Type MCTI 19, 39, 40 Instantaneous Overcurrent Relays ALSTOMFootures Fast reset fimerypically 15s (ow burden Compact design Mechanicolly stable Low overshoot Seitabie for breaker fait schemes Models Available Type MCT 19 This ita single phate relay with 4 change-over contacts Type MCTL39 This iso three phase device with 2 commen output element for al hee phates, giving 4 changeover contacts. Type MCT 40 This iso twee phase device with on indezendent output element for each phase, giving 2 norally open ‘contacts pet ahase. All elay types ore available with o raved current of either 1A or 5A, Application Relay ypes MCT! 39 end MCTI 40 ‘ore three phase or two phase and ‘cor foil inwontoneous overcurrent relays and the MCTI 19 is single phase relay. The relays have been designed to be applied as current ltoctors in breaker Fail protection schemes. The MCT! 40 is particuleriy suiteble for brake fail applications where singla/three pole breaker nipping i possi, since contral of the current detecto is provided on a pet phase basis. Simple opplication diograms ave shown in Figure 2. Type MCTI 19, 39, 40 Instantaneous Overcurrent Relays In the substation single tine diagram shown above: if oreaker A fails to remove the foul of F brackers B, C, D and E should be nipped simultaneously by breaker fail protection for breaker A, to iclote the buster, The beecker fll timer relay should be set in excess ofthe time required for the beeaker to clear the foul current under aerial circumstances. A pariclafyoture ofthe roy iso fas reset This is import n o scheme such os that shown in Figure 2, Aternative[e) since til be possible o set the tie delay ser to the brecker rp ime Fer detils of «stable ime delay ‘choy see Pobiccvon R60 2, olay tyaes MTT 16 ond MTT 15tere Ceres Aensia owe 2: OC conection ofl beaker beclas oly MCT 9 or ate wth he day sly ge MTT 2 Tah tale 2 en como ed ey 4 Se Smee ene i A é fee deere te alee ory sehen, > rpeniot ' row ae "ewe 3 Applcctencagrom (10 MCI 1903) ate medals reckerbaghop tay ype MCR 19 fanale sioseWipping) Neo nk 1Iseeh 9 Clonee > eats cmdou yey att steele emma: 5 Ceomcror peo Te (1 Saline ee [> tengtmls outer, wr ae; oe pero ou [EN ag Vesemowe | Lew ph Sey os In gelese Een reat + Concose Faue # Applicaton sagram (10 MCH 39 C3: sorc maui loco brakes bac clay ype MCT 29 theme phase mppingh gure 4 ApeFor breaker fil epplications The MCT is encbled/disebled by plication /temoval ofthe de cauniliory supply tothe raloy fon 0 Fe phase batis for the MCT 40}. The felay will uicly rosat wher the protected circuit bosckerinterupts priory exrent For other epplications The relay operoies whan the curent exceeds eeting (1) ond cosets when tne current reduces 10 les than 96% of setting ovtrent ‘A opped primary on the input current transformer is used In conjunction with fo Tete Zo ukipee poreniometer {give continuously variable seting ange. The rolay put current ie foe into 0 topped inerposing CT. A proportion af the secondary curcen 01 by the xl; potentiometer, is rectified ond Fed into © peok reasuring circuit which incorporates time delay to prevent reset etwean the peaks. The ouiput of his circuit fenergivas @ minicture relay output element ‘feedback circuit is used to provide bysteresis such tet the drop off pick up rate is obout 96%, thus froking the velay mere stable ot current valves naar 1 pick UP. The MCTI 19, 39, 40 relays are not suoble for ute in applications where the output relays ere 10 be energised continvousyy, The 220/250 de ousiliary version oF the MCT 40 is ony suitable for ute in pplication where tha de ouxiiory supply is rot eontinvously applied. AC Current DC Auxiliary volloges Roted Frequency Burdons Setting Rated renge curont comes to d0% 1A 5A 10% 10 80% TA 5A 20% 1ot6O% VA 5A Lor SA vade Cperative ronge 30/34V 24-40 45/5aV_—97.5-60V VO/125v. 87.5. 150¥ 220/250V 175-300 50 or 60Hz Top A setting current Abrated Seting current = (eoximur| Min 2.68¥e Max 0.15VA Min A37VA Pex O.73VA Min 1.50VA Mex ava Min 1.978 Max 0.4ava Min .68vA Max 0.08VA Min 1.07VA Max 0.99VA Quiescent Operated eurent deain —corent drain 25mA 100mA Far MCTI 19 oF 220A 85ma, MCTI39 relays 120A 60m, ‘oF pat phase For 12mA Asma MCT 40 relay. NOTE: For breaker fil schemes, the quiescent current drain is ze. DC Auxiliary Nominal supply veltoge 20/34V 48/560 10/128¥ 220/250¥ Setting ranges ‘Top setting (L) Currant setting mubigtier Operating Hime Operate sine Reset time Accuracy ‘Current seting i) Contacts ct 19, 99 meet 40 20%, AOS 80%, 160% In. 10%, 20%, 40%, 60% In 5%, 10%, 20%, 40% In, 12s tp seting This gives effective sating ronges of 20-30% In 10- 160% Io 45-80% In, <10ms << Sms, typically '2ms 25% 4 Chengeover sell eset 2 normally open or 1 normaly pen and | normally closed per ‘phose or earth foul element| L tee. ae Roms Re pd w fi en wt Ba. twee i ge eS on ze ai yeast ¥ i a Ff i Sim Boman nie Faw 5: Aarlearen diogrem {10 MCU 4905) stoic nodes Lea rake: bockug (tfoy ype MCT 40 fngle ond tres phose ripping) Contact ratings Current Make and cory — Make and carry Break continuously for 0.25 AC 1250VA with 7SCOVA with 1250VA with maxima cl 5 maxima of 30 maximo of 5A ‘and JOOV ‘ond 300¥ ‘end 300¥ oc 1250W with 7500W with SOW [Resistive) maxima of 5& ——maxime of 30A 25 (Inductive) ‘ond 300¥ ond 300V with UR=dOme with maxima of 5A and 300v. Durability Leaded contact 10,000 operations minimum Unleaded contecr 100,000 eperotions minimum Thermal withstand AC current 2x rated currant continously maximum application time = 10,000 : P where J is the mubiple of rated current High vologe withstand Dielectric withstand IEC 2555: 1977 2KV «ms for | minute between all terminals and cose earth 24V cms for | minute between terminals of independent circuits, with terminals on each indeperdent circuit connected tageiner TRV ems for 1 minute ocross open contacts of output relays. High volioge impulse fe 2855:1977 Thee positive and thiee negative impulses of SEV peck, 1.2/50 ys. 0.51 between all emincis of tho same circuit (except eutput contort). between independent circuits, ond between al terminels connected together and care earthElectrica! environment DC supply interupion NEC 255-11.1979 AG ripela on DC supply WEE 255-11:1979 High frequency distrbance BE 25522-11988 Clans 1 Eleerrastatic dischorge IEC 255-22 2-1996 Ciass Surge intmunity EC 1000.4.5:1995 Level 3 Fost ransiant disturbance EMC complionce 9/36/88 EN 50081-2.1994 EN 50082-2:1995 Product safety CE 73/23/88C EN 61910:11993/A2.1995 EN 40950:1992/A3.1995 ane 2 ton finece Ora Figue 6: Cove sure: size 3 the unit wil withstand @ 10m interruption mn ‘he cuxiliory supply, under normal aperating conditions, without de-eneraising “The uit wil witnzand 12% AC ripple onthe DC supply 2.54 peck between independen circuits and bberween independant circuit ond case earth TOK peak across terminals of the some circu [except metallie contacts) 4 ORY discharge i aie with cover in place A.0RY contact discharge ‘wih cover romoved 2.0K peok, 1 2/50ys bebween all greups ond ease earth 2.0k¥ weak, |.2/-50ys bebwvecn terminels of voch group 4.04Y, 2. SHe applied directly 0 ouxliary supply A.0kY, 2.5Hz appiied dircelly to sil inowe Complionce with the Eeropaas Commission Directive on EMC it ciaimed vie the Technica! Construction File rovie Genet Standards were used fo establish conformity ‘Complionce with the & Voltage Directive. ome son low Complionse is damon reference lo generic 425 arsenal” Daas os. Pt Pad ara, iatzesd Faarearing ra tt Fan muning%y Cases Roley woe Case size mene 3 Meng9 a MCI4d 45 Quvine drowings are shown in Figures 6, 7 and 8 Information Required wih Order Reloy ype CT Secondery rating Setting range Auxilary supoly voltage ‘Atmospheric environment Temperature HC 255.9 1986 Storage and nani 25°C te =70% Operating 25°C 10-35 C6822: 1990 Cok eC 682.2.1974 Diy Heer Hominy EC 68.2.5.1969 56 days 01 93% 8h ana 4OrC Enclosure protaction (C 529:1989 150 (dst protected) ‘Mechorical environment Vibration TEC 255.21.1 1988 Response Class | Enduronce Class 1 > ee | lea we Aa sce pPoedos 10 ae js tie Falegan 99 Ah tg amy is BR +12 > 250, f-- a ul 1) sg7 ime fee SP ms Aabeiatng t Frawe 7. Cove xtive: size 4 a 155 Al demicet inn emai = en Figure 8: Cosa outine: size &ete an mgd gle a mf asin, asa mchersanennng dnt em dg ory yey ALSTOM [AISTON T&D Potaction & Control Ud Steonaeds Werks, Siford STI? ab, England Tek 044 {0)1785 229251 Fox. +44 (0) 1785 212232 AISTOM 18D Protecton & Conte ‘Avawe de hurts 34975 lates Coder Fronce Tel +23 467 205454 Fox: 039 47 20 5498 moll enquies@pesclitom co ak Intener: weg, cliem com 11998 ALSTOM IED Petes & ConallService Manual Type MCTI Local Breaker Back-up Relays ALSTOMService Manual Type MCTI Local Breaker Back-up Relays HANDLING OF ELECTRONIC EQUIPMENT A person's nermal movements can easly generote electrostatic potentials of several thousand voli. Discharge of these voltages into semicondluctar devices when handling elachonie citeuits ean cause ty ofthe circuit will have The elecronie circuits of ALSTOM T&D Protection & Control Ld products are immune to the relevant lovels of electrostatic discharge when housed in their cases. Do net expose them to the csk of damage by withdrawing modules unnecessarily. Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to withdraw a module, the following precautions should be taken to preserve the high reliability and long lifa for which the equipment hos been designed ond manufactured. 1. Before removing @ module, ensure that yau are at the same electrostatic potential as the equipment by touching the case. 2. Handle the module by its hentplate, Frame, or edges of the printed circuit board. ‘Avoid touching the electronic components, printed circuit rack or connectors 2. Do not pass the madule to any person without firs ensuring hat you are both at the some electrostatic potential. Shoking hands achieves equipotentl. 4, Place the module on an antistatic surface, ar on a conducting surface which is at the same tential as yourself. 5. Store or transport the module in @ conductive bag. ‘More information on safe working procedures for ail elecronic equipment can be found in BSS783 and IEC 147-0F. IF you ofe making measurements on the internal elecronic circuitry of an equipment in sorviee, it preferable that you are earthed to the casa wih o conductive wris sap. ‘Wrist stops should have a retistance fo ground between 500k — 10M ohms. Ifo wari! sirop is not ‘voilable, you should maintain regular contact with the case to preven! the build up of static. Instrumentation which may be used for making mecsurements should be earthed to the casa whenever possible. ALSTOM T&D Frotection & Cantrol Ud skongly recommends that detailed investigations on the electronic circuitry, or medification work, should be carried out in o Special Handling Area such as described in 855783 of IEC 147-0FTYPES: . MCTI19 MCTI 39 MCT! 40 CONTENTS SAFETY SECTION SETTINGS. INSTALLATION General Unpacking Storage Site COMMISSIONING Commissioning preliminaries lecirostatic discharges Electrical tests ‘Commissioning tests Equipment required DC auxiliary supply check (Vx) Relay CT shorting switches Current sensitivity checks Qperate/reset timing and contact operation Operate time Reset fime Final checks MAINTENANCE Visual inspection Functional checks PROBLEM ANALYSIS Removal of the relay from ils case Current transformer and plugbridge check Printed circuit boards SPARES COMMISSIONING TEST RECORD REPAIR FORM Beovvson 10 10 10 10 10 n u u v VW VW 12 12 12 12 12 13 13 13 13 13 13 14 14 15 7SAFETY SECTION ‘This Safety Section should be read before commencing any work on the equipment, Health and safety - The information in the Safety Section of the product documentation is intended fo ensure that products are properly installed and handled in order to maintain them in a safe condition, Iris assumed that everyone who will be associated with the ‘equipment will be familiar with the contents of the Safety Section. Explanation of symbols and labels The meaning of symbols and labels which may be used on the equipment or in the product documentation, is given below. A uN Caution: refer to product documentation Caution: risk of electric shock Functional *earth terminal. Nate: this symbal may clso be used for @ protective/ sofety earth terminal it that terminal is part of a terminal black or sub-assembly eg. power supply. *Note: The term earth used throughout the product documentation is the direct equivalent of the North American term ground, Installing, Commissioning and Servicing Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety. The product documentation should be consulted before installing, commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintanonce may present a hazardous voltage unless the equipment is electrically isoloted. If there is unlocked access to the rear of the equipment, care should be taken by all personnel fo avoid electric shock or energy hazards Voltage ond current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safety. To ‘ensure that wires are correctly terminated, the correct crimp terminal and tool for the wire size should be used.Before energising the equipment it must be earthed using the protective earth terminal, or the appropriate termination of the supply plug in the case of plug connected equipment. Omitting or disconnecting the equipment earth may cause a sofety hazard. The recommended minimum earth wire size is 2.5°mm?, unless otherwise stated in the technical data section of the product decumentation. Before energising the equipment, the following should be checked: Voltage rating ond polarity; CT circuit rating and integrity of connections; Protective fuse rating; Integrity of earth connection (where applicable) Equipment operating conditions ‘The equipment should be operated within the specified electrical and environmental lirits Current transformer circuits Do net open the secondary circuit of a live CT since the high voltage produced may be lethal to personnel and could damage insulation. External resistors Whore external resistors are fitted to relays, these moy present a risk of electric shock ‘or burns, if touched. Battery replacement Where internal batteries are fitted they should be replaced with the recommended type and be installed with the correct polarity, to avoid possible damage to the equipment. Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the test ads are disconnected. Insertion of modules and peb cards These must not be inserted into or withdrawn from equipment whilst itis energised, since this may result in damage. Fibre optic communication Where fibre optic communication devices ore fitted, these should not be viewed directly. Optical power meters should be used to determine the operation or signal level of the device.Older Products Electrical adjustments Equipments which require direct physical adjustments to their operating mechanism to change current or voltage settings, should hive the electrical power removed before making the change, to avoid any risk of electric shock. Mechanical adjustments The electrical power to the relay contacts should be removed before checking any mechanical settings, to avoid any risk of electric shock. Draw out case relays Removal of the cover on equipment incorporating electromechanical operating elements, may expose hazardous live parts such as relay contacts. Insertion and withdrawal of extender cards ‘When using an extender card, this should not be inserted or withdrawn from the ‘equipment whilst it is energised. This is to avoid possible shock or damage hazards. Hazardous live voltages may be accessible on the extender card. Insertion and withdrawal of heavy current test plugs When using a heavy current test plug, CT shorting links must be in place before insertion or removal, to avoid potentially lethal voltages. Decommissioning and Disposal Decommissioning: The auxiliary supply circuit in the relay may include capacitors across the supply or to earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the relay (both poles of any de supply, the capacitors should be safely discharged via the externat terminals prior to decommissioning. Disposal; It is recommended that incineration and disposal to water courses is avoided. The product should be disposed of in @ safe monner. Any products containing batteries should have them removed before disposal, taking precautions to avaid short circuits. Particular regulations within the country of operation, may apply to the disposal of lithium batteries.Technical Specifications ~ The recommended maximum rating of the external protective fuse for this equipment is 16A, GEC Red Spot type or equivalent, unless otherwise stated in the technical data section of the product documentation. Insulation class: IEC 1010-1: 1990/A2: 1995 This equipment requires a Class | protective (safety) earth EN 61010-1; 1993/A2: 1995 connection to ensure user lass | safety. Installation IEC 1010-1; 1990/A2: 1995 Distribution level, fixed Category It installation. Equipment in EN 61010-1: 1993/A2: 1995 this category is qualification Category lil tested at SkV peak, 1.2/50us, 5002, 0.5], between all supply circuits and earth and also “N between independent circuits, Environments IEC 1010-1: 1990/A2: 1995 Compliance is demonstrated by Pollution degree 2 reference fo generic safely EN 610101: 1993/A2: 1995 standards. Pollution degree 2 Product safety: 73/23/EEC Compliance with the European Commission Low Voltage Directive, EN 61010-1: 1993/A2: 1995 Compliance is demonstrated £N 60950: 1992/A3: 1995 _ by reference to generic safely standards.Section 1, SETTINGS The operating current, os a proportion of relay rated current, is set by a plugbridge onda 1 x to 2 x mukiplier potentiometer. Thus the current setting is continuously variable between | x the lowest tap setting and 2 x the highest tap setting; eg. to achieve a setting of 0.72 x rated current on a relay with plugbridge taps of 0.2 x, 0.4 x, 0.8 x ond 1.6 x rated current, select the 0.4 x tap and set the mulipi potentiometer to 1.8 x. 0.4 x 1.8 = 0.72 x rated current, Note: Relay type MCTI 19 is a single phase device. Relay type MCTI 39 is a three phase device with a common output element for all three phases. Relay type MCTI 40 is a three phase device with individeal output elements for each of the three phases. Section 2. INSTALLATION 21 22 General Protective relays, although generally of robust construction require careful treatment prior fo installation and a wise selection of site. By observing a few simple rules the pest of of premature failure is eliminated and a high degree of performance can This equipment requires a protective (safely) earth connection to ensure user safely. The relays are either despatched individually or as part of a panel/rack mounted assembly, in cartons specifically designed fo protect them from damage. Relays should be examined immediately they are received to ensure that no damage has been sustained in transit. If damage due to rough handling is evident, a claim should be made immediately to the transport company concerned, and the nearest ALSTOM T&D Protection & Control representative should be promptly notified. Relays ‘which ore supplied urmeunied and net intended for immediate intolaon should be retumed to their polythene bags. Unpacking Care must be taken when unpacking and installing the relays so that none of the parts are damaged or their setings cltered, and they must ot all mes be handled by skilled persons only. Relays should be examined for any wedges, clamps or rubber bands necessary to secure moving parts to prevent damage during transit; these should be removed after installation and before commissioning. Relays which have been removed from their cases should nat be left in situations where they are exposed to dust or damp. This particularly applies to installations which are being carried out at the some time as constructional work. Storage IFrelays are not installed immediately upon receipt they should be stored in a place free from dust and moisture in their original cartons and where dehumidifier bagshave been included in the packing they should be retained. The action of the de- humilfier crystals wil be impaired i We bag has been exposed fo ombient conditions and may be restored by gently heating the bag for about an-hour prior to replacing it in the carton. Dust which collects on a carton may, on subsequer unpacking, find its way into the relay; in damp conditions the carton and packing may become impregnated with moisture and the de-humidifying agent will lose its efficiency. Storage temperature ~25° fo +70°C. 24 Site The installation should be clean, dry and reasonably free from dust and excessive vibration. The site should preferably be well illuminated to facilitate inspection. ‘An outine diagram is normally supplied showing panel cutouts and hele centres. For individually mounted relays these dimensions will also be found in Publication Publication R7012 is a Parts Catalogue and Assembly Instructions. This document will be useful when individuel relays are fo be assembled as a composite rack or pane! mounted assembly. Section 3. COMMISSIONING 3.1 Commissioning preliminaries 3.1.1 Electrostatic discharges The relay uses components which are sensitive to electrostatic discharges. When handling the module, care should be taken to avoid contact with components and electrical connections. When removed from the case for storage, the module should be placed in an electrically conducting antistatic bag. See full recommendations inside front cover. 3.1.2 Wiring Check that the internal wiring is correct to the relevant relay diagram or scheme diagram. The relay diagram number appears inside the cosa. Particular attention should be poid fo the correct wiring and value of any external resistors indicated on the wiring dicgrom/relay rating information. Note that shorting switches shown on the relay diagram are fitted internally across the relevant case terminals and close when the module is withdrawn. It is essential that such switches are fitted across all CT circuits. Ifa test block type MMLG is provided, the connections should be checked to the scheme diagram, particularly that the supply connections are to the “LIVE” side of the test block (coloured orange) and with terminals allocated with odd numbers (1, 3, 5, 7, ele). Removing the front cover isolates terminal 13 from 14. 3.1.3 Earthing Ensure that the case earthing connection above the rear terminal block, is used to connect the relay to the local earth bor.3.14 B15 3.2.1 3.2.2 3.2.3 Insulation The relay, and its associated wiring, may be insulation tested between: ~ all electrically isolated circuits = all circuits 10 earth. - An electronic of brushless insulation tester should be used, having a de voltage not ‘exceeding 1000V. Accessible terminals of the same circuit should be first strapped wapher Deliberate circuit earthing links, removed for the tests, must subsequently be Electrical tests Applicable to all relays involving current transtormers: DANGER: DO NOT OPEN CIRCUIT THE SECONDARY CIRCUIT OF A CURRENT TRANSFORMER SINCE THE HIGH VOLTAGE PRODUCED MAY BE LETHAL AND COULD DAMAGE INSULATION. When type MMLG test block facilities are installed, it is important that the sockets in the type MMLB 01 test plug, which correspond to the incoming current transformer secondary windings, are LINKED BEFORE THE TEST PLUG IS INSERTED INTO THE TEST BLOCK. Similarly a type MMLB O2 single finger test plug must be terminated with an ammeter BEFORE IT IS INSERTED to monitor CT secondary circuits. Commissioning tests Equipment required - Variac ~ Resistor — DC voltmeter to check auxiliary voltage — Double pole switch = Electronic timer - An overcurrent test set with timing facilities can be used as an alternative ‘method for testing. DC auxiliary supply check (Vx) Remove the module from the relay case. In practice on breaker fail schemes the de supply is not applied to the relay until the main protection has operated. It is therefore necessary to link across the protective relay contacts or across the appropriate contacts of the trip relay to apply the auxiliary de supply to the relay terminals. Check for correct polarity and voltage applied. Relay CT shorting switches With the relay removed from its case, check that each CT shorting switch is closed by ing rated current into each phase circuit. The rated current of the relay (IN) is either 1A or 5A and appears on the front of the relay. Alter completion of tesis 3.2 and 3.3 insert the relay into its case.3.24 3.25 3.2.5.1 3.2.5.2 3.2.6 Current sensitivity checks This test checks the front panel plug tap settings and multiplier potentiometers. Monitor the outgoing contacts of the relay to indicate when relay eperation occurs. Select plug tap to 0.2 ond multiplier to 1.0. - Inject current into A phase and slowly increase the current until the relay operates; note the value of the current. Decrease the current slowly and note the value of current when the relay drops of. The pick up value should be within +5% of setting and the drop off value should be between 95% and 97% of the pick up valve. Select the plug tap to 1.6 and multiplier to 2. values. Repeat tests injecting in B and C phases. Operate/reset timing and contact operation Operate time Repeat the tests, noting current Inject current at 2x setting into A phase via a double pole switch, one pole to initiate « timer on closing. Connect relay output contacts to stop timer on closing. Record operating time. ‘Operating times to be less than 12ms. Repeat fest on B and C phases. Reset time Inject current at 2x setting into ‘A’ phase via a double pole switch, one pole to initiate @ timer on opening. Connect relay output contacts to stop the timer on opening. Record reset time; this should be less than 15ms (typically 12ms). Repeat fest on B and C phases. WARNING: | Reset times may be slightly longer than 12ms due fo arcing when current circuit is opened, and ue 10 diferences between the fime at which the two poles of the switch open. Final checks Remove all test leads, test switches, temporary shorting links etc. Replace any links that have been removed to facilitate testing. IF test plug (MMLB) and test block (MMIG) hove been used remove the test plug. CAUTION: Replace the tes! block cover fo put the protection in service. 12Section 4, MAINTENANCE 4 42 Periodic maintenance is not necessary. However, periodic inspection and testis recommended, Visval inspection Isolate all supplies and withdrow the module from the case using the two black handles on the relay. Inspect the printed circuit board for any sign of loose components or connections. Your attention is drawn to the fact thet the relay can be damaged by electrostatic discharges. The pcb should not be touched unless precautions have been taken. Functional checks Periodic functional tests should be carried aut using the test procedures shown in Section 6. The operation of the flag and the reset mechanism should be checked during these functional tests. Section 5. PROBLEM ANALYSIS 51 52 It's recommended that faully printed circuit boards are replaced as a unit and no attempt made to remove or change components on them. This is because the protective coating on the board is degraded by altempting fo solder through it. These instructions do not, therefore, go inio sufficient detail to permit the identification of faulty components at printed circuit board level Removal of the relay from its case To remove the relay from its case, loosen the caver screws and remove the cover. The relay can now be withdrawn from its case by pulling on the handles. Inspect the wiring and components visually for signs of damage or poor connections. Current transformer and plugbridge check Remove each CT secondary {red and black wires) in tu from the appropriate pcb terminals; connect an ac milliammeter between the red and black wires and measure the CT secondary current when rated current is applied to the appropriate relay terminals as detailed in the following table. Phase Relay terminals PCB terminals MCTLI9 | MCTL39 | MCTI40 | MCTI19 | MCTI39 | MCTI 40 A [27,28 [23,24 | 23,24 (9,10 (9,10 [9,10leh hand board BL N/A 25,26 | 25,26 | N/A 11,12 | 9,10 middle board c |N/A 27,28 | 27,28 | N/A 13,14] 9,10 right hand boardMeasure tha secondary curentfor sac plug board poston. Currents menssed should be within 10% of those given in the following table. Top Secondary current mA 0.2« 32 - 0.4x 16 0.8x 8 Lox 4 5.3 Printed circuit boards IF the wiring and connections to the pcb have been checked and found to be correct cand ifthe current transformer and plugbridge assembly is found to function correctly, then the fault mus lie on the printed circuit board, in which case the relay should be returned to ALSTOM T&D Protection & Control for repair. Section 6. SPARES ‘When ordering any spares the serial number and model number of he relay should be quoted. Transformer and plugboard assembly 1A GJ0094 001 5A GJO094 002 IF ony component is replaced it is recommended that the calibration of the relay is checked and the relay is recolibrated if necessary. this recommended that this work is corried out by @ competent service centre or that the relay is returned to the factory. Repairs Should the need arise for the equipment to be retuned to ALSTOM T&D Protection & Control Lid for repair, then the form at the back ofthis manual should be completed and sent with the equipment together with a copy of any commissioning test results.Cc Section 7. COMMISSIONING TEST RECORD Instantoneous Overcurrent Relay MCTI 19 ~ [Single phose} - MCT! 39 - [Three phase tripping) MCT! 40 - [Single ond three phase tripping) Date Staion Circuit Relay Model No. MCTI19 Serial No. MCTI39 Serial No. c MCT 40 Seriel No. Rated current In 1A 5aL___ Auxiliary de voltage 30V lov 220V Final setings Plug tap Multiplier AC current input APhase B Phase € Phase Terminals — MCTI39/40[ 23 - 24 25 - 26 27 - 28 DC voltage input Terminals meti4o[__13 ~ 14 15-14 7-14 meni 19/39[ 13 - 14 nAuxiliary de'voltage Vx 7) Relay CT shorting switches Current sensitivity A Phase 8 Phase C Phase Pick up Drop off Timing (ms) Operate Reset Contacts checked mcti40 1-3 5-7 9-11, 2-4[(7___] 6-8 10-12 MCTI19/39 1-3 7-9 2-4 8-10 ‘Commissioning Engineer Customer Witness Date DateREPAIR FORM Please complete this form and retuen it to ALSTOM T&D Protection & Control tid with the ‘equipment to be repaired. This form may also be used in the case of application queries. AISTOM T&D Protection & Control lid St. Leonards Works Stofford STI7 4x, England For: After Soles Service Deporiment ‘Customer Ref: Medel No: Contract Ref: Serial No: Dote: 1, What parameters were in use at the time the fault occurred? AC volts Main VI/Test set DC volts Battery/Power supply AC current Main CT/Test set Frequency 2. Which type of test was being used? 3. Were alf the external components fitted where required? Yes/No {Delete as appropriate.) A. Ustthe relay settings being used 5. What did you expect to happen? continued overleaf! 1 I I 1 i 1 i 6. What did happen? 1s 1 2 1 | 1 1 7. When did the fault occur? 1 Instant Yes/No Intermittent Yes/No | Time delayed Yes/No (Delete as appropriate). | | By how long? | | 8. What indications if any did the relay show? | | > 1 I 9. Was there any visual damage? | | | | | | 10. Any other remarks which may be useful: | | ! I | ~ 1 I I I I | | | | Signature Title | | i Nome {in copitels) ‘Company name \ ! i 18 IALSTOM ALSTOM T&D Protection & Conti Tel: 44 (0) 1785 229251 Fax: 44 (0) 1785 212232 Emi (©1998 ASTOM TID Poweton & Contd (Ow peep a farina ect nope adhe ean pty ant ih may vy am tid Ltd $1 Leonards Works, StaHord, S117 ALK England ry nauires@pes.clitom.co.ck_Ilerno: warw.clitomgpe.co.uk Pebiton 20970- heat te