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  • Deepak Sharma

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    Anupam
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    The document summarizes the process for manufacturing ball bearings. Balls are made from high carbon chrome steel wires through a multi-step process of wire heading, heat treatment, grinding, lapping, cleaning, inspection, and packing. The wires are first shaped into balls through heading without heat, then heat treated before grinding and lapping to finish the balls and remove defects. The finished balls undergo washing, inspection, and are packed in 5 kg packs for use in assemblies.

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    The document summarizes the process for manufacturing ball bearings. Balls are made from high carbon chrome steel wires through a multi-step process of wire heading, heat treatment, grinding, lapping, cleaning, inspection, and packing. The wires are first shaped into balls through heading without heat, then heat treated before grinding and lapping to finish the balls and remove defects. The finished balls undergo washing, inspection, and are packed in 5 kg packs for use in assemblies.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca PPT, PDF, TXT sau citiți online pe Scribd
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    1 vizualizări6 pagini

    Deepak Sharma

    Încărcat de

    Anupam
    The document summarizes the process for manufacturing ball bearings. Balls are made from high carbon chrome steel wires through a multi-step process of wire heading, heat treatment, grinding, lapping, cleaning, inspection, and packing. The wires are first shaped into balls through heading without heat, then heat treated before grinding and lapping to finish the balls and remove defects. The finished balls undergo washing, inspection, and are packed in 5 kg packs for use in assemblies.

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    © All Rights Reserved
    Descărcați ca PPT, PDF, TXT sau citiți online pe Scribd
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    din 6

    BALL BAEARING DEVISION

    In this section, Balls of different diameters are manufactured by different


    processes.
    Basically balls manufacturing by HIGH CARBON CHROME STEEL
    WIRES.
    BALL MANUFACTURING PROCESS:WIREBALLHEAT TREATMENTGRINDINGLAPPING
    HEADING

    ULTRASONIC
    PAKING VISUAL INSPECTION
    WASHING

    Wire & Wire Heading

    In this Process Heat is not applied.it utilized pure force to shape the material
    basically its most cost effective process

    HEAT TREATMENT PROCESS

    GRINDING PROCESS

    grinding process are used to finish the ball to remove the major defect the balls are now begin
    to take shape but not fully finished.

    LAPPING
    It is a process in which two surface are rubbed together with an abrasive between

    them

    CLEANING

    In this process the finished balls are washed in Kerosene Oil for approx. 1hr

    FINE INSPECTION
    In this segment the each ball is inspected by human eyes the surface defect
    are inspected by that means

    PACKING & LAUNCHING:The finished OK tested balls are then packed in approx. 5 Kg. weight per pack
    for assembly section.

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