Documente Academic
Documente Profesional
Documente Cultură
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.00
3445.19
kCal/kWh
2380.9 kcal/kWh
THR =
42.1
44.0
405.0
3218.33
13.00
CASE 1A
STEAM
17.02
TURBINE
0.67677165
0.00
16.33955686
16.68
Mwe
0
TO PROCESS
44.0
405.0
23.5
335.82
3218.3
101.00
3096.55
22.00
19.9
PRDS
BOILER EFF,%
COAL
85.0%
54
0.100
0.888
2316.0
66.00
123.0
519.88
CW OUT
101.0
2.50
HEAT
INPUT =
3.41
2590.49
127.44
16.43
7.66E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
21.28
TPH
ALT 2
14.73
TPH
2.0
DEAERATOR
2.00
120.0
503.8
101.02
46.00
101.02
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
101.02
191.83
0.100
45.8
191.8
66.00
62.59
62.59
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
1 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 16.7 MW
249723711.xlsx.ms_office
2 OF 1
CASE 1A
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 16.7 MW
Choices:
CASE 1A
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
1 14.9384363
42.1
399.0
42.1
23.5
6.7
18.0
220.00
23.5
6.74
2.5
6.74
2.5
2704.19
18
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2316.0
0.1
0.00
23.5
3096.82
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
0 917.057738 4.311942
0 937.075061 4.262372
249723711.xlsx.ms_office
18.00
220.0
22.0
335.8227
314.6158
0
989.82202 4.181851
1 8.77721563 2.304658
2832.5
process
1 8.69813242 2.726017
2590.49 16.43
0.69
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
3 OF 1
335.8227
0.73
deaerator
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 16.7 MW
CASE 1A
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
4 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 88 TPH, 44 ATA, 405 DEG. C AND EXISTING STEAM TURBINE
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42.1 ATA AND 399 DEG. C
DEAERATOR HEATING STEAM FROM TURBINE EXTN.
GCV OF COAL =
ALT 1
ALT 2
3600
kcal/kg
5200
kcal/kg
THR =
42.1
399.0
3207.3
88.00
2307.8 kcal/kWh
CONSIDERING PROCESS STEAM CREDIT
CASE 1B
3368.94
kCal/kWh
1.20532253
STEAM
14.45
TURBINE
0.00
13.24241944
14.16
Mwe
0
TO PROCESS
44.0
405.0
3218.3
88.00
22.0
23.5
328.24
3079.21
33.88
-0.2
BOILER EFF,%
COAL
85.0%
23.5
328.2
3079.21
11.88
2.42
PRDS
54
123.0
519.88
88.0
2.50
2590.49
ALT 2
54.12
127.44
14.30
6.67E+07 kcal/hr
CW IN
COAL CONSUMPTION =
ALT 1
0.892
CW OUT
HEAT
INPUT =
0.100
2326.5
18.54
TPH
12.83
TPH
2.5
DEAERATOR
2.00
120.0
0.100
45.8
504.0
88.00
191.8
54.12
88.00
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
88.00
191.83
51.70
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
PRPD.
249723711.xlsx.ms_office
REV.
DATE
5 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 88 TPH, 44 ATA, 405 DEG. C AND EXISTING STEAM TURBINE
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42.1 ATA AND 399 DEG. C
DEAERATOR HEATING STEAM FROM TURBINE EXTN.
249723711.xlsx.ms_office
6 OF 1
CASE 1B
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 88 TPH, 44 ATA, 405 DEG. C AND EXISTING STEAM TURBINE
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42.1 ATA AND 399 DEG. C
DEAERATOR HEATING STEAM FROM TURBINE EXTN.
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
1 14.9384363
42.1
399.0
42.1
22.5
250.0
22.5
1 10.2190061 2.660959
18.0
220.00
18
1 8.69813242 2.726017
23.5
6.74
1 9.16695216 2.353816
2.5
6.74
2.5
2704.47
0.0
7.02
8 2.50000001
2.0000
2704.474
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2322.8
0.1
0.00
23.5
3079.21
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
23.5
0.0
328.2
0 4.75716937
0
23.5
0 917.057738 4.311942
1 9.16695216 2.353816
2.50
2590.49
249723711.xlsx.ms_office
0.8
process
220
250
0
989.82202 4.181851
1 8.91168883 2.320161
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
127.44
14.30
7 OF 1
220
75
deaerator
CASE 1B
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 88 TPH, 44 ATA, 405 DEG. C AND EXISTING STEAM TURBINE
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42.1 ATA AND 399 DEG. C
DEAERATOR HEATING STEAM FROM TURBINE EXTN.
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
8 OF 1
CASE 1B
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW ZERO EXTN. FROM TURBINE
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
2538.4 kcal/kWh
THR =
42.1
399.0
3207.3
88.00
3551.66
kCal/kWh
44.0
405.0
3218.33
13.20
CASE 1C
STEAM
22.05
TURBINE
0
0.00
22.05057293
21.61
Mwe
0
TO PROCESS
44.0
405.0
23.5
324.80
3218.3
101.20
3071.03
0.00
20.1
PRDS
BOILER EFF,%
COAL
85.0%
54
0.100
0.884
2305.2
88.00
123.0
519.88
CW OUT
101.2
2.50
HEAT
INPUT =
3.46
2590.49
127.44
16.66
7.67E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
21.32
TPH
ALT 2
14.76
TPH
2.0
DEAERATOR
2.00
120.0
503.8
101.20
46.00
101.20
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
101.20
191.83
0.100
45.8
191.8
88.00
84.54
84.54
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
0.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
9 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW ZERO EXTN. FROM TURBINE
249723711.xlsx.ms_office
10 OF 1
CASE 1C
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW ZERO EXTN. FROM TURBINE
Choices:
CASE 1C
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
1 14.9384363
42.1
399.0
42.1
23.5
6.7
18.0
220.00
23.5
6.74
2.5
6.74
2.5
2704.19
18
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2305.2
0.1
0.00
23.5
3071.20
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
0 917.057738 4.311942
0 937.075061 4.262372
249723711.xlsx.ms_office
18.00
220.0
22.0
324.8043
314.6158
0
989.82202 4.181851
1 8.97427104 2.327889
2832.5
process
1 8.69813242 2.726017
2590.49 16.66
0.85
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
11 OF 1
324.8043
0.73
deaerator
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW ZERO EXTN. FROM TURBINE
CASE 1C
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
12 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW PROCESS STEAM FROM PRDS
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.17
21
3513.82
kCal/kWh
2452.6 kcal/kWh
THR =
42.1
44.0
405.0
3218.33
16.21
CASE 2
STEAM
22.08
TURBINE
2.71234654
0.00
19.36744328
21.64
Mwe
0
44.0
405.0
3218.3
125.50
TO PROCESS
PRDS 2
23.5
335.82
3096.6
22
23.5
335.82
3096.55
0.00
19.9
This cell represents dryness
BOILER EFF,%
COAL
85.0%
46.00
191.83
54
0.100
0.930
2416.5
88.17
123.0
519.88
CW OUT
125.5
2.50
HEAT
INPUT =
4.24
2590.49
127.44
20.46
9.52E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
26.44
TPH
ALT 2
18.30
TPH
2.0
DEAERATOR
2.00
120.0
503.8
125.50
46.00
125.50
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
125.50
191.83
0.100
45.8
191.8
88.17
83.04
83.04
MAKE-UP
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
13 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW PROCESS STEAM FROM PRDS
249723711.xlsx.ms_office
14 OF 1
CASE 2
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW PROCESS STEAM FROM PRDS
Choices:
CASE 2
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
44.0
405.0
44
1 14.9384363
42.1
399.0
42.1
23.5
6.7
18.0
220.00
23.5
6.74
2.5
6.74
2.5
2704.19
18
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2416.5
0.1
0.00
23.5
3096.82
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
0 917.057738 4.311942
0 937.075061 4.262372
249723711.xlsx.ms_office
7.6239369 0.93008516
0
18.00
220.0
22.0
335.8227
314.6158
0
989.82202 4.181851
1 8.77721563 2.304658
2832.5
process
1 8.69813242 2.726017
2590.49 20.46
0.69
1 9.16695216 2.353816
0.9418413
123
399
2.39997
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
15 OF 1
335.8227
0.73
deaerator
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( 44 ATA,405 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO STEAM TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C
STG OUTPUT 21.6 MW PROCESS STEAM FROM PRDS
CASE 2
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
16 OF 1
CPP CONFIGURATION: NEW BOILER ( MCR 82 TPH , 110 ATA,520 DEG. C EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM PROCESS STEAM FROM TURBINE EXTN
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
CASE 3
399.0
3207.3
88.00
3332.90
kCal/kWh
2354.9 kcal/kWh
THR =
42.1
110.0
520.0
3413.75
82.00
TO PROCESS
STEAM
14.52
TURBINE
1.20266759
0.00
22.00
13.31769894
14.23
Mwe
0
110.0
520.0
23.5
328.24
3413.8
82.00
3079.21
33.80
20.1
PRDS 1
PRDS 2
BOILER EFF,%
COAL
85.0% 6TPH FROM BFP DISCH.
54
0.891
54.20
CW OUT
81.7
2.50
HEAT
INPUT =
0.100
2322.7
14.2
123.0
519.88
2.41
2589.98
127.44
14.21
6.65E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
18.46
TPH
ALT 2
12.78
TPH
2.0
DEAERATOR
2.00
120.0
502.3
88.00
46.00
88.00
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
81.7
191.83
54
123
519.9
6.3
45.8
191.8
54.20
51.79
51.79
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
17 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CPP CONFIGURATION: NEW BOILER ( MCR 82 TPH , 110 ATA,520 DEG. C EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM PROCESS STEAM FROM TURBINE EXTN
249723711.xlsx.ms_office
18 OF 1
CASE 3
CPP CONFIGURATION: NEW BOILER ( MCR 82 TPH , 110 ATA,520 DEG. C EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM PROCESS STEAM FROM TURBINE EXTN
Choices:
CASE 3
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
1 32.6814457
42.1
399.0
42.1
23.5
6.7
18.0
220.00
23.5
6.74
2.5
6.74
2.5
2704.19
18
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1 45.8171721
0.1
2322.7
0.1
0.00
23.5
3079.21
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
160.0
0 4.75716937
0
2.5
0 917.057738 4.311942
1 1.27544805 2.073959
249723711.xlsx.ms_office
18.00
220.0
22.0
328.2363
314.6158
0
989.82202 4.181851
1 8.91168883 2.320161
2832.5
process
1 8.69813242 2.726017
2590.49 14.21
0.8
1 9.16695216 2.353816
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
19 OF 1
328.2363
0.73
deaerator
CPP CONFIGURATION: NEW BOILER ( MCR 82 TPH , 110 ATA,520 DEG. C EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM PROCESS STEAM FROM TURBINE EXTN
CASE 3
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
20 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 91 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
399.0
3207.3
88.00
3292.11
kCal/kWh
2443.2 kcal/kWh
THR =
42.1
110.0
520.0
3413.75
91.3
STEAM
17.12
TURBINE
0.78396892
0.00
22.00
TO PROCESS
CASE 4
16.33955686
16.78
Mwe
0
110.0
520.0
23.5
328.24
3413.8
91.3
3079.01
22.00
21.6
PRDS 1
BOILER EFF,%
COAL
85.0%
54
0.100
0.888
2316.0
66.00
123.0
519.88
CW OUT
91.3
2.50
HEAT
INPUT =
2.01
9.85
2590.49
127.44
11.85
7.43E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
20.63
TPH
ALT 2
14.29
TPH
2.0
DEAERATOR
2.00
120.0
503.8
98
46.00
97.85
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
91.33
191.83
54
66.00
63.99
123
519.9 6.515933
45.8
191.8
63.99
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
21 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 91 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
249723711.xlsx.ms_office
22 OF 1
CASE 4
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 91 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
1 32.6814457
42.1
399.0
42.1
23.5
6.7
1 9.16695216 2.353816
23.5
314.62
1 9.16695216 2.353816
23.5
6.74
2.5
6.74
2.5
2704.19
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2316.0
0.1
0.00
23.5
3079.21
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
0 917.057738 4.311942
0 937.075061 4.262372
249723711.xlsx.ms_office
18.00
220.0
3047.2
22.0
process
328.2363
314.6158
0
989.82202 4.181851
1 8.91168883 2.320161
2590.49 11.85
0.8
1 9.17003638 2.354257
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
23 OF 1
328.2363
0.73
deaerator
CASE 4
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 91 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
24 OF 1
CASE 4
CASE 5
CAPTIVE COGENERATION PLANT : NEW HP BOILER ( MCR 115 TPH,110 ATA, 520 DEG. C) 113 TPH
INLET THROTTLE FLOW TO STEAM TURBINE 113 TPH.
MAX POWER OUTPUT 25 MW. PROCESS STEAM 22 TPH
GCV OF COAL =
ALT I
ALT II
3600
kcal/kg
5200
kcal/kg
2170.0 kcal/kWh
THR =
105.0
515.0
3406.7
121.00
3170.64
kCal/kWh
3.02694974
STEAM
28.14
TURBINE
1.69
22.21771433
27.57
Mwe
1.202125247
110.0
520.0
3413.8
121.00
TO PROCESS
23.5
331.2
3086.2
22.00
BOILER EFF,%
COAL
86.0%
120
190.0
812.6699
121.00
23.5
331.23
0.100
0.880
3086.16
12.00
2295.8
72.00
CW OUT
6.00
HEAT
INPUT =
8.74E+07 kcal/hr
ALT II
24.29
16.81
9.5
H.P.HEATER
CW IN
COAL CONSUMPTION =
ALT I
163.01
2766.38
TPH
23.50
331.23
3085.93
12.00
5.0
DEAERATOR
TPH
5.00
150.0
632.3
121.00
2.00
120.24
2619.82
5.50
75.82
6.00
317.83
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
120.0
150.4
641.2
121.00
0.100
45.8
191.8
77.50
1.00
99.6324
77.50
L.P.HEATER
MAKE-UP
BFP
Cond Pump
6.0
50
204.00
22.00
417.51
TITLE
PRPD.
249723711.xlsx.ms_office
REV.
DATE
UPL JHAGADIA
25 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
5.50
CASE 5
CAPTIVE COGENERATION PLANT : NEW HP BOILER ( MCR 115 TPH,110 ATA, 520 DEG. C) 113 TPH
INLET THROTTLE FLOW TO STEAM TURBINE 113 TPH.
MAX POWER OUTPUT 25 MW. PROCESS STEAM 22 TPH
249723711.xlsx.ms_office
26 OF 1
CASE 5
CAPTIVE COGENERATION PLANT : NEW HP BOILER ( MCR 115 TPH,110 ATA, 520 DEG. C) 113 TPH
INLET THROTTLE FLOW TO STEAM TURBINE 113 TPH.
MAX POWER OUTPUT 25 MW. PROCESS STEAM 22 TPH
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
105
RETURN:
Value 1
Value 2
err
110.0
520.000
110
1 32.6814457
105.0
515.000
105
515
3406.6619 6.61819175
1 31.3342935 2.577881
23.5
6.618
1 9.76490064 2.456654
6.0
6.618
6.0
6.618
6.0
2766.380
2.0
6.783
0 2.00000002
2.0
2619.816
0 2.00000002
1.0000
0.000
0.1000
6.907
0.100
2295.776
0.1
0.000
5.0
150.000
0 917.071577 4.311863
6.0
75.817
0 974.598037 4.189576
120.0
150.400
120
0 923.100594 4.277233
23.5
331.226
1 8.85808133 2.313802
120.0
190.000
0 883.592513 4.391912
23.5
0.000
23.50
3086.2
812.6699 2.220418
23.5
220.7 946.839
2.5242
23.5 331.2256 3085.935 6.801805
6.0
50.0
120
190
50 209.8339 0.703468
515
2.59225
0.75
158.8627
1 3.13072781 2.337858
286.3506
0 958.655912 4.216565
989.82202 4.181851
839.4128 4.608398
1 8.85808133 2.313802
0 988.247876
4.18033
158.8627
75
249723711.xlsx.ms_office
process
27 OF 1
deaerator
CASE 5
CAPTIVE COGENERATION PLANT : NEW HP BOILER ( MCR 115 TPH,110 ATA, 520 DEG. C) 113 TPH
INLET THROTTLE FLOW TO STEAM TURBINE 113 TPH.
MAX POWER OUTPUT 25 MW. PROCESS STEAM 22 TPH
120.2406
120.2406
3.5
3.5
120.2406 lpp
75
45.81717
99.63238
0.1
249723711.xlsx.ms_office
28 OF 1
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 111 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
GCV OF COAL =
ALT 1
3600
kcal/kg
ALT 2
5200
kcal/kg
2542.0 kcal/kWh
THR =
42.1
399.0
3207.3
88.00
3265.65
kCal/kWh
110.0
520.0
3413.75
110.0
3077.4138
CASE 4B
STEAM
22.01
TURBINE
0
0.00
22.00
22.00936592
21.57
Mwe
0
110.0
520.0
23.5
327.55
3413.8
110.0
3077.41
0.00
20.1
TO PROCESS
PRDS 1
BOILER EFF,%
COAL
85.0%
0.9475763
PRDS 2
54
0.100
0.884
2306.9
88.00
123.0
519.88
CW OUT
110.3
2.50
HEAT
INPUT =
2.33
7.85
2590.49
127.44
11.40
8.97E+07 kcal/hr
CW IN
COAL CONSUMPTION
ALT 1
24.91
TPH
ALT 2
17.25
TPH
2.0
DEAERATOR
2.00
120.0
503.8
118
46.00
118.12
Temp0C/
(D.F)
Enthalpy
Flow
kJ/kg
TPH
Press.
Ata
54.0
123.0
519.9
110.27
191.83
54
88.00
84.72
123
519.9 7.847697
88.0
191.8
84.72
MAKE-UP
TO PRDS 1
0.100
BFP
Cond Pump
3.0
50
209.25
22.00
TITLE
CLIENT
APPRVD.
PRPD.
249723711.xlsx.ms_office
REV.
DATE
29 OF 1
SCALE - NTS
DWG.NO.-
REV :-0
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 111 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
249723711.xlsx.ms_office
30 OF 1
CASE 4B
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 111 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
Choices:
Value 1
Value 2
1 Sat Temp.
Quality
Temp.
Density
Pressure
Energy
2 Sat Press
Quality
KG/M3
MPA
KJ/KG
3 Press
Temp.
G/CM3
BAR
J/G
4 Temp.
Density
MOL/L
ATM
J/MOL
5 Press
Enthalpy
LB/FT3
PSI
KCAL/KG
6 Press
Entropy
KG/CM2
KCAL/KMOL
BTU/LB
Pressure
Temperature
Enthalpy
Entropy
Quality
Density
Cp
bar
kJ/kg
kJ/kgC
kg/m3
kJ/kgC
INPUT:
42.1
RETURN:
Value 1
Value 2
err
110.0
520.0
110
1 32.6814457
42.1
399.0
42.1
23.5
6.7
18.0
220.00
23.5
6.74
2.5
6.74
2.5
2704.19
18
1 9.17003638 2.354257
0
0.0
7.02
8 2.50000001
2.0000
2704.190
0 2.00000002
0.0000
8 2.00000002
0.100
6.7
0.1
2306.9
0.1
0.00
23.5
3077.61
2.5
6.74
2.0
120.00
0 943.155948 4.248675
50.0
123.0
50
0 943.123925 4.241787
0.0
0.0
50
54.00
155.0
54
519.8772 1.555657
0.0 519.8772 1.555657
155 656.8813 1.88716
1
3
150.0
2.5
0.0
127.4
0 4.75716937
0
2.5
0 917.057738 4.311942
0 937.075061 4.262372
249723711.xlsx.ms_office
18.00
220.0
22.0
327.5491
314.6158
0
989.82202 4.181851
1 8.92413114 2.321671
2832.5
process
1 8.69813242 2.726017
2590.49 11.40
0.81
1 9.16695216 2.353816
0.9418413
123
399
2.59225
14.412017 2.394185
0 943.123925 4.241787
0 915.140417 4.308629
31 OF 1
327.5491
0.73
deaerator
CASE 4B
CAPTIVE COGEN PLANT CONFIGURATION: NEW BOILER ( MCR 111 TPH, 110ATA,520 DEG. C AND EXISTING STEAM TURBINE)
INLET THROTTLE FLOW TO TURBINE : 88 TPH AT 42 .1 ATA, 399 DEG. C AFTER PRDS
DEAERATOR HEATING STEAM FROM PRDS
127.4431
3.5
3.5
lpp
75
120.2406
0.1
249723711.xlsx.ms_office
32 OF 1
CASE 4B