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SCV100 LEAD

SCV100 3

1
13KRP3E1

Honda Motor Co., Ltd. 2003

SCV100 LEAD
[SCV1003]

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

B1
CONTENTS

Instruction for use of parts catalogue

Page

This parts catalogue was prepared based on the latest information available as of February 20, 2003.
See the parts catalogue news for any revision that is made after
February 20, 2003.
Always specify the part number when ordering a part.
Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.
When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Address
No.

How to refer to the part information ............................ 2


Part catalogue structure ............................................. 3
When the parts were revised...................................... 4
Abbreviations used in the parts catalogue.................. 4
Part block and serial number check ........................... 5
Color label attachment position check........................ 5
Models, parts catalogue codes and applicable

2
3
4
4
5
5

serial numbers ........................................................... 6

B 6
B 7
B 8

hose......................................................................... 11
How to use the flat rate time (F.R.T.) ....................... 15
Illustrated index ........................................................ 18
ENGINE GROUP..................................................... 23
FRAME GROUP...................................................... 42
PART NO. INDEX..................................................... 73
PART NAME INDEX................................................. 76

B11
B15
C 2
D 1
F 1
H 1
I 1

Color label .................................................................. 7


Color chart .................................................................. 8
Fuel hose, general purpose hoses and vinyl

B
B
B
B
B
B

2
3
4
5

Initial version issue date

February 20, 2003


Honda Motor Co., Ltd.
1
2003.02.20

B 2
Reference with Illustrated index

How to refer to the part information

1
Reference with Part number index

Reference with Part name index

2
2003.02.20

B 3
Address number

Part catalogue structure

Address No. is provided (in place of the page No.) to help


you refer to the part with the part No. or part name.

Block title
Block number
Service item/Flat rate time
Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.

Part number
Description
Assemblies

Honda color code

Sections framed with broken lines in the exploded view


drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description
Note
Notes are shown with the parentheses in the part name
column.

Required quantity
Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
Reqd. QTY marked with N indicates the optional part that
should be selected as needed.
Reqd. QTY indicates the number of the part used in the
block.

Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
Parts enclosed within a dotted line
different block.

are covered in a

A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
indicates the block No. the part in
A solid arrow
question is connected to.
2003.02.20

B 4
When the parts were revised

Abbreviations used in the parts catalogue

1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as R.

L. stands
for LEFT

* L. or R. in the description of a part stands for the LEFT hand


side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
The following abbreviations are used in this parts catalogue.

The number has been When shown at the left side,


used from the initial model it is applicable to the models
without revision.
of No.1008001 and the
subsequent numbers.

When shown at the right side,


it is applicable to the models
up to No.1008000.

A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour

4
2003.02.20

L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling

B 5
Part block and serial number check

Part block

Required
serial
number

Color label attachment position check

Engine parts

Carburetor parts

Frame parts

E-1~

E-17

F-1~

Engine serial
number

Carburetor serial
number

Frame serial
number

1
Colored parts

Color label

Check
point

5
2003.02.20

B 6
Models, parts catalogue codes and applicable serial numbers

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model

SCV100 LEAD
[SCV1003]

Area
code

Type

England

ED
F
KO

Applicable engine
serial No.

Applicable frame
serial No.

Applicable carburetor
identification No.

JF11E-8000001~

ME4JF11A038000001~

VK0AC A

European direct sales

JF11E-8000001~

ME4JF11A038000001~

VK0AC A

France

JF11E-8000001~

ME4JF11A038000001~

VK0AC A

Korea

JF11E-8000001~

ME4JF11A038000001~

VK0AC A

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
VK0AC

KC

6
2003.02.20

B 7
Color label

When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle.
When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

VFR800FIW
R-157
R157

7
2003.02.20

B 8
Color chart

When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.

SCV100 LEAD(SCV1003)E,ED,F
MODEL

SCV1003
Force silver
Candy
Radiant red
metallic
tahitian blue
metallic

COLOR
CODE
No.

Name of colored parts

Geny gray
metallic

NH-411M

PB-215C

R-218M

NH-A04M

Basic part No.

NH411

PB215

R218

NHA04

81132-KRP-980

ZA

ZA

ZA

ZA

CAP, INNER COVER

CAP, RR. HANDLE COVER

53207-KRP-980

ZA

ZA

ZA

COVER COMP., RR. HANDLE

53250-KRP-900

ZA

ZA

ZA

COVER, CENTER

80151-KRP-900

ZA

ZA

ZA

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
Ref.No.
block
No.

F-6

ZA

F-4

ZA

F-4

ZA

F-8

COVER, FR. HANDLE

53205-KRP-900

ZA

ZB

ZC

ZD

F-4

COVER, FR. LOWER

64305-KRP-900

ZA

ZB

ZC

ZD

F-6

COVER, FR. UPPER

64300-KRP-900

ZB

ZC

ZE

ZA

F-6

COVER, INNER

81131-KRP-980

ZA

ZA

ZA

ZA

F-6

COVER, L. BODY

83600-KRP-900

ZA

ZB

ZC

ZD

F-8

10

10

COVER, L. FLOOR SIDE

64330-KRP-900

ZA

ZB

ZC

ZD

F-7

11

COVER, R. BODY

83500-KRP-900

ZA

ZB

ZC

ZD

F-8

12

COVER, R. FLOOR SIDE

64320-KRP-900

ZA

ZB

ZC

ZD

F-7

13

COVER, RR. CENTER BODY

83701-KRP-900

ZA

ZB

ZC

ZD

F-8

11

14

COVER, RR. CENTER LOWER

83702-KRP-900

ZA

ZB

ZC

ZD

F-8

12

15

FENDER A, FR.

61100-KRP-900

ZB

ZC

ZE

ZA

F-5

16

FENDER B, FR.

61110-KRP-900

ZA

ZA

ZA

ZA

F-5

17

LABEL, COLOR

87565-KRP-980

ZA

ZB

ZC

ZD

F-25

8
2003.02.20

B 9
SCV100 LEAD(SCV1003)E,ED,F
MODEL

SCV1003
Force silver
Candy
Radiant red
metallic
tahitian blue
metallic

COLOR
CODE

Geny gray
metallic

NH-411M

PB-215C

R-218M

NH-A04M

Applicable model
Initial
applicable
model

Final
applicable
model

1
Applicable
block
Ref.No.
No.

No.

Name of colored parts

Basic part No.

NH411

PB215

R218

NHA04

18

LABEL, FRENCH TRANSLATION

87562-GBM-720

ZB

ZB

ZB

ZB

19

MARK, BODY COVER

87102-KRP-980

ZA

ZA

ZA

ZA

F-26

20

MARK, HANDLE FR. COVER

87101-KRP-900

ZA

ZB

ZB

ZB

F-26

21

MARK, RR. CENTER COVER

87103-KRP-900

ZA

ZB

ZB

ZB

F-26

22

PANEL, FLOOR

64310-KRP-900

ZA

ZA

ZA

ZA

F-7

23

SEAT COMP., DOUBLE

77200-KRP-980

ZA

ZA

ZA

ZA

F-12

F-25

9
2003.02.20

B10
SCV100 LEAD(SCV1003)KO
MODEL

SCV1003
Force silver
Candy
Radiant red
metallic
tahitian blue
metallic

COLOR
CODE
No.

Name of colored parts

Basic part No.

Geny gray
metallic

NH-411M

PB-215C

R-218M

NH-A04M

NH411

PB215

R218

NHA04

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
block
Ref.No.
No.

CAP, INNER COVER

81132-KRP-980

ZA

ZA

ZA

ZA

F-6

CAP, RR. HANDLE COVER

53207-KRP-980

ZA

ZA

ZA

ZA

F-4

COVER COMP., RR. HANDLE

53250-KRP-900

ZA

ZA

ZA

ZA

F-4

COVER, CENTER

80151-KRP-900

ZA

ZA

ZA

ZA

F-8

COVER, FR. HANDLE

53205-KRP-900

ZA

ZB

ZC

ZD

F-4

COVER, FR. LOWER

64305-KRP-900

ZA

ZB

ZC

ZD

F-6

COVER, FR. UPPER

64300-KRP-900

ZB

ZC

ZE

ZA

F-6

COVER, INNER

81131-KRP-980

ZA

ZA

ZA

ZA

F-6

COVER, L. BODY

83600-KRP-900

ZA

ZB

ZC

ZD

F-8

10

10

COVER, L. FLOOR SIDE

64330-KRP-900

ZA

ZB

ZC

ZD

F-7

11

COVER, R. BODY

83500-KRP-900

ZA

ZB

ZC

ZD

F-8

12

COVER, R. FLOOR SIDE

64320-KRP-900

ZA

ZB

ZC

ZD

F-7

13

COVER, RR. CENTER BODY

83701-KRP-900

ZA

ZB

ZC

ZD

F-8

11

14

COVER, RR. CENTER LOWER

83702-KRP-900

ZA

ZB

ZC

ZD

F-8

12

15

FENDER A, FR.

61100-KRP-900

ZB

ZC

ZE

ZA

F-5

16

FENDER B, FR.

61110-KRP-900

ZA

ZA

ZA

ZA

F-5

17

LABEL, COLOR

87565-KRP-980

ZA

ZB

ZC

ZD

F-25

18

MARK, BODY COVER

87102-KRP-980

ZA

ZA

ZA

ZA

F-26

19

MARK, HANDLE FR. COVER

87101-KRP-900

ZA

ZB

ZB

ZB

F-26

20

MARK, RR. CENTER COVER

87103-KRP-900

ZA

ZB

ZB

ZB

F-26

21

PANEL, FLOOR

64310-KRP-900

ZA

ZA

ZA

ZA

F-7

22

SEAT COMP., DOUBLE

77200-KRP-980

ZA

ZA

ZA

ZA

F-12

10
2003.02.20

B11
Fuel hose, general purpose hoses and vinyl hose

The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes
Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x

95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>

3.0
3.0
3.0

95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x

3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5

Bulk part

Length
(m)
1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8

Standard part No.

95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x

Bulk part No.


95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M

Inner
diameter
(mm)
5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0

Length
(m)
1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1

11
2003.02.20

B12
Vinyl tube

Vinyl tube
Bulk part

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Vinyl tube
Bulk part

Length
(m)

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Bulk part
Length
(m)

95003-01001-60M
95003-01xxx-3x <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-1x <95003-14003-10M>

6.0

9.0

1
3

95003-01001-60M
95003-01xxx-60 <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-20 <95003-14003-10M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-3x <95003-03003-60M>

3.0

6.0

1
3

95003-14001-60M
95003-14xxx-3x <95003-14003-60M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-60 <95003-03003-60M>

3.0

6.0

1
3

95003-17001-10M
95003-17xxx-1x <95003-17003-10M>

7.0

9.0

1
3

95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>

3.5

6.5

1
3
8

95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>

7.0

11.0

1
3
8

6.5

1
3
8

95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>

11.0

1
3
8

95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

7.0

11.0

1
3
8

9.0

1
3

9.0

1
3

12.0

1
3

95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>

3.5

95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>

7.0

1
3
8

95003-21001-10M
95003-21xxx-1x <95003-21003-10M>

7.0

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Length
(m)

95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-37001-60M
95003-37xxx-3x 95003-37003-60M>

11.0

15.0

1
3

95003-37001-60M
95003-37xxx-60 <95003-37003-60M>

11.0

15.0

1
3

95003-38001-10M
95003-38xxx-1x <95003-38003-10M>

12.0

13.0

1
3

95003-38001-10M
95003-38xxx-20 <95003-38003-10M>

12.0

13.0

1
3

95003-39001-10M
95003-39xxx-1x <95003-39003-10M>

12.0

14.0

1
3

95003-39001-10M
95003-39xxx-20 <95003-39003-10M>

12.0

14.0

1
3

95003-40001-10M
95003-40xxx-20 <95003-40003-10M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-3x <95003-40003-60M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-60 <95003-40003-60M>

12.0

16.0

1
3

95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>

4.0

95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>

4.0

7.0

1
3
8

95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>

4.0

7.0

1
3
8

95003-23001-10M
95003-23xxx-20 <95003-23003-10M>

8.0

12.0

1
3

95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-25001-10M
95003-25xxx-1x <95003-25003-10M>

9.0

11.0

1
3

95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-25001-10M
95003-25xxx-20 <95003-25003-10M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-1x <95003-50003-10M>

16.0

19.0

1
3

95003-25001-60M
95003-25xxx-3x <95003-25003-60M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-20 <95003-50003-10M>

16.0

19.0

1
3

95003-25001-70M
95003-25xxx-7x <95003-25003-70M>

9.0

11.0

1
3

95003-50001-60M
95003-50xxx-3x <95003-50003-60M>

16.0

19.0

1
3

95003-27001-10M
95003-27xxx-1x <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-1x <95003-55003-10M>

17.5

20.5

1
3

95003-27001-10M
95003-27xxx-20 <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-20 <95003-55003-10M>

17.5

20.5

1
3

95003-27001-60M
95003-27xxx-3x <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-1x <95003-60003-10M>

22.0

27.0

1
3

95003-27001-60M
95003-27xxx-60 <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-20 <95003-60003-10M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-3x <95003-60003-60M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-60 <95003-60003-60M>

22.0

27.0

1
3

95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>

4.5

6.5

1
3
8

95003-09001-60M
95003-09xxx-3x <95003-09003-60M>

4.5

8.0

1
3

95003-09001-60M
95003-09xxx-60 <95003-09003-60M>

4.5

8.0

1
3

95003-10001-10M
95003-10xxx-1x <95003-10003-10M>

5.0

8.0

1
3

8.0

1
3

8.0

1
3

8.0

1
3

95003-10001-10M
95003-10xxx-20 <95003-10003-10M>
95003-10001-60M
95003-10xxx-3x <95003-10003-60M>
95003-10001-60M
95003-10xxx-60 <95003-10003-60M>

5.0
5.0
5.0

95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-21001-10M
95003-21xxx-20 <95003-21003-10M>
95003-23001-10M
95003-23xxx-1x <95003-23003-10M>

8.0
8.0
8.0

95003-33001-10M
95003-33xxx-1x <95003-33003-10M>

10.0

14.0

1
3

95003-33001-10M
95003-33xxx-20 <95003-33003-10M>

10.0

14.0

1
3

12
2003.02.20

B13
General purpose hoses

General purpose hoses


Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95005-11xxx-3x
95005-11xxx-5x

95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M

11.0
11.0

95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x

12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5

Bulk part

Length
(m)
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1

Standard part No.

95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x

Bulk part No.


95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M

Inner
diameter
(mm)
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0

Length
(m)
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1

NOTE: X is displayed to represent the omitted numerals and letters of the


roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.

13
2003.02.20

B14
Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)

95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black

Vinyl hose 1: Clear


2: Black
3: Light red
6: Light red
7: Pale black

General hose 1: Ash gray


2: Ash gray
3: Black
5: Black

Lengths: 001: 1 m (standard)


003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
11: 11 mm
35: 3.5 mm
91: 12 mm (outside dia. 15) mm
45: 4.5 mm
92: 12 mm (outside dia. 16) mm
50: 5.0 mm
12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm
14: 14 mm
65: 6.5 mm
17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm
03: ID. 3.0, OD. 6.0 mm
05: ID. 3.5, OD. 6.5 mm
07: ID. 4.0, OD. 7.0 mm
08: ID. 4.5, OD. 6.5 mm
09: ID. 4.5, OD. 8.0 mm
12: ID. 5.0, OD. 7.0 mm
10: ID. 5.0, OD. 8.0 mm
11: ID. 5.0, OD. 9.0 mm

14: ID. 6.0,


17: ID. 7.0,
19: ID. 7.0,
21: ID. 8.0,
23: ID. 8.0,
25: ID. 9.0,
27: ID. 9.0,
33: ID. 10.0,
36: ID. 11.0,

OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm

Hose type: 1: Fuel hose


3: Vinyl hose
5: General hose

14
2003.02.20

37: ID. 11.0,


38: ID. 12.0,
39: ID. 12.0,
40: ID. 12.0,
43: ID. 13.0,
45: ID. 14.0,
50: ID. 16.0,
55: ID. 17.5,
60: ID. 22.0,

OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm

B15
How to use the flat rate time (F.R.T.)
This F.R.T. (Flat Rate Time) is used to determine the standard labor
time allowed for replacement of parts covered by the warranty during
the period the warranty is in effect. The F.R.T. for those parts which
are not listed herein should be determined from the operation closely
related to the replacement of that part.

The job times are listed in tenth of an hour to simplify computation.


(Example)

0.3 = 18 minutes
5.6 = 5 hours and 36 minutes
CONVERSION CHART

1. The F.R.T. is based on the following servicing conditions


Hours

a. A liberal allowance is added to the net servicing time.

2. Method of computing

Minutes

Hours

Minutes

b. Standard times specified are based on the condition that the

0.1

0.6

36

necessary servicing tools listed in the service manual (motor-

0.2

12

0.7

42

cycle) which describes the Honda service policy are available

0.3

18

0.8

48

close at hand and the work performed by a mechanic with nor-

0.4

24

0.9

54

mal skill.

0.5

30

1.0

60

c. Time required for inspection and operational test following the


servicing is included in the F.R.T.

15
2003.02.20

B16
3. Computing the F.R.T.

c. Jobs of partially related nature


Total up the F.R.T. for all of the parts replaced and then subtract the F.R.T. for the duplicated operation (i.e., cylinder head
gasket service).
(Example) Replacement of valve and cylinder head.

The following are only examples and do not reflect the actual
F.R.T. for this product.
When several jobs are performed at the same time, make the calculation in the following manner.
a. Jobs of non duplicated nature

Service item

The F.R.T. for the job is obtained by totalling the F.R.T. for
each part replaced.
(Example) Replacement of head cover gasket and oil filter.
Service item

0.5

Cartridge, oil filter

0.5

Take the F.R.T. for the last part to be replaced.


(Example) Replacement of piston and cylinder head gasket.

Piston

*2.5

The F.R.T. shown with (*) includes engine removal and installation.
The parts, having the same number of man-hour, are identified by a mark , and classified under the title of their representative work.

b. Jobs of duplicated nature

Service item

*4.0
The F.R.T. for the job is: (3.0 + 4.0) - 2.5 = 4.5

The F.R.T. for the job is: 0.5 + 0.5 = 1.0

Gasket comp., cylinder head

*3.0

Head assy., cylinder


Gasket comp., cylinder head

F.R.T.

Packing, cylinder head cover

F.R.T.

Valve

F.R.T.
3.0
*5.0
The F.R.T. for the job is: 5.0

16
2003.02.20

C 1
4. Operations other than replacing parts
Frame

a. Removal and installation


F.R.T.

No.

Engine

1.0

Cylinder head

*1.5

Rear brake adjustment

0.1

Carburetor

0.4

Brake operation test

0.1

Crankcase separation

*3.3

Headlight aiming

0.1

No.

Service item

Engine

No.
Service item

F.R.T.
0.1

c. Overhaul

b. Adjustment, measurement and cleaning

No.

Service item
Front brake adjustment

F.R.T.

Spark plug adjustment and cleaning

Carburetor idle adjustment

0.1

Engine oil inspection

0.1

Compression-pressure measurement

0.2

Battery checking of electrolyte level and


gravity

0.2

Carburetor float level measurement

0.5

Throttle operation adjustment

0.1

Service item
Carburetor

F.R.T.
0.9

0.1

Ignition timing inspection

0.2

Oil filter screen cleaning

0.2

10

Valve clearance adjustment

0.5

17
2003.02.20

ENGINE GROUP
E-1

D 1

E-2

SHROUD/FAN COVER

C 2
D 2

E-3

CYLINDER HEAD COVER

D 3
CYLINDER HEAD

2
E-4

D 5

E-5

CAMSHAFT/VALVE

E-7

D 8
RIGHT CRANKCASE

D 6

E-6

CAM CHAIN/TENSIONER

E-8

D 9
GENERATOR

E-9

D10
OIL PUMP

18
2003.02.20

D 7
CYLINDER

C 3

ENGINE GROUP
E-10

D11

E-11

STARTING MOTOR

D12

E-12

LEFT CRANKCASE COVER

D13
DRIVE FACE

2
E-13

D14

E-14

DRIVEN FACE

E-16

E 1
CRANKSHAFT/PISTON

D15
TRANSMISSION

E-15

D16
LEFT CRANKCASE

E-17

E 2
CARBURETOR

19
2003.02.20

FRAME GROUP
F-1

F 1

F-2

HEADLIGHT

F-4

C 4
F 2

F-3

METER

F 5

F-5

STEERING HANDLE/HANDLE COVER

F 3
HANDLE LEVER/SWITCH/CABLE

F 6

F-6

FRONT FENDER

F 7
FRONT COVER

F-7

F 8
FLOOR PANEL

F-8

F 9
BODY COVER

F11
STEERING STEM/FRONT FORK

20
2003.02.20

F-9

C 5

FRAME GROUP
F-10

F13

F-11

FRONT WHEEL

F-13

F15

F-12

REAR WHEEL

G 1

F-14

FUEL TANK

F16
SEAT/LUGGAGE BOX

G 2

F-15

REAR FENDER

G 3
AIR CLEANER

F-15-1

G 4
AIR SUCTION VALVE

F-16

G 5
EXHAUST MUFFLER

F-17

G 6
KICK STARTER ARM/STAND

21
2003.02.20

C 6

FRAME GROUP
F-18

G 7

F-19

REAR CUSHION

F-21

G 8

F-20

FRONT WINKER

G10

F-22

BATTERY

G 9
REAR COMBINATION LIGHT

G11

F-23

WIRE HARNESS

G12
FRAME BODY

F-24

G13
TOOLS

F-25

G14
CAUTION LABEL

G15
MARK

22
2003.02.20

F-26

E-1

D 1

SHROUD/FAN COVER
Service item

COVER COMP., FAN


SHROUD, IN.
SHROUD, EX.

F.R.T.

0.2
0.5
0.9

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

19610-KPL-900
19621-KRP-980
19623-KPL-900
19625-GCC-000
19631-KRP-980

COVER COMP., FAN


SHROUD, IN.
RUBBER, IN. SHROUD SEAL
SEAL, SHROUD
SHROUD, EX.

1
1
1
1
1

6
7
8
9
10

19639-GBC-000
33715-GB0-900
82871-671-000
90672-KPL-901
93404-06020-00

RUBBER, MOUNTING
COLLAR, TAILLIGHT SETTING
GROMMET, DRAIN HOLE, 25MM
CLIP, BODY
BOLT-WASHER, 6X20

1
1
2
1
1

11 93903-25380
SCREW, TAPPING, 5X16
12 96001-06025-07 BOLT, FLANGE, 6X25

4
2

SCV100
3

Serial No.

Parts catalogue code

23
2003.02.20

E-2

D 2

CYLINDER HEAD COVER


Service item

COVER COMP., HEAD


.GASKET, CYLINDER HEAD COVER

Ref.
No.

Reqd. QTY
Part No.

1 11211-KRP-980
2 12310-KRP-980
3 12315-KRP-980

Description

SCV100
3

1
1

4 12391-GCC-000
5 90017-KPL-900

TUBE, BREATHER
COVER COMP., HEAD
CLAMPER, AIR SUCTION VALVE
HOSE
GASKET, CYLINDER HEAD COVER
BOLT, HEAD COVER

6
7
8
9

RUBBER, MOUNTING
CLAMP, TUBE, (D12.0)
CLIP, TUBE (B12)
BOLT, FLANGE, 6X14

2
1
1
1

90543-MV9-670
90602-KPL-900
95002-02120
96001-06014-00

Serial No.

Parts catalogue code

1
1
2

24
2003.02.20

F.R.T.

0.3

E-3

D 3

CYLINDER HEAD
Service item

PLUG, SPARK
PIPE COMP., AIR FEED
PIPE COMP., INLET
GASKET, CYLINDER HEAD
GUIDE, VALVE
(INC. REAMING)
(ADD 0.3 FOR EACH.)
(EXC. VALVE REFACING)
(ADD MORE 0.2 IF PERFOMED.)
HEAD COMP., CYLINDER

F.R.T.

0.1
0.3
0.4
*1.5
*2.1

*2.2

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

12200-KRP-980
12204-KPL-P00
12206-KPL-900
12211-KPL-900
12251-GCC-000

HEAD COMP., CYLINDER


GUIDE, VALVE (O.S.)
CLIP, VALVE GUIDE
HOLDER, CAMSHAFT
GASKET, CYLINDER HEAD

1
2
2
1
1

6
7
8
9
10

16201-KRP-980
17110-KRP-981
17255-KRP-980
17256-KRP-980
18640-KPL-900

GASKET B, CARBURETOR INSULATOR


PIPE COMP., INLET
BAND COMP.
BAND, INSULATOR
PIPE COMP., AIR FEED

1
1
1
1
1

11
12
13
14
15

18645-KPL-900
90076-MG8-000
90201-GCC-000
90401-GCC-000
90482-KRP-980

GASKET, AIR FEED PIPE


BOLT, FLANGE SOCKET, 6X28
NUT, HEX., 7MM
WASHER, 7.2X16X2.5
WASHER, 5MM

1
2
4
4
2

16
17
18
19
20

90701-KPL-900
92900-06016-0B
93500-05020-0A
94520-32000
95701-06090-00

DOWEL PIN, SPECIAL, 8X14


BOLT, STUD, 6X16
SCREW, PAN, 5X20
CIRCLIP, INTERNAL, 32MM
BOLT, FLANGE, 6X90

4
2
2
1
2

21 96001-06016-00 BOLT,
22 98056-56718
PLUG,
98056-56726
PLUG,
98056-55718
PLUG,
98056-55726
PLUG,

FLANGE, 6X16
SPARK (CR6HSA)(NGK)
SPARK (U20FSR-U)(DENSO)
SPARK (CR5HSA)(NGK)
SPARK (U16FSR-U)(DENSO)

SCV100
3

Serial No.

Parts catalogue code

2
1
1
(1)
(1)

25
2003.02.20

E-3

D 4

CYLINDER HEAD

Ref.
No.

Reqd. QTY
Part No.

22) 98056-57718
98056-57726

Description

PLUG, SPARK (CR7HSA)(NGK)


PLUG, SPARK (U22FSR-U)(DENSO)

SCV100
3

Serial No.

Parts catalogue code

(1)
(1)

26
2003.02.20

E-4

D 5

CAMSHAFT/VALVE
Service item

SPROCKET, CAM
ARM, VALVE ROCKER
(SAME TIME FOR TWO UNITS)
CAMSHAFT COMP.
SPRING, VALVE
(ADD 0.1 FOR EACH.)
(INC. RELATIVE PART)
VALVE
(ADD 0.2 FOR EACH.)
(INC. REFACING)
(EXC. VALVE GUIDE REPLACEMENT)

F.R.T.

0.6
0.8
1.1
*1.7
*1.8

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

12209-KPL-901
14100-KPL-900
14150-GCC-000
14321-KPL-900
14431-GCC-000

SEAL, VALVE STEM


CAMSHAFT COMP.
PLATE COMP., STOPPER
SPROCKET, CAM (34T)
ARM, VALVE ROCKER

2
1
1
1
2

6
7
8
9
10

14451-GCC-000
14461-GCC-000
14711-GCC-000
14721-GCC-000
14751-KCW-880

SHAFT, IN. ROCKER ARM


SHAFT, EX. ROCKER ARM
VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER

1
1
1
1
2

11
12
13
14
15

14761-KCW-880
14771-KPL-900
14777-KN7-670
14781-KPL-900
90012-333-000

SPRING, VALVE INNER


RETAINER, VALVE SPRING
SEAT, VALVE SPRING
COTTER, VALVE
SCREW, TAPPET ADJUSTING

2
2
2
4
2

16 90083-KPL-900
17 90206-KPL-900

BOLT, KNOCK, 5MM


NUT, TAPPET ADJUSTING

2
2

SCV100
3

Serial No.

Parts catalogue code

27
2003.02.20

E-5

D 6

CAM CHAIN/TENSIONER
Service item

LIFTER ASSY., TENSIONER


GUIDE COMP., CAM CHAIN
TENSIONER COMP., CAM CHAIN
CHAIN, CAM

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

14401-KPL-900
14510-KPL-900
14520-KPH-901
14531-GCC-000
14560-KCW-880

CHAIN, CAM (86L)


TENSIONER COMP., CAM CHAIN
LIFTER ASSY., TENSIONER
PIVOT, CAM CHAIN TENSIONER
GASKET, TENSIONER LIFTER

1
1
1
1
1

6
7
8
9
10

14610-KPL-900
90005-KPL-900
91301-HM5-630
91306-105-690
95701-06022-00

GUIDE COMP., CAM CHAIN


SCREW, PAN, 6X6
O-RING, 15.2X1.5
O-RING, 1.5X9.5
BOLT, FLANGE, 6X22

1
1
1
1
2

SCV100
3

Serial No.

Parts catalogue code

28
2003.02.20

F.R.T.

0.6
*1.5
*2.2
*3.6

E-6

D 7

CYLINDER
Service item

GASKET, CYLINDER
CYLINDER

F.R.T.

*1.8
*1.9

Ref.
No.

Reqd. QTY
Part No.

1 12101-KRP-980
2 12191-KRP-980
3 90701-KPL-900

Description

CYLINDER
GASKET, CYLINDER
DOWEL PIN, SPECIAL, 8X14

SCV100
3

Serial No.

Parts catalogue code

1
1
2

29
2003.02.20

E-7

D 8

RIGHT CRANKCASE
Service item

GASKET, CRANKCASE
CRANKCASE COMP., R.

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

11100-KRP-900
11102-GT8-B00
11192-KRP-980
11361-KPL-900
15651-KRP-980

CRANKCASE COMP., R.
BUSH, ENGINE HANGER RUBBER
GASKET, CRANKCASE
COVER, OIL PUMP
GAUGE, OIL LEVEL

1
1
1
1
1

6
7
8
9
10

90031-KPL-900
91201-KPL-901
91307-035-000
91307-639-000
92800-12000

BOLT A, STUD, 7X181


OIL SEAL, 16X26X7
O-RING, 18X3
O-RING, 64X2
BOLT, DRAIN PLUG, 12MM

2
1
1
1
1

11
12
13
14
15

94109-12000
94301-08200
95701-06022-00
95701-06055-00
95701-06080-00

WASHER, DRAIN PLUG, 12MM


DOWEL PIN, 8X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X55
BOLT, FLANGE, 6X80

1
2
1
4
3

16 95701-06115-00 BOLT, FLANGE, 6X115

SCV100
3

Serial No.

Parts catalogue code

30
2003.02.20

F.R.T.

*3.3
*3.7

E-8

D 9

GENERATOR
Service item

FAN COMP., COOLING


FLYWHEEL COMP.
STATOR COMP.

F.R.T.

0.3
0.5
0.7

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

19510-KPL-900
31110-KRP-901
31120-KRP-901
32907-KPL-900
32976-107-010

FAN COMP., COOLING


FLYWHEEL COMP.
STATOR COMP.
CLIP, GENERATOR CORD
CLAMPER, WIRE HARNESS

1
1
1
1
1

6
7
8
9
10

90083-GCC-000
90410-GCC-000
94050-10000
95701-06016-00
96001-06016-00

BOLT, KNOCK, 5MM


WASHER, 10MM
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16

2
1
1
3
1

11 96001-06022-00 BOLT, FLANGE, 6X22

SCV100
3

Serial No.

Parts catalogue code

31
2003.02.20

E-9

D10

OIL PUMP
Service item

GEAR, OIL PUMP DRIVEN


PUMP ASSY., OIL
(INC. RELATIVE PART)

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

15100-KPL-900
15133-GFC-900
15331-436-000
15332-436-000
90001-KPL-900

PUMP ASSY., OIL


GEAR, OIL PUMP DRIVEN (39T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
BOLT, HEX., 6X30

1
1
1
1
2

6 90701-KPL-900
7 93901-34120

DOWEL PIN, SPECIAL, 8X14


SCREW, TAPPING, 4X8

2
1

SCV100
3

Serial No.

Parts catalogue code

32
2003.02.20

F.R.T.

0.6
0.8

E-10

D11

STARTING MOTOR
Service item

HOLDER COMP., STARTER PINION


.MOTOR UNIT, STARTING
.SUB HARNESS
PINION ASSY., STARTER

F.R.T.

0.4
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

28120-KPL-901
28150-KPL-900
31210-GCC-771
32105-KRP-981
91309-KEE-630

PINION ASSY., STARTER


HOLDER COMP., STARTER PINION
MOTOR UNIT, STARTING
SUB HARNESS
O-RING

1
1
1
1
1

6 93892-04006-08 SCREW-WASHER, 4X6


7 96001-06035-00 BOLT, FLANGE, 6X35

1
2

SCV100
3

Serial No.

Parts catalogue code

33
2003.02.20

E-11

D12

LEFT CRANKCASE COVER


Service item

GASKET, L. COVER
.PLATE, L. COVER
COVER, L. SIDE

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

11230-KRP-980
11341-KPL-900
11342-GCC-000
11344-GW3-980
11395-KRP-980

CLAMPER COMP., RR. BRAKE CABLE


COVER, L. SIDE
PLATE, L. COVER
RUBBER, STARTER PINION HOLDER
GASKET, L. COVER

1
1
1
1
1

6
7
8
9
10

50501-KPL-900
90701-KPL-900
93903-34120
96001-06035-00
96001-06075-00

STOPPER, RUBBER
DOWEL PIN, SPECIAL, 8X14
SCREW, TAPPING, 4X8
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X75

1
2
5
7
1

SCV100
3

Serial No.

Parts catalogue code

34
2003.02.20

F.R.T.

0.4
0.5

E-12

D13

DRIVE FACE
Service item

GEAR COMP., KICK DRIVEN


FACE COMP., DRIVE
.FACE COMP., MOVABLE DRIVE
.ROLLER SET, WEIGHT
(INC. RELATIVE PART)
.SPINDLE COMP., KICK STARTER
(INC. RELATIVE PART)
.SPRING, KICK RETURN

F.R.T.

0.4
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

22011-KPL-940
22102-KRP-980
22105-KRP-980
22109-KRP-980
22110-KRP-980

PIECE SET, SLIDE


FACE COMP., DRIVE
BOSS, DRIVE FACE
RATCHET, STARTER
FACE COMP., MOVABLE DRIVE

1
1
1
1
1

6
7
8
9
10

22123-KRP-305
22131-KRP-980
28223-GCC-000
28230-KPL-900
28250-KPL-900

ROLLER SET, WEIGHT


PLATE, RAMP
SPRING, KICK DRIVEN GEAR
GEAR COMP., KICK DRIVEN
SPINDLE COMP., KICK STARTER

1
1
1
1
1

11
12
13
14
15

28253-KPL-900
28255-KPL-900
28281-GCC-000
90412-329-000
90426-KBN-900

BUSH, KICK SPINDLE


COLLAR, KICK BOSS
SPRING, KICK RETURN
WASHER, THRUST, 10MM
WASHER, SPECIAL, 12MM

1
1
1
1
1

16 90451-KPL-900 WASHER, KICK SPINDLE


17 94001-12200-0S NUT, HEX., 12MM
18 94511-14000
CIRCLIP, EXTERNAL, 14MM

1
1
1

SCV100
3

Serial No.

Parts catalogue code

35
2003.02.20

E-13

D14

DRIVEN FACE
Service item

BELT, DRIVE
.OUTER COMP., CLUTCH
FACE SET, DRIVEN
(INC. RELATIVE PART)
.SPRING, DRIVEN FACE
BEARING, NEEDLE, 17X25X18
.BEARING, RADIAL BALL, 6901U
.FACE COMP., MOVABLE DRIVEN
.WEIGHT SET, CLUTCH
(INC. RELATIVE PART)

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

22100-KPL-900
22350-KPL-900
22401-KPL-900
22535-KPL-900
22804-148-000

OUTER COMP., CLUTCH


PLATE COMP., DRIVE
SPRING, CLUTCH
WEIGHT SET, CLUTCH
RUBBER, CLUTCH DAMPER

1
1
3
1
3

6
7
8
9
10

23100-GCC-771
23205-KPL-900
23220-KRP-980
23225-KPL-900
23226-KPL-900

BELT, DRIVE
FACE SET, DRIVEN
FACE COMP., MOVABLE DRIVEN
PIN, GUIDE ROLLER
ROLLER, GUIDE

1
1
1
3
3

11
12
13
14
15

23233-KRP-980
23237-KPL-900
23238-KPL-900
90202-KPL-900
90442-KPL-900

SPRING, DRIVEN FACE


COLLAR, SEAL
COLLAR, SPRING
NUT, SPECIAL, 28MM
WASHER, THRUST, 6MM

1
1
1
1
3

16
17
18
19
20

90601-KPL-900
90603-KPL-900
91006-GAZ-980
91103-GAZ-980
91211-GK8-013

CIRCLIP, INTERNAL, 24
CIRCLIP, 5MM
BEARING, RADIAL BALL, 6901U
BEARING, NEEDLE, 17X25X18
OIL SEAL, 34X39X3(ARAI)

1
3
1
1
2

21 91351-GR1-000
22 91351-642-000
23 94050-10000

O-RING, 38.5X2
O-RING, PINION CAP
NUT, FLANGE, 10MM

1
1
1

SCV100
3

Serial No.

Parts catalogue code

36
2003.02.20

F.R.T.

0.5
0.7
0.8

E-14

D15

TRANSMISSION
Service item

COUNTERSHAFT
.GASKET, TRANSMISSION CASE
.GEAR COMP., FINAL
.GEAR, COUNTERSHAFT
BEARING, RADIAL BALL, 6004UU
(ADD 0.1 FOR EACH.)
.BEARING, RADIAL BALL, 6201
.BEARING, RADIAL BALL, 6301
.OIL SEAL, 7X42X7
.SHAFT, DRIVE
CASE COMP., TRANSMISSION

F.R.T.

1.1

1.2

1.3

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

11209-KRP-980
11220-GCC-000
21200-KPL-900
21395-KRP-980
23411-KPL-900

CLAMPER, AIR CLEANER DRAIN


TUBE, MISSION BREATHER
CASE COMP., TRANSMISSION
GASKET, TRANSMISSION CASE
SHAFT, DRIVE (20T)

1
1
1
1
1

6
7
8
9
10

23421-GCC-000
23422-GCC-000
23430-KPL-900
90701-KPL-900
91009-GW3-980

COUNTERSHAFT (13T)
GEAR, COUNTERSHAFT (50T)
GEAR COMP., FINAL (49T)
DOWEL PIN, SPECIAL, 8X14
BEARING, RADIAL BALL, 6004UU

1
1
1
2
1

11
12
13
14
15

91203-KPL-901
91255-KPL-901
95701-06030-00
95701-06040-00
96100-62010-00

OIL SEAL, 14X20X3.2


OIL SEAL, 7X42X7
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X40
BEARING, RADIAL BALL, 6201

1
1
4
3
1

16 96100-63010-00 BEARING, RADIAL BALL, 6301

SCV100
3

Serial No.

Parts catalogue code

37
2003.02.20

E-15

D16

LEFT CRANKCASE
Service item

SCREEN, OIL FILTER


BEARING, RADIAL BALL SPECIAL,
6203
(ADD 0.1 FOR EACH.)
.BEARING, RADIAL BALL, 6201
.BEARING, RADIAL BALL, 6202
CRANKCASE COMP., L.

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

11102-GT8-B00
11200-KRP-980
11203-GC7-300
11204-GCC-000
12361-KPL-900

BUSH, ENGINE HANGER RUBBER


CRANKCASE COMP., L.
BUSH, RR. CUSHION UNDER RUBBER
PLATE, OIL SEAL STOPPER
CAP, TAPPET ADJUSTING HOLE

1
1
1
1
1

6
7
8
9
10

15421-107-000
15426-KCW-880
90008-KRP-980
90032-KPL-900
90474-333-000

SCREEN, OIL FILTER


SPRING, OIL FILTER SCREEN
BOLT, MAIN STAND SPRING
BOLT B, STUD, 7X186
WASHER, SEALING, 8MM

1
1
1
2
2

11 91004-GCC-000
12
13
14
15

BEARING, RADIAL BALL SPECIAL,


6203
91202-KPL-901 OIL SEAL, 20.8X53X9
91204-KPL-901 OIL SEAL, 17X30X6
91302-001-020 O-RING, 30.8MM
95701-06016-00 BOLT, FLANGE, 6X16

16 95701-08012-00 BOLT, FLANGE, 8X12


17 96100-62010-00 BEARING, RADIAL BALL, 6201
18 96100-62020-00 BEARING, RADIAL BALL, 6202

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
2
2
1
1

38
2003.02.20

F.R.T.

0.1
1.2

*4.5

E-16

E 1

CRANKSHAFT/PISTON
Service item

PIN, PISTON
PISTON
.RING SET, PISTON
CRANKSHAFT COMP.
GEAR, OIL PUMP DRIVE
.SPROCKET, TIMING
BEARING, RADIAL BALL SPECIAL,
6007
.BEARING, RADIAL BALL, 6205Z

F.R.T.

*1.9
*2.0
*3.9
*4.1
*4.3

Ref.
No.

Reqd. QTY
Part No.

1 13000-KRP-980
2 13011-KPL-900
13021-KPL-900
13031-KPL-900
13041-KPL-900
13051-KPL-900
3 13101-KRP-980
13102-KRP-980
13103-KRP-980
13104-KRP-980
13105-KRP-980
4 13111-087-000
5 13115-001-000
6
7
8
9
10

14311-KPL-900
15131-KPL-900
90741-KPL-900
91001-GCC-000
91002-GCC-000

Description

SCV100
3

CRANKSHAFT COMP.
RING SET, PISTON (STD)
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
RING SET, PISTON (1.00)
PISTON
PISTON (O.S. 0.25)
PISTON (O.S. 0.50)
PISTON (O.S. 0.75)
PISTON (O.S. 1.00)
PIN, PISTON
CLIP, PISTON PIN

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

SPROCKET, TIMING (17T)


GEAR, OIL PUMP DRIVE (28T)
KEY, WOODRUFF
BEARING, RADIAL BALL, 6205Z
BEARING, RADIAL BALL SPECIAL,
6007

1
1
1
1

Serial No.

Parts catalogue code

39
2003.02.20

E-17

E 2

CARBURETOR
Service item

PISTON COMP., VACUUM


BYSTARTER ASSY., AUTO
CHAMBER SET, FLOAT
FLOAT SET
.JET,
.VALVE COMP., FLOAT
CARBURETOR ASSY.
.NEEDLE SET, JET

40

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

16010-KRP-981
16012-KRP-981
16013-KRP-981
16015-KRP-981
16016-KRP-981

GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A

1
1
1
1
1

6
7
8
9
10

16028-KRP-981
16037-KRP-981
16046-KRP-981
16050-KRP-981
16075-KRP-981

SCREW SET B
PLATE SET, VALVE
BYSTARTER ASSY., AUTO
SPRING, COMPRESSION COIL
O-RING

1
1
1
1
1

11
12
13
14
15

16100-KRP-981
16107-KRP-981
16111-KRP-981
16119-KRP-981
16131-KRP-981

CARBURETOR ASSY. (VK0AC A)


TOP
PISTON COMP., VACUUM
STAY, WIRE
PLATE, SETTING

1
1
1
1
1

16
17
18
19
20

16140-GFC-901
16155-KRP-981
16163-KRP-981
16165-KRP-981
16180-KPP-901

BODY COMP., BYSTARTER


VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
JET, SLOW, #35

1
1
1
1
1

21
22
23
24
25

16190-GEE-003
93500-04008-1H
93500-04012-1H
93500-05010-1H
93892-04008-18

CAP, HOLDER
SCREW, PAN, 4X8
SCREW, PAN, 4X12
SCREW, PAN, 5X10
SCREW-WASHER, 4X8

1
2
3
2
1

SCV100
3

Serial No.

2003.02.20

Parts catalogue code

F.R.T.

0.2
0.3
0.4
0.5
0.6

E-17

E 3

CARBURETOR

Ref.
No.

Reqd. QTY
Part No.

Description

26 93892-05012-18 SCREW-WASHER, 5X12


27 95002-02089
CLIP, TUBE (B8)
28 95003-09030-31 TUBE, VINYL, 4.5X8X300
(95003-09001-60M)
29 99101-KRP-0850 JET, #85

SCV100
3

Serial No.

Parts catalogue code

2
1
1
1

41
2003.02.20

F-1

F 1

HEADLIGHT
Service item

BULB, HEADLIGHT
.SOCKET COMP., HEADLIGHT&
POSITION LIGHT
HEADLIGHT UNIT

Ref.
No.

Reqd. QTY
Part No.

1 33120-KRP-981
2 33128-GBL-003
3 33130-KRP-981
4 34901-KRP-980
5 34903-KRP-980
6
7
8
9
10

53209-GAH-000
64302-KRP-900
90101-GBL-710
93903-35220
94111-06800

Description

SCV100
3

HEADLIGHT UNIT
NUT, SPECIAL
SOCKET COMP., HEADLIGHT&
POSITION LIGHT
BULB, HEADLIGHT (12V 35/35W)
BULB, POSITION LIGHT (12V 5W)

1
1
1

CLIP, HEADLIGHT
STAY, HANDLE ADJUST
BOLT, ADJUSTING
SCREW, TAPPING, 5X12
WASHER, SPRING, 6MM

2
1
1
2
1

Serial No.

Parts catalogue code

1
1

42
2003.02.20

F.R.T.

0.1
0.2

F-2

F 2

METER
Service item

CABLE, INNER
BULB
(SAME TIME FOR TWO
UNITS OR MORE)
LENS
.SPEEDOMETER ASSY.
CASE
.METER COMP., SPEED & FUEL
.SOCKET COMP.
CABLE COMP., SPEEDOMETER

Ref.
No.

F.R.T.

0.1
0.2
0.3
0.4
0.6

Reqd. QTY
Part No.

1 34908-KPL-901
2 34909-KPL-901
3 37200-KRP-961
37200-KRP-981
4 37210-KRP-961
37210-KRP-981
5 37211-KRP-901

Description

SCV100
3

BULB (12V/3.0W)
BULB (12V/1.7W)
SPEEDOMETER ASSY. (MPH/KPH)
SPEEDOMETER ASSY. (KPH)
METER COMP., SPEED & FUEL
(MPH/KPH)
METER COMP., SPEED & FUEL
(KPH)
LENS

2
3
1 -------- -------- E
1 -------- -------- ED,F,KO

Parts catalogue code

1 -------- -------- E
1 -------- -------- ED,F,KO
1

6
7
8
9
10

37212-KRP-901
37213-KRP-901
37214-KPL-901
37215-MB6-831
37224-KRP-981

CASE
LENS, PILOT TURN
LENS, PILOT HIGH BEAM
CLAMP
SOCKET COMP.

1
2
1
1
1

11
12
13
14
15

37305-KPL-901
44830-KPL-900
44831-KPL-900
90035-166-008
93903-24420

SCREW, SPECIAL, 3X17


CABLE COMP., SPEEDOMETER
CABLE, INNER
SCREW-WASHER, SPECIAL, 4X10
SCREW, TAPPING, 4X16

3
1
1
2
1

SCREW, TAPPING, 5X16

16 93903-25320

Serial No.

43
2003.02.20

F-3

F 3

HANDLE LEVER/SWITCH/CABLE
Service item

GRIP, L. HANDLE
GRIP, R. HANDLE
.LEVER COMP., PARKING
.LEVER, L. STEERING HANDLE
(ADD 0.1 FOR EACH.)
.LEVER, R. STEERING HANDLE
GRIP COMP., THROTTLE
.SWITCH ASSY., FR. STOP
(ADD 0.1 FOR EACH.)
.SWITCH UNIT, DIMMER
.SWITCH UNIT, HORN
.SWITCH UNIT, STARTING
.SWITCH UNIT, WINKER
BRACKET, HANDLE
.HOUSING, UNDER THROTTLE
CABLE COMP., FR. BRAKE
CABLE COMP., RR. BRAKE
CABLE COMP., THROTTLE

44

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

17910-KRP-980
30158-GW3-980
35160-KPL-901
35170-KPL-901
35180-KPL-901

CABLE COMP., THROTTLE


E-RING, 3MM
SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN

1
1
1
1
1

6
7
8
9
10

35200-KPL-901
35340-KPL-900
43450-KRP-980
45450-KRP-980
53140-KPL-901

SWITCH UNIT, WINKER


SWITCH ASSY., FR. STOP
CABLE COMP., RR. BRAKE
CABLE COMP., FR. BRAKE
GRIP COMP., THROTTLE

1
2
1
1
1

11
12
13
14
15

53165-KPL-900
53166-KPL-900
53167-KPL-900
53168-KRP-980
53172-KRP-980

GRIP, R.
GRIP, L.
HOUSING,
HOUSING,
BRACKET,

HANDLE
HANDLE
UPPER THROTTLE
UNDER THROTTLE
HANDLE

1
1
1
1
1

16
17
18
19
20

53173-KPL-900
53175-KRP-980
53176-KRP-980
53178-KRP-980
53179-KRP-980

BAND, HANDLE BRACKET


LEVER, R. STEERING HANDLE
COVER, R. HANDLE LEVER
LEVER, L. STEERING HANDLE
COVER, L. HANDLE LEVER

1
1
1
1
1

21
22
23
24
25

53181-KRP-980
53182-GW3-980
53183-GW3-980
88110-KRP-900
88113-KRP-900

LEVER COMP., PARKING


SPRING, PARKING LEVER RETURN
PIN, PARKING LEVER PIVOT
MIRROR ASSY., R. BACK
CAP, LOCK NUT

1
1
1
1
2

SCV100
3

Serial No.

2003.02.20

Parts catalogue code

F.R.T.

0.1
0.2

0.3

0.4
0.6
0.8
0.9

F-3

F 4

HANDLE LEVER/SWITCH/CABLE

Reqd. QTY

Ref.
No.

Part No.

Description

26
27
28
29
30

88120-KRP-900
90115-KRP-980
90304-KPL-900
90310-KPL-900
90311-KPL-900

MIRROR ASSY., L. BACK


SCREW, HANDLE LEVER PIVOT
NUT, HEX., 5MM
LOCK NUT, R. MIRROR
LOCK NUT, L. MIRROR

1
2
2
1
1

31 93401-06020-00 BOLT-WASHER, 6X20

SCV100
3

Serial No.

Parts catalogue code

45
2003.02.20

F-4

F 5

STEERING HANDLE/HANDLE COVER


Service item

COVER, FR. HANDLE


COVER COMP., RR. HANDLE
HANDLE COMP., STEERING

Ref.
No.

Reqd. QTY
Part No.

Description

1 53100-KRP-980 HANDLE COMP., STEERING


2 53205-KRP-900ZA COVER, FR. HANDLE (WOL)
*NH411M*FORCE SILVER METALLIC
53205-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
53205-KRP-900ZC *R218M*..RADIANT RED METALLIC
53205-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
3 53207-KRP-980ZA CAP, RR. HANDLE COVER
*NH186R*...........STEEL GRAY
4 53250-KRP-900ZA COVER COMP., RR. HANDLE
*NH186R*...........STEEL GRAY
5 86150-GFC-900 EMBLEM, WING MARK
6
7
8
9
10

90304-KCS-920
93891-05025-07
93903-24380
94102-10000
95801-10045-08

NUT, U, 10MM
SCREW-WASHER, 5X25
SCREW, TAPPING, 4X12
WASHER, PLAIN, 10MM
BOLT, FLANGE, 10X45

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
1
1
1
1
1
1
6
2
1

46
2003.02.20

F.R.T.

0.2
0.5
1.0

F-5

F 6

FRONT FENDER
Service item

FENDER A, FR.
.FENDER B, FR.

Ref.
No.

F.R.T.

0.3

Reqd. QTY
Part No.

Description

1 61100-KRP-900ZA FENDER A, FR.


*NHA04M*...GENY GRAY METALLIC
61100-KRP-900ZB *NH411M*FORCE SILVER METALLIC
61100-KRP-900ZC *PB215C*..CANDY TAHITIAN BLUE
61100-KRP-900ZE *R218M*..RADIANT RED METALLIC
2 61110-KRP-900ZA FENDER B, FR.
*NH186R*...........STEEL GRAY
3 90111-KPL-900 BOLT, INNER COVER
4 90113-KRP-900 BOLT, SPECIAL HEX., 6X14

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
1
2
2

47
2003.02.20

F-6

F 7

FRONT COVER
Service item

COVER, FR. UPPER


COVER, FR. LOWER
COVER, INNER

Ref.
No.

Reqd. QTY
Part No.

Description

1 64300-KRP-900ZA COVER, FR. UPPER


*NHA04M*...GENY GRAY METALLIC
64300-KRP-900ZB *NH411M*FORCE SILVER METALLIC
64300-KRP-900ZC *PB215C*..CANDY TAHITIAN BLUE
64300-KRP-900ZE *R218M*..RADIANT RED METALLIC
2 64305-KRP-900ZA COVER, FR. LOWER
*NH411M*FORCE SILVER METALLIC
64305-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
64305-KRP-900ZC *R218M*..RADIANT RED METALLIC
64305-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
3 81131-KRP-980ZA COVER, INNER
*NH186R*...........STEEL GRAY
4 81132-KRP-980ZA CAP, INNER COVER
*NH186R*...........STEEL GRAY
5 90111-KPL-900 BOLT, INNER COVER
6 90344-KPL-900 NUT, SUSPENSION, 5MM
7 93404-06012-08 BOLT-WASHER, 6X12
8 93903-25380
SCREW, TAPPING, 5X16

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
1
1
1
1
1
1
1
6
2
12

48
2003.02.20

F.R.T.

0.2
0.4
0.8

F-7

F 8

FLOOR PANEL
Service item

STEP COMP., L. PILLION


(SAME TIME FOR TWO UNITS)
COVER, L. FLOOR SIDE
(SAME TIME FOR TWO UNITS)
.COVER, R. FLOOR SIDE
COVER, UNDER
PANEL, FLOOR

Ref.
No.

1
2
3
4
5

F.R.T.

0.1
0.2
0.3
0.4

Reqd. QTY
Part No.

50621-KRP-980
50701-KRP-980
50705-KRP-980
50751-KRP-980
64310-KRP-900ZA

Description

COVER, UNDER
STEP COMP., R. PILLION
COLLAR, STEP SETTING
STEP COMP., L. PILLION
PANEL, FLOOR
*NH186R*...........STEEL GRAY

6 64320-KRP-900ZA COVER, R. FLOOR SIDE


*NH411M*FORCE SILVER METALLIC
64320-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
64320-KRP-900ZC *R218M*..RADIANT RED METALLIC
64320-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
7 64330-KRP-900ZA COVER, L. FLOOR SIDE
*NH411M*FORCE SILVER METALLIC
64330-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
64330-KRP-900ZC *R218M*..RADIANT RED METALLIC
64330-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
8 90111-KPL-900 BOLT, INNER COVER
9 90344-KPL-900 NUT, SUSPENSION, 5MM
10 93404-06012-08 BOLT-WASHER, 6X12
11 93404-06020-07 BOLT-WASHER, 6X20
12 93903-25380
SCREW, TAPPING, 5X16

SCV100
3

Serial No.

Parts catalogue code

1
1
2
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4

49
2003.02.20

F-8

F 9

BODY COVER
Service item

COVER, CENTER
COVER, RR. CENTER LOWER
CARRIER COMP., RR.
.COVER, L. BODY
(ADD 0.1 FOR EACH.)
.COVER, R. BODY
.COVER, RR. CENTER BODY
.KEY, SEAT LOCK

Ref.
No.

1
2
3
4

Reqd. QTY
Part No.

75582-KCW-870
77239-KRP-981
77241-KRP-900
80151-KRP-900ZA

SCV100
3

SPRING, LOCK KEY SETTING


KEY, SEAT LOCK
PLATE, SEAT LOCK
COVER, CENTER
*NH186R*...........STEEL GRAY
CARRIER COMP., RR.

1
1
1

6 81225-KRP-980 CAP, BAR END


7 83500-KRP-900ZA COVER, R. BODY (WOL)
*NH411M*FORCE SILVER METALLIC
83500-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
83500-KRP-900ZC *R218M*..RADIANT RED METALLIC
83500-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
8 83502-KRP-980 MOULDING, BODY COVER
9 83508-KPL-900 HOOK, LUGGAGE
10 83600-KRP-900ZA COVER, L. BODY (WOL)
*NH411M*FORCE SILVER METALLIC
83600-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
83600-KRP-900ZC *R218M*..RADIANT RED METALLIC
83600-KRP-900ZD *NHA04M*...GENY GRAY METALLIC

5 81200-KRP-980

50

Description

11 83701-KRP-900ZA COVER, RR. CENTER BODY (WOL)


*NH411M*FORCE SILVER METALLIC
83701-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE
83701-KRP-900ZC *R218M*..RADIANT RED METALLIC
83701-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
12 83702-KRP-900ZA COVER, RR. CENTER LOWER
*NH411M*FORCE SILVER METALLIC
83702-KRP-900ZB *PB215C*..CANDY TAHITIAN BLUE

Serial No.

Parts catalogue code

1
1

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2003.02.20

F.R.T.

0.4
0.5
0.6

F-8

Ref.
No.

F10

BODY COVER

Reqd. QTY
Part No.

Description

SCV100
3

12) 83702-KRP-900ZC COVER, RR. CENTER LOWER


*R218M*..RADIANT RED METALLIC
83702-KRP-900ZD *NHA04M*...GENY GRAY METALLIC
13 90344-KPL-900 NUT, SUSPENSION, 5MM
14 93600-05016-0G SCREW, FLAT, 5X16
15 93903-25380
SCREW, TAPPING, 5X16

1
1
4
2
2

16 93903-35220
SCREW, TAPPING, 5X12
17 95701-06020-07 BOLT, FLANGE, 6X20
18 95701-08040-07 BOLT, FLANGE, 8X40

12
1
2

Serial No.

Parts catalogue code

51
2003.02.20

F-9

F11

STEERING STEM/FRONT FORK


Service item

COVER, L. PIVOT ARM


(SAME TIME FOR TWO UNITS)
.COVER, R. PIVOT ARM
ARM SET, L. PIVOT
(ADD 0.1 FOR EACH.)
.ARM SET, R. PIVOT
.CUSHION ASSY., L. FR.
(ADD 0.1 FOR EACH.)
.CUSHION ASSY., R. FR.
RACE, STEERING TOP CONE
RACE, STEERING BALL
(SAME TIME FOR TWO UNITS)
RACE, STEERING BOTTOM CONE
FORK SET, FR.

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

50301-KEM-900
50302-268-010
50306-KPL-900
51103-KPL-900
51104-KPL-900

RACE, STEERING UPPER BALL


RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
COVER, R. PIVOT ARM
COVER, L. PIVOT ARM

1
1
1
1
1

6
7
8
9
10

51110-KRP-900
51314-KPL-900
51315-KPL-900
51316-KPL-900
51334-KPL-900

FORK SET, FR.


BUSH, PIVOT ARM
ARM SET, R. PIVOT
CAP, FR. FORK DISTANCE COLLAR
COLLAR, ARM PIVOT

1
4
1
4
2

11
12
13
14
15

51400-KRP-981
51413-GC8-003
51415-KPL-900
51486-GC8-003
51500-KRP-981

CUSHION ASSY., R. FR.


BUSH, FR. CUSHION UNDER
ARM SET, L. PIVOT
COLLAR, RUBBER BUSH
CUSHION ASSY., L. FR.

1
4
1
2
1

16
17
18
19
20

52486-074-000
52489-331-003
53211-KEM-900
53212-250-010
53214-250-000

COLLAR, CUSHION RUBBER BUSH


RUBBER A, JOINT
RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD

2
2
1
1
1

WASHER, STEERING HEAD DUST


SEAL
SCREW, FORK COVER
BOLT, HEX., 8X32
NUT, SPECIAL FLANGE, 8MM

1
2
2
2

21 53215-KPL-900

52

22 90102-KPL-900
23 90121-KPL-900
24 90309-KPL-900

SCV100
3

Serial No.

2003.02.20

Parts catalogue code

F.R.T.

0.1
0.3

0.9
1.3
1.5
1.7

F-9

Ref.
No.

F12

STEERING STEM/FRONT FORK

Reqd. QTY
Part No.

Description

SCV100
3

25 90443-KPL-900

WASHER, SPECIAL, 8MM

26
27
28
29
30

WASHER, LOCK NUT


NIPPLE, GREASE (A-M6)
O-RING, 22.1X1.9
BOLT, FLANGE, 8X55
BALL, STEEL, #5 (5/32)

1
2
4
2
26

BALL, STEEL, #8 (1/4)

19

90506-KPL-900
90901-KPL-900
91351-KPL-900
95801-08055-08
96211-05000

31 96211-08000

Serial No.

Parts catalogue code

53
2003.02.20

F-10

F13

FRONT WHEEL
Service item

ARM, FR. BRAKE


(INC. RELATIVE PART)
AXLE, FR. WHEEL
GEAR, SPEEDOMETER
.SHOE SET, BRAKE
BEARING, RADIAL BALL, 6201U
(ADD 0.1 FOR EACH.)
.COLLAR, FR. AXLE DISTANCE
.PANEL SUB COMP., FR. BRAKE
(INC. RELATIVE PART)
TIRE
.WHEEL SUB ASSY., FR.
RIM SET

Ref.
No.

Reqd. QTY
Part No.

1 06430-KRP-980
2 42660-KRP-980
3 42711-KRP-981
42711-KRP-982
4 42753-KRP-980
5 43141-KPL-900

54

Description

SCV100
3

SHOE SET, BRAKE (ASK)


RIM SET
TIRE(DUN)
TIRE(IRC)
VALVE, RIM (TAIHEIYO)
CAM, RR. BRAKE

1
1
1
1
1
1

6
7
8
9
10

44301-KPL-900
44311-KPL-900
44620-KPL-900
44650-KRP-980
44809-KPL-900

AXLE, FR. WHEEL


COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR.
WASHER, SPEEDOMETER GEAR

1
1
1
1
1

11
12
13
14
15

44811-KPL-900
45010-KPL-900
45133-KPL-900
45134-250-000
45145-KPL-900

GEAR, SPEEDOMETER
PANEL SUB COMP., FR. BRAKE
SPRING, FR. BRAKE SHOE
DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE

1
1
2
1
1

16
17
18
19
20

45410-KRP-980
45435-KPL-900
90110-KPL-900
90306-KPL-900
90309-KPL-900

ARM, FR. BRAKE


SPRING, BRAKE ARM RETURN
BOLT, STUD, 8X22
NUT, SPECIAL FLANGE, 12MM
NUT, SPECIAL FLANGE, 8MM

1
1
4
1
4

21
22
23
24

90754-KPL-900
90912-KPL-900
91253-KPL-900
93700-05018-0A

SEAL, DUST, 20X32X5


BEARING, RADIAL BALL, 6201U
DUST SEAL, 41X60X7
SCREW, OVAL, 5X18

1
2
1
1

Serial No.

2003.02.20

Parts catalogue code

F.R.T.

0.1
0.2
0.3
0.4

0.6
0.7

F-10

Ref.
No.

F14

FRONT WHEEL

Reqd. QTY
Part No.

25 94050-06000

Description

SCV100
3

NUT, FLANGE, 6MM

26 95015-32001
JOINT B, BRAKE ARM
27 95015-42000
NUT B, BRAKE ROD ADJUSTING
28 95701-06032-00 BOLT, FLANGE, 6X32

1
1
1

Serial No.

Parts catalogue code

55
2003.02.20

F-11

F15

REAR WHEEL
Service item

SHOE SET, BRAKE


ARM, RR. BRAKE
.CAM, RR. BRAKE
TIRE
.WHEEL SUB ASSY., RR.
RIM SET

Ref.
No.

Reqd. QTY
Part No.

1
2
3
4

06430-GBJ-K20
42650-KRP-980
42660-KRP-980
42711-KRP-981
42711-KRP-982
5 42753-KRP-980

Description

SCV100
3

SHOE SET, BRAKE (JB)


WHEEL SUB ASSY., RR.
RIM SET
TIRE(DUN)
TIRE(IRC)
VALVE, RIM (TAIHEIYO)

1
1
1
1
1
1

6
7
8
9
10

43141-KPL-900
43410-KRP-980
43472-KPL-900
45133-KPL-900
90110-KPL-900

CAM, RR. BRAKE


ARM, RR. BRAKE
SPRING, RR. BRAKE ARM
SPRING, FR. BRAKE SHOE
BOLT, STUD, 8X22

1
1
1
2
4

11
12
13
14
15

90112-KPL-900
90305-KPL-900
90309-KPL-900
90501-KPL-900
94201-30220

BOLT, FLANGE, 6X30


NUT, SPECIAL HEX, 16MM
NUT, SPECIAL FLANGE, 8MM
WASHER, 16MM
PIN, SPLIT, 3.0X22

1
1
4
1
1

JOINT B, BRAKE ARM


NUT B, BRAKE ROD ADJUSTING

1
1

16 95015-32001
17 95015-42000

Serial No.

Parts catalogue code

56
2003.02.20

F.R.T.

0.4
0.5
0.7
0.8

F-12

F16

SEAT/LUGGAGE BOX
Service item

SEAT COMP., DOUBLE


BOX, LUGGAGE
HINGE ASSY., BODY COVER

Ref.
No.

1
2
3
4
5

F.R.T.

0.1
0.3
0.4

Reqd. QTY
Part No.

Description

SCV100
3

77102-KRP-900
77115-KRP-900
77200-KRP-980ZA
77206-KG8-900
77210-KRP-900

BAR, SEAT LOCK


RUBBER, SEAL
SEAT COMP., DOUBLE *TYPE1*
RUBBER, SEAT SETTING
HINGE COMP., SEAT

1
1
1
2
1

6
7
8
9
10

77236-GBL-000
77251-KPL-900
81250-KRP-900
83570-KRP-901
90111-KPL-900

SPRING, SEAT CATCH


BAG, SERVICE BOOK
BOX, LUGGAGE
HINGE ASSY., BODY COVER
BOLT, INNER COVER

1
1
1
1
4

11
12
13
14
15

90112-KRP-900
90505-KRP-980
93404-08016-07
93404-08020-07
93500-04010-0H

BOLT, FLANGE, 6X18


COLLAR, 10MM
BOLT-WASHER, 8X16
BOLT-WASHER, 8X20
SCREW, PAN, 4X10

2
2
2
1
2

16
17
18
19
20

93903-25380
94050-06000
94103-05700
94111-04800
95701-10030-00

SCREW, TAPPING, 5X16


NUT, FLANGE, 6MM
WASHER, PLAIN, 5MM
WASHER, SPRING, 4MM
BOLT, FLANGE, 10X30

2
2
2
2
2

Serial No.

Parts catalogue code

57
2003.02.20

F-13

G 1

FUEL TANK
Service item

COCK ASSY., FUEL


.FUEL UNIT
.SCREEN SET, FUEL STRAINER
TANK COMP., FUEL

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

16950-KRP-980
16952-KRP-980
17500-KPL-901
17620-KRP-980
17632-383-831

COCK ASSY., FUEL


SCREEN SET, FUEL STRAINER
TANK COMP., FUEL
CAP COMP., FUEL FILLER
PACKING, FUEL FILLER CAP

1
1
1
1
1

6
7
8
9
10

17683-KPL-900
17684-KPL-901
37800-KPL-901
37801-GA7-700
37802-GA7-700

TUBE COMP., FUEL


TUBE COMP., VACUUM
FUEL UNIT
PACKING, BASE
RETAINER, FUEL UNIT

1
1
1
1
1

11 93404-06012-08 BOLT-WASHER, 6X12


12 95002-02070
CLIP, TUBE (B7)
13 95002-02080
CLIP, TUBE (B8)

4
2
2

SCV100
3

Serial No.

Parts catalogue code

58
2003.02.20

F.R.T.

0.4
0.5

F-14

G 2

REAR FENDER
Service item

ELEMENT, SUB AIR CLEANER


FENDER, RR. LOWER
FENDER, RR. UPPER

F.R.T.

0.2
0.4
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

18805-KPL-900
18807-KPL-900
18812-KPL-900
33741-KPL-901
80104-KRP-900

ELEMENT, SUB AIR CLEANER


COVER, SUB AIR CLEANER
SEAL, SUB AIR CLEANER
REFLECTOR, REFLEX
PLATE, RR. FENDER SPLASH GUARD

1
1
1
1
1

6
7
8
9
10

80105-KRP-900
80106-KRP-901
90344-KPL-900
93404-06012-07
93891-06014-08

FENDER, RR. UPPER


FENDER, RR. LOWER
NUT, SUSPENSION, 5MM
BOLT-WASHER, 6X12
SCREW-WASHER, 6X14

1
1
2
2
1

SCREW, TAPPING, 5X20


NUT, FLANGE, 5MM

1
1

11 93903-25480
12 94050-05000

SCV100
3

Serial No.

Parts catalogue code

59
2003.02.20

F-15

G 3

AIR CLEANER
Service item

COVER SUB ASSY., AIR CLEANER


.ELEMENT COMP., AIR CLEANER
CASE SUB ASSY., AIR CLEANER
.TUBE, AIR CLEANER CONNECTING

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

15772-500-013
17210-KRP-980
17212-GEE-000
17215-KRP-980
17216-KPL-900

CLIP, BREATHER TUBE


ELEMENT COMP., AIR CLEANER
SEAL, AIR CLEANER COVER
DUCT, AIR CLEANER
TUBE, VINYL, 8X12X210

2
1
1
1
1
1
1
1
1
1

6 17217-KRP-980

60

SCV100
3

7
8
9
10

17219-KRP-980
17225-KRP-980
17234-KCC-941
17235-KRP-980

TUBE, CARBURETOR PURGE CONTROL


VALVE
SEAL, AIR CLEANER CASE
CASE SUB ASSY., AIR CLEANER
TUBE, AIR CLEANER DRAIN
COVER SUB ASSY., AIR CLEANER

11
12
13
14
15

17249-KRP-980
17250-GEC-003
17252-KRP-980
17253-KRP-980
17370-419-700

TUBE A, AIR LEAD


VALVE, AIR CONTROL
TUBE B, AIR LEAD
TUBE, AIR CLEANER CONNECTING
PLUG, BREATHER TUBE

1
1
1
1
1

16
17
18
19
20

50731-KV3-770
90602-KPL-900
93404-06040-07
93903-25480
95002-02080

COLLAR, PILLION STEP SETTING


CLAMP, TUBE, (D12.0)
BOLT-WASHER, 6X40
SCREW, TAPPING, 5X20
CLIP, TUBE (B8)

2
2
2
9
1

21 95002-02130
CLIP, TUBE (B12.5)
22 95002-40800-08 CLAMP, TUBE (D8)
23 95018-50250
BAND, AIR CLEANER CONNECTING
TUBE (50)

Serial No.

Parts catalogue code

1
1
1
2003.02.20

F.R.T.

0.2
0.5

F-15-1

G 4

AIR SUCTION VALVE


Service item

VALVE ASSY., AIR SUCTION

F.R.T.

0.2

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

17316-611-000
17622-GB7-900
18600-KPL-902
18651-KPL-900
18652-KPL-900

CLIP, BREATHER TUBE


RUBBER, CUSHION
VALVE ASSY., AIR SUCTION
TUBE, AIR SUCTION VALVE
HOSE, AIR SUCTION VALVE

2
2
1
1
1

6
7
8
9
10

90501-KC2-750
91462-KM7-910
93404-06030-08
94050-06000
95002-02070

WASHER, REGULATOR SETTING


CLIP, TUBE
BOLT-WASHER, 6X30
NUT, FLANGE, 6MM
CLIP, TUBE (B7)

2
2
2
2
2

11 95005-35160-20 TUBE, 3.5X160(95005-35001-20M)

SCV100
3

Serial No.

Parts catalogue code

61
2003.02.20

F-16

G 5

EXHAUST MUFFLER
Service item

PROTECTOR A, MUFFLER
.PROTECTOR B, MUFFLER
.PROTECTOR, EX. PIPE
GASKET, EX. PIPE
.MUFFLER COMP., EX.

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

18292-GW3-980
18292-GY1-610
18293-KRP-980
18294-KRP-980
18295-KRP-980

PACKING, PROTECTOR
GASKET, EX. PIPE
RUBBER, PROTECTOR PACKING
RUBBER, PROTECTOR
COLLAR, MOUNTING, 5MM

4
1
2
2
2

6
7
8
9
10

18300-KRP-980
18316-KRP-980
18317-KRP-980
18318-KRP-980
90103-KRP-980

MUFFLER COMP., EX.


PROTECTOR, EX. PIPE
PROTECTOR A, MUFFLER
PROTECTOR B, MUFFLER
WASHER, PLAIN

1
1
1
1
2

11
12
13
14
15

90308-KPL-900
90506-KRP-980
92101-05016-0A
94101-06700
95801-10040-07

NUT, CAP, 6MM


COLLAR, 6X3
BOLT, HEX., 5X16
WASHER, PLAIN, 6MM
BOLT, FLANGE, 10X40

2
3
2
2
2

16 96001-06012-07 BOLT, FLANGE, 6X12

SCV100
3

Serial No.

Parts catalogue code

62
2003.02.20

F.R.T.

0.1
0.2

F-17

G 6

KICK STARTER ARM/STAND


Service item

ARM ASSY., KICK STARTER


SPRING B, MAIN STAND
(SAME TIME FOR TWO UNITS)
STAND COMP., MAIN

F.R.T.

0.1
0.2
0.3

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

28300-KPL-900
50500-KRP-980
50503-GCC-000
50521-KRP-980
90113-GCC-000

ARM ASSY., KICK STARTER


STAND COMP., MAIN
SHAFT, MAIN STAND
SUB SPRING, MAIN STAND
WASHER

1
1
1
1
1

6 94201-25250
PIN, SPLIT, 2.5X25
7 95014-71202
SPRING B, MAIN STAND
8 95701-06022-07 BOLT, FLANGE, 6X22

1
1
1

SCV100
3

Serial No.

Parts catalogue code

63
2003.02.20

F-18

G 7

REAR CUSHION
Service item

CUSHION ASSY., RR.

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

52400-KRP-981
52485-088-901
52486-GA7-003
92201-08032-0A
95801-10038-00

CUSHION ASSY., RR.


BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
BOLT, HEX., 8X32
BOLT, FLANGE, 10X38

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
1

64
2003.02.20

F.R.T.

0.4

F-19

G 8

FRONT WINKER
Service item

BULB, WINKER
(SAME TIME FOR TWO UNITS)
WINKER ASSY., FR.
(ADD 0.1 FOR EACH.)

F.R.T.

0.1
0.3

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

33400-KRP-981
33402-KRP-901
33450-KRP-981
33452-KRP-901
34904-KRP-980

WINKER ASSY., R. FR. (12V 21W)


LENS, R. FR. WINKER
WINKER ASSY., L. FR. (12V 21W)
LENS, L. FR. WINKER
BULB, WINKER (12V 21W)

1
1
1
1
2

SCREW, TAPPING, 4X16


SCREW, TAPPING, 5X12

4
6

6 93901-24420
7 93903-25220

SCV100
3

Serial No.

Parts catalogue code

65
2003.02.20

F-20

G 9

REAR COMBINATION LIGHT


Service item

BULB, TAILLIGHT
.BULB, WINKER
(SAME TIME FOR TWO UNITS)
BASE COMP., RR.
.LIGHT ASSY., RR. COMBINATION

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

33602-KRP-901
33652-KRP-901
33700-KRP-981
33701-KRP-981
33704-KRP-981

LENS, R. RR. WINKER


LENS, L. RR. WINKER
LIGHT ASSY., RR. COMBINATION
LENS COMP., TAILLIGHT
BASE COMP., RR.

1
1
1
1
1

6
7
8
9
10

34904-KRP-980
34906-KRP-980
91405-KRP-900
93901-34380
93903-25220

BULB, WINKER (12V 21W)


BULB, TAILLIGHT (12V 21/5W)
CLIP, 2X70
SCREW, TAPPING, 4X12
SCREW, TAPPING, 5X12

2
1
2
2
6

SCV100
3

Serial No.

Parts catalogue code

66
2003.02.20

F.R.T.

0.1
0.5

F-21

G10

BATTERY
Service item

BATTERY

Ref.
No.

F.R.T.

0.2

Reqd. QTY
Part No.

1 31500-KEE-630
31500-KRP-981

Description

BATTERY ASSY.
BATTERY (YTX5L-BS)
(TIANJIN YUASA)
31500-KPM-860 BATTERY (YTX5L-BS)
31500-KRP-861 BATTERY (YTX5L-BS)
(TIANJIN YUASA)
2 50338-KRP-980 BAND, BATTERY
3 95701-06012-08 BOLT, FLANGE, 6X12

SCV100
3

Serial No.

Parts catalogue code

1 -------- -------- E,ED,F


1 -------- -------- E,ED,F
1 -------- -------- KO
1 -------- -------- KO
1
1

67
2003.02.20

F-22

G11

WIRE HARNESS
Service item

HORN COMP.
.RELAY COMP., WINKER
.RESISTOR COMP.
C.D.I. UNIT
.COIL ASSY., IGNITION
.RELAY COMP., STARTER
RECTIFIER COMP., REGULATOR
SWITCH ASSY., COMBINATION &
LOCK
HARNESS, WIRE
KEY SET

68

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

30401-KRP-900
30410-KRP-901
30500-KRP-981
30700-KRP-900
31600-KRP-981

CUSHION, C.D.I. UNIT


C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR

6
7
8
9

32100-KRP-880
32412-MV4-000
35010-KRP-980
35100-KRP-981

10 35121-KEE-630

HARNESS, WIRE
1
COVER, BATTERY TERMINAL
1
KEY SET
1
SWITCH ASSY., COMBINATION &
LOCK 1
KEY, BLANK (1)

11
12
13
14
15

35400-KRP-981
38110-KRP-902
38301-KPL-901
38306-GE7-000
38501-KPL-901

RESISTOR COMP.
HORN COMP.
RELAY COMP., WINKER
SUSPENSION, WINKER RELAY
RELAY COMP., STARTER

1
1
1
1
1

16
17
18
19
20

38506-KPL-900
90164-KEE-630
90657-KRP-901
90662-KPL-901
90672-KPL-901

SUSPENSION, STARTER RELAY


SCREW, FLAT, 6X12
CABLE, TIE (LONG)
BAND, HARNESS
CLIP, BODY

1
2
1
1
2

21
22
23
24

94050-06000
95701-06012-08
96001-06018-00
98200-11000

NUT, FLANGE, 6MM


BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X18
FUSE A (10A)

1
2
2
2

SCV100
3

Serial No.

Parts catalogue code

1
1
1
1
1

2003.02.20

F.R.T.

0.2
0.3
0.4
1.2
1.5
1.6

F-23

G12

FRAME BODY
Service item

DUCT, L. COVER
.STAY, FR. COVER
.TRAY COMP., BATTERY
LINK SUB ASSY., ENG HANGER
BODY COMP., FRAME

F.R.T.

0.3
1.1
*4.9

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

11345-GCC-000
11346-KCW-870
32603-KRP-880
50100-KRP-980
50310-KRP-900

DUCT, L. COVER
BAND, L. COVER DUCT
CABLE, EARTH (ENGINE-FRAME)
BODY COMP., FRAME
STAY, FR. COVER

1
1
1
1
1

6
7
8
9
10

50330-KRP-980
50345-KRP-980
50352-GW0-730
50355-KPL-900
50501-KPL-900

TRAY COMP., BATTERY


CUSHION, BATTERY
RUBBER, LINK STOPPER
LINK SUB ASSY., ENG HANGER
STOPPER, RUBBER

1
4
1
1
2

11
12
13
14
15

53123-KRP-900
81256-KPL-901
83561-KPL-900
90105-KJ9-000
90106-GCC-000

PROTECTOR, HANDLE STOPPER


ROD, BODY OPENER
CUSHION, BODY COVER
BOLT, FLANGE, 10X210
BOLT, FLANGE, 10X238

1
1
2
1
1

16
17
18
19
20

90304-KCS-920
90841-001-000
90862-GCC-000
91405-KPL-900
93500-04025-0G

NUT, U, 10MM
SCREW, RIVET, 1.8X5
PLUG, END
CLAMP, TUBE (D29)
SCREW, PAN, 4X25

2
2 -------- -------- E,ED,F
1
1
1

21 95701-06012-08 BOLT, FLANGE, 6X12

SCV100
3

Serial No.

Parts catalogue code

69
2003.02.20

F-24

G13

TOOLS
Service item

NOT INFORMATION

Reqd. QTY

Ref.
No.

Part No.

Description

1
2
3
4
5

89102-KPL-900
89103-KPL-900
89214-KPL-900
89215-KPL-900
89216-KPL-900

DRIVER, SCREW (NO.2 +/-)


GRIP
WRENCH, EYE, 14MM
HANDLE, EYE WRENCH, 12MM
WRENCH, PLUG (16)

1
1
1
1
1

6 89218-KPL-900
7 89225-KPL-900
8 99008-01600

WRENCH, EYE, 19MM


SPANNER, 10X12
BAG, TOOL, 160MM

1
1
1

SCV100
3

Serial No.

Parts catalogue code

70
2003.02.20

F.R.T.

F-25

G14

CAUTION LABEL
Service item

NOT INFORMATION

Ref.
No.

F.R.T.

Reqd. QTY
Part No.

Description

1 87501-KRP-P00
2 87505-KRP-860
87505-KRP-970
87505-KRP-980
3 87512-KRP-970

PLATE,
LABEL,
LABEL,
LABEL,
LABEL,

87512-KRP-980
4 87520-KRP-980
5 87560-MBR-871
87560-MZ0-670
87560-MZ0-741

LABEL,
LABEL,
LABEL,
LABEL,
LABEL,

REGISTERED NUMBER
TIRE (KOREAN)
TIRE (FRENCH)
TIRE
ACCESSORIES & LOADING
(FRENCH)
ACCESSORIES & LOADING
TAMPER PROOF
DRIVE CAUTION (KOREAN)
DRIVE
DRIVE (FRENCH)

6 87562-GBM-720ZB LABEL, FRENCH TRANSLATION


*TYPE1*
7 87565-KRP-980ZA LABEL, COLOR *TYPE1*(NH411)
87565-KRP-980ZB LABEL, COLOR *TYPE2*(PB215)
87565-KRP-980ZC LABEL, COLOR *TYPE3*(R218)
87565-KRP-980ZD LABEL, COLOR *TYPE4*(NHA04)
8 87586-KGF-900 LABEL, FUEL
87586-KGF-930 LABEL, FUEL (FRENCH)

SCV100
3

Serial No.

1
1
1
1

-----------------------------

-------- E,ED,F
-------- KO
-------- F
-------- E,ED

1
1
1
1
1
1

-------------------------------------------

-------- F
-------- E,ED
-------- E,ED,F
-------- KO
-------- E,ED
-------- F

Parts catalogue code

1 -------- -------- F
1
1
1
1
1 -------- -------- E,ED
1 -------- -------- F

71
2003.02.20

F-26

G15

MARK
Service item

NOT INFORMATION

Ref.
No.

Reqd. QTY
Part No.

1 87101-KRP-900ZA
87101-KRP-900ZB
2 87102-KRP-980ZA
3 87103-KRP-900ZA
87103-KRP-900ZB

Description

MARK,
MARK,
MARK,
MARK,
MARK,

HANDLE FR.
HANDLE FR.
BODY COVER
RR. CENTER
RR. CENTER

COVER *TYPE1*
COVER *TYPE2*
*TYPE1*
COVER *TYPE1*
COVER *TYPE2*

SCV100
3

Serial No.

Parts catalogue code

1
1
2
1
1

72
2003.02.20

F.R.T.

PART NO. INDEX


Part Number

Address Page Ref.

F15
F13

56
54

11000
11100-KRP-900
11102-GT8-B00
11192-KRP-980
11200-KRP-980
11203-GC7-300
11204-GCC-000
11209-KRP-980
11211-KRP-980
11220-GCC-000
11230-KRP-980
11341-KPL-900
11342-GCC-000
11344-GW3-980
11345-GCC-000
11346-KCW-870
11361-KPL-900
11395-KRP-980

D8
D8
D16
D8
D16
D16
D16
D15
D2
D15
D12
D12
D12
D12
G12
G12
D8
D12

30
30
38
30
38
38
38
37
24
37
34
34
34
34
69
69
30
34

D7
D7
D3
D3
D3
D5
D3
D3
D2
D2
D16
D2

29
29
25
25
25
27
25
25
24
24
38
24

E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1
E1

39
39
39
39
39
39
39
39
39
39
39
39
39

12000
12101-KRP-980
12191-KRP-980
12200-KRP-980
12204-KPL-P00
12206-KPL-900
12209-KPL-901
12211-KPL-900
12251-GCC-000
12310-KRP-980
12315-KRP-980
12361-KPL-900
12391-GCC-000
13000
13000-KRP-980
13011-KPL-900
13021-KPL-900
13031-KPL-900
13041-KPL-900
13051-KPL-900
13101-KRP-980
13102-KRP-980
13103-KRP-980
13104-KRP-980
13105-KRP-980
13111-087-000
13115-001-000

Address Page Ref.

14000

06000
06430-GBJ-K20
06430-KRP-980

Part Number

1 14100-KPL-900
1 14150-GCC-000
14311-KPL-900
14321-KPL-900
14401-KPL-900
1 14431-GCC-000
2 14451-GCC-000
1 14461-GCC-000
3 14510-KPL-900
2 14520-KPH-901
3 14531-GCC-000
4 14560-KCW-880
1 14610-KPL-900
1 14711-GCC-000
2 14721-GCC-000
1 14751-KCW-880
2 14761-KCW-880
3 14771-KPL-900
4 14777-KN7-670
1 14781-KPL-900
2
15000
4
5
15100-KPL-900
15131-KPL-900
15133-GFC-900
1 15331-436-000
2 15332-436-000
1 15421-107-000
2 15426-KCW-880
3 15651-KRP-980
1 15772-500-013
4
16000
5
2
3 16010-KRP-981
5 16012-KRP-981
4 16013-KRP-981
16015-KRP-981
16016-KRP-981
16028-KRP-981
1 16037-KRP-981
2 16046-KRP-981
2 16050-KRP-981
2 16075-KRP-981
2 16100-KRP-981
2 16107-KRP-981
3 16111-KRP-981
3 16119-KRP-981
3 16131-KRP-981
3 16140-GFC-901
3 16155-KRP-981
4 16163-KRP-981
5 16165-KRP-981
16180-KPP-901
16190-GEE-003
16201-KRP-980

Part Number

16950-KRP-980
16952-KRP-980

D5
D5
E1
D5
D6
D5
D5
D5
D6
D6
D6
D6
D6
D5
D5
D5
D5
D5
D5
D5

27
27
39
27
28
27
27
27
28
28
28
28
28
27
27
27
27
27
27
27

2
3
6
4
1
5
6
7
2
3
4
5
6
8
9
10
11
12
13
14

D10
E1
D10
D10
D10
D16
D16
D8
G3

32
39
32
32
32
38
38
30
60

E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
D3

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
25

1
7
2
3
4
6
18000
7
5
1 18292-GW3-980
18292-GY1-610
18293-KRP-980
18294-KRP-980
1 18295-KRP-980
2 18300-KRP-980
3 18316-KRP-980
4 18317-KRP-980
5 18318-KRP-980
6 18600-KPL-902
7 18640-KPL-900
8 18645-KPL-900
9 18651-KPL-900
10 18652-KPL-900
11 18805-KPL-900
12 18807-KPL-900
13 18812-KPL-900
14
19000
15
16
17 19510-KPL-900
18 19610-KPL-900
19 19621-KRP-980
20 19623-KPL-900
21 19625-GCC-000
6 19631-KRP-980

Address Page Ref.

G1
G1

58
58

D3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
D3
D3
G4
G3
G1
G1
G4
G1
G1
G1
F3

25
60
60
60
60
60
60
60
60
60
60
60
60
60
25
25
61
60
58
58
61
58
58
58
44

G5
G5
G5
G5
G5
G5
G5
G5
G5
G4
D3
D3
G4
G4
G2
G2
G2

17000
17110-KRP-981
17210-KRP-980
17212-GEE-000
17215-KRP-980
17216-KPL-900
17217-KRP-980
17219-KRP-980
17225-KRP-980
17234-KCC-941
17235-KRP-980
17249-KRP-980
17250-GEC-003
17252-KRP-980
17253-KRP-980
17255-KRP-980
17256-KRP-980
17316-611-000
17370-419-700
17500-KPL-901
17620-KRP-980
17622-GB7-900
17632-383-831
17683-KPL-900
17684-KPL-901
17910-KRP-980

D9
D1
D1
D1
D1
D1

2003.02.20

H 1
Part Number

1 19639-GBC-000
2
21000
7
2
3
4
5
6
7
8
9
10
11
12
13
14
8
9
1
15
3
4
2
5
6
7
1

21200-KPL-900
21395-KRP-980

Address Page Ref.

D1

37
37

D13
D14
D13
D13
D13
D13
D13
D13
D14
D14
D14
D14

35
36
35
35
35
35
35
35
36
36
36
36

36
36
36
36
36
36
36
36
37
37
37
37

33120-KRP-981
33128-GBL-003
33130-KRP-981
33400-KRP-981
33402-KRP-901
33450-KRP-981
33452-KRP-901
33602-KRP-901
33652-KRP-901
33700-KRP-981
33701-KRP-981
33704-KRP-981
33715-GB0-900
33741-KPL-901

23000

62
62
62
62
62
62
62
62
62
61
25
25
61
61
59
59
59

D14
D14
D14
D14
D14
D14
D14
D14
D15
D15
D15
D15

31
23
23
23
23
23

30158-GW3-980
30401-KRP-900
1 30410-KRP-901
1 30500-KRP-981
2 30700-KRP-900
3
4
5

F3
G11
G11
G11
G11

6
7
8
9
10
11
12
13
5
6
7
8

Address Page Ref.

31000

D15
D15

22000
22011-KPL-940
22100-KPL-900
22102-KRP-980
22105-KRP-980
22109-KRP-980
22110-KRP-980
22123-KRP-305
22131-KRP-980
22350-KPL-900
22401-KPL-900
22535-KPL-900
22804-148-000

31110-KRP-901
31120-KRP-901
3 31210-GCC-771
4 31500-KEE-630
31500-KPM-860
31500-KRP-861
31500-KRP-981
1 31600-KRP-981
1
32000
2
3
4 32100-KRP-880
5 32105-KRP-981
6 32412-MV4-000
7 32603-KRP-880
2 32907-KPL-900
3 32976-107-010
4
33000
5

23100-GCC-771
23205-KPL-900
23220-KRP-980
23225-KPL-900
23226-KPL-900
23233-KRP-980
23237-KPL-900
23238-KPL-900
23411-KPL-900
1 23421-GCC-000
2 23422-GCC-000
3 23430-KPL-900
4
28000
5
6
7 28120-KPL-901
8 28150-KPL-900
9 28223-GCC-000
3 28230-KPL-900
10 28250-KPL-900
11 28253-KPL-900
4 28255-KPL-900
5 28281-GCC-000
1 28300-KPL-900
2
30000
3

23

Part Number

D9
D9
D11
G10
G10
G10
G10
G11

31
31
33
67
67
67
67
68

2
3
3
1
1
1
1
5

G11
D11
G11
G12
D9
D9

68
33
68
69
31
31

6
4
7
3
4
5

F1
F1
F1
G8
G8
G8
G8
G9
G9
G9
G9
G9
D1
G2

42
42
42
65
65
65
65
66
66
66
66
66
23
59

1
2
3
1
2
3
4
1
2
3
4
5
7
4

F1
F1
G8
G9
G9
F2
F2

42
42
65
66
66
43
43

4
5
5
6
7
1
2

G11
G11
G11
F3
F3
F3
F3
F3
G11

68 8
68 9
68 10
44 3
44 4
44 5
44 6
44 7
68 11

34000
D11
D11
D13
D13
D13
D13
D13
D13
G6

33
33
35
35
35
35
35
35
63

44
68
68
68
68

1
2
8
9
10
11
12
13
1

2
1
2
3
4

34901-KRP-980
34903-KRP-980
34904-KRP-980
34906-KRP-980
34908-KPL-901
34909-KPL-901

35000
35010-KRP-980
35100-KRP-981
35121-KEE-630
35160-KPL-901
35170-KPL-901
35180-KPL-901
35200-KPL-901
35340-KPL-900
35400-KRP-981

73

PART NO. INDEX


Part Number

Address Page Ref.

45133-KPL-900

37000
37200-KRP-961
37200-KRP-981
37210-KRP-961
37210-KRP-981
37211-KRP-901
37212-KRP-901
37213-KRP-901
37214-KPL-901
37215-MB6-831
37224-KRP-981
37305-KPL-901
37800-KPL-901
37801-GA7-700
37802-GA7-700

F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
G1
G1
G1

38000
38110-KRP-902
38301-KPL-901
38306-GE7-000
38501-KPL-901
38506-KPL-900

G11
G11
G11
G11
G11

42000
42650-KRP-980
42660-KRP-980
42711-KRP-981
42711-KRP-982
42753-KRP-980

F15
F13
F15
F13
F15
F13
F15
F13
F15

43000
43141-KPL-900

43410-KRP-980
43450-KRP-980
43472-KPL-900

F13
F15
F15
F3
F15

44000
44301-KPL-900
44311-KPL-900
44620-KPL-900
44650-KRP-980
44809-KPL-900
44811-KPL-900
44830-KPL-900
44831-KPL-900

74

43 3 45134-250-000
43 3 45145-KPL-900
43 4 45410-KRP-980
43 4 45435-KPL-900
43 5 45450-KRP-980
43 6
50000
43 7
43 8
43 9 50100-KRP-980
43 10 50301-KEM-900
43 11 50302-268-010
58 8 50306-KPL-900
58 9 50310-KRP-900
58 10 50330-KRP-980
50338-KRP-980
50345-KRP-980
50352-GW0-730
68 12 50355-KPL-900
68 13 50500-KRP-980
68 14 50501-KPL-900
68 15
68 16 50503-GCC-000
50521-KRP-980
50621-KRP-980
50701-KRP-980
56 2 50705-KRP-980
54 2 50731-KV3-770
56 3 50751-KRP-980
54 3
51000
56 4
54 3
56 4 51103-KPL-900
54 4 51104-KPL-900
56 5 51110-KRP-900
51314-KPL-900
51315-KPL-900
51316-KPL-900
54 5 51334-KPL-900
56 6 51400-KRP-981
56 7 51413-GC8-003
44 8 51415-KPL-900
56 8 51486-GC8-003
51500-KRP-981
6
7
8
9
10
11
12
13

Address Page Ref.

13
9
14
15
16
17
9

54
54
54
54
54
54
43
43

F13

53100-KRP-980
53123-KRP-900
54 12 53140-KPL-901

52400-KRP-981
52485-088-901
52486-074-000
52486-GA7-003
52489-331-003

Part Number

Address Page Ref.

53165-KPL-900 F3
53166-KPL-900 F3
53167-KPL-900 F3
53168-KRP-980 F3
53172-KRP-980 F3
53173-KPL-900 F3
53175-KRP-980 F3
53176-KRP-980 F3
53178-KRP-980 F3
53179-KRP-980 F3
53181-KRP-980 F3
53182-GW3-980 F3
53183-GW3-980 F3
53205-KRP-900ZA F5
53205-KRP-900ZB F5
53205-KRP-900ZC F5
53205-KRP-900ZD F5
53207-KRP-980ZA F5
53209-GAH-000 F1
53211-KEM-900 F11
53212-250-010 F11
53214-250-000 F11
53215-KPL-900 F11
53250-KRP-900ZA F5

F13
F15
F13
F13
F13
F13
F3

54
56
54
54
54
54
44

G12
F11
F11
F11
G12
G12
G10
G12
G12
G12
G6
D12
G12
G6
G6
F8
F8
F8
G3
F8

69 4
52 1
52 2
52 3
69 5
69 6
67 2
69 7
69 8
69 9
63 2
34 6
69 10
63 3
63 4
61000
49 1
49 2
49 3 61100-KRP-900ZA F6
60 16 61100-KRP-900ZB F6
49 4 61100-KRP-900ZC F6
61100-KRP-900ZE F6
61110-KRP-900ZA F6

F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11
F11

52
52
52
52
52
52
52
52
52
52
52
52

4
5
6
7
8
9
10
11
12
13
14
15

G7
G7
F11
G7
F11

64 1
64 2
52 16
64 3
52 17

52000

F13
F13
F13
F13
F13
F13
F2
F2

45000
45010-KPL-900

Part Number

44
44
44
44
44
44
44
44
44
44
44
44
44
46
46
46
46
46
42
52
52
52
52
46

47
47
47
47
47

64000
64300-KRP-900ZA F7
64300-KRP-900ZB F7
64300-KRP-900ZC F7
64300-KRP-900ZE F7
64302-KRP-900 F1
64305-KRP-900ZA F7
64305-KRP-900ZB F7
64305-KRP-900ZC F7
64305-KRP-900ZD F7
64310-KRP-900ZA F8
64320-KRP-900ZA F8
64320-KRP-900ZB F8
64320-KRP-900ZC F8
64320-KRP-900ZD F8
64330-KRP-900ZA F8
64330-KRP-900ZB F8
64330-KRP-900ZC F8
64330-KRP-900ZD F8

11
12
13
14
15
16
17
18
19
20
21
22
23
2
2
2
2
3
6
18
19
20
21
4

F5
G12
F3

46 1 75582-KCW-870
69 11
44 10

F9

2003.02.20

48
48
48
48
42
48
48
48
48
49
49
49
49
49
49
49
49
49

1
1
1
1
7
2
2
2
2
5
6
6
6
6
7
7
7
7

50

Part Number

Address Page Ref.

77102-KRP-900 F16
77115-KRP-900 F16
77200-KRP-980ZA F16
77206-KG8-900 F16
77210-KRP-900 F16
77236-GBL-000 F16
77239-KRP-981 F9
77241-KRP-900 F9
77251-KPL-900 F16

57
57
57
57
57
57
50
50
57

1
2
3
4
5
6
2
3
7

59
59
59
50

5
6
7
4

80000
80104-KRP-900 G2
80105-KRP-900 G2
80106-KRP-901 G2
80151-KRP-900ZA F9
81000
81131-KRP-980ZA F7
81132-KRP-980ZA F7
81200-KRP-980 F9
81225-KRP-980 F9
81250-KRP-900 F16
81256-KPL-901 G12

D1

83500-KRP-900ZA F9
83500-KRP-900ZB F9
83500-KRP-900ZC F9
83500-KRP-900ZD F9
83502-KRP-980 F9
83508-KPL-900 F9
83561-KPL-900 G12
83570-KRP-901 F16
83600-KRP-900ZA F9
83600-KRP-900ZB F9
83600-KRP-900ZC F9
83600-KRP-900ZD F9
83701-KRP-900ZA F9
83701-KRP-900ZB F9
83701-KRP-900ZC F9
83701-KRP-900ZD F9
83702-KRP-900ZA F9
83702-KRP-900ZB F9
83702-KRP-900ZC F10
83702-KRP-900ZD F10

48 3
48 4
50 5
50 6
57 8
69 12

23

50
50
50
50
50
50
69
57
50
50
50
50
50
50
50
50
50
50
51
51

7
7
7
7
8
9
13
9
10
10
10
10
11
11
11
11
12
12
12
12

86000
86150-GFC-900

Part Number

Address Page Ref.

87000

77000

1
82000
1
1
1 82871-671-000
2
83000

75000

53000

H 2

F5

46

87101-KRP-900ZA G15
87101-KRP-900ZB G15
87102-KRP-980ZA G15
87103-KRP-900ZA G15
87103-KRP-900ZB G15
87501-KRP-P00 G14
87505-KRP-860 G14
87505-KRP-970 G14
87505-KRP-980 G14
87512-KRP-970 G14
87512-KRP-980 G14
87520-KRP-980 G14
87560-MBR-871 G14
87560-MZ0-670 G14
87560-MZ0-741 G14
87562-GBM-720ZB G14
87565-KRP-980ZA G14
87565-KRP-980ZB G14
87565-KRP-980ZC G14
87565-KRP-980ZD G14
87586-KGF-900 G14
87586-KGF-930 G14

72
72
72
72
72
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71

1
1
2
3
3
1
2
2
2
3
3
4
5
5
5
6
7
7
7
7
8
8

88000
88110-KRP-900
88113-KRP-900
88120-KRP-900

F3
F3
F4

44 24
44 25
45 26

G13
G13
G13
G13
G13
G13
G13

70
70
70
70
70
70
70

1
2
3
4
5
6
7

D10
D6
D16
D5
D2
D8
D16
F2
D3
D9
D5
F1
F11
G5
G12
G12

32
28
38
27
24
30
38
43
25
31
27
42
52
62
69
69

5
7
8
15
5
6
9
14
12
6
16
8
22
10
14
15

89000
89102-KPL-900
89103-KPL-900
89214-KPL-900
89215-KPL-900
89216-KPL-900
89218-KPL-900
89225-KPL-900
90000

90001-KPL-900
90005-KPL-900
90008-KRP-980
90012-333-000
90017-KPL-900
90031-KPL-900
90032-KPL-900
90035-166-008
90076-MG8-000
90083-GCC-000
90083-KPL-900
90101-GBL-710
90102-KPL-900
90103-KRP-980
5 90105-KJ9-000
90106-GCC-000

PART NO. INDEX


Part Number

90110-KPL-900
90111-KPL-900

90112-KPL-900
90112-KRP-900
90113-GCC-000
90113-KRP-900
90115-KRP-980
90121-KPL-900
90164-KEE-630
90201-GCC-000
90202-KPL-900
90206-KPL-900
90304-KCS-920
90304-KPL-900
90305-KPL-900
90306-KPL-900
90308-KPL-900
90309-KPL-900
90310-KPL-900
90311-KPL-900
90344-KPL-900

90401-GCC-000
90410-GCC-000
90412-329-000
90426-KBN-900
90442-KPL-900
90443-KPL-900
90451-KPL-900
90474-333-000
90482-KRP-980
90501-KC2-750
90501-KPL-900
90505-KRP-980
90506-KPL-900
90506-KRP-980
90543-MV9-670
90601-KPL-900
90602-KPL-900
90603-KPL-900
90657-KRP-901
90662-KPL-901
90672-KPL-901
90701-KPL-900

Address Page Ref.

F13
F15
F6
F7
F8
F16
F15
F16
G6
F6
F4
F11
G11
D3
D14
D5
F5
G12
F4
F15
F13
G5
F11
F13
F15
F4
F4
F7
F8
F10
G2
D3
D9
D13
D13
D14
F12
D13
D16
D3
G4
F15
F16
F12
G5
D2
D14
D2
G3
D14
G11
G11
D1
G11
D3
D7
D10
D12
D15

54
56
47
48
49
57
56
57
63
47
45
52
68
25
36
27
46
69
45
56
54
62
52
54
56
45
45
48
49
51
59
25
31
35
35
36
53
35
38
25
61
56
57
53
62
24
36
24
60
36
68
68
23
68
25
29
32
34
37

18
10
3
5
8
10
11
11
5
4
27
23
17
13
14
17
6
16
28
12
19
11
24
20
13
29
30
6
9
13
8
14
7
14
15
15
25
16
10
15
6
14
12
26
12
6
16
7
17
17
18
19
9
20
16
3
6
7
9

Part Number

90741-KPL-900
90754-KPL-900
90841-001-000
90862-GCC-000
90901-KPL-900
90912-KPL-900

Address Page Ref.

E1
F13
G12
G12
F12
F13

39
54
69
69
53
54

8
21
17
18
27
22

E1
E1
D16
D14
D15
D14
D8
D16
D15
D16
D14
F13
D15
D6
D16
D6
D8
D8
D11
D14
D14
F12
G12
G9
G4

39
39
38
36
37
36
30
38
37
38
36
54
37
28
38
28
30
30
33
36
36
53
69
66
61

9
10
11
18
10
19
7
12
11
13
20
23
12
8
14
9
8
9
5
22
21
28
19
8
7

91000
91001-GCC-000
91002-GCC-000
91004-GCC-000
91006-GAZ-980
91009-GW3-980
91103-GAZ-980
91201-KPL-901
91202-KPL-901
91203-KPL-901
91204-KPL-901
91211-GK8-013
91253-KPL-900
91255-KPL-901
91301-HM5-630
91302-001-020
91306-105-690
91307-035-000
91307-639-000
91309-KEE-630
91351-642-000
91351-GR1-000
91351-KPL-900
91405-KPL-900
91405-KRP-900
91462-KM7-910
92000
92101-05016-0A
92201-08032-0A
92800-12000
92900-06016-0B

G5
G7
D8
D3

62 13
64 4
30 10
25 17

93000
93401-06020-00 F4
93404-06012-07 G2
93404-06012-08 F7
F8
G1
93404-06020-00 D1
93404-06020-07 F8
93404-06030-08 G4
93404-06040-07 G3
93404-08016-07 F16
93404-08020-07 F16
93500-04008-1H E2
93500-04010-0H F16
93500-04012-1H E2
93500-04025-0G G12

45
59
48
49
58
23
49
61
60
57
57
40
57
40
69

31
9
7
10
11
10
11
8
18
13
14
22
15
23
20

Part Number

93500-05010-1H
93500-05020-0A
93600-05016-0G
93700-05018-0A
93891-05025-07
93891-06014-08
93892-04006-08
93892-04008-18
93892-05012-18
93901-24420
93901-34120
93901-34380
93903-24380
93903-24420
93903-25220
93903-25320
93903-25380

93903-25480
93903-34120
93903-35220

Address Page Ref.

E2
D3
F10
F13
F5
G2
D11
E2
E3
G8
D10
G9
F5
F2
G8
G9
F2
D1
F7
F8
F10
F16
G2
G3
D12
F1
F10

94000
94001-12200-0S D13
94050-05000
G2
94050-06000
F14
F16
G4
G11
94050-10000
D9
D14
94101-06700
G5
94102-10000
F5
94103-05700
F16
94109-12000
D8
94111-04800
F16
94111-06800
F1
94201-25250
G6
94201-30220
F15
94301-08200
D8
94511-14000
D13
94520-32000
D3
95000
95002-02070
95002-02080
95002-02089
95002-02120
95002-02130

G1
G4
G1
G3
E3
D2
G3

2003.02.20

40
25
51
54
46
59
33
40
41
65
32
66
46
43
65
66
43
23
48
49
51
57
59
60
34
42
51

24
18
14
24
7
10
6
25
26
6
7
9
8
15
7
10
16
11
8
12
15
16
11
19
8
9
16

H 3
Part Number

95002-40800-08
95003-09030-31
95005-35160-20
95014-71202
95015-32001
95015-42000
95018-50250
95701-06012-08
95701-06016-00
95701-06020-07
95701-06022-00

95701-06022-07
95701-06030-00
95701-06032-00
95701-06040-00
95701-06055-00
95701-06080-00
95701-06090-00
95701-06115-00
95701-08012-00
95701-08040-07
95701-10030-00
95801-08055-08
95801-10038-00
35 17 95801-10040-07
59 12 95801-10045-08
55 25
96000
57 17
61 9
68 21 96001-06012-07
31 8 96001-06014-00
36 23 96001-06016-00
62 14
46 9 96001-06018-00
57 18 96001-06022-00
30 11 96001-06025-07
57 19 96001-06035-00
42 10
63 6 96001-06075-00
56 15 96100-62010-00
30 12
35 18 96100-62020-00
25 19 96100-63010-00
96211-05000
96211-08000
58
61
58
60
41
24
60
E

12
10
13
20
27
8
21

Address Page Ref.

G3
E3
G4
G6
F14
F15
F14
F15
G3
G10
G11
G12
D9
D16
F10
D6
D8
G6
D15
F14
D15
D8
D8
D3
D8
D16
F10
F16
F12
G7
G5
F5

60
41
61
63
55
56
55
56
60
67
68
69
31
38
51
28
30
63
37
55
37
30
30
25
30
38
51
57
53
64
62
46

22
28
11
7
26
16
27
17
23
3
22
21
9
15
17
10
13
8
13
28
14
14
15
20
16
16
18
20
29
5
15
10

G5
D2
D3
D9
G11
D9
D1
D11
D12
D12
D15
D16
D16
D15
F12
F12

62
24
25
31
68
31
23
33
34
34
37
38
38
37
53
53

16
9
21
10
23
11
12
7
9
10
15
17
18
16
30
31

D3
D3
D3
D3
D4

25
25
25
25
26

22
22
22
22
22

Part Number

98056-57726
98200-11000

Address Page Ref.

D4
G11

26 22
68 24

99008-01600
G13
99101-KRP-0850 E3

70 8
41 29

99000

98000
98056-55718
98056-55726
98056-56718
98056-56726
98056-57718

75

I 1

PART NAME INDEX


Part name

Address

Page Ref.

[ A]
ARM ASSY., KICK STARTER
ARM SET, L. PIVOT
ARM SET, R. PIVOT
ARM, FR. BRAKE
ARM, RR. BRAKE
ARM, VALVE ROCKER
AXLE, FR. WHEEL

G6
F11
F11
F13
F15
D5
F13

63
52
52
54
56
27
54

1
13
8
16
7
5
6

BAG, SERVICE BOOK F16


BAG, TOOL, 160MM G13
BALL, STEEL, F12

57
70
53

BAND COMP.
BAND, AIR CLEANER CONNECTING
TUBE
BAND, BATTERY
BAND, HANDLE BRACKET
BAND, HARNESS
BAND, INSULATOR
BAND, L. COVER DUCT
BAR, SEAT LOCK
BASE COMP., RR.
BATTERY
BATTERY ASSY.
BEARING, NEEDLE, 17X25X18
BEARING, RADIAL BALL SPECIAL,
6007
BEARING, RADIAL BALL SPECIAL,
6203
BEARING, RADIAL BALL, 6004UU
BEARING, RADIAL BALL, 6201

D3

25

7
8
30
31
8

G3
G10
F3
G11
D3
G12
F16
G9
G10
G10
D14

60
67
44
68
25
69
57
66
67
67
36

23
2
16
19
9
2
1
5
1
1
19

E1

39

10

D16
D15
D15
D16
F13
D16
E1
D15
D14
D14
E2
G12
F7
F8
G1
G2
D1
F4
F8
G4
G3
F16
F16
D8
D16
F1
D8

38
37
37
38
54
38
39
37
36
36
40
69
48
49
58
59
23
45
49
61
60
57
57
30
38
42
30

11
10
15
17
22
18
9
16
18
6
16
4
7
10
11
9
10
31
11
8
18
13
14
6
9
8
10

[ B]

BEARING, RADIAL BALL, 6201U


BEARING, RADIAL BALL, 6202
BEARING, RADIAL BALL, 6205Z
BEARING, RADIAL BALL, 6301
BEARING, RADIAL BALL, 6901U
BELT, DRIVE
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT-WASHER, 6X12

BOLT-WASHER, 6X20

5
76

BOLT-WASHER, 6X30
BOLT-WASHER, 6X40
BOLT-WASHER, 8X16
BOLT-WASHER, 8X20
BOLT A, STUD, 7X181
BOLT B, STUD, 7X186
BOLT, ADJUSTING
BOLT, DRAIN PLUG, 12MM

Part name

BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

Address

FLANGE SOCKET, 6X28


FLANGE, 10X210
FLANGE, 10X238
FLANGE, 10X30
FLANGE, 10X38
FLANGE, 10X40
FLANGE, 10X45
FLANGE, 6X115
FLANGE, 6X12

Page Ref.

D3
G12
G12
F16
G7
G5
F5
D8
G5
G10
G11
G12
BOLT, FLANGE, 6X14 D2
BOLT, FLANGE, 6X16 D3
D9

25
69
69
57
64
62
46
30
62
67
68
69
24
25
31

D16
BOLT, FLANGE, 6X18 F16
G11
BOLT, FLANGE, 6X20 F10
BOLT, FLANGE, 6X22 D6
D8
D9
G6
BOLT, FLANGE, 6X25 D1
BOLT, FLANGE, 6X30 D15
F15
BOLT, FLANGE, 6X32 F14
BOLT, FLANGE, 6X35 D11
D12
BOLT, FLANGE, 6X40 D15
BOLT, FLANGE, 6X55 D8
BOLT, FLANGE, 6X75 D12
BOLT, FLANGE, 6X80 D8
BOLT, FLANGE, 6X90 D3
BOLT, FLANGE, 8X12 D16
BOLT, FLANGE, 8X40 F10
BOLT, FLANGE, 8X55 F12
BOLT, HEAD COVER D2
BOLT, HEX., 5X16 G5
BOLT, HEX., 6X30 D10
BOLT, HEX., 8X32 F11
G7
BOLT, INNER COVER F6
F7
F8
F16
BOLT, KNOCK, 5MM D5
D9
BOLT, MAIN STAND SPRING D16
BOLT, SPECIAL HEX., 6X14 F6
BOLT, STUD, 6X16 D3
BOLT, STUD, 8X22 F13
F15
BOSS, DRIVE FACE D13
BOX, LUGGAGE F16
BRACKET, HANDLE F3
BULB F2

38
57
68
51
28
30
31
63
23
37
56
55
33
34
37
30
34
30
25
38
51
53
24
62
32
52
64
47
48
49
57
27
31
38
47
25
54
56
35
57
44
43

2003.02.20

12
14
15
20
5
15
10
16
16
3
22
21
9
21
9
10
15
11
23
17
10
13
11
8
12
13
11
28
7
9
14
14
10
15
20
16
18
29
5
13
5
23
4
3
5
8
10
16
6
8
4
17
18
10
3
8
15
1
2

Part name

BULB,
BULB,
BULB,
BULB,

Address

HEADLIGHT
POSITION LIGHT
TAILLIGHT
WINKER

BUSH, ENGINE HANGER RUBBER


BUSH, FR. CUSHION UNDER
BUSH, KICK SPINDLE
BUSH, PIVOT ARM
BUSH, RR. CUSHION RUBBER
BUSH, RR. CUSHION UNDER RUBBER
BYSTARTER ASSY., AUTO

Page Ref.

F1
F1
G9
G8
G9
D8
D16
F11
D13
F11
G7
D16
E2

42
42
66
65
66
30
38
52
35
52
64
38
40

4
5
7
5
6
2
1
12
11
7
2
3
8

F3
F3
F2
F3
G12
F2
G11
D5
F13
F15
G11
G1
F9
F11
E2
F7
F3
F5
D16
E2
F9
F2
D15
G3
D6
E2
D14
D13
D14
D3
F2
D12
D15

44
44
43
44
69
43
68
27
54
56
68
58
50
52
40
48
44
46
38
40
50
43
37
60
28
40
36
35
36
25
43
34
37

9
8
12
1
3
13
18
2
5
6
4
4
6
9
21
4
25
3
5
11
5
6
3
8
1
4
17
18
16
19
9
1
1

24
31
60
69
24
60
66
23
68

3
5
22
19
7
17
8
9
20

[C ]
CABLE COMP., FR. BRAKE
CABLE COMP., RR. BRAKE
CABLE COMP., SPEEDOMETER
CABLE COMP., THROTTLE
CABLE, EARTH
CABLE, INNER
CABLE, TIE
CAMSHAFT COMP.
CAM, RR. BRAKE

CAP ASSY., NOISE SUPPRESSOR


CAP COMP., FUEL FILLER
CAP, BAR END
CAP, FR. FORK DISTANCE COLLAR
CAP, HOLDER
CAP, INNER COVER
CAP, LOCK NUT
CAP, RR. HANDLE COVER
CAP, TAPPET ADJUSTING HOLE
CARBURETOR ASSY.
CARRIER COMP., RR.
CASE
CASE COMP., TRANSMISSION
CASE SUB ASSY., AIR CLEANER
CHAIN, CAM
CHAMBER SET, FLOAT
CIRCLIP, 5MM
CIRCLIP, EXTERNAL, 14MM
CIRCLIP, INTERNAL, 24
CIRCLIP, INTERNAL, 32MM
CLAMP
CLAMPER COMP., RR. BRAKE CABLE
CLAMPER, AIR CLEANER DRAIN
CLAMPER, AIR SUCTION VALVE
HOSE D2
CLAMPER, WIRE HARNESS D9
CLAMP, TUBE G3
G12
CLAMP, TUBE, D2
G3
CLIP, 2X70 G9
CLIP, BODY D1
G11

I 2

PART NAME INDEX


Part name

Address

Page Ref.

CLIP, BREATHER TUBE G3


G4
CLIP, GENERATOR CORD D9
CLIP, HEADLIGHT F1
CLIP, PISTON PIN E1
CLIP, TUBE D2
E3
G1

60
61
31
42
39
24
41
58

G3

60

G4

61

D3
G1
G11
F16
G5
F11
F11
F13
F13
D13
G5
G3
F11
G7
D14
D14
F8
D1
D5
D15
D1
D2
F5
G3
G11
F9
F5
F7
F7
F7
F9
F8
F3
F11
D12
D8
F9
F9
F10
F9
F8
F3
F11
G2
F8
D16

25
58
68
57
62
52
52
54
54
35
62
60
52
64
36
36
49
23
27
37
23
24
46
60
68
50
46
48
48
48
50
49
44
52
34
30
50
50
51
50
49
44
52
59
49
38

CLIP, VALVE GUIDE


COCK ASSY., FUEL
COIL ASSY., IGNITION
COLLAR, 10MM
COLLAR, 6X3
COLLAR, ARM PIVOT
COLLAR, CUSHION RUBBER BUSH
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. WHEEL SIDE
COLLAR, KICK BOSS
COLLAR, MOUNTING, 5MM
COLLAR, PILLION STEP SETTING
COLLAR, RUBBER BUSH
COLLAR, SEAL
COLLAR, SPRING
COLLAR, STEP SETTING
COLLAR, TAILLIGHT SETTING
COTTER, VALVE
COUNTERSHAFT
COVER COMP., FAN
COVER COMP., HEAD
COVER COMP., RR. HANDLE
COVER SUB ASSY., AIR CLEANER
COVER, BATTERY TERMINAL
COVER, CENTER
COVER, FR. HANDLE
COVER, FR. LOWER
COVER, FR. UPPER
COVER, INNER
COVER, L. BODY
COVER, L. FLOOR SIDE
COVER, L. HANDLE LEVER
COVER, L. PIVOT ARM
COVER, L. SIDE
COVER, OIL PUMP
COVER, RR. CENTER BODY
COVER, RR. CENTER LOWER
COVER, R. BODY
COVER, R. FLOOR SIDE
COVER, R. HANDLE LEVER
COVER, R. PIVOT ARM
COVER, SUB AIR CLEANER
COVER, UNDER
CRANKCASE COMP., L.

1
1
4
6
5
8
27
12
13
20
21
7
10
3
1
3
12
12
10
16
8
7
12
5
16
14
3
12
13
3
7
14
6
1
2
4
10
7
4
2
2
1
3
10
7
20
5
2
4
11
12
12
7
6
18
4
2
1
2

Part name

Address

CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUSHION ASSY., L. FR.
CUSHION ASSY., RR.
CUSHION ASSY., R. FR.
CUSHION, BATTERY
CUSHION, BODY COVER
CUSHION, C.D.I. UNIT
CYLINDER
C.D.I. UNIT

Page Ref.

D8
E1
F11
G7
F11
G12
G12
G11
D7
G11

30
39
52
64
52
69
69
68
29
68

1
1
15
1
11
7
13
1
1
2

DOWEL PIN, 8X20 D8


DOWEL PIN, SPECIAL, 8X14 D3
D7
D10
D12
D15
DRIVER, SCREW G13
DUCT, AIR CLEANER G3
DUCT, L. COVER G12
DUST SEAL, 41X60X7 F13
DUST SEAL, BRAKE CAM F13
DUST SEAL, STEERING HEAD F11

30
25
29
32
34
37
70
60
69
54
54
52

12
16
3
6
7
9
1
4
1
23
14
20

G3
G2
F5
F3

60
59
46
44

2
1
5
2

D13
D13
D14
D14
D9
F6
F6
G2
G2
E2
D9
F11
G1
G11

35
35
36
36
31
47
47
59
59
40
31
52
58
68

2
5
8
7
1
1
2
7
6
3
2
6
8
24

D3
E2
D3
D8
D7
D3
D2

25
40
25
30
29
25
24

6
1
11
3
2
5
4

[D]

[E]
ELEMENT COMP., AIR CLEANER
ELEMENT, SUB AIR CLEANER
EMBLEM, WING MARK
E-RING, 3MM
[F]
FACE COMP., DRIVE
FACE COMP., MOVABLE DRIVE
FACE COMP., MOVABLE DRIVEN
FACE SET, DRIVEN
FAN COMP., COOLING
FENDER A, FR.
FENDER B, FR.
FENDER, RR. LOWER
FENDER, RR. UPPER
FLOAT SET
FLYWHEEL COMP.
FORK SET, FR.
FUEL UNIT
FUSE A
[G]
GASKET B, CARBURETOR INSULATOR
GASKET SET
GASKET, AIR FEED PIPE
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
2003.02.20

Part name

Address

GASKET, EX. PIPE


GASKET, FLOAT CHAMBER
GASKET, L. COVER
GASKET, TENSIONER LIFTER
GASKET, TRANSMISSION CASE
GAUGE, OIL LEVEL
GEAR COMP., FINAL
GEAR COMP., KICK DRIVEN
GEAR, COUNTERSHAFT
GEAR, OIL PUMP DRIVE
GEAR, OIL PUMP DRIVEN
GEAR, SPEEDOMETER
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GRIP, R. HANDLE
GROMMET, DRAIN HOLE, 25MM
GUIDE COMP., CAM CHAIN
GUIDE, VALVE

Page Ref.

G5
E2
D12
D6
D15
D8
D15
D13
D15
E1
D10
F13
G13
F3
F3
F3
D1
D6
D3

62
40
34
28
37
30
37
35
37
39
32
54
70
44
44
44
23
28
25

2
18
5
5
4
5
8
9
7
7
2
11
2
10
12
11
8
6
2

F5
G13
G11
F1
D3
F16
F16
D11
D3
E2
F9
G11
G4
F3
F3

46
70
68
42
25
57
57
33
25
40
50
68
61
44
44

1
4
6
1
1
9
5
2
4
19
9
12
5
14
13

INDICATOR, FR. BRAKE F13

54

15

41
40
55
56

29
20
26
16

G11
G11
F9
E1

68
68
50
39

8
10
2
8

LABEL, ACCESSORIES & LOADING G14

71

[H ]
HANDLE COMP., STEERING
HANDLE, EYE WRENCH, 12MM
HARNESS, WIRE
HEADLIGHT UNIT
HEAD COMP., CYLINDER
HINGE ASSY., BODY COVER
HINGE COMP., SEAT
HOLDER COMP., STARTER PINION
HOLDER, CAMSHAFT
HOLDER, NEEDLE JET
HOOK, LUGGAGE
HORN COMP.
HOSE, AIR SUCTION VALVE
HOUSING, UNDER THROTTLE
HOUSING, UPPER THROTTLE
[I ]

[J ]
JET, E3
JET, SLOW, E2
JOINT B, BRAKE ARM F14
F15
[K ]
KEY SET
KEY, BLANK
KEY, SEAT LOCK
KEY, WOODRUFF

[L ]

77

I 3

PART NAME INDEX


Part name

Address

LABEL, COLOR
LABEL, DRIVE
LABEL, DRIVE CAUTION
LABEL, FRENCH TRANSLATION
LABEL, FUEL
LABEL, TAMPER PROOF
LABEL, TIRE
LENS
LENS COMP., TAILLIGHT
LENS, L. FR. WINKER
LENS, L. RR. WINKER
LENS, PILOT HIGH BEAM
LENS, PILOT TURN
LENS, R. FR. WINKER
LENS, R. RR. WINKER
LEVER COMP., PARKING
LEVER, L. STEERING HANDLE
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LIGHT ASSY., RR. COMBINATION
LINK SUB ASSY., ENG HANGER
LOCK NUT, L. MIRROR
LOCK NUT, R. MIRROR

Page Ref.

G14
G14
G14
G14
G14
G14
G14
F2
G9
G8
G9
F2
F2
G8
G9
F3
F3
F3
D6
G9
G12
F4
F4

71
71
71
71
71
71
71
43
66
65
66
43
43
65
66
44
44
44
28
66
69
45
45

7
5
5
6
8
4
2
5
4
4
2
8
7
2
1
21
19
17
3
3
9
30
29

G15
G15
G15
F2
F4
F3
D11
F9
G5

72
72
72
43
45
44
33
50
62

2
1
3
4
26
24
3
8
6

NEEDLE SET, JET E2


NIPPLE, GREASE F12
NUT B, BRAKE ROD ADJUSTING F14
F15
NUT, CAP, 6MM G5
NUT, FLANGE, 10MM D9
D14
NUT, FLANGE, 5MM G2
NUT, FLANGE, 6MM F14
F16
G4
G11
NUT, HEX., 12MM D13
NUT, HEX., 5MM F4
NUT, HEX., 7MM D3
NUT, SPECIAL F1
NUT, SPECIAL FLANGE, 12MM F13
NUT, SPECIAL FLANGE, 8MM F11
F13
F15
NUT, SPECIAL HEX, 16MM F15

40
53
55
56
62
31
36
59
55
57
61
68
35
45
25
42
54
52
54
56
56

2
27
27
17
11
8
23
12
25
17
9
21
17
28
13
2
19
24
20
13
12

[ M]
MARK, BODY COVER
MARK, HANDLE FR. COVER
MARK, RR. CENTER COVER
METER COMP., SPEED & FUEL
MIRROR ASSY., L. BACK
MIRROR ASSY., R. BACK
MOTOR UNIT, STARTING
MOULDING, BODY COVER
MUFFLER COMP., EX.
[ N]

5
78

Part name

Address

NUT, SPECIAL, 28MM D14


NUT, STEERING STEM LOCK F11
NUT, SUSPENSION, 5MM F7
F8
F10
G2
NUT, TAPPET ADJUSTING D5
NUT, U, 10MM F5
G12

Page Ref.

36
52
48
49
51
59
27
46
69

14
3
6
9
13
8
17
6
16

Part name

PLUG, BREATHER TUBE G3


PLUG, END G12
PLUG, SPARK D3
D4
PROTECTOR A, MUFFLER G5
PROTECTOR B, MUFFLER G5
PROTECTOR, EX. PIPE G5
PROTECTOR, HANDLE STOPPER G12
PUMP ASSY., OIL D10

O-RING, 15.2X1.5
O-RING, 18X3
O-RING, 1.5X9.5
O-RING, 22.1X1.9
O-RING, 30.8MM
O-RING, 38.5X2
O-RING, 64X2
O-RING, PINION CAP
OUTER COMP., CLUTCH

D15
D8
D16
D16
D14
D15
D11
E2
D6
D8
D6
F12
D16
D14
D8
D14
D14

37
30
38
38
36
37
33
40
28
30
28
53
38
36
30
36
36

11
7
13
12
20
12
5
10
8
8
9
28
14
21
9
22
1

G1
G1
G5
F13
F8
D13
D11
D14
F3
E1
G6
F15
D3
D3
E1
E2
D6
D14
D5
E2
D12
D16
D13
G14
G2
F9
E2

58
58
62
54
49
35
33
36
44
39
63
56
25
25
39
40
28
36
27
40
34
38
35
71
59
50
40

9
5
1
12
5
1
1
9
23
4
6
15
10
7
3
13
4
2
3
7
3
4
7
1
5
3
15

[P]
PACKING, BASE
PACKING, FUEL FILLER CAP
PACKING, PROTECTOR
PANEL SUB COMP., FR. BRAKE
PANEL, FLOOR
PIECE SET, SLIDE
PINION ASSY., STARTER
PIN, GUIDE ROLLER
PIN, PARKING LEVER PIVOT
PIN, PISTON
PIN, SPLIT, 2.5X25
PIN, SPLIT, 3.0X22
PIPE COMP., AIR FEED
PIPE COMP., INLET
PISTON
PISTON COMP., VACUUM
PIVOT, CAM CHAIN TENSIONER
PLATE COMP., DRIVE
PLATE COMP., STOPPER
PLATE SET, VALVE
PLATE, L. COVER
PLATE, OIL SEAL STOPPER
PLATE, RAMP
PLATE, REGISTERED NUMBER
PLATE, RR. FENDER SPLASH GUARD
PLATE, SEAT LOCK
PLATE, SETTING
2003.02.20

Page Ref.

60
69
25
26
62
62
62
69
32

15
18
22
22
8
9
7
11
1

F11
F11
F11
F11
D13
G11
G2
G11
G11
G11
G1
D5
F13
F15
E1
G12
D13
D14
D10
D10
F11
D14
G4
D1
G12
D1
D2
G5
G5
F16
F16
D12

52
52
52
52
35
68
59
68
68
68
58
27
54
56
39
69
35
36
32
32
52
36
61
23
69
23
24
62
62
57
57
34

2
19
18
1
4
5
4
15
13
11
10
12
2
3
2
12
6
10
3
4
17
5
2
3
8
6
6
4
3
2
4
4

G1
D16
D11
E2
E3
F5
G2
F2
E2
E2
F10
G11

58
38
33
40
41
46
59
43
40
40
51
68

2
6
6
25
26
7
10
14
5
6
14
17

[R ]

[O]
OIL SEAL, 14X20X3.2
OIL SEAL, 16X26X7
OIL SEAL, 17X30X6
OIL SEAL, 20.8X53X9
OIL SEAL, 34X39X3
OIL SEAL, 7X42X7
O-RING

Address

RACE, STEERING BOTTOM BALL


RACE, STEERING BOTTOM CONE
RACE, STEERING TOP CONE
RACE, STEERING UPPER BALL
RATCHET, STARTER
RECTIFIER COMP., REGULATOR
REFLECTOR, REFLEX
RELAY COMP., STARTER
RELAY COMP., WINKER
RESISTOR COMP.
RETAINER, FUEL UNIT
RETAINER, VALVE SPRING
RIM SET
RING SET, PISTON
ROD, BODY OPENER
ROLLER SET, WEIGHT
ROLLER, GUIDE
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER A, JOINT
RUBBER, CLUTCH DAMPER
RUBBER, CUSHION
RUBBER, IN. SHROUD SEAL
RUBBER, LINK STOPPER
RUBBER, MOUNTING
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,

PROTECTOR
PROTECTOR PACKING
SEAL
SEAT SETTING
STARTER PINION HOLDER
[S ]

SCREEN SET, FUEL STRAINER


SCREEN, OIL FILTER
SCREW-WASHER, 4X6
SCREW-WASHER, 4X8
SCREW-WASHER, 5X12
SCREW-WASHER, 5X25
SCREW-WASHER, 6X14
SCREW-WASHER, SPECIAL, 4X10
SCREW SET A
SCREW SET B
SCREW, FLAT, 5X16
SCREW, FLAT, 6X12

I 4

PART NAME INDEX


Part name

SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,

Address

FORK COVER
HANDLE LEVER PIVOT
OVAL, 5X18
PAN, 4X10
PAN, 4X12
PAN, 4X25
PAN, 4X8
PAN, 5X10
PAN, 5X20
PAN, 6X6
RIVET, 1.8X5
SPECIAL, 3X17
TAPPET ADJUSTING
TAPPING, 4X12

SCREW, TAPPING, 4X16


SCREW, TAPPING, 4X8
SCREW, TAPPING, 5X12

SCREW, TAPPING, 5X16

SCREW, TAPPING, 5X20


SEAL, AIR CLEANER CASE
SEAL, AIR CLEANER COVER
SEAL, DUST, 20X32X5
SEAL, SHROUD
SEAL, SUB AIR CLEANER
SEAL, VALVE STEM
SEAT COMP., DOUBLE
SEAT, VALVE SPRING
SHAFT, DRIVE
SHAFT, EX. ROCKER ARM
SHAFT, IN. ROCKER ARM
SHAFT, MAIN STAND
SHOE SET, BRAKE
SHROUD, EX.
SHROUD, IN.
SOCKET COMP.
SOCKET COMP., HEADLIGHT&
POSITION LIGHT
SPANNER, 10X12
SPEEDOMETER ASSY.
SPINDLE COMP., KICK STARTER
SPRING B, MAIN STAND
SPRING, BRAKE ARM RETURN
SPRING, CLUTCH
SPRING, COMPRESSION COIL
SPRING, DRIVEN FACE
SPRING, FR. BRAKE SHOE

Page Ref.

F11
F4
F13
F16
E2
G12
E2
E2
D3
D6
G12
F2
D5
F5
G9
F2
G8
D10
D12
F1
F10
G8
G9
D1
F2
F7
F8
F10
F16
G2
G3
G3
G3
F13
D1
G2
D5
F16
D5
D15
D5
D5
G6
F13
F15
D1
D1
F2

52
45
54
57
40
69
40
40
25
28
69
43
27
46
66
43
65
32
34
42
51
65
66
23
43
48
49
51
57
59
60
60
60
54
23
59
27
57
27
37
27
27
63
54
56
23
23
43

22
27
24
15
23
20
22
24
18
7
17
11
15
8
9
15
6
7
8
9
16
7
10
11
16
8
12
15
16
11
19
7
3
21
4
3
1
3
13
5
7
6
3
1
1
5
2
10

F1
G13
F2
D13
G6
F13
D14
E2
D14
F13

42
70
43
35
63
54
36
40
36
54

3
7
3
10
7
17
3
9
11
13

Part name

Address

SPRING, FR. BRAKE SHOE


SPRING, KICK DRIVEN GEAR
SPRING, KICK RETURN
SPRING, LOCK KEY SETTING
SPRING, OIL FILTER SCREEN
SPRING, PARKING LEVER RETURN
SPRING, RR. BRAKE ARM
SPRING, SEAT CATCH
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM
SPROCKET, TIMING
STAND COMP., MAIN
STATOR COMP.
STAY, FR. COVER
STAY, HANDLE ADJUST
STAY, WIRE
STEP COMP., L. PILLION
STEP COMP., R. PILLION
STOPPER, RUBBER

Page Ref.

F15
D13
D13
F9
D16
F3
F15
F16
D5
D5
D5
E1
G6
D9
G12
F1
E2
F8
F8
D12
G12
D11
G6
G11
G11

56
35
35
50
38
44
56
57
27
27
27
39
63
31
69
42
40
49
49
34
69
33
63
68
68

9
8
13
1
7
22
8
6
11
10
4
6
2
3
5
7
14
4
2
6
10
4
4
16
14

G11
F3
F3
F3
F3
F3

68
44
44
44
44
44

9
7
4
5
3
6

TANK COMP., FUEL G1


TENSIONER COMP., CAM CHAIN D6
TIRE F13
F15
TOP E2
TRAY COMP., BATTERY G12
TUBE A, AIR LEAD G3
TUBE B, AIR LEAD G3
TUBE COMP., FUEL G1
TUBE COMP., VACUUM G1
TUBE, 3.5X160 G4
TUBE, AIR CLEANER CONNECTING G3
TUBE, AIR CLEANER DRAIN G3
TUBE, AIR SUCTION VALVE G4
TUBE, BREATHER D2
TUBE, CARBURETOR PURGE CONTROL
VALVE G3
TUBE, MISSION BREATHER D15
TUBE, VINYL, 4.5X8X300 E3
TUBE, VINYL, 8X12X210 G3

58
28
54
56
40
69
60
60
58
58
61
60
60
61
24

3
2
3
4
12
6
11
13
6
7
11
14
9
4
1

60
37
41
60

6
2
28
5

61

SUB HARNESS
SUB SPRING, MAIN STAND
SUSPENSION, STARTER RELAY
SUSPENSION, WINKER RELAY
SWITCH ASSY., COMBINATION &
LOCK
SWITCH ASSY., FR. STOP
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, STARTING
SWITCH UNIT, WINKER
[T]

Part name

Address

VALVE COMP., FLOAT


VALVE, AIR CONTROL
VALVE, EX.
VALVE, IN.
VALVE, RIM

Page Ref.

E2
G3
D5
D5
F13
F15

40
60
27
27
54
56

17
12
9
8
4
5

G6
D9
F15
D3
D3
D8
D13
F12
G5
F5
F16
G5
G4
D16
D13
F12
F13
F16
F1

63
31
56
25
25
30
35
53
62
46
57
62
61
38
35
53
54
57
42

5
7
14
15
14
11
16
26
10
9
18
14
6
10
15
25
10
19
10

F11
D13
D14
D14
F13
F15
G8
G8
G13
G13
G13

52
35
36
36
54
56
65
65
70
70
70

21
14
15
4
9
2
3
1
3
6
5

[W ]
WASHER
WASHER, 10MM
WASHER, 16MM
WASHER, 5MM
WASHER, 7.2X16X2.5
WASHER, DRAIN PLUG, 12MM
WASHER, KICK SPINDLE
WASHER, LOCK NUT
WASHER, PLAIN
WASHER, PLAIN, 10MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM
WASHER, REGULATOR SETTING
WASHER, SEALING, 8MM
WASHER, SPECIAL, 12MM
WASHER, SPECIAL, 8MM
WASHER, SPEEDOMETER GEAR
WASHER, SPRING, 4MM
WASHER, SPRING, 6MM
WASHER, STEERING HEAD DUST
SEAL
WASHER, THRUST, 10MM
WASHER, THRUST, 6MM
WEIGHT SET, CLUTCH
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WINKER ASSY., L. FR.
WINKER ASSY., R. FR.
WRENCH, EYE, 14MM
WRENCH, EYE, 19MM
WRENCH, PLUG

[V]
VALVE ASSY., AIR SUCTION G4
2003.02.20

79

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

E.Y A 50 .2003.02

Published by Honda Motor Co., Ltd.


Printed in Japan

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