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Annexure - 1

Client

JOINT OPERATION

Project

SUG Facilities

Fire Water Demand Calculation for Doc. No.


SUG Facilities Fire Fighting system Sheet No.

JO-MP/AE-734-PR-804
1 OF 2

HYDRANT System Demand : Full Unit

L (M) /
D(M)
1

W(M) /
H(M)

No.

Area (M )

Appln. Density
2
(lpm/m )

Total Flow
(lpm)

Total Flow (M /Hr.)

Water Demand for given facility


a) Manifold #1

14.000

3.500

49.000

49.000

2.940

b) Manifold #2

20.000

3.000

60.000

60.000

3.600

c) Manifold #3

21.000

3.000

63.000

63.000

3.780

d) Manifold #4

21.000

3.000

63.000

63.000

3.780

e) Pipe rack to separator area

70.000

6.000

420.000

420.000

25.200

f) Separator area

35.000

30.000

1050.000

1050.000

63.000

g) T-1 tank bunded area

90.000

69.500

6255.000

6255.000

375.300

h) brakish water pump area

10.000

10.000

100.000

100.000

6.000

i) T-201 tank bunded area

55.000

94.000

5170.000

5170.000

310.200

7.000

7.315

199.350

199.350

11.961

k) Skim tank T-10

15.000

12.200

751.626

751.626

45.098

l) P-212 , P-213 & P-04 area

25.000

9.000

225.000

225.000

13.500

m) Oil recovery pump house

10.000

7.000

70.000

70.000

4.200

n) Water disposal Pump House

12.000

12.000

144.000

144.000

8.640

o) Shipping pump area

24.000

10.000

240.000

240.000

14.400

174.000

6.000

1044.000

1044.000

62.640

18.000

3.400

61.200

61.200

3.672

2.000

2.000

4.000

4.000

0.240

12.200

13.400

1260.972

1260.972

75.658

j) Recycle tank T-11

p) Pipe rack area


q) V-206 and V-207 (total)
r) V-103
s)Shipping Tanks (T-3 and T-4)

Largest Water Demand is considered at Tank SG-T-001 bunded area.

Annexure - 1

Client

JOINT OPERATION

Project

SUG Facilities

Fire Water Demand Calculation for Doc. No.


SUG Facilities Fire Fighting system Sheet No.

JO-MP/AE-734-PR-804
2 OF 2

Water Spray System Demands: Various Locations and Equipment

II

L (M) /
DIA (M)

a)

HEIGHT
(M)

No.

Area (M )

Foam Appln.
Density
2
(gpm/ft )

Foam
Appln.
Density
2
(lpm/m )

Total Flow
3
(M /Hr.)

New Wash Tank SG-T-201 - shell

28.042

15.240

1342.572

0.15

6.11

8205.633

492.338

New Wash Tank SG-T-201 - roof

28.042

15.240

617.583

0.15

6.11

3774.591

226.475

11980.224

718.813

Total spray water reqmt. for SG-T201

b)

Total Water
Flow (lpm)

Existing Tank SG-T-001 - shell

24.994

15.850

1244.506

0.15

6.11

7606.265

456.376

Existing Tank SG-T-001 - roof

24.994

15.850

490.623

0.15

6.11

2998.624

179.917

10604.889

636.293

Total spray water reqmt. for SG-T001

c)

Shipping Pump SG-P-004 , SG-P-212


and SG-P-213

9.345

25.574

238.989

0.3

12.22

2921.342

175.281

d)

Three Phase Separator Vessels SG-V201 , SG-V-202 + 1 future

4.367

24.384

1116.912

0.25

10.19

11377.380

682.643

Water Requirements for Foam System Demands: Various Locations and Equipment

III

L (M) /
DIA (M)

HEIGHT
(M)

No.

Area (M2)

Foam Appln.
Density
(gpm/ft2)

Foam
Appln.
Density
(lpm/m2)

Total Water
Flow (lpm)

Total Flow
(M3/Hr.)

a)

New Wash Tank SG-T-201

28.042

15.240

617.583

0.12

4.89

2929.083

175.745

b)

Existing Tank SG-T-001

24.900

15.800

486.955

0.12

4.89

2309.536

138.572

5238.619

894.558

Total Largest Water Demand shall be for Tank T-201 on fire (II (a) + III (a)

m3/hr

Annexure - 1

Client

JOINT OPERATION

Project

SUG Facilities

Fire Water Demand Calculation for Doc. No.


SUG Facilities Fire Fighting system Sheet No.
Water Spray System Demands: Various Locations and Equipment

JO-MP/AE-734-PR-804
2 OF 2

FOAM SYSTEM
Tank No.
T-201
T-01
Basis:

Height, H
(m)
15.240
15.850

Diameter, D
(m)
28.042
24.994

Volume
(m3)
9412
7776

1
2
3
4
5

Tank Type
Considering largest tank on fire at a time
Type of Foam
Foam Conc.
%
Fluid in Tank

Foam Compound Requirement

Since Tank on Fire is


Fixed Roof Cone type
Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

Fixed Roof Cone type


T-201
FP 70 (Flouroprotein)
3
Crude Petroleum

Foam Solution Application Rate


=
Foam Solution Rate

gpm/ft2 of liquid surface area.


(as per Contract Doc)
lpm/m2 of liquid surface area.

0.120
4.890

Application Rate x

xD
4

3019.76 lpm =

181.19 m3/hr

Foam Solution Rate x % Foam Requirement x System Running Time


100
Minimum Foam Discharge Time
(Ref: Table 3-2.4.3 NFPA 11)
55 min
(For Type II Discharge outlet)
Foam Qty. Reqd. =

Foam Qty. Reqd.

4983 liters

Considering 5% excess

Design Velocity of Foam

5250 liters
1387 USGPM
V =

6 m/s

Hence Minimum Foam Line Pipe Diameter =

FOAM TANK CAPACITY

(Ref: NFPA 11, 3-4.2.2)


(Max. velocity=6 m/s)

0.103 m

Choose Foam Line size

100 NB

Fire piping above ground

(Ref : App. R, 2.3.11)

CS Sch 40

Actual Pipe ID

102.26 mm

Actual Line velocity

6.128

FOAM TANK

m/s

Page 4

Summary:
1

Foam baldder tank reqmt:


As per contract
calculated at 0.12 pgm/ft2
calculated at 0.1 gpm/ft2

1000
1400

usgpm
usgpm

FOAM TANK

Page 5

FOAM SYSTEM
Tank No.
T-201
T-01
Basis:
1
2
3
4
5

Height, H
(m)
15.240
15.850

Diameter, D
(m)
28.042
24.994

Tank Type
Considering largest tank on fire at a time
Type of Foam
Foam Conc.
%
Fluid in Tank

Volume
(m3)
9412.24
7776.17

Fixed Roof Cone type


T-201
FP 70 (Flouroprotein)
3
Crude Petroleum

Foam Compound Requirement

Since Tank on Fire is


Fixed Roof Cone type
Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

Foam Solution Application Rate


Foam Solution Rate

4.890 lpm/m2 of liquid surface area.

Application Rate x
=

x D2
4
3019.76 lpm =

2
a

No. of Foam Injection points


Min. No. as per NFPA 11

Min. No. as per Contract

Min. No. of Foam Chambers as per Contract

nos.

Considered Foam Injection Points

nos.

Considered Foam Risers

nos.

Capacity of Foam Chamber required, Q

181.19 m3/hr

nos.
2
(Ref: Table 3-2.3.2.1 of NFPA 11)
nos. (Section 15550, Point No. 1.04 J)
2
(Section 15550, Point No. 1.04 D)

1006.59 lpm

Min. Working pr. Suitability for foam chamber


Mobile Foam Tender Minimum Residual Pr.
Fire Mains Min. Residual Pr. for Fixed Foam

175
100
120

Considered Foam Chamber Inlet Presssure, P

100

psi
psi
psi
psi
psi

7.031

kg/cm g
(as per foam chamber manufcturer's brochure, inlet pressure should be 3 kg/cm g (min).
2

by DH Fire Protect, Model FC,

K Factor for the above Foam Chamber Capacity & Pressure


K =
380
Q / ( P ) 0.5
=
As per Foam Chamber Catalogue
Size of Foam Chamber

by DH Fire Protect, Model FC,


=

80

NB

FOAM SYSTEM (T-201)

Page 6

FOAM SYSTEM
Tank No.
T-01
Basis:
1
2
3
4
5

Height, H
(m)
15.850

Diameter, D
(m)
24.994

Tank Type
Considering largest tank on fire at a time
Type of Foam
Foam Conc.
%
Fluid in Tank

Volume
(m3)
7776.17

Fixed Roof Cone type


T-201
FP 70 (Flouroprotein)
3
Crude Petroleum

Foam Compound Requirement

Since Tank on Fire is


Fixed Roof Cone type
Hence foam system to be employed shall be...
Surface application with fixed foam discharge outlets type

Foam Solution Application Rate


Foam Solution Rate

4.890 lpm/m2 of liquid surface area.

Application Rate x
=

x D2
4
2398.90 lpm =

2
a

No. of Foam Injection points


Min. No. as per NFPA 11

Min. No. as per Contract

Min. No. of Foam Chambers as per Contract

nos.

Considered Foam Injection Points

nos.

Considered Foam Risers

nos.

Capacity of Foam Chamber required, Q

799.63 lpm

Min. Working pr. Suitability for foam chamber


Mobile Foam Tender Minimum Residual Pr.
Fire Mains Min. Residual Pr. for Fixed Foam

175
100
120

143.93 m3/hr

nos.
2
(Ref: Table 3-2.3.2.1 of NFPA 11)
nos. (Section 15550, Point No. 1.04 J)
2

psi
psi
psi
psi
psi

(Section 15550, Point No. 1.04 D)

kg/cm2g
(as per foam chamber manufcturer's brochure, inlet pressure should be 3 kg/cm g (min).
Considered Foam Chamber Inlet Presssure, P

100

7.031
2

by DH Fire Protect, Model FC,

K Factor for the above Foam Chamber Capacity & Pressure


0.5
K =
302
Q/(P)
=
As per Foam Chamber Catalogue
Size of Foam Chamber

by DH Fire Protect, Model FC,


=

80

NB

FOAM SYSTEM (T-001)

Page 7

Annexure - 1
Line sizing for SUG Facilities Fire
Fighting system

Client

JOINT OPERATION

Project

SUG Facilities

Doc. No.

JO-MP/AE-734-PR-804

Sheet No.

2 OF 2

Line sizing

Equipment

a)

Water Requirement (m /hr)

Tank SG-T-201

Max. Velocity Minimum ID


(m/s)
reqd (mm)

Line size
considered

Line ID
(mm)

Actual
velocity
(m/s)

718.81

3.500

269.51

12" NB,
Sch 40

303.280

2.764

359.41

3.500

190.57

8" NB,
Sch 40

202.740

3.093

No. of risers to risers to tank


2

b)

Tank SG-T-001

636.29

3.500

253.57

10" NB,
Sch 40

254.510

3.474

c)

Three phase separators SG-V-201 /


202 / future

682.64

3.500

262.64

12" NB,
Sch 40

303.280

2.625

Foam Supply for Tank T-201

181.19

3.500

135.31

6" NB,
Sch 40

154.080

2.699

Foam Supply for Tank T-001

143.93

3.500

120.60

6" NB,
Sch 40

154.080

2.144

Foam riser to Tank T-201

90.59

3.500

95.68

4" NB,
Sch 40

102.260

3.064

Foam riser to Tank T-001

71.97

3.500

85.28

4" NB,
Sch 40

102.260

2.434

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