PV-Power Plants - Planning and Design

Planning and design of PV power plants
SMA Solar Technology AG
Be a solar expert
Disclaimer
The information contained in this presentation is subject to amendment, revision and updating. Certain statements contained in this
presentation may be statements of future expectations and other forward
forward-looking
looking statements that are based on the management
managementss current
views and assumptions and involve known and unknown risks and uncertainties. Actual results, performance or events may differ materially
from those in such statements as a result of, among others, factors, changing business or other market conditions and the prospects for growth
anticipated by the management of the Company. These and other factors could adversely affect the outcome and financial effects of the
plans and events described herein. The Company does not undertake any obligation to update or revise any forward-looking statements,
whether as a result of new information,
information future events or otherwise.
otherwise You should not place undue reliance on forward-looking
forward looking statements which
speak only as of the date of this presentation.
All information contained herein has been carefully prepared. Nevertheless, we do not guarantee its accuracy or completeness and nothing
herein shall be construed to be a representation of such guarantee.
The information contained in this presentation is subject to amendment, revision and updating. Certain statements contained in this
presentation may be statements of future expectations and other forward-looking statements that are based on the managements current
views and assumptions and involve known and unknown risks and uncertainties. Actual results, performance or events may differ materially
from those in such statements as a result of, among others, factors, changing business or other market conditions and the prospects for growth
anticipated
ti i t d by
b the
th managementt off the
th Company.
C
Th
These
and
d other
th factors
f t could
ld adversely
d
l affect
ff t the
th outcome
t
and
d financial
fi
i l effects
ff t off the
th
plans and events described herein. The Company does not undertake any obligation to update or revise any forward-looking statements,
whether as a result of new information, future events or otherwise. You should not place undue reliance on forward-looking statements which
speak only as of the date of this presentation.
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from
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th U.S.
U S Securities
S
iti Act
A t off 1933 as
amended.
The SMA Solar Academy
> Transfer of knowledge

> Well-matched
comprehensive
seminar program
> Small, medium and large
scale PV plants
P-P-PD-1-DE-en_WW-124010
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p
1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop
Seminar Contents
1
Introduction
Design of large scale PV plants with SMA components
Sunny Design 2.30

2 30
Option Code: SC, SSM, TCS, Communit
W kh
Workshop
Large scale PV plant design

> Environment
> Sunny Central
> PV generator/module
> Transformer Compact Station
> Combiner Box
> Grid
M
> Sunny String Monitor
> Monitoring
M
Example:
> Environment/cos :
Germany/cos = 1
> Grid:
20 kV / 50 Hz
> PV generator/module:
0,910 MWp / MPV120M
> Monitoring:
DSL
> Sunny String Monitors:
SSM XX-11
> NPR:
80-100%
> Sunny Central:l
SC XXX CP
> Transformer Compact Station: TCS XXXX
Data sheet: Module MPV 120-M -
Source: www.masdarpv.com
Module MPV 120-M
Source: www.masdarpv.com
Sunny Design Software

> Version 2.30
> Electric properties
> Temperature coefficients
10
Sunny Design Software
11
Sunny Design
> PV string length
> PV generator size
> Nominal Power Ratio

> Power
P
factor
f t
12
Sunny Design
> Maximum PV voltage VOC (-10 C)
> Maximum PV current IMPP (+70 C, 1000 W/m2)
> Minimum PV voltage VMPP (+70 C)
13
Sunny Design
> Annual energy yield
> Specific energy yield
> Performance ratio
> Nominal
N i l power ratio
ti
14
Sunny Central 760 CP-10 - Option Code

1. Maximum DC-Voltage
2. DC connection
3. DC fuses
4 Grounding
4.
d
5. Insulation monitoring
6 Communication
6.
7. Fiber optic components
8. Language/Country
9. AC switch
10. String current monitoring
11. AC voltage
12. Cabinet layout
15
Sunny Central 760 CP-10 - Maximum DC voltage

> Connecting solar modules (V MPP = 109 V) in series increases the voltage in string
> Strings may not exceed the permissible system voltage (VMAX = 1000 V) under the worst
conditions (low temperatures, high radiation, open circuit)
> Each of the strings
g connected to a Sunnyy Central must always
y have the same number of solar
modules connected in series
MPV120M
MPV120M
MPV120M
...
V OC String < V DC MAX Sunny Central

V OC String < 1000 V

16
Sunny Central 760 CP-10 - Maximum DC voltage
M
17
Sunny Central 760 CP-10 - DC connection

> PV module MPV 120M
> Thin-film technology
> Fuses in plus and isolating blades in minus
18
Sunny Central 760 CP-10 - DC fuses

> Fuses in plus and isolating blades in minus
> Fuse
F
sizes:
i
125A/160A/200A/250A/315A/400A
19

> Maximum current of PV generator 1390.4 A
> Fuses in plus: 5/7/8 fuses are possible
> Possible fuse sizes: 400A/315A/250A
> Reduction
R d ti factor:
f t 0
0.7
7
> Isolating blades in minus
Maximum current of PV arrays 1390.4 A

Fuses
125 A
160 A
200 A
250 A
315 A
400 A
0.7
0.7
0.7
0.7
0.7
0.7
87.5 A
112 A
140 A
175 A
220 A
280 A
Reduction factor
I Fuse-max
N Inputs DC +
16
13
10
20

> 5/7/8 inputs with fuses are possible
> 5/7/8 Sunny String Monitor (SSM) are possible too
> Maximum permissible DC current of SSM must be considerate
i
i ibl DC currentt off SSM d
d on ambient
bi t
> M
Maximum
permissible
depends
temperature
g Monitor
Sunnyy String
21
SSM24-11
SSM16-11
22
SSM24-11
SC 760 CP-10:
8 x Fuse 250 A (I Fuse-max = 175 A)
SSM16-11
Sunny String Monitor
23

SC 760 CP-10:
SSM24-11

5 x Fuse 400 A (I Fuse-max
Fuse max = 280 A)
SSM16-11
24
Option 1: Calculating with SSM 24-11 - DC fuses

> PV generator: 1264 strings
> Inverter: 1 x SC 760 CP-10
> SC 760 CP-10 fuses: 5 x DC + bar
> SC 760 CP
CP-10
10 ffuse size:
i 400A
> SC 760 CP-10 reduction factor: 0,7
> Sunnyy Stringg Monitor: 5 x SSM 24-11
Fuses SC 760 CP
125 A
160 A
200 A
250 A
315 A
400 A
Reduction factor
0.7
0.7
0.7
0.7
0.7
0.7
87.5 A
112 A
140 A
175 A
220 A
280 A
I Fuse-max
N Inputs
16
13
10
25

> 5 x SSM 24-11
> SSM 24-11 I DC max : 312 A (50 C)
> SSM 24-11 fuse sizes: 10A/12A/16A/20A
11 reduction
d ti ffactor:
t 0
65 (50 C)
> SSM 24
24-11
0.65
> IString = 1.10 A
Fuses SSM 24-11
10 A
12 A
16 A
20 A
Reduction factor
0.65
0.65
0.65
0.65
Max. I Fuse
6.5 A
7.8 A
10.4 A
13.0 A
11
120
168
216
264
Max. Strings Fuse

Max. Strings SSM24-11

26

> Fuse size 20 A
> Up to 11 strings per SSM input
> Up to 264 string per SSM
i necessary to
t use a special
i l combiner
bi box
b with
ith 11 iinputs
t
> It is
> High cost of DC cabling
Fuses SSM 24-11
10 A
12 A
16 A
20 A
Reduction factor
0.65
0.65
0.65
0.65
Max. I Fuse
6.5 A
7.8 A
10.4 A
13.0 A
11
120
168
216
264
Max. Strings Fuse

Max. Strings SSM24-11

27

> 5 x SSM 24-11
> Special combiner box is necessary
> PV generator has 1264 strings
> High cost
> Fuses can not be identical

SC 760 CP
CP-10:
10:
> 4 x SSM 24
24-11
11 with
ith 20 A ffuse
> 1 x SSM 24-11 with 16 A fuse
4 x SSM 24-11
Fuses SSM -11
10 A
12 A
16 A
20 A
96 Fuses (20A)
1 x SSM 24-11
120
168
216
264
96 Combiner box (11 strings)
2 X SSM 24-11
24
240
336
432
528
1 x SSM 24-11
3 X SSM 24-11
360
504
648
792
24 Fuses (16A)
24 Combiner box (9 strings)
4 X SSM 24-11
480
672
864
1056
5 X SSM 24-11
600
840
1080
1320
Customer combiner cox

5 x SSM 24-11
120 Combiner box (11/9 strings)

120 Fuses (20/10 A)
1264 Fuses (5A)
28

> PV generator: 1264 strings
> Inverter: 1 x SC 760 CP-10
> SC 760 CP-10 fuses: 7 x DC + bus
> SC 760 CP
CP-10
10 ffuse size:
i 315 A
> SC 760 CP-10 reduction factor: 0,7
> Sunnyy Stringg Monitor: 7 x SSM 16-11
Fuses SC 760 CP
125 A
160 A
200 A
250 A
315 A
400 A
Reduction factor
0.7
0.7
0.7
0.7
0.7
0.7
87.5 A
112 A
140 A
175 A
220 A
280 A
I Fuse-max
N Inputs
16
13
10
29

> 7 x SSM 16-11
> SSM 16-11 I DC max : 260 A (50 C)
> SSM 16-11 fuse sizes: 10A/12A/16A/20A/25A
11 reduction
d ti ffactor:
t 0
65 (50 C)
> SSM 16
16-11
0.65
> I String = 1.10 A
Fuses SSM 16-11
10 A
12 A
16 A
20 A
25 A
d
f
Reduction
factor
0.65
0.65
0.65
0.65
0.65
I Fuse-max
6.5 A
7.8 A
10.4 A
13 A
16.25 A
g Fuse
Strings
11
14
Strings SSM16-11
80
112
144
176
224

30

> Fuse size 25 A
> Up to 14 strings per SSM input
> Up to 224 string per SSM
i possible
ibl to
t use a special
i l combiner
bi box
b with
ith 14 iinputs
t
> It is
> It is possible to use the SMA Combiner Box with 12 inputs
Fuses SSM 16-11
10 A
12 A
16 A
20 A
25 A
d
f
Reduction
factor
0.65
0.65
0.65
0.65
0.65
I Fuse-max
6.5 A
7.8 A
10.4 A
13 A
16.25 A
g Fuse
Strings
11
14
Strings SSM16-11
80
112
144
176
224

31

> Up to 1568 strings
> Special combiner box with 14 fuses
> High cost of DC cabling
Fuses SSM 16-11
10 A
12 A
16 A
20 A
25 A
1 x SSM 16-11
80
112
144
176
224
2 X SSM 16-11
160
224
288
352
448
3 X SSM 16-11
240
336
432
528
672
4 X SSM 16-11
320
448
576
704
896
5 X SSM 16-11
400
560
720
880
1120
6 X SSM 16-11
480
672
864
1056
1344
7 X SSM 16-11
16 11
520
784
1008
1232
1568

32
Option 2: Calculating with SSM 16-11 - SMA Combiner Box

> Up to 24 DC fuses (12 plus/12 minus)
> Fuse sizes 5 A, 10 A, 12 A, 15 A, 20 A, 25 A
> Reduction factor 0.55
> Up
U tto 2 strings
ti
per DC ffuses
> Equipped with a DC switch-disconnector
> Overvoltage
g protection
p
SMA Combiner Box

33

> Maximum allowable reverse current is 5 A
> Recommended circuit configuration is 5 strings x 6 modules per cluster
> There is no need for a serial fuse per string in the case of a 5 strings per cluster
> From
F
6 strings
ti
onward,
d a serial
i l ffuse off 5 A per string
t i iis tto b
be used
d
> Bear in mind that the minus pole of PV generator must be grounded
I Cluster = 5,50 A
P = 120 Wp, V OC = 142,2 V, I SC = 1,34 A, I MPP = 1,10 A
V OC = 853,2 V
I String = 1,10 A
1
_
34

> SMA Combiner Box reduces cost
> 12 strings per SMA Combiner Box
> 12 DC + fuses
> Fuse
F
size
i 5A
> 1 string per fuse
> 192 strings
g per
p SSM 16-11
SMA Combiner Box
F
Fuses
SSM 16-11
16 11
10 A
12 A
16 A
20 A
25 A
25 A
Reduction factor
0.65
0.65
0.65
0.65
0.65
0.65
I Fuse-max
6.5 A
7.8 A
10.4 A
13 A
16.25 A
13.20 A
Strings Fuse
11
14
12
Strings SSM16-11
80
112
144
176
224
192
SMA Combiner Box
35

> 7 x SSM 16-11
> 1264 strings
> Fuses can not be identical

SMA Combiner Box (12 strings)
SMA Combiner Box (7 strings)
Fuses SSM 16-11
10 A
12 A
16 A
20 A
25 A
25 A
1 x SSM 16-11
80
112
144
176
224
192
2 X SSM 16-11
160
224
288
352
448
384
3 X SSM 16-11
240
336
432
528
672
576
4 X SSM 16-11
320
448
576
704
896
768
5 X SSM 16-11
400
560
720
880
1120
480
672
864
1056
1344
1152
7 X SSM 16-11
520
784
1008
1232
1568
1344

6 x SSM 16-11
96 fuses (25 A)
96 combiner box (12 strings)
1 x SSM 16-11
16 fuses (12 A)
16 combiner box ( 7 strings)
7 x SSM 16-11
16 11
960
6 X SSM 16-11
SC 760 CP-10:
112 combiner box (12/7 strings)

112 fuses (25/12 A)
1264 fuses ((5 A))
36

> Optimal solution
> 7 x SSM 16-11
> 112 Combiner Box
37

> 7 fuses per pole
> Fuse size: 315 A
38
Sunny Central 760 CP-10 - Grounding

> GFDI and minus grounding
39
Sunny Central 760 CP-10 - Grounding
40
Sunny Central 760 CP-10 - Insolation monitoring

> With GFDI
M
41
Sunny Central 760 CP-10 - Communication

> Touch display
42
Sunny Central 760 CP-10 - Fiber optic components
Internet
Inverter 01
SC 760 CP-10
COM-C
in control center/grid operation
Inverter 02
SC 760 CP-10
1 500 m
5m
Inverter
SMA Service
Inverter
900 m
5m
75 m
Inverter
Copper (100m max. length between 2

participants)
Fiber optics single mode

(15 km max. length between 2 participants)
Fiber optics multi mode

(2km max. length between 2 participants)
M
43
Sunny Central 760 CP-10 - Language /Country of destination

> Germany
44
Sunny Central 760 CP-10 - AC switch

> With AC circuit breaker
45
Sunny Central 760 CP-10 - String current monitoring

> 7 x SSM 16-11
> 7 x 16 = 112 channels
Fiber optic or Ethernet (Cu)
> Max. 8 channels per SMU
Splicebox
> Max.
M 10 SMU
SMU s per hub
h b
(optional)
Fiber optic converter
> Max. 3 hubs per SC 760 CP-10

Switch
Service
(E h
(Ethernet
)
WebBox
RS485
Inverter
RS485
Sunny String
Monitor
SCSMC
Hub
SSM 1
SSM 2
SC xxx CP
SSM 3
RS485
SSM N
SCSMC: Sunny Central String Monitor Controller

46

> 112 channels
> 14 SMUs
Fiber optic or Ethernet (Cu)
> 2 hubs
Splicebox
> Hub1:
H b1 48 channels
h
l
> Hub 2: 64 channels
RS485
(optional)
Fiber optic converter

Hub 1
1 SSM 16-11
2 SSM 16-11
Switch
3 SSM 16-11
WebBox
Service
(E h
(Ethernet
)
RS485
Inverter
RS485
RS485
4 SSM 16-11
SCSMC
Hub 2
5 SSM 16-11
6 SSM 16-11
SC 760 CP-10
7 SSM 16-11
SCSMC: Sunny Central String Monitor Controller
47

> 112 channels
> 14 SMUs
> 2 hubs
> Hub1:
H b1 48 channels
h
l
> Hub 2: 64 channels
48
Sunny Central 760 CP-10 - AC voltage and cabinet layout

> 342 V
> Standard
M
M
49
Sunny String Monitor SSM 16-11 - Option Code

> Optimal solution
> 7 x SSM 16-11
> 112 Combiner Box
50
SMA Combiner Box

PV strings
Sunnyy Central SC 760 CP-10
Sunny String Monitor SSM 16-11
51

> 6 x SSM 16-11
> 96 x SMA Combiner Box
> 1152 strings
6 X PVM 120M
5A
25 A
12
SMA Combiner Box

Sunnyy Central ((315 A fuse))
16
52

> 1 x SSM 16-11
> 16 x SMA Combiner Box
> 112 strings
6 X PVM 120M
5A
25 A
SMA Combiner Box

Sunnyy Central ((315 A fuse))
16
53

X6
X6
X6
1
2
X6
X6
X6

SSM 16-11
54

1. Cabinet
2. Device type
3. Version
4 String fuse
f
4.
5. DC switch
6.
6 Connections per input
7. Connector
8. Cable glands with sealing area
9. DC output
10. Language

55
56
57
SMA Combiner Box - Option Code

X6
X6
X6
1
2
X6
X6
X6
SMA Combiner Box
58
59
60
Sunny Central 760 CP-10 - Communication Concept
Internet
Inverter 01
SC 760 CP-10
COM-C
Inverter 02
SC 760 CP-10
1 500 m
5m
Inverter
SMA Service
Inverter
900 m
5m
75 m
Inverter

participants)


61
Internet
SMA Service
COM-C
Inverter 01
SC 760 CP-10
Communit
Inverter 02
SC 760 CP-10
1 500 m
5m
Inverter
Inverter
900 m
5m
75 m
Inverter

participants)


62

Inverter 01
SC 760 CP-10
Inverter 02
SC 760 CP-10
C
Communit
Internet
1 500 m
5m
Inverter
SMA Service
Inverter
900 m
5m
75 m
Inverter

participants)


63
Communit - Option Code
64
Communit - Option Code
65
Transformer Compact Station and SC 760 CP-10

> Transformerless inverter must not be used (e.g. Sunny Tripower)
> Sunny Centrals require always a medium voltage transformer
UPV-MPP
~
~
~
Sunny Central
UGrid
G id
UWR
Medium voltage transformer

66
Transformer Compact Station and 760 CP-10
67
C
Communit
i
Transformer Compact Station and 760 CP-10

X6
X6
X6
1
2
3 x 20 kV
3 x 342 V
X6
TCS 1600 SC
X6
Inverter 01
TCS 1600 SC
Inverter 02
X6
68
Transformer Compact Station TCS 1600 SC - Option Code
69
Design of large scale PV-Plant
Communit
X6
X6
X6
1
2
3 x 342 V
3 x 20 kV
X6
TCS 1600 SC
X6
Inverter 01
TCS 1600 SC
Inverter 02
X6
70
Workshop
> Environment/cos :
Milan (Italy)/cos = 1
> Grid:
20 kV / 50 Hz
> PV generator/module:
1,9 MWp / E19 / 318
> Topology:
Ring
> Sunny String Monitors:
SSM XX-11
> Monitoring:
DSL
S
C t l
> Sunny
Central:
SC XXX CP XT
> NPR:
NPR
80 100%
80-100%
> Transformer Compact Station: TCS XXXX
71
Design
1. PV module data sheet
2. PDF file Sunny Design 2.30
3. Sunny Central data sheet
4 SSM data
4.
d t sheet
h t
5. Communit data sheet
6. TCS data sheet
7. Sunny Central option code
8. SSM option code
9. Communit option code
10. TCS option code
72
Allways up to date with the Sunny Newsletter
go.sma.de/news
g
/
73
Lets be realistic
and try the impossible!

PV-Power Plants - Planning and Design

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Planning and design of PV power plants

SMA Solar Technology AG

The SMA Solar Academy

> Transfer of knowledge

SMA Solar Technology AG

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Design of large scale PV plants with SMA components

Sunny Design 2.30

Option Code: SC, SSM, TCS, Communit

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Large scale PV plant design

> Sunny Central

> Transformer Compact Station

> Combiner Box

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

0,910 MWp / MPV120M

> Sunny String Monitors:

> Sunny Central:l

> Transformer Compact Station: TCS XXXX

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Data sheet: Module MPV 120-M -

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Module MPV 120-M

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Design Software

> Temperature coefficients

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Design Software

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

> PV generator size

> Nominal Power Ratio

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

> Maximum PV current IMPP (+70 C, 1000 W/m2)

> Minimum PV voltage VMPP (+70 C)

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

> Specific energy yield

> Performance ratio

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - Option Code

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - Maximum DC voltage

V OC String < V DC MAX Sunny Central

V OC String < 1000 V

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - Maximum DC voltage

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - DC connection

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - DC fuses

SMA Solar Technology AG

1. Introduction | 2. Design | 3. Sunny Design | 4. Option Code | 5. Workshop

Sunny Central 760 CP-10 - DC fuses