Perkins LD21532

LD21532
LD21532
4.236 (M)
2009/05/13
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 7
5.
Parts Lists & Illustrations
Pg. 9
6.
Parts Index
Pg. 106
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Cylinder Block
ACHL0159
Crankshaft, Pistons & Connecting Rods

ACHL0159
13

ACHL0159
17
Cylinder Head
ACHL0159
19
Section
Page
Lubricating Oil Filter & Integral Oil

Cooler
JBHL0543
43
Front End Drive Input

KBHL0444
45
Water Pump, Thermostat & Heat

Exchanger
LBHL0777
47

Exchanger
LBHL0777
49

Exchanger
LBHL0777
53
Rocker Shaft
ACHL0159
23
Timing Gear & Camshaft

ACHL0159
25
Lubricating Oil Pump & Delivery

Housing
ACHL0159
29

Exchanger
LBHL0777
55
Fuel Injection Equipment (Diesel)

AFHL0962
31

Exchanger
LBHL0777
57

AFHL0962
33
Alternator & Generator
NDHL0879
61

AFHL0962
35
Gear Driven Sea Water Pump
QBHL0127
65
Lubricating Oil Sump

GBHL0664
37
Gear Drive Auxiliary Drive Option
QDHL0600
67
Lubricating Oil Filler & Breather

HBHL0665
41
Induction Manifold
TBHL0321
69
Page 5
Engine Breakdown
Section
Page
Section
Page
Air Cleaner & Restriction Indicator

TDHL0147
71
Lub. Oil Pressure Switch & Gauge

ZJHL0194
89
Exhaust Manifold
UBHL0233
73
Temperature Gauge & Sender

ZLHL0090
91
Low Pressure Fuel System

VBHL0703
75
Radiator & Cowling

ZMHL0156
93
Cold Start System

WDHL0030
77
Tachometer & Hour Recorder

ZQHL0376
95
Engine Lifting
XBHL0191
79
Fuel Pre-Lift Pump

ZVHL0240
97
Throttle & Stop Controls

ZAHL0305
81
Application Miscellaneous & Auxiliaries

ZZUL0200
99
Mountings (Front & Rear)

ZCHL0359
83
Joints & Gaskets - Top Service Kit

SACL0082
101
Heater/Starter Switch
ZEHL0636
85
Joints & Gaskets - Bottom Service Kit

SGBL0058
103
Lub. Oil Sump Drain Pump

ZGHL0015
87
Page 6
Symbols and Notes

Symbol
Description
From Engine Number
Upto Engine Number
Repairs and Replaces
See Appropriate Section - Reference Number
Alternative
Order
Remanufactured Part
New for Old Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
See History Section
Page 7
Cylinder Block
Plate A
ACHL0159
44
46
47
45
18
31
57
48
49
51
10
42
28
50
11
17
15
43
12
23
22
24
32
25
52
26
16
19
60
20
59
1
21
33
5
8
34
3
27
7
13
37
38
53
30
29
Page 8
14
36
35
40
58
6
54
56
55
39
41
Cylinder Block
Plate A
ACHL0159
Item
1
Part No.
ZZ50219
2
2
31358324
31358329
31358331
2
2
3
6
7
8
3135X031
3135X032
0650710
33142111
32166329
31134164
9
10
11
12
15
17
31
2
0650710
32416119
0650582
3311R003
32416118
32417134
2485A204
3135X035
4
16
18
18
32416118
32417133
3681E021
3681E034
19
4142V066
20
21
2418F475
3681T018
22
22
22
23
23
24
25
25
26
0746211
0746211
32142316
0920003
0920003
0350009
2172530
32186143
33112111
References
C ZZ50076
C 61666
J
J
J
J
(+)0.005"
(+)0.13MM
(+)0.010"
(+)0.25MM
C 31134163
C 31134132
C 32416105
C 0920130
C 0650577
J (+)0.010"
J (+)0.25MM
C 32418122
C
C
C
C
C
C
C
C
C
36812349
3681E016
3681E018
36812352
4142V061
4142V031
2415391
36817181
36817157
B U612227Y
A U612228Y
B U612227Y
B U612227Y
A U612228Y
B U612227Y
Qty.
Description
Notes
CYLINDER BLOCK ASSEMBLY
(A,B)
4
X
LINER - PRESS FIT

LINER - OVERSIZE
(C,D,E)
(D,E,C)
LINER - OVERSIZE
(D,E,C)
4
X
6
10
10
1
LINER - PRESS FIT

LINER - SLIP FIT
PLUG
THIMBLE
SCREW
CAMSHAFT BUSH
(C,F,E)
(F,G,E)
2
1
1
1
4
1
1
4
PLUG
PLUG
PLUG
WASHER
PLUG
PLUG
PLUG
LINER - OVERSIZE
(G) +0.010"
4
1
1
1
PLUG
PLUG
GASKET - CYLINDER HEAD
(H)
(E,I)
SEAL - REOS HOUSING
(J)
1
1
SEAL - REAR END OIL

GASKET - OIL SEAL HOUSING
10
12
12
10
12
2
2
2
2
BOLT
BOLT
CAPSCREW
WASHER
WASHER
DOWEL
CAPSCREW
CAPSCREW
WASHER
(K)
(L)
(L)
(K)
(L)
Footnotes
(A)
WAS U5BA0021 USE ZZ50060/32166337(2)/32166338(12)/32166339(8).
(B)
WAS ZZ50060 USE ZZ50076 WITH 36812352/33153157/2116053/2184634(3)
(C)
PRESS FIT
(D)
USED ONLY WITH 93258/U5BA0021/ZZ50060
Page 9
Cylinder Block
Plate A
ACHL0159
44
46
47
45
18
31
57
48
49
51
10
42
28
50
11
17
15
43
12
23
22
24
32
25
52
26
16
19
60
20
59
1
21
33
5
8
34
3
27
7
13
37
38
53
30
29
Page 10
14
36
35
40
58
6
54
56
55
39
41
Cylinder Block
Plate A
ACHL0159
Footnotes
(E)
SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.
(F)
USED ONLY WITH ZZ50076/ZZ50219
(G)
SLIP FIT
(H)
UP TO ENGINE NO U106654N. SEE ALSO SERVICE BULLETIN NO.35
(I)
FROM ENGINE NO U106655N. SEE ALSO SERVICE BULLETIN NO.35
(J)
WAS 4142V064, USE 4142V066 + 36817181 + 0746211 ( 2) + 0920003 (2) + BRIDGE PIECE 3627P012
(K)
USED ONLY WITH 4142V064,4142V061,4142V031
(L)
USED ONLY WITH 4142V066
Page 11
Plate A
ACHL0159
5
12
8
4
2
9
7
11
3
6
16
19
20
17
18
21
23
22
14
15
13
Page 12
11
10
Plate A
ACHL0159
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
ZZ90009
C M7BJ0015
G
F ZZ90009
F ZZ90009
31134123
32762145
33221328
2135A001
68300
0170002
41158041
31171681
0500012
33125416
ZZ90143
17
18
81558
19
85042
20
31137551
21
31137561
22
3242T001
23
32186139
Service Options
1
16
16
18
18
18
19
19
19
20
21
References
ZZ90009P
ZZ90143P
ZZ90143R
81558A
81558B
81558C
85042A
85042B
85042C
31137312
31137322
C
C
A
G
R
F
P
P
P
P
G
J
J
J
J
J
J
J
J
U5BG0019
U5BG0024
01/07/1996
a.
ZZ90143
(-)0.010"
(-)0.020"
(-)0.030"
(-)0.010"
(-)0.020"
(-)0.030"
(+)0.007"
(+)0.007"
Qty.
Description
CON ROD ASSEMBLY
1
1
1
2
2
2
4
1
1
2
4
1
1
1
1
CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
THIMBLE
PISTON KIT
PISTON
PIN
CIRCLIP
PISTON RING KIT
CRANKSHAFT GEAR
WOODRUFF KEY
WASHER
CRANKSHAFT KIT
1
1
1
2
2
1
3
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
THRUST BLOCK
SCREW
4
1
1
1
1
1
1
1
1
2
2
CON ROD - EXCHANGE

CRANKSHAFT KIT - EXCHANGE
CRANKSHAFT KIT - EXCHANGE
MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
THRUST WASHER
THRUST WASHER
CRANKSHAFT KIT
Notes
(A)
(B)
(C)
(C)
(C)
(C)
(C)
(C)
(C)
(C)
History
a. B 30/06/1996
16 ZZ90081
C U5BG0019
C U5BG0024
G
Footnotes
(A)
UNTOPPED
Page 13
Plate A
ACHL0159
5
12
8
4
2
9
7
11
3
6
16
19
20
17
18
21
23
22
14
15
13
Page 14
11
10
Plate A
ACHL0159
Footnotes
(B)
FITTED UP TO ENGINE NUMBER U983539L
(C)
PRE-FINISHED
Page 15
Plate B
ACHL0159
7
6
Page 16
Plate B
ACHL0159
Item
Part No.
3
4
U5MK0065
68516
References
Qty.
X
1
Description
LINER KIT
PISTON AND RING KIT
Notes
(A)
(B)
Footnotes
(A)
USED ONLY ON APPLICATIONS WITH PARALLEL LINERS.
(B)
PRE-TOPPED
Page 17
Cylinder Head
Plate A
ACHL0159
12
23
11
7
22
8
21
9
24
10
4
18
6
19
16
17
20
14
15
1
2
Page 18
Cylinder Head
Plate A
ACHL0159
Item
1
Part No.
ZZ80175
2
3
33152153
31431315
4
5
3343F041
3142A052
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
3343J021
33817117
31745122
31744133
33415118
33424107
33173108
0650710
0650203
2411157
32526312
33221328
22 32166337
23 32166338
24 32166339
Service Options
1
References
Qty.
Description
Notes
C
C
C
G
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
ZZ80072
ZZ80054
ZZ68111
CYLINDER HEAD KIT
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
a.
4
4
INSERT
INTAKE VALVE
4
4
VALVE GUIDE
EXHAUST VALVE
R
D
D
D
D
B
B
C
R
R
R
a.
LBHL
LBHL
LBHL
LBHL
U874811J
U874811J
33221316
a.
a.
a.
4
8
8
8
8
8
16
1
1
1
1
1
6
6
2
2
VALVE GUIDE
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
VALVE SPRING WASHER
CAP
VALVE COLLET
PLUG
PLUG
WASHER
COVER
JOINT
SCREW
WASHER
STUD
CON ROD NUT
2
12
8
SCREW
SCREW
SCREW
(D)
(D)
(D)
CYLINDER HEAD KIT - EXCH
(B)
X
1
X
X
X
4
INSERT
INTAKE VALVE
INTAKE VALVE
INTAKE VALVE
INTAKE VALVE
VALVE GUIDE
(E)
(E)
(E)
(F)
X
X
EXHAUST VALVE
EXHAUST VALVE
(E,G)
(E,G)
ZZ80175P
(A,B)
(C)
History
a. General History Section
2 33152139
3 31431315
3 31431316
3 31431317
3 31431318
4
3343F031
5
5
31431882
31431883
J
J
J
C
C
J
J
(+)0.003"
(+)0.015"
(+)0.030"
3343F002
3343F001
(+)0.003"
(+)0.015"
Page 19
Cylinder Head
Plate A
ACHL0159
12
23
11
7
22
8
21
9
24
10
4
18
6
19
16
17
20
14
15
1
2
Page 20
Cylinder Head
Plate A
ACHL0159
Item
Part No.
References
5
5
5
31431884
31431881
3142A053
J (+)0.030"
3142A054
3142A055
6
7
8
9
10
11
12
15
22
23
24
3343J002
33817117
31745117
31744127
33123117
33423147
33173108
2411107
32181424
32181425
32181426
2415B201
33817117
J
C
J
C
J
C
C
C
(+)0.003"
31431411
(+)0.015"
31431412
(+)0.030"
31431413
3343J001
33817402
Qty.
Description
Notes
X
4
X
EXHAUST VALVE
EXHAUST VALVE
EXHAUST VALVE
(E,G)
(G)
(E,H)
EXHAUST VALVE
(E,H)
EXHAUST VALVE
(E,H)
4
4
8
8
8
8
8
1
8
12
2
4
4
VALVE GUIDE
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
WASHER
CAP
VALVE COLLET
WASHER
SCREW
SCREW
SCREW
SEAL - O RING
SEAL - VALVE STEM
(F)
(H)
(H)
(I)
(H)
(C)
(J,K)
(K)
(K)
(H)
Footnotes
(A)
WAS 68111 USE ZZ80072 WITH 33813131 AND 33813129 OR 3281M001 (SEE AFHL)
(B)
INLET VALVE INSERT - 33152155
(C)
SERVICED IN PAIRS
(D)
FROM ENGINE NO U027631M. SEE ALSO SERVICE BULLETIN NO.21
(E)
OVERSIZE VALVES CAN ONLY BE USED WITH CYLINDER HEADS WHEN VALVE GUIDES ARE NOT FITTED.
(F)
USED ONLY WITH HEADS MACHINED TO ACCOMMODATE VALVE GUIDES
(G)
USED ONLY WITH ZZ80072,ZZ80159
(H)
USED ONLY WITH ZZ80054/68111 (CYLINDER HEAD)
(I)
USED ONLY WITH 68111 (CYLINDER HEAD)
(J)
6 OFF UP TO ENGINE NO.U874811J
(K)
UP TO ENGINE NO U027630M. SEE ALSO SERVICE BULLETIN NO.21
Page 21
Rocker Shaft
Plate A
ACHL0159
23
12
24
16
26
28
28
17
27
4
5
7
11
22
21
5
4
13 14
20
7
19
10
5
25
15
18
Page 22
Rocker Shaft
Plate A
ACHL0159
Item
1
Part No.
ZZ90158
2
3
4
ZZ90032
0650507
3818X901
4115R305
6
7
2511425
4115R306
8
9
10
11
2511425
31744123
31743108
3775E012
12
13
14
20
21
22
28
12
12
18
19
26
27
2231236
0170151
33117434
33811113
0720579
0576052
33117426
0726504
2233022
3142U031
31434307
0096634
0920006
References
C
C
C
C
ZZ90007
ZZ90030
87144
83449
C
C
N
C
C
37521334
27521332
41151484/82
37371281
M
C 41151483/81
C 37371271
C 3775E011
C 35511111
C 33117415
C 31434163
Qty.
Description
Notes
ROCKER SHAFT ASSEMBLY
1
2
4
ROCKER SHAFT ASSY - MINOR

PLUG
BRACKET
ROCKER ARM ASSEMBLY
1
4
ROCKER ARM BUSH

ROCKER ARM ASSEMBLY
(B)
1
2
2
1
ROCKER ARM BUSH

ROCKER SHAFT SPRING
ROCKER SHAFT SPRING
CONNECTION
(B)
1
2
2
1
8
8
2
1
1
8
8
4
4
SETSCREW
CIRCLIP
WASHER
OLIVE
SCREW
NUT
SHIM
SETSCREW
SCREW
TAPPET
PUSHROD
SCREW
WASHER
(D)
(A)
(C)
(E)
(F)
Footnotes
(A)
WAS 37521334.USE 3818X901 IN ENGINE SETS ONLY
(B)
USED ONLY WITH LEVER NUMBERS STARTING 41151. NOT REQUIRED WITH LEVERS STARTING 4115R OR 3737.
(C)
WAS 3775E011 USE 3775E012,2233022.
(D)
USED ONLY WITH 3775E011
(E)
USED ONLY WITH 35511111
(F)
USED ONLY WITH 3775E012
Page 23
Plate D
ACHL0159
13
3
32
1
16
17
14
15
5
4
8
8
18
21
11
28
27
22
23
20
26
29
24
34
33
31
30
Page 24
Plate D
ACHL0159
Item
Part No.
1
2
3
4
5
6
7
8
9
37161851
37161901
36814162
2183205
0920053
33426161
41115023
0050345
0746459
10
11
2184634
3241A025
12
13
31415292
31415383
14
15
16
33153121
2116053
3117L012
17
18
19
0500012
37166711
4142A048
20
21
2418F436
3681P016
22
23
24
25
2183205
0920053
0746255
2183205
26
27
28
29
30
31
32
33
34
2411152
0096238
0920053
0920053
0746454
0920054
33153157
0748351
0920101
References
B
A
C
C
U934534K
U934535K
36814137
0746255
B
C
A
C
R
R
B
C
C
A
U106654N
0096434
U106655N
0941082
a.
b.
U106654N
31415381
31415372
U106655N
C 3117L011
A U106655N
B
A
C
B
C
A
C
U934534K
U934535K
37166411
U934534K
36813138
U934535K
0746255
B
A
C
B
U934534K
U934535K
0746255
U934534K
A U934535K
A U934535K
A U934535K
Qty.
Description
Notes
1
1
1
9
9
1
1
2
3
TIMING CASE
TIMING CASE
GASKET - TIMING CASE
SCREW
WASHER
HUB
IDLER GEAR
IDLER GEAR BUSH
SCREW
(A)
3
1
SCREW
PLATE
(A)
(B)
1
1
CAMSHAFT
CAMSHAFT
(A)
(A,C,D)
1
1
1
THRUST PLATE
DOWEL
CAMSHAFT GEAR
(E)
1
1
1
WOODRUFF KEY
TIMINGGEAR COVER
TIMINGGEAR COVER
1
1
SEAL - FRONT END OIL

GASKET - TIMING COVER
10
10
2
5
SCREW
WASHER
SETSCREW
SCREW
2
4
4
5
1
1
1
1
1
WASHER
BOLT
WASHER
WASHER
SETSCREW
WASHER
THRUST WASHER
SCREW
WASHER
(A)
(F)
(F)
(G)
History
a.
11
3241A021
C 0941082
PLATE
b.
11
3241H009
C 0941082
PLATE
Page 25
Plate D
ACHL0159
13
3
32
1
16
17
14
15
5
4
8
8
18
21
11
28
27
22
23
20
26
29
24
34
33
31
30
Page 26
Plate D
ACHL0159
Footnotes
(A)
SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.
(B)
USED ONLY WITH 4111A034
(C)
WAS 31415381. USE 31415383 WITH 3218M001-1/3321A003-1/2314J606-1
(D)
SEE ALSO ZQHL SECTION
(E)
FROM ENG.NO.U729165B TO U732690B USE 33153157.ALSO REFER TO SERVICE BULLETIN 111 ISSUED AUGUST
1996.
(F)
QUANTITY WAS 9
(G)
NOT REQUIRED ON ALL CONDITIONS.MUST REFER TO SERVICE BULLETIN NO.29 (RE-ISSUE 1.DATED OCT.86).
Page 27
Lubricating Oil Pump & Delivery Housing
Plate A
ACHL0159
18
19
17
29
15
8
22
31
33
14
16
20
32
13
21
28
9
11
12
10
24
27
23
26
25
30
35
3
1
34
4
37
36
6
7
39
43
45
44
38
40
41
42
Page 28
Lubricating Oil Pump & Delivery Housing
Plate A
ACHL0159
Item
Part No.
1
43
44
45
2
3
4
41314182
2415811
0180978
0350006
0746255
0920053
3271H004
5
6
7
22
23
24
25
26
27
28
29
30
31
32
33
34
35
41115085
2511437
2722A206
41371078
32712715
31742128
33157122
0610012
0096438
0920054
33137409
35714104
0490355
0746052
0920052
33532121
0560244
References
C 41314054
C 3271H002
C 32716117
P
C 33137408
Qty.
Description
1
1
1
2
3
3
1
OIL PUMP
SEAL - O RING
CLIP
DOWEL
SETSCREW
WASHER
SHAFT
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
IDLER GEAR
BUSH
CIRCLIP
RELIEF VALVE
PLUNGER
SPRING
CAP
PIN
BOLT
WASHER
THIMBLE
OIL PIPE
GASKET
BOLT
WASHER
UNION NUT
OLIVE
Notes
(A)
(A)
(A)
Footnotes
(A)
FROM ENGINE N0.U911490K THIS PART IS NEITHER INCLUDED IN NOR REQUIRED WITH PUMP ASSEMBLY
41314054
Page 29
Plate E
AFHL0962
21
11
1
2
10
22
15
17
16
18
14
7
13
12
19
Page 30
20
Plate E
AFHL0962
Item
Part No.
1 2643C238
2
26431334
3
26430171
4
26430445
5
26430311
6
26430303
7
26430277
8
26431016
9
26430332
9
26430333
10
26430065
11
36453111
12
26431479
Service Options
1
2643C238R
References
G
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
FUEL INJECTION PUMP

SLEEVE
BLADE
LINER - SLIP FIT
HEAD
RING
ROLLER KIT
PLATE
VALVE
VALVE
SHAFT
LEVER
SLEEVE AND PISTON
FUEL INJ PUMP - EXCH
Notes
(A)
(A)
Footnotes
(A)
CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING
Page 31
Plate A
AFHL0962
59
55
56
26
60
58
37
57
25
13
42 43
54
43
44
33
29
27
28
53
65
30
34
40
51
39
12
34
35 45
36
64
30
11
17
24
15
50
47
22
19
62 23
46
18
20
21
31
48
67
63
49
14
16
41
15
61
10
66
1
32
52
Page 32
7
9
8
38
Plate A
AFHL0962
Item
Part No.
References
2643C238
2
3
4
5
6
3281M002
31718104
31718105
3687H012
2217138
C 37859
G
C 2644951
7
8
9
10
11
12
13
14
15
16
17
18
0576002
0920003
0920053
35343025
35343026
35343027
35343028
36844116
36511123
0726505
2211401
2645647
19
2645L301
19
2646466
20
2645L602
20
2646831
21 0921173
26 35587338
29 0095315
30 0921176
31 41115137
32
0350010
57 3558X005
58 0206102
59 33225412
60 33811112
62 33813129
63 33813131
64 0746259
Service Options
1
18
C 0490685
C 2217104
C 0826277
Q
Q
Q
Q
1
2
3
4
C 0726260
C 2645L002
C 2645647
G
B U806973H
C
C
A
A
A
A
31171524
2116078
U806974H
U806974H
U806974H
U806974H
C 0096232
2643C238R
2645647R
Qty.
Description
FUEL INJECTION PUMP
1
1
1
1
3
SLEEVE
SEAL
WIRE
GASKET - FUEL INJ PUMP
STUD
3
3
3
1
1
1
1
4
4
2
2
4
NUT
WASHER
WASHER
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
PIPE CLIP
PLATE
SETSCREW
NUT
INJECTOR
1
1
1
1
4
1
4
8
1
1
1
1
1
1
4
4
8
HOLDER
HOLDER
INJECTOR NOZZLE
INJECTOR NOZZLE
INJECTOR WASHER
PIPE - LEAK OFF
BANJO BOLT
WASHER
FUEL INJECTION PUMP GEAR
DOWEL
PIPE - LEAK OFF
UNION
UNION NUT
OLIVE
SPACER
SEAL
SCREW
1
4
FUEL INJ PUMP - EXCH

INJECTOR - EXCHANGE
Notes
(A)
(B)
(C)
(B)
(C)
Footnotes
(A)
FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES
(B)
USED ONLY WITH 2645L002
(C)
Page 33
Plate F
AFHL0962
Page 34
Plate F
AFHL0962
Item
Part No.
U5MK0159
References
Qty.
X
Description
Notes
REPAIR KIT - FUEL INJ PUMP
Page 35
Plate Z
GBHL0664
49 50 44
42
22
20
28
18
21
25
43
26
24
47
46
48
45
12
23
11
19
27
14
29
40
13
5
15
39
41
6
38
37
34
1
17
36
32
16
8
7
33
35
10
9
30
Page 36
31
Plate Z
GBHL0664
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
41424196
32186405
2411287
2415714
0726403
3681K006
0096244
0920053
0746255
0920053
3627P042
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
32811408
2172514
0920521
0826279
0576002
0920053
35721734
36832122
0746254
0920053
3824A001
0746211
0330807
3735A011
0096042
0576301
0920002
0920002
35772327
31785468
36176416
0920651
0746052
0576001
0920052
35311123
0920153
41234108
0576117
0566008
0576117
0566008
36675143
0096236
0920053
36676134
References
C 36815705
C 3627P012
C 3627P011
R a.
C 2176369
C 3735A001
Qty.
Description
1
1
1
1
1
1
6
6
12
12
1
SUMP
PLUG
WASHER
SEAL - O RING
SCREW
GASKET - SUMP
BOLT
WASHER
SETSCREW
WASHER
BRIDGE PIECE
2
2
2
2
2
2
1
1
2
2
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GASKET
SCREW
WASHER
STUD
NUT
WASHER
OIL PIPE
GASKET
SETSCREW
WASHER
BRACKET
BOLT
SPACER
CLAMP
SCREW
NUT
WASHER
WASHER
TUBE
DIPSTICK
PLATE
GROMMET
BOLT
NUT
WASHER
TUBE
WASHER
OIL PIPE
NUT
OLIVE
NUT
OLIVE
CLIP
BOLT
WASHER
CLIP
Notes
(A)
(B)
(C)
(D)
Page 37
Plate Z
GBHL0664
49 50 44
42
22
20
28
18
21
25
43
26
24
47
46
48
45
12
23
11
19
27
14
29
40
13
5
15
39
41
6
38
37
34
1
17
36
32
16
8
7
33
35
10
9
30
Page 38
31
Plate Z
GBHL0664
Item
48
49
50
Part No.
References
0746052
0576001
0920052
Qty.
Description
1
1
1
BOLT
NUT
WASHER
BRIDGE PIECE
1
1
1
1
CLIP
WASHER
INSERT
NUT
Notes
History
a.
11
3627P013
C 3627P012
C 3627P011
b. General History Section

0180018
0920022
2137435
33533103
Footnotes
(A)
WAS 32186404 USE 32186405 WITH 2415714
(B)
(C)
(D)
WAS 3824A001 USE 3824A021 WITH 3735A011.
Page 39
Plate D
HBHL0665
46
42
40
43
41
50
5
3
49
48
4
52 51
9
8
53
50
32
16
33
34
31
17
35
44
12
14
13
15
45
18
20
19
10
37
28
29
23
24
36
47
11
30
26
38
Page 40
39
25
21
22
27
Plate D
HBHL0665
Item
Part No.
1
2
37188182
3681A027
3
4
5
6
7
8
9
2487845
24870002
0746052
0920002
0920052
3383A001
2481883
References
C 3681A026
C 36811132
C 0202058
Qty.
Description
1
1
CYLINDER HEAD COVER

GASKET - CYL. HEAD COVER
1
1
4
4
4
1
2
CAP
GASKET - OIL FILLER CAP
BOLT
WASHER
WASHER
HOSE
CLIP
Notes
Page 41
Lubricating Oil Filter & Integral Oil Cooler
Plate C
JBHL0543
22
26
25 24
21
23
28
41
27
28
1
47
46
16
7
42
47
8
42
4
48
6
44
3
10
38
49
45
12
39
43
2
11
13
14
19
37
12
33
20
32
40
31
30
17
18
15
8
5
7
36
35
34
Page 42
29
Lubricating Oil Filter & Integral Oil Cooler
Plate C
JBHL0543
Item
Part No.
1
2
3
4
5
6
7
8
9
10
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
33
34
35
36
37
41326044
37764112
24865275
37747871
37738621
24865281
0748354
0920052
36861749
2186431
2654403
33514114
35721477
36833147
0827622
0576002
0920053
36567431
0746211
0920490
0920003
0920053
U5MH0009
21825197
36231412
2217260
0576054
0920055
32161114
2216262
38
39
40
41
0576054
0920055
36862517
33515113
References
C 2486221
C 37764111
C 2486442
C 2185165
C 33555131
C 33852108
F REF.26
C 0180066
C 0826614
C 2461163
C 0826626
C 0746610
C 36862523
Qty.
Description
1
1
1
1
1
2
6
6
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
2
2
2
1
2
OIL COOLER
BODY
TUBE
COVER
COVER
O RING
SCREW
WASHER
GASKET
SCREW
OIL FILTER
ADAPTOR
WATER PIPE
GASKET
STUD
NUT
WASHER
CLIP
BOLT
WASHER
WASHER
WASHER
HOSE KIT
HOSE
CLIP
PLATE
STUD
NUT
WASHER
PLUG
STUD
2
3
1
1
NUT
WASHER
GASKET - OIL FILTER HEAD
CONNECTION
Notes
Page 43
Plate B
KBHL0444
14
3
4
15
8
17
16
6
10
9
13
11
12
Page 44
Plate B
KBHL0444
Item
Part No.
1
1
2
3
7
9
10
15
16
17
3114V011
3114V014
32162331
33125124
32186136
0748351
0920101
0920053
3242T001
32186139
References
B U978997L
A U978998L
C 32186121
C 2411152
C 3271R021
Qty.
1
1
1
1
1
1
1
1
1
3
Description
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY
SCREW
WASHER
PIN
SCREW
WASHER
WASHER
THRUST BLOCK
SCREW
Notes
(A)
(A)
(B)
(B)
Footnotes
(A)
USED ONLY WITH CRANKSHAFTS 68609,94434,U5BG0008,U5BG0009,U5BG0019.
(B)
USED ONLY WITH CRANKSHAFTS U5BG0022,U5BG0023,U5BG0024,U5BG0025,U5BG0026,ZZ90081,ZZ90082
Page 45
Water Pump, Thermostat & Heat Exchanger
Plate D
LBHL0777
9
10
5
12
13 14
11
18
11
8
18
16 17
Page 46
15
7
10
Plate D
LBHL0777
Item
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
Part No.
2486586
24865081
24865082
24865062
24865079
24865061
24865080
2415836
2234531
0920053
37587321
0746424
0920054
36612126
0746255
0920053
32161114
References
C 2461163
Qty.
1
1
1
1
1
1
1
1
6
6
1
3
3
2
4
4
2
Description
Notes
EXCHANGER
CYLINDER
TUBE
GASKET
COVER
GASKET
COVER
SEAL - O RING
SCREW
WASHER
BRACKET
SCREW
WASHER
STRAP
SETSCREW
WASHER
PLUG
Page 47
Plate F
LBHL0777
10
61
13
12
22 9
62
21
19
4
1
17
16
20
51
15
49
47
35
37
50
53
52
53
46
14
45
46
34
36
3
37
2
44
33
26
1
25
27
58
60
42
24 25
28 23
30
40
39
29
56
57
40
38
63
59
41
32
65 64 65
43
60
3
31
Page 48
18
8
7
48
11
13
Plate F
LBHL0777
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Part No.
35721472
U5MH0009
2481886
36833147
37761211
0490382
0748413
0920053
0827622
0576002
U5MH0045
2481889
37733751
0490382
0746255
0920003
0920053
37736911
0490382
0827622
0576002
U5MH0045
2481889
35721463
36567428
0746053
0576001
0920052
0746253
0920053
36833147
0827612
0827622
0576002
0920053
35136118
U5MH0009
2481886
37736901
36833147
0746255
0920053
33853121
2481886
37736901
36833147
References
C 33852108
C 33854406
F REF.11
C 33854406
F REF.23
C 33852108
Qty.
1
1
2
1
1
1
2
2
2
2
1
1
2
1
1
2
2
2
1
1
2
2
1
1
2
1
2
2
2
2
2
2
1
1
1
2
2
1
1
2
1
1
2
2
1
2
1
1
Description
Notes
WATER PIPE
HOSE KIT
CLIP
GASKET
CONNECTION
GASKET
SETSCREW
WASHER
STUD
NUT
HOSE KIT
HOSE
CLIP
CONNECTION
GASKET
SETSCREW
WASHER
WASHER
CONNECTION
GASKET
STUD
NUT
HOSE KIT
HOSE
CLIP
WATER PIPE
CLIP
BOLT
NUT
WASHER
SCREW
WASHER
GASKET
STUD
STUD
NUT
WASHER
WATER PIPE
HOSE KIT
CLIP
CONNECTION
GASKET
SETSCREW
WASHER
HOSE
CLIP
CONNECTION
GASKET
Page 49
Plate F
LBHL0777
10
61
13
12
22 9
62
21
19
4
1
17
16
20
51
15
49
47
35
37
50
53
52
53
46
14
45
46
34
36
3
37
2
44
33
26
1
25
27
58
60
42
24 25
28 23
30
40
39
29
56
57
40
38
63
59
41
32
65 64 65
43
60
3
31
Page 50
18
8
7
48
11
13
Plate F
LBHL0777
Item
Part No.
49
50
51
52
53
56
57
58
59
60
61
62
63
64
65
0827622
0576002
0920053
33853121
2481886
37736021
36833147
0746252
0746254
0920053
0920053
0920053
U5MH0045
2481889
References
C 33854406
F REF.63
Qty.
2
2
2
1
2
1
1
1
1
2
2
2
1
1
2
Description
Notes
STUD
NUT
WASHER
HOSE
CLIP
CONNECTION
GASKET
SCREW
SETSCREW
WASHER
WASHER
WASHER
HOSE KIT
HOSE
CLIP
Page 51
Plate C
LBHL0777
10
11
12
12
24
9
7
13
19
5
22
21
14
16
18
20
15
17
25
Page 52
23
Plate C
LBHL0777
Item
Part No.
1
2
3
4
5
6
3623K007
3687M019
0746255
0920053
37764104
3685F005
7
8
9
10
11
12
13
14
15
16
17
18
21
22
23
24
25
2485613
37536601
36825117
0096208
0746255
0920053
0650540
0650203
0096236
0920053
0096438
0920054
0920054
2411107
0746452
0920054
0746458
References
C 3685R004
C 0746254
C 36853532
C 36853514
Qty.
Description
1
1
4
4
1
1
PLATE
GASKET
SETSCREW
WASHER
THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
1
1
1
1
5
6
1
1
3
3
3
3
1
1
2
2
1
THERMOSTAT
COVER
GASKET
BOLT
SETSCREW
WASHER
PLUG
PLUG
BOLT
WASHER
BOLT
WASHER
WASHER
WASHER
SETSCREW
WASHER
SCREW
Notes
(A)
Footnotes
(A)
WAS 2217205/0576051.
Page 53
Plate E
LBHL0777
10
13
11
14
9
2
12
6
7
4
6
2
1
2
2
3
15
20
16
19
17
Page 54
16
18
Plate E
LBHL0777
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
37722634
0650710
0650540
0096436
0746458
0920054
2415712
2487949
36861446
2487893
2487991
0827601
0576002
0920053
33871703
36676134
0746052
0576001
0920052
References
C 37722633
C 0096433
Qty.
1
5
1
1
3
4
1
1
1
1
1
3
3
3
1
2
1
1
1
Description
TANK
PLUG
PLUG
BOLT
SCREW
WASHER
SEAL - O RING
FILLER
GASKET
CAP
GASKET - OIL FILLER CAP
STUD
NUT
WASHER
WATER PIPE
CLIP
BOLT
NUT
WASHER
Notes
(A)
(B)
Footnotes
(A)
WAS 37722633.USE 37722634
(B)
Page 55
Plate R
LBHL0777
15 17
1
8
13
14
3
4
7
10
19
11
18
21
12
31
24
25
27
26 28
Page 56
23
20
29
22
Plate R
LBHL0777
Item
Part No.
4131A013
2
3
4
5
6
7
8
9
10
11
12
13
14
2431154
3687T002
0920053
37711665
3687Y003
15
16
0096439
2184634
17
18
19
20
21
22
23
24
25
26
27
28
29
0920054
0096443
0920054
0096440
0920054
0920465
33476109
0500006
31146015
0576007
0920009
0920058
U7LW0054
30
31
2183205
2186202
References
C
C
C
F
F
F
F
F
4131A021
41313232
31313225
REF.1
REF.27
REF.27
REF.27
REF.27
0170040
F REF.27
F REF.27
R a.
C
C
B
A
C
3687Y004
36867198
89/03/31
89/04/01
0096439
B 89/03/31
B 89/03/31
R b.
R b.
R b.
Qty.
Description
Notes
WATER PUMP
1
1
1
1
1
1
1
1
1
1
4
1
1
BODY
SHAFT
BEARING
BEARING
SPACER
CIRCLIP
SEAL
IMPELLER
PLUG
GASKET - WATER PUMP
WASHER
BODY
GASKET - WATER PUMP
2
3
BOLT
SCREW
2
1
1
1
1
1
1
1
1
1
1
1
1
WASHER
BOLT
WASHER
SCREW
WASHER
SPACER
HUB
WOODRUFF KEY
WATER PUMP PULLEY
NUT
WASHER
WASHER
REPAIR KIT - WATER PUMP
(C)
4
4
SCREW
SCREW
(D)
(E)
GASKET - WATER PUMP
(A)
X
X
X

(C)
(F)
(G)
(A)
(A)
(B)
(A)
(A)
History
a.
11
36866724
b. General History Section

29 U7LW0054
29 U7LW0058
29 U7LW0058
C U7LW0053
Footnotes
(A)
ALSO INCLUDED IN REPAIR KIT
(B)
WAS 37711662 USE 37711665 WITH 2186202 (4)
Page 57
Plate R
LBHL0777
15 17
1
8
13
14
3
4
7
10
19
11
18
21
12
31
24
25
27
26 28
Page 58
23
20
29
22
Plate R
LBHL0777
Footnotes
(C)
USED ONLY WITH 4131A021
(D)
(E)
(F)
USED ONLY WITH 41313232/41313225
(G)
USED ONLY WITH 4131A013,41313225,41313232.
Page 59
Plate F
NDHL0879
29
39
37
38
25
31
30
11
4
36
32
34
26
28
27
35
8
5
33
7
48
10
3
41
12
40
42
16
2
18
18
17
20
14
15
22
52 13
21
53
23
24
43
50
49
44
51
19
15
Page 60
47
46
Plate F
NDHL0879
Item
Part No.
2614B649
2614B656
2614B658
4
4
5
36155141
36155138
0746456
6
7
8
13
14
19
20
0576051
0920004
0920054
36237164
37535139
0096245
2211223
21
22
23
24
24
33134434
33245132
2183302
2411103
0920054
25
3827H008
26
3642E007
27
0096440
28
0920054
29
0746453
30
0920004
31
0920054
32
0746454
33
0576051
34
0920004
35
0920054
36
0826481
37
0576051
References
B
C
C
A
B
C
A
C
C
B
A
B
C
B
B
B
B
B
B
B
C
B
B
C
B
A
B
C
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
U934534K
2614B149
2612422
U934535K
U972485L
2614B156
U972486L
2614B158
2614B058
U934534K
U934535K
U934534K
0096431
U934534K
U934534K
U934534K
U934534K
U934534K
U934534K
U934534K
0576302
U934534K
U934534K
0746451
U934534K
U934535K
U972485L
0920155
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
Qty.
Description
Notes
BELT
(A)
BELT
(A)
BELT
(A)
1
1
1
LEVER
LEVER
SCREW
1
1
1
1
1
2
2
NUT
WASHER
WASHER
BRACKET
BRACKET
BOLT
NUT
2
2
1
1
1
SPACER
SPACER
SCREW
WASHER
WASHER
BRACKET
BRACKET
SCREW
WASHER
SETSCREW
WASHER
WASHER
SETSCREW
NUT
WASHER
WASHER
STUD
NUT
Page 61
Plate F
NDHL0879
29
39
37
38
25
31
30
11
4
36
32
34
26
28
27
35
8
5
33
7
48
10
3
41
12
40
42
16
2
18
18
17
20
14
15
22
52 13
21
53
23
24
43
50
49
44
51
19
15
Page 62
47
46
Plate F
NDHL0879
Item
Part No.
38
0920004
39
0920054
40
41
33135119
0096234
42
0920053
43
44
38164125
2217161
45
46
47
48
0576051
0920004
0920054
0920003
References
B
A
B
A
B
A
A
C
A
C
A
A
C
A
A
A
A
U972485L
U934535K
U972485L
U934535K
U972485L
U934535K
U934535K
0096434
U934535K
0920054
U973486L
U973486L
0826492
U973486L
U973486L
U973486L
U048425M
Qty.
Description
WASHER
WASHER
1
1
SPACER
BOLT
WASHER
1
2
BRACKET
STUD
2
2
2
1
NUT
WASHER
WASHER
WASHER
Notes
Footnotes
(A)
SERVICED IN PAIRS
Page 63
Plate A
QBHL0127
1
4
5
3
16
15
14
10
8 9
11
8
17
12 13
26
25
24
23
7
21
20
22
29
28
19
18
30
Page 64
27
Plate A
QBHL0127
Item
Part No.
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
2
3
2488329
31171761
24880106
0040014
24880090
24880093
0730086
0995454
24880036
24880176
24880030
24880034
24880105
24880108
0460038
24880181
0730110
24887398
0490785
24880189
0720866
0720688
24880110
24880111
0920951
24880116
3686D003
2217072
4
5
0576002
0920053
References
C 0130020
C 24887206
C
C
C
C
C
2488391
36861731
2217102
2217135
0826214
Qty.
Description
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
X
1
4
WATER PUMP
WATER PUMP GEAR
SHAFT
BALL BEARING
SPACER
CIRCLIP
SEAL - WATER PUMP
SLINGER
SEAT
SEAL KIT
SEAL - SHAFT
RING
HOUSING
PLATE
IMPELLER
CAM
PLUG
BODY
GASKET - WATER PUMP
COVER
SCREW
SCREW
BOLT
NUT
WASHER
PUMP KIT
GASKET
STUD
4
4
NUT
WASHER
Notes
(A)
(A)
(A)
(A)
(A)
(A)
(A)
Footnotes
(A)
ALSO INCLUDED IN REPAIR KIT
Page 65
Plate A
QDHL0600
Page 66
Plate A
QDHL0600
Item
Part No.
1
2
0746451
2415D053
References
R a.
Qty.
Description
1
1
SCREW
WASHER
WASHER
Notes
History
a.
2
0920155
Page 67
Induction Manifold
Plate A
TBHL0321
7
8
8
4
26
2
32
13
33
15
14 16
15
29
28
27
30
12
22
11
21
31 17
24
24
23
10
24
25
22
25
24
19
21
24
18
Page 68
20
Induction Manifold
Plate A
TBHL0321
Item
Part No.
1
1
2
3
4
5
6
7
8
37786655
37786651
36866462
36862133
36862131
0746456
0746462
0096443
0920054
References
A 236U96103
B 236U96102
C 0096431
Qty.
1
1
1
1
1
2
2
2
6
Description
Notes
INDUCTION MANIFOLD
INDUCTION MANIFOLD
GASKET - IND MANIFOLD
SCREW
BOLT
BOLT
WASHER
Page 69
Plate A
TDHL0147
16
3
17
1
18
19
14
15
13
6
7
9 10
11
20
21
12
Page 70
Plate A
TDHL0147
Item
Part No.
1
2
3
4
37443771
33286118
0997018
21825200
References
C 2481897
C 2481890
Qty.
1
1
1
1
Description
Notes
COVER
TUBE
MAIN AIR FILTER
CLIP
Page 71
Exhaust Manifold
Plate C
UBHL0233
5
6
3
4
2
10
14
16
9
15
15
12
11
13
17
Page 72
Exhaust Manifold
Plate C
UBHL0233
Item
Part No.
ZZ90008
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0650710
37483201
36823143
0746424
0920054
2431131
36862159
0826490
2211224
35721143
0490382
0746255
U5MH0045
21825198
16
17
32161114
0920053
References
C 91597
R a.
Qty.
Description
Notes
EXHAUST MANIFOLD
2
1
1
4
4
1
2
4
4
1
1
2
1
2
PLUG
PLATE
GASKET
SCREW
WASHER
PLUG
(A)
GASKET - EXHAUST MANIFOLD
STUD
NUT
CONNECTION
GASKET
SETSCREW
HOSE KIT
CLIP
1
2
PLUG
WASHER
1
1
EXHAUST MANIFOLD
DRAIN TAP
C 36823125
GASKET
C 0180069
CLIP
R b.
C 2215165
C
B
R
C
U5MH0022
U862296D
c.
2461163
History
a.
1
ZZ90008
2461163
C 91597
(B)
b.
4
36822143
c. General History Section

15
21825199
Footnotes
(A)
INCLUDED IN ZZ 90008 0NLY
(B)
REMOVE AND FIT 32161114
Page 73
Plate H
VBHL0703
40
12
10
11
25
24
14
13
26
27
22
23
29 21
28
25 24
26
23
42
43
2
4
16 17
15
5
18
19
20
11
10
18 19
37
35
36
15
34
16
17
39 38
20
30
32
33
7
41
Page 74
31
32
Plate H
VBHL0703
Item
1
2
3
4
5
6
7
8
9
10
11
12
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41
Part No.
2641338
36862203
2217072
33221115
33114412
26410148
2656613
41223703
33532128
33811113
36568135
35845107
33532128
33811113
35846209
33532128
33811113
0201397
0095344
0920146
3432A008
33225412
33811112
35833542
0576112
0566003
26560017
26561117
References
C
C
F
C
C
2641478
2641477
REF.41
36862166
0826201
C 0180173
C 34416155
E 26561117
E 26560017
F REF.30
0490786
26560014
36536109
0746424
0576051
0920054
0746453
0920054
0920003
26412001
Qty.
Description
LIFT PUMP
1
1
2
2
2
X
1
1
2
2
1
1
2
2
1
2
2
1
1
2
1
2
2
1
1
1
X
X
1
2
1
1
2
2
2
2
2
1
X
SPRING
GASKET - LIFT PUMP
STUD
NUT
WASHER
REPAIR KIT - LIFT PUMP
FUEL FILTER ASSEMBLY
FUEL PIPE
NUT
OLIVE
CLIP
FUEL PIPE
NUT
OLIVE
FUEL PIPE
NUT
OLIVE
CONNECTION
BOLT
WASHER
FUEL PIPE
UNION NUT
OLIVE
FUEL PIPE
NUT
OLIVE
FUEL FILTER KIT
FUEL FILTER KIT
ELEMENT
SEAL
SEAL - O RING
BRACKET
SCREW
NUT
WASHER
SETSCREW
WASHER
WASHER
REPAIR KIT - LIFT PUMP
Notes
(A)
(B)
Footnotes
(A)
USE WITH PUMP 2641478/2641477
(B)
Page 75
Cold Start System
Plate A
WDHL0030
13
16
11
10
14
15
12
8
9
Page 76
Cold Start System
Plate A
WDHL0030
Item
Part No.
References
1
6
7
2666108
33817508
2815784
C 33817507
Qty.
1
1
1
Description
Notes
INTAKE HEATER
ADAPTOR
TERMINAL
Page 77
Engine Lifting
Plate A
XBHL0191
11
12
14
10
9
7
17
16
4
6
1
3
2
13
15
Page 78
Engine Lifting
Plate A
XBHL0191
Item
Part No.
References
4
5
6
7
8
9
3648C004
0746453
0920054
36177111
0746453
0920054
C 36475706
Qty.
1
2
2
1
1
1
Description
Notes
PLATE
SETSCREW
WASHER
PLATE
SETSCREW
WASHER
Page 79
Plate A
ZAHL0305
32
33
8
9
10
7
6
52
27
42
48
4
5
24
1
3
19
23
18
25
26
39
40
35
50
51
20
17
21
37
47
36
13
15
16
Page 80
49
12
22
41 14
38
28
34
11
29
45
46
30
31
44
43
Plate A
ZAHL0305
Item
Part No.
1
2
8
9
10
18
20
21
22
23
24
25
26
0520463
31753115
0610895
0920446
0610042
31753116
2217132
0576002
0920053
36455106
0610603
2131040
0610042
References
C 0826220
Qty.
2
1
1
1
1
1
2
2
2
1
1
1
1
Description
BRACKET
SPRING
PIN
WASHER
PIN
STOP SPRING
STUD
NUT
WASHER
PLATE
PIN
WASHER
PIN
Notes
(A)
Footnotes
(A)
WAS 36115316(1)
Page 81
Plate A
ZCHL0359
46
58
9
10
48
47
44
45
8 7
41
43
2
37
42
39
40
22
23
36
21
7
5
4 3
10 9
49
18
3
19
17
16
38
56
13
26
27
20
15
29
Page 82
25
57
12
11
34
35
4 6
28
33
14
31
32
30
Plate A
ZCHL0359
Item
Part No.
References
1
3
6
57
32114482
38125532
0920055
2186404
C 32114481
Qty.
8
2
6
6
Description
Notes
PLUG
BRACKET
WASHER
SCREW
Page 83
Plate B
ZEHL0636
14 12
11
14 13
10 9
3
2
21
20
19
23
1
7
2
3
22
17
15
Page 84
18
Plate B
ZEHL0636
Item
Part No.
1
2
3
4
5
41222127
33225412
33811112
2658207
2411D013
3172C009
7
8
0095332
2411D013
9
10
11
12
13
14
15
33287516
33811112
33241318
0201099
32184336
33817129
2846129
16
17
18
19
20
21
22
23
2846129
2846184
31812157
0746456
0920054
0920003
2811A561
33115117
References
C
A
R
A
R
2411141
01/06/2003
a.
01/06/2003
c.
A 01/06/2003
R b.
R d.
B U952499L
C 2846128
A U952500L
A U952500L
Qty.
Description
1
2
2
1
1
FUEL PIPE
UNION NUT
OLIVE
NON RETURN VALVE
WASHER
CONNECTION
1
2
BOLT
WASHER
1
1
1
1
1
2
1
ADAPTOR
OLIVE
SLEEVE
CONNECTION
BOLT
WASHER
IGNITION SWITCH
1
1
1
1
1
1
1
1
IGNITION SWITCH
LOCK
PLATE
SCREW
WASHER
WASHER
ADAPTOR
SPACER
WASHER
Notes
History
a.
5
B 31/05/2003
0920154
B 31/05/2003
0920127
WASHER
B 31/05/2003
0201099
CONNECTION
1
1
CONNECTION
CLIP
b.
c.
d. General History Section

12 0201099
36568132
C 2411141
Page 85
Plate A
ZGHL0015
15 16
14
13
2
10
10
11 17 4
11
17
9
3
7
27 26
24
12
23
22
1
19
18
Page 86
21
20
25
Plate A
ZGHL0015
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
2488460
24889902
24889901
36237201
0746254
0920053
3656X003
0746255
0746254
0576002
0920053
0920003
References
C 2488458
C 36567426
Qty.
1
1
1
1
2
2
1
1
1
2
2
1
Description
Notes
OIL SUMP DRAIN PUMP

SEAL - O RING
SEAL - O RING
BRACKET
SETSCREW
WASHER
CLIP
SETSCREW
SETSCREW
NUT
WASHER
WASHER
Page 87
Plate A
ZJHL0194
14
21
9
3
10
6
17
16
15
20
19
13
5
12
Page 88
11
18
Plate A
ZJHL0194
Item
11
Part No.
0650594
References
C 2431131
Qty.
1
Description
Notes
PLUG
Page 89
Plate A
ZLHL0090
11
10
12
9
7
14
15
8
13
Page 90
Plate A
ZLHL0090
Item
1
2
Part No.
0650203
2411107
References
Qty.
1
1
Description
Notes
PLUG
WASHER
Page 91
Radiator & Cowling
Plate A
ZMHL0156
9
8
Page 92
Radiator & Cowling
Plate A
ZMHL0156
Item
Part No.
References
2
2
5
32161114
32161114
2431102
C 31261357
C 2461163
Qty.
1
1
1
Description
Notes
PLUG
PLUG
PLUG
Page 93
Plate A
ZQHL0376
54 55
47 16 53
18 15
10
11
12
17
40
41
63
59
60
61
42
50
8
39
6
34
38
37
51 52
14
13
33
21
28
62
27
43 44
64
23
24
58
22
20
19
64
57
46
45
29
32
30
Page 94
36
35
31
25
26
48
49
Plate A
ZQHL0376
Item
Part No.
References
1
2
2
3
4
9
10
11
12
12
13
14
37556179
36825107
36866434
0746254
0920053
2182122
33115408
31733121
33153128
3321A003
2183203
0920053
C 37556117
C 0746252
C 2411152
Qty.
1
1
1
3
3
1
1
1
1
1
4
4
Description
INSPECTION COVER
GASKET
GASKET
SETSCREW
WASHER
SCREW
WASHER
WASHER
WASHER
WASHER
SCREW
WASHER
Notes
(A)
(B)
(C)
(D)
(D)
(D)
(D)
(D)
Footnotes
(A)
WAS 37556117 - USE 37556179,36866434
(B)
(C)
(D)
SEE TIMING GEAR CASE SECTION
Page 95
Fuel Pre-Lift Pump
Plate D
ZVHL0240
5
1
4
8
9
22
24
23
12
26
27
13
25
32
31
30
15
28
14
18
29
11
10
16
17
20
21
19
Page 96
Fuel Pre-Lift Pump
Plate D
ZVHL0240
Item
6
7
8
9
10
11
12
13
14
15
16
19
20
21
Part No.
2656088
0490786
0650204
0920154
0650204
0920154
33533112
0566003
33533112
0566003
0571138
35833622
0576112
0566003
References
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
PRE-FUEL FILTER ASSY

SEAL
PLUG
WASHER
PLUG
WASHER
NUT
OLIVE
NUT
OLIVE
NUT
FUEL PIPE
NUT
OLIVE
Page 97
Plate R
ZZUL0200
Page 98
Plate R
ZZUL0200
Item
Part No.
1
2
U5MK0008
U5MK0007
References
Qty.
X
X
Description
REPAIR KIT - ONBOARD
REPAIR KIT - ONBOARD
Notes
(A)
Footnotes
(A)
COMPONENT PARTS NOT ILLUSTRATED
Page 99
Plate A
SACL0082
4
2
5
6
10
11
12
23
17
13
15
14
16
24
18
19
Page 100
20
21
22
Plate A
SACL0082
Item
Part No.
U5LT1014
U5LT1004
2
2
3
4
5
6
7
8
9
12
13
14
15
18
19
20
21
22
23
25
26
27
3681E021
3681E034
21826363
3685F005
3687M018
36866472
36862209
36862189
36862208
36862201
0921173
33817117
33813131
36835443
36855131
33811113
33811112
2415B201
3687T002
0920154
2411294
0921176
References
B
C
A
C
B
A
U106654N
U5LT0015
U106655N
U5LT0065
U106654N
U106655N
Qty.
Description
Notes
GASKET KIT - TOP
(A)
GASKET KIT - TOP
(A)
1
1
1
1
1
1
1
2
1
1
4
8
4
1
1
8
3
4
1
10
6
8

SEAL - ROCKER BOX COVER
GASKET
GASKET - EXHAUST MANIFOLD
GASKET - WATER CONNECTION
INJECTOR WASHER
SEAL - VALVE STEM
SEAL
GASKET
OLIVE
OLIVE
SEAL - O RING
GASKET - WATER PUMP
WASHER
(B)
WASHER
(B)
WASHER
(B)
Footnotes
(A)
ASBESTOS FREE
(B)
NOT ILLUSTRATED
Page 101
Plate C
SGBL0058
7
6
9
11
8
12
10
18
13
14
15
20
19
17
16
Page 102
21
22
Plate C
SGBL0058
Item
1
1
2
2
3
3
4
4
5
5
6
6
8
8
9
9
10
10
11
11
11
11
12
12
13
13
14
14
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
16
16
17
Part No.
U5LB0046
U5LB0146
3681K006
3681K005
36814141
36814139
3681P016
3681P015
36817164
36817166
3681T013
3681T012
3686D003
3686D006
3683R004
3683R003
36861749
36861755
36866434
36866747
36866474
36866753
3685R008
3685R007
36862203
36862203
3687H012
3687H011
36834123
36834153
36832127
36832148
36832122
3683L004
3683L002
36832142
36833119
36832143
36832123
36833163
0490355
36832147
36832135
36832151
36832409
36862138
36862199
3687Y003
References
C 94478
C 36814137
C 3681T009
C 3681T008
C 36862166
C 36832146
C 3687Y004
Qty.
X
X
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
JOINTS AND GASKET KIT
JOINTS AND GASKET KIT
GASKET - SUMP
GASKET - SUMP
GASKET - TIMING COVER
GASKET - TIMING CASE COVER
GASKET - REOS HOUSING
GASKET - REOS HOUSING
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - LIFT PUMP
GASKET - OIL FILLER
GASKET - OIL FILLER
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET
GASKET - WATER PUMP
Notes
(A)
(B)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C)
(D)
(C,E)
(C,E)
(D,E)
(D,E)
(C)
(D)
(C)
(D)
(C)
(D)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(D,E)
(C,E)
(C)
(D)
(C)
Page 103
Plate C
SGBL0058
7
6
9
11
8
12
10
18
13
14
15
20
19
17
16
Page 104
21
22
Plate C
SGBL0058
Item
Part No.
17
18
18
19
19
19
19
20
20
21
7
22
3687Y003
3687T003
3687T002
3684C001
36823122
36823149
3684C002
36862517
36862206
32811408
References
C 0490007
C 36823144
Qty.
1
1
1
1
1
1
1
1
1
2
1
1
Description
GASKET - WATER PUMP
GASKET - WATER PUMP
GASKET - WATER PUMP
GASKET
GASKET - OIL FILLER
GASKET - OIL FILLER
GASKET
GASKET
JOINT
O RING
Notes
(D)
(C)
(D)
(C,E)
(C,E)
(D,E)
(D,E)
(C)
(D)
(F)
(F)
Footnotes
(A)
CONTAINS ASBESTOS
(B)
ASBESTOS FREE
(C)
USED ONLY WITH U5LB0046
(D)
USED ONLY WITH U5LB0146
(E)
NOT ALL JOINTS WILL APPLY TO YOUR APPLICATION - REFER TO RELEVANT OPTION/ACCESSORY PACKS
(F)
NOT REQUIRED FOR THIS APPLICATION
Page 105
Parts Index
Page 106
Parts Index
Description
Part No.
Page
ADAPTOR
2811A561
Description
Part No.
Page
85
0096438
29, 53
33287516
85
0096439
57
33514114
43
0096443
57, 69
33817508
77
0746052
BALL BEARING
0040014
65
29, 37,
39, 41, 55
BANJO BOLT
0095315
33
0746053
49
BELT
2614B649
61
0746211
9, 9, 37,
43
2614B656
61
0746462
69
2614B658
61
24880110
65
BIG END BEARING

KIT
85042
13
32184336
85
BIG END BRG KIT U/S
85042A
13
0520463
81
36237164
61
BRACKET
85042B
13
36237201
87
85042C
13
3642E007
61
BLADE
26430171
31
36536109
75
BODY
24887398
65
37535139
61
37711665
57
37587321
47
37764112
43
38125532
83
0095332
85
38164125
63
0095344
75
3818X901
23
0096208
53
3824A001
37
0096234
63
3827H008
61
0096236
37, 53
3627P013
39
0096238
25
3627P042
37
0096244
37
BUSH
2511437
29
0096245
61
CAM
24880181
65
0096436
55
CAMSHAFT
31415292
25
BOLT
BRIDGE PIECE
Page 107
Parts Index
Description
Part No.
Page
31415383
CAMSHAFT BUSH
Part No.
Page
25
36567431
43
31134164
36568132
85
CAMSHAFT GEAR
3117L012
25
36568135
75
CAP
2487845
41
3656X003
87
2487893
55
36675143
37
33157122
29
36676134
37, 55
33423147
21
ZZ90009P
13
33424107
19
CON ROD EXCHANGE
2172530
CON ROD
ASSEMBLY
ZZ90009
13
32142316
CON ROD BOLT
32762145
13
32186143
CON ROD NUT
33221328
13, 19
0170002
13
CONNECTION
0201099
85, 85, 85
0170040
57
0201397
75
0170151
23
3172C009
85
24880093
65
33515113
43
2722A206
29
35721143
73
CLAMP
3735A011
37
37733751
49
CLIP
0180018
39
37736021
51
0180978
29
37736901
49, 49
21825197
43
37736911
49
21825198
73
3775E012
23
21825199
73
37761211
49
21825200
71
24865079
47
2481883
41
24865080
47
2481886
49, 49,
49, 51
24880189
65
2481889
49, 49, 51
37443771
71
36567428
49
37536601
53
CAPSCREW
CIRCLIP
Page 108
Description
COVER
Parts Index
Description
Part No.
Page
43
3142A053
21
37747871
43
3142A054
21
CRANKSHAFT
GEAR
31171681
13
3142A055
21
31431881
21
CRANKSHAFT KIT
ZZ90081
13
31431882
19
ZZ90143
13
31431883
19
ZZ90143P
13
31431884
21
ZZ90143R
13
FILLER
2487949
55
3114V011
45
FUEL FILTER
ASSEMBLY
2656613
75
3114V014
45
FUEL FILTER KIT
26560017
75
CYLINDER
24865081
47
26561117
75
CYLINDER BLOCK
ASSEMBLY
ZZ50219
FUEL INJ PUMP EXCH
2643C238R
31, 33
CYLINDER HEAD
COVER
37188182
41
FUEL INJECTION
PIPE
35343025
33
CYLINDER HEAD
KIT
ZZ80175
19
35343026
33
35343027
33
CYLINDER HEAD
KIT - EXCH
ZZ80175P
19
35343028
33
DIPSTICK
31785468
37
FUEL INJECTION
PUMP
2643C238
31, 33
DOWEL
0350006
29
41115137
33
0350009
FUEL INJECTION
PUMP GEAR
0350010
33
FUEL PIPE
3432A008
75
2116053
25
35833542
75
DRAIN TAP
2461163
73
35833622
97
EXCHANGER
2486586
47
35845107
75
EXHAUST
MANIFOLD
ZZ90008
73, 73
35846209
75
41222127
85
EXHAUST VALVE
3142A052
41223703
75
CRANKSHAFT KIT EXCHANGE
CRANKSHAFT
PULLEY
Part No.
Page
37738621
19
Description
Page 109
Parts Index
Description
Part No.
Page
GASKET
0490355
0490382
Page 110
Part No.
Page
29, 103
3683R004
103
49, 49,
49, 73
3684C001
105
3684C002
105
36861446
55
36861749
43, 103
36861755
103
36862138
103
36862199
103
36866434
95, 103
36866474
103
3686D003
65, 103
3686D006
103
3687M018
101
3687M019
53
GASKET - CYL.
HEAD COVER
3681A027
41
GASKET CYLINDER HEAD
3681E021
9, 101
3681E034
9, 101
36862159
73
36862189
101
3687H011
103
3687H012
33, 103
36862131
69
36862133
69
36862208
101
24865061
47
24865062
47
32811408
37, 105
36822143
73
36823143
73
36825107
95
36825117
53
36832122
37, 103
36832123
103
36832127
103
36832135
103
36832142
103
36832143
103
36832147
103
36832148
103
36832151
103
36832409
103
36833119
103
36833147
43, 49,
49, 49,
49, 51
36833163
103
36835443
101
3683L002
103
3683L004
103
3683R003
103
Description
GASKET EXHAUST
MANIFOLD
GASKET - FUEL INJ

PUMP
GASKET - IND
MANIFOLD
Parts Index
Description
GASKET - LIFT
PUMP
GASKET - OIL
FILLER
GASKET - OIL
FILLER CAP
GASKET - OIL
FILTER HEAD
GASKET - OIL SEAL

HOUSING
GASKET - REOS
HOUSING
GASKET - SUMP
Part No.
Page
Description
Part No.
Page
36862209
101
36855131
101
36866462
69
GASKET THERMOSTAT HSG
36866472
101
3685F005
53, 101
3685R007
103
36814139
103
3685R008
103
36814141
103
36862203
75, 103,
103
36814162
25
GASKET - TIMING
CASE COVER
3681P015
103
GASKET - TIMING
COVER
3681P016
25, 103
GASKET - WATER
CONNECTION
36862201
101
GASKET - WATER
PUMP
0490785
65
36866724
57
3687T002
57, 101,
105
3687T003
105
3687Y003
57, 103,
105
U5LT1004
101
U5LT1014
101
GROMMET
0920651
37
36823122
105
36823149
105
36834123
103
36834153
103
24870002
41
2487991
55
36862206
105
36862517
43, 105
36866747
103
36866753
103
3681T012
103
GASKET - TIMING
CASE
GASKET KIT - TOP
3681T013
103
HEAD
26430311
31
3681T018
HOLDER
2645L301
33
36817164
103
2646466
33
36817166
103
3383A001
41
3681K005
103
33853121
49, 51
3681K006
37, 103
U5MH0009
43, 49, 49
HOSE
HOSE KIT
Page 111
Parts Index
Description
Part No.
Page
Description
Part No.
Page
U5MH0045
49, 49,
51, 73
JOINTS AND
GASKET KIT
U5LB0046
103
HOUSING
24880105
65
U5LB0146
103
HUB
33426161
25
36155138
61
33476109
57
36155141
61
41115023
25
36453111
31
41115085
29
LIFT PUMP
2641338
75
IDLER GEAR BUSH
0050345
25
LINER - OVERSIZE
31358329
IGNITION SWITCH
2846129
85, 85
31358331
IMPELLER
0460038
65
3135X035
INDUCTION
MANIFOLD
37786651
69
31358324
3135X031
37786655
69
26430445
31
INJECTOR
2645647
33
3135X032
INJECTOR EXCHANGE
2645647R
33
LINER KIT
U5MK0065
17
INJECTOR NOZZLE
2645L602
33
LOCK
2846184
85
2646831
33
MAIN AIR FILTER
0997018
71
INJECTOR WASHER
0921173
33, 101
MAIN BEARING KIT
81558
13
INSERT
2137435
39
MAIN BEARING KIT

- U/S
81558A
13
33152139
19
81558B
13
33152153
19
81558C
13
INSPECTION
COVER
37556179
95
NON RETURN
VALVE
2658207
85
INTAKE HEATER
2666108
77
NUT
0571138
97
INTAKE VALVE
31431315
19, 19
0576001
31431316
19
37, 39,
49, 55
31431317
19
31431318
19
IDLER GEAR
Page 112
LEVER
LINER - PRESS FIT
LINER - SLIP FIT
Parts Index
Description
Part No.
Page
Description
Part No.
Page
0576002
33, 37,
43, 49,
49, 49,
51, 55,
65, 81, 87
OLIVE
0560244
29
0566003
75, 97,
97, 97
0566008
37, 37
33811112
33, 75,
85, 85,
101
33811113
23, 75,
75, 75,
101
0610012
29
0576007
57
0576051
61, 61,
61, 63, 75
0576052
23
0576054
43, 43
0576112
75, 97
0576117
37, 37
0610042
81, 81
0576301
37
0610603
81
2211223
61
0610895
81
2211224
73
32186136
45
2211401
33
35587338
33
24880111
65
3558X005
33
33221115
75
PIPE CLIP
36844116
33
33532128
75, 75, 75
68516
17
33533103
39
PISTON AND RING

KIT
33533112
97, 97
PISTON KIT
68300
13
O RING
24865281
43
PISTON RING KIT
41158041
13
OIL COOLER
41326044
43
PLATE
24880108
65
OIL FILTER
2654403
43
26431016
31
OIL PIPE
35714104
29
31812157
85
35721734
37
3241A021
25
41234108
37
3241A025
25
OIL PUMP
41314182
29
3241H009
25
OIL SUMP DRAIN

PUMP
2488460
87
36176416
37
36177111
79
PIN
PIPE - LEAK OFF
Page 113
Parts Index
Description
PLUG
PLUNGER
Page 114
Part No.
Page
Description
Part No.
Page
36231412
43
2656088
97
3623K007
53
PRE-FUEL FILTER
ASSY
36455106
81
PUMP KIT
24880116
65
3648C004
79
PUSHROD
31434307
23
36511123
33
RELIEF VALVE
41371078
29
37483201
73
REPAIR KIT - FUEL

INJ PUMP
U5MK0159
35
0650203
19, 53, 91
26410148
75
0650204
97, 97
REPAIR KIT - LIFT

PUMP
0650507
23
26412001
75
0650540
53, 55
U5MK0007
99
0650582
U5MK0008
99
0650594
89
U7LW0054
57, 57
0650710
9, 9, 19,
55, 73
U7LW0058
57, 57
24880034
65
26430303
31
4115R305
23
4115R306
23
ROCKER ARM
BUSH
2511425
23, 23
ROCKER SHAFT
ASSEMBLY
ZZ90158
23
ROCKER SHAFT
ASSY - MINOR
ZZ90032
23
ROCKER SHAFT
SPRING
31743108
23
31744123
23
ROLLER KIT
26430277
31
SCREW
0096042
37
0730110
65
2431102
93
2431131
73
2431154
57
2485A204
32114482
83
32161114
43, 47,
73, 93, 93
32186405
37
32416118
9, 9
32416119
32417133
32417134
32712715
29
REPAIR KIT ONBOARD
REPAIR KIT WATER PUMP
RING
ROCKER ARM
ASSEMBLY
Parts Index
Description
Part No.
Page
0096440
Part No.
Page
57, 61
32162331
45
0096634
23
32166329
0720579
23
32166337
19
0720688
65
32166338
19
0720866
65
32166339
19
0726403
37
32181424
21
0746252
51
32181425
21
0746253
49
32181426
21
0746259
33
32186139
13, 45
0746424
47, 73, 75
0490786
75, 97
0746451
67
31718104
33
0746456
61, 69, 85
33813131
33, 101
0746458
53, 55
2418F436
25
0746459
25
SEAL - FRONT END

OIL
0748351
25, 45
SEAL - O RING
2415712
55
0748354
43
2415714
37
2172514
37
2415811
29
2182122
95
2415836
47
2183203
95
2415B201
21, 101
2183205
25, 25,
25, 57
24889901
87
24889902
87
26560014
75
SEAL - REAR END

OIL
2418F475
SEAL - REOS
HOUSING
4142V066
SEAL - ROCKER
BOX COVER
21826363
101
SEAL - SHAFT
24880030
65
2183302
61
2184634
25, 57
2186202
57
2186404
83
2186431
43
2233022
23
2234531
47
Description
SEAL
Page 115
Parts Index
Description
Part No.
Page
Description
Part No.
Page
SEAL - VALVE
STEM
33817117
19, 21,
21, 101
SMALL END BUSH
31134123
13
SPACER
0330807
37
SEAL - WATER
PUMP
0730086
65
0920465
57
SEAL KIT
24880176
65
24880090
65
SEAT
24880036
65
33115117
85
SETSCREW
0726504
23
33134434
61
0726505
33
33135119
63
0746254
37, 51,
87, 87, 95
33245132
61
33813129
33
31742128
29
31753115
81
STOP SPRING
31753116
81
0746255
25, 29,
37, 47,
49, 49,
53, 53,
73, 87
SPRING
0746452
53
STRAP
36612126
47
0746453
61, 75,
79, 79
STUD
0826279
37
0746454
25, 61
0826481
61
0748413
49
0826490
73
2231236
23
0827601
55
24880106
65
0827612
49
26430065
31
0827622
43, 49,
49, 49, 51
3271H004
29
2216262
43
SHIM
33117426
23
2217072
65, 75
SLEEVE
26431334
31
2217132
81
3281M002
33
2217138
33
33241318
85
2217161
63
SLEEVE AND
PISTON
26431479
31
2217260
43
SLINGER
0995454
65
32526312
19
41424196
37
SHAFT
Page 116
SUMP
Parts Index
Description
Part No.
Page
TANK
37722634
55
TAPPET
3142U031
23
TERMINAL
2815784
77
THERMOSTAT
2485613
53
THERMOSTAT
HOUSING
37764104
53
THIMBLE
2135A001
13
33137409
29
33142111
THRUST BLOCK
3242T001
13, 45
THRUST PLATE
33153121
25
THRUST WASHER
31137312
13
31137322
13
31137551
13
31137561
13
33153157
25
37161851
25
37161901
25
37166711
25
TIMING CASE
TIMINGGEAR
COVER
Description
Part No.
Page
33532121
29
26430332
31
26430333
31
VALVE COLLET
33173108
19, 21
VALVE GUIDE
3343F031
19
3343F041
19
3343J002
21
3343J021
19
31744127
21
31744133
19
31745117
21
31745122
19
VALVE SPRING
WASHER
33415118
19
WASHER
0920002
37, 37, 41
0920003
9, 9, 33,
43, 49,
63, 75,
85, 87
0920004
61, 61,
61, 63, 63
VALVE
VALVE SPRING
INNER
VALVE SPRING
OUTER
4142A048
25
24865082
47
0920006
23
24865275
43
0920009
57
33286118
71
0920022
39
35311123
37
0920052
35772327
37
29, 37,
39, 41,
43, 49, 55
UNION
0206102
33
UNION NUT
33225412
33, 75, 85
TUBE
Page 117
Parts Index
Description
Part No.
Page
0920053
0920054
Page 118
Part No.
Page
25, 25,
25, 25,
29, 33,
37, 37,
37, 37,
37, 43,
43, 45,
47, 47,
49, 49,
49, 49,
49, 51,
51, 51,
51, 53,
53, 53,
55, 57,
63, 65,
73, 81,
87, 87,
95, 95
0920490
43
0920521
37
0920951
65
0921176
33, 101
2131040
81
2411103
61
2411107
21, 53, 91
2411152
25
2411157
19
2411287
37
2411294
101
25, 29,
47, 53,
53, 53,
55, 57,
57, 57,
61, 61,
61, 61,
61, 63,
63, 69,
73, 75,
75, 79,
79, 85
2411D013
85, 85
2415D053
67
31733121
95
33112111
33114412
75
33115408
95
33117434
23
3311R003
33123117
21
33125124
45
33125416
13
33153128
95
3321A003
95
33817129
85
33871703
55
35136118
49
0920055
43, 43, 83
0920058
57
0920101
25, 45
0920127
85
0920146
75
0920153
37
0920154
85, 97,
97, 101
0920155
67
0920446
81
Description
WATER PIPE
Parts Index
Description
Part No.
Page
35721463
49
35721472
49
35721477
43
2488329
65
4131A013
57
WATER PUMP GEAR
31171761
65
WATER PUMP
PULLEY
31146015
57
WIRE
31718105
33
WOODRUFF KEY
0500006
57
0500012
13, 25
WATER PUMP
Page 119

Perkins LD21532

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LD21532

How To Use Your Parts Book

Parts Lists & Illustrations

How to use your Parts Book

Crankshaft, Pistons & Connecting Rods

Crankshaft, Pistons & Connecting Rods

Lubricating Oil Filter & Integral Oil

Front End Drive Input

Water Pump, Thermostat & Heat

Water Pump, Thermostat & Heat

Water Pump, Thermostat & Heat

Timing Gear & Camshaft

Lubricating Oil Pump & Delivery

Water Pump, Thermostat & Heat

Fuel Injection Equipment (Diesel)

Water Pump, Thermostat & Heat

Fuel Injection Equipment (Diesel)

Fuel Injection Equipment (Diesel)

Lubricating Oil Sump

Lubricating Oil Filler & Breather

Air Cleaner & Restriction Indicator

Lub. Oil Pressure Switch & Gauge

Temperature Gauge & Sender

Low Pressure Fuel System

Radiator & Cowling

Cold Start System

Tachometer & Hour Recorder

Fuel Pre-Lift Pump

Throttle & Stop Controls

Application Miscellaneous & Auxiliaries

Mountings (Front & Rear)

Joints & Gaskets - Top Service Kit

Joints & Gaskets - Bottom Service Kit

Lub. Oil Sump Drain Pump

Symbols and Notes

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

New for Old Part

Reference for Detailed Breakdown

Other Service Options Available

See History Section

CYLINDER BLOCK ASSEMBLY

LINER - PRESS FIT

LINER - PRESS FIT

SEAL - REOS HOUSING

SEAL - REAR END OIL

WAS U5BA0021 USE ZZ50060/32166337(2)/32166338(12)/32166339(8).

WAS ZZ50060 USE ZZ50076 WITH 36812352/33153157/2116053/2184634(3)

USED ONLY WITH 93258/U5BA0021/ZZ50060

SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.

USED ONLY WITH ZZ50076/ZZ50219

UP TO ENGINE NO U106654N. SEE ALSO SERVICE BULLETIN NO.35

FROM ENGINE NO U106655N. SEE ALSO SERVICE BULLETIN NO.35

USED ONLY WITH 4142V064,4142V061,4142V031

USED ONLY WITH 4142V066

Crankshaft, Pistons & Connecting Rods

Crankshaft, Pistons & Connecting Rods

CON ROD ASSEMBLY

CON ROD - EXCHANGE

Crankshaft, Pistons & Connecting Rods

Crankshaft, Pistons & Connecting Rods

FITTED UP TO ENGINE NUMBER U983539L