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Total Tractor Counterweight Produce (20

Item Name
Front/Rare Attachment
Weight Attachment (F/R Adds-on)
Wheel Attachment

October
November
Wk1 Wk2 Wk3 Wk4 Wk1 Wk2
8
0
0
0
0
0
40

45

38

35

42

40

Required Parts for 1 Set of Tractor Counter Weight


Item name
Front/Rare Attacment
Weight Attachment (F/R Adds-on)
Wheel Attachment

Number of Items Needed for One (1) Set


1
10
4

t Produce (2014)

Total Tractor Counter

November
December
Wk3 Wk4 Wk1 Wk2 Wk3 Wk4
0
0
8
0
0
0
40

40

35

35

30

30

Casting Defects of Weight Attachments


(F/R Adds-on)
A. Metallic Projection

Flash

nter Weight

ed for One (1) Set

Swells

Rough Surface
B. Cavities
Hole
C. Discontinuous
Cracks

Tear

Coldshut
D. Defective Surface
Folds

Adhering Sand layer

Oxide Scale

Total Tractor Counterweight Casting Defects (2014)

ects of Weight Attachments


(F/R Adds-on)

October
November
December
Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1 Wk2

Item Name
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

20
4

23
0

19
4

18
0

21
4

20
0

20
4

20
0

18
4

18
0

1
1
6

0
0
0

1
0
0

0
0
0

1
0
0

0
0
0

1
0
0

0
0
0

1
1
6

0
0
0

30
6

34
0

29
6

26
0

32
6

30
0

30
6

30
0

26
6

26
0

8
2

9
0

8
2

7
0

8
2

8
0

8
2

8
0

7
2

7
0

Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

1
1

0
0

1
1

0
0

1
1

0
0

1
1

0
0

1
1

0
0

Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

1
1

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

20
4
2

23
0
0

19
4
0

18
0
0

21
4
0

20
0
0

20
4
0

20
0
0

18
4
2

18
0
0

10
2

11
0

10
2

9
0

11
2

10
0

10
2

10
0

9
2

9
0

14)
December
Wk3 Wk4

15
4

15
0

1
0
0

0
0
0

23
6

23
0

6
2

6
0

0
0
0

0
0
0

0
0
0

0
0
0

1
1

0
0

0
0

0
0

15
4
0

15
0
0

8
2

8
0

Casting Defects
A. Metallic Projection
Flash

Week 1
Item Name
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)

Swells

Rough Surface

B. Cavities
Hole

C. Discontinuous
Cracks

Tear

Coldshut

D. Defective Surface
Folds

Laps

Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

October
Week 2

Scar

Adhering Sand layer

Oxide Scale

Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)

October
Week 3

Total Tractor Counterweight Casting Defects (2014)


November
Week 4
Week 1
Week 2
Week 3
Week 4
Week 1

December
Week 2

December
Week 3

Week 4

Total Tractor Counterweight Produce (2014)


Item Name
Front/Rare Attachment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

October
November
Decembe
Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1
8
0
0
0
0
0
0
0
8
40
8

45
0

38
8

35
0

42
8

40
0

40
8

40
0

35
8

Required Parts for 1 Set of Tractor Counter Weight


Item name
Front/Rare Attacment
Weight Attachment (F/R
Adds-on)
Wheel Attachment

Number of Items Needed for One (1) Set


1
10
4

Total Tractor Counterweight F/R Adds-on Casting Defects (20


October

Casting Defects

November

Decembe

Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1


A. Metallic Projection
Flash
Swells
Rough Surface
B. Cavities
Hole
C. Discontinuous
Cracks
Tear
Coldshut
D. Defective Surface
Folds
Adhering Sand layer
Oxide Scale

20
1
30

23
0
34

19
1
29

18
0
26

21
1
32

20
0
30

20
1
30

20
0
30

18
1
26

0
0
1

0
0
0

0
0
1

0
0
0

0
0
1

0
0
0

0
0
1

0
0
0

0
0
1

1
20
10

0
23
11

0
19
10

0
18
9

0
21
11

0
20
10

0
20
10

0
20
10

0
18
9

uce (2014)
December
Wk2 Wk3 Wk4
0
0
0
35
0

30
8

30
0

ng Defects (2014)
December
Wk2 Wk3 Wk4
18
0
26

15
1
23

15
0
23

0
0
0

0
0
1

0
0
0

0
18
9

0
15
8

0
15
8

X and R Control Chart for Largest Casting Defects Contributo


Tractor Counterweight F/R Adds-on(2014)

October
November
Decembe
Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1
A. Metallic Projection
Rough Surface

30

34

29

26

32

30

30

30

26

Total Defects
Casting Defects
Flash
Swells
Rough Surface
Hole
Cracks
Tear
Coldshut
Folds
Adhering Sand layer
Oxide Scale
Total

October

November

Decembe

Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1


20
23
19
18
21
20
20
20
18
1
0
1
0
1
0
1
0
1
30
34
29
26
32
30
30
30
26
8
9
8
7
8
8
8
8
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
1
0
1
0
1
0
1
1
0
0
0
0
0
0
0
0
20
23
19
18
21
20
20
20
18
10
11
10
9
11
10
10
10
9
91
99
86
77
94
88
90
88
79

Rank and Percentage (Pareto Chart)


Casting Defects
Rough Surface
Flash
Adhering Sand layer
Oxide Scale
Hole
Swells
Coldshut
Folds
Cracks
Tear
Total

October

November

Wk1 Wk2 Wk3 Wk4 Wk1 Wk2 Wk3 Wk4 Wk1


30
34
29
26
32
30
30
30
26
20
23
19
18
21
20
20
20
18
20
23
19
18
21
20
20
20
18
10
11
10
9
11
10
10
10
9
8
9
8
7
8
8
8
8
7
1
0
1
0
1
0
1
0
1
1
0
1
0
1
0
1
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
91
99
86
77
94
88
90
88
79

Decembe

Rank and Percentage Graph


350
300
250
200
150
100
50
0

cts Contributor in
2014)
December
Wk2 Wk3 Wk4
26

23

23

December
Wk2 Wk3 Wk4
18
15
15
0
1
0
26
23
23
7
6
6
0
0
0
0
0
0
0
1
0
0
0
0
18
15
15
9
8
8
77
68
66

28

Total
225
6
338
90
0
0
6
1
225
113
1,003

5 M's Chart (Root Causes An

Rank

Casting Defects

2.5
6.5
1
5
9.5
9.5
6.5
8
2.5
4

Flash
Swells
Rough Surface
Hole
Cracks
Tear
Coldshut
Folds
Adhering Sand layer
Oxide Scale
Total

Pareto Chart)
December
Wk2 Wk3 Wk4
26
23
23
18
15
15
18
15
15
9
8
8
7
6
6
0
1
0
0
1
0
0
0
0
0
0
0
0
0
0
77
68
66

Total
338
225
225
113
90
6
6
1
0
0
1,003

Rank
1
2.5
2.5
4
5
6.5
6.5
8
9.5
9.5

Percentage
33.65%
22.43%
22.43%
11.22%
8.97%
0.60%
0.60%
0.10%
0.00%
0.00%

Man Machine

1
1

ge Graph

Wk1
Wk2
Wk3
Wk4
Wk1
Wk2
Wk3
Wk4
Wk1
Wk2
Wk3
Wk4
Total

Fish Bone Diagram (Root Cau

(Root Causes Analysis)


Method Material Measurement
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
10
9

Man

Machine

Material
10

Diagram (Root Causes Analysis)


10
Method

Measurement
10

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