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Documente Profesional
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Published by
THE INDIAN ROADS CONGRESS
Copies can be hadfrom
The Secretary, Indian Roads Congress,
Jamnagar House, Shahjahan Road,
New Deihi-ilOOll
NEW DELHI 1998
<<
JRC:SP:49~1998
<<
IRC:SP:49 1998
MEMBERS OF THE HIGHWAYS SPECIFICATIONS AND
STANI)ARDS COMMITTEE
(As on 4.11.97)
I
3,
ChiefEngineer (Planning)
Ministry of Surface Transport (Roads Wing),
Transport Bhavan, NEW DELHI-Il0001
ShriNirrnal ut Singh
ChiefEngineer (T&T)
Ministry of SurfaceTransport, (Roads Wing),
Transport Bhavan, NEW DELHI- 110001
S.
Dr AK. Gupta
.7
5,
Maj.G~n.CT. Chari
2.
13
Chief Engineer,
Ministry ofSurface Transport (Roads Wing),
Transport Bhavan NEW DELHI-I 10001
ADG)R) being not in position. the meeting was presided by Shra AD. Narain,
DG(RD), Govt. of india, MOST
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IRC:SP:49- 1998
14
ChiefEngineer (Mech.)
Ministry of Surface Transport (Roads Wing),
Transport BhavanNEW DELHI-I 10001
15.
ShriP,K,Sah
16.
IS.
19.
20.
2!.
22.
23.
24.
25.
26.
27.
2S.
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IRC:SP:49-1998
29
3))
3!
32.
33
Prof. N. Ranganathan
34.
35.
36.
The ChiefEngineer
37
The Director
:ts.
The President
Indian Roads Congress
HP. iamdar,
Secretary to the Govt. of Gujarat,
R&B Department, Gandhinagar
39.
40.
The Secretary
Indian Roads Congress
(S.C. Sharma),
Chief Engineer, MOST
Ex-Officio
Ex-Officio
Ex-Officio
CORRESPONDING MEMBERS
I
Dr. Yudhhir
2,
3.
4.
<<
I1tC:SP:49- 1998
CONTENTS
Page No.
I.
Introduction
2.
3.
Materials
4.
5.
Subgrade
6.
Construction
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IRC:SP:49-1998
L INTRODUCTtON
1.
The draft Guidelines for the use of Dry Lean Concrete as
~ub~basefor Rigid Pavements prepared by sonic members of the newly
constituted committee of Rigid Pavement Committee (H-5) was discussed
during the first meeting held on 1.9.97 (personnel given below), The draft
was finalised after incorporating certain changes and modifications
suggested by the members of the Committee.
Dr. L.R. Kadiyali
CE(NH) & it. Secretary
(SI. Patel)
M.C. Veukatesha
Convenor
Co-Convenor
Member-Secretary
MEMBERS
H.S. Bhatia
Sudesh Dhiman
R.K. lain
Dr. C.E.G. Justo
I)r. S.C. Maiti
S.S. Momin
B.V.B. Pai
YR. Phull
Director, HRS, Chennai
K.N. Rai
Dr. S.S. Seehra
Arun Kumar Sharrna
Brajendra Singh
V.K. Sinha
Dr. R.M. Vasan
CE(R), Municipal Corporation of
Greater Bombay
EX-OFFICIO MEMBERS
DG(RD), MOST
(AD. Narain),
President. IRC.
(H.P. Jamdar),
Secretary, IRC
(S.C. Sharma)
CORRESPONDING MEMBER
Kanti Bhushan Bhaumik
H.K. Kulshrestha
Prof. D.A. Shastry
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IRC:SP:49-1998
[he guidelines were discussed and approved b~Highway
& Standards Committee iti its meeting held on 4. 1.97, The
gutdelities were approved by the Executive Committee and the Council in
their meetings held on 29.1 1.97 and on 5.1,98 respectively.
Specifications
1.2.
The provision of a sub-base below the concrete pavements has
many advantages such as prevention of pumping, availability of a firm
slruclural support fot construction equipment and enhancing the pavement
performance under frost conditions. The cement-bound sub-base is one of
the commonly adopted materials because of a wide variety of accruing
benefits. These include provision of a uniform and strong support; high
resistance to deformation and frost action; prevention of pumping; control
of volume changes in expansive soils; and improved load transfer at
pavement ~oLnts.Some design practices take advantage of the provision of
cement-treated sub-bases in recommending a higher soil support value.
Dry Lean Concrete (DLC) is one of the most popular cement treated
sub- bases,
The guidelines given here cover all aspects ofconstruction ofDLC
sub-base.
2. WIDTH AND THICKNESS OF DLC SUB-BASE
So
support for the concrete slab. The extra width facilitates the retrieval and
reuse of concrete that collects outside the paver.
A thickness of 100mm or 150 mm is commonly followed, though
a thickness of I 5() mm is recommended for all major projects. Actual
thickness will be governed by design considerations.
3. MATERIALS
Cement:Any of the following types of cement may be used with
iii)
IS: 269.8112
IS: 455
and 12269
IS: 1489
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IRC:SP:49- 1998
ii)
Sive Designation
by
100
26.50mm
19.00mm
80-100
9.50 mm
55-75
35-60
4.75 mm
600 micron
75 micron
10-35
0-8
Water used for mixing and curing of concrete shall be clean and
free from injurious amounts of oil, salt, acid, vegetable matter or other
substances harmful to the finished concrete. It shall meet the requirements
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IRC:SP:49- 1998
stipulated in IS:456, except in respect of alkalinity, where a pH value of
upto 9 may be permitted.
All materials shall be stored in proper places so as to prevent their
deterioration or contamination by foreign matter and to ensure their
satisfactory quality and fitness for use in the work.
4. PROPORTIONING OF MATERIALS FOR THE MIX
4.1.
The Mix shall be proportioned with a maximum aggregatecement
ratio of 15:1. The water content shall be adjusted to the optimum as per
para 4.2 for facilitating compaction by rolling. The strength and density
requirements of concrete shall be determined in accordance with para 6.8
by making trial mixes.
4.2.
Moisture Content
The right amount of water for the lean concrete in the main work
shall be decided so as to ensure full compaction under rolling and shall he
assessed at the time of rolling the trial length. Too much water will cause
the l~anconcrete to be heaving up before the wheels and to be picked up
on the wheels of the roller and too little will lead to inadequate compaction,
a low in-situ strength and an open-textured surface.
The optimum water content shall be determined and demonstrated
by rolling during trial length construction. While laying the main work, the
lean concrete shall have a moisture content between the optimum and
optimum + I per cent, keeping in view the effectiveness of compaction
achieved and to compensate for evaporation losses.
4.3,
Cement Content
The minimum cement in the lean concrete shall not be less than
I 50 kg/cum of concrete. If this minimum cement content is not sufficient
to produce concrete of the specified strength, it shall be increased as
necessary.
4.4.
Cr~creteStrength
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IRC:SP:49-I 998
5. SUBGRADE
The subgrade shall conform to the grades and cross sections shown
on the drawings and shall be uniformly compacted to the design strength
that is normally specified. The lean concrete sub-base shall not be laid on
a subgrade softened by rain after its final preparation, surface trenches and
soft spots, if any, must he properly back-filled and compacted to avoid any
weak or soft spot. As far as possible, the construction traffic shall be
avoided on the prepared subgrade. A day before placing of the sub-base,
the subgrade surface shall be given a fine spray of water rolled with one or
two passes of a smooth wheeled roller after a lapse of 2-3 hours in order to
stabilise loose surface. If found necessary, another fine spray of water may
he applied just before placing sub-base.
6. CONSTRUCTION
6.1.
General
Transporting
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IRC:SP:49- 1998
6.4.
Placing
Compaction
6.5.1. The compaction shall be carricd out immediately after the material
is laid and levelled. In order to ensure thorough compaction which is
essential, rolling shall be continued on the full width till there is no further
visible movement under the roller and the surface is closed. The minimum
dry density obtained shall be 97 per cent of that achieved during the trial
length construction vide para 6.9 the densities achieved at the edges i.e.
0.5 in from the edge shall not be less than 95 per cent of that achieved during
the trial construction vide para 6.9.
6.5.2. The spreading, compacting and finishing of the lean concrete shall
he carried out as rapidly as possible and the operation shall be arranged so
as to ertsure that the time between mixing of the first batch of concrete in
any transverse section of the layer and the final finishing of the same shall
not exceed 90 minutes when the concrete temperature is between 25 and
30 degree celsius and 120 minutes ifless than 25 degree celsius. This period
may be reviewed in the light of the results of the trial run but in no case
shall it exceed 2 hours. Work shall not proceed when the temperature of
the concrete exceeds 35 degree celsius. If necessary, chilled water or
addition of ice may be resorted to for bringing down the temperature. It is
desirable to stop concreting when the ambient temperature is above 40
degree celsius. After compaction has been completed, roller shall not stand
on the compa~tedsurface for the duration of thecuring period except during
commencement of next dayss work near the location where work was
terminated the previous day.
6.5.3. Double Drum smooth-wheeled vibratory rollers of minimum 80
to 100 kN static weight are considered to be suitable for rolling dry lean
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IRC:SP:49- 1998
concrete. In case any other roller is proposed. the same shall be used after
establishing its perfonnance. The number of passes required to obtain
maximum compaction depends on the thickness of the lean concrete, the
compatibility of the nix, and the weight and type of the roller etc. and the
same as well as the total requirement of rollers for the job shall he
determined during trial run by measuring the in-situ density and the scale
of the work to be undertaken.
6,5.4.
shall he a preliminary pass without vibration to bed the lean concrete down
and again a final pass without vibration to remove roller marks and to
smoothen the surface.
6.5,5.
Joints
Days work shall be stoppe.d by veil ical joints. The edge of the
compacted material shall he cut back to a vertical face.
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IRC:SP:49- 1998
Curing
As soon as the lean concrete surface is completed. curing shall
coin mence. One of the following two methods shall be adopted:
a)
The curing shall be done by spraying with liquid curing
compound. The curing compound shall be white pigmented or
transparent type with water retention index of 90 per cent when
6.7.
6.8.
Trial Mixes
Trial mixes of dry lean concrete shall be prepared with moisture
contents like 5.0, 5.5, 6.0. 6.5 and 7.0 per cent using cement content
specified and the specified aggregate grading keeping in view the
requirement of aggregate-cement ratio specified in para 4.1. Optimum
moisture and density shall be established by preparing cubes with varying
moisture contents. Compaction of the mix shall be done in three layers with
vibratory hammer fitted with a square or rectangular foot. After
establishing the optimum moisture, a set of six cubes shall be cast at that
mnoisture for the determination of compressive strength on third and the
seventh day. Trial mixes shall be repeated if the strength is not satisfactory
either by increasing cement content or using higher grade ofcement. After
the niix design is approved, a trial section shall be in accordance with para
6.9.
If during the construction of the trial length, the optimum moisture
content determined as above is to be unsatisfactory, suitable changes may
Trial Length
6.9. I
The trial length shall he constructed at least 14 days in advance of
the proposed date of commencement of work, The length of trial
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1RC:SP~49-1998
construction
pavement. The trial length shall contain the construction of at least one
transverse construction joint involving hardened concrete and
he laid subsequently so as to demonstrate the soundness of the
sub-base to
procedure.
6.9.5. The trial length shall be outside the main works. After the
approval of the trial has been given, the materials, mix proportions, moisture
content, mixing, laying, compaction plant construction procedures shall not
he changed.
6. 10.
<<
Traffic
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10