SPEC.NO.

: IP060-45-20-02

REV. 1

PROJECT NO.

: IP060

SH. 1 OF 5

DESCRIPTION

: ORIFICE PLATE ASSEMBLY

CHEMTEX
AREA : INSTRUMENTATION

IP060
FINE PROJECT
ORIFICE PLATE ASSEMBLY
(BUYER'S SCOPE)

PT. INDORAMA VENTURES INDONESIA

BANTEN, INDONESIA

REFERENCE SPEC. NO. EIT012-45-20-01, Rev.1

THIS DOCUMENT IS PROPRIETARY AND CONFIDENTIAL INFORMATION OF CHEMTEX AND ITS LICENSOR AND MAY BE USED ONLY WITH THEIR PRIOR WRITTEN CONSENT.

REV.

0
1

DESCRIPTION

ISSUED FOR ENQUIRY

REVISED AS MARKED & REISSUED FOR ENQUIRY

PREP'D.

CHK'D

APPR'D.

DATE

RKM
RKM

VIM
VIM

SSG
SSG

MAY 24 2013
AUG 27 2013

FILE NAME : IP060-45-20-02-1.XLS

SPEC. NO. IP060-45-20-02 REV. 1

CHEMTEX

SHEET 2 OF 5

ORIFICE PLATE ASSEMBLY

REV.
1

SCOPE:
THIS SPECIFICATION COVERS THE MINIMUM REQUIREMENTS FOR DESIGN, FABRICATION, TESTING AND
GUARANTEES FOR OPERATION AND PERFORMANCE OF THE INSTRUMENTS LISTED HEREIN.
VENDOR SHALL SUPPLY DOCUMENTATION PER "VENDOR DOCUMENT REQUIREMENT SCHEDULE" VD45-20.

REFERENCE STANDARDS/ DESIGN CODES :

a)
b)
c)

PIPE FLANGES AND FLANGED FITTINGS

ORIFICE FLANGES
ISO 5167 (ACCORDING TO FLOW MEASUREMENT ENGG. HANDBOOK
BY R.W. MILLER)
CODES AND STANDARDS SHALL BE THE LATEST ISSUE TO THE DATE OF INQUIRY INCLUDING ADDENDA,
REVISIONS OR SUPPLEMENTS.
3

ASME B16.5, 2009

ASME B16.36, 2009
SIZING CALCULATIONS

:
:
:

TECHNICAL REQUIREMENTS :
ANY DEVIATIONS FROM THE REQUIREMENTS OF THIS SPECIFICATION SHALL BE STATED AS EXCEPTIONS IN
VENDOR'S PROPOSAL. UNLESS SPECIFIC EXCEPTIONS ARE STATED, IT SHALL BE UNDERSTOOD THAT THE
INSTRUMENTS ARE IN COMPLETE ACCORDANCE WITH THE SPECIFICATION.

SIZING :
VENDOR TO CALCULATE ORIFICE BORE DIAMETER BASED ON PROCESS DATA GIVEN FOR EACH INSTRUMENT &
THE SAME SHALL BE SUBMITTED ALONG WITH THE OFFER.

NAMEPLATE :
EACH INSTRUMENT SHALL HAVE A CORROSION RESISTANT NAMEPLATE PERMANENTLY FASTENED TO IT
WITH DETAILS.
NOTES

VENDOR TO PROVIDE NUTS & BOLTS FOR EACH TAG NOS OF MATERIAL ASTM A193 GR. B7 & ASTM A194
GR. 2H RESPECTIVELY.

VENT / DRAIN HOLE SHALL BE PROVIDED FOR ORIFICE BORE DIAMETER GREATER THAN 1" (25.4 mm).

IF REYNOLDS NUMBER IS LESS THAN 10,000 USE QUADRANT-EDGED ORIFICE.

VENDOR SHALL QUOTE FOR SPARES FOR TWO YEARS OF OPERATION.

10

VENDOR SHALL PROVIDE PLUG FOR FLANGE TAPS.

11

VENDOR TO SUPPLY GASKETS AS PER THE FOLLOWING SPECIFCATION.

GASKET
CODE
G13S

SPECIFICATION

G50

WHITE VIRGIN PTFE , ASME B16.21 - 177 DEG C ( 350 DEG F)

G63G4

ASME CLASS 300, 0.175" THICK, 304 SS SPIRAL WOUND WITH FLEXIBLE GRAPHITE FILLER AND
CS OUTER CENTERING RING , ASME B16.20 - 398 DEG C ( 748.4 DEG F)

G81

NBR BONDED, NON ASBESTOS SYNTHETIC FIBER (RING TYPE), ASME B16.21 - 150 DEG. C (302 DEG. F).

FLEXIBLE GRAPHITE (WITH 316SS PERFORATED SHEET REINFORCEMENT INSERT), ASME B16.21 - 270 DEG C
(518 DEG F).

LIST OF DOCUMENTS ATTACHED :

DESCRIPTION
DRAWINGS
ORIFICE PLATE ASSEMBLY

STD52001.00X

SPEC. NO. / DWG. NO. /

FORM NO.

REV.

IP060-IP-052002 (SHT. 1 OF 12)

TO
IP060-IP-052002 (SHT.12 OF 12)

NO. OF
SHEETS
12

FILE NAME
IP060-IP-052002A
TO
IP060-IP-052002L

SPEC. NO. IP060-45-20-02 REV. 1

CHEMTEX

SHEET 3 OF 5

ORIFICE PLATE ASSEMBLY

--ORIFICE PLATES--

--ORIFICE FLANGES--

1 TYPE

CONCENTRIC

6 FLANGES

INCLUDED

2 STANDARD

ISA

7 TYPE

WELD NECK

3 BORE

MAXIMUM FLOW RATE

8 TAPS

FLANGE

4 MATERIAL

316 SS

9 SIZE

1/2" NPT

5 RING MAT'L & TYPE

GENERAL

9 TAG NO.

1350-FE-65103

1350-FE-65106

1350-FE-65109

10 SERVICE

INST AIR FOR WINDER

LP COMPRESSED AIR

HP AIR FOR SUCTION GUN

FLOW

FLOW

FLOW

11 LINE NO.

4" IA-65101 PS-1G

8" GA-5k-65103 PS-1

8" HA-65105 PS-1

4" SCH STD

8" SCH STD

8" SCH STD

INST AIR

LP COMPRESSED AIR

12 LINE SIZE & SCH.

13
14 FLUID
15 FLUID STATE

GAS

FLOW UNIT

kg/hr

kg/hr

473

16 FLOW NORMAL
17 FLOW

SERVICE CONDITIONS

GAS

MIN.

HP AIR
GAS

kg/hr

5602
703

MAX.

686
6866

8981

18 PRESSURE

kg/cm2 G

NOR. MAX.

7.5

4.5

4.5

9.5

10

19 TEMPERATURE

Deg C

NOR. MAX.

AMB

60

AMB

60

AMB

60

20 VISCOSITY

Cp

NOR. MAX.

0.0193

0.0193

0.0193

NOR. MAX.

/ 9.66

/ 6.26

/ 11.92

21 SP.GRAVITY / DENSITY

kg/m3

22 QUALITY % OR SUPERHEAT
23 MOLECULAR WEIGHT

CP/CV

29

25 REYNOLDS NO.
kg/cm2

29

BASE TEMP.

29 SPECIFIC GRAVITY AT BASE

1.408

29

1.408
-

0.1

0.1

0.1

27 PERMANENT PRESSURE LOSS

28 BASE PRESS.

1.408
-

24 SUPERCOMPRESSIBILITY FACTOR

26 MAX. ALLOW. PRESSURE DROP

*
-

*
-

30

METER

31 TYPE OF METER

D.P.TRANSMITTER (BY OTHERS)

D.P.TRANSMITTER (BY OTHERS)

D.P.TRANSMITTER (BY OTHERS)

0 - 900 kg/hr

0 - 8500 kg/hr

0 - 11000 kg/hr

* 1000 mmWC

* 1250 mmWC

* 1250 mmWC

34 SEAL SP.GR. AT 15.5 C (60 F)

35 STATIC PRESSURE RANGE

32 FLOW RANGE
33 DIFF. RANGE - 'DRY'

36
37 ORIFICE BORE DIAMETER 'd'

PLATE / FLANGE

38 LINE ID 'D'

4.026

7.981

7.981

39 BETA RATIO - d/D

40 FLANGE RATING

300# RF AS PER ASME B16.36

300# RF AS PER ASME B16.36

300# RF AS PER ASME B16.36

ASTM A 105 N

ASTM A 105 N

ASTM A 105 N

NOTE 7

NOTE 7

NOTE 7

3 mm

6.1 mm

6.1 mm

44 GASKET/PLATE HOLDER MATERIAL

NOTE 11

NOTE 11

NOTE 11

45 STUDS & BOLTS MATERIAL

NOTE 6

NOTE 6

NOTE 6

*
*

*
*

*
*

503651-1350-060

503651-1350-060

503651-1350-060

41 FLANGE MATERIAL
42 VENT OR DRAIN HOLE
43 PLATE THICKNESS

46
47 MANUFACTURER
48 MODEL NO.
49 P & ID NO.

VENDOR TO SPECIFY / CONFIRM.

STD52002.00X

SPEC. NO. IP060-45-20-02 REV. 1

CHEMTEX

SHEET 4 OF 5

ORIFICE PLATE ASSEMBLY

--ORIFICE PLATES--

--ORIFICE FLANGES--

1 TYPE

CONCENTRIC

6 FLANGES

INCLUDED

2 STANDARD

ISA

7 TYPE

WELD NECK

3 BORE

MAXIMUM FLOW RATE

8 TAPS

FLANGE

4 MATERIAL

316 SS

9 SIZE

1/2" NPT

5 RING MAT'L & TYPE

GENERAL

9 TAG NO.

1350-FE-65114

1840-FE-65602

10 SERVICE

LLP COMPRESSED AIR

FLOW

INDUSTRIAL WATER SUPPLY

HEADER FLOW

8" GA-3k-65104 PS-1

6" IW(S)-65601 PS-1

8" SCH STD

6" SCH STD

11 LINE NO.
12 LINE SIZE & SCH.
13
14 FLUID

LLP COMPRESSED AIR

15 FLUID STATE

GAS

FLOW UNIT

INDUSTRIAL WATER
LIQUID

2945

16 FLOW NORMAL
17 FLOW

SERVICE CONDITIONS

kg/hr

MIN.

m3/hr
26.2

3240

MAX.

40.1

18 PRESSURE

kg/cm2 G

NOR. MAX.

3.5

19 TEMPERATURE

Deg C

NOR. MAX.

AMB

60

30

60

20 VISCOSITY

Cp

NOR. MAX.

0.0192

0.47

0.8

NOR. MAX.

/ 4.56

/ 993

21 SP.GRAVITY / DENSITY

kg/m3

22 QUALITY % OR SUPERHEAT
23 MOLECULAR WEIGHT

CP/CV

29

1.408

18

24 SUPERCOMPRESSIBILITY FACTOR
25 REYNOLDS NO.
26 MAX. ALLOW. PRESSURE DROP

kg/cm2

27 PERMANENT PRESSURE LOSS

28 BASE PRESS.

0.1

0.3

BASE TEMP.

29 SPECIFIC GRAVITY AT BASE

30

METER

31 TYPE OF METER

D.P.TRANSMITTER (BY OTHERS)

D.P.TRANSMITTER (BY OTHERS)

32 FLOW RANGE

0 - 4000 kg/hr

0 - 50 m3/hr

33 DIFF. RANGE - 'DRY'

* 1000 mmWC

* 2000 mmWC

34 SEAL SP.GR. AT 15.5 C (60 F)

35 STATIC PRESSURE RANGE

36
37 ORIFICE BORE DIAMETER 'd'

PLATE / FLANGE

38 LINE ID 'D'

7.981

6.065

39 BETA RATIO - d/D

40 FLANGE RATING

300# RF AS PER ASME B16.36

300# RF AS PER ASME B16.36

ASTM A 105 N

ASTM A 105 N

42 VENT OR DRAIN HOLE

NOTE 7

NOTE 7

43 PLATE THICKNESS

6.1 mm

3 mm

44 GASKET/PLATE HOLDER MATERIAL

NOTE 11

NOTE 11

45 STUDS & BOLTS MATERIAL

NOTE 6

NOTE 6

*
*

*
*

503651-1350-060

503656-1840-060

41 FLANGE MATERIAL

46
47 MANUFACTURER
48 MODEL NO.
49 P & ID NO.

VENDOR TO SPECIFY / CONFIRM.

G
M
P
S

STD52002.00X

SPEC. NO. IP060-45-20-02 REV. 1

CHEMTEX

SHEET 5 OF 5

FLOW MEASUREMENT
REV.

CHEMTEX
VENDOR DOCUMENT REQUIREMENT & SCHEDULE
INSTRUMENTATION
ITEM : HEAD TYPE FLOW METERS (ORIFICE)
PROJECT : IP060

SPECNO.: IP060-45-20-02

DESCRIPTION OF DOCUMENTATION

PO NO.:

----QUOTE---

VALIDATION DATE:

Outline Dimensional Drawings & Connections

Specifications
Calculations
Bill of Materials
I. O. M.
Inspection and Test Report
Quality Certificate
Certificate of Conformance (CFC)

2
2
2
2

----------CERTIFIED----------

----------APPROVAL----------

QTY_P QTY_D QTY_P QTY_D

3
3
3
3

3
3

LEAD (wks)

QTY_R QTY_P QTY_D

5
5
5
5
5
5
5
5

1
1
1
1
1
1
1
1

LEAD (wks)

(4) ARO
(4) ARO
(4) ARO
(4) ARO
(4) ARO
(2) PTSR
(2) PTSR
(2) PTSR

INSTRUCTIONS :
1. Vendor shall be responsible for the correctness of all Drawings and Documents.
2. Vendor must obtain written approval from Chemtex for any deviation from Drawings / Documents specifications.
3. Vendor shall identify Drawings by printing the following information in the title box on each Drawing :
a.
Customer name.
b.
Chemtex Purchase Order Number and Vendor Order Number.

c.
Equipment Item Number and Name to which the print applies.
4. All final Documents are to be bound together with an index. This is to include all applicable items shown in the
table above.
5. Drawings will not be accepted unless the above information is incorporated on all Documents furnished by vendor.
NOTES :
APPROVAL:
CERTIFIED :
ADA
ARO
PTSR
Qty_P
Qty_R
Qty_D
QUOTE

:
:
:
:
:
:
:

Drawings/Documents require Chemtexs approval prior to fabrication.

Vendor shall certify that the Drawings/Documents being furnished accurately describe the
equipment/items covered by this purchase order.
After Drawing/Document Approval
After Receipt of Order
Drawings/Documents required Prior To Shipment Release
Quantity of Prints or Copies
Quantity of Reproducibles
Quantity of Digital Documentation
Prints or copies of Drawings / Documents required With Quotation.

SCHEDULE : VD45-20
REVISION : 10/01/99 REV. 0