Documente Academic
Documente Profesional
Documente Cultură
999453102 en-GB
94531-804
Introduction
tion
Introduc-
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Introduction
Contents
4
6
10
14
15
General remarks
Release agent
Concrete
Usage on site
Annex
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General remarks
Criteria applicable to the surface of fair-faced concrete
surfaces with high and very high requirements:
smooth concrete faces
Low-void (maximum proportion of voids 0.3 - 0.6 %
of test surface)
even concrete surface, of uniform appearance
Minimal surface voidage is also desirable for concrete
surfaces not planned as fair-faced concrete.
Keeping in step with the trend toward low-void concrete
surfaces entails dealing correctly with the following factors:
Formwork sheeting
Release agents
Concrete
Working the concrete
On construction
site
Concrete
Quality
Release
agent
Working
Environmental
conditions
Temperature
Precipitation
Wind
Sunshine
See the "dopi" Lotus Notes tile, user information/practical information publication entitled
"Forming fair-faced concrete".
Designation
GerAustria
many
Description
No special architectural features
SB 1
SB1
SB 2
SB 3
SB1
SB2
SB 4
SB3
Examples
Areas of responsibility
The manufacturer or supplier of the concrete is responsible of ensuring that the product is mixed in compliance with the applicable standards.
As of handover to site, the concrete-placing company
bears responsibility for the following:
Placement in compliance with applicable codes and
regulations
Compaction
Post-pouring work
Further protection of the concrete structural element
Whenever fair-faced concrete or concrete subject to
high requirements in terms of the finished surface is
concerned, the concrete manufacturer must be notified
accordingly and integrated into the overall construction
process so that the best possible finished result can be
achieved.
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Release agent
See the "Doka Knowledge Transfer" Lotus
Notes tile and the detailed information on
"Release agents".
CEM I 42,5 R
94531-811
0,95 %
0,86 %
94531-812
0,09 %
94531-813
0,10 %
94531-814
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Viscosity [mPas]
94531-800
250
236,4
200
174,3
150
100
81,9
50
29,4
180,5
131
104,5
65
27,2
78,2
57,3
24
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Temperature [C]
A Mineral oil
B Mineral oil with additives
C Emulsion
D Rapeseed oil
2
1,5
1
0,5
0
1,65
1,18
0,58
D
B
0,50
14 15
0,85
0,71
0,38
A
C
16 17 18 19
0,56
0,50
0,27
0,23
0,28
20
21 22
23
24 25
Temperature [C]
A Mineral oil
B Mineral oil with additives
C Emulsion
D Rapeseed oil
Surfaces produced using mineral-oil-based or vegetable-oil-based release agents evince considerable differences in terms of surface voidage. Even at low temperatures, the voidage figures achievable when a mineral oil with additive or an aqueous solution is used are
acceptable. Under these circumstances the temperature-related fluctuation bandwidth of surface voidage is
considerably narrower.
Conclusion: In the case of oil-based release agents in
particular, viscosity influences de-aeration of the
peripheral zone. High release-agent viscosity produces
stronger adhesion forces along the formwork sheeting
and this tends to trap the air bubbles that form voids at
the sheeting.
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Influence of the season of the year in conjunction with non-absorbent and very weakly
absorbent formwork sheeting (Xlife, Dokaplex)
Summer:
Aqueous release-agent emulsions are best suited
for fair-faced concrete applications. On account of
their low viscosity, mineral oils with additives
(applied in small quantities only) are also used for
work in summer temperatures.
Winter:
Once ambient temperatures dip below < 10 C, fairfaced concrete to standards compatible with high
requirements classes can be produced only subject
to certain restrictions. In winter, mineral oils without
additives in particular thicken to high viscosity and
thus cause severe surface voidage. In the case of
mineral oils with additives, it is important to ensure
that they evince low viscosities even in winter-usage
conditions (special additives, viscosity regulators).
Influence of the season of the year in conjunction with weakly absorbent (3-SO three-play)
and absorbent formwork sheeting (wooden
boards)
Summer:
Mineral oils with additives are used for absorbent
formwork sheeting (wooden-board shuttering,
untreated plywood, chipboard products). Aqueous
emulsion release agents are also used, subject to
certain restrictions (3-SO). When temperatures are
high and the formwork sheeting is absorbent, if the
flash time is long than a day it is important to ensure
that the emulsion is not absorbed into the sheeting.
Winter:
When mineral oils with additives are used they
should evince no significant differences in viscosity
between summer and winter conditions. Unconditioned mineral oils with additives should not be used
in winter. They become highly viscose and obstruct
de-aeration along the face of the sheeting. A suitable
antifreeze agent has to be admixed to emulsions.
If fair-faced concrete requirements are high it is
advisable to conduct on-site tests with trial coupons
in order to match up formwork sheeting, release
agent and concrete.
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The carrier medium of aqueous release-agent emulsions is water and it is important to allow the emulsion
enough time for the excess water to flash off. Evaporation of the water means that it is not necessary to
remove/wipe off the excess release agent. The emulsion's flash time will inevitably be longer in the cooler
seasons of the year and in humid conditions.
Summer: approx. 15 to 30 minutes (according to
data sheet).
Winter: allow for temperature and relative humidity.
Aqueous release-agent emulsions generally form a
watery, whitish film after being sprayed onto the surface. A thin, colourless, transparent film forms within
the flash time or in the process of demulsification. Con-
2,68
0,28
0,21
0,17
0,53
0,26
0,5
0
1,13
1,59
0,38
0,71
0,85
1,5
0,88
1,55
1,77
2,5
94531-802 G
A Vegetable oil
B Mineral oil
C Mineral oil + additives
D Mineral oil + additives
E Emulsion
F Emulsion
G Mineral oil + solvent
Small quantity
applied
Large quantity
applied
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Concrete
Concrete to EN 206-1
Properties, production and conformity of the concrete
are regulated by the terms and conditions laid down in
EN 206-1 (framework standard). The national standard
for Germany is DIN 1045-2 and the corresponding Austrian standard is N B4710-1.
Concrete has to satisfy engineering and usage-related
requirements. Concrete is graded by type and exposure class (environment class), again depending on
requirements.
See the "Doka Knowledge Transfer" Lotus
Notes tile and the detailed information on "Concrete".
National codes for fair-faced concrete:
Germany: Merkblatt Sichtbeton (Bulletin for Fairfaced Concrete), August 2004, DBV and BDZ.
Austria: "Sichtbeton - Geschalte Betonflchen" (Fairfaced Concrete - Formed Concrete Surfaces), VBB
guideline.
As regards its composition and working, fair-faced concrete is required to meet the technical requirements set
down in EN 206-1.
Binder
The term 'binder' refers to the combination of cement
with hydraulically active aggregates (cinder sand, fly
ash). The proportions by volume and the use of these
hydraulically active aggregates are regulated by the
national implementations of EN 206-1.
The effects on the concrete's working, setting and
strength development depend largely on the binder's
composition and fineness of grinding.
The workability of the concrete is a very important
aspect as regards the production of fair-faced concrete
finishes:
Stickiness, viscosity
De-aeration propensity
Compactability
Binder properties
Binder
Fineness of grind- High
Coarse
ing
(> Blaine 4500 cm2/g) (> Blaine 3500 cm2/g)
Reduced (CEM II/A
max. 80 % clinker, CEM
Proportion of
High (CEM I 42.5 /
II/B max. 60 % clinker,
clinker
95% prop. of clinker)
CEM III/A max. 35 %
clinker)
Water need
High
Low
10
Suitability
Very
good
Good
Poor
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w/b ratio
See the "Doka Knowledge Transfer" Lotus
Notes tile and the detailed information on "Concrete".
Effect of water-to-binder ratio and compaction time
1,34 %
1,20 %
94531-808
94531-807
0,65 %
0,40 %
94531-809
94531-810
Environment classes
covered
XC3
XC3/XD2/XF1/ XA1L/SB
XC3/XD2/XF3/XA1L/SB
XC4/XD2/XF1/XAL1/SB
XC4/XD2/XF2/XAL1/SB
XC4/XD2/XF3/XA2L/XA2T/SB
XC4/XD2/XF3/XA2L/XA2T/SB
Maximum w/b
ratio(AUS)
0,60
0,55
0,55
0,50
0,50
0,45
0,45
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Chemical admixtures
Additives are liquid or powder substances admixed in
the course of production to control the properties of the
concrete in its fresh and set states. The proportion of
additives is generally in the range between 0.1 and 0.3
% by mass of binder.
See the "Doka Knowledge Transfer" Lotus
Notes tile and the detailed information on "Concrete".
Important additives:
The additives most commonly used in the production
of fair-faced concrete are Liquefiers. Depending on
their composition, liquefiers control the consistency
and the workable time of the concrete. Liquefiers that
make the concrete sticky have a negative effect on
concrete de-aeration along the formwork sheeting.
The air-entraining admixture is another important
additive.
- It is used in the production of concretes that are
resistant to frost, de-icing salt and chemicals. It
causes the formation of microvoids of air in the
fresh concrete and these tiny cavities allow for
expansion when frost acts on the concrete.
- If low-fines aggregate is used, the air-entraining
admixture can help stabilise the concrete mix to a
certain extent.
- The need for liquefier can also be reduced and
this improves the workability of the concrete.
A defoamer can be used for special fair-faced concrete applications (slender, complicated structural
elements). Defoamers destroy air voids in the fresh
concrete. These products are best not used for concretes that are intended to have a high proportion of
voidage. Defoaming products are very costly and
meticulous care has to be exercised in matching
them to the other ingredients in the concrete recipe
as otherwise there is a danger of undesirable sideeffects occurring.
Stabilisers and viscosity regulators are used in easily
compacted concretes (consistency classes F5, F6)
to prevent demixing.
12
5 C 10 C 15 C 20 C 25 C 30 C 35 C
5 C 10 C 15 C 20 C 25 C 30 C 35 C
SB3, SB2
SB 2, SB 1
SB1
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Consistency
Invariably, consistency has to be adapted to suit the
working of the concrete. F45/F3 is generally the lowest
consistency allowable for fair-faced concrete. Consistencies for summer use must invariably be F52/F4 in
order to ensure workability. In winter the consistency
range is lower than summer, because this helps prevent bleeds and demixing.
Consistency ranges of fresh concrete
Slump
Consistency range Class (NORM 4710-1
/EN206*)
Very stiff
Stiff
- / F1
Plastic
F38 / F2
Soft
F45 / F3
Very soft
F52 / F4
Flowable
F59 / F5
Very flowable
F66 / F6
Extremely flowable
F73 / -
Spread
Slump [mm]
350 - 410
420 - 480
490 - 550
560 - 620
630 - 690
700 - 760
Class
Spread [mm]
S1
S2
S3
S4
S5
10-40
50-90
100-150
160-210
220
Aggregate
Aggregates are usually natural products of degradation
processes.
Properties and effects on fresh and set concrete:
Petrographic (relating to stone) properties
Chemical properties
Screen line
Grain shape
- Round grain
- Angular grain
Consequently, it is not possible to formulate generalities with regard to the use of aggregates.
As a basic recommendation, the meal content of round
grain should be about 400 kg/m3. The value is generally
higher for angular grain.
The specifics of choice and use of aggregates are regulated by EN 206-1 and its various national implementations (in Austria NORM B4710-1, in Germany DIN
1045-2).
See the "Doka Knowledge Transfer" Lotus
Notes tile and the detailed information on "Concrete".
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Usage on site
Placement of the concrete
Concrete is generally played with the aid of crane buckets or concrete pumps.
Fair-faced concrete should be stripped out of the formwork as soon as technically possible, depending on the
strength and exposure classifications. Post-treatment,
in turn, is subject to the stipulations laid down in the
applicable standards (Austria's NORM B4710-1,
Gemany's DIN 1045-2, or equivalent).
Fair-faced concrete subject to high requirements has to
be protected by a non-contacting membrane or by the
formwork eased back 5 -10 cm. The formwork is covered at the top of the wall. Every effort should be made
to prevent a flow of air along the face of the concrete.
Contact between the concrete and the membrane or
the formwork sheeting can result in blackening of the
face if relative humidity is high. Light drying of the outermost edges of the concrete prevents discolouration
of this nature.
In situations in which aesthetic requirements are high it
is not advisable to apply a post-treatment spray,
because uniformity of surface colour is generally a stipulation.
Compacting
The process of compaction must be state of the art.
Adapt immersion pitch and diameter of the vibrator
poker to suit the thickness of the structural element.
94531-805
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Annex
References
Literature:
"Richtlinie Sichtbeton -Geschalte Betonflchen"
(Fair-faced Concrete - Formed Concrete Surfaces),
sterreichische Vereinigung fr Beton- und Betontechnik, 2009, printed by: F. Csngei GmbH, Vienna,
Austria
"Merkblatt Sichtbeton" (Bulletin for Fair-faced Concrete), Deutscher Beton- und Bautechnik-Verein
E.V./Bundesverband der deutschen Zementindustrie E.V., DBV and BDZ (publishers), 2004
"Untersuchung relevanter Parameter zur Optimierung von Sichtbetonflchen" (Investigation into
relevant parameters for the optimisation of fair-faced
concrete surfaces), dissertation by Alexander Reinisch, Leopold-Franzens-Universitt Innsbruck, 2007
"Untersuchungen der chemisch-physikalischen
Wechselwirkungen zwischen Frischbeton, Schalhaut und Trennmittel" (Investigations into the physiochemical interactions between fresh concrete, formwork sheeting and release agent), Hillemeier B.,
Herr R., Schubert K, Kannenberg M., Fachtagung
"Sichtbeton - Forschung und Praxis", December
2006, Dsseldorf
"Untersuchungen zu Einflussfaktoren bei der Sichtbetonherstellung" (Investigations into factors influencing the production of fair-faced concrete), Alexander Reinisch, Tiefbau 3/2008, pp. 147-150
"Sichtbetonbauwerke - Besonderheiten fr Planung
und Ausfhrung nach aktuellem Regelwerk" (Fairfaced concrete structures, specifics for planning and
implementation as per the current code), T. Freimann, Georg-Simon-Ohm Hochschule Nurnberg,
2008
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