INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2400-2200-2000

GOV. REGULATION: 5-8 %
ENGINE: TMD 2.0L NA
APPLICATION:

MODEL NO.: DB2329-4247

SUPERSEDES:
EDITION NO.: 7
DATED: 08-11-94

CUSTOMER PART #: TMD-20F203

CUSTOMER'S NAME:
WISCON TOTAL POWER CORP.

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008:
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.093" (2.4 mm) ID X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS..... SAE J968/ISO 7440:
0.5 mm ORIFICE PLATE NOP: 1700 PSI (117 BAR).
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201):
a. TEMPERATURE AT INLET: 110-115F (43-46C)
b. SUPPLY PRESSURE (S.B. 334): 2.0 0.5 PSI
(14 3 kPa) AT PUMP INLET.
4. CAM MOVEMENT READ OUT DEVICE: #23745.
PUMP INSTALLATION: IT-002
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-5-O'CLOCK**
THROTTLE-L-SIDE**
TIMING MARK 113.5

LEVER ANGLES (REF.)

THOT MIN.(B) N/A
THOT TOTAL(C) N/A
S.O. ( E)
N/A
S.O. ( F)
N/A

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

MECHANICALLY TIMED TO CAM (PER S.B. 177)
PUMP OPERATING SPEED...HALF...ENGINE SPEED
PUMP ACCESSORIES:
1. SPEED ADVANCE
2. E.S.O. (12V ETR)
3. CLOSE FLOW
4. TORQUE SCREW
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2550 RPM (H.I.): RESET HIGH IDLE SCREW TO OBTAIN
16-19 mm/STROKE, IF NECESSARY.
3. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

RPM
150
400
650
1900
2000
2200
2400
2400
2550
2600

THROTTLE
POSITION
WOT
WOT*
L.I.**
WOT
WOT
WOT
WOT
WOT*
WOT**
WOT

mm/STROKE
30 MIN.
4 MAX.
8-11
--45.5-51.5
--46-50
4 MAX.
16-19
5 MAX.

ADVANCE
------0-1.0
--1.0-3.0
2.5 MIN.
-------

PUMP SETTINGS: (FOLLOWING PUMP SERVICE)

1. ROLLER-TO-ROLLER DIMENSION: 1.976" .001"
(50.19 .025 mm)
MAXIMUM ECCENTRICITY: .004" (0.1 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
(USE KIT #23093 S.B. 95).
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
4. 400 RPM (WOT):
a. CHECK SHUT-OFF 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa).
5. 2400 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 80-85 PSI.
(552-586 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa).
6. 2200 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0.
7. 2400 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
47.5-48.5 mm/STROKE.
8. SET TORQUE SCREW SO AS NOT TO IMPEDE METERING VALVE
MOVEMENT UNLESS BEING RESET FOR HIGH ALTITUDE
APPLICATIONS PER CUSTOMER REQUIREMENTS.
9. 2550 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
16-19 mm/STROKE.
10. 650 RPM (L.I.): SET LOW IDLE TO OBTAIN 8-11 mm/STROKE.
11. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

RPM
150
400
650
1900
2000
2200
2400
2400
2550
2600

THROTTLE
POSITION
WOT
WOT*
L.I.
WOT
WOT
WOT
WOT
WOT*
WOT
WOT

mm/STROKE
32 MIN.
4 MAX.
8-11
--46.5-50.5
--47.5-48.5
4 MAX.
16-19
5 MAX.

ADVANCE
------0-1.0
--1.5-2.5
2.5 MIN.
-------

T.P.
PRESSURE
10 MIN.**
----------80-85***
-------

* E.S.O. DE-ENERGIZED ** (69 kPa) *** (552-586 kPa)

12.

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. RESET HIGH IDLE SCREW TO OBTAIN 17-20 mm/STROKE
AT THE HIGH IDLE SPEED CORRESPONDING TO THE FULL
LOAD RPM STAMPED ON THE NAMEPLATE. OEM CUSTOMER
TO STAMP RPM ON NAMEPLATE.

* E.S.O. DE-ENERGIZED
** RESET USING LOW IDLE SCREW, IF NECESSARY

FULL LOAD
2200
2000
c.
d.

HIGH IDLE
2360
2170

GOV. CUT-OFF
2410
2220

SEAL FASTENERS PER S.B. 134.

ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108.

STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB2329-4247
DESCRIPTION

EDITION 7
QTY

P/N

DATED 8/11/94

HOUSING & DRIVE GROUP

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

21660

SCREW ASSY-VENT
OR 21661-21665

11331

SCREW, HEAD LOCKING

29677
29671
17438
33922

1
1
1
1

CAP, TORQ SCR-PROD.

NUT, TORQUE SCREW
SEAL, O-RING
SCREW, TORQUE

(60728)

SEAL, DRIVE SHAFT BLK

10453

SHAFT, DRIVE
REF. S.B. 378

21519

SEAL, O-RING

16371

HOUSING ASSY, PUMP

23964

SCREW, NAME PLATE

24419

NAME PLATE

10394

26180
21521

1
1

BEARING, THRUST
WASHER, THRUST

GASKET, TIMING COVER

27603

10443

RING, RETAINING

SCREW,HEX WASH HD M

21194

21522

WASHER, DR SH SPRING

COVER, TIMING WINDOW

23107

QTY

P/N

HEAD & ROTOR GROUP

P/N

QTY

(60085)

24403
11056

1
2

11438
12216

1
1

HYD HD & ROTOR ASSY

PLUNGER, BASIC
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
SCREW, SOCKET SET
SCREW, HEAD PLUG

27601

SEAL, O-RING

29710
29384

1
1

SCREW, TX DR SOC HD
PLATE-LOCK

20727

CONNECTOR, FUEL LINE

20177

CONN,FUEL LINE(SOLID)

13827

13837

VALVE, DELIVERY 30MM

OR 13828 (O/S) AS REQD
REF. S.B. 143B
SCREW, DEL VALV

P/N

QTY

20530

RETAINER, ROTOR

21232

LINER, TRANS. PUMP

20511

BLADE, TRANS PUMP

OR 20512 REF. S.B. 304

20528

RING, LINER LOCATING

28987

REG. ASSY, TRANS.PUMP

23915

SPRING, REGULATING

28980

CAP, TRANS. PUMP END

NOTES:

DESCRIPTION

ROLLER, CAM

11141

SHOE, CAM ROLLER STD

20116

CAM RING

24330

SEAL, O-RING

27245

SPRING, LEAF

23181

SCREW, LEAF SPRING

11175

SPRING, DLVY VALVE

16441

STOP, DELIVERY VALVE

16440

QTY

P/N

DESCRIPTION

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60475)

SEAL, TRANSFER PUMP

SPRING, T.P. BLADE

27608

15699

ROLL PIN

19837

SEAL, REG. SLEEVE

19844

PISTON, REGULATOR

19895

PLUG ASSY, TP REG

15228

FILTER, INLET

28986

NOTES:

INDENTED ITEMS INCLUDED

DB2329-4247
DESCRIPTION
SPRING, GOV CONTROL
BLACK-BROWN
ARM, GOVERNOR

EDITION 7
QTY

P/N

20952

14482

DATED 8/11/94
GOVERNOR GROUP

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

12210

RETAINER, SPRING

11966

11969

SPRING, IDLE
YELLOW-YELLOW
GUIDE, IDLE SPRING

27606

WASHER, SEALING

(60084)

SHAFT, GOV ARM

SEAL, O-RING

1
2

12214
31332

24726

STUD, GUIDE

NUT, PIVOT SHAFT RET.

12288

22134

ARM ASSY-MET.VALVE

20849

26427
20359

1
1

VALVE, METERING
* SEE NOTE
SHIM, MET.VALVE SPRG
SPRING, MTR VALVE

28370

RETAINER ASSY, GOV.WT

P/N

QTY

16279

SHAFT, SHUT-OFF

12253

CLIP, SHAFT RETAINER

12221

LEVER, THROTTLE FORK

12972

SCREW, LEVER ADJUST

12174

NUT, HEX

17605

HOOK ASSY-GOV.LINKAGE

12360
12362
17604

1
1
1

12358

LINK ASSY, ADJUSTING

11919

SPRING, GOVERNOR LINK

P/N

QTY

16240

22655

PISTON, POWER
2 DEG. RETARD
PLUG, PISTON HOLE

18967
29281

1
1

RING, PISTON SEAL

SEAL, PISTON RING

27602

SEAL, O-RING

22239

SCREW ASSY, HEAD LOC

0.029

SLEEVE, GOV. THRUST

21312

WEIGHT, GOVERNOR
S.B.284
WASHER, THRUST

18289

23272

RING, RETAINING

12285

NOTES:

* O.S. METERING VALVE AND ARM ASSY 22250 REF S.B.336

DESCRIPTION

QTY

P/N

SEAL, O-RING
WASHER, SPACER

2
2

17438
14408

SHAFT ASSY, THROTTLE

15024

SCREW, LEVER ADJUST

12972

NUT, HEX

12174

LEVER ASSY, THROTTLE

15026

SPRING, THROT. LEVER

13003

RETAINER, TH.LEV.SPRG

13010

SCREW, SOCKET CAP

12999

NOTES:

LINKAGE GROUP

DESCRIPTION

(60708)

SCREW, HEX HEAD MACH.

LOCKWASHER,SHAKEPROOF
HOOK, GOV LINK

THROTTLE LEVER BUSHING IN

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(60095)

WASHER, ADVANCE SLIDE

12622

PISTON, SPRING SIDE

2 DEG. ADVANCE
SPRING, INNER ADVANCE
RED
SPRING, ADVANCE
BLACK-BROWN
GUIDE, ADV.ADJ.SPRING
SEAL, O-RING
SEAL, O-RING

22328

14258

18959

1
2
2

14940
29280
29282

PLUG, PISTON HOLE

14941

SCREW, ADVANCE
SEAL, O-RING

1
1

14544
17438

33627

SCREW, CAM ADVANCE

27610

SEAL, O-RING

NUT, LOCK

13807

23056

PLUG, ADV. SCREW HOLE

NOTES:

ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG.

INDENTED ITEMS INCLUDED

DB2329-4247

EDITION 7

DESCRIPTION

QTY

P/N

DATED 8/11/94
COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

14760
12519
12500

2
2
2

NUT, LOCK
NUT, HEX
WASHER, TERM INSUL

21251

REG ASSY, HSG PRESS

27607

SEAL, O-RING

30789

CAP, COVER SCREW

30788

CUP, COVER SCREW

22567

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

(60419)

SCREW, BUTTON HD CAP

STRAP, TERM GROUNDING
LOCK WASHER, TOOTH

3
1
1

22351
20951
12049

LOCK WASHER, TOOTH

18493

WASHER, PLAIN

18501

SEAL, RECT SECTION

27244

NOTES:

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
POLOT TUBE REPLACEMENT
GASKET KIT
ESO MOUNTING AND GROUNDING KIT

FOR ENGINEERING USE ONLY

DATE
CHANGE NO.
EDITION
15093
23382
24373
26431

05/10/83
12/13/83
07/18/84
07/01/88
07/01/88
11/23/88
08/11/94

15420
15903
16300
18903
19000
18745
23199

2
3
4
5
5
6
7

INDENTED ITEMS INCLUDED