UENR6686

February 2015

21 20 19

12

13

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

SOS

MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

RESTRICTION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(2 - SECTION)

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVES

VALVE ENVELOPES

AUX

ATTACHMENT

VALVE PORTS

16
ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES

15

AB

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

23 24

14

22

10 11

20

OIL FILTER

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

924G and 924GZ Wheel Loader

Hydraulic System

26

BASIC
SYMBOL

INFINITE POSITION

12
17 18

FOUR - WAY

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

19

14

10

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

PUSH - PULL LEVER

924G

GENERAL MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

SPRING LOADED

21

23

13

2015 Caterpillar, All Rights Reserved

COMPONENT LOCATIONS
Part No.
924G

Part No.
924GZ

Machine
Location

Schematic
Location

Accumulator Gp -Brake
Accumulator Gp -Pilot
Accumulator Gp -Ride Control
Connector -Orifice
Connector -Orifice
Cooler -Hydraulic Oil Cooler, Standard
Cooler -Hydraulic Oil Cooler, Heavt Dut
Cooler As -Dual Disc Axle Oil
Cylinder Gp -Lift
Cylinder Gp -Steering
Cylinder Gp -Tilt
Cylinder Gp -Coupler, Standard
Cylinder Gp -Coupler, Wide
Filter Gp -Element 126-1818
Hand Metering Unit
Manifold
Motor Gp -Axle Oil Cooler
Motor Gp -Radiator Hydr. Fan
Motor Gp -Reversing Fan
Pump Gp -Brake / Fan
Pump Gp -Spplmnt. Steering
Pump Gp
Implement
Steering

140-9251
113-1050
223-9698
8C-0564
3E-2335
239-7394
239-7395
205-3652
141-7483
142-6251
268-9437
190-3085
188-0982
209-3149
214-4153
209-0789
205-5268
205-3669
205-3668
205-3665
205-5266
168-9027
168-7873

140-9251
113-1050
223-9698
8C-0564
3E-2335
239-7394
239-7395
205-3652
152-4187
142-6251
152-5306

1
2
3
4
5
6
6
7
8
9
10
11
11
12
13
14
15
16
16
17
18

C-7
B-5
F-5
B-2 to B-4
D-4
B-8
B-8
B-8
E-4
F-7
D-4
F-6
F-6
A-8
E-8
D-6
A-8
B-7
B-7
B-7
D-7

19

C-7

Screen As
Sensor Gp -Xmsm Neutralizer

6E-2833
188-3823

6E-2833
188-3823

21
22

B-7
C-8

Strainer
Switch As -Axle Cooler Press.
Switch As -Float Press.
Switch As -Ride Contr Disable
Switch As -Sec. Steering
Tank Gp-Hydraulic Oil
Valve As -Foot Brake
Valve Gp -Ball, Dead Eng. Lwr
Valve Gp -Check
Valve Gp -Check, Back Press.
Valve Gp -Check, Cooler Bypass

231-0832
3E-7692

231-0832
3E-7692
229-1537

126-6916
3E-6450
201-8108
144-8521
112-1817
9T-1013
212-7521
226-1354

20
15
23
23
14
20
22
5
13
14
6

Valve Gp -Combination, Rlf/ Dvtr

Valve Gp -Coupler Control

173-4032
233-2549

Valve Gp -Implement 2 Section

209-3149
214-4153
209-0789
205-5268
205-3669
205-3668
205-3665
205-5266
168-9027
168-7873

3E-6450
201-8108
144-8521
112-1817
9T-1013
212-7521
226-1354

14
14
209-0273

23

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

209-0270

Valve Gp -Pilot, 2 Single Func. Lvrs

212-1301

Valve Gp -Pilot, 3 Single Func. Lvrs

Valve Gp -Pilot, 4 Single Func. Lvrs
Valve Gp -Pilot, Joystick
Valve Gp -Pilot, Joystick / 2 Aux.
Valve Gp -Pilot, Joystick / Aux.
Valve Gp -Pressure Reducing
Valve Gp -Relief
Valve Gp -Shutoff, Hydr. Drain
Valve Gp -Pilot Shut-Off
Valve Gp -Sol, Ride Control

209-0274
209-0271
209-0275
209-0272

212-1304
212-1306
212-1302
212-1307
212-1305
185-5209
9T-8071
6V-7238
233-7133
192-0086

212-1301
212-1304
212-1306
212-1302
212-1307
212-1305
185-5209
9T-8071
6V-7238
233-7133
192-0086

Note: Refer to Parts Manuals for your specific machine.

23
23
23
23
23
4
4
4
4
4
4
24
25
24
26
26

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INFINITE
POSITIONING

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

IMPLEMENT PUMP

Tap
Number

Description

Schematic
Location

AA

Implement Pump Load Sense Pressure

C-6

BB

Steering Pump Load Sense Pressure

C-7

CC

Implement Pump Pressure

C-5

DD

Steering Pump Pressure

B-6

EE

Pilot Supply Pressure

B-6

FF

Front Brake Pressure

C-8

GG

Til Cylinder Rod End Pressure

D-4

HH

Tilt Cylinder Rod Head Pressure

D-4

II

Rear Axle Cooler Circuit Pressure

B-8

SOS

Hydraulic Oil Sampling Port (SOS)

A-8

ELECTRICAL SYMBOLS TABLE

BB

HYDRAULIC SYMBOLS (ELECTRICAL)

EE

HH

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

22

ELECTRICAL SYMBOLS (ELECTRICAL)

STEERING PUMP LOAD SENSE

A-6
B-8
B-4
B-4
D-6
A-6
C-7
D-4
D-7, E-7
D-6
A-8

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

CC

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG

D-5
E-6

WIRE

C-2 to C-5

CIRCUIT NUMBER
IDENTIFICATION

C-2 to C-5

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
A-2 to A-4

DD

FF

GG

WIRE

WIRE COLOR

325-PK-14

A-2 to A-4

23
B-5
D-7
B-6
B-5
E-5

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

325-AG135 PK-14

Valve Gp -Implmnt 2 Sec. W/ Regen

Valve Gp -Implement 3 Section
Valve Gp -Implmnt 3 Sec. W/ Regen
Valve Gp -Implmnt 4 Sec.
Valve Gp -Implmnt 4 Sec. W/ Regen

COMPLETE

Tap Locations
Pressure and Sampling

COMPONENT LOCATIONS
Description

SIMPLIFIED

LINES CROSSING

SPRING

REMOTE SUPPLY PRESSURE

11

22

DETENT

PEDAL

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

PUSH BUTTON

INTERNAL RETURN

HYDRAULIC PUMPS

AA

THERMAL

PILOT CONTROL SYMBOLS

ACCUMULATORS

16 17 18 15

SERVO

MANUAL CONTROL SYMBOLS

RELEASED PRESSURE

SOLENOID &
PILOT OR MANUAL

FOOT BRAKE

CIRCUIT NUMBER
IDENTIFICATION

IMPLEMENT PUMP PRESSURE

ABOVE IMPLEMENT VALVES

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

24 26

30 Page,

UENR6686

12

DDA1-2277
RTA1-518
RBB1-1127
WMB1-966
WGX1-918
DFZ1-536

CYLINDER GP
STEERING
142-6251

CYLINDER GP (924G)
COUPLER
STANDARD: 190-3085
WIDE: 188-0982

F
ACCUMULATOR GP
RIDE CONTROL
223-9698

VALVE GP
SOLENOID (RIDE CONTROL)
192-0086

S3

S2

S1
HAND METERING UNIT
214-4153

VALVE GP (924G)
COUPLER CONTROL
233-2549

CYLINDER GP
LIFT
924G: 141-7483
924GZ: 152-4187

E
T

LS

NOTE A

VALVE GP
CHECK (BACK PRESSURE)
212-7521

VALVE GP
CHECK
9T-1013

VALVE GP
RELIEF
9T-8071

VALVE GP
BALL
112-1817

N1

VALVE GP (924G)
COMBINATION
RELIEF/DIVERTER
173-4032

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines

MANIFOLD
209-0789

FROM CONTROLLER

CONNECTOR
ORIFICE
3E-2335

Component Group

GG

Attachment

PT7
PUMP GP
SUPPLEMENTAL STEERING
205-5266
VALVE AS
FOOT BRAKE
144-8521

Air Line

M
PT8

SWITCH AS
SECONDARY STEERING
3E-6450

ACCUMULATOR GP
BRAKE
140-9251

PUMP GP
IMPLEMENT: 168-9027
STEERING: 168-7873

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

AA

PT2

VALVE GP
IMPLEMENT
2 SECTION WITH REGENERATION (924G): 209-0270
3 SECTION WITH REGENERATION (924G): 209-0271
4 SECTION WITH REGENERATION (924G): 209-0272
2 SECTION (924GZ): 209-0273
3 SECTION (924GZ): 209-0274
4 SECTION (924GZ): 209-0275

DD
PUMP GP
BRAKE/FAN
205-3665

PT9

PT5

MOTOR GP
MOTOR GP
REVERSING FAN RAD/HYD FAN
205-3668
205-3669

COOLER
HYDRAULIC OIL
STANDARD: 239-7394
HEAVY DUTY: 239-7395

CONNECTOR
ORIFICE
8C-0564

EE

0.6mm

0.6mm

SWITCH AS (924GZ)
FLOAT PRESS
229-1537

0.6mm

II

0.6mm

SWITCH AS (924G)
RIDE CONTROL DSBL
126-6916

0.8mm

PT4
0.6mm

320 kPa

ACCUMULATOR GP
PILOT
113-1050

27580 kPa

SCREEN AS
6E-2833

27580 kPa

AXLE OIL

27580 kPa

38000 kPa

VALVE GP
SHUTOFF
HYD DRAIN
6V-7238

27580 kPa

LS

CONNECTOR
ORIFICE
8C-0564

CONNECTOR
ORIFICE
8C-0564

VALVE GP
PILOT
JOYSTICK: 212-1302
JOYSTICK & AUX: 212-1305
JOYSTICK & 2 AUX: 212-1307
2 SINGLE FUNCTION LEVERS: 212-1301
3 SINGLE FUNCTION LEVERS: 212-1304
4 SINGLE FUNCTION LEVERS: 212-1306

S4
VALVE GP
PRESSURE
VALVE GP
REDUCING
185-5209 PILOT SHUTOFF
233-7133

REVERSING FAN OPTION

VALVE GP
CHECK (COOLER BYPASS)
226-1354

WIRED TO CONTROLLER
INDICATES COMPONENT
USED ON 924G ONLY

STRAINER
231-0832

DUMP

MOTOR GP
AXLE OIL COOLER
205-5268

RACKBACK

TANK GP
HYDRAULIC
201-8108

FILTER GP
209-3149

LOWER /
FLOAT

RAISE

INDICATES COMPONENT
USED ON 924GZ ONLY
NOTE A: USED ON 924GZ

THIS SCHEMATIC IS FOR THE 924G AND 924GZ WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: UENR6686
SCHEMATIC PART NUMBER: 203-3878, CHANGE: 02, VERSION: (-)
SCHEMATIC PART NUMBER: 203-3879, CHANGE: 01, VERSION: (-)

PT10

SOS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

27580 kPa

0.7 L/min

0.6mm

PT1

TO FRONT BRAKES

THIRD FUNCTION
LIFT CYLINDERS
DRAIN / RETURN LINE
COUPLER CYLINDER
IMPLEMENT PUMP CIRCUIT
TILT CYLINDERS
AXLE OIL
ELECTRICAL CIRCUITS

TO FOURTH FUNCTION

27580 kPa

BB
FF

SWITCH AS
AXLE COOLER PRESSURE
3E-7692

YY

CC

1.2mm

(Dimensions: 39 inches x 28 inches)

30 Page,

TO THIRD FUNCTION

PT3

TO REAR BRAKES

COOLER AS
DUAL DISC BRAKES
205-3652

CALLOUTS

PILOT PUMP OUTPUT

STEERING / PILOT PUMP CIRCUIT
SECONDARY STEERING PUMP
FOURTH FUNCTION
STEERING CIRCUIT
AXLE COOLING / FAN CIRCUIT
SUPPLY LINE
AXLE COOLING / BRAKE / FAN PUMP CIRCUIT

HH

SENSOR GP
TRANSMISSION NEUTRALIZER
188-3823

UENR6686

CYLINDER GP
TILT
924G: 268-9437
924GZ: 152-5306

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS