ZPHB

(ZERO POND,ZERO POLLUTION & HIGHER BIOGAS )

Sustainable, Total Green Technology
CASE STUDY OF 3 SUCCESSFUL
PROJECTS IN INDONESIA

India-Indonesia-Singapore-Malaysia-Colombia-Brazil

PIONEER AND LEADERS IN GREEN TECHNOLOGIES

for various industries like Distillery, Palm Oil, Sugar, Food
and Rubber industries

MORE THAN 300 EFFLUENT TREATMENTS

/ BIOGAS PROJECTS
IN MANY COUNTRIES AROUND THE WORLD

YEAR 2007, WE FIRST INTRODUCED THE CONCEPT OF

ZERO
POND, ZERO POLLUTION, HIGHER BIOGAS, A SUSTAINABLE
SOLUTION TO PALM OIL INDUSTRY. A PROFITABLE SOLUTION.

NOW

TOP TECHNOLOGY PROVIDER FOR POME TO BIOGAS

SOLUTION FOR PALM OIL INDUSTRY. A BIG THANK YOU TO ALL
OUR FORWARD THINKING CUSTOMERS.

REPEAT

ORDERS ARE BEST TESTIMONY AND CURRENTLY

WE HAVE 2 REPEAT ORDERS FOR POME SOLUTION.

* PALM OIL MILL EFFLUENT

POME Characteristics
*
*
*
*
*
*

Volume

400 to 1,000 m3/d

Temp

85 to 90oC

pH

4.0 to 4.5

COD

50,000 to 70,000 mg/l

BOD

Approx. 30,000 mg/l

O&G

4,000 to 10,000 mg/l

Most of the mills have ponding

system /lagoon system but
only few mills are equipped
with biogas recovery systems

Treatment options available

Open Pond / Lagoon system
Aerobic Process
Combination of Anaerobic and Aerobic Treatment

Losses of using ponds..

Environmental effects
Underground water
contamination
Methane emission causing global
warming
Waste of fertile land
Bad odor
Few Countries have banned open
lagoons for effluent treatment due
to hazards

Monetary Losses
USD 2 mio Loss (in 10 years)
Sludge oil losses from POME
CARBON CREDIT losses
Diesel consumption
No savings of BIOMASS
Non productive Sludge
Cost Center No ROI and additional
annual expenses for maintenance of
lagoons

* ADVANTAGES OF ZPHB
* ENVIRONMENTAL
BENEFITS

Zero

Pond :No Under ground

water pollution as no ponds
used for treatment

Zero

Pollution :Methane is
captured at higher efficiency
and used for productive use to
generate revenue

Only

80 x 80m required for 60

TPH mill, up to 5 hectares land
is saved

No Bad odor at all

This technology takes
any future
regulations
environment

care of
change of govt
/
laws
on

* Advantages of ZPHB
* MONETARY ADVANTAGES :
$ Profit of upto USD 3 million

(On 10 years Life Cycle Cost

estimated)

$ Recovery of sludge oil from

POME

$ Profit from Carbon Credit

revenue

$ Profits from sale of BIOMASS

(PKS & Fiber Briquette
Revenue) saved by using
biogas in boiler

$ Saving on Diesel cost

$ Sludge available for fertilizer

* Advantages of ZPHB
Your cost center
becoming a...
Revenue
Center.
Annual income
from..
sales of biomass,
sales of electricity,
sales of sludge oil
and possible sales of
Carbon Credits

* ZPHB - PROVEN TECHNOLOGY

Successfully

completed 5 projects and

another 11 palm oil mill effluent treatment
projects under construction
Zero Pond system by capturing biogas in our
Unique ZPHB Technology More than 85 to
90% of BOD and COD Removal
Post Treatment by Secondary and Tertiary
Treatment, plus color improvement system
The final discharge meets the local
environmental standards
BOD less than 100 or 20 mg/l

* ZERO DISCHARGE

We

offer ZERO DISCHARGE system where

necessary , followed by our ZPHB system.
Suitable Evaporation/Bio Composting and
water recycling options are provided.

 CASE STUDY OF SUCCESSFUL PROJECT NO.1

IN INDONESIA

* Case Study Of Successful Project

No. 1 in Indonesia

*Name- PT. MESKOM, Sarimas Group, Indonesia

*Capacity- 45/75 TPH Mill
*POME Flow- 900m3/day
*POME Parameters: COD 65,000 BOD 30,000
*ZPHB reactor volume is 9170 m3
*Construction started in Dec 2011
*Project completed in Dec 2012
*Successfully Commissioned & working very
efficiently from Jan 2013

* Case Study Of Successful Project No. 1

in Indonesia- During Construction

* Overall view of the project

Indonesia & South East Asias first
ZERO POND , ZERO POLLUTION &
HIGHER BIOGAS PROJECT!
IN BANKALIS , RIAU,INDONESIA

* Case Study Of Successful Project No. 1

in Indonesia- Completed Project

* Case Study Of Successful Project No. 1

in Indonesia- Completed Project

* Biogas Use In Boiler

* Summary of Performance
*ZPHB reactor efficiency >90%
*Biogas/M3 of POME 30-35M3
*Final Discharge
COD:<250 Mg/L
BOD:<100 Mg/L
TSS:<100 Mg/L
O&G: <10 Mg/L

 CASE STUDY OF SUCCESSFUL PROJECT NO.2

IN INDONESIA

* Case Study Of Successful Project No. 2

in Indonesia

*Name-PT.AGRO MUKO, Sipef Group, Indonesia

*Capacity- 60 TPH Mill
*POME Flow- 720m3/day
*POME Parameters- COD 56,000 BOD 30,000
*ZPHB reactor volume is 6763m3
*Construction started in Sept 2012
*Project Completed in April 2013
*Project was inaugurated on May 16th 2013

* Case Study Of Successful Project No. 2

in Indonesia- During Construction

* Case Study Of Successful Project No. 2

in Indonesia- Completed Project

* Inauguration Of The Project

* Summary of Performance
*ZPHB reactor efficiency >90%
*Biogas/M3 of POME 35-45M3
*Final Discharge
COD:<250 Mg/L
BOD:<100 Mg/L
TSS:<100 Mg/L
O&G:<10 Mg/L

 CASE STUDY OF SUCCESSFUL PROJECT NO.3

IN INDONESIA

* Case Study Of Successful Project No. 3

in Indonesia

*Name-PT.MAI, Poliplant Group, Indonesia

*Capacity- 55 TPH Mill
*POME Flow- 726m3/day
*POME Parameters- COD 65,000 BOD 30,000
*ZPHB reactor volume is 7500m3
*Construction started in August 2012
*Project will be commissioned in June 2013

* Case Study Of Successful Project No. 3

in Indonesia- During Construction

* Case Study Of Successful Project No. 3

in Indonesia- Completed Project

* ZPHB- PFD

* ZPHB ANIMATION

* ZPHB ACCESSORIES
Central mixer and side/lateral
mixers are slow speed mixers.

Homogenization and availability

of uniform food to the bacteria.
Anti corrosion equipment

Low Maintenance
Low energy consumption

* BIOGAS COMPOSITION
Methane (CH4)

: 60-65%

Carbon dioxide (CO2)

: 35-40%

Nitrogen (N2)

: 0-1 %

Hydrogen Sulphide (H2S) : 0-0.3 %

Hydrogen (H2)

: 0-1 %

Oxygen (O2)

: 0-2 %

* UNIQUE

CDM-PoA

PT.KIS Indonesia is only Technology provider in

Indonesia doing the CDM-POA covering all Biogas
projects in Indonesia.

Our CDM-PoA, Reg.No 7864

is REGISTERED in
UNFCCC on 29th Oct 2012.( "Recovery and
Avoidance of Methane from Industrial Wastewater
Treatment Projects

UNIQUE FEATURES:

As we are the only technology provider to have our

own CDM-PoA. This makes all our suitable projects
qualify for CDM automatically.
32

OTHER PROJECTS UNDER CONSTRUCTION

Location:
West New Britain,
Papua New Guinea

Under construction
stage and will be
fully operated in
October 2013

PT Barema, Sipef Group 45 TPH Mill, Indonesia.

33

OTHER PROJECTS UNDER CONSTRUCTION

Location:
Dusun Tanjung
Mulia, Propinsi
Sumatera Utara,
Indonesia

Under construction
stage and will be
fully operated in
November 2013

PT UMW, Sipef Group 60 TPH Mill, Indonesia.

34

OTHER PROJECTS UNDER CONSTRUCTION

Location:
Tanjung Langast,
Malaysia

Under construction
stage and will be
fully operated in
November 2013

EVYAP SABUN MALAYSIA SDN BHD (EVYAP Group of Turkey). This is the
largest project in the world at Single location for Oleo chemical. This
project is Greenfield project & is coming up on 50 Acre land at an
investment of USD 350 Million. Splitting capacity is 1000 MT/Day,
fractionation is 500 MT/Day & Glycerin distillation is 100 MT/Day.
Soap Noodles 450 MT/Day & it also manufactures some fatty alcohol.
Effluent volume/day is 1000 M . Final discharge BOD <20 Mg/L &

COD <80 Mg/L

35

OTHER PROJECTS UNDER CONSTRUCTION

Location:
Hulu Sungai Selatan,
Kalimantan Timur
Indonesia

Under construction
stage and will be
fully operated in
December 2013

Astra Agro Lestari Tbk 60 TPH Mill, Indonesia.

36

OTHER PROJECTS UNDER CONSTRUCTION

Dekel Oil, 60tph- to be commissioned in February 2014

PT Inhill to be commissioned in March 2014
PT Sarimas to be commissioned in March 2014

37

KIS Group Thanks You Very Much

For Your Valuable Time & Attention

Indonesia & South East Asias first

ZERO POND, ZERO POLLUTION &
HIGHER BIOGAS PROJECT!
IN BANKALIS , RIAU,INDONESIA

2 Repeat Orders Received

From Same SARIMAS Group for their
Other 2 mills.

THANK YOU
FOR YOUR
VALUABLE
TIME