Temperature-Rise Test Report Clipper INT 12260W KEMA

REPORT OF PERFORMANCE
OBJECT
Prefabricated substation
TYPE
Clipper C27
08-1284
SERIAL No.
37062003
1000 kVA, 20 kV / 410 V, 50 Hz
MANUFACTURER
Areva T&D
Saint Jean de Vdas, France
CLIENT
Areva T&D
TESTED BY
KEMA HIGH-VOLTAGE LABORATORY

Arnhem, the Netherlands
DATES OF TESTS
11 till 19 December 2007
TEST PROGRAMME
Temperature-rise test, in accordance with IEC 62271-202 (2006-06).
SUMMARY AND
CONCLUSION
The test is passed with satisfactory results in case the enclosure class is
designated as mentioned below:
1 With IP43 configuration for all compartments.
The minimum possible enclosure class is 10 K.
2 With IP43 configuration for the LV and HV switchgear compartments and
with IP23 configuration for the transformer compartment.
The minimum possible enclosure class is 5 K.
This Report of Performance applies only to the object tested. The responsibility for conformity of any
object having the same designations with that tested rests with the Manufacturer.
Version: 1
Order No: 70770177
This report consists of 24 pages in total.

Copyright: Only integral reproduction of this report is permitted without written
permission from KEMA. Electronic copies in e.g. PDF-format or scanned version of
this report may be available and have the status for information only.
The sealed and bound version of the report is the only valid version.
KEMA Nederland B.V.
P.G.A. Bus
KEMA T&D Testing Services
Managing Director
Arnhem, 22 May 2008
-2-
08-1284
TABLE OF CONTENTS
Version: 1
TABLE OF CONTENTS .......................................................................................................................... 2

1
Identification of the test object......................................................................................................3
1.1
1.2
Ratings assigned by the manufacturer ........................................................................................3

Description of the test object........................................................................................................3
1.3
List of drawings ............................................................................................................................5
2
2.1
General information......................................................................................................................6
The tests were witnessed by........................................................................................................6
2.2
The tests were carried out by.......................................................................................................6
2.3
2.4
Reference to other reports ...........................................................................................................6

Purpose of the test .......................................................................................................................6
2.5
2.6
Measurement uncertainty.............................................................................................................6
Applicable standards ....................................................................................................................6
3
3.1
Temperature-rise test ...................................................................................................................7

Temperature-rise test on the power transformer outside the enclosure ......................................7
3.1.1
3.1.2
Determination of the total losses in accordance with IEC 60076-1 .............................................7

Determination of the top oil temperature-rise of the power transformer (total losses).................7
3.2
3.2.1
Temperature-rise test on the complete assembly........................................................................8

Location of thermocouples ...........................................................................................................8
3.2.2
List of thermoucouples ...............................................................................................................10
3.2.3
3.2.4
Supplied power and supplied currents to the substation ...........................................................11

Temperature-rise test data.........................................................................................................12
APPENDIX A
MEASUREMENT UNCERTAINTIES......................................................................... 15
APPENDIX B
MANUFACTURERS DRAWINGS ............................................................................ 16
APPENDIX C
PHOTOGRAPH OF THE TEST SET-UP .................................................................. 24
-3-
08-1284
IDENTIFICATION OF THE TEST OBJECT
1.1
Ratings assigned by the manufacturer
Rated primary voltage (Umax)
24
kV
Rated secondary voltage

Rated frequency
410
50
V
Hz
Number of phases
Rated primary current
3
28,9
Rated secondary current

Rated maximum power of the substation
1406
1000
A
kVA
Rated power of transformer
1000
kVA
Total losses of transformer
12257 W
determined during tests
Rated temperature-rise class of enclosure

Rated IP class of enclosure

1.2
Description of the test object
Prefabricated substation
Manufacturer
Type
Areva T&D, Saint Jean de Vdas, France

Clipper C27
Serial no.
Drawings
37062003
see appendix B
Year of manufacture
2007
Version: 1
Transformer
Manufacturer
Type
GEC Alsthom, Le Petit Quevilly, France

UTHA
Serial no.
Power
114130
1000 kVA
Type of cooling
Vector symbol
ONAN
Dyn11
Rated primary voltage
20 kV
Rated primary current

No. of primary tappings
28,9 A
3 (20,5 kV 20,0 kV 19,5 kV)
Rated secondary voltage

Rated secondary current
410 V
1406 A
Short-circuit impedance
Winding material
5%
Al
Standard
NF C 52 113
-4-
HV Switchgear
Manufacturer
Type
Areva T&D, Mcon, France

FBX-C/24-16/C-C-T1
Serial no.
Rated voltage
FBX - 0743069/AMT
24 kV
Rated current
630 A
Rated frequency
Standard
50 Hz
IEC 62271-200
HV fuses
Manufacturer
Type
Areva T&D, Montpellier, France

FDW7.2-50-4-6 (with medium type striker pin)
No. of fuses installed
Rated voltage
Rated current
7,2 kV
50 A
Year of manufacture
Standard
2007
IEC 60282 / DIN 43625
LV switch-disconnector
Manufacturer
Socomec Guerin, France
Type
Serial no.
SIRCO 1800A / HN 63-S-61

10107-160
No. of switch disconnectors installed

No. of phases
1
3
Rated voltage
Rated current
400 V
1800 A
Rated frequency
50/60 Hz
Standard
IEC 60947-3
Version: 1
LV fuse switch-disconnector
Manufacturer
Pronutec, Lemoa, Spain
Type
No. of fuse switch disconnectors installed
BTVC 400A DU
8
No. of phases per fuse switch disconnector
Rated voltage
Rated current
690 V / 500 V
315 A / 400 A
Rated frequency
Standard
50 Hz
IEC 60947-3 / VDE 0660-107
08-1284
-5-
08-1284
LV fuse
Manufacturer
Type
Siemens
3NA3 254 (NH2-gG)
Rated voltage
Rated current
500 V
355 A
No. of of fuses installed
12
1.3
List of drawings
The manufacturer has guaranteed that the object submitted for tests has been manufactured in
accordance with the following drawing.
KEMA has verified that this drawing adequately represents the object tested.
The following drawing is included in appendix B of this report:
- 104093 D (7 sheets)
1000 kVA package substations Clipper C27 (modifications)
-6-
GENERAL INFORMATION
2.1
The tests were witnessed by
Name
Company
Mr T. Cormenier
Areva T&D
08-1284
2.2
The tests were carried out by
Name
Company
Mr W.J.W.M. Sloot
Mr A.H. Minkhorst
Mr R.J. Kloppenburg
Mr G.J. Jansen
KEMA Nederland B.V.,

Arnhem, the Netherlands
2.3
Reference to other reports
Report no.
Tests described
08-1285
2112200.01-QUA/INC
Temperature-rise test with additional IR radiation

Verification of the degree of protection
2.4
Purpose of the test
Purpose of the test was to verify whether the material complies with the specified requirements.
2.5
Measurement uncertainty
A table with measurement uncertainties is enclosed in appendix A. Unless otherwise indicated in the
report, the measurement uncertainties of the results presented are as indicated in this table.
2.6
Applicable standards
When reference is made to a standard and the date of issue is not stated, this applies to the latest
Version: 1
issue, including amendments, which have been officially published prior to the date of the tests.
-7-
08-1284
TEMPERATURE-RISE TEST
Standard and date

Standard
Test dates
IEC 62271-202, clause 6.3

11 19 December 2007
In particular, the test shall demonstrate that the temperature-rise of the transformer inside the
enclosure, does not exceed that measured on the same transformer outside the enclosure, by more
than the value which defines the class of enclosure.
3.1
Temperature-rise test on the power transformer outside the enclosure
3.1.1
Determination of the total losses in accordance with IEC 60076-1
item
dc-resistance
at amb of 18 C
load losses
at ref of 75 C
no-load losses
tap position
2
2
HV winding
3,6889
LV winding
1,0817 m
losses
10266 W
1991 W
total losses
3.1.2
12257 W
Determination of the top oil temperature-rise of the power transformer (total losses)
100
90
absolute temperature [C]
80
70
stability reached
12-12-2007 at 09h25
top oil: 79,2 C
average am bient: 21,3 C
60
50
40
30
20
10
0
16:00
20:00
00:00
04:00
08:00
12:00
16:00
tim e
top oil
Figure 1
am bient
am bient
Heat-run on transformer with total losses of 12,26 kW.
item
top oil temperature
average ambient temperature
top oil temperature-rise of the transformer outside the enclosure
Version: 1
am bient
a)
top-oil
79,2 C
21,3 C
57,9 K
-8-
3.2
Temperature-rise test on the complete assembly
3.2.1
Location of thermocouples
08-1284
Figures 2 and 3 show the location of the thermocouples that were installed. Figure 4 is a photograph
of the total assembly without the roof of the substation.
Version: 1
Figure 2
Location of thermocouples.
Version: 1
-9-
Figure 3
Location of thermocouples.
Figure 4
Photograph of assembled substation without roof.
08-1284
-10-
3.2.2
List of thermoucouples
The numbers indicated in figures 2 and 3 correspond with the numbers listed in the table.
TC no.
description
upper terminal main switch L1
lower terminal main switch L1
connection vertical to horizontal busbar L3
10
busbar connection fuse-switch disconnector L3
11
12
13
busbar connection strip of fuse-switch disconnector L3
14
15
16
top of fuse cover of fuse-switch disconnector L3
17
18
19
operating handle of fuse-switch disconnector L3
20
21
22
top-oil of power transformer
23
top of high-voltage switchgear
24
handle of low-voltage main switch
25
door low-voltage compartment (20 cm from top)
26
door high-voltage switchgear compartment (20 cm from top)
27
door transformer compartment (20 cm from top)
28
top louver ventilation grid transformer compartment
29
30
31
ambient
32
ambient
33
ambient
34
ambient
35
1)
cable terminal of fuse-switch disconnector L1
36
1)
37
1)
Version: 1
1) Temperatures measured with hand held equipment.
08-1284
-11-
08-1284
At four locations around the substation, at a distance of approximately 1m and at approximately the
average height of the current carrying parts in the substation, thermocouples were installed to
measure the ambient temperature during the test.
3.2.3
Supplied power and supplied currents to the substation
Transformer, HV and LV interconnections, and low-voltage equipment temperature-rise tests,

have been performed simultaneously. As outlined in clause 6.3.1 of IEC 62271-202, a temperaturerise test of the HV switchgear is not required. In order to be able to carry out the test on the
transformer, the LV terminals of the transformer were interconnected. The LV assembly has been
tested with a short-circuit connection on the feeding terminals of the LV switch-disconnector.
A diagram of the circuits is given in figure 5.
Figure 5
Diagram of the temperature-rise test.
Version: 1
In order to obtain the most severe conditions in respect to heat generation, the supply current of the
LV switchboard has been distributed over a minimum number of adjacent LV outgoing feeders. These
feeders were loaded with the maximum possible current and smallest possible size of the fuse rating.
-12-
08-1284
The following loading conditions were applicable during the temperature-rise test:
side
total-loss
injection in the
transformer
HV
LV
12,26 kW
rated LV
current of the
transformer
maximum
allowable
current per
1), 2)
LV-feeder
no. of adjacent
feeders
connected in
the circuit
installed fuse
size
352 A
350 A
1408 A
1) The manufacturer has declared the maximum allowable current for the LV switch-fuse disconnectors for this application.
2) The cables for the connection to the feeders of the fuse-switch disconnectors were selected In accordance with clause
8.2.1.3.1 and table 8 of IEC 60439-1. The size of the cables was 240 mm2. Adjustable impedances, installed in every LV
cable, were used to equalize the currents.
3.2.4
Temperature-rise test data
In total two tests have been carried out:

1 Test in a proved IP43 configuration for all compartments.
2 Test in a proved IP43 configuration for the LV and HV switchgear compartments and with a
proved IP23 configuration for the transformer compartment.
The absolute temperature data of both tests is shown in the graph, presented in figure 6.
100
IP43 configuration, stability reached 18-12-2007 at 10h55, top-oil: 82,9 C, average ambient: 18,0 C, top-oil temp.-rise: 64,9 K
90
Transformer compartment IP23
HV-switchgear compartment IP43
LV-switchgear compartment IP43
stability reached
18-12-2007 at 18h15
top-oil: 78,7 C
average ambient: 18,8 C
top-oil temp.-rise: 59,9 K
absolute temperature [C]
80
70
60
50
40
30
20
10
Transformer outside substation, top-oil temp.-rise: 57,9 K
0
17-12-2007
12:00
17-12-2007
16:00
17-12-2007
20:00
18-12-2007
00:00
18-12-2007
04:00
18-12-2007
08:00
18-12-2007
12:00
18-12-2007
16:00
18-12-2007
20:00
19-12-2007
00:00
19-12-2007
04:00
19-12-2007
08:00
19-12-2007
12:00
date / time
TC 1
TC 2
TC 3
TC 4
TC 5
TC 6
TC 7
TC 8
TC 9
TC 10
TC 11
TC 12
TC 13
TC 14
TC 15
TC 16
TC 17
TC 18
TC 19
TC 20
TC 21
top oil
TC 23
TC 24
TC 25
TC 26
TC 27
TC 28
TC 29
TC 30
TC 31
TC 32
TC 33
TC 34
Version: 1
Figure 6
Data of temperature-rise tests.
-13-
08-1284
The results and requirements are also listed in the following table.
TC no.
Version: 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1)
35
1)
36
1)
37
recorded absolute temperature

test 1
(C)
79,3
81,5
81,6
61,6
65,6
67,0
51,6
58,6
62,6
57,5
62,4
62,5
72,0
72,5
75,0
42,4
51,2
48,3
22,3
25,2
29,5
82,9
33,3
35,1
42,1
24,7
46,8
47,2
46,2
47,0
17,9
18,0
18,0
18,0
-
test 2
(C)
71,2
72,6
73,3
58,1
62,3
63,8
49,6
56,6
60,1
55,6
60,0
60,4
64,8
66,6
68,5
43,1
50,7
47,1
22,5
25,2
28,6
78,7
31,4
32,8
38,9
24,2
44,0
44,8
44,1
44,1
18,7
18,9
18,7
18,7
35,0
33,0
35,0
determined temperature-rise
test 1
(K)
61,3
63,5
63,6
43,6
47,6
49,0
33,7
40,7
44,7
39,8
44,4
44,6
54,1
54,5
57,0
24,4
33,2
30,3
4,3
7,2
11,6
64,9
15,3
17,1
24,1
6,7
28,8
29,2
28,2
29,0
-
test 2
(K)
52,4
53,8
54,6
39,4
43,5
45,0
30,8
37,8
41,4
36,8
41,2
41,7
46,0
47,9
49,8
24,3
31,9
28,3
3,8
6,4
9,9
59,9
12,7
14,1
20,2
5,5
25,3
26,1
25,3
25,4
17,0
15,0
17,0
maximum allowable
temperature-rise
(K)
65
65
65
65
65
65
65
65
65
65
65
65
40
40
40
25
25
25
1)
57,9 + class
30
25
30
30
30
40
40
40
65
65
65
-14-
08-1284
1) Top oil temperature-rise determined outside enclosure (see 3.1.2) + class of enclosure
Result
All individually determined temperature-rise values are in compliance with the requirements.
The following conclusions can be drawn from the determined top-oil temperature-rises in the two tests:
-
With IP43 configuration for all compartments, the minimum possible enclosure class is 10 K.
With IP43 configuration for the LV and HV switchgear compartments and with IP23 configuration
for the transformer compartment, the minimum possible enclosure class is 5 K.
Version: 1
Both tests are passed with satisfactory results when the enclosure class is designated as mentioned
above.
-15-
APPENDIX A
08-1284
MEASUREMENT UNCERTAINTIES
The measurement uncertainties in the results presented are as specified below unless otherwise
indicated.
measurement
measurement uncertainty
dielectric tests
and impulse current tests
peak value: 3%
capacitance measurement
0,3%
tan measurement
0,5% 5x10
time parameters: 10%
-5
partial discharge measurement
measurement of impedance
<
10 pC
2 pC
10 -
100 pC
5 pC
> 100 pC
20 %
1%
ac-resistance measurement
measurement of losses
1%
measurement of insulation resistance
10%
measurement of dc resistance
1 - 5
: 1%
5 - 10 : 0,5%
10 - 200 : 0,2%
radio interference test
2 dB
calibration of current transformers
2,2 x 10 Ii/Iu and 290 rad
calibration of voltage transformers
1,6 x 10 Ui/Uu en 510 rad
measurement of conductivity
5%
-4
-4
measurement of temperature
-50 C
-40 C : 3 K
Version: 1
-40 C 125 C : 2 K
125 C 150 C : 3 K
tensile test
1%
sound level measurement
type 1 meter as per IEC 651 and

ANSI S1.4.1971
measurement of voltage ratio
0,1%
-16-
APPENDIX B
08-1284
MANUFACTURERS DRAWINGS
Version: 1
7 pages
drawing no.
description/title
date
rev.
104093 D 1/7
1000 kVA package substations clipper C27 (modifications)
12-11-07
104093 D 2/7
104093 D 3/7
Front face
Rear face
104093 D 4/7
104093 D 5/7
Right side and left side

Top view
104093 D 6/7
Cross section A-A
104093 D 7/7
Cross section B-B
Version: 1
-17-
08-1284
Version: 1
-18-
08-1284
Version: 1
-19-
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Version: 1
-20-
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Version: 1
-21-
08-1284
Version: 1
-22-
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Version: 1
-23-
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-24-
Version: 1
APPENDIX C
PHOTOGRAPH OF THE TEST SET-UP
08-1284

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REPORT OF PERFORMANCE

1000 kVA, 20 kV / 410 V, 50 Hz

KEMA HIGH-VOLTAGE LABORATORY

11 till 19 December 2007

Temperature-rise test, in accordance with IEC 62271-202 (2006-06).

Order No: 70770177

This report consists of 24 pages in total.

KEMA Nederland B.V.

TABLE OF CONTENTS .......................................................................................................................... 2

Identification of the test object......................................................................................................3

Ratings assigned by the manufacturer ........................................................................................3

List of drawings ............................................................................................................................5

The tests were carried out by.......................................................................................................6

Reference to other reports ...........................................................................................................6

Temperature-rise test ...................................................................................................................7

Determination of the total losses in accordance with IEC 60076-1 .............................................7

Temperature-rise test on the complete assembly........................................................................8

List of thermoucouples ...............................................................................................................10

Supplied power and supplied currents to the substation ...........................................................11

MANUFACTURERS DRAWINGS ............................................................................ 16

PHOTOGRAPH OF THE TEST SET-UP .................................................................. 24

IDENTIFICATION OF THE TEST OBJECT

Ratings assigned by the manufacturer

Rated primary voltage (Umax)

Rated secondary voltage

Rated secondary current

Rated power of transformer

Total losses of transformer

Rated temperature-rise class of enclosure

determined during tests

Description of the test object

Areva T&D, Saint Jean de Vdas, France

GEC Alsthom, Le Petit Quevilly, France

Rated primary voltage

Rated primary current

Rated secondary voltage

Areva T&D, Mcon, France

Areva T&D, Montpellier, France

No. of fuses installed

Socomec Guerin, France

SIRCO 1800A / HN 63-S-61

No. of switch disconnectors installed

Pronutec, Lemoa, Spain

No. of phases per fuse switch disconnector

No. of of fuses installed

The tests were witnessed by

Saint Jean de Vdas, France

The tests were carried out by

KEMA Nederland B.V.,

Reference to other reports

Temperature-rise test with additional IR radiation

Purpose of the test

Standard and date

IEC 62271-202, clause 6.3

Temperature-rise test on the power transformer outside the enclosure

Determination of the total losses in accordance with IEC 60076-1

absolute temperature [C]

Heat-run on transformer with total losses of 12,26 kW.

Temperature-rise test on the complete assembly

Photograph of assembled substation without roof.

upper terminal main switch L1

upper terminal main switch L2

upper terminal main switch L3