Daily

Part No.

6RF857003ABIOP

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00116680-03-S775

PANEL - IP

06

00116681-03-0000

DUCT - AIR

07

00116682-01-0000-1

COVER IP MISC AIR

08

00116683-03-0000

COVER - IP MISC

09

00116684-01-0000-1

COVER IP MISC AIRDUCT

10

00116687-01-0000-2

CARRIER - IP STRUCTURE

11

00116689-02-S775-1

GRILLE DEMISTER - IP

12

00116691-04-S776

PANEL - LOWER

13

00116752-03-S445-1

HOUSING - IP -

14

00117801-00-0000-1

PAD FOAM 10X20X2MM FOAM

15

00122965-02-S775

PANEL - IP

Part No.

6RF857003AB5BW

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00116680-03-S775

PANEL - IP

06

00116681-03-0000

DUCT - AIR

07

00116682-01-0000-1

COVER IP MISC AIR

08

00116683-03-0000

COVER - IP MISC

09

00116684-01-0000-1

COVER IP MISC AIRDUCT

10

00116687-01-0000-2

CARRIER - IP STRUCTURE

11

00116689-02-S775-1

GRILLE DEMISTER - IP

12

00116691-04-S776

PANEL - LOWER

13

00116752-03-S445-1

HOUSING - IP -

14

00117801-00-0000-1

PAD FOAM 10X20X2MM FOAM

15

00122965-02-S775

PANEL - IP

Part No.

6RF857003AB82V

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00116680-03-S443

PANEL - IP

06

00116681-02-0000

DUCT - AIR

07

00116682-01-0000-1

COVER IP MISC AIR

08

00116683-01-0000-1

COVER IP MISC AIRDUCT

09

00116684-01-0000-1

COVER IP MISC AIRDUCT

10

00116687-01-0000-2

CARRIER - IP STRUCTURE

11

00116689-02-S443-1

GRILLE DEMISTER - IP

12

00116691-04-S443

PANEL - LOWER

13

00116752-03-S445-1

HOUSING - IP -

14

00122965-02-S443

PANEL - IP

Part No.

6RG857003R82V

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00116680-03-S443

PANEL - IP

06

00116681-02-0000

DUCT - AIR

07

00116682-01-0000-1

COVER IP MISC AIR

08

00116683-01-0000-1

COVER IP MISC AIRDUCT

09

00116684-01-0000-1

COVER IP MISC AIRDUCT

10

00116686-02-0000

CARRIER - IP STRUCTURE

11

00116689-02-S443-1

GRILLE DEMISTER - IP

12

00116691-04-S443

PANEL - LOWER

13

00116752-03-S445-1

HOUSING - IP -

14

00122965-02-S443

PANEL - IP

Part No.

6RG857003RLCK

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00116680-03-S443

PANEL - IP

06

00116681-02-0000

DUCT - AIR

07

00116682-01-0000-1

COVER IP MISC AIR

08

00116683-01-0000-1

COVER IP MISC AIRDUCT

09

00116684-01-0000-1

COVER IP MISC AIRDUCT

10

00116686-02-0000

CARRIER - IP STRUCTURE

11

00116689-02-S443-1

GRILLE DEMISTER - IP

12

00116691-04-S162

PANEL LOWER

13

00116752-03-S445-1

HOUSING - IP -

14

00122965-02-S443

PANEL - IP

Part No.

6RF857003AD82V

Part Description

Sr. No.

Item No.

Item Description

01

00061095-01-0000-1

NUT 4.2X1.41 USTYLE

02

00061100-01-0000-1

CLIP TRIM 3.2 TAB TO

03

00061889-01-0000-1

BUSHING COMPRESSION

04

00061891-01-0000-1

BUSHING COMPRESSION

05

00183391-01-S443

TRIM ASSEMBLY - IP DECOR

06

00183392-01-S443

TRIM ASSEMBLY - IP DECOR

07

00183393-01-0001

TRIM ASSEMBLY - IP DECOR

08

00183394-01-0001

TRIM ASSEMBLY - IP DECOR

09

00183395-01-0001

TRIM ASSEMBLY - IP DECOR

10

00183397-01-0001

TRIM ASSEMBLY - IP DECOR

11

00183400-01-0001

TRIM ASSEMBLY - IP DECOR

12

00183404-01-S443

TRIM ASSEMBLY - IP DECOR

13

00183406-01-S445

TRIM ASSEMBLY - IP DECOR

14

00183407-01-S443

TRIM ASSEMBLY - IP DECOR

15

00183408-01-S443

TRIM ASSEMBLY - IP DECOR

Daily Average Demand for Each Item

RHD Rapid Brown
No. of Parts per Car Set

Annual Sale Per Car Set

5
1
2
2
1
1
1
15052

1
1
1
1
1
1
4
1
RHD Vento Wallnut
No. of Parts per Car Set

Annual Sale Per Car Set

5
1
2
2
1
1
1
14738

14738

1
1
1
1
1
1
4
1
RHD Vento Black
No. of Parts per Car Set

Annual Sale Per Car Set

5
1
2
2
1
1
1
682
1
1
1
1
1
1
1
RHD Polo Black
No. of Parts per Car Set
5

Annual Sale Per Car Set

1
2
2
1
1
1
15926
1
1
1
1
1
1
1
RHD Polo Desert Beige
No. of Parts per Car Set

Annual Sale Per Car Set

5
1
2
2
1
1
1
21659
1
1
1
1

1
1
1
LHD IP
No. of Parts per Car Set

Annual Sale Per Car Set

5
1
2
2
1
1
1
1
1
1
1
1
1
1
1

78404

and for Each Item

Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

75260

300

15052

300

30104

300

30104

300

15052

300

15052

300

15052

300

15052

300

15052

300

15052

300

15052

300

15052

300

15052

300

60208

300

15052

300
Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

73690

300

14738

300

29476

300

29476

300

14738

300

14738

300

14738

300

14738

300

14738

300

14738

300

14738

300

14738

300

14738

300

58952

300

14738

300
Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

3410

300

682

300

1364

300

1364

300

682

300

682

300

682

300

682

300

682

300

682

300

682

300

682

300

682

300

682

300
Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

79630

300

15926

300

31852

300

31852

300

15926

300

15926

300

15926

300

15926

300

15926

300

15926

300

15926

300

15926

300

15926

300

15926

300
Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

108295

300

21659

300

43318

300

43318

300

21659

300

21659

300

21659

300

21659

300

21659

300

21659

300

21659

300

21659

300

21659

300

21659

300
Assembly Line

Supermarket Location
Annual Sale of that item

Days worked per year

392020

300

78404

300

156808

300

156808

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

78404

300

Assembly Line
Daily Average Demand

UOM

250.9

EA

50.2

EA

100.3

EA

100.3

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

50.2

EA

200.7

EA

50.2

EA

Daily Average Demand

UOM

246

EA

49

EA

98

EA

98

EA

49

EA

49

EA

49

EA

Assembly Line

49

EA

49

EA

49

EA

49

EA

49

EA

49

EA

197

EA

49

EA

Daily Average Demand

UOM

11.4

EA

2.3

EA

4.5

EA

4.5

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

2.3

EA

Daily Average Demand

UOM

265.4

EA

Assembly Line

Assembly Line

53.1

EA

106.2

EA

106.2

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

53.1

EA

Daily Average Demand

UOM

361.0

EA

72.2

EA

144.4

EA

144.4

EA

72.2

EA

72.2

EA

72.2

EA

72.2

EA

72.2

EA

72.2

EA

72.2

EA

Assembly Line

72.2

EA

72.2

EA

72.2

EA

Daily Average Demand

UOM

1306.7

EA

261.3

EA

522.7

EA

522.7

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

261.3

EA

Assembly Line

NO. Of Kanban Calculations

RHD Rapid Brown

Part No.

6RF857003ABIOP

Part Description

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00116680-03-S775
00116681-03-0000
00116682-01-0000-1
00116683-03-0000
00116684-01-0000-1
00116687-01-0000-2
00116689-02-S775-1
00116691-04-S776
00116752-03-S445-1
00117801-00-0000-1
00122965-02-S775

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
PANEL - IP
DUCT - AIR
COVER IP MISC AIR
COVER - IP MISC
COVER IP MISC AIRDUCT
CARRIER - IP STRUCTURE
GRILLE DEMISTER - IP
PANEL - LOWER
HOUSING - IP PAD FOAM 10X20X2MM FOAM
PANEL - IP

250.9
50.2
100.3
100.3
50.2
50.2
50.2
50.2
50.2
50.2
50.2
50.2
50.2
200.7
50.2

Part No.

6RF857003AB5BW

Part Description

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00116680-03-S775
00116681-03-0000
00116682-01-0000-1
00116683-03-0000
00116684-01-0000-1
00116687-01-0000-2
00116689-02-S775-1
00116691-04-S776
00116752-03-S445-1
00117801-00-0000-1
00122965-02-S775

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
PANEL - IP
DUCT - AIR
COVER IP MISC AIR
COVER - IP MISC
COVER IP MISC AIRDUCT
CARRIER - IP STRUCTURE
GRILLE DEMISTER - IP
PANEL - LOWER
HOUSING - IP PAD FOAM 10X20X2MM FOAM
PANEL - IP

246
49
98
98
49
49
49
49
49
49
49
49
49
197
49

Part No.

6RF857003AB82V

Part Description

RHD Vento Black

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08
09

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00116680-03-S443
00116681-02-0000
00116682-01-0000-1
00116683-01-0000-1
00116684-01-0000-1

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
PANEL - IP
DUCT - AIR
COVER IP MISC AIR
COVER IP MISC AIRDUCT
COVER IP MISC AIRDUCT

11.4
2.3
4.5
4.5
2.3
2.3
2.3
2.3
2.3

RHD Vento Wallnut

10
11
12
13
14

00116687-01-0000-2
00116689-02-S443-1
00116691-04-S443
00116752-03-S445-1
00122965-02-S443

CARRIER - IP STRUCTURE
GRILLE DEMISTER - IP
PANEL - LOWER
HOUSING - IP PANEL - IP

2.3
2.3
2.3
2.3
2.3

Part No.

6RG857003R82V

Part Description

RHD Polo Black

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08
09
10
11
12
13
14

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00116680-03-S443
00116681-02-0000
00116682-01-0000-1
00116683-01-0000-1
00116684-01-0000-1
00116686-02-0000
00116689-02-S443-1
00116691-04-S443
00116752-03-S445-1
00122965-02-S443

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
PANEL - IP
DUCT - AIR
COVER IP MISC AIR
COVER IP MISC AIRDUCT
COVER IP MISC AIRDUCT
CARRIER - IP STRUCTURE
GRILLE DEMISTER - IP
PANEL - LOWER
HOUSING - IP PANEL - IP

265.4
53.1
106.2
106.2
53.1
53.1
53.1
53.1
53.1
53.1
53.1
53.1
53.1
53.1

Part No.

6RG857003RLCK

Part Description

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08
09
10
11
12
13
14

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00116680-03-S443
00116681-02-0000
00116682-01-0000-1
00116683-01-0000-1
00116684-01-0000-1
00116686-02-0000
00116689-02-S443-1
00116691-04-S162
00116752-03-S445-1
00122965-02-S443

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
PANEL - IP
DUCT - AIR
COVER IP MISC AIR
COVER IP MISC AIRDUCT
COVER IP MISC AIRDUCT
CARRIER - IP STRUCTURE
GRILLE DEMISTER - IP
PANEL LOWER
HOUSING - IP PANEL - IP

361.0
72.2
144.4
144.4
72.2
72.2
72.2
72.2
72.2
72.2
72.2
72.2
72.2
72.2

Part No.

6RF857003AD82V

Part Description

Sr. No.

Item No.

Item Description

Daily Average Demand

01
02
03
04
05
06
07
08

00061095-01-0000-1
00061100-01-0000-1
00061889-01-0000-1
00061891-01-0000-1
00183391-01-S443
00183392-01-S443
00183393-01-0001
00183394-01-0001

NUT 4.2X1.41 USTYLE

CLIP TRIM 3.2 TAB TO
BUSHING COMPRESSION
BUSHING COMPRESSION
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR

1306.7
261.3
522.7
522.7
261.3
261.3
261.3
261.3

RHD Polo Desert Beige

LHD IP

09
10
11
12
13
14
15

00183395-01-0001
00183397-01-0001
00183400-01-0001
00183404-01-S443
00183406-01-S445
00183407-01-S443
00183408-01-S443

TRIM ASSEMBLY - IP DECOR

TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR
TRIM ASSEMBLY - IP DECOR

261.3
261.3
261.3
261.3
261.3
261.3
261.3

NO. Of Kanban Calculations

RHD Rapid Brown

Assembly Line

Supermarket Location
UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2
2
2
2
2
2
2
2

3
3
3
3
1
1
1
1
1
1
1
1
1
1
1

5000
1250
5000
4500
24
36
20
25
25
24
220
72
32
1000
48

0.5
0.4
0.2
0.2
6.3
4.2
7.5
6.0
6.0
6.3
0.7
2.1
4.7
0.6
3.1

RHD Vento Wallnut

Assembly Line

Supermarket Location
UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2
2
2
2
2
2
2
2

3
3
3
3
1
1
1
1
1
1
1
1
1
1
1

5000
1250
5000
4500
24
36
20
25
25
24
220
72
32
1000
48

0.5
0.4
0.2
0.2
6.1
4.1
7.4
5.9
5.9
6.1
0.7
2.0
4.6
0.6
3.1

RHD Vento Black

Assembly Line

Supermarket Location
UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2
2

3
3
3
3
1
1
1
1
1

5000
1250
5000
4500
24
36
20
25
25

0.02
0.02
0.01
0.01
0.28
0.19
0.34
0.27
0.27

EA
EA
EA
EA
EA
RHD Polo Black

2
2
2
2
2

1
1
1
1
1

24
220
72
32
48

0.28
0.03
0.09
0.21
0.14

Assembly Line

Supermarket Location
UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2
2
2
2
2
2
2

3
3
3
3
1
1
1
1
1
1
1
1
1
1

5000
1250
5000
4500
24
36
20
25
25
24
220
72
32
48

0.53
0.42
0.21
0.24
6.64
4.42
7.96
6.37
6.37
6.64
0.72
2.21
4.98
3.32

HD Polo Desert Beige

Assembly Line

Supermarket Location

UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2
2
2
2
2
2
2

3
3
3
3
1
1
1
1
1
1
1
1
1
1

5000
1250
5000
4500
24
36
20
25
25
24
220
72
32
48

0.72
0.58
0.29
0.32
9.02
6.02
10.83
8.66
8.66
9.02
0.98
3.01
6.77
4.51

LHD IP

Assembly Line

Supermarket Location
UOM

Leadtime Days

Safety Days

Pieces Per Container

No. of Kanbans

EA
EA
EA
EA
EA
EA
EA
EA

7
7
7
7
2
2
2
2

3
3
3
3
1
1
1
1

5000
1250
5000
4500
24
72
45
20

2.6
2.1
1.0
1.2
32.7
10.9
17.4
39.2

EA
EA
EA
EA
EA
EA
EA

2
2
2
2
2
2
2

1
1
1
1
1
1
1

25
25
24
216
32
720
48

31.4
31.4
32.7
3.6
24.5
1.1
16.3