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Background Information

An object that moves through a fluid experiences aerodynamic drag. A drag force is
created because fluids are viscous and resist deformation. At typical automobile
speeds, the drag force varies with the square of velocity and the power needed to
overcome it varies with the cube of velocity. The drag coefficient, C d , is a unit less
number that summarizes how aerodynamically efficient an object is. The C d for a
streamlined airfoil can be around 0.05, while the Cd for2a box is over 1. It is
D
calculated by the rearranging theDdrag equation
to

C =2F /(Av )

FD is the drag force in N


is the density of the fluid, in kg/m3
CD is the coefficient of drag
CFD, computational fluid dynamics,
is using computers to approximate solutions to
A is the cross sectional area
the Navier-Stokes equations, the ones that govern fluid flow. It is very versatile and
with the growth of computing power, it can produce accurate results compared to a
wind tunnel. CFD allows many designs to be tested and allows a user to visualize
the results. Current CFD programs can perform a wide range of fluid simulations
and measure many physical quantities such as pressure, drag forces, temperature,
and more.

CFD results(right) vs. experimental(left)

Image from http://www.mathematik.uni-dortmund.de/~kuzmin/cfdintro/lecture1.pdf

The two main components of aerodynamic drag on a vehicle are skin friction and
pressure drag, also known as form drag. Skin friction is caused by the air rubbing
against the surface of the vehicle. It is not significant for heavy vehicles like a bus
and contributes less than 10% to the total drag force(Patten, McAuliffe, Mayda, &
Tanguay, 2012). Pressure drag is the significant component and occurs because a
moving vehicle creates a region of high pressure air in the front that pushes the
vehicle back and a region of low pressure air called the wake where the air
stagnates and pulls the vehicle back((Edgar, 2008).

Problem and Purpose

Currently, school buses are very fuel inefficient, averaging 7 mpg (Laughlin, 2004).
A major part of their fuel consumption is towards overcoming aerodynamic drag.
Their box-like shape has a high coefficient of drag and because the power needed
to overcome drag increases with the cube of speed, a heavy vehicle moving at
highway speeds spends over half of its fuel overcoming drag(The tyre: Rolling
resistance and fuel savings, 2003).
There are estimated ~480,000 school buses in USA that total to about 4.4 billion
miles per year (School Bus Safety Data, 2009). According to Laughlins estimate
of 7mpg, that is about 630 million gallons of diesel burned by school buses yearly.
If an economically viable drag reduction device could be made for school buses,
millions of gallons of fuel could be saved and CO2 prevented from going into the
atmosphere.

Purpose: To design and evaluate the practicality of 3 different


drag reduction devices using CFD and then optimize their
geometries to achieve the highest reduction in Cd per
monetary unit.

Hypotheses

1. All of the three designs, rear spoiler, back plates, and frontal fairing will reduce
the total drag force and the Cd of the school bus.
2. At least one of the designs will be able to reduce C d by 10% or more.
3. One of these devices, after optimization, will be economically practical to
implement if manufacturing costs could be brought down low enough.
Rationale: Previous experiments on semi-trailers have shown that simple devices
can reduce Cd by a large amount.

Design Plan

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