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Laminate Theory Fibre Composites, FS13 Masoud Motavalli

Table of content of printouts:


Introduction
Materials and Properties of Polymer Matrix Composites
Mechanics of a Lamina
Laminate Theory
Ply by Ply Failure Analysis
Externally Bonded FRP Reinforcement for RC Structures: Introduction and Basics
Flexural Strengthening
Strengthening in Shear
Column Confinement
FRP Strengthening of Masonry
FRP Strengthening of Metallic Structures
FRP Strengthening of Timber Structures
Design of Flexural Post-Strengthening of RC: Swiss Code 166 and Other Codes/Guidelines
Design of FRP Profiles and all FRP Structures
An Introduction to FRP Reinforced Concrete
Monitoring and Testing of Civil Engineering Structures
Composite Manufacturing
Testing Methods
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory
Book Geoff Eckold, Chapter 3, pp 65-99
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Designing rules for components made from polymer
composites
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Unlike to homogeneous materials, there are two design levels to consider:
Designing the outer form of the component
Designing the internal structure of the laminate
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example of a component in Mechanical Engineering
Outer form
Internal laminate structure
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Civil Engineering
Outer form
Internal laminate structure
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Following aspects have to be considered for the designing of internal laminate
structure:
Fiber types
Matrix
Type of reinforcement material
Laminate lay up
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Arrangement of Laminas (Layers) in a Laminate
Lamina Angle o
k
1
k
2
k
x
o
k
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Arrangement of Laminas (Layers) in a Laminate
Lamina Angle : 0- orientation fibers are parallel to x-axis
1
k
2
k
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Arrangement of Laminas (Layers) in a Laminate
Lamina Angle : 90- orientation fibers are parallel to y-axis
2
k
1
k
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Arrangement of Laminas (Layers) in a Laminate
Lamina Thickness h
k
h
k
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example A for arrangement of Laminas
Symmetric Crossply, consisting of three 90-laminas and
two 0-laminas
y x
90 / 0 / 90/ 0
/ 90
) (
Symmetry
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example B for arrangement of Laminas
Balanced Angleply consisting of four +/-45-laminas und
one 0-lamina.
y x
45/ -45/ 0/ -45
/ 45
) (
Symmetry
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example C for arrangement of Laminas
Balanced Angleply consisting of Random Fiber (RF) laminas
y x
15/-15 /-15
/15
RF
/90
/90/
/RF
/0
) (
Symmetry
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example D for arrangement of Laminas
Balanced Angleply consisting of five laminas
y x
45/ -45 / 0 / 90
/ 0
) (
nonsymmetric!
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Transmitter masts of Cima di Dentro
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate structure of the transmitter mast Cima di Dentro
A
n
c
h
o
r
a
g
e
F
r
e
e

L
e
n
g
t
h
Outer
surface
Inner
surface
Angleply laminas
Woven Fabric Mats Vlieses
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Quiz: Laminate Structure
(- 45/45/90/0/0/ 90/ 45/- 45)
A) Balanced crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) Balanced angleply
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Answer to Quiz: Laminate Structure
(- 45/45/90/0/0/ 90/ 45/- 45)
A) Balanced crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) balanced angleply
balanced
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Quiz: Laminate Structure
(90/90/0/ 90/0/0/90/90)
A) Balanced crossply
B) Unbalanced angleply
C) Non-symmetric crossply
D) Balanced angleply
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Answer to Quiz: Laminate Structure
(90/90/0/ 90/0/0/90/90)
A) Balanced crossply
B) Unbalanced angleply
C) Non-symmetric crossply
D) Balanced angleply
Non-Symmetric
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Quiz: Laminate Structure
(90/90/0/ 90/0/90/90)
A) Symmetric crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) Balanced angleply
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Answer to Quiz: Laminate Structure
(90/90/0/ 90/0/90/90)
A) Symmetric crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) Balanced angleply
Symmetric
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Quiz: Laminate Structure
(90/0/45/-45)
A) Balanced crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) Balanced angleply
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(90/0/45/-45)
A) Balanced crossply
B) Unbalanced angleply
C) Unbalanced crossply
D) Balanced angleply
Answer to Quiz: Laminate Structure
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Fibers are usually in the laminate plane
Stresses perpendicular to the
laminate plane are carried by
matrix and fiber/matrix
interface. Therefore, such
weaknesses have to be
avoided!
o
o
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Crossply laminate is weak against t
Framework Model
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Small Element
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Small Element
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Small Element
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Assumptions and Definitions
Matrix and fibers carry load.
The laminate is consisting of several orthotrop or
isotrop laminas.
The composite element fiber/matrix is considered as a
continuum.
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Assumptions and Definitions
Perfect bond between single laminas
Hook's law is valid
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Assumptions and Definitions
The elasticity constants of a laminate are calculated
from the elasticity constants of the laminas applying
equilibrium equations, compatibility conditions and
Hooks law
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The classical membrane and plate theory are the
foundation for the stress and deformation analysis
Assumptions and Definitions
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
h
h
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Relationship between mid-plane strains
and curvatures, and the resulted force
and moment resultants acting on the
laminate
Where:
(
(
(
(
(
(
(
(

(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(

xy
y
x
xy
y
x
xy
y
x
xy
y
x
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
m
m
m
n
n
n
k
k
k

c
c
0
0
0
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
| |
| |
| |:
:
:
D
B
A
Extensional Stiffnesses
Coupling Stiffnesses
Bending Stiffnesses
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Small Element
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Relationship between force
and moment resultants acting
on the laminate, and the
resulted mid-plane strains and
curvatures
(
(
(
(
(
(
(
(

(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(

xy
y
x
xy
y
x
xy
y
x
xy
y
x
m
m
m
n
n
n
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
0
0
0
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
k
k
k

c
c
xy y x xy y x x
m B m B m B n A n A n A
16 15 14 13 12 11
0
* * * * * * + + + + + = c
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Steps for stress analysis in classical laminate theory:
Stress analysis steps can be summarized as follow:
1.
Ausgangsgrssen
E
F
, v
F
, E
M
, v
M
, u
1. Material Parameter as Initial Input
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
2. Grund-Elastizittskonstanten
der UD-Schicht
E
llk
E
k
G
#k
v
ll
, v
ll
2. Elasticity Constants of a UD-Lamina
k k
k
k
k
G
E
E
21 12
12
2
1
,v v
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
1
k
2
k
x
o
k
3. Stiffnesses of a UD-Lamina
with respect to local 1-2 coordinate system
k
k
k
k
Q
Q
Q
Q
12
66
22
11
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
4. Transformed Stiffness Matrix
of a UD-Lamina with respect to the global
x-y coordinate system
(
(
(
(

k k k
k k k
k k k
Q Q Q
Q Q Q
Q Q Q
33 32 31
23 22 21
13 12 11
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Z
1
Z
2
Z
X
Z
k-1
Z
k
Z
n
Z
n-1
Lamina n
Lamina k
Lamina 2
Lamina 1
Middle Surface
h/2
h/2
Laminate Geometry
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
5. Extensional Stiffnesses
of a UD-Lamina
| | | |
:
k
k
k
k
h where
h Q A =
Lamina Thickness = Z
k
-Z
k-1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
6. Bending Stiffnesses
of a UD-Lamina
k
D
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
x
y
7. Stiffnesses of a Laminate
with respect to x-y coordinate system
ij
ij
ij
D
B
A
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Relationship between mid-plane strains
and curvatures, and the resulted force
and moment resultants acting on the
laminate
Where:
(
(
(
(
(
(
(
(

(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(

xy
y
x
xy
y
x
xy
y
x
xy
y
x
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
m
m
m
n
n
n
k
k
k

c
c
0
0
0
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
| |
| |
| |:
:
:
D
B
A
Extensional Stiffnesses
Coupling Stiffnesses
Bending Stiffnesses
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Relationship between force
and moment resultants acting
on the laminate, and the
resulted mid-plane strains and
curvatures
(
(
(
(
(
(
(
(

(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(

xy
y
x
xy
y
x
xy
y
x
xy
y
x
m
m
m
n
n
n
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
0
0
0
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
k
k
k

c
c
xy y x xy y x x
m B m B m B n A n A n A
16 15 14 13 12 11
0
* * * * * * + + + + + = c
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
7. Compliances of a Laminate
with respect to x-y coordinate system
ij
ij
ij
D
B
A
*
*
*
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
8. Elasticity Constants
(for example: calculation of buckling load)
xy
y
x
G
E
E

Laminate Theory Fibre Composites, FS13 Masoud Motavalli


9. Mid-plane strains and curvatures of
the laminate
and all UD-Laminas with respect to the x-y
coordinate system
xy y x
xy y x
k k k
c c
0 0 0
, ,
, ,
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Stress verification in every UD-Lamina
10. Stresses in the UD-Laminas
with respect to the local UD coordinate
system
k k k
12 2 1
t o o
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
1
k
2
k
x
o
k
k
2
k
4 k
22 k
4 k
11
k
11
2 sin P 1/2 sin Q cos Q Q
k
1
+ + =
Stiffnesses of the UD-Laminas with respect
to the global x-y coordinate system of the
Laminate (transformation)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
k
2
k
4 k
11 k
4 k
22
k
22
2 sin P 1/2 sin Q cos Q Q
k
1
+ + =
k
2
k
4 k
12
k
33
2 sin P 1/4 cos Q Q
k
2
+ =
k
2 k
12
k
21
k
12
2 sin P 1/4 Q Q Q
k
2
+ = =
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
( ) | |
k
k
11 k
2 k
31
k
13
sin2 P Q sin P 1/2 Q Q
k k
1 2
= =
( ) | |
k
k
22 k
2 k
32
k
23
sin2 P Q sin P - 1/2 Q Q
k k
1 2
+ = =
k
1
k
66
2P Q Q P
2Q Q P
+ =
+ =
k k k
k k
22 11 2
12 1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The stiffness matrix of individual laminas in the global x-y coordinate system is:
| | | | | | | |
| |
k k
k
T
k k k
k
k k k
k k k
k k k
n m with
n m mn mn
mn m n
mn n m
T
and
T Q T Q
where
mm N
Q Q Q
Q Q Q
Q Q Q
o o sin cos 2
2
) (
) / (
2 2
2 2
2 2
2
33 32 31
23 22 21
13 12 11
= =
(
(
(


=
=
(
(
(
(

Laminate Theory Fibre Composites, FS13 Masoud Motavalli


The extensional matrix of the Lamina k can be obtained considering its
thickness h
k
| | | |
:
k
k
k
k
h where
h Q A =
Lamina Thickness = Z
k
-Z
k-1
| |
(
(
(

=
k k k
k k k
k k k
k
A A A
A A A
A A A
A
33 32 31
23 22 21
13 12 11
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Contribution to the Laminate Stiffness Matrix:
(
(
(
(
(
(
(
(

33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The bending stiffnesses of the UD-Laminas with respect to the global x-y
coordinate system can be calculated as follows:
| | | | | |
3
1 - k
3
k
z z Q =
k
k
D
3
1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Z
1
Z
2
Z
X
Z
k-1
Z
k
Z
n
Z
n-1
Lamina n
Lamina k
Lamina 2
Lamina 1
Middle Surface
h/2
h/2
Laminate Geometry
Be compatible with the coordinate system and the figure: Zk = Z2 and Zk-1 = 1,
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
| |
(
(
(

=
k k k
k k k
k k k
k
D D D
D D D
D D D
D
33 32 31
23 22 21
13 12 11
(
(
(
(
(
(
(
(

33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
Contribution to the Laminate Stiffness Matrix:
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The coupling stiffnesses of the UD-Laminas with respect to the global x-y
coordinate system can be calculated as follows:
| | | | | |
2
1 - k
2
k
z z Q =
k
k
B
2
1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
| |
(
(
(

=
k k k
k k k
k k k
k
B B B
B B B
B B B
B
33 32 31
23 22 21
13 12 11
(
(
(
(
(
(
(
(

33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
Contribution to the Laminate Stiffness Matrix:
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
k
ij
n
1 k
ij
A A

=
=
Laminate stiffnesses with respect to the global x-y coordinate system
(superposition)
k
ij
n
1 k
ij
D D

=
=
k
ij
n
1 k
ij
B B

=
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The most important assumption
is that, there is a perfect bond
between individual laminas.
k
ij
n
1 k
ij
A A

=
=
Laminate stiffnesses with respect to the global x-y coordinate system
(superposition)
k
ij
n
1 k
ij
D D

=
=
k
ij
n
1 k
ij
B B

=
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Stiffness Matrix
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Compliance Matrix
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of the Engineering Constants from the Laminate
Compliance Matrix
11
*
1 1

A h
E
x
=
22
*
1 1

A h
E
y
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Laminate Compliance Matrix
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of the Engineering Constants from the Laminate
Compliance Matrix
33
*
1 1

A h
G
xy
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of the Engineering Constants from the
Laminate Compliance Matrix
11
21
11
12
*
*
*
*

A
A
A
A
yx
= = v
22
21
22
12
*
*
*
*

A
A
A
A
xy
= = v
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of the Engineering Constants from the Laminate
Compliance Matrix
11
3
*
1 12
D h
E
xb
=
22
3
*
1 12
D h
E
yb
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of the Engineering Constants from the Laminate
Compliance Matrix
33
3
*
1 12
D h
G
xyb
=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
11
21
11
12
*
*
*
*
D
D
D
D
yxb
= = v
22
21
22
12
*
*
*
*
D
D
D
D
xyb
= = v
Calculation of the Engineering Constants from the Laminate
Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
(
(
(
(
(
(
(
(

=
33 32 31 63 62 61
23 22 21 53 52 51
13 12 11 43 42 41
36 35 34 33 32 31
26 25 24 23 22 21
16 15 14 13 12 11
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
* * * * * *
*
D D D B B B
D D D B B B
D D D B B B
B B B A A A
B B B A A A
B B B A A A
S
Laminate Compliance Matrix
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Engineering Constants
Engineering Constants allow us to apply the
equations of classical mechanics (calculation of
critical buckling load, etc.)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Chessboard buckling of a composite cylindrical shell
(Laminate)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Chessboard buckling
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Ring Buckling Chessboard Buckling
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Special case: symmetric angle-ply
(
(
(
(
(
(
(
(

=
33 32 31
23 22 21
13 12 11
33 32 31
23 22 21
13 12 11
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
D D D
D D D
D D D
A A A
A A A
A A A
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Special case: symmetric cross-ply
(
(
(
(
(
(
(
(

=
33
22 21
12 11
33
22 21
12 11
0 0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0 0
0 0 0 0
0 0 0 0
D
D D
D D
A
A A
A A
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Symmetric planes of a
laminate
Special case: cross-ply
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example:
Non-symmetric crossply laminate with 0 and 90 laminas
Given are:
Crossply a): (90
8
/0
8
)
Crossply b): (90
4
/0
4
/90
4
/0
4
)
Crossply c): (90
2
/0
2
/90
2
/0
2
/90
2
/0
2
/90
2
/0
2
)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Example continues:
All 16 UD-Laminas have the same thickness
(h
k
= h/16) and are made of type T 300/5208.
Calculate:
Stiffness matrix S of the crossply laminate a) to c)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Elasticity constants of some UD-Laminas

Lamina type T 300/5208 B (4)/5505 AS/3501 Scotchply 1002 Kevlar 49 /
Epoxy
E
1

(N/mm
2
)
E
2
(N/mm
2
)
v
12

G
12
(N/mm
2
)
181'000
10'300

0.28
7'170
204'000
18'500

0.23
5'590
138'000
8'960

0.30
7'100
38'600
8'270

0.26
4'140
76'000
5'500

0.34
2'300
S
11

(mm
2
/N)
S
22
(mm
2
/N)
S
12
(mm
2
/N)
S
33
(mm
2
/N)
5.52510
-6

97.0910
-6

-1.54710
-6

139.510
-6

4.90210
-6

54.0510
-6

-1.12810
-6

172.710
-6

7.24610
-6

111.610
-6

-2.17410
-6

140.810
-6

25.9110
-6

120.910
-6

-6.74410
-6

241.510
-6

13.1610
-6

181.810
-6

-4.47410
-6

434.810
-6

Q
11

(N/mm
2
)
Q
22
(N/mm
2
)
Q
12
(N/mm
2
)
Q
33
(N/mm
2
)
181'800
10'340

2'897
7'170
205'000
18'580

4'275
5'790
138'000
9'013

2'704
7'100
39'160
8'392

2'182
4'140
76'640
5'546

1'886
2'300

Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Crossply laminate a)
(
(
(
(
(
(
(
(






=
3
3 3 3
3 3 3
3
3 3 3
3 3 3
10 4.7 0 0 0 0 0
0 10 64 10 1.9 0 10 85.5 0
0 10 1.9 10 64 0 0 10 85.5
0 0 0 10 14.3 0 0
0 10 85.5 0 0 10 192 10 5.7
0 0 10 85.5 0 10 5.7 10 192
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Crossply laminate b)
(
(
(
(
(
(
(
(






=
3
3 3 3
3 3 3
3
3 3 3
3 3 3
10 4.7 0 0 0 0 0
0 10 64 10 1.9 0 10 42.8 0
0 10 1.9 10 64 0 0 10 42.8
0 0 0 10 14.3 0 0
0 10 42.8 0 0 10 192 10 5.7
0 0 10 42.8 0 10 5.7 10 192
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Crossply laminate c)
(
(
(
(
(
(
(
(






=
3
3 3 3
3 3 3
3
3 3 3
3 3 3
10 4.7 0 0 0 0 0
0 10 64 10 1.9 0 10 21.4 0
0 10 1.9 10 64 0 0 10 21.4
0 0 0 10 14.3 0 0
0 10 21.4 0 0 10 192 10 5.7
0 0 10 21.4 0 10 5.7 10 192
S
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of stresses in the UD-Laminas
(
(
(
(

+
+
+
(
(
(
(

=
(
(
(
(

xy k xy
y k y
x k x
k k k
k k k
k k k
k
xy
k
y
k
x
z
z
z
Q Q Q
Q Q Q
Q Q Q
k
k c
k c
t
o
o
0
0
0
33 32 31
23 22 21
13 12 11
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Transformation of the lamina stresses from global x-y coordinate into
the local 1-2 coordinate system
| |
(
(
(
(

=
(
(
(

k
xy
k
y
k
x
k
k
k
k
T
t
o
o
t
o
o
1
12
2
1
) (
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
where:
| |
k k
k
n m with
n m mn mn
mn m n
mn n m
T
o o sin cos
2
2
2 2
2 2
2 2
= =
(
(
(


=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of lamina strains in the local 1-2 coordinate
system:
k k
E E
2
1
12
1
1
1
o
v
o =
k
1

k k
E E
2
2
1
1
12
1
o o
v
+ =
k
2

k
G
12
12
1
t =
k
12
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Stress Verification
k
admissible
k
, 1 1
o o <
k
admissible
k
, 2 2
o o <
k
admissible
k
, 12 12
t t <
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory:
Thermal Loading
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Classical Laminate Theory
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Steps for stress analysis:
Stress analysis steps can be summarized as follow:
1.
Ausgangsgrssen
E
F
, v
F
, E
M
, v
M
, u
Material Parameter as Initial Input
, o
F
, o
M
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Thermal Loading
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Thermal properties of a UD-Lamina:
Expansion cofficients with respect to the local 1-2 UD-Lamina
coordinate system (Book Geoff Eckold p59)
( )
1
1
+
u
u

+ =
M
F
F M
F
E
E
o o
o o
1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
And (Book Geoff Eckold p59)
1
2
)] 1 ( [ ) 1 (
) 1 (
o v v o v
o v o o o
u + u u
+ u + u + u =
M F M M
F F M F
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
| |
| |
k k
k
k
k
k
k
xy
k
y
k
x
n m with
n m mn mn
mn m n
mn n m
T
where
T
o o
o
o
o
o
o
sin cos 2
2
0
2 2
2 2
2 2
2
1
= =
(
(
(


=
|
|
|
|
.
|

\
|
=
|
|
|
|
.
|

\
|
Expansion cofficients with respect to the global x-y coordinate
system
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
where:


F
o = Thermal expansion coefficient of fibers

o
M
= Thermal expansion coefficient of matrix

v
M
= Poissons ratio of matrix


F
v = Poissons ratio of fibers


F
E = Elasticity modulus of fibers

E
M
= Elasticity modulus of matrix

u = Fiber volume fraction
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
1
k
2
k
x
o
k
k
2
k
4 k
22 k
4 k
11
k
11
2 sin P 1/2 sin Q cos Q Q
k
1
+ + =
Stiffnesses of the UD-Laminas with respect
to the global x-y coordinate system of the
Laminate (transformation)
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
k
2
k
4 k
11 k
4 k
22
k
22
2 sin P 1/2 sin Q cos Q Q
k
1
+ + =
k
2
k
4 k
12
k
33
2 sin P 1/4 cos Q Q
k
2
+ =
k
2 k
12
k
21
k
12
2 sin P 1/4 Q Q Q
k
2
+ = =
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
( ) | |
k
k
11 k
2 k
31
k
13
sin2 P Q sin P 1/2 Q Q
k k
1 2
= =
( ) | |
k
k
22 k
2 k
32
k
23
sin2 P Q sin P - 1/2 Q Q
k k
1 2
+ = =
k
1
k
66
2P Q Q P
2Q Q P
+ =
+ =
k k k
k k
22 11 2
12 1
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
The stiffness matrix of individual laminas in the global x-y coordinate system is:
| | | | | | | |
| |
k k
k
T
k k k
k
k k k
k k k
k k k
n m with
n m mn mn
mn m n
mn n m
T
and
T Q T Q
where
mm N
Q Q Q
Q Q Q
Q Q Q
o o sin cos 2
2
) (
) / (
2 2
2 2
2 2
2
33 32 31
23 22 21
13 12 11
= =
(
(
(


=
=
(
(
(
(

Laminate Theory Fibre Composites, FS13 Masoud Motavalli


Z
1
Z
2
Z
X
Z
k-1
Z
k
Z
n
Z
n-1
Lamina n
Lamina k
Lamina 2
Lamina 1
Middle Surface
h/2
h/2
Laminate Geometry
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
|
|
|
|
.
|

\
|
A
A
A
(
(
(
(

=
|
|
|
|
|
.
|

\
|
|
|
|
|
.
|

\
|
A
A
A
(
(
(
(

=
|
|
|
|
|
.
|

\
|
k k k
xy
k k k
y
k k k
x
k k k
k k k
k k k
T
k
xy
T
k
y
T
k
x
k k
xy
k k
y
k k
x
k k k
k k k
k k k
T
k
xy
T
k
y
T
k
x
h z T
h z T
h z T
Q Q Q
Q Q Q
Q Q Q
m
m
m
and
h T
h T
h T
Q Q Q
Q Q Q
Q Q Q
n
n
n
. . .
. . .
. . .
. .
. .
. .
33 32 31
23 22 21
13 12 11
33 32 31
23 22 21
13 12 11
o
o
o
o
o
o
Force and moment resultant caused by thermal loading in the k-th UD-Lamina:
Laminate Theory Fibre Composites, FS13 Masoud Motavalli

=
=
|
|
|
|
|
.
|

\
|
=
|
|
|
|
|
.
|

\
|
|
|
|
|
|
.
|

\
|
=
|
|
|
|
|
.
|

\
|
n
k
T
k
xy
T
k
y
T
k
x
T
xy
T
y
T
x
n
k
T
k
xy
T
k
y
T
k
x
T
xy
T
y
T
x
m
m
m
m
m
m
and
n
n
n
n
n
n
1
1
Force and moment resultant caused by thermal loading in the laminate
(superposition):
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
| |
(
(
(
(
(
(
(
(

+
+
+
+
+
+
=
(
(
(
(
(
(
(
(

T
xy xy
T
y y
T
x x
T
xy xy
T
y y
T
x x
xy
y
x
xy
y
x
m m
m m
m m
n n
n n
n n
S *
0
0
0
k
k
k

c
c
Mid plane strains and curvatures caused by thermal and mechanical loading
with respect to the laminate global x-y coordinate system:
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of stresses in the UD-Laminas
(
(
(
(

A +
A +
A +
(
(
(
(

=
(
(
(
(

T z
T z
T z
Q Q Q
Q Q Q
Q Q Q
k
xy xy k xy
k
y y k y
k
x x k x
k k k
k k k
k k k
k
xy
k
y
k
x
o k
o k c
o k c
t
o
o
0
0
0
33 32 31
23 22 21
13 12 11
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Transformation of the lamina stresses from global x-y coordinate into
the local 1-2 coordinate system
| |
(
(
(
(

=
(
(
(

k
xy
k
y
k
x
k
k
k
k
T
t
o
o
t
o
o
1
12
2
1
) (
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
where:
| |
k k
k
n m with
n m mn mn
mn m n
mn n m
T
o o sin cos
2
2
2 2
2 2
2 2
= =
(
(
(


=
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Calculation of lamina strains in the local 1-2 coordinate
system:
k k
E E
2
1
12
1
1
1
o
v
o =
k
1

k k
E E
2
2
1
1
12
1
o o
v
=
k
2

k
G
12
12
1
t =
k
12
Laminate Theory Fibre Composites, FS13 Masoud Motavalli
Stress Verification
k
admissible
k
, 1 1
o o <
k
admissible
k
, 2 2
o o <
k
admissible
k
, 12 12
t t <
Laminate Theory Fibre Composites, FS13 Masoud Motavalli

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