Objective: Provide troubleshooting guideline for MRP evaluation guideline. This is an
exception process for troubleshooting purposes only.Material Planner own the coordination with stakeholders e.g. buyer. Material Planner will initiate the troubleshooting upon escalation from buyer and validate the dependent demand calculation. Upon verification on dependent demand, Material Planner will coordinate with buyer to validate the procurement proposals and DOI calculation Step 1 Identifying demand to validate Go to MD04 Enter a UPI e.g. 2000-030-938. (Need to enter the independent demand UPI and it will show all the piecepart attached to it) Hilite a Planned Order and click order report
It will shows the pieceparts dependent requirement for that UPI specific Planned Order
Identify one piecepart e.g. 736229-004
Material Planner role is to validate if the MRP is calculating correct dependent requirement for the chosen piecepart 736229-004
Step 2 Data Collection
Go to CS03- View Material BOM o Enter UPI - 2000-030-938 o Enter Plant MYA8 o Enter BOM Usage 1 (represent production BOM) o Identify the attach rate e.g. 736229-004 o Go to General tab . The attach rate is under quantity column Go to MM03 o Enter UPI - 2000-030-938 o MRP1 Get the assy scrap percentage e.g. 0% o MRP2 Get the in house production tpt e.g. 3 days Step 3 Dependent Demand Calculation Assuming the identified Planned Order is 50000 on 4/10/2010 The dependent requirement formula is 50000 x 12 (attach rate) * [1 + 0% scrap percentage] = 600000 The requirement date will be 4/07/2010 (incorporating 3 in house tpt) Step 4 Procurement proposal + DOI Calculation Contact buyer for validation