Type MVIT 14 and MVIT 15 Static Digital Time Delay Relays ALSTOMAM dla Features 1000/1 setting range Time setings easily selecied by means of thumbwheel switches Provide time delayed pickup, or dropolf Compoct construction Nonsolotile (MVIT 14 only} indication Application ‘This cange of satc time deloy relays {is porniculary suitable for use in protection and contl schemes and industrial process plan. The relays can perform with consistent ‘eccuracy over o large number of operations, with litle or no ‘maintenance overlong periods Furthermore, the static circuits hove ‘been designed to perform with complete relibilty inthe electrically hostile environments often ‘encountered in electrical power staions and substations ard cso over covery wide ronge of ambient temperciure, Type MVTT 14, 15 Static Digital Time Delay Relays Fique 1: Type MUTT 14 relay The provision of an exceptionclly wide ime delay seting range of 1000/1, enables single design to be uted os standard for 0 very wide ronge of applications ‘The setings are adjusted by means of ‘a group of thumbwheel awitches, ia ‘on orcangement which provides not ‘only an extensive sting range but ‘also 1000 alternative discrete setings within the range, closely spaced ond exacly repeatable MITT 14 relays ove fited with 0 non: veloie, handraset led ip indicctor Type variations Time delayed Reloy ‘operation on: ‘ype Pickup MTT a Drop MVIT 1S Aunxiliory supplies: Five de supply ranges are aveiloble Timing rongos: Five standard timing ranges ore ovcilobleDescription Type MTT 15 with fime delayed crop alt Type MVTT 14 wit inerdlayed ‘As shown in Figure 3 the MVTT 15 pide-up versions hove similar circuits he ‘As shown in Figure 2, he MVTT 14. MVIT 14. The de supply is relay is inhaled by an external continuously applied 10 the relay contact which connects the dc supply Closing the external initiating contact to relay terminal 13. The de supply is causes the reloy output element to permanently connected to relay pickup instantaneously. The drop-off terminal 21 ond 14. The lowe of time delay is inated by opening this the exernal contect couses the contact which sors the CMOS counie to be reset immediately ond oxilator. stars the CMOS oscillator which The ouput lamer’ remoins in he generates a square wave output to the energised state until he comparator binary coded decimal counter. detects thot the oecumulated count hat “The required tine delay is preset by reached the set ceuni, determined by adjusting the three binary coded the thumbwheel setings. A this instant decimal thumbwheel switches, Each the ovtput element is deenergised, thumbwheel switch output to the thus remowing the de to the de associated counter provides © regulotor circuit by opening the successive decade setting of between internal hold-on contact (RL 6). Dard? When the comparator deecis that he Power spplies ‘occumulaied count has reached the Relays designed for power supplies of set count determined by the 220/250V de ore supplied with an thumbwheel sefings, then the output extemal ossembly for connection in SSemects energised ond the isernel sr with he de auilery supply to oscillator inhibited. the relay. The relay resets insontoneously when the external contac is reopendd P i tone Ht Eats) is Ha z are owech Seh Bra | #3 | | £3 | i £2 ! os | gS 9b stent = | £2 pened | wa Noel ea com Chim inaele 1 Etngemoneom sy 1 ¥_seore 8}. ducorrees 5 Connacton oe cppcable 24/27, 20/24, ae b> Soren abeks 4/577 a obama 4 teamed WaT ee ren vee Figue 2 Apoication dagiom: digtal tme delay relay ype MVIT 14 (dc version)ry amy od | once ] Nosh exe 50 Cling itusle 2 Een cmciow ov pe oy ‘aaore fo) & re 3s |e dorset 3. Cerin apple 74/77, 10/38 (i) a> Stoneman oe b 49/547 19/1250 aeaegeaae 4 end) equedier VTS mee Z edie teal adh sldd-ecw Ceeedtom aor INeteppesbe 26/271 vesex) | ga e 2gi* La | { Seay code Seeton2| ema sis oe Conga aa ye tbe a sro Be Sermo ok ont 18 o> kngiemesk 2 are commer shown pe ony Figure 4 Applicaton diagram: digtal time delay relay ype MVTT 14 220V [de version}wes Tyco i= ef j : Vos la wit oe as x ds he aoa oxcihawe | S| a z sons comer be is oe = 3 Concert 22 7 ;} | eee ad Na a a oe i th a= Shor ering breck bee fe) | eo ungieneck arabes 2 taheg onan dom ego same Figure 5: Applicaton diagram: digital time deloy rely, ype MUTT 15 220V (de version]Technical Data Voltage rating Rating (Vx) Operating range V de 24/27 1910 32 30/34 2410 37.5 48/54 38 t0 60 10/125 87 t0 150 220/250 175 t0 300 Burdens DC Burden (mal Rored ‘Output Elaments Unoperated Output Elements Opercted Voltage Vx MVITI4 = MVITIS. MVITI4 | MVIT IS 24 is 15 120 0 30 25 25 125 120 48 25 25 Bs 75 N90 10 10 40 35 220 65 65 65 65 Standard seting ranges lms to Is in Ims steps 10m to 10s in 30ms steps 0.1510 100s in 0.15 slope 15 10 1000s in Ts stops 10s 10 10000s io 10s steps Accuracy 22% of setting or +20ms -Oms, whichever is the greater Consistency 0.5% or Sms, whichever is the greater Disengoging time <10ms Resetting time <20ms Contacts Reloy or element ype Quiput element — Contacts MTT 14 Miniature relay 4 changeover MyTT 15: A changeover Contact retings Make ond carry for 0.25 Moke cind corry contineously ok 2c 7500VA with maxima of 30A or 3004 ec SA de 5A 2c 1250VA with maxima of 5A and 300V de SOW (resistive) 25W (inductive) UR 90.045 with maxima of 5 or 300¥Duratitty Loaded contact 10,000 operations minimum Unloaded contact 100,000 operations minimum Operation indicator ‘A nonwolotile, handeset led trip indicator is supplied os stondard on the MVIT 14 (delay on pickup) only. High voltage withstand Dielectric withstand EC 255.5:1977 2kV rms for | minute between all terminals and cate earth. RV ems for | minvie between all terminals of independent cievits, with terminals on each independent circuit ‘connected together, TkV ems for 1 minute across normally open contacts High vollage impulse EC 25551977 Three postive ond three negative impulses of SKV peak, 1,2/50ys, 0.5) between all letmincls of the some cicuitlexcept output contacts), independent circuits, ord al terminals connected together and case earth. Electrical environment DC supply interruption EC 255.11:1979 Tre unit will wthstond @ }0ms interruption in the auxilicry supply, under normal operating conditions, without deeneraising AC tipple on de supply HEC 255.11:1979 The unit will wthstond 12% ac con the de supply High frequency disturbonce IEC 255:22-1:1988 Closs It 2.5RV peak between independent Circuits and berween independent circuits and case earth 1.ORY peak across terminais of the 7 some circuit [except metallic contacts), Under He conditions created by this test on odditional tolerance of is allowed.ce Electrostatic dischorge {EC 255.22.2:1989 Class I AkY discharge in it wih cover in lace UEC 801.2:1991 level 2 4k point contact discharge with covet removed Fost transient disturbonce IEC 255.22-4:1992 Class AV, 2.5 kHz opplied directly to cuxilary supely 1EC 801-4:1988 Level 4 ABV, 2.5 kHz opplied directly to al inputs Surge imenurity TEC 1000-4:5:1995 level 3 2kV peck 1.2/50ps between all ‘groups ond case earth 2kV peak, 1.2/50ps between texminals of each group EMC compliance 89/336 /EEC Comalonce tothe European Commission Directive on EMC is claimed via the Techaical Construction File route EN 5008121994 EN 500822 1995 Generic Stondards weie used to establish conformity Product safety 73/23/88C ‘Compliance withthe European Commision low vollage directive EN 610101:1993/A2:1995 Compliance is demonstrated by EN 60950:1992/A3:1995 ‘reference to generic safety standords Atmospheric environment Temperatue EC 25546:1988 Storage ond transit-25° fo +70°C Operating 25°C to 55°C eC 6821:1990 Cold (EC 68.22:1974 Ory heet Under the conditions created by ths test an additional tolerance of #3% is ollowed. Humidity IEC 68231969 56 days at 93% RH ond 40°C Under the conditions created by this est an additional tolerance of 23% is ollowed. Enclosure Protection lEC 529.1989 IPO (dust protected)Mechanical environment Vibration EC 25521-21988 Shock and bump NEC 25.21.1988 Seismic NEC 255:21:1993 Environmental withstand Temperance HEC 68-2-1 EC 68-2-2 Humility HEC 68-2-3, Enclosure protection vec529 Vibration EC 255-21-1 Response Class 2 Endurance Class 2 Shock response Class 2 ‘Shock wihstond Class 1 Bump Class | Class 2 Storage and transport -25°C 10 +70°C Operating -25°C 10 +55°C 56 doys (ot 93% RH and 40°C) (P50 (dust protected) 0.59 between 10 and 300HzCases MVTT 14 ond MVTT 15 relays ore housed in size 2 cases as shown in Figure 6 information jired with Order ia Relay type Voltoge rating Timing range required srs Figue 6: Cose outive size 2 Tendon Fh ning hg de = ae fa sontapes 4 3 3 i 8 3 See deatpmant cred edge ALSTOM ALSTOM T&D Protection & Conval St Leonards Works, Staflord S117 41x, England ‘+44 (0) 1785 229251 Fox +a (0) 1785 212292 ALSTOM TBO Protecton & Conkle St Leonards Works, Sloflord STI? AUX, Englond Tol +44 (0) 1785 229251 Fax a4 (0) 1785 212292 1998 astOM TO Proecon & Comal Pabbcabon 012MService Manual Type MVIT Static Digital Time Delay Relays ALSTOMService Manual Type MVIT Static Digital Time Delay Relays HANDLING OF ELECTRONIC EQUIPMENT ‘A potson's normal movements can easily generate electrostatic potentials of several thousand volts. Discharge ofthese voliages into semiconductor devices when handling blectronic circuits con couse serious damage, which often may cot be immediately apparent but the rlicility ofthe circuit will have been reduced ‘The electronic circuits of ALSTOM T&D Protection & Control ltd products ore immune tothe relevant levels cf electrostatic discharge when hovsed in their eases. Do not expose them tothe risk of damage by withdrawing modules uanecessari. och module incorporates the highest procticable protection fr its semiconductor devices. However, ifit becomes necessory to withdraw @ module, the folowing precautions should be token to preserve the high reliability and long life for which the equipment has been designed and monvfoctured. 1, Before removing @ module, ensure that you ore ot the same electrostatic potential as the equipment by touching the cote. 2. Handle the module by is frontplcte, ame, or edges of the printed circuit board. ‘Avoid touching the electronic components, printed circuit track or connectors 3. Do not pass the module 1o any person without fist ensuring that you are both atthe same ‘electrostatic potential. Shaking hends achieves equipotentcl 4. Place the medule on an antistatic surface, or on @ conducting surface which is atthe same potentiol as yoursl 5. Store oF raneport the module in © conductive bag. ‘More information on safe working procedures for al electronic equipment con be found in BS5783 and {EC 60147.0F IF you are making measurements on the internal electronic circuitry of en equipment in service, itis preferable thot you are earthed to the cose with « conducive wrist stop. ‘Weis saps should have a resistance to ground between 500k ~ 10M ohms. fo wrist strap is not ‘ovcilable, you should maintain reguler contact with the case to prevent the build up of stot. Instrumentelion which may be used for making measurements should be earthed to the cose whenever possible. AISTOM TAD Protection & Contal Lid strongly recommends that detailed investigations on the electronic circuitry, or modification work, should be carried out ino Special Handling Area such as described in 835783 or IEC 60147-0F. ALSTOMTypes: MVIT 14- Delay on pick up MVIT 15 ~ Delay on drop off CONTENTS SAFETY SECTION DESCRIPTION OF RELAY Settings Tp indication ‘AUXIUARY EQUIPMENT Exiemal components Relays to ESI stondord 48.4 ‘Older models INSTALLATION Precautions Pocking Inspection Unpacking Storage Siting ‘COMMISSIONING TESTS Inspection and wiring check Electrostatic discharges (ESD) ‘Connection of the MMILG test block Eorthing Insulation check Functional testing Equipment required: Auxillary supply check Test block Type MIG Timing tests Final setting check ‘Tip indicator ond contact check Final checks MAINTENANCE Visual inspection Functional tests PROBLEM ANALYSIS. Tes! equipment required for faut finding General procedure and precoutions Inspection ~ removal of module from case Connections for MVTT 14 and MVIT 15 Delayed pickup relay — MVIT 14 Delayed drop relay — MVIT 15 Checking voltage supplies to module ‘Measurement of operating current of the modules Repairs and replacements Replacement parts ~ ordering information COMMISSIONING TEST RECORD REPAIR FORMSAFETY SECTION This Safety Section should be read before commencing any work on the equipment, Health and safety The information in the Safely Section of the product documentation is intended to ensure that products ore properly installed and handled in order to maintain them in a safe condition. Its assumed thot everyone who will be associated with the equipment will be familiar with the contents of the Safely Section. Explanation of symbols and labels The meaning of symbols and labels which may be used on the equipment or in the product documentation, is given below. ‘Caution: refer fo product documentation ‘Cautions risk of electric shock LG] meine ee Functional “earth terminal Note: this symbol may alse be used for a protective/ i scfely earth terminal if that terminal is port of a terminal block or sub-assembly eg. power supply “Note: The term earth used throughout the product documentation is the direct eqvivolent of the North American term ground. Installing, Commissioning and Servicing Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure sofety. The product documentation should be consulted before installing, commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintenance may present @ hazardous voltage unless the equipment is electrically isolaled. IF there is unlocked access to the rear of the equipment, care should be token by oll personnel to ovoid electric shock or energy hazards, Voltage and current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safely. To censure that wires are correclly terminated, the correct crimp terminal and tool for the wire size should be used.Bee Before energising the equipment it must be eorthed using the protective earth terminal, oF the appropriate termination of the supply plug in the case of plug connecied equipment. Omiting or disconnecting the equipment earth mey cause safety hazard. The recommended minimum earth wire size is 2.5 mm?, unless otherwise stoted in the technical data section of the product documentation. Before energising the equipment, the following should be checked: Voltage rating and polority; CT circuit rating ond integrity of connections; Protective fuse rating; Integrity of earth connection {where applicable} Equipment operating conditions ‘The equipment should be operated within the specified electrical and environmental limits Current transformer circuits Do not open the secondary circuit of e live CT since the high voltage produced may be lethal to personnel and could damage insulation. External resistors Where externcl resistors are fitted to relays, hese may present a risk of electric shock cr burs, iF touched. Battery replacement ‘Where internal batteries are fitted they should be replaced with the recommends type ond be installed with the correct polarity to avoid possible damage to the equipment. Insulation and dielectric strength testing Insulation testing may leave capacitors charged up fo a hazardous voltage. At the ‘end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the lest leads ore disconnected. Insertion of modules and peb cards These must not be inserted into or withdrawn from equipment whilst since this may result in damage. Fibre optic communication ‘Where fibre optic communication devices are fitted, these should not be viewed directly. Optical power meters should be used fo determine the operation or signal level of the device. is energised,PEEP PE Older Products Electrical adjustments Equipments which require direct physical adjustments to their operating mechanism to change current or voltage settings, should have the electrical power removed before moking the change, to avoid any risk of electic shock. Mechanical adjustments The electrical power to the relay contacts should be removed before checking ony mechenical settings, to avoid any risk of electric shock Draw out case relays Removal of the cover on equipment incorporating electromechanical operating elements, may expose hazardous live ports such as relay contacts. Insertion and withdrawal of extender cards When using an extender card, this should not. be inserted or withdrawn from the equipment whilst tis energised. This is to avoid possible shock or damage hazards. Hazardous live voltages may be accessible on the extender card. Insertion and withdrawal of heavy current test plugs When using a heavy current fest plug, CT shorting links must be in place before co removal, to aveid potentially lethal voltages. Decommissioning and Disposal Decommissioning: The auxiliary supply circuit in the relay may include capacitors ccross the supply or fo earth. To avoid electric shock or eneray hazards, after completely isolating the supplies to the relay {both poles of any de supply), the capacitors should be safely discharged via the external terminals prior to decommissioning. Disposal: Ibis recommended that incineration ond dispose! to water courses is avoided. The product should be disposed of in a safe manner. Any products containing batteries should hove them removed before disposal, tcking precautions to avoid shot circuits. Particular regulations within the country of ‘operation, may apply 1 the disposal of lithium batteries.Technical Specifications Protective fuse rating The recommended maximum rating of the external protective fuse for this equipment is 16A, Red Spot type or equivalent, unless otherwise siated in the technical data section of the product documentation. Insulation class: IEC 610101: 1990/A2: Class | EN 610101: 1993/A2: Closs | Installation IEC 610101: 1990/A2: Category Category Il (Overvoltage): EN 610101: 1993/42: Category It Environment: IEC 610101: 1990/A2: Pollution degree 2 EN 610101: 1993/A2: Pollution degree 2 Product safety: 73/23/EEC ce EN 610101: 1993/A2: EN 60950: 1992/A11 1995 1995 1995 1995 1995 1995 1995 1997 This equipment requires a protecive(sfety) earth connection fo ensure user soley. Dishibution level, Fixed installation. Equipment in this category is qualification tested of SkV peok, 1.2/50ys, 5009, 0.5), between all supply irevils and earth and olso benween independent cicuis. Complionce is demonsrated by relerence fo generic safety sondards Compliance with the European Commission Low Voliage Directive. Compliance is demonstrated by reference fo generic safely stondards,Section 1. DESCRIPTION OF RELAY Ww 12 Settings MVIT 14 ~ This isa time delay on pick up relay, which operates four change-over contacis ofter a set time delay from closure {pick up) of the initiation contact. MVIT 15 — This is a time delay on drop off relay which operates four change-over contacts after c set time delay from opening (drop off) ofthe initiating contact. Both relays have 1000/1 time delay settings available in one ofthe following ranges: Time range (seconds) Minimum steps 0.001 to 0.999 ms 0.01 to 9.99 10ms 0.1 1 99.9 100ms 1.0 to 999.0 Is 10.0 to 9990 10s Trip indication Earlier celays are fited with hand reset mechanical flog indicotors, loter relays being fited with @ nor-volatile hand reset LED trip indicator. The later is always restored to its original state after an interruption in the auxiliary supply. Section 2, AUXILIARY EQUIPMENT 21 2.3 External components The MVTT 14/15 range of loys are designe fr use onde supe of 24/27V, 30/34V, 48/54V and 110/125V. When the supply voliage (Vx) is 220/250V on external component card is supplied. Relays to ESI standard 48-4 When Rexi{1) appears on the front plate of the relay, it complies with ESI Standord 48-4 and care should be token to ensure that the parallel resistor Rexi(1) is connected correctly (see Figures 1 and 2) These resistors are added to increase the minimum de burden of the relays to the limits defined in the ES! 48-4 Class 1 or 2 specification. The MVIT 15 complies with ESI 48-4 Class 1 ond the MVIT 14 complies with ES! 48-4 Class 2. Older models (On older models, with only 1 oF 2 ouiput contacts, on external resistor Rext{1) is required for de supplies >30/34V, and the shunt resistor required for compliance with ES! 48-4 is designated Rext{2).Section 3. INSTALLATION 3. 3.2 3.3 34 35 3.6 Precautions Protective relays, clthough generally of robust construction, require careful treatment prior to installation and a wise selection of site. By observing a few simple rules the Possibility of premature failure is eliminoted and a high degree of performance can be expected Packing The relays ore either despatched individuelly or as part of a panel/rack mounted assembly, in cartons specifically designed to protect them from damage. Inspection Relays should be exomined immediately they are received to ensure that no damage has been sustained in ransit I damage due to rough handling is evident, « claim should be mode to the transport company concerned immediately, and the nearest ‘ALSTOM TD Protection & Control representative should be promptly notified. Relays which are supplied unmounted and not intended for immediate installation should be returned to their protective polythene bags. Unpacking Core must be token when unpacking ond installing the relays so that none of the paris are domaged or their setings altered, and they must ot al fimes be handled by skilled persons only. Relays should be examined for ony wedges, clamps or rubber bands necessary fo secure moving ports to prevent damage during transit and these should be removed her installation and before commissioning. Relays which have been removed from their coses should not be left in situations where they are exposed to dust or domp. This porticularly applies to installations which ore being carried out at the same fime as constructional work. Storage if relays are not installed immediately upon receipt they should be stored in a place free from dust and moisture in their original cartons and where de-humidifier bags have been included in the packing they should be retcined. The action of the dehumidifier crystals will be impaired if the bag has been exposed to humid conditions and may be restored by gently heating the bag for about an hour, replacing it in the carton. jor to Dust which collects on @ carton may, on subsequent unpacking, find its way info the relay; in domp conditions the carton and packing may become impregnated with moisture and the de-humidifying agent will lose its efficiency. Storage temperature -25° io +70°C. Siting The installation should be clean, dry and reasonably free from dust and excessive vibration. The site should preferably be wel illuminoted to facilitate inspection. ‘An ouline diagram is normally supplied showing panel cutouts ond hole centres. For individually mounted relays these dimensions will olso be found in Publication R6O12. 10Section 4. COMMISSIONING TESTS 4.1.1 42 43 aa Note: Earlier relays are fited with hand reset mechanical fag indicators, later relaysbeing fited with non-volatile hond reset LED trip indicators. Ifa flag indicator is fitted damage is likely to be incurred if the flag indicator/ armature assembly of a miniature relay is actuated manually with a screwdriver/probe. Flags should always be reset with he cover in position by the facility provided.{MVTT 14 only}. Inspection and wiring check Carefully exomine the module ond case to see that no damage has occurred during transit, Check that the relay serial number on the module, case, cover and resistor cossemibly (when an assembly is required) are identical and that the model number cond rating information are correct. Check that the external wiring is correct tothe relevant relay diagram or scheme iagram. The relay diagram number appears inside the case. Particular attention should be paid to the wiring of the external resistors Rext 1 and Rext 2 to the reloy (i required on scheme). Electrostotic discharges (ESD) The relay uses components which are sensitive to electrostatic discharges. ‘When handling the module, care should be token to avoid contact with components, cond electrical connections. When removed from the case for storage, the module should be placed in an electrically conducting antistatic bag. See ful recommendations inside the front cover ofthis publication. Connection of the MMLG test block Ifa test block MMIG is provided, the connections should be checked to the scheme diagram, particularly that the supply connections are to the lve side of the test block {coloured orange] - he odd numbered terminals. The auxiliary supply vollage to the scheme should be routed via the fest block terminals 13 and 15. To facilitate eose of wiring the MMLG should be located at the right hand side of the assembly. Earthing Ensure thot the cose earthing connection above the rear terminal block is used to connect the relay to the local earth bar. Insulation check ‘The reley ond its associoted wit = all electrically isolated circuits. = all circuits and earth. ‘An electronic or brushless insulation tester should be used, having o de voltage not exceeding 1kV. Accessible terminals of the same circuit should firs be strapped together. Deliberate circuit earthing links, removed for the tests must subsequently be replaced. 19, moy be insulation tested between: uas 4.5.1 45.2 453 ASA 45.5 Functional testing Equipment required: AC or de volimeter to check nominal vols. Resistance meter 1 double pole 2-way switch 1 electronic timer (for time ranges less than 1 - 999 seconds) 1 handheld stopwatch (for time ranges of 1 - 999 seconds or greater} Auxiliary supply check With the relay module removed measure the auxiliary supply voltage on cose terminals 21 and 14 (13 and 14 for MVTT 15), check that the voliage corresponds to the relay auxiliary supply rating (Vx) indicated on the front of the relay and thet terminal 21 {15 for MVTT 15) postlve wih respec lo terminal 14 Ifthe de auxiliary supply of the relay is 220/250V check that the external component card ref HNOO79 is connected as shown in Figures 10b and 13b. ‘On older relays (with only 1 or 2 output contacts), if the de auxiliary supply is greater than 30/34V, check thot he external resistor Rex isthe correct value os indicated con the front of the relay. Test block Type MMLG {fa tost block is included in the scheme, it may also be associated with protection CT circuits. It is important that the sockets in the lype MMLBO1 test plug, which correspond to the curren! ransformer secondary windings, are LINKED BEFORE THE TEST PLUG IS INSERTED INTO THE TEST BLOCK. DANGER: DO NOT OPEN CIRCUIT THE SECONDARY CIRCUIT OF A CURRENT TRANSFORMER SINCE THE HIGH VOLTAGE PRODUCED MAY BE LETHAL AND COULD DAMAGE INSULATION Timing tests See Figures 3, 4, 5 and 6 for typical test circus. It is recommended thatthe fime interval meter is operated from the ‘contacts’ circuit. The initiation contact should be simulated by one side of the switch, the other side is used to start the time interval meter. Any of the unused relay contacts may be used to op the lime interval meter. Operate the initiating contact (switch) end check that the relay operating time is within £2% (or +20ms -Oms whichever is the greater) ofthe relay setting. Note that the measuring accuracy depends upon the accuracy of the instruments used Repeat this lest ct cther relay settings. Final setting check This fest should be carried out at the required final settings. Using the typical test Circuit previously described, check that the operating time of the relay is within the claimed tolerance. At this stoge, a final visual check of the setting should be made and the cover put into positon. 1245.6 457 Trip indicator and contact check A check should now be made to see if the Irp indicator operates correcly and can be reset using the cover reset mechanism. Also check that the contacts operale by doing continuity checks. Final checks Operate the relay with the rip ond alarm links restored fo ensure that the necessary trip and alarm circuits are energised according to the relevant schematic diagram. Disconnect the let circuit, remove all tes! leads, plugs and switches and temporary shorting leads etc and replace any links that have been removed lo facililate testing. CAUTION: Ifthe test block MMIG has been used, the test block cover must be replaced fo put the relay back into service. Section 5. MAINTENANCE 5.2 Periodic tenance is not necessary. However, periodic inspection ond testis recommended. Visual inspection Isolate oll supplies and withdraw the module from the case using the two black hendles on the relay. Inspect the printed circuit board for any sign of loose ‘components or connections. Note that if fited the flag mechanism should not be disturbed unless found to be Cperating incorrectly during the routine function tests. (MVIT 14 only) Your attention is drawn fo the fact that the relay can be damaged by elecirostatic discharges. The peb should not be touched unless precautions have been token Functional tests Periodic functional tests should be corried out using the test procedures shown in the ‘commissioning section. The operation of the trip indicator and the reset mechanism should be checked during these functional tests. Section 6. PROBLEM ANALYSIS ‘These instructions enable a foul to be localised to subassembly level. Fault finding to component level is not recommended. The main reasons for this are as follows: — fault finding on printed circuit boards requires the use of specialised knowledge ‘ond equipment. ~ components used in manufacture are subject to strict quality control and in certain cases selected for pariicular characteristics. Complementary meial oxide silicon (cmos) components are used, which require extremely careful handling - damage can be caused to the printed circuit track unless extreme care is used in the replacement of components. = replacement of some components will necessitate recalibration of the relay. 136.1 6.2 6.3 64 = the printed circuit boords are covered with o protective coating of polycoat which makes access fo racks and components very difficult, The problem analysis sections following are writen to cover all versions of the MYIT 14 and MVTT 15. Test equipment required for fault finding Equipment required for foul finding is minimol and consists of the following: ~ digital mullimeter with ranges of 0 1000V ac/de and O- 1A oc/de de voltage supply 30V 0.5A ac voltage source 0 - SOOV SOHz at 200mA oscilloscope (optional) relay tool kit General procedure and precautions Care must be taken when moking lest connections to printed circuit boards to avoid short circuiting or damaging the copper tracks. Before connecting or disconnecting tony fest equipment the relay must be isoloted from the supply. Relevant schematic diagrams Delayed drop off reloy type MVIT 14 ' DC versions With mechanical flag unit {early relays) 10 MVIT 14.501. See Figure 7. With LED trip indicator (Mk 1) 1OMVIT 1405. See Figure 8. With LED trip indicator (Mk 2) TOMVIT 14.06, See Figure 9. With 4 change-over contacts 1OMVIT 1407. See Figure 10. AC versions All reloys have the same connections 1OMVIT 14.504. See Figure 11 Delayed pick up relay type MVIT 15 DC versions with one changeover contact 10 MVIT 15 501 See Figure 12. DC version with four changeover contacts 10MVIT 1505. See Figure 13. AC versions 1O MVIT 15 504. See Figure 14. Inspection - removal of module from case Unscrew the two front cover screws and remove the cleer plastic front cover. Ensue thatthe de supply isolated ond hen withdraw the module essen bythe two black handles. A quick inspection of the relay may result in the detection o} ‘obvious faults, ie. loose components or connections. Otherwise proceed 0 the next seciion. Connections for MVIT 14 and MVIT 15, ‘The connections of the relay can be classified inlo two different types. Firstly the ‘external connections to the relay; these are the connections between the relay terminals ond the rest of the system Secondly, the printed circuit board connections; hese ore the connections behween the relay terminal block and the prinied circuit board soldered connections. 146.41 Deloyed pickup reloy - MVIT 14 DC MYT 14 reloys fitted wih a mechanical lag ond oll ac MVIT 14 relays Terminal connectors: Terminals 13 and 14 are connected fo the relevant ac or de auxiliary supply. For de auxiliary supply MVTT 14 terminal 13 is positive, Terminals 1 to 6 are the fwo output contacts of the relay, For ac versions only, terminals 21 and 22 are the cexiernal initate contoct. Printed circuit board connections: DC versions ‘There are four terminal connections on the pcb. Numbers 3 cand 4 are located in the centre of the printed circuit board, Numbers 1 ond 2 are located at the botiom righthand side of the printed circuit board. They are connected as follows: PCB lerminals 3 and 4 are connected fo the coil terminals of the output reloy. PCB terminals 1 ond 2 are connected to terminals 13 ond 14 respectively of the rear mounied terminal block {de auxiliary supply terminal 13 is positive). AC versions There are six terminal connections located at the rear edge of the printed circuit board. They ore connected os follows: PCB terminals 1 and 2 are connected to terminals 14 ond 13. respectively of he rear mounted terminal block {ac auxiliary supply). PCB terminals 3 ond 4 are connected to the coil terminals of the output relay. PCB terminals 5 and 6 are connected to terminals 21 and 22 of the rear mounted terminal block {external infitate contec!. The ouput ley ond machonica log cssembly is connected by flying leads fo the terminal block. The normally open contacts are connected to terminals 1 and 2. The moving contacs are connected to terminals 3 ond 4 and the normally closed contacts are connected to terminals 5 ond 6. Relays with LED indicators have the ‘output relay mounted directly on the Ferminal block ond have no flying lead connections for the terminal block. DC MYT 14 relays fitted with LED trip indicator (Mk 1) Note: this version of the MVTIT 14 requires a separate initiating contact. Terminal connectors: Terminals 13 and 14 are connected to the de auxiliary supply, terminal 13 is positive, Terminals 21 ond 22 ore the external initiate contact. Terminals 1 40 6 are the two output contacts of the relay. Printed circuit board connections: ‘There are six terminal connections on the main printed circuit board {pcb]. Terminals 3 and 4 are located in the centre of the main printed circuit board, terminals 1, 2, 5 ond 6 ore located ‘at the lower right hand side of the printed circuit board, They are connected as follows: 156.4.2 inals 3 and 4 are connected to terminals A and B respectively on the pcb mounted in the upper position on the terminal block PCB terminals 1, 2, 5 and 6 are connected to terminals 13, 14, 21 and 22 respectively of the rear mounted terminal block {de auxiliary supply terminal 13 is positive} DC MVTT 14 relays fitled with LED trip indicotor (Mk. 2] Note: This version of the MVIT 14 does not require o separate initiating contact. Terminal connectors: Terminals 13, 14 end 21 are connected to the de auxiliary supply. Terminal 21 is constantly connected fo positive and terminal 13 is connected to positive to stort timing. Terminals 1 to 6 are the hwo output contacts of the relay. Printed circuit board connections, all versions: There are six terminals connections on the moin printed circuit board {pcb}. Terminals 3 and 4 are located in the centre of the main printed circuit board, terminals 1, 2, 5 and 6 are located at the lower right hand side of the printed circuit board, They are connected as follows: PCB terminals 3 and 4 are connected to terminals A and B respectively on the peb mounted in the upper position on the terminal block. PCB terminals 1, 2, 5 ond 6 are connected to terminals 1, 2, 5 and 6 respeciively on the peb mounted on the rear terminal Block. DC MYT 14 reloys fitted with LED trip indicator and four change-over contacts Terminal connections: Terminals 13, 14 and 21 are connected fo the de auxiliary supply. Terminal 21 is constanily connected to positive and terminal 13 is connected to positive to start timing. Terminols 1 to 12 are the four sels of change-over contacts of the relay. Printed circuit board connections: ‘The terminals on the termincl block detailed above ore all ‘wired directly to the printed cirevit board terminals which bear the some number. Delayed drop-off relay - MVIT 15 MVIT 15 relays with o single changeover contact Terminal connections: Terminals 13 ond 14 are connected to the relevant ac or de ‘auxiliary supply. For de auxiliary supply MVTT’s terminal 13 is positive. Terminals 1, 3 and 5 are the output contact of the relay. Terminals 21 and 22 ore the external initiate contocis, Printed circuit board connections: There are seven terminal connections located at the rear of the PCB. These are connected as follows: PCB terminals 1 and 2 (de version} or 3 and 4 {oc version} are connected to terminals 14 and 15 respectively of the rear mounted terminal block (auxiliary supply for de versions terminal 13 is positive). 166.5 6.6 PCB terminals 3 and 4 (de version) or 2 and 1 {ac version] ore connected to terminals 22 and 21 respectively of the rear mounted terminal block (exiernal initiate contact), PCB terminals 5, 6 ond 7 are connected to terminals 1, 3 and 5 respectively of the rear mounted terminal block {external crossover contac!) MVTT 15 reloys with four change-over contacts Terminal connections: Terminals 13 and 14 are connected to the de auxiliary supply with terminal 13 being connected to the positive. Terminals 1 to 12 are the four sels of change-over contacts ofthe relay. Terminals 21 and 22 are the external initiate contacts. Printed circuit board connections: The terminals on the terminal block detailed above are all wired directly to the printed circuit board terminals which bear the same number. Checking voltage supplies to medule The de voltage ratings available ore 24/27V, 30/34V, 48/54V, 110/125V and 220/250V. Where the external dropper resistor Rexi{1) is used it will be connected in series with the negative supply roil The ac voltage ratings previously avciloble were 63.5/69.3Vae, 110/127Vacr 220/250Vec and 380/440Voc for 50 and 60Hz supplies. Check that the supply voltage is present on terminals 13 and 14 of the relay terminal block when the module is withdrawn from its case and the inating contaci closed. For de auxiliary voltage relays check that terminal 13 is the positive terminal. For the versions fied with the LED trip indicator check thot the auxiliary supply is also present between terminal 21 (positive) and 14. Note: For de auxiliary voltage relays, when the module isin the case and the initialisation contact is closed the vellage across the terminals may be less due to the voltage drop across the dropper resistor Rext (1) if ited. Printed circuit boord tests IFall connections are intact and the de supplies are of the correct vollage and polarity, itis likely thatthe foul will lie on the peb. Proceed fo the next two sections, to try 10 confirm this Measurement of operating current of the modules By monitoring the operating current of a module, a good indication is provided that the module is connected correctly and the input section of the pcb is operating corredly ifthe current measured lies within about +10% of the specified value. Allowances must be mode for supply voltages deviating from the lower rated voltage 23 this has a significant effect on the burden. The burdens should be meosured in all three timing states for the delayed dropoff version and both timing states for he delayed pickup version. ‘An ammeter should be connected in the positive supply line between the auxiliary supply and terminal 13 of the module to measure these burdens. Typical values for the burdens in the different timing stotes ore shown in the following tables.Note: With ac voltage relays a TRMS meter MUST be used to measure the current. Typical burdens of standard versions of MVTT's Note all readings are token at the lower nominal rated voltage Delayed pickup version ~ MVTT 14 (de ovxilicry supply) Nominal voltage range (Vd) 24/27 | 30/34 | 48/54 | 110/125 | 220/250 Rext (1) () With mechanical flag: | a/a | None | 150 | 1000 | 2800 With LED indicator: n/a | None | 200 | 1200 | 3100 With LED indicator and four changeover contacts none | none | none | none 2800 Current consumption With mechanical flag: During fiming n/a | 13mA | 32mA | 65mA | 65mA ‘fier time out output energised nfo_| SSmA | 62mA | 66mA | 66mA With LED indicator: Quiescent n/a | 10mA | 30mA | 60mA | 60mA During timing n/a_| 20mA | 30mA | 60mA | 60mA ‘After fimo out with output energised n/a | SSmA | 60mA | 65mA | 65mA With LED indicator and four changeover contacts: Quiescent state = LED off 7.5mA | 3mA | 4.5mA | 2.5mA | 36mA Quiescent state = ED on 12mA | 8mA | 9mA | 7mA 36mA Alter time out with output energised 106mA | 102mA | 62mA | 31mA_| 36mA 1867 Delayed Drop-off Version - MVIT 15 {de auxiliary voltage} Nominal vellage range (Vd) 24/27 | 30/34 | 48/54 | 110/125 | 220/250 Rext (1) (Q) With single changeover | conteet nfo | None | 150 | 1000 | 2800 With four changeover contacts: none none none none 2800 Current Consumption With single changeover contact Tnilfote contact closed, output element energised n/a | 62mA | 70mA | 71mA | 68mA During timing n/a | 53mA | 57mA | 65mA | 65mA ‘Afier fime-out nfa| OmA | OmA | OmA ‘OmA With four changeover contacts: Contact operated |100mA | 99mA | 57mA | 27mA | 37mA Contact unoperated | 8mA | 3.5mA | SmA | 2.5mA [| 36mA MVTT 14 and MVIT 15 (ac auxiliary voltage) For all voltage versions run at the lower of the nominal voltage the burden is os follows: 5OHz operation : 60mA +20% 60Hz operation : 70mA +20% Note: The burden token by the ac version of these reloys is constant for a constant voltage input, ie., the current drawn from the supplies does not vary during ‘and after fiming. The burden of the ac versions is primarily a capacitive burden, Repairs and replacements The instructions given enable the detection of faults to sub-assembly level. itis recommended that any fault on the peb should be recified by replacement of the complete board. However, iF any component is replaced, then the relay must be recalibroied Repair and replacement of miniature peb mounted relay and flag mechanism (where fitted) The miniature relay cannot be repoired. IF itis proved to be operating incorrectly, it must be replaced. The flag assembly can be reset, or domaged pars replaced as required. If any part of the flag/relay assembly is disturbed, the setings of the ‘assembly must be checked and adjustments made where necessary. 19To goin access to the flag assembly, to replace parts or check the settings, it is necessory fo dismantle the module. Once access 10 the flag assembly, mounted on the Front plate of the relay, has been gained, adopt the following procedure: {i) Remove the screw holding the side plate to the top plate and remove the side pote. This will reveal the miniature relay and the Flag spring. Access is possible through the side of the assembly unless impeded by other components, {il} Remove the 3 screws (2 at the top, 1 at the bottom} holding the printed circuit board to the top and bottom plates. The circuit board, with the miniature relay con now be withdrawn from the flag assembly. (ii) Remove the 2 screws holding the flag spring and clamp plate to the bottom plate. The flag spring can now be extracted from the assembly. Note that the top and bottom plates cannot be removed from the relay front plate without damaging the self-adhesive name plate, which covers the heads of the countersunk screws holding the top and btiom plates to the front plate Assembly isin the reverse order of dismantling. Seting up procedure of flag assembly Flag spring units are supplied pre-bent and should need no further adjustment before cossembly. ‘With the flag spring and printed circuit board carrying the miniature relay assembled to the top and bottom plates check the settings: (i) tft the flag spring to the loiched position so that the tab on the flag spring rests ‘on the catch on fhe relay. (i) a) With a gap of 0.4mm between the inside face of the armature and the core, the flog should remain laiched ) With a gap of 0.15mm the flag should drop. If necessary, carefully bend the tab to fui these conditions. These tests should be performed by positioning ‘an appropriate feeler gauge between the armature and coil and then 9 the call with the appropriate voliage to pick up the relay. {ii With the flag in the latched position the spring should exert a force of 10 ~ 12 ‘grams on the catch. This is checked using a gram gouge, just lifting the flog oft the catch. (iv) With the flag in the latched position the white stripes on the flag should show evenly through the slots in the nameplate. Adjustment is made by slackening the pcb fixing screws and moving the pcb assembly up or down as necessary, then ‘etightening the screws. After adjusiment of the peb the catch engagement must be rechecked os in (i) {Allow the flag to drop (by energising the relay coil). The red stripes should show ‘evenly through the slots in the nameplate. Adjustment is made by bending the tabs, one on each side of the botiom plate. 206.8 Flag replacement poris: Spring G17001 001 Flog GT9009 001 Clamp plate 612007 001 Printed circuit boord ZG0859 Armature Clip Several different makes of relay are used, which require different designs of armature clip. When ordering a replacement relay, state that itis for use in a flag assembly cond it will be supplied with the correct ormature clip. The armature clip is marked by a number in the moulding to indicate which make of roy it fils: Make of relay Number on cli Reference Number PASI 1 GT6008 001 HALLER 2 GT6007 001 ‘Should the need arise for the equipment to be returned to ALSTOM T&D Protection & Control Lid for repair, then the form at the back of this manual should be completed and sent with the equipment iogether with a copy of any commissioning fest results, Replacement parts - ordering information ‘When ordering any spares, please quole the relay model number ond serial number as well as the printed circuit board part number. 2Jnitingcontoet Ve ext) oral esis for ESI 2 Note: Conracfon fo teminal 21 is only eareln te i voen ond {oer changeover cone! version of [MNT fod wt he ed ip indict 5148-4 ony opie tthe 30/34, 148/54 and 110/125 versions fhe faley, Figure 1: ES! 46-4 relay, typical external connection diagram — MVIT 14. Initoting conto! a Rex} Parole esitor fr ES! 1 Note: ES! AB. only applies othe 30/24, 48/54 ond 110/125V ‘esis of he ray Figure 2: E51 48-4 relay, lypical external connection diagram - MVIT 15. 22‘Conncton to terminal 2s ot required on ‘he ME2 version ond four changeover con! ‘rion of the MTT fied with he led ip indiestore Figure 3: MVIT 14 typical est circuit 19 tye a 30V p07 2 e as Timor 2 foal Figure 4: MVIT 15 typical test circuit 23Timer sep Red ac vlogs Timer Figure 5: MVIT 14 {oc version} typical test circuit. 2 221 Timer or Figure 6: MVIT 15 (ac version) typical test circuit. 24oy jo2}uoyow yi [vo-0A 2p} FLAW adh ‘droid uo Aejep hej ou ouSip ojppow 290} :weiBoyp uowooyddy +z omBiy 009, 25yorO2Ipul pay yim [YW (woIs!e4 2p) FL LLAW ed “{d>yoid uo Aojop) Anya: ew jou6ip soynpow sHOKs :wos6oIp uoMoayddy :9 embiy 1081 woy poner sperg oun eepow ECE spas ‘dno seeds} | omer |_| 9am | | az feo u 1 ‘004 | me Lb > 26yorooipur pe] YUM ZW “1401824 2p) FL _LIAW 2d “[dnaoid uo Aoyap) Aojou sui jouBip s0ynpow 21048 ‘wosBoIp uoneoydddy 6 aunBiy andor s (hey 2p APE wow ORO. xp ‘Ay ard on ON Be 2 88 — Bae $3.8. 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COMMISSIONING TEST RECORD Definite time delay relay Type MVIT Date Station Cirevit Relay model No. MVIT Serial No. Relay time range DC voltage (Vx) Rex! (1) Rex! (2) if required 1 to 999 ms 30/34V J 0.01% 9.995 48/54V ] 01 t 99.9 s 110/125V. 1% 999 220/250V 10 to 9990 s Final switch seting Test results Visual inspection Auxiliary supply (Jve Timing tests Relay setting Operating time Error % Final setting Trip indicator operation {MVIT 14 ONLY} Commissioning Engineer ‘Customer Witness Date Date 35h 3639ALSTOM ALSTOM TRD Protection & Control Ltd i leonard: Works, Stafford, STI7 4UX England 44 0) 1785 223251 Fox: 44 (0) 1785 212232 Email: pesenquiries@rde cltom.com Internet: worw.cltom com (19 ALTON YD Promo Conte Curlin tcc pon doops mae ly pee ch my ry fom dod, Publiition REOTIH renin