Fan Details

ID Fan
100 % MCR Test Block
Flow
m3/s
39.53
49.41
Head
mmWC
244
227
Oper.Temp
Deg c
140
140
Efficiency
%
71
78.5
Motor Rating KW
160
Motor speed RPM
980
Fan Details

FD Fan
100 % MCR Test Block
Flow
m3/s
28.24
35.3
Head
mmWC
941
815
Oper.Temp
Deg c
40
40
Efficiency
%
80.5
82
Motor Rating KW
380
Motor speed RPM
1480
Fan Details

PA Fan
100 % MCR Test Block
Flow
m3/s
4.46
5.57
Head
mmWC
850
800
Oper.Temp
Deg c
165
165
Efficiency
%
76
80
Motor Rating KW
75
Motor speed RPM
1480

Mixing Nozzle Details

Units
Nozzle Size ( ID X Thickness)
PA Line Size (ID X
Tnickness)

mm

43.5 X 10

mm

119 X 10

At top portion Nozzle thickness is reduced

to 4-5 mm due to wear.

Boiler Design Data

Steam Flow
Steam Press
Steam Tem
Eco I/L water Temp
Eco O/L water Temp
Air Flow
APH Air O/l Temp
Eco I/L Flue Gas Temp
APH I/L Flue Gas Temp
ESP I/L Flue Gas Temp
ID Fan I/L Flue Gas Temp
O2 in flue gas
FD Air Press. At FD O/L
FD Air Press. At APH O/L
PA Air Press.

Units 100 % MCR 60 % MCR

TPH
90
54
Kg/cm2
88
88
515+ 5
515+ 5
Deg c
Deg c
205
205
Deg c
274
261
TPH
102
64.12
Deg c
175
168
Deg c
448
393
Deg c
246
228
Deg c
140
128
Deg c
140
128
%
3.39
4
mmWC
738
612
mmWC
650
650
mmWC
1300
1300

5 compartments
4 PA Lines / compartments
Total

20 Lines

Heat Input for Boiler

Imported Coal
Indian Coal

Kcal / Hr
Kcal / Hr

65960652
64403673

Kcal / Kg
Kcal / Kg
Kcal / Kg

6000
4115
3600

TPH
TPH

10.993442
15.6509533

mm

<6

Performance Fuel
Imported Coal
Indian Coal
Worst Coal
Fuel Consumption
Imported Coal
Indian Coal
Coal Size

LOGSHEET :
Date : 23/04/2010

12:15

12:45

TPH

91.1

92.5

Main Steam Temperature

Deg C

523

527

Main Steam Pressure

Kg/cm2

82.3

82.4

Eco I/L Feed Water Temp

Deg C

170

171

Eco O/L Feed Water Temp

Deg C

274

272

FD air Flow / Total Air flow

TPH

117

114

PA Fan Air Flow

TPH

1226

1223

Water & Steam

Main Steam Flow

UNITS

Air & Flue Gas

PA Header Pressure

mmWC

FD Air I/L Temp

Deg C

135

135

APH Air O/L Temp

Deg C

--

--

Flue Gas I / L Temp at APH

Deg C

211

210

Flue Gas O / L Temp at APH

Deg C

128

128

PA Header Temperature

Deg C

135

135

PA Fan Suction Pressure

mmWC

657

661

29.8

29.7

3.5

KW

65.7827456

66.415272

Volts

415

415

Amps

104

105

P.F

0.88

0.88

Bed DP

mmWC

570

580

Wind Box Pressure

mmWC

605

611

Pressure at Mixing Nozzle

mmWC

--

--

TPH

--

--

Kcal / Kg

3154

3154

PA Fan IGV Openning

O2
Power
PA Fan Power

Coal flow
GCV of Coal

430 / 410 /
505 / 550 /
530

Same

KG/m3

---

---

Length

mm

---

---

Width

mm

---

---

Height

mm

---

---

OD X Thick./ ID

119 X 10

119 X 10

No.of PA Line / Compartment

No's

20

20

No. of Nozzle in services

No's

20

20

Feeder RPM
Coal Density
Feeder Dimension

Wind Box Pressure

PA Line Size

mmWC

Based on PA Fan MCR Flow

Descripition
Units
@ Density
PA Flow at 100 % MCR
TPH
12.92
0.8055
Total No of lines
No's
20
Air Flow Per Line
TPH
0.646
Flow in M3/sec
m3 / s 0.222773984
PA Line Size (ID)
m
0.119
PA Line Area
m2
0.011123466
PA Line Velocity
m/s
20.02739024
Nozzle Size (ID)
m
0.0435
Nozzle Area
m2
0.001486362
Nozzle Velocity
m/s
149.8786488

Coal Flow Rate (AVG per date

consumption)
For One Hour
Coal Flow Per PA Line
Coal / Air Ratio (TPH / TPH)
Coal / Air Ratio ( TPH / m3H)

Flow
Total Air flow
Air Flow Per Line

TPH
TPH
TPH

450
18.75
0.9375

%
%

1.45123839
4.204035874

PA Fan Details
100 % MCR
m3/s
4.46
m3 / Hr
m3 / Hr

16.056
0.223

Approximate
Calculation

Test Block
5.57