ULTRASONIC TEST REPORT

CLIENT

: CATERPILLAR INDONESIA BATAM

REPORT NO.

: NDT/WQT/CIB/UT/001

PROJECT

: HMS

REQ. / PO NO.

: -

HEAT TREATMENT

ITEM TESTED

: PQR

STAGE OF MANUFACTURE

: MAIN TACK CAR BODY

MATERIAL
WELDING PROCESS
SURFACE CONDITION
TYPE OF JOINT

:
:
:
:

PROCEDURE NO.
ACCEPTANCE CRITERIA
TESTING TEMPERATURE
WPS NO.

: SOP-QCA-003-00
:TABLE A.1 EN ISO11666
: AMBIENT
: PWPS 004

EQUIPMENT
ULTRASONIC UNIT
SERIAL NUMBER

: USM 36 DGS
: 14054476

BEFORE

AFTER

S690
GMAW (ISO 4063 : PROCESS 135)
AS BRUSHED
BUTT JOINT SINGLE V GROOVE

NO

TESTED DATED: 9 FEBRUARY 2015

CALIBRATION :
REF.BLOCK
:

K1 BLOCK SDH 3 mm
K2 BLOCK RADIUS 25 MM

UT DATA
ANGLE
act.

0
45
60
70

0
46.5
60.8
71.3

SIZE

Frequency
(MHz)

SC/TC

TYPE / SERIAL NO.

RANGE

DB REF.

TCV

SCANNING
dB

COUPLANT

TC
SC

MSEB 4/ 57462
MWB 4 / 56927

100
120

41
44

METYLAN
METYLAN

6
6

METYLAN
METYLAN

10mm
8x9
8x9

4MHz

8x9

4MHz

SC
SC

MWB 4 / 56928
MWB 4 / 56929

150
200

45.4
52

DESCRIPTION /
DRAWING NO.

JOINT
NO.

THICKNESS
MAT'L

WELDER ID

LENGTH
TESTED

TYPE

KUKUH IMANULLAH
KADARFIN
ABDUL GANI

1
2
3

20/20
20/20
20/20

B29
B49
D02

200 mm
200 mm
200 mm

ACC
ACC
ACC

FIRDAUS
ARIF BUDIMAN

4
5

20/20
20/20

D10
D05

200 mm
200 mm

ACC
ACC

AGUSNAR HARAHAP
AGUNG KURNIAWAN
LAODE M.

6
7
8

20/20
20/20
20/20

D01
B12
C02

200 mm
200 mm
200 mm

NP

20

15

ACC
ACC
ACC

4MHz
4MHz

DISCONTINUITY
LENGTH
DEPTH

RESULT

WQT

RESULT of PARENT METAL EXAMINATION:

Note :

PL : PLANAR

NO INDICATION FOUND IN PARENT MATERIAL

NP : NON PLANAR

*SKECTH ATTACHED

REMARKS :

TECHNICIAN: ABDUL TRI HAMDANI

QA/QC SUPERVISOR

CLIENT

THIRD PARTY

CERTIFICATE.NUMBER : ASNT LEVEL II

1926/UT-II/SKB/2014
ANANG KUSWANTO
DATE: 9 FEBRUARY 2015

DATE: 9 FEBRUARY 2015

DATE:

DATE:

DOCUMENT No. CIB-QCA-005-00

PAGE 1 OF 4

ULTRASONIC TEST REPORT

SKETCH/PHOTOGRAPH
SCANNING
AREA

Caterpillar: Confidential Yellow

TECHNICIAN: ABDUL TRI.H

QA / QC SUPERVISOR

CER.NUMBER: ASNT LEVEL II

1926/UT-II/SKB/2014
ANANG KUSWANTO
DATE : 9 FEBRUARY 2015

DATE : 9 FEBRUARY 2015

DOCUMENT No. C

Caterpillar: Confidential Yellow

NIC TEST REPORT

H/PHOTOGRAPH

Caterpillar: Confidential Yellow

DOCUMENT No. CIB-QCA-005-00

PAGE 2 OF 4

Caterpillar: Confidential Yellow

ULTRASONIC TEST REPORT

SKETCH/PHOTOGRAPH

Caterpillar: Confidential Yellow

TECHNICIAN: ABDUL TRI.H

QA / QC SUPERVISOR

CER.NUMBER: ASNT LEVEL II

1926/UT-II/SKB/2014
ANANG KUSWANTO
DATE : 9 FEBRUARY 2015

DATE : 9 FEBRUARY 2015

DOCUMENT No. C

Caterpillar: Confidential Yellow

NIC TEST REPORT

H/PHOTOGRAPH

Caterpillar: Confidential Yellow

DOCUMENT No. CIB-QCA-005-00

PAGE 3 OF 4

Caterpillar: Confidential Yellow

ULTRASONIC TEST REPORT

SKETCH/PHOTOGRAPH
CROSS SECTION DEFECT 1

No

Type Of Defect

Location From "0"

Datumn(X)

Length(L)

Depth(Z)

Indication Response

NON PLANAR

120

20

15

100 % DGS - 2

Caterpillar: Confidential Yellow

TECHNICIAN: ABDUL TRI.H

QA / QC SUPERVISOR

CER.NUMBER: ASNT LEVEL II

1926/UT-II/SKB/2014
ANANG KUSWANTO
DATE : 9 FEBRUARY 2015

DATE : 9 FEBRUARY 2015

DOCUMENT No. C

Caterpillar: Confidential Yellow

NIC TEST REPORT

H/PHOTOGRAPH

Result
ACC

Caterpillar: Confidential Yellow

DOCUMENT No. CIB-QCA-005-00

PAGE 4 OF 4

Caterpillar: Confidential Yellow