .531
.595 / .595
.704 / .531
.704 / .595
.704 / .704

1 5/16" Die Size


.840" DIE SIZE: STD. TOOLS
CONVENTIONAL DIE-TYPE
CONDUCTOR RANGES
2/0 Str. Al/Cu/ACSR-3/0 Comp.
#2-#1 Str. Al/Cu & #2 ACSR-#1-1/0 Comp.
2/0 Str. Al/Cu/ACSR-3/0 Comp.
1/0 Str. Al.Cu/ACSR-2/0 Comp.

Gray

3/0 Str. Al/Cu/ACSR-4/0 Comp.


4/0-250 Str. Al/Cu/ACSR-250-300 Comp.
#4 Str.-#2 Sol. Al/Cu & #4 ACSR
4/0-250 Str. Al/Cu 4/0 ACSR 250-300 Comp.
#2-#1 Str. Al/Cu/ACSR-#1-1/0 Comp.
4/0-250 Str. Al/Cu 4/0 ACSR-250-300 Comp.
1/0 Str. Al/Cu/ACSR-2/0 Comp.
4/0-250 Str. Al/Cu 4/0 ACSR 250-300 Comp.
2/0 Str. Al/Cu/ACSR-3/0 Comp.
4/0-250 Str. Al/Cu 4/0 ACSR-250-300 Comp.
3/0 Str. Al/Cu/ACSR-3/0 Comp.

VAUS400400**

VAUS500500**

4/0-500 Str. Al/Cu


4/0 (6/1)-477 (18/1) ACSR

.781 / .781

.843 / .843

VC6/VC8 VERSA-CRIMP: TOOLS


VAUS475475**

VAUS575575**

VAUS675675**

Pink
Orange
Pink
Red
Pink
Yellow
Pink
Gray
Pink
Black

4/0-250 Str. Al/Cu 4/0 ACSR-250-300-Comp.

Pink
None
Black
None
Pink
None
None

300-350 Str. & 336.4 18/1 ACSR 350-400 Comp.

450-500 Str. Al/Cu & 600 Comp.


397.5 (18/1)-477 (18/1) ACSR

None
None
None

APPROX.
WT. EACH
LBS. (KG)
.203
(.092)
.195
(.088)
.189
(.086)
.201
(.091)
.194
(.088)
.186
(.084)
.180
(.082)
.171
(.078)
.181
(.082)
.184
(.083)
.176
(.080)
.170
(.077)
.161
(.073)
.151
(.068)
.200
(10)
.200
(10)
.190
(9)

.379
(.172)
.349
(.158)
.313
(.142)

None

.275
(.125)

None

.748
(.389)

None

.646
(.307)

None

9
(228.6)

1-5/16" DIE SIZE: STD. TOOLS

4/0-500 Str.
4/0 (6/1)-477 (18/1) ACSR

.843 / .843

450-500 Str. & 600 Comp.


397 (18/1) (24/7) (26/7) (30/7) ACSR
477 (36/1) (18/1) ACSR

250-556.5 Str.
266.8(18/1)-556.5 18/1 ACSR

.900 / .900

500-556.5 Str. & 650-700 Comp.


477 (18/1) (24/7) (26/7) ACSR
556 (36/1) (18/1) ACSR

350-700 Str.
336.4 (18/1)-605 26/7 ACSR

1.000 /
1.000

600-700 Str. & 750-795 Comp.


477 (30/7) 556.5 (18/1) (24/7) (26/7) (30/7) ACSR
636 (18/1) (36/1) 605 (36/1) (24/7) (26/7) ACSR

For VC6350/VC6500 Conductor range is limited to conventional tool/die wire range.


**RUS Listed

DF-36
April 2012

Black

300-350 Str. & 336.4 18/1 ACSR-350-400 Comp.


3/0 Str. Al/Cu/ACSR-4/0 Comp.
300-350 Str. & 336.4 18/1 ACSR-350-400 Comp.
4/0-250 Str.-4/0 ACSR-250-300 Comp.

250-300 Str. Al/Cu & 300-350 Comp.


4/0 (6/1)-266.8 (18/1) ACSR
336.4-350 Str. Al/Cu & 350-400 Comp.
266.8 (6/7)-336.4(18/1) ACSR
336.4-400 Str. Al/Cu & 500 Comp.
336.4 (36.1)-397 (18/1) ACSR

.718 / .718

840
Gray
Yellow

Black
Orange
Black
Red
Black
Yellow
Black
Gray

1-1/8" DIE SIZE: STD. TOOLS

VAUS350350**

COLOR
CODED
END

3/0 Str. Al/Cu/ACSR-4/0 Comp.


#4 Str.-#2 Sol. Al/Cu & #4 ACSR
3/0 Str. Al/Cu/ACSR-4/0 Comp.
#2-#1 Str. Al/Cu & #2 ACSR-#1-1/0 Comp.
3/0 Str. Al/Cu/ACSR-4/0 Comp.
1/0 Str. Al/Cu/ACSR-2/0 Comp.
3/0 Str. Al/Cu/ACSR-4/0 Comp.
2/0 Str. Al/Cu/ACSR-3/0 Comp.

3/0-300 Str. Al/Cu


3/0 (6/1)-266.8 (18/1) ACSR
3/0-350 Str. Al/Cu
3/0(6/1)-336.4 (18/1) ACSR
4/0-400 Str. Al/Cu
4/0 (6/1)-397-(18/1) ACSR

.650 / .650

STANDARD
DIE SETS

2/0 Str. Al/Cu/ACSR-3/0 Comp.

DIELESS VERSA-CRIMP: TOOLS


VAUS300300**

1.350

/16"

3-9

EE1-11A Burndy K840 Index 249


T&B TX 76 76H
Blackburn 840 B49EA Kearney: 840

5"

VAUS

EEI-13A Burndy:
U32 ART Index 655 & 472
705, 316 Kearney: 1 1/8
T&B 96 & 96H Blackburn: B80EA

ALUMINUM

OVERHEAD LINE SPLICES; AL AND AL-CU


COMPRESSION
VERSAtile REDUCING SPLICE
LOOP JUMPER / MINIMUM TENSION
/2"
(CONTINUED)
"
7-1
/16

HUBBELL Power Systems

EEI-14A Burndy: Index


317,327,719 Kearney:
1-5/16 T&B 106H
Blackburn: B20AH

SECTION DF

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AL/ACSR


COMPRESSION
VERSA-CRIMP SPLICE
PARTIAL TENSION
ALUMINUM

VCSN

For use with VERSA-CRIMP Type VC6 tools only.


For aluminum or ACSR messenger-neutrals of triplex
service drop cables and loop jumper use.
Material: BodyAluminum alloy
Factory inhibited

L
D

MAIN

TAP

VERSACRIMP
TOOL
TYPE

#4 (7)-1/0 (19) AAC


#6 (6/1)-1/0 (6/1) ACSR

#4 (7)-1/0 (19) AAC


#6 (6/1) - 1/0 (6/1) ACSR

VC6
(ALL)

ALUMINUM CONDUCTOR RANGE


CATALOG
NUMBER
VCSN44

DIMENSIONS
INCHES (MM)

APPROX.
WT. EACH
LBS. (KG)

3-9/16

1-3/4

.12

(90.5)

(44.45)

(.05)

OVERHEAD LINE SPLICES


COMPRESSION
VERSAtile TRIPLEX NEUTRAL SPLICE
PARTIAL TENSION
ALUMINUM

VANS

For use with either VERSA-CRIMP or conventional


tools.
Connectors have partial tension (40%) rating when used
with ALL-Aluminum and ACSR conductors.
Connectors have minimum tension rating when used
with copper conductors.
Connectors are for splicing ACSR/Aluminum conductors to ACSR/Aluminum or ACSR/Aluminum to copper.
Not for copper to copper.

Material: Aluminum Alloy


Factory Inhibited With Non-Rubber Swelling
Inhibitor and Sealed With Color Coded Caps

DIMENSIONS
INCHES (MM)

ALUMINUM OR COPPER CONDUCTOR

CATALOG
NUMBER

VERSA-CRIMP
SYSTEM
RANGE

VERSACRIMP
TOOL
TYPE

CONVENTIONAL TOOLING

VANS66

#8 Str.-#4 Sol. Al/Cu


#6 ACSR

#6 Str.-#4 Sol. Al/Cu


#6 ACSR

VANS44

#8 Str.-#2 Sol. Al/Cu


#6-#4 ACSR

#4-#2 Sol. Al/Cu


#4 ACSR

VANS11

#8-#1 Str. Al/Cu


#6-#2 ACSR

VANS1010

#8-1/0 Str. Al/Cu/ACSR

VC6
(ALL)

#2-#1 Str. Al/Cu


#2 ACSR
1/0 Str. Al/Cu/ACSR

CONVENTIONAL
TOOL
DIES
EEI8A
Burndy:
BG
Index 243
OH-25
Kearney:
5/8 Nose
Somerset:
TU, 52
Blackburn:
5/8 Nose

COLOR
CODED
END

WEIGHT
EACH
(KG)

Blue

4-1/4

2-1/16

.123

(107.95)

(52.39)

(.055)

Orange

4-1/4

2-1/16

.115

(107.95)

(52.39)

(.052)

Red

4-1/4

2-1/16

.093

(107.95)

(52.39)

(.044)

Yellow

2-7/16

.097

(127.0)

(61.91)

(.044)

DF-37
HUBBELL Power Systems

April 2012

DF
37

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AAC AND ACSR


COMPRESSION
VERSA-CRIMP SPLICE
PARTIAL TENSION

ALUMINUM

VCJSR

For use with VERSA-CRIMP tools only.


For aluminum, ACSR, compact, 5005, 6201 and ACAR
partial tension (40% tension rating) conductor jumper
splicing.
Aluminum alloy conductor recommendations include
5005 and ACAR having the same diameter as a given
ACSR conductor shown below. In addition, compressed
(compact) conductor sizes within the same decimal conductor range are recommended.
Use 800 series connectors only, if 6201 (AAAC) aluminum alloy conductor is involved.
Material: BodyAluminum alloy
Factory inhibited

L
D

CONDUCTOR RANGE

DF
38

CATALOG
NUMBER

AAC

ACSR

VCJS36R

#6 (7), #4 (7), #3 (7),


#2 (19,7)

#6 (6/1), #4 (7/1), (6/1),


#2 (7/1), (6/1)

VCJS50R

#2 (19,7), #1 (19, 7), 1/0 (19, 7),


2/0 (19,7)

#2 (7/1, 6/1), #1 (6/1), 1/0 (6/1),


2/0 (6/1)

VCJS61R

1/0 (19, 7), 2/0 (19, 7), 3/0 (19, 7), 4/0
(19, 7)

1/0 (6/1), 2/0 (6/1), 3/0 (6/1),


4/0 (6/1)

VCJS85R

4/0 (19, 7), 250 (37, 19), 266.8 (19, 7)


300 (37, 19), 336.4 (19), 350 (37, 19),
397.5 (19), 400 (37), 450 (37, 19),
477 (37, 19), 500 (37, 19)

4/0 (6/1), 266.8 (18/1)


336.4 (18/1, 36/1),
397.5 (18/1, 36/1), 477 (18/1, 36/1)

VCJS831R

250 (37, 19), 266.8 (19, 7), 300 (37),


336.4 (19), 350 (37,19), 397.5 (19),
400 (37), 450 (37, 19), 477 (37, 19)
500 (37, 19), 556.5 (37, 19)

VCJS832-R

VERSACRIMP
TOOL
TYPE

VC6
(ALL)

DIMENSIONS
INCHES (MM)
L

APPROX.
WT.
EACH
LBS.
(KG.)

4-5/8
(117.5)

2-1/4
(57.2)

.13
(.06)

6
2-15/16
(152.4) (74.6)

.25
(.11)

7-3/8
(187.3)

3-5/8
(92.1)

.45
(.20)

7-3/8
(187.3)

3-5/8
(92.1)

.54
(.24)

266.8 (30/7, 26/7, 24/7, 18/1),


366.4 (30/7, 26/7, 24/7, 18/1),
397.5 (26/7, 24/7, 18/1),
477 (26/7, 24/7,18/1)

11-1/8
5-1/2
(282.6) (139.7)

1.3
(.59)

556.5 (37), 636 (37)

477 (26/7), 556.5 (26/7, 24/7),


636 (18/1, 36/1)

12-7/8
6-3/8
(327.0) (161.9)

1.6
(.72)

VCJS833R

700 (61), 715.5 (61, 37)


795 (61, 37)

605 (26/7, 24/7), 636 (26/7, 24/7, 18/1),


666.6 (24/7) , 795 (36/1)

12-7/8
6-3/8
(327.0) (161.9)

1.7
(.77)

VCJS834R

900 (61, 37)

715 (26/ 7),


795 (26/7, 54/7, 24/7, 45/7, 36/1)

14-5/8
7-1/4
(371.5) (184.2)

2.1
(.95)

VCJS835R

954 (61, 37), 1000 (61),


1,033.5 (61, 37)

1,033.5 (61, 37), 1,000 (61)


954 (54/7, 45/7)
900 (54/7, 45/7)
795 (26/7)

14-5/8
7-1/4
(371.5) (184.2)

2.2
(1.00)

VC6
VC6FT

VC8

DF-38
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AAC


COMPRESSION
PARTIAL-TENSION SPLICES
ALUMINUM

PTA

For use with VERSA-CRIMP or standard die-type


compression tools
Prefilled with tension compound
Installed with popular compression dies from several
manufacturers.
Shorter barrel requires fewer crimps than higher strength
splices for alloyed conductors.
Meets industry requirements for partial tension splicing
per ANSI C119.4.

Material: Aluminum
Note: Refer to type PTR partial tension sleeves for splicing higher strength alloyed aluminum condutors
and single core ACSR.

CONDUCTOR RANGE

CONVENTIONAL DIES
T&B

EEI
DIES

DIELESS
TOOL:
ANDERSON

L
LENGTH
INCHES (MM)

APPROX.
WT. 100
LBS. (KG)

1/2
510

45

6A

VC6
(ALL)

3.00
(76)

3.5
(2)

BG, 243

5/8
5/8-1

52

8A

VC6
(ALL)

3.25
(83)

8
(4)

.376-.419
(9.55-10.64)

245

5/8
5/8-1

58

9A

VC6
(ALL)

4.00
(102)

14
(6)

3/0 (7,19) Str.

.423-.470
(10.74-11.93)

247, 694

737

66

10A

VC6
(ALL)

4.00
(102)

14
(6)

PTA40

4/0 (7,19) Str.

.475-.528
(12.06-13.41)

249

840

76

11A

VC6
(ALL)

4.00
(102)

16
(7)

PTA337

336.4
19 or 37 Str.

.603-.666
(15.31-16.91)

321, 705,
655

1-1/8-1
1-1/8-2

96

VC6
(ALL)

4.50
(114)

27
(12)

PTA350

350
19, 36, 61 Str.

.616-.681
(15.64-17.29)

490,
547

1-1/8-1
1-1/8-2

96

VC6FT

6.50
(165)

42
(19)

PTA397

397.5
19 Str.

.659-.724
(16.73-18.38)

468,
655

1-1/8-1
1-1/8-2

96

13A

VC6FT

5.62
(143)

43
(20)

PTA477

477 or 500
19 or 37 Str.

.722-.814
(18.33-20.68)

317, 327
426

1-1/8-2

106

14A

VC6FT

6.25
(159)

45
(20)

PTA556

556.5
19 or 37 Str.

.780-.858
(19.81-21.79)

261,
318

1-5/16

115

15A

VC8

8.75
(222)

93
(42)

PTA636

636
37 Str.

.835-.918
(21.20-23.31)

469

1-1/2

125

VC8

7.50
(191)

87
(39)

PTA795

750-800
37 or 61 Str.

.998-1.031
(23.67-26.18)

342

1-5/8

140

VC8

10.5
(267)

151
(68)

CATALOG
NUMBER

AAC
COMPACT STR.

INCHES (MM)

BURNDY
INDEX

KEARNEY

PTA2

2 (7) Str.

.268-.292
(6.80-7.41)

163, 693

PTA10

1/0 (7,19) Str.

.336-.373
(8.53-9.47)

PTA20

2/0 (7,19) Str.

PTA30

DF-39
HUBBELL Power Systems

April 2012

DF
39

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES: AAC AND ACSR


COMPRESSION
PARTIAL-TENSION SPLICES
ALUMINUM

PTR

For use with VERSA-CRIMP or standard die-type


compression tools
Positive center stop.
Installed with popular compression dies from several
manufacturers.
Prefilled with tension compound.
Meets industry requirements for partial tension splicing
per ANSI C119.4.

Material:Aluminum
Note: Refer to type PTA partial tension sleeves for AAC
application only.

CONDUCTOR RANGE

DF
40

INSTALLING DIES

ANDERSON

L
LENGTH
INCHES
(MM)

APPROX.
WT. 100
LBS. (KG)

CATALOG
NUMBER

TYPES
& SIZES

INCHES
(MM)

BURNDY
INDEX

KEARNEY
REF.

EEI
DIA.

PTR25

2 ACSR (7-1)
2 ACSR (6-1)
2 AAAC (7)
2 AAC (7)

.268-.325
(6.80-8.25)

C, 167, 247
or 702

737
or
747

10A

VC6
(ALL)

5.00
(127)

22
(10)

PTR10

1/0 ACSR (6-1)


1/0 AAAC (7)
1/0 AAC (7)

.338-.398
(8.58-10.10)

C, 167, 660
247 or 702

737
or
747

10A

VC6
(ALL)

6.25
(159)

25
(11)

PTR205

2/0 ACSR (6-1)


2/0 AAAC (7)
2/0 AAC (7)

.381-.447
(9.67-11.35)

659

3/4

VC6
(ALL)

5.62
(143)

25
(11)

PTR30

3/0 ACSR (6-1)


3/0 AAAC (7)
3/0 AAC (7)

.426-.503
(10.82-12.77)

658

840

11A

VC6
(ALL)

5.25
(133)

25
(11)

PTR40

4/0 ACSR (6-1)


4/0 AAAC (7)
4/0 AAC (7)

.480-.565
(12.19-14.35)

654

1.00
1-2

12A

VC6
(ALL)

5.25
(133)

34
(15)

PTR336

336.4 ACSR (18-1)


336.4 AAC (19)

.607-.684
(15.41-17.37)

655

1-1/8-1
or
1-1/8-2

13A

VC63
VC6FT

5.25
(133)

37
(17)

PTR397

397.5 ACSR (18-1)


350 & 397.5 AAC

.681-.743
(17.29-18.87)

327

1-1/8-1
or
1-1/8-2

14A

VC63
VC6FT

5.75
(146)

40
(18)

PTR477

447 ACSR (18-1)


477 & 500 AAC

.754-.814
(19.15-20.67)

720

1-5/16

15A

VC8

9.00
(227)

86
(39)

PTR795

795 ACSR (36-1)


795 AAC Rd. Str.

.997-1.042
(25.32-26.46)

342

1-1/2

VC8

11.00
(279)

143
(65)

DF-40
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES


COMPRESSION
FULL TENSION SPLICES-AAC
ALUMINUM

FTA
Positive center stop and tapered ends.
Installed with popular compression tools and dies from
several manufacturers, or VERSA-CRIMP dieless
system.
Prefilled with tension joint compound.
Meets industry requirements for full tension splicing per
ANSI C119.4.

Material:Aluminum
Note: Refer to type FTRfull tension sleeves for splicing
higher strength alloyed aluminum conductors and
single core ACSR.
FTR splices may also substitute for FTA splice
installations.

(1) CONDUCTOR RANGE


CATALOG
NUMBER
FTA10
FTA20

CONVENTIONAL DIES

ALUMINUM

INCHES
(MM)

BURNDY
INDEX

KEARNEY
REF.

EEI
DIA.

L
LENGTH
INCHES (MM)

APPROX.
WT. 100
LBS. (KG)

1/0 (7,19) Str.

.336-.373
(8.53-9.47)

BG
or 243

5/8
5/8-1

8A

7.25
(184)

16
(7)

.376-.419
(9.55-10.64)

245

5/8
5/8-1

9A

9.25
(234)

25
(11)

2/0 (7,19) Str.

FTA40

4/0 (7,19) Str.

.475-.528
(12.06-13.41)

249

840

11A

10.50
(266)

40
(18)

FTA337

336.4
19 or 37 Str.

.603-.666
(15.31-16.91)

321, 705
or 655

1-1/8-1
1-1/8-2

9.87
(251)

58
(26)

FTA350

350
19, 36, 61 Str.

.616-.681
(15.64-17.29)

490
or 547

1-1/8-1
1-1/8-2

11.00

(279)

70
(32)

FTA397

397.5
19 Str.

.659-.724
(16.73-18.38)

468
or 655

1-1/8-1
1-1/8-2

13A

12.25
(311)

84
(38)

FTA477

477 or 500
19 or 37 Str.

.722-.814
(18.33-20.68)

317, 327
or 426

1-1/8-2

14A

12.75
(324)

113
(51)

FTA556

556.5
19 or 37 Str.

.780-.858
(19.81-21.79)

261
or 318

1-5/16

15A

12.75
(324)

138
(63)

FTA636

636
37 Str.

.835-.918
(21.20-23.21)

469

1-1/2

13.5
(343)

157
(71)

FTA795

750-800
37 or 61 Str.

.998-1.031
(23.67-26.18)

342

1-1/2
1-5/8

13.62
(346)

199
(90)

DF
41

(1) Compact strand sizes within the O.D. inch range may be used.

DF-41
HUBBELL Power Systems

April 2012

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES


COMPRESSION
FULL TENSION JIFFY SPLICES -ACSR and AAC
ALUMINUM

FTR
Positive center stop and tapered ends.
Installed with popular compression dies from several
manufacturers.
Prefilled with tension joint compound.
Meets industry requirements for full tension splicing per
ANSI C119.4.

Material:Aluminum
Note: Refer to type FTAfull tension sleeves for AAC
application only.

(1) CONDUCTOR RANGE

DF
42

INSTALLING DIES
BURNDY
INDEX

KEARNEY
REF.

EEI
DIA.

L
LENGTH
INCHES (MM)

APPROX.
WT. 100
LBS. (KG)

BG,
243
or
687

5/8
5/8-1
or
635

8A

12.00
(305)

37
(17)

9A

10.25
(260)

28
(13)

10A

13.00
(330)

56
(25)

10A

14.75
(375)

59
(26)

CATALOG
NUMBER

TYPES &
SIZES

INCHES
(MM)

FTR4**

4 ACSR (7-1)
4 ACSR (6-1)
4 AAAC (7)
4 AAC (7)

.182-.257
(4.62-6.52)

FTR2**

2 ACSR (6-1)
2 AAAC (7)
2 AAC (7)

.268-.325
(6.80-8.25)

FTR25**

2 ACSR (7-1)
2 ACSR (6-1)
2 AAAC (7)
2 AAC (7)

.268-.325
(6.80-8.25)

C
167,
247,
702

737
747

FTR10**

1/0 ACSR (6-1)


1/0 AAAC (7)
1/0 AAC (7)

.338-.398
(8.58-10.10)

C
167,
660,
247,
702

FTR205**

2/0 ACSR (6-1)


2/0 AAAC (7)
2/0 AAC (7)

.381-.447
(9.67-11/35)

659

781
or
3/4

16.00
(406)

70
(32)

FTR30**

3/0 ACSR (6-1)


3/0 AAAC (7)
3/0 AAC (7)

.426-.503
(10.82-12.77)

658

840

11A

18.25
(468)

88
(40)

FTR40**

4/0 ACSR (6-1)


4/0 AAAC (7)
4/0 AAC (7)

.480-.565
(12.19-14.35)

654

1.00
or
1-2

12A

18.50
(470)

120
(54)

FTR336**

336.4 ACSR (18-1)


336.4 AAC (19)

.607-.684
(15.41-17.37)

655

1-1/8-1
or
1-1/8-2

13A

19.25
(489)

137
(62)

FTR397**

397.5 ACSR (18-1)


350 & 397.5 AAC

.681-.743
(17.29-18.87)

327

1-1/8-1
or
1-1/8-2

14A

22.00
(559)

154
(70)

FTR477**

477 ACSR (18-1)


447 & 500 AAC

.754-.814
(19.15-20.67)

720

1-5/16

15A

23.00
(582)

220
(100)

FTR795**

795 ACSR (36-1)


795 AAC

.997-1.042
(25.32-26.46)

342

1-1/2

25.00
(635)

325
(147)

(1) Compact and 5005 cable sizes within the O.D. range may be used.
**RUS Listed

DF-42
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION SPLICE


TYPES VC-A, VC-AR, VC-R
FULL TENSION-AAC and ACSR
ALUMINUM

VCA, VCAR,
VCR

For use with VERSA-CRIMP tools only.


For aluminum, single core ACSR, 5005, 6201 and compact conductor splicing.
Compressed (compact) conductor sizes within the same
decimal conductor range are recommended.
One piece splice eliminates cutting back the aluminum
strands on ACSR conductors, except on VC90R which
requires the outside layer (aluminum strands) to be cut
back 5" on each side..

Material: BodyAluminum alloy


Factory inhibited

CONDUCTOR RANGE (AWG OR MCM)

VERSACRIMP
TOOL
TYPE

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

48.69 (7), 77.47 (7)

13-1/8
(333.4)

6-1/2
(165.1)

.32
(.14)

6-1/4
(158.8)

3-1/16
(77.8)

.16
(.07)

#2 (7), 1/0 (19), 1/0 (7)

#2 (7/1, 6/1), 1/0 (6/1)

77.47 (7), 123.3 (7)

15-7/8
(403.2)

7-7/8
(200.0)

.55
(.25)

VC50R**

#2 (7), 1/0 (19,7), 2/0 (19,7)

#2 (6/1, 7/1), 1/0 (6/1) 2/0 (6/1)

123.3 (7), 155.4 (7)

17-1/4
(438.2)

8-9/16
(217.5)

.65
(.29)

VC58A

1/0 (7), 2/0 (7), 3/0 (7), 4/0 (7)

7-5/8
(193.7)

3-3/4
(95.3)

.35
(.16)

VC61R**

1/0 (19,7), 2/0 (7), 3/0 (7), 4/0


(7)

1/0 (6/1), 2/0 (6/1) 3/0 (6/1),


4/0 (6/1)

155.4 (7), 195.7 (7),


246.9 (7)

19-7/8
(504.8)

9-3/4
(247.7)

1.1
(.50)

VC70A

4/0 (7), 266.8 (19,7), 336.4,


(19)

9
(228.6)

4-716
(112.7)

.48
(.22)

VC80R**

4/0 (7), 226.8 (19,7), 336.4,


(19), 397.5 (19)

4/0 (6/1), 226.8 (18/1) 336.4


(18/1), 397.5 (18/1)

22-7/8
(581.0)

11-3/8
(288.9)

1.6
(.72)

VC85A

336.4 (19), 397.5 (19), 477,


(37,19)

11-3/4
(298.5)

5-13/16
(147.6)

.81
(.37)

VC90R*

397.5 (18/1), 477 (18/1)

22-7/8
(581.0)

11-3/8
(288.9)

1.7
(.77)

*VC812R

477 (37, 19), 500 (37,19)


556.5 (37,19)

397.5 (18/1), 477 (18/1),


556.5 (18/1)

21-5/8
(549.3)

10-3/4
(273.0)

2.3
(1.04)

*VC813AR

652.4 (19), 740.8 (37)

21-5/8
(549.3)

10-3/4
(273.0)

2.5
(1.13)

*VC813R

636 (37), 795 (61, 37)

795 (36/1)

21-5/8
(549.3)

10-3/4
(273.0)

2.5
(1.13)

CATALOG
NUMBER

AAC

ACSR

5005 OR AAAC (6201)

VC36R**

#4 (19), #4 (7), #2 (7)

#4 (7/1, 6/1), #2 (7/1, 6/1)

VC44A

#4 (7), #2 (7), 1/0 (7)

VC44R

VC6
(ALL)

VC8

* Three end crimps are factory formed to minimize vibration damage to conductor.
For VC6350 / VC6500 connector and conductor recommendations, see application label in top of tool case.
**RUS Listed

DF-43
HUBBELL Power Systems

April 2012

DF
43

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES-CU


COMPRESSION
VERSAtile COMPRESSION SPLICE
MINIMUM TENSION STANDARD LENGTH

COPPER

VHSS

For use with either VERSA-CRIMP or conventional


compression tools.
For copper stranded conductor, only.
Color coded bands for easy die selection.
Material: CopperTin plated.

LISTED
261L

COPPER CONDUCTOR
CATALOG
NUMBER

CONVENTIONAL
TOOLING

VERSACRIMP
SYSTEM RANGE

VHSS6

#6 Str.

#6 Str.

VERSACRIMP
TOOL
TYPE
VC6350
VC6500

DF
44

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

1-3/4
(44.45)

13/16
(20.64)

.020
(.01)

.198

I.D.
(INCHES)

VHSS4

#4 Str.

#4 Str.

1-3/4
(44.45)

13/16
(20.64)

.026
(.01)

.246

VHSS2

#2 Str.

#6#2 Str.

1-7/8
(47.62)

7/8
(22.22)

.04
(.018)

.306

VHSS1

#1 Str.

#6-#1 Str.

1-7/8
(47.62)

7/8
(22.22)

.052
(.023)

.358

VHSS10

1/0 Str.

#6-1/0 Str.

1-7/8
(47.62)

7/8
(22.22)

.057
(.025)

.393

VHSS20

2/0 Str.

#4-2/0 Str.

VC6
(ALL)

2
(50.8)

15/16
(23.81)

.065
(.029)

.443

VHSS30

3/0 Str.

#2-3/0 Str.

VC7
(ALL)

2-1/8
(53.98)

1
(25.4)

.094
(.042)

.490

VHSS40

4/0 Str.

#1-4/0 Str.

2-1/8
(53.98)

1
(25.4)

.094
(.042)

.547

VHSS250

250 MCM

1/0-250 MCM

2-1/4
(57.15)

1 1/16
(26.97)

.12
(.054)

.595

VHSS300

300 MCM

2/0-300 MCM

2-1/4
(57.15)

1 1/16
(26.97)

.14
(.063)

.650

VHSS350

350 MCM

3/0-350 MCM

2 3/8
(60.32)

1 1/8
(28.58)

.17
(.077)

.700

VHSS400

400 MCM

4/0-400 MCM

2 1/2
(63.5)

1 3/16
(30.16)

.31
(.14)

.762

VHSS500

500 MCM

4/0-500 MCM

2 7/8
(73.02)

1 3/8
(34.92)

.32
(.14)

.834

VHSS600

600 MCM

250-600 MCM

2 7/8
(73.02)

1 3/8
(34.92)

.41
(.19)

.923

VHSS750

750 MCM

500-750 MCM

3 3/8
(85.72)

1 5/8
(41.28)

.54
(.24)

1.030

VC63
VC7
VC6FT
VC7FT
VC8**

VC6FT
VC7FT
VC8**

Refer to page DF-31 for recommended tool and die information.


**Type VC8 compression tool crimping range is 500-1500 MCM Cu.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to manufacturers limitations for insulation material. For further information, contact factory.

DF-44
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICES-CU


COMPRESSION
VERSAtile SPLICE
MINIMUM TENSION HD LENGTH
COPPER

VHS

For use with either VERSA-CRIMP or conventional


compression tools.
For copper stranded conductor, only.
Color coded bands for easy die selection.
Material: CopperTin plated.
LISTED
261L

CONDUCTOR RANGE
CATALOG
NUMBER

CONVENTIONAL
TOOLING

VERSACRIMP
SYSTEM RANGE

VHS6**

#6 Str.

#6 Str.

VERSACRIMP
TOOL
TYPE
VC6350
VC6500

DIMENSIONS
INCHES (MM)

APPROX.
WT. EACH
LBS. (KG)

2-3/8
(60.32)

1-1/8
(28.58)

.03
(.01)

.198

I.D.
(INCHES

VHS4**

#4 Str.

#4 Str.

2-3/8
(60.32)

1-1/8
(28.58)

.03
(.01)

.246

VHS2**

#2 Str.

#6#2 Str.

2-3/8
(60.32)

1-1/4
(31.75)

.05
(.02)

.306

VHS1**

#1 Str.

#6#1 Str.

2-7/8
(73.02)

1-3/8
(34.92)

.06
(.027)

.358

VHS10**

1/0 Str.

#61/0 Str.

2-7/8
(73.02)

1-3/8
(34.92)

.08
(.036)

.393

VHS20**

2/0 Str.

#42/0 Str.

3-1/8
(79.38)

1-1/2
(38.1)

.09
(.04)

.443

VHS30**

3/0 Str.

#23/0 Str.

3-1/8
(79.38)

1-1/2
(38.1)

.11
(.05)

.490

VHS40**

4/0 Str.

#14/0 Str.

3-3/8
(85.72)

1-5/8
(41.28)

.15
(.068)

.547

VHS250**

250 MCM

1/0250 MCM

3-3/8
(85.72)

1-5/8
(41.28)

.18
(.082)

.595

VHS300**

300 MCM

2/0300 MCM

4-1/8
(104.78)

2
(50.8)

.25
(.11)

.650

VHS350**

350 MCM

3/0350 MCM

4-1/8
(104.78)

2
(50.8)

.29
(.13)

.700

VHS400**

400 MCM

4/0400 MCM

4-3/8
(111.12)

2-1/8
(53.98)

.37
(.17)

.762

VHS500**

500 MCM

4/0500 MCM

4-5/8
(117.48)

2-1/4
(57.15)

.50
(.23)

.834

VHS600**

600 MCM

250600 MCM

5-1/2
(139.7)

2-11/16
(68.26)

.78
(.35)

.923

VHS750**

750 MCM

500750 MCM

5-7/8
(149.22)

2-7/8
(73.02)

.94
(.43)

1.030

VHS800**

800 MCM

500800 MCM

6
(152.4)

2-15/16
(74.61)

1.09
(.49)

1.051

VHS1000**

1000 MCM

7501000 MCM

6-1/8
(155.58)

3
(76.2)

1.30
(.59)

1.172

VHS1500**

1500 MCM

10001500 MCM

6-1/2
(165.1)

3-3/16
(80.96)

2.20
(1.00)

1.443

VC6
(ALL)
VC7
(ALL)

VC63
VC7
VC6FT
VC7FT
VC8

VC6FT
VC7FT
VC8

VC8

Refer to page DF-32 for recommended tool and die information.


Type VC8 tool crimping range is 500-1500 MCM Cu.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to the manufacturers limitations and recommendations for the insulation material. For further
information, contact factory.
**RUS Listed

DF-45
HUBBELL Power Systems

April 2012

DF
45

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD LINE SPLICESCOPPER


COMPRESSION
VERSA-CRIMP COMPRESSION SPLICE
FULL TENSION
COPPER

VCC

For use with VERSA-CRIMP Type VC6 and VC7


series tools only.
For copper and copperweld conductors and compact
sizes within concentric wire ranges are recommended.
L

Material:BodyCopper
Factory inhibited
D

CONDUCTOR RANGE

DF
46

CATALOG
NUMBER

COPPER

COPPERWELD

VCC28**

#6 (7, 1), #5 (7, 1)


#4 (7, 1)

8A, 7A, 6A

VCC37**

#2 (7, 1), #1 (7)

4A

VCC42

#1 (7, 19), 1/0 (7, 19)

2A, 1/0F

VCC46**

1/0 (7, 19), 2/0 (7, 19)

VCC57

3/0 (7, 19), 4/0 (7, 19)

VERSACRIMP
TOOL
TYPE

VC6
(ALL)
VC7
(ALL)

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

4-5/8
(117.5)

2-1/4
(57.2)

.16
(.07)

.231

5-7/8
(149.2)

2-7/8
(73.0)

.32
(.14)

.375

8-3/8
(212.7)

4-1/8
(104.8)

.72
(.33)

.421

8-3/8
(212.7)

4-1/8
(104.8)

.76
(.34)

.468

8-3/8
(212.7)

4-1/8
(104.8)

.95
(.43)

.578

**RUS Listed

DF-46
April 2012

HUBBELL Power Systems

I.D.
(INCHES

DISTRIBUTION CONNECTORS

SECTION DF

HEAVY DUTY COMPRESSION STIRRUP


TYPE HLS
ALUMINUM

HLS

For use with VERSA-CRIMP or standard tools.


Stirrups protect primary lines from arcing damage by
allowing hot line clamp connections to be made without
contacting the main line. The HLS design offers convenient installation because it can be lifted and placed on
the line using the crimping tool jaws as a holding
device.
Wide stance of crimping segments gives good stability
when striking bail with a hot line clamp. All sizes have
side opening line slots.
Stirrups can be used on either aluminum or copper lines.
Contact grooves are prefilled with electrical joint compound. Individually packaged in poly bags to prevent
contamination.
Material: CastingsAluminum alloy
Stirrupcopper rodtin plated

CONDUCTOR RANGE (AL OR CU)


CATALOG
NUMBER

AWG & KCMIL

ACSR

DIAMETER
(INCHES)

HLS42P

6 Sol.-4 Str.

.162-.236

HLS22P

2 Sol.-2 Str.

4-2

.250-.325

HLS102P

1/0 Str.

1-1/10

.355-.398

HLS302P

2/0 & 3/0 Str.

2/0-3/0

.414-.517

HLS2662P

4/0-266 Str.

4/0-266 18/1

.522-.609

336-350 Str.

266-26/7
336-18/1
336-26/7

.607-.721

397.5-500 Str.

397.5-18/1
397.5-36/1
477-18/1
477-36/1

.720-.814

477-18/1
556-18/1
636-36/1

.811-.930

636-18/1
636-36/1
666.6-36/1
795-36/1

.930-1.040

HLS3502P
HLS35020P
HLS50010P
HLS50020P
*HLS65010P
500-650 Str.
*HLS65020P
*HLS80010P
*HLS80020P
*HLS80040P

700-800 Str.

STIRRUP
WIRE SIZE

CRIMP
DIE
SIZES

H
INCHES
(MM)

APPROX.
WT.100
LBS. (KG)

2 Sol.

Burndy
Kearney
Etc.
"O" Die

3.25
(82)

50 (22.7)

EEI13A
Burndy
316,655 & 705
Kearney
1 1/8

3.25
(82)

60 (27.2)

2 Sol.

2/0 Sol.

81 (36.7)

1/0 Sol.
2/0 Sol.
1/0 Sol.
2/0 Sol.

82 (37.2)
Kearney
1 5/16

3.75
(95)

91 (41.3)

Kearney
1 1/2

3.75
(95)

105 (47.6)

Kearney
1 1/2

3.75
(95)

102 (46.3)

1/0 Sol.
2/0 Sol.
4/0 Sol.

95 (43.1)

92 (41.7)

122 (55.3)

*VERSA-CRIMP VC6-FT Series thru 666.6


VC63 Tool for range 8-500 MCM also.

DF-47
HUBBELL Power Systems

April 2012

DF
47

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION STIRRUP TAP


TYPE VCLS
ALUMINUM

VCLS

For use with VERSA-CRIMP Type VC6 (all) tools


only.
Compressed (compact) conductor sizes within the listed
ranges are recommended.
Material: BodyAluminum alloy
StirrupUn-plated copper
Factory inhibited
(See notes below)

FIGURE 2

FIGURE 1

CONDUCTOR RANGE

DF
48

CATALOG
NUMBER

FIG.
NO.

AAC

ACSR

DIMENSIONS INCHES (MM)

COPPER

LOOP
SIZE

VCLS3018

#6 (7)#2(19)

#6 (6/1)#2 (7/1)

#6 Sol.-#2 (7)

#2 Sol.

*VCLS5018

#6 (7)2/0 (19)

#6 (6/1)2/0 (6/1)

#2 Sol.

*VCLS6021

#4 (7)266.8 (19)

#4 (6/1)4/0(6/1)

1/0 Sol.

VCLS9022

3/0 (7)556.5 (19)

3/0 (6/1)477 (30/7)

2/0 Sol.

VERSACRIMP
TOOL
TYPE

VC6
(ALL)

VC63
VC6FT

APPROX.
WT.
EACH
LBS.
(KG.)

8-5/8
(219.1)

4
(101.6)

3-7/16
(87.3)

.44
(.20)

7-7/8
(200.0)

4
(101.6)

3-7/16
(87.3)

.48
(.22)

8
(203.2)

4
(101.6)

3-1/2
(88.9)

.65
(.29)

9-15/16
(252.41)

4-7/16
(112.7)

5-11/16
(144.5)

.80
(.36)

Note: Tin plated loop available by adding suffix "TB" to catalog number. Example, VCLS3018TB.
* For deep throated bail, add suffix "DB" to catalog number. Example, VCLS5018DB.

DF-48
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

OVERHEAD PRIMARY TAPS


COMPRESSION
VERSA-CRIMP COPPER COMPRESSION STIRRUP TAP
COPPER

COPPER

VCLSC

For use with VERSA-CRIMP Type VC6 and VC7


series tools only.
For copper conductor.
Material: BodyCast copper alloy
StirrupUn-plated copper

CATALOG
NUMBER

COPPER CONDUCTOR RANGE

LOOP
SIZE

VCLSC3018

#6.Sol.-#2/(7)

#2 Sol.
Cu

VCLSC5021

#2 Sol.-2/0 (19)

1/0 Sol.
Cu

VCLSC6022

1/0 (7)-4/0(19)

2/0 Sol.
Cu

VERSACRIMP
TOOL
TYPE

VC7
VC6
(ALL)

DIMENSIONS INCHES (MM)


L

APPROX.
WT. EACH
LBS. (KG.)

5-1/2
(139.7)

5
(127.0)

5-11/32
(17.46)

.80
(.36)

5-9/16
(141.3)

5
(127.0)

5-15/16
(150.81)

.96
(.44)

5-9/16
(141.3)

5
(127.0)

6-15/16
(176.21)

1.20
(.54)

DF-49
HUBBELL Power Systems

April 2012

DF
49

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION TAP

ALUMINUM

VCP

For use with VERSA-CRIMP Type VC6 (all) tools,


except VC6350 and VC6500.
For aluminum to aluminum or aluminum to copper conductor taps.
For AAC or ACSR loop dead-ending on slack span construction when installed in tandem.
Material: BodyAluminum alloy
Factory inhibited and packaged in
individual boxes.

CONDUCTOR RANGE (AWG)

DF
50

CATALOG
NUMBER

VCP44**

VCP43A**

MAIN

TAP

AAC

ACSR

COPPER

AAC

ACSR

COPPER

2/0 (19, 7)
1/0 (19, 7)
#1 (19, 7)
#2 (19, 7)
#3 (7), #4 (7)
#6 (7)

1/0 (6/1)
#1 (6/1)
#2 (7/1, 6/1)
#4 (7/1, 6/1)
#6 (6/1)

#2 (7/1)
#4 (7/1)
#6 (7/1)

1/0 (19,7)
#1 (19,7)
#2 (19,7)
#3 (7)
#4 (7)
#6 (7)

1/0 (6/1)
#1 (6/1)
#2 (7/1 6/1)
#4 (7/1,6/1)
#6 (6/1)

#2 (7, 1)
#4 (7, 1)
#6 (7, 1)

2/0 (19, 7)
1/0 (19, 7)
#1 (19, 7)
#2 (19, 7)
#3 (7)
#4 (7)

1/0 (6/1)
#1 (6/1)
#2 (7/1, 6/1)
#4 (7/1, 6/1)

#2 (7, 1)
#4 (7)

#2 (7)
#3 (7)
#4 (7)
#6 (7)
#8 (7)

#2 (7/1,6/1)
#4 (7/1, 6/1)
#5 (6/1)
#6 (6/1)
#8 (6/1)

#4 (7,1)
#6 (7,1)
#8 (7,1)
#9 (1)

VERSACRIMP
TOOL
TYPE

APPROX.
WT. EACH
LBS. (KG)

1-7/8
(47.6)

.10
(.05)

1-7/8
(47.6)

.10
(.05)

VC6
(ALL)

For use with all VERSA-CRIMP Type VC6 four (4) nib tool only.
**RUS Listed

DF-50
April 2012

LENGTH
INCHES
(MM)

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile ALUMINUM COMPRESSION TEE

ALUMINUM

VACT
For use with VERSA-CRIMP or conventional tooling.
For aluminum to aluminum or aluminum to copper conductor tee combinations.
Uses the same installation tools and dies as VACS and
VACL.
Color coded end plugs for easy die selection.

Material: Aluminum alloy-tin plated


Factory inhibited

LISTED
261L

AL9CU (90C Rated)

DIMENSIONS
INCHES (MM)

ALUMINUM OR COPPER CONDUCTOR


MAIN
CATALOG
NUMBER

CONVENTIONAL
TOOLING

TAP

VERSA-CRIMP
SYSTEM RANGE

CONVENTIONAL
TOOLING

VERSA-CRIMP
SYSTEM RANGE

VERSACRIMP
TOOL
TYPE

APPROX.
WT.
EACH
LBS.
(KG)

4-1/2
(114.3)

2-5/8
(66.7)

.106
(.05)

VACT1010

1/0 Str. Al/Cu

#8-1/0 Str. Al/Cu

1/0 Str. Al/Cu

#8-1/0 Str. Al/Cu

VC6
(ALL)

VACT4040

4/0 Str. Al/Cu

#2-4/0 Str. Al/Cu

4/0 Str. Al/Cu

#2-4/0 Str. Al/Cu

VC6
(ALL)

5-1/4
(133.4)

3-1/16
(77.8)

.237
(.11)

VACT300300

300 MCM Al/Cu

1/0-300 MCM
Al/Cu

300 MCM Al/Cu

1/0-300 MCM
Al/Cu

VC6
(ALL)

5-1/2
(139.7)

3-5/16
(84.2)

.350
(.16)

VACT500500

500 MCM Al/Cu

4/0-500 MCM
Al/Cu

500 MCM Al/Cu

4/0-500 MCM
Al-Cu

*VC6500
VC63
VC6FT

7-9/16
(192.1)

4-7/16
(112.7)

.579
(.26)

VACT750750

750 MCM Al

500-750 MCM Al
500 MCM Cu

750 MCM Al

500-750 MCM Al
500 MCM Cu

VC6FT
VC8

8-13/16
(223.9)

5-1/4
(133.4)

.747
(.34)

Refer to page DC-58 & DF-59 for recommended tool and die information.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to the manufacturers limitations and recommendations for the insulation material. For further
information, contact factory.
*Not Ul listedpending completion of test.

DF-51
HUBBELL Power Systems

April 2012

DF
51

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION TAP

ALUMINUM

VCL

For use with VERSA-CRIMP Type VC6 (all) tools


only.
For aluminum to aluminum or aluminum to copper conductor connections.
Aluminum alloy conductor recommendations include
5005, 6201 (AAAC) and ACAR which are of the same
diameter as a given ACSR conductor shown below. In
addition, compressed conductor sizes within the listed
AAC range are recommended.

Material: Aluminum alloy


Factory inhibited
L

VERSACRIMP
TOOL
TYPE

CONDUCTOR RANGE
CATALOG
NUMBER

DF
52

MAIN

TAP

VCL54

#6 (7)2/0 (19) AAC


#6 (6/1)2/0 (6/1) ACSR
#6 (7)#1 (19) Cu

#8 (7)-1/0 (19) AAC


#8 (6/1)1/0 (6/1) ACSR
#10 Sol.#2 (7) Cu

VCL64

#4 (7)4/0 (19) AAC


#4 (6/1)4/0 (6/1) ACSR
#4 (7)2/0 (19) Cu

#8 (7)1/0 (19) AAC


#8 (6/1) 1/0 (6/1) ACSR
#10 Sol. #2 (7) Cu

VCL66

#4 (7)4/0 (19) AAC


#4 (6/1)4/0 (6/1) ACSR
#4 (7)2/0 (19) Cu

#4 (7)4/0 (19) AAC


#4 (6/1)4/0 (6/1) ACSR
#4 Sol.2/0 (19) Cu

VC6
(ALL)

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

2-11/16
(68.26)

2-1/2
(63.5)

.17
(.08)

2-23/32
(69.06)

2-33/64
(63.90)

.19
(.09)

2-31/32
(75.41)

3-19/64
(83.74)

.26
(.12)

VERSA-CRIMP ALUMINUM COMPRESSION TAP

ALUMINUM

VC2T
For use with VERSA-CRIMP Type VC6 (all) tools
only.
For aluminum to aluminum or aluminum to copper conductor taps.
Aluminum alloy conductor recommendations include
5005, 6201 (AAAC) and ACAR which are of the same
diameter as a given ACSR conductor shown below. In
addition, compressed conductor sizes within the listed
ranges are recommended.

Material: BodyAluminum alloy


Factory inhibited

CONDUCTOR RANGE (AWG)


CATALOG
NUMBER
VC2T66

MAIN

TAP

#4 Sol.4/0 (19) AAC


#4 (6/1)4/0 (6/1) ACSR
# 4 Sol.2/0 (19) Cu

#4 Sol.4/0 (19) AAC


#4 (6/1) 4/0 (6/1) ACSR
#4 Sol.2/0 (19) Cu

VERSACRIMP
TOOL
TYPE
VC6
(ALL)

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

3-1/8
(79.4)

5-7/16
(138.1)

.40
(.18)

DF-52
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION TEE

ALUMINUM

VCT
VERSA-CRIMP Type VC6 (all) tools only.
For aluminum to aluminum or aluminum to copper conductor tee connections.
Aluminum alloy conductor recommendations include
5005, 6201 (AAAC) and ACAR having the same diameter as a given ACSR conductor shown below. In addition, compressed conductor sizes within the listed ranges
are recommended.
Material:BodyAluminum alloy
Factory inhibited

L
FIGURE 1

FIGURE 3

CONDUCTOR RANGE (AWG OR MCM)


CATALOG
NUMBER

FIG.
NO.

VCT55

MAIN

TAP

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#6 Sol.-#1 (19) Cu

VCT95

3/0 (7)-500 (37) AAC


3/0 (6/1)-477 (18/1) ACSR

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#6 Sol.-1/0 (19) Cu

VCT96

3/0 (7)-500 (37) AAC


3/0 (6/1)-477 (18/1) ACSR

1/0 (7)-4/0 (19) AAC


1/0 (6/1)-4/0 (6/1) ACSR
1/0 (7)-3/0 (19) Cu

VCT99

3/0 (7)-500 (37) AAC


3/0 (6/1)-477 (18/1) ACSR

4/0 (7)-350 (37) AAC


4/0 (6/1)-477 (18/1) ACSR
4/0 (7)-350 (37) Cu

VERSACRIMP
TOOL
TYPE
VC6
(ALL)

VC63
VC6FT

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

4-1/16
(103.2)

2-7/8
(73.0)

.55
(.25)

5-5/16
(134.9)

4-7/16
(112.7)

.93
(.42)

5-5/16
(134.9)

4-7/16
(112.7)

.97
(.44)

5-5/16
(134.9)

6-7/16
(163.5)

1.20
(.54)

DF-53
HUBBELL Power Systems

April 2012

DF
53

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP ALUMINUM COMPRESSION TAP

ALUMINUM

VCU

For use with VERSA-CRIMP Type VC6 (all) tools.


For aluminum to aluminum or aluminum to copper conductors.
Aluminum alloy conductor recommendations include
5005, 6201 (AAAC) and ACAR which are of the same
diameter as a given ACSR conductor shown below. In
addition, compressed (compact) conductor sizes within
the listed AAC range are recommended.
Material: Aluminum alloy
Factory inhibited

CONDUCTOR RANGE

DF
54

CATALOG
NUMBER

MAIN

TAP

VCU55

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#8 (7)-#4 (7) Cu

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#8 (7)-#4 (7) Cu

VCU65

#4 (7)-4/0 (19) AAC


#4 (6/1)-4/0 (6/1) ACSR
#4 (7)-2/0 (19) Cu

#6 (7)-2/0 (19) AAC


#6 (6/1)-2/0 (6/1) ACSR
#8 (7)-#4 (7) Cu

VCU66

#4 (7)-4/0 (19) AAC


#4 (6/1)-4/0 (6/1) ACSR
#4 (7)-2/0 (19) Cu

#4 (7)-4/0 (19) AAC


#4 (6/1)-4/0 (6/1) ACSR
#4 (7)-2/0 (19) Cu

DIMENSIONS
INCHES (MM)
L

APPROX.
WT.
EACH
LBS.
(KG)

3-1/8
(79.38)

3-1/8
(79.38)

.18
(.08)

3-3/16
(80.96)

3-1/8
(79.38)

.20
(.09)

3-3/16
(80.96)

3-3/16
(80.96)

.24
(.11)

VERSACRIMP
TOOL
TYPE

VC6
(ALL)

DF-54
April 2012

HUBBELL Power Systems

DISTRIBUTION CONNECTORS

SECTION DF

VERSAtile COPPER COMPRESSION TEE

COPPER

VCCT
For use with either VERSA-CRIMP or conventional
compression tools.
For copper stranded conductor.
Color coded bands for easy die selection.

Material: CopperTin plated

LISTED
261L

COPPER CONDUCTOR (AWG OR MCM)


CONVENTIONAL
TOOLING

VERSA-CRIMP
SYSTEM RANGE

CATALOG
NUMBER

MAIN

TAP

MAIN

TAP

VCCT1010

1/0 Str.

1/0 Str.

#6-1/0 Str.

#6-1/0 Str.

VCCT4040

4/0 Str.

4/0 Str.

#1-4/0 Str.

#1-4/0 Str.

VCCT300300

300 MCM

300 MCM

2/0 Str.-300 MCM

2/0-300 MCM

VCCT350350

350 MCM

350 MCM

3/0-350 MCM

3/0-350 MCM

VCCT500500

500 MCM

500 MCM

4/0-500 MCM

4/0-500 MCM

VCCT750750

750 MCM

750 MCM

500-750 MCM

500-750 MCM

VERSACRIMP
TOOL
TYPE

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

3-7/8
(98.4)

2-5/16
(58.72)

.21
(.10)

4-7/16
(112.7)

2-1/2
(63.5)

.30
(.14)

6-1/16
(153.9)

3-15/32
(88.1)

.54
(.24)

VC6-3
VC7
VC6FT
VC7FT

6-1/8
(155.6)

3-1/8
(79.38)

.60
(.27)

6-5/16
(160.3)

3-5/8
(92.08)

1.02
(.46)

VC6FT
VC7FT

8-5/16
(211.1)

4-25/32
(211.44)

1.93
(.88)

VC6
(ALL)
VC7
(ALL)

Refer to page DC-31 or DF-60 for recommended tool and die information.
HIGH VOLTAGE APPLICATIONSAll Aluminum/Copper and Copper Lugs (VCEL, VACL, VHCL, VHCS and VCELC) are
rated at 34.5 KV. The other U.L. listed compression connectors (VACS, VACT, VCCT, VHSS and VHS) have a maximum
UL voltage requirement of less than 2000 volts, however Anderson recommends these connectors for application
through 34.5 KV subject to the manufacturers limitations and recommendations for the insulation material. For further
information, contact factory.

DF-55
HUBBELL Power Systems

April 2012

DF
55

DISTRIBUTION CONNECTORS

SECTION DF

VERSA-CRIMP COPPER COMPRESSION TAP

COPPER

VCUC

For use with VERSA-CRIMP types VC6 and VC7


series tools only.
For copper and copperweld conductors.
Copperweld conductors within the listed wire range of
the concentric copper sizes are recommended.

Material: Copper
L

VERSACRIMP
TOOL
TYPE

COPPER CONDUCTOR RANGE

DF
56

CATALOG
NUMBER

MAIN

TAP

VCUC33**

#6 Sol#2 Str.

#6 Sol.#2 Str.

VCUC53**

#2 Sol.2/0 Str.

#6 Sol.#2 Str.

VCUC55**

#2 Sol.2/0 Str.

#2 Sol.2/0 Str.

*VCUC63**

1/04/0 Str.

#6 Sol#2 Str.

*VCUC65**

1/0-4/0 Str.

#2 Sol.2/0 Str.

*VCUC66**

1/04/0 Str.

1/04/0 Str.

DIMENSIONS
INCHES (MM)

VC6
(ALL)
VC7
(ALL)

VC6-3
VC7
VC6-FT
VC7-FT

APPROX.
WT. EACH
LBS. (KG)

2-15/16
(74.61)

2-15/16
(74.61)

.40
(.18)

3
(76.2)

2-15/16
(74.61)

.42
(.19)

3
(76.2)

3
(76.2)

.44
(.20)

2-15/16
(74.61)

3-3/16
(80.96)

.50
(.23)

3
(76.2)

3-3/16
(80.96)

.54
(.24)

3-3/16
(80.96)

3-3/16
(80.96)

.66
(.30)

*Not for use with VC6350, VC6L or VC6500 tools.


**RUS Listed
COPPER

VCRC

VERSA-CRIMP COPPER COMPRESSION GROUND CONNECTOR


For use with VERSA-CRIMP Types VC6 and
VC7 series tools only.

When using the VC6 tool, use threaded copperweld or threaded copper clad ground rods, only.
When using the VC7 tool, use threaded or
unthreaded copperweld or copper clad ground
rods.

Material: Copper

COPPER CONDUCTOR RANGE


CATALOG
NUMBER

BARREL

*VCRC66

1/2 to 5/8 ground rods

*VCRC86

3/4 ground rods

U GROOVE
1/0-250 MCM Cu
.368 -.574 Copperweld

VERSACRIMP
TOOL
TYPE
VC6
(ALL)
VC7
(ALL)

DIMENSIONS
INCHES (MM)
L

APPROX.
WT. EACH
LBS. (KG)

3-5/32
(80.16)

2-31/32
(74.61)

.80
(.36)

3-5/32
(80.16)

3-3/32
(78.59)

.95
(.43)

*Not for use with VC6350, VC6L or VC6500 tools.

DF-56
April 2012

HUBBELL Power Systems

HUBBELL Power Systems

#2-4/0
AL/CU

1/0-250
AL/CU

1/0-300
AL/CU

-4/0

-250

-300

750-1000
AL

-1000

VC8
AL
NIBS

Green
Pink
Tan
Tan
Olive
Ruby
White
Red
Blue
Brown

#4
AL/CU
#2
AL/CU
#1
AL/CU
1/0
AL/CU
2/0
AL/CU
3/0
AL/CU
4/0
AL/CU
250
AL/CU
300
AL/CU
350
AL/CU

1000 AL

750 AL

600 AL

500
AL/CU

Brown

Pink

Pink

Green

Green

Gray

#6
AL/CU

400
AL/CU

Blue

Die
Color
Code

#8
AL/CU

Wi
Size
(AWG
or
MCM)
Die

Die

F44AR
(2)

C32AR
(2)
C34AR
(2)
C34AR
(2)
C44AR
(2)

B31D
(2)
B32D
(2)
No Die
Required
(2)

U26ART
(2)
U27ART
(2)
U28ART
(2)
U29ART
(2)
U30ART
(2)
U31ART
(2)
U32ART
(4)
U32ART
(4)
U34ART
(4)
U34ART
(4)

A26AR
(2)
A27AR
(2)
A28AR
(2)
A29AR
(2)
A30AR
(2)

297
467
298
324
470
299
472

472

300
300
302

F34AR
(2)

C32AR
(2)

B30D
(2)

U25ART
(1)

A25AR
(1)

296

B29D
(1)

B28D
(1)

B27D
(1)

B26D
(1)

B25D
(1)

B1CD
(1)

C31AR
(1)

C30AR
(1)

C29AR
(1)

F34AR
(2)

F32AR
(2)

F32AR
(2)

F31AR
(1)

F30AR
(1)

F29AR
(1)

U25ART
(1)

A25AR
(1)

296

B2CD
(1)

C28AR
(1)

U2CABT
(1)

A2CAB
(1)

348

B4CD
(1)

U4CABT
(1)

A4CAB
(1)

F28AR
(1)

Die

Tool
Y486RB

375

C4CAB
(1)

Die

Tool
Y48B

U6CABT
(1)

B6CD
(1)

Die

Tool
Y34B

A6CAB
(1)

U8CABT
(2)

Tools
Y35
Y39

Tool
Y34A

346

374

Die
Index
No.

Burndy
(Crimps)

4/0
(2)

3/0
(2)

2/0
(2)

1/0
(2)

#1
(2)

#2
(2)

#4
(1)

#6
(1)

#8
(1)

Die

Tool
MY-29

A34D
(Y34PR-11)

A32D
(Y34PR-5)

A31D
(Y34PR-5)

A30D
(Y34PR-5)

A29D
(Y34PR-5)

A27D
(Y34PR-5)

A27D
(Y34PR-5)

A26D
(Y34PA)

A1CD
(Y34PA)

A4CD
(Y34PA)

Nest

Tool
Y34A
(Indentor)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

ONLY
Andersons HC-12 Dies, Burndys Y-35 Dies and Blackburns JB-12 Dies are interchangeable.
VACL Lug sizes -350 to -500 take 1 less crimp (VC6 Tools) than shown.
Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. Tools/Dies.
The VACL lugs are qualified for U/L HV applications.
The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections).
* Not UL Listed-pending completion of test.

+ TBM-8 Tool

500 - 750 AL
500 CU

-750

4
Olap

4
Olap

VC6
FT

4
Olap

4
Olap

VC6

350 - 600 AL
350 - 500 CU

VC6
350

VERSA-CRIMP Tools
(Number of Crimps)

-600

4/0-500
AL/CU

#4-3/0
AL/CU

-3/0

-500

#4-2/0
AL/CU

-2/0

3/0-400
AL/CU

#8-1/0
AL/CU

-1/0

-400

#8-#1
AL/CU

-1

2/0-350
AL/CU

#6-#2
AL/CU

-2

-350

#4 Al/CU

-4

#6 AL/CU

-6

500

*VC6

#8 AL/CU

V-C Tools
Wire
Range
(AWG or
MCM)

-8

Catalog
Number
VACL
VACS
VACT

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

VACL/VACS/VACTAnderson/Burndy

No Die

B32D
(Y34PR-5)

B31D
(Y34PR-5)

B30D
(Y34PR-5)

B29D
(Y34PR-5)

B27D
(Y34PR-5)

B27D
(Y34PR-5)

B26D
(Y34PA)

B1CD
(Y34PA)

B4CD
(Y34PA)

Nest

Tool
Y34B
(Indentor)

C46D
(Y48PR-1)

C36D
(Y48PR-1)

C35D
(Y48PR-1)

C34D
(Y48PR-1)

Nest

Tool
Y48B
(Indentor)

Burndy Indentor Tools


(1 Crimp)

F46D
(Y48PR-1)

F36D
(Y48PR-1)

F35D
(Y48PR-1)

F34D
(Y48PR-1)

Nest

Tool
Y486RB
(Indentor)

TABULATION CONTINUED

DISTRIBUTION CONNECTORS
SECTION DF

DF
57

DF-57

April 2012

April 2012

DF-58

HUBBELL Power Systems

2
2
2
2
3
3
3
4
5
7

#6-#2
AL/CU

#8-#1
AL/CU

#8-1/0
AL/CU

#4-2/0
AL/CU

#4-3/0
AL/CU

#2-4/0
AL/CU

1/0-250
AL/CU

1/0-300
AL/CU

2/0-350
AL/CU

3/0-400
AL/CU

4/0-500
AL/CU

-2

-1

-1/0

-2/0

-3/0

-4/0

-250

-300

-350

-400

-500

500-750 AL
500 CU

750-1000
AL

-750

-1000

4
Olap

4
Olap

4
Olap

4
Olap

VC6
FT

350-600 AL
350- 500 CU

VC6

-600

VC6
350

VC8
AL
NIBS

Green

#4
AL/CU

1000 AL

750 AL

600 AL

500
AL/CU

400
AL/CU

350
AL/CU

300
AL/CU

250
AL/CU

4/0
AL/CU

3/0
AL/CU

2/0
AL/CU

1/0
AL/CU

#1
AL/CU

Brown

Pink

Pink

Green

Green

Brown

Blue

Red

White

Ruby

Olive

Tan

Tan

Pink

Gray

#6
AL/CU

#2
AL/CU

Blue

Die
Color
Code

#8
AL/CU

Wire
Size
(AWG
or
MCM)

BY37C
(5)

BY35C
(5)

BY27C
(5)

BY31C
(4)

BY25C
(4)

BY23C
(4)

BY23C
(3)

BY21C
(3)

BY19C
(3)

BY17C
(2)

Die

Tool
OD-58

B20AH
(3)

B20AH
(3)

B80EA
(3)

B80EA
(2)

B12CH1
(2)

B61EA
(1)

B11CH
(2)

B10CH1
(2)

B26CH
(2)

B09CH
(2)

U25ART
(1)

U25ART
(1)

BO6CH
(1)

U4CABT
(1)

B74CH
(1)

B73CH
(1)

Die

Tool
JB-12A

Blackburn
(Crimps)

1-5/16

1-5/16

1-1/8-2

1-1/8-1

1-1/8-1

29/32

840

781

11/16

5/8-1

9/16

9/16

1/2

3/8

5/16

1/4

Die

TBM-8 Tool ONLY


Andersons HC-12 Dies, Burndys Y-35 Dies and Blackburns JB-12 Dies are interchangeable.
VACL Lug sizes -350 to -500 take 1 less crimp (VC6 Tools) than shown.

Color code is for Anderson and Burndy dies only. Use the recommended die number (NOT die color) for Blackburn, Kearney & T&B Hyd. Tools/Dies.

The VACL lugs are qualified for U/L HV applications.

The VACS sleeves and VACT tee connectors are for AL to AL or AL to CU connections ONLY. (NOT for CU to CU connections).
* Not UL Listed-pending completion of test.

#4 AL/CU

-4

#6 AL/CU

-6

#8 AL/CU

-8

*VC6
500

V-C Tools
Wire
Range
(AWG or
MCM)

Catalog
Number
VACL
VACS
VACT

VERSA-CRIMP Tools
(Number of Crimps)

(5)

(5)

(5)

(4)

(4)

(4)

(3)

(3)

(3)

(2)

(2)

(2)

(2)

(3)

(3)

(3)

(3)

(2)

(2)

(2)

(2)

(1)

(4)

(4)

(2)

(2)

(2)

(2)

(3)

(3)

(3)

(3)

(2)

(2)

(2)

(2)

(1)

50
(2)

Tan
(2)

(5)

+Brown

(5)

+Blue

(5)

+Red

(4)

+White

Ruby
(2)

106H
(5)

106H
(5)

96H
(4)

99H
(3)

94H
(3)

87H
(3)

76H
(3)

71H
(3)

62
(1)

54
(1)

50
(2)

Tan
(2)

Olive
(2)

45
(2)

37
(2)

Green
(2)
Pink
(2)

29
(2)

24
(1)

Die

106H
(5)

106H
(5)

96
(2)

99H
(3)

94H
(3)

87H
(3)

76
(2)

71H
(3)

62
(1)

54H
(2)

50
(2)

50
(2)

45
(2)

37
(2)

29
(2)

24
(1)

Die

15 Ton

Hyd. Tools
12 Ton

Gray
(2)

Blue
(1)

Die

(2)

O-52

WH-1
PH-1

WH-2
PH-2

Tools
TBM5
TBM8

Thomas & Betts


(Crimps)

Tools
(No. of Crimps)

Kearney
(Crimps)

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

VACL/VACS/VACTAnderson/Others

DF
58

TABULATION CONTINUED
ANDERSON VERSA-CRIMP COMPRESSION TOOLS
(Crimps per Connection)

SECTION DF

DISTRIBUTION CONNECTORS

HUBBELL Power Systems

2/0-300 MCM

3/0-350 MCM

4/0-500 MCM

750-1000 MCM

VC6
350

4 Olap

2 Olap

VC6

4 Olap

2 Olap

VC6
FT

VC7

VC7
FT

4 Olap

VC8
AL
NIBS

Pink
Purple
White
Red

Brown

Black

1/0
STR
4/0
STR
300
MCM
350
MCM
500
MCM
750
MCM
1000
MCM

Die
Color
Code

Copper
Wire
Size

4/0
(1)

1/0
(1)

Nest
Setting

Tool
MY29-3

Burndy
(Crimps)

C34D
(2)
C39D
(2)
C44D
(2)

E31D
(2)
E34D
(2)
E39D
(2)
No Die
Required
(2)

B30D
(2)
B31D
(2)
No Die
Required
(2)

A30D
(2)
A31D
(2)
A34D
(2)

E30D
(2)

E28D
(1)

C31D
(2)

C30D
(2)

C28D
(1)

B28D
(1)

Nest

A28D
(1)

E25D
(1)

Nest
B25D
(1)

Nest

Tool
Y48B
Indentor
Y48PR

Nest

Tool
Y44B
Indentor
Y44PR

Tool
Y34B
Indentor
Y34PR

A25D
(1)

Tool
Y34A
Indentor
Y34PR

F44D
(2)

F39D
(2)

F34D
(2)

F31D
(2)

F30D
(2)

F28D
(1)

Nest

Tool
Y486RB
Indentor
Y48PR

Burndy Longitudinal Indent


(Crimps)

U34RT
(4)

U31RT
(2)

U30RT
(2)

U28RT
(1)

U25RT
(1)

Die

Tool
Y35
Y39
Y45

CONVENTIONAL COMPRESSION DIE TOOLING


(Crimps per Connection)

840
(5)

781
(5)

5/8-1
(3)

1/2
(3)

Die

ToolS
O

1 or
1-2
(3)

840
(3)

781
(3)

5/8-1
(2)

1/2
(1)

Die

Tools
WH

Kearney
(Crimps)

TBM-8 ONLY
Burndy Y45 head requires an adapter for use with U series dies.

Users of VC6 and VC7 tools must strip off an extra 1-5/8 of insulation from one end of cable to permit removal of tool over conductor sizes 250 MCM and larger on VCCT connectors.
* Not UL listed-pending completion of test.

#1-4/0 STR

500-750 MCM

*VC6
500

#6-1/0 STR

V-C Tools
Wire Range
(Copper Only)

VERSA-CRIMP Tools
(Number of Crimps)

ANDERSON VERSA-CRIMP COMPRESSION TOOLS


(Crimps per Connection)

VCCT

Brown
(4)

Red
(4)

White
(4)
+

Purple
(2)

Pink
(2)

Die

Tools
TBM5
TBM8

125H(4)
125(2)

106H(4)
106(2)

87H(4)
87(2)

71H(4)
71(2)

66H(4)
66(2)

54
(1)

42H(2)
42(1)

Die

Hyd.
Tools
12, 15
20 & 40
Ton

Thomas & Betts


(Crimps)

4-11/16

4-3/8

3-3/16

2-13/16

3-1/8

2 1/4

Main

3-3/4

2-11/16

2-7/16

2-3/4

1-13/16

Tap

Conductor
Insulation
Strip
Lengths
(Min.)

DISTRIBUTION CONNECTORS
SECTION DF

DF
59

DF-59

April 2012

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