RENR6324

May 2004

Component Locations
Machine
Location

Schematic
Location

Accumulator - Ride Control

219-7981

D-10

Accumulator - Brake Supply

220-2718

D-4

Brake Gp - Foot

112-2273

16

G-5

Brake Gp - Parking

8R-5518

16

G-3

Cooler

190-7624

C-11

Cooler - Steering Pilot Oil

190-7625

D-5

Cooler - Axle Oil Cooler

115-4831

A-2

Cylinder - Lift

162-1523

F-14

Cylinder - Lift

162-1522

F-12

Cylinder - Tilt

167-7996

F-13

Cylinder - Steer

112-8208

F-9

Cylinder - Steer

112-8208

F-8

Filter - Pilot Oil

115-2129

C-15

Filter - Case Drain

166-4647

C-11

Filter - Case Drain

166-4647

B-11

Filter - Case Drain

166-4647

B-13

Filter - Case Drain

166-4647

B-13

Filter - Case Drain

166-4647

C-6

Filter - Case Drain

166-4647

C-5

Filter - Steering Pilot Oil

115-2129

C-5

Filter - Rear Axle Oil

230-3633

17

B-3

Filter - Front Axle Oil

230-3633

17

C-3

Manifold

113-9502

10

C-12

Motor Gp - Fan Drive

159-7166

C-11

Pump Gp - Implement Pilot

138-3965

B-15

Pump Gp - Torque Control (Var Disp)

216-4825

B-14

Pump Gp - Implement

112-5381

B-13

Pump Gp - Fan Drive/Cooling

186-2821

B-11

Pump Gp - Steering

216-4826

C-7

Pump Gp - Steering Pilot

136-3965

B-5

Pump Gp - Brake Supply

164-5486

C-4

Pump Gp - Axle Oil Cooling

229-0659

C-2

Pump Gp - Secondary Steering

101-4007

D-6

Screen - Implement

174-4502

C-13

Screen - Implement

174-4502

C-13

Screen - Implement

174-4502

C-11

Screen - Implement

174-4502

C-11

Screen - Fan Drive Charge

196-4747

B-10

Screen - Implement

174-4502

C-7

Sensor Gp - Brake Pressure (VIMS only)

112-9779

16

E-3

Sensor Gp - Front Axle Oil Temp

100-3055

13

G-4

Switch - Pressure

117-7773

10

C-15

Switch - Pressure

117-7773

B-13

Switch - Pressure

117-7773

B-12

Switch - Pressure

117-7773

B-11

Switch - Pressure

117-7773

C-11

Switch - Pressure

117-7773

C-5

Switch - Pressure

117-7773

C-5

Switch - Pressure

117-7773

C-7

Switch - Brake Low Pressure

3E-7693

14

F-4

Switch - Brake Low Pressure

3E-7693

14

F-4

Switch - Parking Brake/Trans Override

3E-5181

14

G-3

Switch - Parking Brake Pressure

100-3055

14

G-2

Tank Gp - Implement Oil

139-2763

11

B-12

Tank Gp - Air Expansion

220-2771

B-8

Tank Gp - Steering and Brake

197-1401

12

B-6

Valve Gp - Implement Control

185-1439

F-15

Valve Gp - Manual Lower

112-1817

D-15

Valve Gp - Pump Torque Signal Solenoid

196-5862

15

D-15

Valve Gp - Relief

114-4672

10

C-15

Valve Gp - Cooler Bypass

6E-1454

C-11

Valve Gp - Cooler Drain

8T-6097

C-11

Valve Gp - Ride Control

9T-9552

D-11

Valve Gp - Ride Control Solenoid

152-8340

D-10

Valve Gp - Fan Speed

191-8735

B-10

Valve Gp - Steering Pilot

143-2855

C-9

Valve Gp - Steering Neutralizer Right

Turn

146-7571

C-9

Valve Gp - Steering Neutralizer Left Turn

146-7571

C-8

Valve Gp - Check Steering Neutralizer

111-7775

D-9

Valve Gp - Steering Standard

126-1357

13

F-7

Valve Gp - Secondary Steering Selector

6E-3078

14

D-7

Valve Gp - Breaker Relief

220-0812

A-7

Valve Gp - Breaker Relief

133-1963

B-7

Valve Gp - Breaker Relief

133-1963

B-8

Valve Gp - Cooler Drain

8T-6097

E-6

Valve Gp - Relief

114-4672

D-5

Valve Gp - Check Rear Axle Oil

168-0360

17

B-3

Valve Gp - Check Front Axle Oil

168-0360

17

B-2

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

Schematic
Location

AA

Variable Disp Pump(Torque Control) Relief Port

C-12

BB

Fixed Disp Pump(Implement) Relief Port

C-13

CC

Fan Speed Pressure Port

C-10

DD

Implement Pilot Pressure Port

C-12

EE

Tilt Cylinder Head End Pressure Port

F-12

FF

Tilt Cylinder Rod End Pressure Port(no tap)

F-12

GG

Lift Cylinder Head End Pressure Port

F-13

HH

Lift Cylinder Rod End Pressure Port

F-14

II

Ride Control Signal Pressure Port

D-11
B-11

JJ

Fan Drive Output Pressure Port

KK

Steering Pilot Supply Port

D-6

LL

Steering Pump Discharge

C-7

MM

Steering Cylinder (Right)

F-9

NN

Steering Cylinder (Left)

F-8

TWO POSITION

ONE POSITION

Related Manuals
Media Number

TWO-WAY

THREE POSITION

II

CHECK VALVES

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

15 10

11

4
9

Ride Control
Solenoid
976-OR
975-WH

2
1

A
SECTION A-A

12

17
14

PRESSURE

SPRING LOADED

BASIC SYMBOL

MEASUREMENT

16

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

992G Wheel Loader

Hydraulic System

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

AZX1-UP

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

MANUAL CONTROL SYMBOLS

13
Valve Gp
Ride Control
9T-9552

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SENR1366
SENR1367

Specifications: (Steering System)

SENR1348

Testing and Adjusting: (Steering System)

SENR1373

Specifications: (Braking System)

SENR1351

Testing and Adjusting: (Braking System)

SENR1353

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

Accumulator Gp
Ride Control
219-7981

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

Machine Component Locations

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

RIDE CONTROL

Torque Control
Variable Disp Pump
Prop Solenoid
707-YL
716-WH

Valve Gp - Implement Control

185-1439

EE
Pump Gp - Steering
216-4826

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Signal Pressure Tap (II)

Pump Gp - Fan Drive

186-2821

FF

Fan Speed
Solenoid
700-BU
799-BR

Electrical Symbols Table

Hydraulic Symbols (Electrical)

JJ

Pump Gp - Steering Pilot

136-3965

RIGHT SIDE VIEW OF MACHINE

Pressure Switch
(Adjustable)

Pressure Switch

CC
Pilot
Solenoid
717-BR
716-Wh

Transducer
(Gas / Air)

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

HH
GG

AA
T

LEFT SIDE VIEW OF MACHINE

Tilt Cylinder Head End Pressure Tap (EE)

Tilt Cylinder Rod End Pressure Port-no Tap (FF)
Lift Cylinder Head End Pressure Tap (GG)
Lift Cylinder Rod End Pressure Tap (HH)

Pressure
Symbol

Temperature
Symbol

Electrical Schematic Example

Pump Gp - Brake
164-5486

Pump Gp
Axle Oil Cooler
229-0659

Pump Gp - Implement Pilot

136-3965

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

DD

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

BB

Wire
Circuit Number
Identification

Manifold
113-9502

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B

Electrical System:
Schematic: (Electrical System)

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

SEBP4013

Testing and Adjusting: (Electrohydraulic System)

DETENT

THERMAL

Machine System:
Specifications: (Electrohydraulic System)

FOUR-WAY

THREE-WAY

AB

AB

Parts Manual:
992G III Wheel Loader

VALVE PORTS

CONTROL VALVES

Pump Gp - Implement Control

112-5381
Pump Gp - Torque Control
Variable Displacement
216-4825

Description

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

Tap Locations
Pressure, Sampling, and Sensor
Description

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

Transducer
(Fluid)

Tap
Number

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

Circuit Number
Identification

RENR6317

TOP VIEW OF MACHINE

TOP VIEW OF MACHINE
TOP VIEW OF MACHINE
TOP VIEW OF MACHINE

Fan Drive Output Pressure Tap (JJ)

Fan Drive Signal Pressure Tap (CC)
Variable Disp(Torque Control) Pump Pressure Relief Tap (AA)
Fixed Disp(Implement) Pump Pressure Relief Tap (BB)
Implement Pilot pump Pressure Relief Tap (DD)

Wire Gauge
(EXAMPLE VALVE)

24 Page, WDB

Part
Number

RENR6324

Description

FLUID POWER SYMBOLS

15

14

13

11

12

10

BRAKE GP
PARKING
8R-5518
FRONT AXLE

SENSOR
FRONT AXLE OIL
TEMPERATURE
100-3055

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Main Pump Output.

CONTROL GP
FOOT BRAKE
112-2273

Pilot Pump Output.

Fan Drive Pump Output.
Steering Pump Output.
TILT
CYLINDER

PARKING BRAKE TRANSMISSION

INTERLOCK OVERRIDE SW

Steering Pilot Pump Output .

LIFT
CYLINDER

STOPLAMP SW

Secondary Steering Pump Output.

THROTTLE LOCK DISCONNECT SW

VALVE GP
BRAKE
100-8941

Brake Pump Output.

Supply Line
CYLINDER GP
LIFT
162-1523

CYLINDER GP
TILT
167-7996

Drain/Return Line.

CYLINDER GP
LIFT
162-1522

Steering Control Circuit.

RIGHT
TURN

Lift Cylinder Circuit.

Axle Oil Cooling Pump Output.

VALVE GP
RELIEF
TILT
117-0161
VALVE GP
PRESSURE
DEAD ENGINE
6E-4286
VALVE GP
IMPLEMENT CONTROL
185-1439

LIFT CYL
ROD END
PRESSURE TAP
VALVE GP
SHUTTLE
DEAD ENGINE
148-2341

VALVE GP
RELIEF
LIFT
129-8293

HH

VALVE GP
RELIEF
IMPLEMENT PUMP
117-0159

LIFT CYL
HEAD END
PRESSURE TAP

VALVE GP
RELIEF
LIFT
125-9349

EE

VALVE GP
RELIEF
TORQUE PUMP
143-8912

VALVE GP
RELIEF
TILT
117-0160

GG

TILT CYL
HEAD END
PRESSURE TAP

VALVE GP
TANDEM BRAKE
129-7673

Tilt Cylinder Circuit.

Brake Control System Circuit.

IMPELLER CLUTCH PEDAL

POSITION SIGNAL
(TO TRANSMISSION CONTROL)

Torque Control Pump Output.

LIFT
CYLINDER

SWITCH GP
PARKING BRAKE
PRESSURE
100-3055

CYLINDER GP
STEERING
112-8208

STEERING
CYLINDERS

SWITCH AS
PARKING BRAKE
/XMSN INTERLOCK
OVERIDE
3E-5181

CYLINDER GP
STEERING
112-8208

TILT CYL
ROD END
PRESSURE PORT
(NO TAP)

VALVE GP
CHECK
PARKING BRAKE
RETURN OIL
6E-5444

VALVE GP
STEERING
STANDARD
126-1357

LINE PATTERNS

FF

SWITCH GP
BRAKE LOW
PRESSURE WARN
3E-7693

Pressure Line

RIGHT STEERING
CYLINDER PRESSURE
TAP
MM

Pilot / Load Sensing Pressure

NN

LEFT STEERING
CYLINDER PRESSURE
TAP

VALVE GP
SECONDARY STEERING
ATTACHMENT
112-4597

VALVE GP
SHUTTLE
4T-1860

Drain / Return Lines

VALVE GP
RELIEF
STEERING CYLINDER
CROSSOVER
6E-3985

Component Group
Attachment

VALVE GP
SECONDARY
STEERING
DIVERTER
2U-7345

SENSOR GP
BRAKE PRESSURE
(VIMS ONLY)
112-9779

Air Line

CALLOUTS

HYDRAC
ON/OFF
E9

RACKBACK

L0WER

VALVE GP
SOLENOID
PILOT
149-2610

ACTUATOR GP
SOLENOID
180-9550

E6

E5

RACKBACK

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

L0WER
E13

E11

VALVE GP
SECONDARY
STEERING
RELIEF
6E-3986
ACTUATOR GP
SOLENOID
179-8248

VALVE GP
COOLER DRAIN
8T-6907

COOLER GP
STEERING PILOT OIL
190-7625

REAR AXLE

BRAKE SYSTEM SCHEMATIC

VALVE GP
RIDE CONTROL
9T-9552

ACTUATOR GP
SOLENOID
180-9550

ACTUATOR GP
SOLENOID
179-8248

VALVE GP
SOLENOID
PUMP TORQUE
SIGNAL
196-5862

RIDE CONTROL
SIGNAL
PRESSURE TAP
TORQUE
LEVEL

VALVE GP
SOLENOID
RIDE CONTROL
152-8340

II

STEM
FLOAT FUNCTION
100-6731

E4
RAISE

SENSOR GP
PRESSURE
IMPLEMENT
143-9176

ACCUMULATOR
RIDE CONTROL
219-7981

E14

E12

DUMP

DUMP

RAISE
SCREEN
IMPLEMENT
174-4502

AA

BB
VALVE GP
RELIEF
114-4672

VALVE GP
STEERING
NEUTRALIZER
LEFT TURN
146-7571

SCREEN
IMPLEMENT
174-4502

24 Page, Color 2, WDB

RENR6324

SCREEN
IMPLEMENT
174-4502

PUMP GP
TORQUE CONTROL
216-4825

FLUID
SAMPLING
PORT

PUMP GP
IMPLEMENT
112-5381

FILTER GP
PUMP CASE DRAIN
166-4647

SENSOR GP
PRESSURE
FAN PUMP DISCHARGE
167-1709

REAR
BRAKE
SUPPLY

SCREEN GP
174-4502

FILTER GP
STEERING PILOT
115-2129

BRAKE
RETURN
LINE

SWITCH GP
PRESSURE
FLUID
117-7773
SAMPLING
PORT

SWITCH GP
PRESSURE
117-7773

FILTER GP
FRONT AXLE OIL
230-3633

CC

FAN SPEED
E3

PUMP GP
BRAKE SUPPLY
164-5486

PUMP GP
STEERING
216-4826

FILTER GP
PUMP CASE DRAIN
166-4647

VALVE GP
FAN SPEED
191-8735

FILTER GP
REAR AXLE OIL
230-3633

FILTER GP
CASE DRAIN
166-4647

SWITCH GP
PRESSURE
117-7773
PUMP GP
FAN DRIVE
& COOLING
186-2821

TANK GP
IMPLEMENT
HYDRAULIC OIL
139-2763

SWITCH GP
PRESSURE
117-7773

STEERING PILOT
SUPPLY TAP
SWITCH GP
PRESSURE
117-7773

STEERING PUMP
DISCHARGE
PRESSURE TAP LL

VALVE GP
STEERING PILOT
143-2855

FRONT
BRAKE
SUPPLY

KK

VALVE GP
COOLER BYPASS
6E-1454

STEER

SWITCH GP
PRESSURE
117-7773

PUMP GP
SECONDARY
STEERING
101-4007

VALVE GP
SECONDARY
STEERING
SELECTOR
6E-3078

SCREEN GP
174-4502

VALVE GP
COOLER DRAIN
8T-6097

SWITCH GP
PRESSURE
117-7773

FRONT AXLE
ACCUMULATOR
BRAKE SUPPLY
220-2718

MOTOR GP
FAN DRIVE
159-7166

FAN SPEED
PRESSURE TAP

PS

WARNING
SWITCH

IMPLEMENT
PILOT PRESSURE
TAP

VARIABLE DISP PUMP

RELIEF PRESSURE
TAP

FIXED DISP PUMP

RELIEF PRESSURE
TAP

FILTER GP
PILOT
115-2129

DD

AUTO
LUBE
SUPPLY

VALVE GP
RELIEF
114-4672

HS

COOLER
190-7624
MANIFOLD
113-9502

AUTO
LUBE
RETURN

SCREEN GP
174-4502

VALVE GP
PRESSURE
REDUCING
6E-4286

VALVE GP
STEERING
NEUTRALIZER
RIGHT TURN
146-7571
E7

REAR
BRAKE
SUPPLY

FRONT
BRAKE
SUPPLY

VALVE GP
CHECK
STEERING
NEUTRALIZER
111-7775

E8

E1

BRAKE
RETURN
LINE

RIDE CONTROL

VALVE GP
MANUAL LOWER
112-1817

SENSOR
REAR AXLE OIL
TEMPERATURE
100-3055

VALVE GP
RELIEF
STEERING
100-4335

TANK GP
STEERING & BRAKE
HYDRAULIC OIL
197-1401
VALVE GP
BREAKER RELIEF
133-1963

FILTER GP
CASE DRAIN
166-4647

TANK GP
AIR EXPANSION
220-2771

SCREEN
FAN DRIVE
CHARGE
196-4747

VALVE GP
BREAKER RELIEF
220-0812

PUMP GP
AXLE OIL COOLING
229-0659

PUMP GP
STEERING PILOT
136-3965

REAR AXLE

VALVE GP
BREAKER RELIEF
133-1963
VALVE GP
CHECK
REAR AXLE OIL
168-0360

AIR CONNECTION

VALVE GP
CHECK
FRONT AXLE OIL
168-0360

TO IMPLEMENT TANK

AIR CONNECTION

TO IMPLEMENT TANK
PUMP GP
IMPLEMENT PILOT
136-3965

SWITCH GP
PRESSURE
117-7773

COOLER GP
2 SECTION
AXLE OIL
115-4831

JJ
FAN DRIVE
OUTPUT PRESSURE
TAP

AXLE OIL COOLING

SYSTEM SCHEMATIC

HYDRAULIC SCHEMATIC
STEERING/BRAKE SUPPLY

HYDRAULIC SCHEMATIC
IMPLEMENT/FAN DRIVE
A

A
THIS SCHEMATIC IS FOR THE 992G WHEEL LOADER
Part #: 230-1471 CHG 00
Part #: 229-3722 CHG 00 (Axle Oil Cooling System Schematic)
Part #: 138-4558 CHG 04 (Brake Control System Schematic)

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

15

14

13

12

11

10