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Max. RPN
Tooling
Factor
AA
Risk
Associated
Detection Mode
AB
AC
AD
AE
4
5
6
7
8
9
10
11
12
13
14
11/23/2014
2/12/2012
Rev. 01
none
Process Code
Engineering Release Date of Process
Methodology
Type of Product Processed
Product Group Classifier
Engineering Release Date of the Product
Process
Time
[sec]
15
Process
Cost
18.00
[USD]
Accumulated
Process Cost
19
20
21
22
23
Human hand
432000
2160.00
2160.00
Human Research
3D Printing
Human hand
Human hand
86400
28800
432.00
144.00
2592.00
2736.00
Human hand
None
7200
36.00
2772.00
32
33
34
35
Product Revisions
Human Hand
Human hand
144000
720.00
3492.00
3D Modeling
None
14400
Metal Mold
36000
72.00
180.00
3564.00
3744.00
40
41
42
Proc.ID
ID 1.2
Severity
Rating
Detection
Rating
Occurrence
Rating
(1-10)
(1-10)
(1-10)
ID 2.1
Machinery
Human hand
26000
8000
130.00
40.00
3874.00
3914.00
28
42
ID 3.1
28
ID 3.2
24
ID 4.1
10
30
ID 4.2
ID 4.3
10
120
0
4
6
2
1
64
48
ID 6.1
56
ID 6.2
ID 6.3
56
0
ID 7.1
80
ID 7.2
80
ID 8.2
ID 8.3
ID 9.1
6
5
8
10
ID 11.1
ID 11.2
11
Palletizing
Human Hand
Biodegradable Packaging
20000
6000
100.00
30.00
4014.00
4044.00
9
8
6
6
2
3
1
1
Delivery
None
50000
250.00
4294.00
13
120
0.01
4294.01
1.00
1.00
1.80
201.60
HIGH
42
28
1.00
1.00
1.00
1.00
1.00
1.00
1.80
1.80
75.60
50.40
Low
Low
120
0
120
1.00
1.00
1.00
1.80
216.00
HIGH
64
1.00
1.00
1.00
1.00
64.00
Low
56
80
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
56.00
80.00
Low
Low
120
1.00
1.00
1.00
1.00
120.00
60
1.00
1.00
1.00
1.00
60.00
Low
Low
28
pallets breaks
54
24
54
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
40.00
54.00
Human inspection
critical
compsition of phone case relationship
critical
multi-point review
proper audintg
28
ID 12.2
30
Low
Low
1.00
1.00
1.00
1.00
30.00
Low
28
ID 12.2
42
ID 12.3
60
ID 3.1
ID 3.2
ID 3.3
Human inspection
ID 4.1
ID 4.2
Human inspection
ID 4.3
ID 5.1
Human inspection
ID 5.2
ID 5.3
ID 6.1
ID 6.2
Human inspection
Human inspection
computer analysis
contact collaborators for assistance
ID 7.1
ID 7.2
ID 7.3
ID 8.1
Human inspection
ID 8.2
ID 8.3
ID 9.1
Human inspection
ID 6.3
ID 9.2
ID 9.3
10
ID 10.1
Human inspection
ID 10.2
ID 10.3
Human inspection
11
ID 11.1
ID 11.2
30
60
1.00
1.00
1.00
1.00
60.00
250
ID 2.2
Human inspection
Low
ID 12.1
ID 12.2
0
Tags are damaged by supplier
Accumulated
50
RPN
100 for Each150
Failure Mode
200
ID 2.1
0
4
ID 2.3
40
140
ID 1.3
Human inspection
120
ID 1.1
40
for Each
Failure
60
80 Mode100
48
60
RPN
40
20
performance
108
ID 12.1
ID 12.1
1.00
18
ID 12.3
RFID Tags added to each Cell Phone Case and
Pallets for Shipping
ID 1.2
ID 11.3
12
0.12,1=100%
46
Human Hand
0.12,1=100%
0.12,1=100%
Other
Accumulated
Factor:
RPN
Design
Experience
36
8
8
ID 10.3
54
45
52
53
ID 5.2
ID 5.3
Packaging Product
12
2
3
50
51
2
2
ID 10.2
49
ID 9.3
10
30
7
7
ID 9.2
Clamping/
Fixturing Skill Factor
Factor
112
ID 8.1
8
0.12,1=100%
ID 2.2
ID 2.3
47
48
RPN (Risk
Priority
Number)
ID 10.1
43
44
ID 7.3
36
37
38
39
ID 5.1
30
31
N/A
ID 3.3
27
28
29
ID 1.3
24
25
26
ID 1.1
1
Matthew Negron
PFRA Team
[USD]
16
17
18
ID 12.3
Human inspection
12