INDEX

Chapter

Description

Page No

1.

Introduction

2.

Carbon Steel
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)

3.

- Carbon Steel
- Carbon Steel
- Carbon Steel
- Carbon Steel
- Carbon Steel
- Carbon Steel
- Carbon steel

to
to
to
to
to
to
to

Carbon Steel TIG / SMAW

Carbon Steel SMAW
Carbon Steel SMAW / SR
Carbon Steel TIG / SR
Carbon Steel H2 Service
Stainless Steel
Alloy steel (P5) SMAW

Alloy Steel
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
15)
16)

4.

CS-01
CS-02
CS-03
CS-04
CS-05
CS-06
CS-07

20

AS-01
AS-02
AS-03
AS-04
AS-05
AS-06
AS-07
AS-08
AS-09
AS-10
AS-11
AS-12
AS-13
AS-14

- A335 Gr.3
- A335 Gr.3
- A335 Gr.3
- Alloy Steel P1
- Alloy Steel P11
- Alloy Steel P11
- Alloy Steel P12
- Alloy Steel P22
- Alloy Steel P22
- Alloy Steel P5
- Alloy Steel P5
- Alloy Steel P5
- Alloy Steel P9
- Alloy Steel P9

to
to
to
to
to
to
to
to
to
to
to
to
to
to

A335 Gr.3 GTAW/SMAW

A335 Gr.3 SMAW
A335 Gr.3 GTAW
Alloy Steel P1 (SMAW)
Alloy Steel P11 (SMAW)
Alloy Steel P12 (GTAW)
Alloy Steel P12 (GTAW)
Alloy Steel P22 (GTAW)
Alloy Steel P22 (SMAW)
Alloy Steel P5 (SMAW) No SR
P5 (GTAW) with SR
P11 (SMAW)
P9 (GTAW)
P9 (SMAW)

Stainless Steel
1) SS-01
2) SS-02
3) SS-03
4) SS-04
5) SS-05
6) SS-06
7) SS-07
8) SS-08

- SS 3XX
- SS 304
- SS 304L
- SS 304H
- SS 316
- SS 316L
- SS 316H
- SS 410

28
to
to
to
to
to
to
to
to

SS 3XX
SS 304
SS 304
SS 304H
SS 316
SS 316L
SS 316H
SS 410

9) SS-09 - SS 321
10) SS-10 - SS 347
5.

SS 321
SS 347

Nickel based alloys

1) HA-01
2) HA-02
3) HA-03
4) HA-04
5) HA-05
6) HA-06
7) HA-07
8) HA-08

6.

to
to

- Monel 400
to
- Monel 400
to
- Inconel 600
to
- Inconel 800
to
- Inconel 800
to
- Hastelloy 276 to
- Hastelloy C-4 to
- Hastelloy C-4 to

Monel 400
Carbon Steel
Inconel 600
Inconel 800
2 Cr. Mo.
Hastelloy 276
SS 304 / 316
Carbon Steel

Equipment specific

35

A) DHH-11
1)
2)
3)
4)
5)

ES-01
ES-02
ES-03
ES-04
ES-05

- Pigtail
- Hanger bracket
- Cast tube
- Nippolet
- Top flange

to Cast reducer
to RFWN Flange
to Cast tube
to Cast tube
to Cast tube

B) DH1
ES-06 - 6A 213 T-91

7.

to

A213 T91

Annexures

45

1) List of approved electrodes in KR.

46

2) ASTM specification for frequently used alloys

48

3) General guidelines for selection of filler metals

50

4) Common Welding Consumables for SMAW of

Stainless Steel

52

5) Classification changes in low alloy filler metal

designation.

54

Annexure 5

Filler Material Selection for Overlay of Carbon and Low Alloy Steels

Overlay
Material
405 / 410S
304 SS
304L SS
316 SS
316L SS
317L SS
321 / 347 SS
Alloy 20Cb-3
Alloy 400

Weld Overlay Materials 1,2

Equipment Requiring PWHT
Equipment Not Requiring PWHT
First Layer
Top Layer(s)
First Layer
Top Layer(s)
EniCrFe-2 or
3 or ERNiCr-3
3
E/ER309L
3
E/ER309Lmo
E/ER309Lmo
E/ER309Cb
E/ER320LR
E/ERNiCu-74

3
E/ER308L
3
E/ER316L
E/ER317L
E/ER347
E/ER320LR
E/ERNiCu-7

EniCrFe-2 or
3 or ERNiCr-3
E/ER309
E/ER309L
E/ER309Mo
E/ER309Lmo
E/ER309Lmo
E/ER309Cb
E/ER320LR
E/ERNiCu-74

E/ER308
E/ER308L
E/ER316
E/ER316L
E/ER317L
E/ER347
E/ER320LR
E/ERNiCu-7

1) Use of this table is limited to carbon and low-alloy steel backing materials.
2) For overlay not involving clad restoration, use the combination of
consumables that results in the desired weld metal chemical composition
in the top layers.
3) E/ER308 and E/ER316 are not normally used in the post weld heat-treated
condition. The end users shall approve the use of non-low-carbon
E/ER308 and E/ER316 in the post weld heat-treated condition.
4) Eni-1 or ERNi-1 may be used as an alternate.

Annexure 5

Filler Material Selection for Overlay of Carbon and Low Alloy Steels

Overlay
Material
405 / 410S
304 SS
304L SS
316 SS
316L SS
317L SS
321 / 347 SS
Alloy 20Cb-3
Alloy 400

Weld Overlay Materials 1,2

Equipment Requiring PWHT
Equipment Not Requiring PWHT
First Layer
Top Layer(s)
First Layer
Top Layer(s)
EniCrFe-2 or
3 or ERNiCr-3
3
E/ER309L
3
E/ER309Lmo
E/ER309Lmo
E/ER309Cb
E/ER320LR
E/ERNiCu-74

3
E/ER308L
3
E/ER316L
E/ER317L
E/ER347
E/ER320LR
E/ERNiCu-7

EniCrFe-2 or
3 or ERNiCr-3
E/ER309
E/ER309L
E/ER309Mo
E/ER309Lmo
E/ER309Lmo
E/ER309Cb
E/ER320LR
E/ERNiCu-74

E/ER308
E/ER308L
E/ER316
E/ER316L
E/ER317L
E/ER347
E/ER320LR
E/ERNiCu-7

1) Use of this table is limited to carbon and low-alloy steel backing materials.
2) For overlay not involving clad restoration, use the combination of
consumables that results in the desired weld metal chemical composition
in the top layers.
3) E/ER308 and E/ER316 are not normally used in the post weld heat-treated
condition. The end users shall approve the use of non-low-carbon
E/ER308 and E/ER316 in the post weld heat-treated condition.
4) Eni-1 or ERNi-1 may be used as an alternate.