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MRP Evaluation

Objective: Provide troubleshooting guideline for MRP evaluation guideline. This is an


exception process for troubleshooting purposes only.Material Planner own the
coordination with stakeholders e.g. buyer.
Material Planner will initiate the
troubleshooting upon escalation from buyer and validate the dependent demand
calculation. Upon verification on dependent demand, Material Planner will coordinate
with buyer to validate the procurement proposals and DOI calculation
Step 1 Identifying demand to validate
Go to MD04
Enter a UPI e.g. 2000-030-938. (Need to enter the independent demand UPI and it
will show all the piecepart attached to it)
Hilite a Planned Order and click order report

It will shows the pieceparts dependent requirement for that UPI specific Planned
Order

Identify one piecepart e.g. 736229-004


Material Planner role is to validate if the MRP is calculating correct dependent
requirement for the chosen piecepart 736229-004

Step 2 Data Collection


Go to CS03- View Material BOM
o Enter UPI - 2000-030-938
o Enter Plant MYA8
o Enter BOM Usage 1 (represent production BOM)
o Identify the attach rate e.g. 736229-004
o Go to General tab . The attach rate is under quantity column
Go to MM03
o Enter UPI - 2000-030-938
o MRP1 Get the assy scrap percentage e.g. 0%
o MRP2 Get the in house production tpt e.g. 3 days
Step 3 Dependent Demand Calculation
Assuming the identified Planned Order is 50000 on 4/10/2010
The dependent requirement formula is 50000 x 12 (attach rate) * [1 + 0% scrap
percentage] = 600000
The requirement date will be 4/07/2010 (incorporating 3 in house tpt)
Step 4 Procurement proposal + DOI Calculation
Contact buyer for validation

If theres issue, escalate to KTBR

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