PP Tscm42 2 Completo

TSCM42
Planning/
Manufacturing
II - Part 2
Publication ID:
Course Overview
Unit 1: Introduction to Production Execution
Unit 2: Production with Process Orders
Unit 3: Repetitive Manufacturing
Unit 4: The Kanban Principle
Unit 5: Capacity Requirements Planning (ERP)
Unit 1: Introduction to Production Execution

Lesson 1: Distinguishing Production Types
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Lesson 1: Distinguishing Production Types

Lesson Objectives
After completing this lesson, you will be able to:
Outline the different production types that are supported within SAP ERP
Unit 1 Lesson 1
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Figure 1: SAP ERP Application Overview
Unit 1 Lesson 1
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Figure 2: SAP SCM Application Overview
Unit 1 Lesson 1
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Figure 3: SAP Components for Supply Chain

Management
Unit 1 Lesson 1
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Figure 4: Production Types for Production
Unit 1 Lesson 1
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Figure 5: Production Type for Material Flow
Unit 1 Lesson 1
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Summary
You should now be able to:
Outline the different production types that are supported within SAP ERP
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Open Question
Unit 1
Note down the basic production types according to the ability of controlling the production process
manually.
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Open Question
Unit 1
Note down the basic production types according to the ability of controlling the production process
manually.
.
Shop floor control and process manufacturing (good), repetitive manufacturing (only few
possibilities), Kanban (hardly any; self-controlling)
Unit 2: Production with Process Orders

Lesson 1: Drafting Process Orders
Lesson 2: Creating and Interpreting Process Orders
Lesson 3: Executing Process Orders
Lesson 4: Using Additional Functions with Process Orders
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Lesson 1: Drafting Process Orders

Lesson Objectives
Outline the properties of process orders
Unit 2 Lesson 1
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Figure 6: Application Areas of Process Orders
Unit 2 Lesson 1
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Figure 7: Process Order-Controlled Production:

Characteristics
Unit 2 Lesson 1
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Basic Functions
Unit 2 Lesson 1
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Connection to Process Control Level
Unit 2 Lesson 1
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Figure 10: Cross-Application Functional Process
Unit 2 Lesson 1
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Unit 2 Lesson 1
Procedure:To Work with Process Orders

Several steps are part of a typical process using process orders:
1. Forecasting strategic material (using Sales and Operations Planning, for example)
2. Setting up the demand program (using planning strategies, including requirements
from sales department)
3. Using Material Requirements Planning to create planned receipts, if necessary
4. Convert planned orders to process orders
5. Execute process orders (capacity planning, material staging, confirmation, etc.)
6. Post goods receipt
7. Settle order
8. Batch record / archiving
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Figure 11: Master Data for Process Orders
Unit 2 Lesson 1
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Figure 12: Material and Batch
Unit 2 Lesson 1
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Figure 13: Batch Management in Supply Chain

Management
Unit 2 Lesson 1
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Figure 14: Demo Scenario: Ice Cream Production

in Plant 1100
Unit 2 Lesson 1
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Unit 2 Exercise 1
Exercise 1: Analyze Master Data of Process Orders

.
Business Example
You are an employee in a company that produces food products and alcoholic beverages.
You are a member of the SAP project team and responsible for implementing the
functions of order-controlled production with process orders. You will first get a general
overview of the basic master data.
Next, you will display the master data production version, master recipe, and BOM for the
product T-FI1## Vanilla ice cream - packaged and become familiar with the structure,
basic data, and navigation in these master records.
Mass Maintain Process Order Master Data
Go to mass maintenance for production versions and select the production version(s) for
the material T-FI1## Vanilla ice cream - packaged in plant 1100.
1. Display the details for production version for material T-FI1## at plant 1100.
2. Which task list and which BOM are assigned to each other via the production
version?
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Unit 2 Exercise 1

.
Field
Value
BOM usage
Alternative BOM
Task list type
Group Number
Group Counter
3. For which lot size range and which time period is the production version valid?
____________________________________________________
____________________________________________________
4. Navigate from mass maintenance to the master recipe for production version
0001.
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Unit 2 Exercise 1

.
5. Get an overview of the master recipe structure and the data in the Recipe Header,
Operations, and Materials views.
6. Navigate from the master recipe view Materials to the BOM for material T-FI1##.
7. What materials will be used in the production of your ice cream?
Material
TTTTTTT-
Quantity
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Unit 2 Exercise 1

.
Material
Quantity
TTT8. Return to the master recipe.

9. Exit the master recipe and mass maintenance for production versions.
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Unit 2 Solution 1
Solution 1: Analyze Master Data of Process Orders

.
Business Example
You are an employee in a company that produces food products and alcoholic beverages.
You are a member of the SAP project team and responsible for implementing the
functions of order-controlled production with process orders. You will first get a general
overview of the basic master data.
Next, you will display the master data production version, master recipe, and BOM for the
product T-FI1## Vanilla ice cream - packaged and become familiar with the structure,
basic data, and navigation in these master records.
Mass Maintain Process Order Master Data
Go to mass maintenance for production versions and select the production version(s) for
the material T-FI1## Vanilla ice cream - packaged in plant 1100.
1. Display the details for production version for material T-FI1## at plant 1100.
a) SAP ECC menu path: LogisticProduction processMaster
dataProduction Versions (C223)
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Unit 2 Solution 1

.
b) Enter plant 1100. Enter material T-FI1##.
Note:
It may be necessary to remove further filter criteria for selection.
c) Choose
ENTER.
d) Double-click the row for production version 0001.

2. Which task list and which BOM are assigned to each other via the production
version?
Field
BOM usage
Alternative BOM
Task list type
Value
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Unit 2 Solution 1

.
Field
Value
Group Number
Group Counter
a) Field
Value
BOM usage
Alternative BOM
Task list type
Master Recipe
Group Number
T-ICE##
Group Counter
3. For which lot size range and which time period is the production version valid?
____________________________________________________
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Unit 2 Solution 1

.
____________________________________________________
a) Lot size from 2000 to 10000 kg
4. Navigate from mass maintenance to the master recipe for production version
0001.
a) Close detail screen by selecting the Cancel
icon at the bottom.
b) Select your production version 0001.

c) Select
recipe.
d) Select the green check to continue .

5. Get an overview of the master recipe structure and the data in the Recipe Header,
a) Choose the Recipe header tab. View resource network and quantity range.
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Unit 2 Solution 1

.
b) Choose the Operations tab. View phases and resources.
c) Choose the Materials tab. View material components and quantities.
6. Navigate from the master recipe view Materials to the BOM for material T-FI1##.
a) In the Materials view, choose
BOM.
7. What materials will be used in the production of your ice cream?

Material
TTTTTT-
Quantity
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Unit 2 Solution 1

.
Material
Quantity
TTTTa) Material
Quantity
T-RI0##
0.100 kg
T-RI1##
0.120 kg
T-RI2##
0.160 kg
T-RI3##
0.020 kg
T-RI4##
0.020 kg
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Unit 2 Solution 1

.
Material
Quantity
T-RI5##
0.5 L
T-RI6##
2G
T-RI7##
0.5 G
T-RIA##
2 PC
T-RIB##
2 PC
8. Return to the master recipe.

a) To exit the BOM, select
Back.
9. Exit the master recipe and mass maintenance for production versions.
a) To exit the recipe, choose Back.
To exit mass maintenance for production versions, choose
Back.
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Summary
Outline the properties of process orders
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Lesson 2: Creating and Interpreting Process Orders

Lesson Objectives
Create and interpret process orders
Unit 2 Lesson 2
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Figure 15: Processing a Process Order
Unit 2 Lesson 2
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Figure 16: Structure of the Process Order
Unit 2 Lesson 2
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Figure 17: Elements of the Process Order
Unit 2 Lesson 2
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Figure 18: Order Creation Options
Unit 2 Lesson 2
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Figure 19: Integration with Planning (SAP ECC or

SAP SCM-APO)
Unit 2 Lesson 2
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Figure 20: Order Creation with Planned Orders
Unit 2 Lesson 2
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Figure 21: Batch Determination
Unit 2 Lesson 2
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Unit 2 Exercise 2
Exercise 2: Process Planning for Process Orders

.
Business Example
To find out how order-controlled production with process orders is integrated in supply
chain planning, you create demand and execute an MRP run for your product T-FI1##
Vanilla ice cream - packaged. You first create a demand situation for your process order
process.
Set up a Production Program and MRP for Process Industries
A demand program for your PI material is created. Review the demand and execute a
multilevel, singe-item planning run.
1. Enter the following active demand for your material T-FI1## at plant 1100 in
version 00. Save the results when complete.
2. Display the current stock/requirements list for your material T-FI1## in plant 1100.
3. View the current situation:
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Unit 2 Exercise 2

.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd. qty
Available
qty
1
2
3
4
4. Perform multilevel single-item planning for your material T-FI1## in plant 1100
using the default parameters given in the transaction.
5. After the planning run, display the current stock/requirements list. Your material
and plant are defaulted.
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Unit 2 Exercise 2

.
SAP ECC menu path: Logistic Production process MRP Evaluations
Stock/Requirements List (MD04)
View the new situation after the planning run:
Date
MRP
element
MRP
element
data
Today
Stock
Planned
receipt
PlOrd
Number/
Stck
Req. Date
IndReq
LSF
Planned
receipt
PlOrd
Number/
Stck
Req. Date
IndReq
LSF
Rec./
Reqd. qty
Available
qty
Prod.
version
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Unit 2 Exercise 2

.
Date
MRP
element
MRP
element
data
Planned
receipt
PlOrd
Number/
Stck
Req. Date
IndReq
LSF
Rec./
Reqd. qty
Available
qty
Prod.
version
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Unit 2 Solution 2
Solution 2: Process Planning for Process Orders

.
Business Example
To find out how order-controlled production with process orders is integrated in supply
chain planning, you create demand and execute an MRP run for your product T-FI1##
Vanilla ice cream - packaged. You first create a demand situation for your process order
process.
Set up a Production Program and MRP for Process Industries
A demand program for your PI material is created. Review the demand and execute a
multilevel, singe-item planning run.
1. Enter the following active demand for your material T-FI1## at plant 1100 in
version 00. Save the results when complete.
a) SAP ECC menu path: LogisticsProductionProduction PlanningDemand
ManagementPlanned Independent RequirementsCreate (MD61)
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Unit 2 Solution 2

.
b) Enter material T-FI1##, plant 1100 and version 00. Use W as the planning
period.
c) Choose ENTER.
d) Maintain the requirements quantities specified above in the correct periods
and verify that the active indicator is set.
Caution:
Do not accidently use the current week!
e) When complete select
Save.
a) SAP ECC menu path: LogisticsProduction
processMRPEvaluationsStock/Requirements List (MD04)
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Unit 2 Solution 2

.
b) Enter material T-FI1##, plant 1100.
3. View the current situation:
No.
1
2
3
4
Date
MRP
element
MRP
element
data
Rec./
Reqd. qty
Available
qty
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Unit 2 Solution 2

.
a) No.
Date
MRP
element
MRP
element
data
Rec./
Reqd. qty
Available
qty
Today
Stock
Req. date
IndReq
LSF
5000-
5000-
Req. date
IndReq
LSF
5000-
10000-
Req. date
IndReq
LSF
5000-
15000-
4. Perform multilevel single-item planning for your material T-FI1## in plant 1100
using the default parameters given in the transaction.
a) SAP ECC menu path: LogisticProduction
processMRPPlanningMultilevel Single-Item Planning (MD02)
Choose ENTER.The system displays a warning prompting you to check the
input parameters. To start the planning run, choose ENTER again.
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Unit 2 Solution 2

.
5. After the planning run, display the current stock/requirements list. Your material
and plant are defaulted.
SAP ECC menu path: Logistic Production process MRP Evaluations
Stock/Requirements List (MD04)
View the new situation after the planning run:
Date
MRP
element
MRP
element
data
Today
Stock
Planned
receipt
PlOrd
Number/
Stck
Req. Date
IndReq
LSF
Planned
receipt
PlOrd
Number/
Stck
Rec./
Reqd. qty
Available
qty
Prod.
version
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Unit 2 Solution 2

.
Date
MRP
element
MRP
element
data
Req. Date
IndReq
LSF
Planned
receipt
PlOrd
Number/
Stck
Req. Date
IndReq
LSF
a) Date
MRP
element
Today
Stock
Planned
receipt
PlOrd
MRP
element
data
Rec./
Reqd. qty
Rec./
Reqd. qty
Available
qty
Available
qty
Prod.
version
Prod.
version
0
Number/
Stck
5000
5000
0001
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Unit 2 Solution 2

.
Date
MRP
element
MRP
element
data
Rec./
Reqd. qty
Available
qty
Req. Date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number/
Stck
5000
5000
Req. Date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number/
Stck
5000
5000
Req. Date
IndReq
LSF
5000-
Prod.
version
0001
0001
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Unit 2 Exercise 3
Exercise 3: Evaluate the Results of MRP

.
Business Example
You interpret the planning result in the stock/requirements list:
Check the Results in the Stock/Requirements List
Display the planned orders from the stock/requirements list.

2. Display the details of the first planned order in the stock requirements list.
3. In the Header view, write down the planned opening dates. You can leave the
planned order details via the Back push button.
Category
Opening date for first planned order
Opening date for second planned
order
Date
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Unit 2 Exercise 3
Exercise 3: Evaluate the Results of MRP

.
Category
Date
Opening date for third planned order

4. Who is the MRP controller responsible on the Assignment tab page for your
planned orders?
____________________________________________________
5. Display the material components from the BOM explosion for the planned order.
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Unit 2 Solution 3
Solution 3: Evaluate the Results of MRP

.
Business Example
You interpret the planning result in the stock/requirements list:
Check the Results in the Stock/Requirements List
Display the planned orders from the stock/requirements list.

2. Display the details of the first planned order in the stock requirements list.
a) To display a planned order, double-click the MRP element PlOrd., or choose
Display Element (F7) icon
b) Select
Display.
3. In the Header view, write down the planned opening dates. You can leave the
planned order details via the Back push button.
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Unit 2 Solution 3

.
Category
Date
Opening date for first planned order

Opening date for second planned
order
Opening date for third planned order
a) The opening dates of the three planned orders may vary.
4. Who is the MRP controller responsible on the Assignment tab page for your
planned orders?
____________________________________________________
a) MRP Controller: I##
5. Display the material components from the BOM explosion for the planned order.
a) To display the components:
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Unit 2 Solution 3

.
Choose
Components (F5) from the details of the planned order.
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Unit 2 Exercise 4
Exercise 4: Create Process Orders by Conversion of Planned

Orders
.
Business Example
Planned orders relating to the planned independent requirements have been created by
the planning run. You convert a planned order into a process order.
Carry out an Order Conversion
Now that planning is complete you must move to the next stage which is to begin the
scheduling and execution process steps.
1. Execute collective conversion to convert those planned orders within the area of
responsibility of your MRP controller I## in plant 1100 that have a planned opening
date in the current week.
Use process order type PI01 for conversion.
2. After planned order conversion, display the current stock/requirements list for
material T-FI1## in plant 1100.
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Unit 2 Exercise 4
Exercise 4: Create Process Orders by Conversion of Planned

Orders
.
3. View the new planning situation after planned order conversion:
No.
1
2
3
4
5
6
7
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
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Unit 2 Solution 4
Solution 4: Create Process Orders by Conversion of Planned

Orders
.
Business Example
Planned orders relating to the planned independent requirements have been created by
the planning run. You convert a planned order into a process order.
Carry out an Order Conversion
Now that planning is complete you must move to the next stage which is to begin the
scheduling and execution process steps.
1. Execute collective conversion to convert those planned orders within the area of
responsibility of your MRP controller I## in plant 1100 that have a planned opening
date in the current week.
Use process order type PI01 for conversion.
a) SAP ECC menu path: LogisticsProduction processProcess
orderProcess orderCreateWith Planned Orders (COR8)
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Unit 2 Solution 4

Orders
.
b) Enter your MRP controller I## in plant 1100.
c) Enter the opening date range for the current week.
d) Enter order type PI01.
e) Choose the Execute Selections (F8) icon. The Collective Conversion of Planned
Orders: List screen appears. According to the selection criteria, the system only
displays the planned order for material T-FI1## that is chronologically first.
f) Select the corresponding order in the list and choose
Convert.
g) After the conversion, the system displays the number of the created process
orders in the lower message bar.
h) To exit collective conversion, choose
Back (F3).
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Unit 2 Solution 4

Orders
.
2. After planned order conversion, display the current stock/requirements list for
material T-FI1## in plant 1100.
3. View the new planning situation after planned order conversion:
No.
1
2
3
4
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
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Unit 2 Solution 4

Orders
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
Availabl
e qty
Prod.
version
5
6
7
a) No.
Date
MRP
element
Today
Stock
MRP
element
data
Rec./
Reqd.
qty
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Unit 2 Solution 4

Orders
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Availabl
e qty
Prod.
version
Planned
receipt
PR-ORD
Number
/PI01
5000
5000
0001
Req.
date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number
/Stck
5000
5000
Req.
date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number
/Stck
5000
5000
0001
0001
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Unit 2 Solution 4

Orders
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Availabl
e qty
Req.
date
IndReq
LSF
5000-
Prod.
version
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Unit 2 Exercise 5
Exercise 5: Evaluate Details of the Process Order

.
Business Example
After the conversion you display the newly created process order and become familiar
with the structure, navigation, and basic data in the order.
Check and Review the Details of a Process Order
In change mode, call the process order from the stock/requirements list.
1. Get an overview of the process order structure and the data in the Header,
2. What is the order number?
____________________________________________________
3. Select the Assignment tab, what is the Production supervisor?
____________________________________________________
4. Navigate to the MasterData tab, what production version has been copied to the
process order?
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Unit 2 Exercise 5

.
____________________________________________________
5. Choose the Dated/Qties tab and make a note of the planned dates.
Category
Date
Planned start date

Planned finish date
Scheduled start date
Scheduled finish date
6. Check the Assignment tab in the process order. Do you still see the reference to
the planned order?
____________________________________________________
7. What is the order type of your process order?
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Unit 2 Exercise 5

.
____________________________________________________
8. What is that status of your order? Hint: Choose the information button at the top
left hand corner of your order.
____________________________________________________
9. Display the settlement rule of the order.
10. To what receiver is the order being settled?
____________________________________________________
11. Display Operation Overview.
12. Display the screens of the Phase.
Select the Phase 1010 .
13. Display Material components - Overview
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Unit 2 Exercise 5

.
Note that the Batch field is ready for input for components that are to be managed
in batches.
14. Display screens of the material component.
Select the component 0010 . Display the General Data and the Long Text .
15. Display the documents.
16. Display the costs.
17. Save your Process Order.
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Unit 2 Solution 5
Solution 5: Evaluate Details of the Process Order

.
Business Example
After the conversion you display the newly created process order and become familiar
with the structure, navigation, and basic data in the order.
Check and Review the Details of a Process Order
In change mode, call the process order from the stock/requirements list.
1. Get an overview of the process order structure and the data in the Header,
a) To call the process order in change mode, double-click MRP element PR-ORD,
and select Change Element (F8) icon.
2. What is the order number?
____________________________________________________
a) The number varies.
3. Select the Assignment tab, what is the Production supervisor?
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Unit 2 Solution 5

.
____________________________________________________
a) Production supervisor: I##
4. Navigate to the MasterData tab, what production version has been copied to the
process order?
____________________________________________________
a) Production Version: 0001
5. Choose the Dated/Qties tab and make a note of the planned dates.
Category
Planned start date
Planned finish date
Scheduled start date
Date
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Unit 2 Solution 5

.
Category
Date
Scheduled finish date

a) The dates may vary.
6. Check the Assignment tab in the process order. Do you still see the reference to
the planned order?
____________________________________________________
a) The planned order number is still visible.
7. What is the order type of your process order?
____________________________________________________
a) Your order type should be using order type PI01 (see top right corner of the
order).
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Unit 2 Solution 5

.
8. What is that status of your order? Hint: Choose the information button at the top
left hand corner of your order.
____________________________________________________
a) Your order at least should have the following statuses: CRTD=Created; MANC
= Material Availability Not Checked; SETC = Settlement Ruled Created.
9. Display the settlement rule of the order.
a) To call the settlement rule, from the order display choose menu path:
HeaderSettlement Rule.
10. To what receiver is the order being settled?
____________________________________________________
a) The order is being settled against the Material (MAT) T-FI1## at 100 percent.
Full settlement is required for this order type PI01. Select Back to return to the
order header.
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Unit 2 Solution 5

.
11. Display Operation Overview.
a) Choose Operation Overview or in this view use menu path: GotoOperations
Overviews.
12. Display the screens of the Phase.
Select the Phase 1010 .
a) In the operation overview, select the phase for item 1010.
b) Choose
Operation Details
c) Choose the corresponding tab pages for the individual screens.

13. Display Material components - Overview
Note that the Batch field is ready for input for components that are to be managed
in batches.
a) Choose
Materials List or use menu path: GotoMaterial list
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Unit 2 Solution 5

.
14. Display screens of the material component.
Select the component 0010 . Display the General Data and the Long Text .
a) Select the component for item 0010.
b) Double click on the material item number or use menu path:
MaterialMaterial details to display general data
c) Use menu path in this transaction: MaterialLong Text to display Long text.
15. Display the documents.
a) Go back and return to the order header by selecting .
b) Choose menu path: HeaderDocuments to check if there are documents.
16. Display the costs.
a) From the header of the process order, choose GotoCostsItemization or
Analysis or Cost Component Structure.
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Unit 2 Solution 5

.
b) Select
Back to return to the order header.
17. Save your Process Order.

a) Select
Save.
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Summary
Create and interpret process orders
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Lesson 3: Executing Process Orders

Lesson Objectives
Execute a process order
Unit 2 Lesson 3
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Figure 22: Order Release Functions
Unit 2 Lesson 3
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Figure 23: Detailed Planning on Work Centers
Unit 2 Lesson 3
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Figure 24: Example: Graphical Planning Table
Unit 2 Lesson 3
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Figure 25: Availability Checks (Material,

Capacity)
Unit 2 Lesson 3
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Figure 26: Process Management
Unit 2 Lesson 3
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Unit 2 Exercise 6
Exercise 6: Release a Process Order

.
Business Example
You release your order for material T-FI1## and generate the control recipe for the order
at the same time.
Initiate Production by Releasing an Order
Now that you have planned the production of your ice cream, you will need to release the
orders to the production departments in order initiate manufacturing.
1. Release your process order for the production of the material T-FI1## in Plant 1100
in collective processing. At the same time generate the control recipe for the order.
Create the process order using order type PI01.
2. Display one of your process orders for T-FI1## at plant 1100, now that it has been
released and the control recipe has been generated. What is the process order
number?
____________________________________________________
3. Which activities were performed when the order was released?
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Unit 2 Exercise 6
Exercise 6: Release a Process Order

.
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
4. Review the Goods Receipt tab. Was a batch created?
____________________________________________________
____________________________________________________
5. Review the Components. Do the components have batch numbers assigned? Hint:
Select the Materials button.
____________________________________________________
TSCM42_2
Unit 2 Solution 6
Solution 6: Release a Process Order

.
Business Example
You release your order for material T-FI1## and generate the control recipe for the order
at the same time.
Initiate Production by Releasing an Order
Now that you have planned the production of your ice cream, you will need to release the
orders to the production departments in order initiate manufacturing.
1. Release your process order for the production of the material T-FI1## in Plant 1100
in collective processing. At the same time generate the control recipe for the order.
Create the process order using order type PI01.
a) SAP ECC menu path: Logistics Production - Process Process Order
Process Order Release (COR5)
The Release Process Order: List screen appears.
b) Enter order type PI01
TSCM42_2
Unit 2 Solution 6

.
c) Enter your plant 1100 and material T-FI1##
d) Delete the entries in the fields for MRP controller and date selection.
e) Select
f) Choose
Execute Selections (F8) icon.

Select All .
g) Choose the
Control Recipe icon at the bottom of the screen.
h) After you have released the order and created the control recipe, select
(F3) to exit the list.
Back
2. Display one of your process orders for T-FI1## at plant 1100, now that it has been
released and the control recipe has been generated. What is the process order
number?
____________________________________________________
TSCM42_2
Unit 2 Solution 6

.
a) SAP ECC menu path: Logistics Production - Process Process Order
Process Order Display (COR3)
b) The process order number varies.
3. Which activities were performed when the order was released?
____________________________________________________
____________________________________________________
____________________________________________________
____________________________________________________
a) Look at the order status. Note, in particular, the statuses REL - Order Released,
CRCR - Control Recipe Created, BCRQ - Order to be handled in batches, BASC Batch Assignment Complete, and MACM - Material Committed.
4. Review the Goods Receipt tab. Was a batch created?
____________________________________________________
TSCM42_2
Unit 2 Solution 6

.
____________________________________________________
a) A batch number was created. The number varies.
5. Review the Components. Do the components have batch numbers assigned? Hint:
Select the Materials button.
____________________________________________________
a) Yes. Batch determination was automatically executed for material components
managed in batches during order release. Choose the Back button to leave the
transaction.
TSCM42_2
Figure 27: HTML-based PI Sheet I
Unit 2 Lesson 3
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Figure 28: HTML-based PI Sheet II
Unit 2 Lesson 3
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Figure 29: The Material Staging Process
Unit 2 Lesson 3
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Figure 30: Standard Postings for Process Orders
Unit 2 Lesson 3
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Figure 31: Process Order: Goods Issue Posting
Unit 2 Lesson 3
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Figure 32: Confirmations Overview
Unit 2 Lesson 3
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Figure 33: Types of Confirmations
Unit 2 Lesson 3
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Figure 34: Flexible Data Entry with Process

Messages
Unit 2 Lesson 3
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Figure 35: Functions for production in compliance

with GMP
Unit 2 Lesson 3
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Figure 36: Production in Compliance with GMP
Unit 2 Lesson 3
TSCM42_2
Unit 2 Exercise 7
Exercise 7: Execute a Process Order Using the PI Sheet

.
Business Example
You select your control recipe in the control recipe monitor, maintain the PI sheet and
select and send the process messages created while editing the PI sheet in the message
monitor. After having sent the messages, you check the current data in the process order.
Handle the PI Sheet
Display the process order for material T-FI1##:

1. View your control recipe for the order you just reviewed in plant 1100, in the control
recipe monitor. Send the control recipe in order to generate the PI sheet. Use
control recipe destination GRP. ## ICE.
Hint:
In the production plant, control recipes can be sent automatically in a
background job.
2. Your control recipe is of the type PI sheet .
TSCM42_2
Unit 2 Exercise 7

.
Select and edit the PI sheet at plant 1100 for your order number or operation group
GRP. ## ICE created when the control recipe was sent.
Caution:
Your need to remove the 24 hours criteria if no PI sheets exist.
3. Select and send the process messages created by maintaining the PI sheet in the
message monitor for your process order in plant 1100.
Hint:
In the production plant, process messages can be sent automatically in a
background job.
4. On the Header Data screen for the process order, check the data on the quantity
produced and on the confirmed dates.
TSCM42_2
Unit 2 Exercise 7

.
5. Note the new order statuses DLV and CNF.
6. Go to the Operation Overview and display the confirmed dates and calculated
activities for some of the phases.
7. Go to the Material List and display the quantities that have been issued for some of
the materials.
TSCM42_2
Unit 2 Solution 7
Solution 7: Execute a Process Order Using the PI Sheet

.
Business Example
You select your control recipe in the control recipe monitor, maintain the PI sheet and
select and send the process messages created while editing the PI sheet in the message
monitor. After having sent the messages, you check the current data in the process order.
Handle the PI Sheet
Display the process order for material T-FI1##:

1. View your control recipe for the order you just reviewed in plant 1100, in the control
recipe monitor. Send the control recipe in order to generate the PI sheet. Use
control recipe destination GRP. ## ICE.
Hint:
In the production plant, control recipes can be sent automatically in a
background job.
TSCM42_2
Unit 2 Solution 7

.
a) SAP ECC menu path: Logistics Production - Process Process Management
Control Recipe Control Recipe Monitor (CO53XT)
b) In the selection screen, enter your process order number from above, if
necessary.
c) Choose
ENTER.
d) The control recipe line item should be displayed with status of Created .
e) Select your control recipe and choose Send . After sending, select Refresh
icon to update the list. The control recipe now has the status Sent.
2. Your control recipe is of the type PI sheet .
Select and edit the PI sheet at plant 1100 for your order number or operation group
GRP. ## ICE created when the control recipe was sent.
TSCM42_2
Unit 2 Solution 7

.
Caution:
Your need to remove the 24 hours criteria if no PI sheets exist.

PI Sheet Find (CO60)
b) In the area Process Order only enter your process order number and select
Execute (F8) .
c) Select the PI sheet in the list and select Maintain PI Sheet (F5) .
d) Open the first phase 1010 and enter your signature (your SAP ECC user name)
to report the start of PI sheet maintenance. Confirm the signature in the
appearing dialogue box with your SAP ECC password.
TSCM42_2
Unit 2 Solution 7

.
e) The material component that are used for the first phase 1010 can be found in
the list of ingredients.
f) Enter your signature to report the end of phase 1010, that means, proceed as
before.
g) Edit the other phases of the PI sheet in the same manner.
h) The quantities and batch numbers from the process order are set as the
default values. The line operator can change these values.
i) In the last phase at the end of the PI sheet, report the number of ice cream
packages produced. Enter your signature to report the end of the PI sheet.
j) When complete select Save (in the header of the HTML document).
3. Select and send the process messages created by maintaining the PI sheet in the
message monitor for your process order in plant 1100.
TSCM42_2
Unit 2 Solution 7

.
Hint:
In the production plant, process messages can be sent automatically in a
background job.

Message Message Monitor (CO54XT)
b) After choosing ENTER, the Process Message Monitor: Messages screen
appears.
c) Select all process messages and choose Send Message to send them. After
sending, choose Refresh to update the list. The messages must now all have
the status Sent.
4. On the Header Data screen for the process order, check the data on the quantity
produced and on the confirmed dates.
TSCM42_2
Unit 2 Solution 7

.
a) SAP ECC menu path: LogisticsProduction - ProcessProcess
OrderProcess OrderDisplay (COR3)
b) Enter your process order and choose ENTER.
5. Note the new order statuses DLV and CNF.
a) After the PI sheet has been completely edited, the statuses DLV Delivered and
CNF Confirmed are set.
6. Go to the Operation Overview and display the confirmed dates and calculated
activities for some of the phases.
a) Choose Operations. Select one or more phases and double-click a phase
number.
To display the confirmed dates, choose the Dates tab page.
To display the activities calculated from the dates, choose the Qty/Activities
tab page.
TSCM42_2
Unit 2 Solution 7

.
You can choose Previous Operation and Next Operation to go to the dates of the
individual phases.
7. Go to the Material List and display the quantities that have been issued for some of
the materials.
a) Choose Materials.
Select one or more material components (and the individual batch records for
the materials to be handled in batches) and double-click an item number.
The General Data screen contains the component quantities withdrawn.
TSCM42_2
Unit 2 Exercise 8
Exercise 8: Review the Results of Execution on Production

Planning
.
Business Example
After having checked the order, you check the current data in the stock/requirements list
and in inventory management.
Evaluate the Current Production Planning Situation
Check both the stock/requirements list and stock overview to verify the impact of
production execution.
1. Display the current stock/requirements list for material T-FI1## at plant 1100.
2. View the new situation:
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
TSCM42_2
Unit 2 Exercise 8
Exercise 8: Review the Results of Execution on Production

Planning
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
2
3
4
5
6
3. Display the stock overview for material T-FI1## at plant 1100.
Prod.
version
TSCM42_2
Unit 2 Solution 8
Solution 8: Review the Results of Execution on Production

Planning
.
Business Example
After having checked the order, you check the current data in the stock/requirements list
and in inventory management.
Evaluate the Current Production Planning Situation
Check both the stock/requirements list and stock overview to verify the impact of
production execution.
1. Display the current stock/requirements list for material T-FI1## at plant 1100.
a) SAP ECC menu path: LogisticsProduction - ProcessProcess
OrderEnvironmentStock/Requirements List (MD04)
b) Enter material T-FI1## and plant 1100.
c) Choose
ENTER.
TSCM42_2
Unit 2 Solution 8

Planning
.
After goods receipt, the process order no longer appears in the list. The plant
stock was raised by the delivered quantity.
2. View the new situation:
No.
1
2
3
4
5
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
TSCM42_2
Unit 2 Solution 8

Planning
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Available
qty
Prod.
version
Availabl
e qty
Prod.
version
6
a) No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Today
Stock
Req.
Date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number
/Stck
5000
5000
5000
0001
TSCM42_2
Unit 2 Solution 8

Planning
.
No.
Date
MRP
element
MRP
element
data
Rec./
Reqd.
qty
Availabl
e qty
Req.
Date
IndReq
LSF
5000-
Planned
receipt
PlOrd
Number
/Stck
5000
5000
Req.
Date
IndReq
LSF
5000-
Prod.
version
0001
3. Display the stock overview for material T-FI1## at plant 1100.

a) SAP ECC menu path: LogisticsMaterials ManagementInventory
ManagementEnvironmentStockStock Overview (MMBE)
TSCM42_2
Unit 2 Solution 8

Planning
.
b) Enter plant 1100. Enter material T-FI1##.
c) Select: .
d) The batch you produced is in storage location 0001 Delivery Warehouse in plant
1100.
Due to a corresponding setting in the material master, the batch is first
classified as stock in quality inspection.
TSCM42_2
Summary
Execute a process order
TSCM42_2
Unit 2 Lesson 4
Lesson 4: Using Additional Functions with Process Orders

Lesson Objectives
Judge the capabilities of process orders
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Figure 37: Enhanced Functions for Process Order
Unit 2 Lesson 4
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Figure 38: Material Quantity Calculation
Unit 2 Lesson 4
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Figure 39: Resource Network and Resource

Selection
Unit 2 Lesson 4
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Figure 40: Batch Derivation
Unit 2 Lesson 4
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Figure 41: Process Manufacturing: Information

Systems
Unit 2 Lesson 4
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Figure 42: Batch Where-Used List
Unit 2 Lesson 4
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Summary
Judge the capabilities of process orders
TSCM42_2
Open Question
Name some application areas for process orders.
Unit 2
TSCM42_2
Open Question
Name some application areas for process orders.
Unit 2
.
Production by customer request, Make-to-order production, Batch production,
Production campaigns, Mass production
TSCM42_2
Open Question
Name some basic functions of the process order.
Unit 2
TSCM42_2
Open Question
Name some basic functions of the process order.
Unit 2
.
Status management, Production by production versions, Scheduling, Calculating capacity
requirements, Costing, Batch number assignment, Manufacture of co-products,
Availibility checks, Material quantity calculation, Active ingredient management, Batch
determination, Resource network, Resource selection, Printing shop floor papers
TSCM42_2
Open Question
Name the master data for the process order.
Unit 2
TSCM42_2
Open Question
Name the master data for the process order.
Unit 2
.
Material master records and batch master records (integration with batch management),
Resources, Production versions with master recipes and material BOMs
TSCM42_2
Open Question
Name some of the main steps in the processing of a process order.
Unit 2
TSCM42_2
Open Question
Name some of the main steps in the processing of a process order.
Unit 2
.
Order Request, Process order creation, Availability check, Resource/line scheduling,
Resource selection, Batch determination, Material quantity calculation, Process order
release, Order print, Send control recipes, Edit PI sheet, Process messages to various
destinations, Material staging/material withdrawals, Order confirmations, In-process
quality checks, Material receipts, Variance calculation, Process order settlement, Batch
record, Archiving/deletion
TSCM42_2
Open Question
Name some of the functions for mapping a GMP-compliant production.
Unit 2
TSCM42_2
Open Question
Name some of the functions for mapping a GMP-compliant production.
Unit 2
.
Material reconciliation, Digital signature, Material identification, Approved recipe,
Approved process order, Batch record, Approved inspection plan, Quality management,
Batch management
Unit 3: Repetitive Manufacturing

Lesson 1: Drafting Repetitive Manufacturing
Lesson 2: Preparing Repetitive Manufacturing
Lesson 3: Planning Line Loading in Repetitive Manufacturing
Lesson 4: Using Material Staging and Confirmation
Lesson 5: Integrating Costing, Controlling, and Reporting
TSCM42_2
Lesson 1: Drafting Repetitive Manufacturing

Lesson Objectives
Outline the properties of repetitive manufacturing
Unit 3 Lesson 1
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Figure 43: Application Areas
Unit 3 Lesson 1
TSCM42_2
Figure 44: Repetitive Manufacturing:

Characteristics
Unit 3 Lesson 1
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Figure 45: Repetitive Manufacturing: Basic

Functions
Unit 3 Lesson 1
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Figure 46: Cross-Application Functional Process
Unit 3 Lesson 1
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Figure 47: Master Data for Repetitive

Manufacturing
Unit 3 Lesson 1
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Figure 48: Demo Scenario: PC Production in

Dresden Plant
Unit 3 Lesson 1
TSCM42_2
Unit 3 Exercise 9
Exercise 9: Check the Material Master of Repetitive

Manufacturing
.
Business Example
You work for a company that uses repetitive manufacturing to produce motherboards on
two production lines and you are a member of the project team responsible for
implementing the functions of Repetitive Manufacturing.
Therefore you first try to get a general overview of the basic master data for repetitive
manufacturing.
In particular, you focus on the following master data object: material master
Verify the Material Master
In the Logistics folder in the SAP ECC menu, navigate to the material master of
motherboard T-B10## (## represents your group number), plant 1200, and go to the
MRP 4 view. Use the change mode (transaction MM02).
1. Navigate to the Material Master of motherboard T-B10## and go to the MRP 4,
plant 1200 view.
TSCM42_2
Unit 3 Exercise 9

Manufacturing
.
2. Name the basic material master settings that are specific to repetitive
manufacturing.
____________________________________________________
____________________________________________________
____________________________________________________
3. Ensure that the Repetitive manufacturing profile 0001 is used for your material TB10## in plant 1200. Do not leave the transaction.
4. Display production version 0001 and perform a consistency check on the
combination of BOM and routing.
5. Which production line is entered in production version 0001?
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Exercise 9

Manufacturing
.
6. Write down the task list group of the rate routing entered and save your changes to
the material master.
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Solution 9
Solution 9: Check the Material Master of Repetitive

Manufacturing
.
Business Example
implementing the functions of Repetitive Manufacturing.
manufacturing.
In particular, you focus on the following master data object: material master
Verify the Material Master
In the Logistics folder in the SAP ECC menu, navigate to the material master of
motherboard T-B10## (## represents your group number), plant 1200, and go to the
MRP 4 view. Use the change mode (transaction MM02).
1. Navigate to the Material Master of motherboard T-B10## and go to the MRP 4,
plant 1200 view.
TSCM42_2
Unit 3 Solution 9

Manufacturing
.
a) SAP ECC menu path: LogisticsProductionMaster dataMaterial
MasterMaterialChangeImmediately (MM02)
b) Enter your material number T-B10##, and choose Select Views.
c) Select MRP 4 view and select Organizational levels.
d) Enter plant 1200 and select
Continue.
2. Name the basic material master settings that are specific to repetitive
manufacturing.
____________________________________________________
____________________________________________________
____________________________________________________
a) Repetitive mfg indicator, Repetitive manufacturing profile, Production version
TSCM42_2
Unit 3 Solution 9

Manufacturing
.
3. Ensure that the Repetitive manufacturing profile 0001 is used for your material TB10## in plant 1200. Do not leave the transaction.
a) Change the REM profile to 0001 on the MRP4 view.
4. Display production version 0001 and perform a consistency check on the
combination of BOM and routing.
a) On the MRP 4 view select
ProdVersions.
b) Double click on version 0001.

c) On the detail view for the production version, choose Check in the top righthand corner. The consistency check has the following results:
BOM and routing exist. There are no error messages.
Exit the screen by choosing
Cancel.
TSCM42_2
Unit 3 Solution 9

Manufacturing
.
5. Which production line is entered in production version 0001?
____________________________________________________
____________________________________________________
a) From the detail screen of the production version, you can see that production
version 0001 contains production line T-L3##.
6. Write down the task list group of the rate routing entered and save your changes to
the material master.
____________________________________________________
____________________________________________________
a) The number varies. On the detail screen of the production version, the Task list
group is also displayed in the Rate-based planning line under Planning data.
TSCM42_2
Unit 3 Exercise 10
Exercise 10: Check the Bill of Material of Repetitive

Manufacturing
.
Business Example
implementing the functions of Repetitive Manufacturing .
manufacturing.
In particular, you focus on the following master object: BOM (bill of material)
Verify the Bill of Material
1. Display your bill of material for T-B10## at plant 1200 with a BOM usage of 1.
2. How many assemblies are on the hierarchy level directly below the finished
product? Finally, leave the transaction.
____________________________________________________
TSCM42_2
Exercise 10: Check the Bill of Material of Repetitive

Manufacturing
.
____________________________________________________
Unit 3 Exercise 10
TSCM42_2
Unit 3 Solution 10
Solution 10: Check the Bill of Material of Repetitive

Manufacturing
.
Business Example
manufacturing.
In particular, you focus on the following master object: BOM (bill of material)
Verify the Bill of Material
1. Display your bill of material for T-B10## at plant 1200 with a BOM usage of 1.
a) SAP ECC menu path: LogisticsProductionMaster dataBills of
materialsBill of materialMaterial BOMDisplay (CS03)
b) Enter material T-B10##, plant 1200, and BOM usage 1.
TSCM42_2
Unit 3 Solution 10
Solution 10: Check the Bill of Material of Repetitive

Manufacturing
.
c) Choose ENTER to enter the component overview.
2. How many assemblies are on the hierarchy level directly below the finished
product? Finally, leave the transaction.
____________________________________________________
____________________________________________________
a) The Asm assembly indicator is set for one BOM item.
TSCM42_2
Unit 3 Exercise 11
Exercise 11: Check the Routing of Repetitive Manufacturing

.
Business Example
manufacturing.
In particular, you focus on the following master object: Routing
Verify the Routing
1. Display the rate routing for material T-B10##, plant 1200 in the Logistics master
data.
2. How many different routings are displayed in the overview?
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Exercise 11

.
3. Select the first routing with group counter 1 and choose the Operations button.
What is special about the routing?
____________________________________________________
____________________________________________________
4. Name the work center involved and the production rate for the routing.
____________________________________________________
____________________________________________________
5. Exit the operation overview and go back to the rate routing overview and view the
second routing.
6. Which work center belongs to group counter 2?
____________________________________________________
7. View routing header data by choosing the Header button to show the task list
group number.
TSCM42_2
Unit 3 Exercise 11

.
____________________________________________________
____________________________________________________
8. Does production version 0001 enable repetitive manufacturing with the two
routings? Why (not)?
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Solution 11
Solution 11: Check the Routing of Repetitive Manufacturing

.
Business Example
manufacturing.
In particular, you focus on the following master object: Routing
Verify the Routing
1. Display the rate routing for material T-B10##, plant 1200 in the Logistics master
data.
a) SAP ECC menu path: LogisticsProductionMaster
dataRoutingsRoutingsRate routingsDisplay (CA23)
b) Enter your material T-B10## and plant 1200 only.
TSCM42_2
Unit 3 Solution 11

.
c) Choose ENTER.
2. How many different routings are displayed in the overview?
____________________________________________________
____________________________________________________
a) Two routings exist (two group counters).
3. Select the first routing with group counter 1 and choose the Operations button.
What is special about the routing?
____________________________________________________
____________________________________________________
a) In the rate routing overview, select the line with group counter and choose
Operations. The special feature here is that there is only one operation.
4. Name the work center involved and the production rate for the routing.
____________________________________________________
TSCM42_2
Unit 3 Solution 11

.
____________________________________________________
a) The work center contains the (entire) T-L3## line and the production rate (30
pieces per hour).
5. Exit the operation overview and go back to the rate routing overview and view the
second routing.
a) In this transaction choose menu path Goto Routing Overview. Select only the
line with group counter 2 and choose the Operations button.
6. Which work center belongs to group counter 2?
____________________________________________________
a) The work center used in the second routing is T-L4## as well as reporting
points LINE4-1, LINE4-2, and LINE4-3.
7. View routing header data by choosing the Header button to show the task list
group number.
TSCM42_2
Unit 3 Solution 11

.
____________________________________________________
____________________________________________________
a) View the task list group number. The task list group number is the same as
noted before when analyzing the production version.
8. Does production version 0001 enable repetitive manufacturing with the two
routings? Why (not)?
____________________________________________________
____________________________________________________
a) No. Production version 0001 only allows production according to the routing
with group counter 1. Leave the transaction using the Back button.
TSCM42_2
Unit 3 Exercise 12
Exercise 12: Check the Product Cost Collector of Repetitive

Manufacturing
.
Business Example
two production lines and you are a member of the SAP SCM project team responsible for
manufacturing.
In particular, you focus on the following master object: Product cost collector
Verify the Product Cost Collector
1. Display the product cost collectors, using the Repetitive Manufacturing menu, for
material T-B10## in plant 1200.
2. How many product cost collectors exist and how are they assigned? Finally, leave
the transaction.
TSCM42_2
Unit 3 Exercise 12
Exercise 12: Check the Product Cost Collector of Repetitive

Manufacturing
.
____________________________________________________
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Solution 12
Solution 12: Check the Product Cost Collector of Repetitive

Manufacturing
.
Business Example
two production lines and you are a member of the SAP SCM project team responsible for
manufacturing.
In particular, you focus on the following master object: Product cost collector
Verify the Product Cost Collector
1. Display the product cost collectors, using the Repetitive Manufacturing menu, for
material T-B10## in plant 1200.
TSCM42_2
Unit 3 Solution 12

Manufacturing
.
a) SAP ECC menu path: LogisticsProductionRepetitive
manufacturingMaster dataProduct Cost CollectorProcess Product Cost
Collector (KKF6N)
b) Enter material number T-B10## and plant 1200 and choose ENTER.
c) In the upper left part of the screen, select material T-B10##. Expand the
selection.
2. How many product cost collectors exist and how are they assigned? Finally, leave
the transaction.
____________________________________________________
____________________________________________________
____________________________________________________
TSCM42_2
Unit 3 Solution 12

Manufacturing
.
a) Two product cost collectors exist. They are assigned to the material by means
of the production version (one product cost collector for each production
version). Leave the transaction using theBack button.
TSCM42_2
Summary
Outline the properties of repetitive manufacturing
TSCM42_2
Lesson 2: Preparing Repetitive Manufacturing

Lesson Objectives
Prepare repetitive manufacturing with regard to planning
Unit 3 Lesson 2
TSCM42_2
Figure 49: Repetitive Manufacturing: Process

Flow
Unit 3 Lesson 2
TSCM42_2
Figure 50: Planning in Repetitive Manufacturing
Unit 3 Lesson 2
TSCM42_2
Figure 51: Basic Planning Strategies for

Repetitive Manufacturing
Unit 3 Lesson 2
TSCM42_2
Unit 3 Exercise 13
Exercise 13: Verify Material Master Settings for Repetitive

Manufacturing
.
Business Example
You manufacture PCs in your plant 1200 in Dresden. The production of the PCs is carried
out through planning and final assembly. To do this, the motherboards are planned at the
assembly level and produced according to the planning program.
First, check whether the master data for material T-B10## (motherboard) is correct.
Check the Material Master Setup
Before you can run MRP you must assure yourself that master data is in place for
repetitive manufacturing.
1. Is the material T-B10## (the motherboard) in plant 1200 permitted for repetitive
manufacturing?
____________________________________________________
____________________________________________________
2. Is there a repetitive manufacturing profile maintained on the same view?
TSCM42_2
Unit 3 Exercise 13
Exercise 13: Verify Material Master Settings for Repetitive

Manufacturing
.
____________________________________________________
____________________________________________________
3. Finally, check the existing production versions: Is the REM allowed indicator set?
____________________________________________________
TSCM42_2
Unit 3 Solution 13
Solution 13: Verify Material Master Settings for Repetitive

Manufacturing
.
Business Example
First, check whether the master data for material T-B10## (motherboard) is correct.
Check the Material Master Setup
Before you can run MRP you must assure yourself that master data is in place for
repetitive manufacturing.
1. Is the material T-B10## (the motherboard) in plant 1200 permitted for repetitive
manufacturing?
____________________________________________________
____________________________________________________
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Unit 3 Solution 13

Manufacturing
.
a) Check whether the repetitive manufacturing indicator is set in the MRP 4 view.
It has been set.
2. Is there a repetitive manufacturing profile maintained on the same view?
____________________________________________________
____________________________________________________
a) Yes, either repetitive manufacturing profile 0002 or 0001 is maintained on the
MRP 4 view.
3. Finally, check the existing production versions: Is the REM allowed indicator set?
____________________________________________________
a) Yes. Select the ProdVersions icon on the MRP 4 view and display the
production versions one after the other to view the indicator. When complete,
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Unit 3 Solution 13

Manufacturing
.
save (or leave the transaction via the Back button if you haven't changed
anything).
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Unit 3 Exercise 14
Exercise 14: Create a Production Program for Repetitive

Manufacturing
.
Business Example
Create a production program for material T-B10## (motherboard).
Maintain Planned Independent Requirements
1. Manufacturing is unsure of the accuracy of the sales department forecasts for the
upcoming months for your personal computers. However, operations wants to
hedge sales by putting a forecast in at the sub-assembly level. Enter 1200 PC for
next week for your material T-B10## at plant 1200 in version 00, and activate the
demand plan for MRP. Before saving the results split the weekly demand into daily
buckets.
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Unit 3 Solution 14
Solution 14: Create a Production Program for Repetitive

Manufacturing
.
Business Example
Create a production program for material T-B10## (motherboard).
Maintain Planned Independent Requirements
1. Manufacturing is unsure of the accuracy of the sales department forecasts for the
upcoming months for your personal computers. However, operations wants to
hedge sales by putting a forecast in at the sub-assembly level. Enter 1200 PC for
next week for your material T-B10## at plant 1200 in version 00, and activate the
demand plan for MRP. Before saving the results split the weekly demand into daily
buckets.
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Unit 3 Solution 14

Manufacturing
.
a) SAP ECC menu path:LogisticsProductionProduction PlanningDemand
ManagementPlanned Independent RequirementsCreate (MD61)
b) Enter material T-B10##, plant 1200 and version 00, and set the planning
period to W (weekly) buckets.
c) Choose ENTER.
d) When you reach the planning table, enter the 1200 PC requirements in the
second weekly bucket.
Caution:
Do not use the current week!
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Unit 3 Solution 14

Manufacturing
.
e) Choose the Sched. Lines tab. The quantity with period indicator W is to be
distributed over the individual working days. Therefore, set the Splt column
indicator to D (day format) and confirm your entry.
f) Confirm any warning messages that may be displayed by selecting ENTER.
g) When complete select
Save.
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Unit 3 Exercise 15
Exercise 15: MRP in Repetitive Manufacturing

.
Business Example
Carry out a multilevel MRP run for your material.
Perform Material Requirements Planning
1. Plan the T-B10## at plant 1200 using an multilevel single-item MRP run. Use the
default parameters that are set when you enter the transaction.
Hint:
Multilevel planning ensures that dependent requirements are also generated for
lower hierarchy levels in the BOM.
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Unit 3 Exercise 15
Exercise 15: MRP in Repetitive Manufacturing

.
2. Interpret the results of the planning run for the T-B10## at plant 1200, using the
stock/requirements list.
3. Review the details of your first planned order.
4. What is the order type of the planned order?
____________________________________________________
5. Can you convert this planned order to a production or process order? Why (not)?
Finally, leave the transaction.
____________________________________________________
____________________________________________________
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Unit 3 Solution 15
Solution 15: MRP in Repetitive Manufacturing

.
Business Example
Carry out a multilevel MRP run for your material.
Perform Material Requirements Planning
1. Plan the T-B10## at plant 1200 using an multilevel single-item MRP run. Use the
default parameters that are set when you enter the transaction.
Hint:
Multilevel planning ensures that dependent requirements are also generated for
lower hierarchy levels in the BOM.
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Unit 3 Solution 15

.
a) SAP ECC menu path LogisticsProductionMRPPlanningMultilevel
Single-item planning (MD02)
b) Enter you material T-B10## and plant 1200.
c) Choose ENTER twice to start the run.
2. Interpret the results of the planning run for the T-B10## at plant 1200, using the
stock/requirements list.
a) SAP ECC menu path: LogisticsProductionMRPEvaluationsStock/
Requirements List (MD04)
b) Enter your material T-B10## and plant 1200, and choose ENTER.
3. Review the details of your first planned order.
a) Double click on the first planned order.
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Unit 3 Solution 15

.
4. What is the order type of the planned order?
____________________________________________________
a) Planned order type LA - Stock Order
5. Can you convert this planned order to a production or process order? Why (not)?
Finally, leave the transaction.
____________________________________________________
____________________________________________________
a) No - checking the details view of the planned order the conversion buttons are
missing. This is because of the REM flag in the material master MRP4 view.
Leave the details of the planned order and the transaction via the Cancel and
Back buttons, respectively.
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Summary
Prepare repetitive manufacturing with regard to planning
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Unit 3 Lesson 3
Lesson 3: Planning Line Loading in Repetitive Manufacturing

Lesson Objectives
Plan line loading in repetitive manufacturing
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Figure 52: Overview: Planning Line Loading
Unit 3 Lesson 3
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Figure 53: Actions for Manual Line Loading

Planning (Example: ECC)
Unit 3 Lesson 3
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Unit 3 Exercise 16
Exercise 16: Perform Line Loading in Repetitive Manufacturing

.
Business Example
Two production lines are available for the assembly of the T-B10## motherboard. The
basic dates as to quantities and periods have already been determined in MRP and
production planning in the previous exercise. As the production planner, you now assign
the quantities to the relevant production line.
Assign the MRP Results to the Production Lines
As a result of the MRP run, planned orders have been created to cover the forecast
requirements for your mother board T-B10## at plant 1200. Earlier you reviewed your
master data and recognized that two production lines could manufacture the
motherboard. In order for execution to take place we must decide what quantities are
going to run on what lines taking capacity availability into account. Access the repetitive
planning table and assign quantities to production lines.
1. Access the planning table for repetitive manufacturing. for your production line TL3## and T-L4## in plant 1200. Make sure that you are scheduling using rate
based planning; that capacity planning data is visible, and that all other production
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Unit 3 Exercise 16

.
options are available for scheduling. Assign the planned orders to the production
lines, taking into account the available capacities.
Note:
Save your settings in order to speed up access during later reviews
2. Double-click a quantity in the planning table section that is ready for input to
display the detail data for the planned order. Which order type is assigned (F4
help)?
____________________________________________________
3. Change your user settings so the total requirements as well as supply is visible in
the lower table.
4. Put the table in assignment mode to schedule the unassigned quantities in the
planning table section that is ready for input. Assign the unassigned quantity to the
final assembly line.
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Unit 3 Exercise 16

.
5. Double-click the quantity you have just assigned. Which order type is now assigned
(F4 help)?
____________________________________________________
6. Look at the capacity data. Does the production line reach full capacity with the
planned order in the relevant time interval or is some capacity still available for
other orders in the same period?
____________________________________________________
____________________________________________________
7. Save your planning results.
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Unit 3 Solution 16
Solution 16: Perform Line Loading in Repetitive Manufacturing

.
Business Example
Two production lines are available for the assembly of the T-B10## motherboard. The
basic dates as to quantities and periods have already been determined in MRP and
production planning in the previous exercise. As the production planner, you now assign
the quantities to the relevant production line.
Assign the MRP Results to the Production Lines
As a result of the MRP run, planned orders have been created to cover the forecast
requirements for your mother board T-B10## at plant 1200. Earlier you reviewed your
master data and recognized that two production lines could manufacture the
motherboard. In order for execution to take place we must decide what quantities are
going to run on what lines taking capacity availability into account. Access the repetitive
planning table and assign quantities to production lines.
1. Access the planning table for repetitive manufacturing. for your production line TL3## and T-L4## in plant 1200. Make sure that you are scheduling using rate
based planning; that capacity planning data is visible, and that all other production
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Unit 3 Solution 16

.
options are available for scheduling. Assign the planned orders to the production
lines, taking into account the available capacities.
Note:
Save your settings in order to speed up access during later reviews

ManufacturingPlanningPlanning TableChange Mode (MF50)
b) Enter the final assembly line T-L3## and select via Production line.
c) In the Scheduling tab, make sure Rate-based Planning is selected, and capacity
planning is selected.
d) In the Control tab, select Line Overview.
e) Select
Settings.
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Unit 3 Solution 16

.
f) Select
Planning Table.
g) In the window that appears select all production lines and select
Continue.
2. Double-click a quantity in the planning table section that is ready for input to
display the detail data for the planned order. Which order type is assigned (F4
help)?
____________________________________________________
a) The planned order has order type LA Stock order. Choose the Cancel button to
leave the screen.
3. Change your user settings so the total requirements as well as supply is visible in
the lower table.
a) Select
User Settings.
b) Check Total Requirements check box.
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Unit 3 Solution 16

.
c) Select
Check Data.
d) Select
Adopt.
4. Put the table in assignment mode to schedule the unassigned quantities in the
planning table section that is ready for input. Assign the unassigned quantity to the
final assembly line.
a) Select the line labeled Not Yet Assigned.
b) Switch on the assignment mode using the push button with the truck icon.
c) A symbol appears at the start of the line, signifying that you are in assignment
mode for this line.
d) Assign the quantities in the Not yet assigned section. Enter the quantities in
one of the production line fields that belongs to the same period.
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Unit 3 Solution 16

.
Note:
Be sure to choose ENTER in order for the system to recalculate the available
quantities and the capacity requirements.
e) Deactivate the assignment mode by choosing the according push button.

5. Double-click the quantity you have just assigned. Which order type is now assigned
(F4 help)?
____________________________________________________
a) The planned order has the order type PE (run schedule quantity).
6. Look at the capacity data. Does the production line reach full capacity with the
planned order in the relevant time interval or is some capacity still available for
other orders in the same period?
____________________________________________________
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Unit 3 Solution 16

.
____________________________________________________
a) By dispatching a planned order on production line T-L3##, the line only
reaches a comparatively low capacity load (see the planning table: Capacity
data in the row for production line T-L3##). The capacity data is not available
on the same day as the production quantities since the quantities are
determined to the day according to availability, while the capacity load of the
production line is determined tothe hour and minute according to the
production date.
7. Save your planning results.
a) Select
Save.
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Summary
Plan line loading in repetitive manufacturing
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Lesson 4: Using Material Staging and Confirmation

Lesson Objectives
Stage and confirm material in repetitive manufacturing
Unit 3 Lesson 4
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Figure 54: Material Staging Options
Unit 3 Lesson 4
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Figure 55: Backflush and Goods Receipt
Unit 3 Lesson 4
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Figure 56: Backflush: Reporting Point Backflush
Unit 3 Lesson 4
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Unit 3 Exercise 17
Exercise 17: Perform Material Staging for Repetitive

Manufacturing
.
Business Example
For assembly production of motherboard T-B10##, you want to check for missing
components in the production storage location PL03 and use stock transfer measures to
stage missing components for a certain production period.
Carry out Material Staging
Now that you have run MRP to cover your requirements and scheduled production to the
appropriate lines, you need to ensure that the material is available to support production.
In this section you will learn how material staging supports backflushing.
1. Execute the pull list for production line T-L3## in plant 1200, in order to stage the
necessary components for production. The staging should be performed for line
for all requirements that are received until Tuesday of the week after next. In this
example, material staging is performed at storage location level. Some steps in the
pull list can be carried out automatically, Create replenishment proposals and
Batch/stock determination. Make the changes in global settings.
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Unit 3 Exercise 17

Manufacturing
.
2. Go to the pull list. Interpret the results of the automatic steps. For which materials
are there shortfall quantities until Tuesday of the week after next due to the
planned requirements? How large are these quantities?
____________________________________________________
____________________________________________________
3. At which storage location are there shortfall quantities?
____________________________________________________
____________________________________________________
4. At which storage location has the system found a replenishment quantity?
____________________________________________________
5. Can the complete shortfall quantity be covered from here?
____________________________________________________
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Unit 3 Exercise 17

Manufacturing
.
6. You accept the system proposal. To trigger material staging for the relevant
components from warehouse 0001 to production storage location PL03.
7.
Caution:
Material staging (using direct stock transfer in this case) is not carried out until
you save the pull list. If you need a printout of the list for the physical stock
transfer, we recommend printing it before you save (Pull List Print). Save your
results.
8. Check the stock transfer posting in the message log for the pull list (in a separate
transaction).
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Unit 3 Solution 17
Solution 17: Perform Material Staging for Repetitive

Manufacturing
.
Business Example
For assembly production of motherboard T-B10##, you want to check for missing
components in the production storage location PL03 and use stock transfer measures to
stage missing components for a certain production period.
Carry out Material Staging
Now that you have run MRP to cover your requirements and scheduled production to the
appropriate lines, you need to ensure that the material is available to support production.
In this section you will learn how material staging supports backflushing.
1. Execute the pull list for production line T-L3## in plant 1200, in order to stage the
necessary components for production. The staging should be performed for line
for all requirements that are received until Tuesday of the week after next. In this
example, material staging is performed at storage location level. Some steps in the
pull list can be carried out automatically, Create replenishment proposals and
Batch/stock determination. Make the changes in global settings.
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Unit 3 Solution 17

Manufacturing
.
ManufacturingMaterial StagingPull List - Trigger Replenishment (MF60)
b) Set the staging type to storage location level (SLoc Level).
c) Enter plant 1200 and selection period Tuesday of the week after next.
d) Enter production line T-L3## in the Plnd Orders area of the screen.
e) Select Global Settings.
f) In the Dialog Control tab set Create replenishment proposals and Execute
Batch/stock determination to Automatic.
g) Select
Continue.
h) Select
Execute.
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Unit 3 Solution 17

Manufacturing
.
2. Go to the pull list. Interpret the results of the automatic steps. For which materials
are there shortfall quantities until Tuesday of the week after next due to the
planned requirements? How large are these quantities?
____________________________________________________
____________________________________________________
a) Due to the planned requirements, there are shortfall quantities for material TT6## until Tuesday of the week after next. The system automatically created a
replenishment proposal and determined stock for component T-T6## in
storage location 0001. The pull list shows the size of the shortfall quantity.
3. At which storage location are there shortfall quantities?
____________________________________________________
____________________________________________________
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Unit 3 Solution 17

Manufacturing
.
a) There are shortfall quantities at production storage location PL03, where the
components for assembly production are to be staged.
4. At which storage location has the system found a replenishment quantity?
____________________________________________________
a) The replenishment quantity was found in central warehouse 0001.
5. Can the complete shortfall quantity be covered from here?
____________________________________________________
a) Yes, the staging quantity is equal to the shortfall quantity.
6. You accept the system proposal. To trigger material staging for the relevant
components from warehouse 0001 to production storage location PL03.
a) Select the row with the replenishment element and select Stage.
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Unit 3 Solution 17

Manufacturing
.
7.
Caution:
Material staging (using direct stock transfer in this case) is not carried out until
you save the pull list. If you need a printout of the list for the physical stock
transfer, we recommend printing it before you save (Pull List Print). Save your
results.
a) Select
Save.
8. Check the stock transfer posting in the message log for the pull list (in a separate
transaction).
ManufacturingMaterial StagingLog (MF68)
The stock transfer was successfully posted in the system.
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Unit 3 Solution 17

Manufacturing
.
b) Access the log from the Material Staging menu, enter today's date as the To
date, and choose Execute.
Finally, leave the transaction using the Back button.
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Unit 3 Exercise 18
Exercise 18: Confirm Production Quantities in Repetitive

Manufacturing
.
Business Example
Now that scheduling is complete and materials have been staged at the production line
production is ready to execute. In this section you will learn how backflushing is managed
in SAP ECC.
Carry out Confirmation
1. First, open a second session of the planning table for repetitive manufacturing
(which you access by selecting production line T-L3##, plant 1200).
2. In the first session, execute a REM confirmation for 90 pieces of the motherboard
material T-B10## produced on line T-L3## in plant 1200. Then choose Post with
correction .
3. Look at the next screen and explain which components of assembly T-B10## were
backflushed on the line. Save.
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Unit 3 Exercise 18
Exercise 18: Confirm Production Quantities in Repetitive

Manufacturing
.
4. Go to the second session (planning table). Refresh the screen and look at the
quantities on the line.
5. How have the planned quantities changed?
____________________________________________________
____________________________________________________
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Unit 3 Solution 18
Solution 18: Confirm Production Quantities in Repetitive

Manufacturing
.
Business Example
Now that scheduling is complete and materials have been staged at the production line
production is ready to execute. In this section you will learn how backflushing is managed
in SAP ECC.
Carry out Confirmation
1. First, open a second session of the planning table for repetitive manufacturing
(which you access by selecting production line T-L3##, plant 1200).
a) Select System Create Session to open a new session and use the following
path:
b) SAP ECC menu path: LogisticsProductionRepetitive
ManufacturingPlanningPlanning TableChange Mode (MF50)
c) Enter plant 1200 and production line T-L3## and choose ENTER.
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Unit 3 Solution 18

Manufacturing
.
Note:
The settings have defaulted in from a previous exercise step.
d) Select Execute Planning Table, select all production lines and confirm to enter
the table.
2. In the first session, execute a REM confirmation for 90 pieces of the motherboard
material T-B10## produced on line T-L3## in plant 1200. Then choose Post with
correction .
ManufacturingData EntryRepetitive Manufacturing Confirmation (MFBF)
b) Enter the following data on screen of the backflush transaction screen:
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Unit 3 Solution 18

Manufacturing
.
The production version contains the production on line T-L3##.
Choose ENTER and choose Post with correction.
3. Look at the next screen and explain which components of assembly T-B10## were
backflushed on the line. Save.
a) The current BOM was exploded during the confirmation. The system
determined the materials to be backflushed in the BOM explosion. The all or
nothing principle applies, which means that all four materials displayed are
backflushed.
4. Go to the second session (planning table). Refresh the screen and look at the
quantities on the line.
a) Select the other open session of SAP ECC.
b) Use menu path from here: PlanningReaccess
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Unit 3 Solution 18

Manufacturing
.
5. How have the planned quantities changed?
____________________________________________________
____________________________________________________
a) The first planned order quantity is (or quantities are) reduced according to the
confirmation quantity. Explanation: For demonstration purposes, the
backflushwas made with a date (today) that is before the actual production
dates. The confirmation quantity is therefore interpreted as over-production
that reduces subsequently planned orders accordingly (firstplanned orders
first).
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Summary
Stage and confirm material in repetitive manufacturing
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Unit 3 Lesson 5
Lesson 5: Integrating Costing, Controlling, and Reporting

Lesson Objectives
Outline the integration of costing, controlling, and reporting to repetitive manufacturing
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Figure 57: Cost Debit/Credit (Product-Related

Cost Object Controlling)
Unit 3 Lesson 5
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Figure 58: Integration with Controlling
Unit 3 Lesson 5
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Figure 59: Repetitive Manufacturing: Information

Systems
Unit 3 Lesson 5
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Figure 60: Period-Based Repetitive

Manufacturing: Additional Functions
Unit 3 Lesson 5
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Summary
Outline the integration of costing, controlling, and reporting to repetitive

manufacturing
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Open Question
Name some basic functions of repetitive manufacturing.
Unit 3
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Open Question
Name some basic functions of repetitive manufacturing.
Unit 3
.
Planning line loading, Scheduling, Calculation and monitoring of capacity requirements,
Costing, Avaiability checks, Printing dispatch lists, Printing operational method sheet,
Material staging, Goods issue/backflushing, Goods receipt with final confirmation, Periodend closing.
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Open Question
Why do you need a material cost estimate to calculate production activities in repetitive
manufacturing?
Unit 3
TSCM42_2
Open Question
Why do you need a material cost estimate to calculate production activities in repetitive
manufacturing?
Unit 3
.
Due to the handling of production quantities with planned orders there is no real "order"
object to collect and carry the production activities. This is covered by a material cost
estimate and subsequent price update in the material master.
Unit 4: The Kanban Principle

Lesson 1: Drafting Kanban
Lesson 2: Using Kanban in Production
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Lesson 1: Drafting Kanban

Lesson Objectives
Explain the characteristics of the Kanban principle
Unit 4 Lesson 1
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Figure 61: Application Areas
Unit 4 Lesson 1
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Figure 62: Kanban Principle
Unit 4 Lesson 1
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Figure 63: Kanban: Characteristics
Unit 4 Lesson 1
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Summary
Explain the characteristics of the Kanban principle
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Lesson 2: Using Kanban in Production

Lesson Objectives
Describe the main steps of the Kanban procedure
Unit 4 Lesson 2
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Figure 64: Using Kanban in Production
Unit 4 Lesson 2
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Figure 65: Master Data: Production Supply Area
Unit 4 Lesson 2
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Figure 66: Master Data: Kanban Control Cycle
Unit 4 Lesson 2
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Figure 67: Production Supply Using Control

Cycles
Unit 4 Lesson 2
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Figure 68: Setting the Kanban to Empty =

Triggering Replenishment
Unit 4 Lesson 2
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Figure 69: Setting Kanban to Full = Posting

Goods Receipt
Unit 4 Lesson 2
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Figure 70: Plan-Controlled Production versus

Kanban
Unit 4 Lesson 2
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Unit 4 Exercise 19
Exercise 19: Check a Kanban Material

.
Business Example
In plant 1200, you use repetitive manufacturing to produce the mother board assembly TB10##. In order to produce the assembly, the component T-T7## (BIOS) must be staged
directly at the production line. Stocks of this component are replenished via external
procurement from vendor 2 (Electronic Components Distributor) using Kanban. The
components are delivered directly to a supply area, which is directly at the production line.
Check the material and supply area prerequisites first.
Verify Kanban Material Settings and Supply Area
Component T-T7## (BIOS) is procured using Kanban. Check to see if the master data is
set up correctly for Kanban.
1. Check whether material T-T7## in plant 1200 at storage location PL03 is excluded
from MRP, so that its replenishment elements are not generated via MRP but via
Kanban.
2. Is this material excluded from MRP at storage location PL03?
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Unit 4 Exercise 19

.
____________________________________________________
____________________________________________________
3. Is the same material T-T7## also excluded from MRP at storage location 0001 in
plant 1200? Hint: Select Organizational Levels, then enter 0001 in the Storage
Location field and choose ENTER.
____________________________________________________
____________________________________________________
4. Which MRP indicator is set for this material at storage location 0001?
____________________________________________________
____________________________________________________
5. Review the stock/requirements list for material T-T7## in plant 1200.
Write down the available quantities (stocks):
____________________________________________________
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Unit 4 Exercise 19

.
6. How does the system display materials that are excluded from MRP at a storage
location in the stock/requirements list?
____________________________________________________
____________________________________________________
7. Supply area T-P3## has been set up to stage materials at the production line.
Display the supply area T-P3## in plant 1200 by going to the control cycle.
To which storage location and person responsible is the supply area assigned?
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Unit 4 Solution 19
Solution 19: Check a Kanban Material

.
Business Example
Check the material and supply area prerequisites first.
Verify Kanban Material Settings and Supply Area
Component T-T7## (BIOS) is procured using Kanban. Check to see if the master data is
set up correctly for Kanban.
1. Check whether material T-T7## in plant 1200 at storage location PL03 is excluded
from MRP, so that its replenishment elements are not generated via MRP but via
Kanban.
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Unit 4 Solution 19

.
a) SAP ECC menu path: LogisticsProductionMaster dataMaterial
masterMaterialDisplayDisplay current (MM03)
b) Choose Enter and select the MRP 4 view.
c) Select
Continue.
d) Enter plant 1200 and storage location PL03.

e) Select
Continue.
2. Is this material excluded from MRP at storage location PL03?

____________________________________________________
____________________________________________________
a) Yes. Material T-T7## is excluded from MRP at storage location PL03, as you
can see from the Storage Location MRP indicator.
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Unit 4 Solution 19

.
3. Is the same material T-T7## also excluded from MRP at storage location 0001 in
plant 1200? Hint: Select Organizational Levels, then enter 0001 in the Storage
Location field and choose ENTER.
____________________________________________________
____________________________________________________
a) No. Material T-T7## is not excluded from MRP at storage location 0001.
4. Which MRP indicator is set for this material at storage location 0001?
____________________________________________________
____________________________________________________
a) The MRP indicator for material T-T7## at storage location 0001 is set to blank,
which means that at storage location 0001, the material is planned using MRP.
5. Review the stock/requirements list for material T-T7## in plant 1200.
Write down the available quantities (stocks):
____________________________________________________
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Unit 4 Solution 19

.
a) SAP ECC menu path: LogisticsProductionMRPEvaluationsStock/
reqmts list (MD04)
b) Enter material T-T7##, plant 1200 and select
Continue.
6. How does the system display materials that are excluded from MRP at a storage
location in the stock/requirements list?
____________________________________________________
____________________________________________________
a) Materials that are excluded from MRP at a storage location are displayed in an
individual planning segment in the stock/requirements list.
7. Supply area T-P3## has been set up to stage materials at the production line.
Display the supply area T-P3## in plant 1200 by going to the control cycle.
To which storage location and person responsible is the supply area assigned?
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Unit 4 Solution 19

.
a) SAP ECC menu path: LogisticsProductionKANBANSupply
AreaDisplay (PK06)
b) Enter plant 1200, and select
Continue.
c) Scroll to find your supply area T-P3## and select
Details.
d) The supply area is assigned to storage location PL03 and the person
responsible is L3.
e) Select
Back twice.
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Unit 4 Exercise 20
Exercise 20: Check the Kanban Control Cycle

.
Business Example
Verify the Kanban Control Cycle Settings
In plant 1200, component T-T7## (BIOS) in supply area T-P3## is to be staged directly at
the production line.
1. Review the control cycle to see which replenishment strategy is used to stage
material at the production line.
2. Since we are dealing with a control cycle for external procurement, the supply
source in this case is a vendor. Which supply source has been entered in the
control cycle for replenishment of component T-T7##?
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Unit 4 Exercise 20
Exercise 20: Check the Kanban Control Cycle

.
____________________________________________________
____________________________________________________
3. What method of external procurement is being used? Finally, leave the transaction.
____________________________________________________
____________________________________________________
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Unit 4 Solution 20
Solution 20: Check the Kanban Control Cycle

.
Business Example
Verify the Kanban Control Cycle Settings
In plant 1200, component T-T7## (BIOS) in supply area T-P3## is to be staged directly at
the production line.
1. Review the control cycle to see which replenishment strategy is used to stage
material at the production line.
a) SAP ECC menu path:LogisticsProductionKANBANControl
CycleControl Cycle Maintenance (PKMC)
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Unit 4 Solution 20
Solution 20: Check the Kanban Control Cycle

.
b) Use the extended selection and enter material T-T7##, plant 1200, supply area
T-P3## and select Execute.
2. Since we are dealing with a control cycle for external procurement, the supply
source in this case is a vendor. Which supply source has been entered in the
control cycle for replenishment of component T-T7##?
____________________________________________________
____________________________________________________
a) The supply source is vendor 2 (Electronic Components Distributor).
3. What method of external procurement is being used? Finally, leave the transaction.
____________________________________________________
____________________________________________________
a) Purchase orders are used, as you can see from the external procurement
replenishment strategy.
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Unit 4 Exercise 21
Exercise 21: Proceed Kanban Execution

.
Business Example
Determine the current Kanban situation in the system. If your stock situation requires it,
replenish the BIOS chip T-T7##, with the Kanban technique.
Carry out the Kanban Process
1. Access the demand source view of the Kanban board for supply area T-P3## in
plant 1200.
2. How many containers are there in the SAP ECC system for replenishment of
material T-T7##?
____________________________________________________
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Unit 4 Exercise 21

.
3. Let us assume that you, as the demand source, have just taken the last component
out of a Kanban container. From the Kanban board, select one of the Kanban bins
for material T-T7## and set it to empty.
4. In order to check the result of your action, go directly from the Kanban board into
the stock/requirements list.
5. For what quantity has a purchase order been created?
____________________________________________________
6. What is the current available quantity of material T-T7## at storage location
PL03?
____________________________________________________
7. Let us assume that you have just received a full container from the supply source.
In the Kanban board, set the Kanban for material T-T7## to full.
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Unit 4 Exercise 21

.
8. What is the result in the stock/requirements list? Hint: Select the row in the
Kanban board for material T-T7## and choose from this transaction menu path
Goto->Current stock/reqmts list.
____________________________________________________
____________________________________________________
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Unit 4 Solution 21
Solution 21: Proceed Kanban Execution

.
Business Example
Determine the current Kanban situation in the system. If your stock situation requires it,
replenish the BIOS chip T-T7##, with the Kanban technique.
Carry out the Kanban Process
1. Access the demand source view of the Kanban board for supply area T-P3## in
plant 1200.
a) SAP ECC menu path: LogisticsProductionKANBANControlKANBAN
BoardDemand Source View (PK13N)
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Unit 4 Solution 21

.
b) Set selection to supply area, enter supply area T-P3## enter plant 1200.
c) Select
Continue.
2. How many containers are there in the SAP ECC system for replenishment of
material T-T7##?
____________________________________________________
a) Five containers are available for replenishment of material T-T7##.
3. Let us assume that you, as the demand source, have just taken the last component
out of a Kanban container. From the Kanban board, select one of the Kanban bins
for material T-T7## and set it to empty.
a) Select one of the purple containers and select To Empty (Set Kanban Status
to Empty).
Wait until you see the status change (color change of the container).
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Unit 4 Solution 21

.
4. In order to check the result of your action, go directly from the Kanban board into
the stock/requirements list.
a) Select the row in the Kanban board for material T-T7## and choose from this
transaction menu path: GotoCurrent stock/reqmts list.
5. For what quantity has a purchase order been created?
____________________________________________________
a) A purchase order has been created for a quantity equal to the Kanban
container quantity (20 pieces).
6. What is the current available quantity of material T-T7## at storage location
PL03?
____________________________________________________
a) This varies. Write down the number belonging to PL03 that can be seen in the
stock-/requirements list. Choose the Back button.
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Unit 4 Solution 21

.
7. Let us assume that you have just received a full container from the supply source.
In the Kanban board, set the Kanban for material T-T7## to full.
a) Select the empty Kanban bin and select To Full (Set Kanban Status to Full).
Wait until you see the status change (color change of the container).
8. What is the result in the stock/requirements list? Hint: Select the row in the
Kanban board for material T-T7## and choose from this transaction menu path
Goto->Current stock/reqmts list.
____________________________________________________
____________________________________________________
a) Because a goods receipt has been posted for the Kanban container quantity
(20 pieces), the available quantity for material T-T7## at storage location
PL03 has increased by 20 pieces as you can see from the quantities you noted
before. The purchase order is no longer displayed.
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Summary
Describe the main steps of the Kanban procedure
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Open Question
What are the objectives of the Kanban procedure?
Unit 4
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Open Question
What are the objectives of the Kanban procedure?
Unit 4
.
The following objectives can be achieved in many cases by controlling the production
process in production itself and by reducing the manual posting effort required:
shortening the lead times and reducing the stock
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Open Question
How is replenishment initiated in the Kanban procedure?
Unit 4
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Open Question
How is replenishment initiated in the Kanban procedure?
Unit 4
.
In the Kanban procedure, replenishment is initiated when the demand source sets the
container in the system to empty.
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Name the basic master data of Kanban.
Open Question
Unit 4
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Name the basic master data of Kanban.
.
Supply areas, Control cycles
Open Question
Unit 4
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Open Question
When is the goods issue typically posted in Kanban?
Unit 4
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Open Question
When is the goods issue typically posted in Kanban?
Unit 4
.
In Kanban, goods issues are typically backflushed when an order is confirmed (or when a
goods issue is posted manually for an order). Emptying a Kanban does not result in a
goods issue posting.
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Open Question
When is the goods receipt typically posted in Kanban?
Unit 4
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Open Question
When is the goods receipt typically posted in Kanban?
Unit 4
.
If the demand source sets the status to Full, the system automatically posts the goods
receipt for the material with reference to the procurement element.
Unit 5: Capacity Requirements Planning (ERP)

Lesson 1: Introducing Capacity Requirements Planning
Lesson 2: Evaluating Capacity
Lesson 3: Leveling Capacity in the Tabular Planning Table
Lesson 4: Maintaining Available Capacity
Lesson 5: Leveling Capacity in the Graphical Planning Table
Lesson 6: Evaluating Capacity Using Business Intelligence
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Unit 5 Lesson 1
Lesson 1: Introducing Capacity Requirements Planning

Lesson Objectives
Review the basic functions of capacity planning
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Figure 71: Capacity Planning Environment
Unit 5 Lesson 1
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Figure 72: Capacity Planning and Elements
Unit 5 Lesson 1
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Figure 73: Display Types
Unit 5 Lesson 1
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Summary
Review the basic functions of capacity planning
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Lesson 2: Evaluating Capacity

Lesson Objectives
Explain the characteristics of capacity evaluations
Unit 5 Lesson 2
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Figure 74: Capacity Evaluation
Unit 5 Lesson 2
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Figure 75: Overall Profile
Unit 5 Lesson 2
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Figure 76: Standard Overview
Unit 5 Lesson 2
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Figure 77: Selection and Display Parameters
Unit 5 Lesson 2
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Figure 78: Detailed Capacity List and Its

Functions
Unit 5 Lesson 2
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Figure 79: Capacity Planning Environment
Unit 5 Lesson 2
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Figure 80: Capacity Requirements Calculation
Unit 5 Lesson 2
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Figure 81: Setting Up a Formula
Unit 5 Lesson 2
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Figure 82: Capacity Load Reduction
Unit 5 Lesson 2
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Figure 83: Methods of Capacity Reduction
Unit 5 Lesson 2
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Unit 5 Exercise 22
Exercise 22: Use the Standard Overview

.
Business Example
As a capacity planner in your company, one of your tasks is to compare the capacity
requirements with the available capacity. For this reason, you must know how to use the
standard overview for capacity evaluation and change the display settings.
Choose the standard overview for capacity evaluation and switch to Cumulate over
periods, if required.
Task 1
Change the material master to be able to create planned independent requirements for
the make-to-stock production.
1. Choose the menu path LogisticsProductionMaster DataMaterial
MasterMaterialChangeImmediately. Use material R-F1## and plant 1000.
Select the MRP 3 view. Enter strategy group 40 and save.
Task 2
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Unit 5 Exercise 22

.
For capacity planning, create planned independent requirements for material R-F1##.
1. Choose the menu path LogisticsProductionProduction PlanningDemand
ManagementPlanned Independent RequirementsCreate. Use material RF1##, plant 1000, and planning period W for the week format. Adopt the proposed
planning period. Confirm the entries.
2. In the planning table, first delete all existing quantities. Then enter a quantity of 50
pieces in the third week, 100 pieces in the fourth week, and 200 pieces in the fifth
week.
3. On the Sched. Lines tab page, enter D for the daily format in the Spl. column for
each entry. Save your planned quantities.
Task 3
Execute a single-level planning run for your material.
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Unit 5 Exercise 22

.
1. Choose the menu path LogisticsProductionMRPPlanningSingle-Level
Single-Item Planning. Enter the material number on the initial screen. Select
indicator 2 (Lead Time Scheduling and Capacity Planning) in the Scheduling field.
Choose Enter two times to confirm your entries. Exit the planning transaction.
2. Execute a collective conversion of the planned orders for material R-F1##. Choose
the menu path LogisticsProductionShop Floor
ControlOrderCreateCollective Conversion of Planned Orders. Choose
Select all and Convert.
Task 4
View the capacity loads for your work centers in the standard overview by using your
capacity planner group, R##.
1. Choose the menu path LogisticsProductionCapacity
PlanningEvaluationWork Center ViewLoad. Choose SettingsGeneral.
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Unit 5 Exercise 22

.
In which evaluation period were the capacity requirements read?
2. Change the settings in a way that only those periods with a load greater than 80%
are displayed.
Choose SettingsEvaluationsStandard overview to perform this task.
Task 5
Call up the standard overview for work center R-E##.
1. Change the display of the standard overview by displaying for a period of 3 days.
To do this, choose SettingsGeneral, choose period Day, and enter duration 3.
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Unit 5 Exercise 22

.
2. Switch again to the period display for a week and set the indicator for Cumulate
over periods. To do this, choose SettingsGeneral again and select the Cumulate
over periods checkbox. Analyze the new standard overview over the entire
evaluation period.
View the pegged requirement in the first period with capacity requirements. To do
this, select the first period and choose the Cap. details/period pushbutton.
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Unit 5 Solution 22
Solution 22: Use the Standard Overview

.
Business Example
As a capacity planner in your company, one of your tasks is to compare the capacity
requirements with the available capacity. For this reason, you must know how to use the
standard overview for capacity evaluation and change the display settings.
Choose the standard overview for capacity evaluation and switch to Cumulate over
periods, if required.
Task 1
Change the material master to be able to create planned independent requirements for
the make-to-stock production.
1. Choose the menu path LogisticsProductionMaster DataMaterial
MasterMaterialChangeImmediately. Use material R-F1## and plant 1000.
Select the MRP 3 view. Enter strategy group 40 and save.
a) On the SAP Easy Access screen, choose LogisticsProductionMaster
DataMaterial MasterMaterialChangeImmediately (MM02).
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Unit 5 Solution 22

.
b) Enter material R-F1## and choose the Select View(s) pushbutton.
c) Select the MRP 3 view and choose Continue.
d) Enter plant 1000 and choose Continue.
e) Change the strategy group to 40 and save your entry.
Task 2
For capacity planning, create planned independent requirements for material R-F1##.
1. Choose the menu path LogisticsProductionProduction PlanningDemand
ManagementPlanned Independent RequirementsCreate. Use material RF1##, plant 1000, and planning period W for the week format. Adopt the proposed
planning period. Confirm the entries.
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Unit 5 Solution 22

.
a) On the SAP Easy Access screen, choose LogisticsProductionProduction
PlanningDemand ManagementPlanned Independent
RequirementsCreate (MD61).
b) On the initial screen, enter the material R-F1##, plant 1000, and planning
period W for the week format.
c) Adopt the proposed planning period and choose Enter to confirm your entries.
2. In the planning table, first delete all existing quantities. Then enter a quantity of 50
pieces in the third week, 100 pieces in the fourth week, and 200 pieces in the fifth
week.
a) On the Table tab page, delete all existing quantities, if necessary.
b) For the third week, enter a quantity of 50 pieces.
c) For the fourth week, enter a quantity of 100 pieces.
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Unit 5 Solution 22

.
d) For the fifth week, enter a quantity of 200 pieces.
3. On the Sched. Lines tab page, enter D for the daily format in the Spl. column for
each entry. Save your planned quantities.
a) Choose the Sched. Lines tab page.
b) Enter D for the daily format in the Spl. column for each entry. Confirm your
entries. Note that the requirement is now shown according to the date.
c) Save your planned quantities.
Task 3
Execute a single-level planning run for your material.
1. Choose the menu path LogisticsProductionMRPPlanningSingle-Level
Single-Item Planning. Enter the material number on the initial screen. Select
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Unit 5 Solution 22

.
indicator 2 (Lead Time Scheduling and Capacity Planning) in the Scheduling field.
Choose Enter two times to confirm your entries. Exit the planning transaction.
a) On the SAP Easy Access screen, choose
LogisticsProductionMRPPlanningSingle-Level Single-Item Planning
(MD03).
b) Enter material R-F1## and plant 1000.
c) In the Scheduling field, select indicator 2.
d) Choose Enter two times to confirm your entries.MRP is performed for the
specified material.
e) Exit the planning transaction.
2. Execute a collective conversion of the planned orders for material R-F1##. Choose
the menu path LogisticsProductionShop Floor
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Unit 5 Solution 22

.
ControlOrderCreateCollective Conversion of Planned Orders. Choose
Select all and Convert.
a) On the SAP Easy Access screen, choose LogisticsProductionShop Floor
ControlOrderCreateCollective Conversion of Planned Orders (CO41).
b) Enter material R-F1## and plant 1000. Execute the transaction.
c) Choose (Select all).
d) Choose the Convert pushbutton. All selected planned orders will get converted
into production orders.
e) Exit the transaction.
Task 4
View the capacity loads for your work centers in the standard overview by using your
capacity planner group, R##.
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Unit 5 Solution 22

.
1. Choose the menu path LogisticsProductionCapacity
PlanningEvaluationWork Center ViewLoad. Choose SettingsGeneral.
In which evaluation period were the capacity requirements read?
a) On the SAP Easy Access screen, choose LogisticsProductionCapacity

PlanningEvaluationWork Center ViewLoad (CM01).
b) Enter R## in the Capacity planner group field.
c) Choose SettingsGeneral.
d) In the Interval to be evaluated screen area, view the value of the Int.finish field.
The evaluation period in which the capacity requirements are read is the next
60 days starting from today.
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Unit 5 Solution 22

.
e) Cancel and return to the previous screen.
2. Change the settings in a way that only those periods with a load greater than 80%
are displayed.
Choose SettingsEvaluationsStandard overview to perform this task.
a) Choose SettingsEvaluationsStandard overview.
b) Enter a minimum load of 80% and confirm your entry. Only entries with
capacity load of 80% and more will be displayed because of the setting.
Task 5
Call up the standard overview for work center R-E##.
1. Change the display of the standard overview by displaying for a period of 3 days.
To do this, choose SettingsGeneral, choose period Day, and enter duration 3.
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Unit 5 Solution 22

.
a) Enter R-E## in the Work center field.
b) Choose SettingsGeneral.
c) In the Periods screen area, select the Day radio button.
d) Enter duration 3 and confirm your entry.
e) Choose the Standard overview pushbutton.
2. Switch again to the period display for a week and set the indicator for Cumulate
over periods. To do this, choose SettingsGeneral again and select the Cumulate
over periods checkbox. Analyze the new standard overview over the entire
evaluation period.
View the pegged requirement in the first period with capacity requirements. To do
this, select the first period and choose the Cap. details/period pushbutton.
a) Choose SettingsGeneral.
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Unit 5 Solution 22

.
b) In the General screen area, select the Cumulate over periods checkbox.
c) In the Periods screen area, select the Week radio button. Confirm your
selections.
d) Select the first period and choose the Cap. details/period pushbutton.
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Summary
Explain the characteristics of capacity evaluations
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Unit 5 Lesson 3
Lesson 3: Leveling Capacity in the Tabular Planning Table

Lesson Objectives
Level capacity in the tabular planning table
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Figure 84: Capacity Leveling Methods
Unit 5 Lesson 3
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Figure 85: Mass Processing
Unit 5 Lesson 3
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Figure 86: Tabular Capacity Planning Table
Unit 5 Lesson 3
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Figure 87: Dispatching Procedure
Unit 5 Lesson 3
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Figure 88: Finite Scheduling
Unit 5 Lesson 3
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Figure 89: Time Profile
Unit 5 Lesson 3
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Figure 90: Dispatching Variants (Tabular)
Unit 5 Lesson 3
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Unit 5 Exercise 23
Exercise 23: Use the Tabular Capacity Planning Table

.
Business Example
As a capacity planner in your company, you want to perform capacity leveling for
particular work centers with the tabular capacity planning table and then save the final
result. For this reason, you must know how to perform capacity leveling with the tabular
capacity planning table.
Perform capacity leveling with the tabular capacity planning table for work centers R-M##,
R-V##, and R-L## (only for capacity category 002).
1. Call up the tabular capacity planning table from the work center view. To do this,
choose LogisticsProductionCapacity PlanningLevelingWork Center
ViewPlanning Table (Tabular). Specify your three work centers. Choose
(Multiple selection) to enter the three work centers. Specify the selection criteria of
the other input fields. In the Capacity category field, enter capacity category 002.
Before you choose
as a variant.
(Execute), save the selection criteria that you have entered
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Unit 5 Exercise 23

.
Choose GotoVariantsSave as variant. Enter V-## as the variant name and
Group ## as the description.
2. In the planning table, search for the capacity requirements for work center R-V##
and change to the display view for just one requirements type. To do this, choose
SettingsChange View.
3. View the latest start dates for the capacity requirements in the lower chart by
switching to a wide screen display for the planning table. To do this, choose
SettingsScreen TypeWide Screen.
4. Dispatch the operation of a production order with the first requirements date for
the planned work center, R-V##. Select the requirements line and choose the
Dispatch pushbutton.
5. Display only those requirements that have been dispatched. Choose
SettingsRequirements FilterDispatched Requirements.
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Unit 5 Exercise 23

.
6. Go back to all the requirements on work center R-V## and dispatch another
operation of a production order. However, this operation must not be dispatched
on work center R-V##, but on work center R-L##. Choose (Previous Page) until
you reach work center R-L##. Select another requirements line and choose the
7. View the dispatching log and analyze the planning situation at work center R-L##.
Choose (Planning).
8. Branch from the tabular capacity planning table to the production order and view
the changed operation and the operation status. Double-click the order number
and choose (Operation Overview) to view the changed operation. The work
center has changed and operation status DSPT, for dispatched, has been set.
Return to the tabular capacity planning table. Exit the planning table without
saving.
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Unit 5 Solution 23
Solution 23: Use the Tabular Capacity Planning Table

.
Business Example
As a capacity planner in your company, you want to perform capacity leveling for
particular work centers with the tabular capacity planning table and then save the final
result. For this reason, you must know how to perform capacity leveling with the tabular
capacity planning table.
Perform capacity leveling with the tabular capacity planning table for work centers R-M##,
R-V##, and R-L## (only for capacity category 002).
1. Call up the tabular capacity planning table from the work center view. To do this,
choose LogisticsProductionCapacity PlanningLevelingWork Center
ViewPlanning Table (Tabular). Specify your three work centers. Choose
(Multiple selection) to enter the three work centers. Specify the selection criteria of
the other input fields. In the Capacity category field, enter capacity category 002.
Before you choose
as a variant.
(Execute), save the selection criteria that you have entered
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Unit 5 Solution 23

.
Choose GotoVariantsSave as variant. Enter V-## as the variant name and
Group ## as the description.
PlanningLevelingWork Center ViewPlanning Table (Tabular) (CM22).
b) Choose (Multiple selection) to enter the three work centers.
c) In the Multiple Selection for Work center dialog box, enter work centers R-M##,
R-V##, and R-L##. Choose (Copy).
d) In the Capacity category field, enter capacity category 002. Enter plant 1000.
e) Choose GotoVariantsSave as variant.
f) Enter V-## as the variant name and Group ## as the description.
g) Save the variant.
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Unit 5 Solution 23

.
h) Choose
(Continue).
2. In the planning table, search for the capacity requirements for work center R-V##
and change to the display view for just one requirements type. To do this, choose
SettingsChange View.
a) Choose SettingsChange View.
b) Choose (Next Page) two times till you view work center R-V##.
3. View the latest start dates for the capacity requirements in the lower chart by
switching to a wide screen display for the planning table. To do this, choose
SettingsScreen TypeWide Screen.
a) Choose SettingsScreen TypeWide Screen.
4. Dispatch the operation of a production order with the first requirements date for
the planned work center, R-V##. Select the requirements line and choose the
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Unit 5 Solution 23

.
a) In the Requirements screen area, select the first requirements line and choose
the Dispatch pushbutton. Dispatching is performed successfully.
5. Display only those requirements that have been dispatched. Choose
SettingsRequirements FilterDispatched Requirements.
a) Choose SettingsRequirements FilterDispatched Requirements. The
requirement that you just dispatched is listed.
6. Go back to all the requirements on work center R-V## and dispatch another
operation of a production order. However, this operation must not be dispatched
on work center R-V##, but on work center R-L##. Choose (Previous Page) until
you reach work center R-L##. Select another requirements line and choose the
a) Choose SettingsRequirements FilterAll Requirements. All the
requirements on work center R-V## are listed.
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Unit 5 Solution 23

.
b) Choose (Previous Page) two times or until work center R-L## is reached.
c) Select another requirements line and choose the Dispatch pushbutton.
Dispatching is performed successfully.
7. View the dispatching log and analyze the planning situation at work center R-L##.
Choose (Planning).
a) Choose (Planning) to view the dispatching log.
b) Choose (Display). Details of the log are listed.
8. Branch from the tabular capacity planning table to the production order and view
the changed operation and the operation status. Double-click the order number
and choose (Operation Overview) to view the changed operation. The work
center has changed and operation status DSPT, for dispatched, has been set.
Return to the tabular capacity planning table. Exit the planning table without
saving.
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Unit 5 Solution 23

.
a) Return to the tabular capacity planning table and double-click the order
number for which the operation was just dispatched.
b) Choose (Operation Overview) to view the changed operation. The work
center has changed, and operation status DSPT, for dispatched, is set.
c) Return to the tabular capacity planning table.
d) Exit the planning table without saving.
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Summary
Level capacity in the tabular planning table
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Lesson 4: Maintaining Available Capacity

Lesson Objectives
Maintain available capacity
Unit 5 Lesson 4
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Figure 91: Work Center Data
Unit 5 Lesson 4
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Figure 92: Available Capacity at a Work Center
Unit 5 Lesson 4
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Figure 93: Using Key Shift Sequences to Maintain

Available Capacity
Unit 5 Lesson 4
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Summary
Maintain available capacity
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Unit 5 Lesson 5
Lesson 5: Leveling Capacity in the Graphical Planning Table

Lesson Objectives
Level capacity in the graphical planning table
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Figure 94: Graphical Capacity Planning Table
Unit 5 Lesson 5
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Figure 95: Capacity Leveling Overall Profile
Unit 5 Lesson 5
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Figure 96: Structure of a Profile (Leveling)
Unit 5 Lesson 5
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Unit 5 Lesson 5
You carry out the following steps when dispatching operations:

1. Specify operations to be dispatched.
2. Specify dispatching dates.
3. Sort operations (sequence).
4. Perform setup time optimization.
5. Perform finite scheduling.
6. Check operation dates.
7. Perform midpoint scheduling.
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Figure 97: Strategy profile
Unit 5 Lesson 5
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Figure 98: Midpoint Scheduling Dispatched

Operation
Unit 5 Lesson 5
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Figure 99: Midpoint Scheduling Scheduling a

Second Operation
Unit 5 Lesson 5
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Unit 5 Exercise 24
Exercise 24: Apply Planning Strategies in the Graphical

Planning Table
.
Business Example
You want to perform capacity leveling with the graphical capacity planning table by using
various planning strategies. For this reason, you must know how to dispatch operations in
the graphical planning table and choose appropriate planning strategies.
Dispatch operations in the graphical planning table by using appropriate planning
strategies.
Task 1
Call up the graphical capacity planning table with your selection variant, V-##, to perform
a dispatch without any gaps at work center R-L##.
1. Choose LogisticsProductionCapacity PlanningLevelingWork Center
ViewPlanning Table (Graphical). Choose (Get variant) to select your selection
variant.
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Unit 5 Exercise 24

Planning Table
.
2. In the graphical planning table, to select all operations for work center R-L## for
dispatching, you must select the SAPSFCSS10 selection key. To do this, choose
EditSelectSelection.
3. Use the selection key to select all operations for work center R-L## and schedule
the operations with a common start date for dispatching. In the table part of the
lower chart, search for the first row with work center R-L## and select this
operation in the diagram section of the lower chart. Choose
EditSelectObjects That Belong Together.
Go to the strategy profile and set the switch for Date entry when dispatching.
Choose (Dispatch) and confirm the dialog box with the suggested dispatching
date.
Scroll in the graphics area to see if a commitment was executed for the
dispatching date.
4.
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Unit 5 Exercise 24

Planning Table
.
Why must this planning strategy be selected?
TSCM42_2
Unit 5 Exercise 24

Planning Table
.
5. Deallocate the second order and ensure that the work center still has a
commitment without any gaps. Choose SettingsScaleHourly Period Split.
Consider the closing of gaps during deallocation. In the strategy profile, set Close
gaps until end of the planning period and deallocate the second order.
Complete planning by saving the planning table.
Task 2
You may want to reschedule operations because of capacity overloads. Adjust the
strategy profile in a way that you ensure the order dates are still feasible.
1. If the operation is rescheduled, you want to ensure that this operation is only
dispatched if the basic order date remains unchanged. From the following list,
select only the dispatching strategies (with their dependencies) that guarantee
this condition:
TSCM42_2
Unit 5 Exercise 24

Planning Table
.
Date entry when dispatching

Finite scheduling
Midpoint scheduling
Cancel dispatching due to error
Use operation floats
Use float bef. prod.
Use float aft. prod.
Plan. direction forwards
Operation date check
TSCM42_2
Unit 5 Exercise 24

Planning Table
.
Change planning direction

Hint:
Use search help if required.
TSCM42_2
Unit 5 Solution 24
Solution 24: Apply Planning Strategies in the Graphical

Planning Table
.
Business Example
You want to perform capacity leveling with the graphical capacity planning table by using
various planning strategies. For this reason, you must know how to dispatch operations in
the graphical planning table and choose appropriate planning strategies.
Dispatch operations in the graphical planning table by using appropriate planning
strategies.
Task 1
Call up the graphical capacity planning table with your selection variant, V-##, to perform
a dispatch without any gaps at work center R-L##.
1. Choose LogisticsProductionCapacity PlanningLevelingWork Center
ViewPlanning Table (Graphical). Choose (Get variant) to select your selection
variant.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
PlanningLevelingWork Center ViewPlanning Table (Graphical) (CM21).
b) Choose
(Get variant).
c) Select variant V-## and confirm your selection.

d) Choose
(Continue). The graphical capacity planning table is displayed.
2. In the graphical planning table, to select all operations for work center R-L## for
dispatching, you must select the SAPSFCSS10 selection key. To do this, choose
EditSelectSelection.
a) Choose EditSelectSelection.
b) In the Selection of criteria for marking orders dialog box, enter selection key
SAPSFCSS10. Confirm your entry.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
c) Select the Work center check box and confirm your selection.
3. Use the selection key to select all operations for work center R-L## and schedule
the operations with a common start date for dispatching. In the table part of the
lower chart, search for the first row with work center R-L## and select this
operation in the diagram section of the lower chart. Choose
EditSelectObjects That Belong Together.
Go to the strategy profile and set the switch for Date entry when dispatching.
Choose (Dispatch) and confirm the dialog box with the suggested dispatching
date.
Scroll in the graphics area to see if a commitment was executed for the
dispatching date.
a) In the table part of the lower chart, search for the first row with work center RL## and select this operation in the diagram section of the lower chart.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
b) Choose EditSelectObjects That Belong Together.
c) Choose the Strategy pushbutton.
d) In the Strategy profile dialog box, select the Date entry when dispatching
checkbox. Confirm the selection.
e) Choose (Dispatch) and confirm the dialog box with the suggested
dispatching date. Dispatching is performed successfully.
f) Scroll in the diagram area to see if a commitment was executed for the
dispatch date. You can view them in the upper section of the planning table,
under the corresponding dispatched dates in work center row R-L##.
4.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
Why must this planning strategy be selected?
.
To achieve dispatching without any gaps at a work center, all operations must have
the same start date at the time of dispatching. If this is not the case, the operations
are generally dispatched on the scheduled date.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
5. Deallocate the second order and ensure that the work center still has a
commitment without any gaps. Choose SettingsScaleHourly Period Split.
Consider the closing of gaps during deallocation. In the strategy profile, set Close
gaps until end of the planning period and deallocate the second order.
Complete planning by saving the planning table.
a) Choose SettingsScaleHourly Period Split.
b) Choose the Strategy pushbutton.
c) In the Strategy profile dialog box, for the Close gaps field, select 2 (until end of
the planning period). Confirm the selection.
d) Select the second order and choose (Deallocate). After deallocation, the
second operation time period is filled with the next operation and no gaps are
seen in the time scale (closing gaps). The second operation was deallocated;
TSCM42_2
Unit 5 Solution 24

Planning Table
.
therefore, the available capacity in the work center was filled with another
operation commitment.
e) Save the planning table.
Task 2
You may want to reschedule operations because of capacity overloads. Adjust the
strategy profile in a way that you ensure the order dates are still feasible.
1. If the operation is rescheduled, you want to ensure that this operation is only
dispatched if the basic order date remains unchanged. From the following list,
select only the dispatching strategies (with their dependencies) that guarantee
this condition:
TSCM42_2
Unit 5 Solution 24

Planning Table
.
Date entry when dispatching

Finite scheduling
Midpoint scheduling
Use float bef. prod.
Plan. direction forwards
TSCM42_2
Unit 5 Solution 24

Planning Table
.
Change planning direction

Hint:
Use search help if required.

PlanningLevelingWork Center ViewPlanning Table (Graphical).
b) Choose (Get variant).
c) Select variant V-## and confirm your selection.
d) Choose
(Continue). The graphical capacity planning table is displayed.
e) Choose the Strategy pushbutton.
TSCM42_2
Unit 5 Solution 24

Planning Table
.
f) In the Strategy profile dialog box, select the following checkboxes, which
guarantee that the operation is dispatched only if the basic order date remains
unchanged:
Finite scheduling
Use float bef. prod. (consider operation floats and float before
production with a backward planning direction)
TSCM42_2
Unit 5 Solution 24

Planning Table
.

Change planning direction (consider float after production with forward
planning direction switch planning direction)
g) Save the planning table.
TSCM42_2
Summary
Level capacity in the graphical planning table
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Unit 5 Lesson 6
Lesson 6: Evaluating Capacity Using Business Intelligence

Lesson Objectives
Examine BI content for capacity utilization
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Figure 100: Overview of Business Intelligence
Unit 5 Lesson 6
TSCM42_2
Figure 101: 0PP_C13 Capacity Utilization Data

Flow
Unit 5 Lesson 6
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Unit 5 Lesson 6
The delivered queries come with the following master data

(characteristics) for reporting:
Order number
Material
Operation number
Person
Plant
Planning plant
Reason for deviation
Sales document
Suboperation
Suitability
TSCM42_2
Unit 5 Lesson 6
The delivered queries come with the following master data

(characteristics) for reporting:
Wage group
Work center or resource
TSCM42_2
Unit 5 Lesson 6
You can also take advantage of other fields, such as the

following fields, for reporting purposes:
Business area
Company code
Controlling area
Cost center
Customer
Division
Location
Machine type
Material group
Material type
TSCM42_2
Unit 5 Lesson 6

MRP controller
Order category
Order type
Person responsible
Planner group
Priority
Product hierarchy
Production version
Profit center
Responsible cost center
TSCM42_2
Unit 5 Lesson 6

Work center category
TSCM42_2
Unit 5 Lesson 6
Delivered queries can be distributed over the following time

periods:
Calendar day
Calendar year
Calendar year/month
Calendar year/quarter
Calendar year/week
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Unit 5 Lesson 6
Delivered queries present the following data:

Available capacity
Operating time of the capacity
Target capacity requirement of operation segments processing, setup, and tear
down
TSCM42_2
Unit 5 Lesson 6
The Capacity Load Utilization InfoCube has several standard

queries, such as the following queries:
0PP C13 Q001 Capacity utilization (distributed requirements)
0PP C13 Q002 Capacity Load Utilization (Distributed Reqs) Over Time
0PP C13 Q003 Capacity Load Utilization (Distributed Reqs) Work Centers
0PP C13 Q0002 Capacity utilization (distributed requirements) extended
0PP C13 Q0003 Capacity Utilization at Cost-center Level
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Figure 102: 0PP_13_Q001 Capacity Load

Utilization (Distributed Requirements)
Unit 5 Lesson 6
TSCM42_2
Figure 103: 0PP_C13 Capacity Utilization Query
Unit 5 Lesson 6
TSCM42_2
Unit 5 Exercise 25
Exercise 25: Use BI to Perform Capacity Evaluation

.
Business Example
Your company has provided you access to SAP NetWeaver Business Warehouse (SAP
NetWeaver BW). You want to investigate the queries that are available to you for capacity
leveling purposes. For this reason, you must know how to evaluate your capacity situation
by using business intelligence (BI).
Use BI to perform capacity evaluation.
Task 1
Planners need to view a list of overloaded work centers during capacity planning. The
overload report can be used to display only the overloaded work center of a plant using
standard reports.
1. Use the overload report to display a list of work centers that have an overload in
plant 1000 for capacity planner group 099. All participants will use the same group
number, 99.
2.
TSCM42_2

.
What was the result of the overload report?
Unit 5 Exercise 25
TSCM42_2
Unit 5 Exercise 25

.
Task 2
Your company had decided to implement SAP NetWeaver BW and your department wants
to see what potential it has in capacity planning. To make reports more user friendly,
critical information must be clearly visible to identify the areas that can create problems.
Examine how BI queries can assist planners in identifying potential issues.
Note:
In this training environment, the SAP ERP server has been partitioned and SAP NetWeaver BW
has been installed on client 900. A CATT has already loaded your available capacity and
capacity requirements into InfoCube 0PP_C13. You will be using the slightly modified query
0PP_C13_0002.
1. From your user menu, launch query Capacity Load Utilization (Distributed Reqs)
Over Time to review your capacity situation for work center T-L99 in plant 1000.
Log on with user ID TSCM42-## (where ## is your group number).
TSCM42_2
Unit 5 Exercise 25

.
2. What is the result of the query?
3. Review the exception settings setup for this query.

4. What purpose do exceptions serve?
Task 3
Customizing some of the standard ERP reports can be tedious and complicated. In
addition, navigation can be challenging. Use the slightly modified query, 0PP_C13_0002,
TSCM42_2
Unit 5 Exercise 25

.
to determine how this tool can improve planning analysis by accessing information on
different levels.
1. Examine your query in detail by drilling down into your utilization by material.
2. What is the effect of your query?
3. Investigate how many orders are scheduled for each material by drilling down by
order number (note that the characteristic is named Request).
TSCM42_2
Unit 5 Exercise 25

.
4. What has changed about the query?
5. Remove your drill downs to avoid user confusion.

6. To see just how bad the overload is in several of the periods, adjust the query so
that you can look at the utilization in daily buckets.
8. Alter your query so that you can view key figures down the left side and time
across the top.
Task 4
TSCM42_2
Unit 5 Exercise 25

.
In business, users always like to customize or in the case of BI, personalize their queries.
Use the modified query, 01PP_C13_0002, and make some adjustments to improve the
ease of use of the query.
1. Based on your first task of analyzing the BI query, there is too much irrelevant data
(periods). Access the selection screen and reduce the visibility of the report to
include only the next 12 weeks.
2. Now that you have adjusted a reasonable date range, view your query in a
graphical format. Alter the report to show different types of graphs.
3. Close the query by exiting the browser.
TSCM42_2
Unit 5 Solution 25
Solution 25: Use BI to Perform Capacity Evaluation

.
Business Example
Your company has provided you access to SAP NetWeaver Business Warehouse (SAP
NetWeaver BW). You want to investigate the queries that are available to you for capacity
leveling purposes. For this reason, you must know how to evaluate your capacity situation
by using business intelligence (BI).
Use BI to perform capacity evaluation.
Task 1
Planners need to view a list of overloaded work centers during capacity planning. The
overload report can be used to display only the overloaded work center of a plant using
standard reports.
1. Use the overload report to display a list of work centers that have an overload in
plant 1000 for capacity planner group 099. All participants will use the same group
number, 99.
TSCM42_2
Unit 5 Solution 25

.
PlanningEvaluationWork Center View Overload (CM05).
b) Enter capacity planner group 099 and plant 1000. Confirm your entries.
c) View the list of work centers with overloads in plant 1000.
2.
TSCM42_2
Unit 5 Solution 25

.
What was the result of the overload report?
.
Work centers T-L99/001 and T-L99/002 are overloaded. Work center T-L99/001
has several periods that are overloaded.
TSCM42_2
Unit 5 Solution 25

.
Task 2
Your company had decided to implement SAP NetWeaver BW and your department wants
to see what potential it has in capacity planning. To make reports more user friendly,
critical information must be clearly visible to identify the areas that can create problems.
Examine how BI queries can assist planners in identifying potential issues.
Note:
In this training environment, the SAP ERP server has been partitioned and SAP NetWeaver BW
has been installed on client 900. A CATT has already loaded your available capacity and
capacity requirements into InfoCube 0PP_C13. You will be using the slightly modified query
0PP_C13_0002.
1. From your user menu, launch query Capacity Load Utilization (Distributed Reqs)
Over Time to review your capacity situation for work center T-L99 in plant 1000.
Log on with user ID TSCM42-## (where ## is your group number).
TSCM42_2
Unit 5 Solution 25

.
a) On the SAP Easy Access screen, in the menu for your user ID, choose BW
ReportsCapacity Load Utilization (Distributed Reqs) Over Time.
b) In the SAP GUI Security dialog box, select the Allow this one time option from
the list. Confirm your selection.
c) Enter user name TSCM42-## and password welcome (lower case). Confirm
your entries. The top section of the query may have messages posted about
CATTs that have been run to setup the system. Ignore these messages.
d) Enter work center T-L99 and plant 1000.
e) Choose the Execute pushbutton.
TSCM42_2
Unit 5 Solution 25

.
2. What is the result of the query?
Several exceptions show up. Note, that you probably have to scroll to see them.
The colors are controlled by exception definitions.
3. Review the exception settings setup for this query.
a) From the query, choose the Exceptions and Conditions pushbutton. A box
appears in the left-hand corner.
b) For exception Capacity Utilization, right-click it to access the context menu and
do not select anything.
Note:
Normally you can select the Display option. However, this functionality is
available through new generation tools. Planners can view the details of the
conditions or thresholds set during query development.
TSCM42_2
Unit 5 Solution 25

.
c) Exceptions are defined as follows:
70% to 85% is yellow.

86% to 99% is orange.
100% to 119% is pinkish or red.
Greater than 120% is bright red.
d) Close the exceptions when complete.
4. What purpose do exceptions serve?
By identifying the significance or size of the overload, planners can formulate
solutions. For example, they can shift production backward or forward on the time
horizon, or if required, shift the work to an alternative resource.
TSCM42_2
Unit 5 Solution 25

.
Task 3
Customizing some of the standard ERP reports can be tedious and complicated. In
addition, navigation can be challenging. Use the slightly modified query, 0PP_C13_0002,
to determine how this tool can improve planning analysis by accessing information on
different levels.
1. Examine your query in detail by drilling down into your utilization by material.
a) On the left-hand side of the Web query, locate Free Characteristics.
b) To the right of characteristic Material, choose (Drilldown in the rows).
c) To view the materials for which overloads occurred, choose (Next Rows).
TSCM42_2
Unit 5 Solution 25

.
2. What is the effect of your query?
Each weekly period is split into subrows that contain the amount of time required
to produce each material.
3. Investigate how many orders are scheduled for each material by drilling down by
order number (note that the characteristic is named Request).
b) To the right of characteristic Request, choose (Drilldown in the rows).
c) To view the orders for which overloads occurred, choose (Next Rows).
TSCM42_2
Unit 5 Solution 25

.
4. What has changed about the query?
In almost every case, you can see that each material requirement has at least one
order per week.
a) Locate your characteristic Request in the section on the left, which is labeled
Rows.
b) Select (Remove Drilldown).
c) Locate your characteristic Material in the section on the left, which is labeled
Rows.
d) Select (Remove Drilldown).
6. To see just how bad the overload is in several of the periods, adjust the query so
that you can look at the utilization in daily buckets.
TSCM42_2
Unit 5 Solution 25

.
b) To the right of characteristic Calendar Day, choose (Drilldown in the Rows).
c) To view the calendar days on which overloads occurred, choose (Next Rows).
a) Locate your characteristic Calendar Day in the section on the left, which is
labeled Rows.
b) Select (Remove Drilldown).
8. Alter your query so that you can view key figures down the left side and time
across the top.
a) Locate Key Figures in the section on the left, which is labeled Columns.
b) Right-click Key Figures to access the context menu. Choose Enhanced Menu.
TSCM42_2
Unit 5 Solution 25

.
c) Choose Swap Key Figures with Calendar Year/Week.
Task 4
In business, users always like to customize or in the case of BI, personalize their queries.
Use the modified query, 01PP_C13_0002, and make some adjustments to improve the
ease of use of the query.
1. Based on your first task of analyzing the BI query, there is too much irrelevant data
(periods). Access the selection screen and reduce the visibility of the report to
include only the next 12 weeks.
a) Review the existing query and identify the current calendar week and calculate
12 weeks from now.
b) Choose the Variable Screen pushbutton.
TSCM42_2
Unit 5 Solution 25

.
c) In the first parameter for Calendar year / week, set the current calendar week
(for example, 42.2010). Use the selection help, if required.
d) In the field to the right, which is labeled To, enter a calendar week 12 weeks
from current week (for example, 01.2011). Use the selection help, if required.
e) Choose the Execute pushbutton.
2. Now that you have adjusted a reasonable date range, view your query in a
graphical format. Alter the report to show different types of graphs.
a) On the tabular query screen, choose the Graphical display tab page.
b) Choose Line Chart in theDisplay As field.
c) Choose Pie Chart in theDisplay As field.
d) Choose Bar Chart in theDisplay As field.
TSCM42_2

.
3. Close the query by exiting the browser.
a) Close the browser window.
Unit 5 Solution 25
TSCM42_2
Summary
Examine BI content for capacity utilization
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Unit 5
Which essential elements of capacity planning must you consider during the implementation of the
SAP ERP business application?
Choose the correct answers.
A. Available capacity in a work center

B. Time units
C. Work center assignment
D. Capacity requirements and evaluations
TSCM42_2
Unit 5
Which essential elements of capacity planning must you consider during the implementation of the
SAP ERP business application?
A. Available capacity in a work center

D. Capacity requirements and evaluations
TSCM42_2
Unit 5
Which of the following elements gives you an overview of the load and the production requirements?
Choose the correct answer.
A. Capacity requirement
B. Capacity evaluation
C. Operations
D. Capacity reduction
TSCM42_2
Unit 5
Which of the following elements gives you an overview of the load and the production requirements?
B. Capacity evaluation
TSCM42_2
Unit 5
Determine whether this statement is true or false.
"You can view capacity planning by using Gantt charts."
TSCM42_2
Unit 5
"You can view capacity planning by using Gantt charts."

True
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Which of the following options does the SAP ERP system provide for capacity evaluation?
A. Simple evaluation
B. Extended evaluation
C. Multiple evaluation
D. Profile evaluation
Unit 5
TSCM42_2
Which of the following options does the SAP ERP system provide for capacity evaluation?
A. Simple evaluation
B. Extended evaluation
Unit 5
TSCM42_2
Which of the following types of essential data have an effect on the calculation of the capacity
requirement of an operation?
A. Formulas that are maintained in the work center

B. Cost center
C. Standard values that are maintained in the routing
D. Person responsible
Unit 5
TSCM42_2
Which of the following types of essential data have an effect on the calculation of the capacity
requirement of an operation?
A. Formulas that are maintained in the work center

C. Standard values that are maintained in the routing
Unit 5
TSCM42_2
Which of the following essential functions reduce the capacity requirement of an operation?
A. Release of an operation
B. Capacity availability check
C. Confirmation of an operation
D. Setting a specific status
Unit 5
TSCM42_2
Which of the following essential functions reduce the capacity requirement of an operation?
C. Confirmation of an operation
D. Setting a specific status
Unit 5
TSCM42_2
Unit 5
In which of the following subprofiles can the default parameters be specified for the type of display
and the display period?
A. Options profile
B. Graphics profile
C. List profile
D. Selection profile
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Unit 5
In which of the following subprofiles can the default parameters be specified for the type of display
and the display period?
A. Options profile
TSCM42_2
Unit 5
In the detailed capacity list, the orders and their operations are listed by period depending on the
______ you select.
A. order number
B. work center
C. order date
D. material number
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Unit 5
In the detailed capacity list, the orders and their operations are listed by period depending on the
______ you select.
B. work center
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Unit 5
"You can restrict the standard overview by using minimum and

maximum load percentages."
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Unit 5
"You can restrict the standard overview by using minimum and

maximum load percentages."
True
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Which of the following forms of capacity leveling does the SAP ERP system provide?
A. Mass processing (dispatching and deallocation)

B. Tabular capacity planning table
C. Independent requirement table
D. Identical capacity planning table
Unit 5
TSCM42_2
Which of the following forms of capacity leveling does the SAP ERP system provide?
A. Mass processing (dispatching and deallocation)

B. Tabular capacity planning table
Unit 5
TSCM42_2
"Mass processing is possible with any overall profile."
Unit 5
TSCM42_2
"Mass processing is possible with any overall profile."

True
Unit 5
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Unit 5
Which of the following essential functions must capacity requirements planning provide to ensure an
active balance between available capacity and capacity requirements?
A. Sequence planning (operations)

B. Date advancement of the order
C. Use of alternative work centers (planning)
D. Internal assignment of operations
E. Lot reduction or splitting
TSCM42_2
Unit 5
Which of the following essential functions must capacity requirements planning provide to ensure an
active balance between available capacity and capacity requirements?
A. Sequence planning (operations)

C. Use of alternative work centers (planning)
E. Lot reduction or splitting
TSCM42_2
Unit 5
Which of the following essential functions of capacity leveling does the SAP ERP system provide?
A. End point scheduling

B. Finite scheduling (search for available capacity for an operation to be scheduled)
C. Midpoint scheduling (entire order)
D. Runtime optimization
TSCM42_2
Unit 5
Which of the following essential functions of capacity leveling does the SAP ERP system provide?
B. Finite scheduling (search for available capacity for an operation to be

scheduled)
C. Midpoint scheduling (entire order)
TSCM42_2
Unit 5
Which of the following time periods represents the range of the KBED records to be dispatched?
A. Database read period

B. Planning period
C. Evaluation period
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Unit 5
Which of the following time periods represents the range of the KBED records to be dispatched?
B. Planning period
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Unit 5
Which of the following indicators must you set if you want the system to look for remaining available
capacities depending on the planning direction?
A. Date entry when dispatching

B. Planning direction
C. Finite scheduling
D. Overall capacity load
TSCM42_2
Unit 5
Which of the following indicators must you set if you want the system to look for remaining available
capacities depending on the planning direction?
C. Finite scheduling
TSCM42_2
"You can change the Reference ID indicator of a pooled

capacity."
Unit 5
TSCM42_2
"You can change the Reference ID indicator of a pooled

capacity."
False
Unit 5
TSCM42_2
In which of the following options do you maintain work start, end, and break times for all work
centers?
A. Shift definition
B. Shift sequencing
C. Scheduling
D. Sequence planning
Unit 5
TSCM42_2
In which of the following options do you maintain work start, end, and break times for all work
centers?
A. Shift definition
Unit 5
TSCM42_2
Unit 5
Which of the following statements are true with regard to the overall profile?
A. For capacity leveling, the relevant overall profiles can only be accessed through a
menu option.
B. The overall profile for a tabular capacity planning table does not require the profile
for the graphical capacity planning table.
C. The overall profile for a graphical capacity planning table requires the profile for
the tabular capacity planning table and the period profile.
D. In capacity leveling and capacity evaluations, all necessary settings are taken from
an overall profile.
TSCM42_2
Which of the following statements are true with regard to the overall profile?
B. The overall profile for a tabular capacity planning table does not require
the profile for the graphical capacity planning table.
D. In capacity leveling and capacity evaluations, all necessary settings are
taken from an overall profile.
Unit 5
TSCM42_2
Which of the following profiles specifies the type of presentation and the layout of the data?
A. Control
B. Evaluation
C. List
D. Strategy
Unit 5
TSCM42_2
Which of the following profiles specifies the type of presentation and the layout of the data?
A. Control
Unit 5
TSCM42_2
Which of the following functions is performed by the selection profile?
A. Specify the work center hierarchy name for the summarization of available
capacity and requirements.
B. Specify which sets are used to determine the layout of the various screens.
C. Specify the period in which capacity requirements are read from the database.
D. Specify the planning strategies for dispatching and rescheduling.
Unit 5
TSCM42_2
Which of the following functions is performed by the selection profile?
B. Specify which sets are used to determine the layout of the various
screens.
Unit 5
TSCM42_2
Unit 5
"With midpoint scheduling, the order is scheduled starting

from the basic order start or order finish dates."
TSCM42_2
Unit 5
"With midpoint scheduling, the order is scheduled starting

from the basic order start or order finish dates."
False
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Which of the following options for providing available capacity exist in the work center?
A. Automatic changes of available capacity

B. Available capacity of Production Resources and Tools
C. The use of central shift sequences
D. The use of pooled capacity
Unit 5
TSCM42_2
Which of the following options for providing available capacity exist in the work center?
C. The use of central shift sequences

D. The use of pooled capacity
Unit 5
TSCM42_2
Which of the following types of data are presented by the business intelligence queries?
A. Production Resources and Tools availability

B. Independent requirement details
C. Available capacity
D. Operating time of the capacity
Unit 5
TSCM42_2
Which of the following types of data are presented by the business intelligence queries?
C. Available capacity
D. Operating time of the capacity
Unit 5
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Unit 5
Query __________ provides monthly and date driven operation times and load utilization based on
cost center.
A. 0PP_C13_Q001
B. 0PP_C13_Q002
C. 0PP_C13_Q003
D. 0PP_C13_Q0003
TSCM42_2
Unit 5
Query __________ provides monthly and date driven operation times and load utilization based on
cost center.
D. 0PP_C13_Q0003

PP Tscm42 2 Completo

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TSCM42

Unit 1: Introduction to Production Execution

Lesson 1: Distinguishing Production Types

Figure 1: SAP ERP Application Overview

Figure 2: SAP SCM Application Overview

Figure 3: SAP Components for Supply Chain

Figure 4: Production Types for Production

Figure 5: Production Type for Material Flow

Unit 2: Production with Process Orders

Lesson 1: Drafting Process Orders

Outline the properties of process orders

Figure 6: Application Areas of Process Orders

Figure 7: Process Order-Controlled Production:

Figure 8: Process Order-Controlled Production:

Figure 9: Process Order-Controlled Production:

Figure 10: Cross-Application Functional Process

Procedure:To Work with Process Orders

Figure 11: Master Data for Process Orders

Figure 12: Material and Batch

Figure 13: Batch Management in Supply Chain

Figure 14: Demo Scenario: Ice Cream Production

Exercise 1: Analyze Master Data of Process Orders

Exercise 1: Analyze Master Data of Process Orders

Exercise 1: Analyze Master Data of Process Orders

Exercise 1: Analyze Master Data of Process Orders

TTT8. Return to the master recipe.

Solution 1: Analyze Master Data of Process Orders

Solution 1: Analyze Master Data of Process Orders

d) Double-click the row for production version 0001.

Solution 1: Analyze Master Data of Process Orders

Task list type

Solution 1: Analyze Master Data of Process Orders

icon at the bottom.

b) Select your production version 0001.

d) Select the green check to continue .

Solution 1: Analyze Master Data of Process Orders

7. What materials will be used in the production of your ice cream?

Solution 1: Analyze Master Data of Process Orders

Solution 1: Analyze Master Data of Process Orders

8. Return to the master recipe.

Outline the properties of process orders

Lesson 2: Creating and Interpreting Process Orders

Create and interpret process orders

Figure 15: Processing a Process Order

Figure 16: Structure of the Process Order

Figure 17: Elements of the Process Order

Figure 18: Order Creation Options

Figure 19: Integration with Planning (SAP ECC or

Figure 20: Order Creation with Planned Orders

Figure 21: Batch Determination

Exercise 2: Process Planning for Process Orders

Exercise 2: Process Planning for Process Orders

Exercise 2: Process Planning for Process Orders

Exercise 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

e) When complete select

Solution 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

Solution 2: Process Planning for Process Orders

Exercise 3: Evaluate the Results of MRP