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MFET 3750
KELBY SAYER
INTRODUCTION
It has been observed, in previous labs, that the process of steel manufacturing can determine the
materials hardness. It has also been observed that different alloys can be added to steel to
increase its hardness. Understanding these two concepts help to predict the outcome of this lab.
It is understood that a piece of cold rolled steel is hardened in its rolling process because the
compressing effects on its grain structure. If a given piece of cold rolled steel is brought to its
recrystallization state, then the structure of its grain can relieve itself from the compressing
effects of being cold rolled. This will result in a decrease in the steels hardness.
While decreasing the steels hardness can be achieved, so can increasing its hardness. During the
beginning of steels manufacture, three main components are used. They are iron ore, coke, and
limestone. When they are combined, they make pig iron. Pig iron is very hard and brittle due to
its carbon content which comes from the coke. Steel is formed once a proper amount of carbon is
achieved, giving it good hardness and ductile properties. Knowing that carbon affects steels
hardness, it can be predicted that a hardening compound will increase the steels hardness by
giving it more carbon.
OBJECTIVE
The objective of this lab was to show how a steels microstructure can be altered by heat and
changing its composition. In theory, heating the cold rolled steel to its recrystallization state
would allow the grain structure to relax from its compressed state. This would enlarge the grain
size, which in turn decreases the steels hardness. To increase its hardness, a surface hardening
compound would be used. This would increase the hardness because the surface hardening
compound adds carbon to the steel.
MATERIALS
PROCEDURE
RESULTS
From the results of the hardness tests, it is observed that the predictions made were
correct. As seen in Table 1, the specimens hardness was decreased after the first heating
process. The hardness was then increased by the quenching process and it is observed that
it was indeed made harder by the hardening compound. Figure 3 shows the averages of
these measurements.
Hardness Rockwell B
Lab Stages
Hardness Rockwell B
Post-Quench Hardness Test (Non-Hardening Compound Surface)
107.4
110.3
61.8
82.2
0 20 40 60 80 100120
HRB
INTERPRETATION OF RESULTS
From the results, it is observed that the hardness of the specimen decreased from its
original hardness after it was heated. During the heating process, the specimen was
brought to its recrystallization state and the grains were able to grow in size, resulting in
the decreased hardness.
As the specimen was quenched and treated with the hardening compound, the hardness
increased. Coating the specimen with the hardening compound on one surface and
placing it back in the furnace helped add more carbon to the specimen in that given
location. This increased the hardness in that area. When the specimen was quenched, it
forced all of the free roaming crystals to form into a grain structure as quickly as
possible, before the recrystallization temperature was lost. This created smaller grains
which resulted in increased hardness in the specimen.
Figure 3 HRB hardness averages of specimen at different stages of the lab.
CONCLUSIONS
It can be concluded that temperature cooling times of steel can directly link their
hardness. A faster cooling time will result in increased hardness of steel, while a slower
cooling time will result in decreased hardness of steel. This is due to the rate at which the
crystals form into grains. It can also be concluded that changing the composition of the
steel can alter its hardness. By adding carbon and others alloys known for their hardness,
steel can be made harder.