© People “who know plastics best hah 3 PIPING SYSTEMS The next Ca re ‘Supreme a name synonymous with quality innovation and service is a trend setter in plastic piping system in India. Our objective is to meet the growing needs of the customers in water, waste management and infrastructure sector through specially developed high performance piping range. The Supreme comprehensive and exclusive range of plastic pipe systems are designed and manufactured to meet the highest standards set across the world. Supreme has no doubt, brought about a revolution in the Indian Plastic pipe industry ‘As a part of its ambitious expansion and new product development plan yet another new product is evolved i, Polyethylene (PE) pipes for potable water supply, irrigation, OFC ducting and bore well application etc. Supreme PE pipes are user friendly, simple and easy to fit ‘and equipped with many outstanding features that assures long term system performance and low maintenance cost.The System ‘Supreme polyethylene pipes are a safe, long lasting and cost effective solution for potable water supply, irigation, telecom and bore well application. Supreme HDPE pipes are manufactured from virgin raw material with the help of the state of art ‘manufacturing facilities. The plant is equipped with Rand D facilities along with Quality Assurance laboratory carying stringent raw material and finished goods tests for maintaining quality as per Indian as well as Intemational Standards. Being pioneer in bringing innovative piping products for varied applications, continuous improvementis a regular phenomenon, Al these activities are carried out withthe help of experts in the field of Polymer. Supreme strongly believes in providing ‘uncompromising quality products and services to delight the customers. The pipes and fitings are available in complete range from 20mm to 450mm sizes. The pipes are available in PN 2.5 to PN. 46 pressure class in PES, PE8O and PE100 grade. Supreme PE pipes are manufactured according to Indian as well international standards, It is technically superior, cost effective and offers ‘many advantages over conventional products. Features and benefits ‘High reliability and proven service performance. ‘High corrosion resistance, ‘High impact strength. ‘* High chemical and abrasion resistance. + Excellent flow characteristics results into significant energy savings. + Great flexibility, light weight, easy and fast installation + Excellent water hammer resistance, + Ideal in shifting soil condition and earthquake prone areas. + Excellent UV resistance, + Excellent weld - abilty - leak proof joints + Wide variety of installation methods, + Long service life - overall economy. Standards Poop prem best Pipes : Size range - 20mm to 450mm Pressure class - PN2.5 to PN16 Grades - PE-63, PE-80, PE-100. Fittings 90mm to 315mm bends (Handmade) in diferent angles and 90mm to 280mm tee's are available, Other accessories like flanges, stub ends, reducers and end caps are also available. T ®@ ©@ le ‘Application Grade Applicable standard Potable water mains, house connections Rural and agricultural pipes PE 63 and PE 80 PE 63 and PE 80 1$:4984, 1S0:4427 and DIN 8074/75 1s:14151 (P-1) Column pipes for submersible pumps in coll form PE 63 and PE 80 Is 4984 sprinkler irigation PE 63 18:14154 Part 1 and 2 ‘Sewerage / Subsoil drainage PE 63, PE80 &PE100_IS:14333 Coal handling in Mines PE 80 and PE 100 __IS-4984 Industrial applications PE 80 Is:4984 PLB Ducts PE 63 and PE 80 TEC specification G/CDS-08/02, NOV.2004, ID Pipes for Submersible pump PE 63, PE 80 ‘Company standardApplications of HDPE Pipes SEZ's, layouts, etc ‘and coment slury in mines Water Supply Environmental jouttur ed Industrial eoorele Agricult Other Transportation and | Efiuents, chemicals and | Underground drainage | Column piping for | Transportation of, distribution system | treatediuntreated water | and sewerage application] submersible chemicals, solids, cisposal J rehabiitaton of existng_| and jet pumps. ‘gas and oils House service ‘As hydro wanspor Effluent and waste connection e.g. system forhanding and | treatment plants, Suction and Underwater pipelines. Municipal water bodies,| conveyance of iron, coal delivery pipes. Desalination plants For conveyance of edible | Dust suppression piping | Sprinkler irgation | Telecommunication oi, fut pulps, juices, milks] systems in cement system. cable ducting ‘and other food materials | industy. (PLB duct.) Asa ventilation Sand slury disposal Lift irigation {and airconditioning duct. | pipes in dredging De-gassing pipes in Insecticide spraying water effluent marine outa Dimensions and pressure rating chart for HDPE pipes (PE 63) as per IS : 4984 on | _pnas PN 4 6 PN 8 PN 10 PN 125 PN 16 N [in [Max | min. | wax | Min. | Max. | Min. | Max | in. | Max | Min. [wax | min. | Max. 20 | SID Sit -[ =| -| -[ asf 2eT 28[ 33 | 34] 40 - | en =I aa{ 34] 40 | a2 | 49 a2 | -| | | as} 28} 30 a6 | a6 | a2 | aa | 51 | 54 | 62 20 | -|-20 | 24] 28] 33 | s7| 43 | 45 | 52] 55/63 | 67 | 76 so | - | 24 as| a1 | ael 5 e| sa! 6a a4 | 95 3 | 20 | 24 | 30 | ss | 44] 51] sa| 66] 70] 79| a6 | o7 | 405 | 118 x a | 28 4. a| e1| ss| 7s| sa| os | 102! 115 | 125 | 140 oo | 28 | 33 | 43 |-so| 63] 72] a2{ 03 | 100 | 112 | 122 | 137 [150 | 167 so | 34 | 40 6A. 87 | 100] 112 | 123 | 138 | 149 | 166 | 18.4 | 205 125 | 38 | 44 | 60] 68 | oe! os | 114] 128 | 130 | 155 | 169 | 188 | 209 | 23.2 140 | 43 | 50 | 6 6] 98| 10 | 128! 143 | 156 | 174 | 190 | 211 [234 | 260 160 | 49 | 56 sr | 2{ 126 | 146 | 163 | 178 | 198 | 217 | 214 | 267 | 206 100 | 55 | 63 | 86 | 97 | 126] 141 | 164] 183 | 200 | 22.2 | 244 | 27.1 | 300 | 33.2 00 | 61 | 70 108 | 140 | 156 | 182| 20. 3 | ase | art | 304 | 33.4 | 370 zs | 39 | 78 | toa | 124 | 15.7 | 175 | 205| 228 | 250 | 277 | 205 | 338 | ozs | 15 250 | 76 | 86 | 120 | 134 | «75| 195 | 228/253 | 278 | a08 | a3e | ara | ata | 451 ze | a5 | 96 | 124 | 150] 1906| 218 | 258] 203 | s12 | ses | a79 | a19 | 467 | ste 315 |_96 | 108 | 150 | 16. o | 244 i o | 387 [az6 [141 580 ass | 108 | 121 | 10 | 189 | 268 | 275 | 323] 358 | 395 | 437 | aso | 530 | 502 | 65.4 400 [4 143 | 194 3.0 | 324 | 354] 421 | ass | sta | 54.1 | 6: alls 450 | 137 | 180 | 218 | 250 | a14| 364 | ato| ara | soo | sr77{ -| - | -| -Dimensions and pressure rating chart for HDPE pipes (PE 80) as per IS : 4984 op | _pN PNa PNG PN10 PN 4: PN 16 DN | Min, | Max. | min. | Max. | Min. | Max. Min. | Max. | min. | Max. | min. | Max - ai ai a 8 as | a4 —32 | = -{ -| : o| 35] 36| 42 | 4 40 | -| -| -} 23 43| 4 6 | sa 50 | s| 29] 34 4s| 53| s5| 64 | 50| 78 63 |. : 30 | 36 ss| z0| 79 | s9| 98 : -| 29 | 34} 43 so| 78| sa] 95 | 104 | 1 9 | 23 | 28 44 4 93| 100 | 112 | 126 | 140 no} 3, o| 63 soo | 112 | 123 | 198 | 152 | 17.0 125 | a1 | 37 | 49 | 56 af ea 114 | 128 | 139 | 155 | 173 | 103 vo | 35 | 41 | sa} s2| so} 90 128 | 143 | 156 | 174 | 194 | a16 160 | 40 | 46 | 6 1| 01] 103 146 | 163 | 178 | 19 1 | 246 180 | 44 1| vo] 7s | 102 | 1 164 | 183 | 200 4.9 | 27.6 00 | 29 | 56 sr| n4| 128 4 03 48 | 276 | 306 sa | s7| oa | 128] 143 05 | 228 | 250 ait | aa 50 | 61 | 70 109 | 142 | 159 a | 253 | are | s08 | sas | 38, a0 | so | 7s | 108 | 21 | 159 | 1 a3 | st2 | ste | se7 | «os as | 77 | a7 | 122 | 137 | 179 | 199 ats | 360 435 | 481 ass | a7 | 98 | 137 | 153 | 201 3 | ase | 395 | 437 | 490 | sar ao | os | 15 | 154 | 180 | 227 | 264 | 364 | 421 | aas | 514 | 637 450 | 110 | 129 | 174 | 203 | 255 | 206 aio | 474|soolar7 | -| - Dimensions and pressure rating chart for HDPE pipes (PE 100) as per IS : 4984 PNG eve | eu | nize ‘op | ON| Mtn. | Max. | atin. [Max.| Min. [Max | Min. [Max FS eS zl -[ | =| -[ 2a 20] 29] 34 4o|_-[ -| 2a{ zal sol as| a7| 43 of 23| 28] s0| ssl a7| aal 4 —ss| 29[ sa{ sa| al a7| sa 6 5|_41| 45 s| sa] sal 7. sol a1] asl s¢{ 62 67| 76] a2| os xo| sol s7{e6| 7s{ a1] 92| 100] 112 a2 85{ 7. 92| 104] 13] 1 saol_64[ 73 | s4[ o5| 103| 116] 127| 142 160| 73/83 | 96108! 118| 1321 145/16 se0| 62[ 03 [108 [121| 133] 149| 163] 182 0| 114| 128 | 150 | 157| 1841 205] 00 9.1! 10.3 | 120| 134| 148| 185] 18.1| 202 | 25/103) 11.6| 135 | 151] 156] 185] 204] 22.7 280/128 | 143, [16 | 18.7| 208! 220 8.1. 315| 14.4| 16.1 | 139 | 210| 232| 258| 205| 316 5] 16.2[ 10.1 | 212{236| 262| 20.1| 92.:| a6 400|182| 212 | 239 | 277| 295| s42| 36.2| 419 450/205] 238 | 260 | 31.2] 33.1] 983] 40.7] 47.1 Dimensions and pressure rating chart for HDPE pipes (PE 100) as per 1S0:4427 jo] ens | exis | pwn oN | min. [Max [ in. [Max [ in. | ax. ats [187 355 [24 450 | 257Dimensions and pressure rating chart for HDPE pipes (PE 100) as per DIN 8074 s2 | sis | sto sa S63 85 s4 sa2 | s2s op | sora: | sor2s | sor21 | sor17 | sor1a6| sori | sors | spr74| sors pa_| pues | ene | puto | pnizs | pnts | pao | nas | pns2 DN | win. fMax. | min. eax. | Wen [eax | an. [Max J win. | Max. | min. Max | atin. | ax | nen. | Max | Min | Max a | -{ -| -{ .} | .| .} |e 19| 23| 23| 28 4| 40 -[ fy ts 19|23| 23| 28| 28| asl ssl a1] 42l 49 a | -f | TTT ef 2st eat 201 20f s4[ a6] a2] a4[ 5s] sal 62 4o | -| -| sal 22|s9l23 | 24[ 29} 30/35] 37/43 45| 52] 55| 63] 67| 76 so | -| -| 20] 24| 24/29 | s0|s0| 37] 43| 45| 53| s6| sa] 59 94 3 | 18 30] 30 as|aa}a7| sa sal 66|71{ a1} 86 108| 118 zs | 19|23| 29| s4| s6la2|as|s2| se! e4| sal 77| a4] o5| 103] 116| 125] 140 v0 | 22}27|ss[a1| 43[s0|s4|o2] 67] 76| a2] e3|101|14| 123/138] 150/167 0 | 27| 32 42| 49 61 | 66 31|92| 100/112 [123 |138 | 151| 169] 183] 204 as [31/37 | 48 soles | 74| sa} o2|r04{ 14l128 | 1401158 | 171 1911 208/231 sao | ss[a1| sal o2| 67/76 | 23] o4 [10s | +16] 127/142 [157 [175 | 192| 21.4| 133/259 160 | 40[46|62[ 71] 77/7 | os lto7 [118 [132] 146/163 |179 [190 | 219| 243 266] 295 180 | 44 | 51] 69 6| 97 {107 |120 1133 [14.9] 164118. | 20.1 {22.4 | 246 9.9] 33.1 20 | a9{s6| 77| 87| s6ltos | 119 |133 [147 {16.4 182/208 | 224 [240 | 274! 30.4| 33.2| 356.8 2s | 5s|63| aol 07 | sosli2+ [13.4 |150 [166 | 185] 205 [228 | 252 [280 | 308] 24+ | s7.4] 414 250 | 62| 7.1] 9|t08 | 119/133 [148 |165 |184 |205| 227|252 |279|30.9| s4.2| s7.9| 416| 46.0 a0 | 69! 78 | 107/120 | 134 [150 |166 [185 |206 254|ze2 [313 [247 | 983| 424| 465] 514 at a7 |121li36 | 150/167 | 187 20s [232 3631.7 | 36.2 [30.1 | 43.1] ai alsze as | a7| 9s | 136/152 beoslies [211 [255 |26.1 |200| s22|357 [397 |4s.0 | 405| 53.6| 590/ 65.1 400 | 9a [11.0 | 153[17. | 19.1 [213 [237 [26s |204 [326] 36.3 [40.2 |447 [40.4 | 54.7] 60.4| 66.5| 73.4 450 | 11.0 [123 | 17.1|192 | 21.5|239 [267 [aos [33.1 [36.7] 40.9] 452 |503|556] 615[ 679] -| - BE 48-Seres,SOR-Sneré Dimension Raton N= Nonna ressie ‘Avo pears eveltan PEGS and PE grade wth ret prove Camts Jointing Techniques ‘Supreme Polyethylene pipes canbe jointed by ferent means, some of the jointing techniques areas given below: «But Fusion «Electro Fusion + Socket Fusion + Compression Joint «Flanged joint + Coupling joint, Training on “Jointing Techniques” ‘Supreme hasin house “Training Centre" at Gadegaon, near Jalgaon. Itis our endeavor to impart knowledge to our customers ‘on various jointing methods indicated above. We have experts. with indepth knowledge in the above mentioned jointing technologies who can guide our customers through a well structured training programme. Length and Packaging : Size Range (mm) _Coil Length(M) 20-50 100,200,500,1000 63-75 100,200,300 90-410 ‘50,100, Straight length of 6- 12m 125 - 400 Straight length 6 - 12m Water Hammer Resistance HOPE can withstand repetitive pressure surges that exceed the static pressure rating of the pipe giving t excellent resistance to ‘water hammer events. In 0. pipe, anticipated surge pressures are the highest. Surge pressure in P.E. is 44 % less than in PVC and 81% less than in DI.P-E. withstands surges up to 150-200 % of design pressure. When PE. is used, piping system components are subjected to a significantly lower surge.Check the Wall Alignment and Gap ‘The alignment ofthe two parts should be checked at the samo time. A possible misalignment on the outside must not exceed 410% ofthe thickness of the wall (Fig 5). If ths limitis exceeded, better clamping positon is tobe sought by rotating the pipe. In ‘sucha case, however, the surface must be re-planed. Important - The welding surfaces must be planed immediately prior to the jointing Butt-Welding Procedure Once it has attained the fusion temperature, position the heating element in the but-welding machine. Press the parts to be joined against the heating element with the force required for ‘equalization until the entire circumference of each of the jointing faces rests completely against it and a bead has formed, Reduce the equalization pressure almost to 0. The heating time listed in the table below is measured from this, moment, Leave parts in the butt-welding jointing machine at welding pressure until the end of the cooling period. Once the heating period has elapsed, remove the parts from heating element, which should then be removed without touching the jointing surfaces and push the parts together immediately. The change ‘over time must not exceed the value listed in the table, Pay particular attention during jointing that the parts be moved together swiftly until the surface are about to touch. Then they should be moved together so that they are in contact along the ‘entice circumference. Next the pressure should be increased rapidly to the present jointing within the period of time specified in the table below. This pressure must be necessary, especially shortly after the jointing pressure has been attained. (Fig 6) ‘The jointing parts must stay in the welding machine under jointing pressure until the end of the cooling period specified in the table, Welding Bead Checks ‘Abead should form around the entire circumference of the pipe. “Jointing oftwo-lp point should be above the pipe circumference means always being positive. (Fig 7) Se HH 9) ‘Nearest 8) Cone 1)Ppe 2)Hesing To! 3) ig | ey Fig) Foa) ms ‘600m m9 Cu Recommended values for the heated tool butt-welding of pipes and fittings Wallthickness | Height of Heatingtime | Ghangeover | Time toreach | Coolng tie under (mm) bead (mm) (sec) time max. (sec) | full jointing (sec) _| joining pressure (min) Tp toas 05: « 5 5 st 457 40 E70 5s 56 0 7-12 15 70-120 68. 68 70-16 12.9 20 720-190 3-10 att 16:24 19-26 25. 190-260 7012 T14 24.32 25.37 30) 260.370 1216 14:19 3245; 37-50 35 370-500 76.20 19.25 45.60) 50-70 40 500-700 20-25 25:35 60.80) Supreme’ 1 supreme nousTRes 10, Pss7edke} sranenoees Bre avons ror Ee Tn orcrmedePec te et gama BD Satan ny char rowenta Eee” SE EE conn 2 tet Earn a SM see a ae Resa onc reesriemeocn Ramet $6 Heke Hare Chow une necenpsoegen ee ge Bes Se ‘Taare it Jin irae es Bae me a ae Sie evr bimini pen-esennda, RS Ba ae on 3 K<@ 6 Wore ttstmnwsgromn con Nebew—ae an sn ite det So SCSUMSRLSRT o emalive-ppesteusremecoin Overseas Office 1 Bern 62267 os essa Fn:e7 10180 She UAE Te #0 55 4 Fa T6545 1a TSt oso oesmueercreNEseFec