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Foreword
Welcome to choose FAW vehicle!
This manual is for the convenience of correct operation and maintenance purpose for drivers, workshop
men and spare parts suppliers, and also for providing help for managers and technicians. It introduces
parts code, description and quantity for CA1161P1K2L2A80 series cab over engine 42 diesel truck, it
could be a reference for FM type cab series vehicle model.
As vehciles are being constantly improved, there may be difference between product and manual
contents. Please carefully carry out check as reading, contact us if it is necessary, please forgive us of
not notifing about revised contents.
All rights are reserved by FAW, it is forbidden to reprint the manual.
July, 2011
1
TABLE OF CONTENTS
1. ENGINELEFT .............................................................................................................................................................................................................. 8
2. ENGINERIGHT ......................................................................................................................................................................................................... 10
3. ENGINE SUSPENSION..................................................................................................................................................................................................... 12
4. FUEL TANK AND FUEL PIPELINE ............................................................................................................................................................................... 14
5. THROTTLE CONTROL................................................................................................................................................................................................... 16
6. AIR FILTER........................................................................................................................................................................................................................ 18
7. MUFFLER .......................................................................................................................................................................................................................... 21
8. RADIATOR, PIPELINE AND FAN SHIELD .................................................................................................................................................................. 23
9. INTERCOOLER, PIPELINE............................................................................................................................................................................................ 25
10. EXPANSION TANK, BRAKCET AND PIPELINE ...................................................................................................................................................... 27
11. CLUTCH ........................................................................................................................................................................................................................... 29
12. CLUTCH CONTGROL ................................................................................................................................................................................................... 31
13. TRANSMISSION MAIN CASE HOUSING .................................................................................................................................................................. 33
14. CLUTCH EXTERIOR HOUSING AND RELEASE MECHANISM.......................................................................................................................... 36
15. OUTPUT SHAFT ............................................................................................................................................................................................................. 38
16. COUNTERSHAFT ........................................................................................................................................................................................................... 41
2
66. FRONT WALL EXTERIOR BOARD AND SEAL STRIP ......................................................................................................................................... 103
67. COLUMN PIN LOCK, BUMPING WASHER AND BRACKET .............................................................................................................................. 105
68. OPEN HANDLE AND CABLE ..................................................................................................................................................................................... 107
69. TRIM DIAPHRAM ........................................................................................................................................................................................................ 109
70. INSTRUMENT PANEL (1).............................................................................................................................................................................................111
71. INSTRUMENT PANEL2 ........................................................................................................................................................................................113
72. INSTRUMENT PANEL (3)..........................................................................................................................................................................................115
73. INSTRUMENT PANEL (4).............................................................................................................................................................................................117
74. INSTRUMENT PANEL (5).............................................................................................................................................................................................119
75. INSTRUMENT PANEL (6)............................................................................................................................................................................................ 121
76. WARM AIR ..................................................................................................................................................................................................................... 123
77. WARM AIR ..................................................................................................................................................................................................................... 125
78. WARM AIR PIPELINE ................................................................................................................................................................................................. 127
79. COOL AIR COMPRESSOROPTIONAL ........................................................................................................................................................... 129
80. COOLING DEVICEOPTIONAL.......................................................................................................................................................................... 131
81. FREON GUIDE PIPE, CONDENSOR AND FLUID RESERVIOR (OPTIONAL ) ................................................................................................ 133
82. LEGFT EXTERUIR REAR VIEW MIRROR............................................................................................................................................................. 135
6
1. ENGINELEFT
No.
1
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
FIG.1 ENGINELEFT
9
2. ENGINERIGHT
No.
1
Part code
Part description
Qty.
No.
10
Part code
Part description
Qty.
FIG.2 ENGINERIGHT
11
3. ENGINE SUSPENSION
No.
1
2
Part code
1001061-Q824
F
CQ1511655TS
Q40316
Part description
Rear suspension bracket
Hex head bolt
Elastic washer
Qty.
Part code
Part description
Qty.
12
CQ1601250T
13
CQ34012T
Q40312
1001030-2H
2
2
2
14
1001025-2H
15
CQ1601055T
Hex nut
Elastic washer
Upper cover assy., engine
front suspension
Front suspension cushion
assy.
Hex head bolt
16
CQ34010T
Hex nut
Q40310
Elastic washer
1001028-2H
Washer,
suspension
2
12
12
Q18520140T
Hex head flange bolt
1 I shape non metal monting
Q32920T
part hex lock nut
4
Bottom
panel,
rear
-
1001079-263
suspension
5
Engine rear suspension
cushion assy.
1001015-263
16
Left
rear
suspension
1001071-Q857
bracket
Right
rear
suspension
1001072-Q857
bracket
7
Hex flange surface bolt,
()
Q1841640TS
thick lever(standard type)
8 Q1841240TS
Hex head flange bolt
9 1001037-362
Q40312
Elastic washer
11 CQ16116100T
Hex head bolt
Q32916T
1 I shape non metal monting
part hex lock nut
No.
2
8
4
2
1
17
1
8
4
2
6
6
6
2
2
12
engine
front
Part code
1101130-Q407
110107-Q407
3
4
1101109-Q407
1101105-Q801
Part description
Tighten belt assy., fuel tank
CQ1601650
CQ34016
1101108-Q407
7
8
1101015-Q407
10
1104250-367
-
1104130-D206A
1104061-367
1105020-Q801
No.
Part code
Part description
Qty.
Q40312
Elastic washer
13
1105010-Q803
2
2
14
CQ1421040
CQ34010
Combined bolt
Hex nut
4
4
15
1104622-365
16
17
18
1104301-363
Transmit connector, to
fuel filter
Fuel inlet hose assy., fuel
tank to fuel filter
Fuel tank lock cover
assy.
Air inlet and exhaust
pipe
Hex nut
1104120-D816E -
1101710-Q407
Q40316
Qty.
1
1
Hollow bolt
11
1104261-1H
12
CQ1501240
CQ34012
Q40112
Hex nut
Washer
2
14
1
1
1
1
23
6
8
10
11
12
13
16
1415
17
18
7
FIG.4
5. THROTTLE CONTROL
No.
Part code
1
2
1108014-50
1108020-50
Q5100640
4
5
6
7
8
Part description
Qty.
No.
1
1
18
19
Q5002516
1108410-Q634
20
1104280-15
Q5002010
Q40308
CQ1500814
CQ34008
CQ1500830
Elastic
washer
Bolt
2
6
2
1
1
9
10
CQ1500812
1108330-240
3
1
11
12
13
Q5002020
Q40110
1108501-50B1
14
15
CQ1500612
16
Hex nut
CQ34006
11008056-8E Pin shaft, throttle control
17
Q40306
Flat pin
Washer
Clip
Hex bolt
Elastic washer
1
3
1
2
2
2
1
16
Part code
Part description
Qty.
Cotter pin
1
Throttle control cable assy. 1
Single pipe clip assy., fix 2
fuel return pipe
FIG.5
THROTTLE CONTROL
17
6. AIR FILTER
No.
1
2
Part code
Part description
1109220A242
1109227-375
1109228-362
Qty.
No.
Part code
CQ34014
Hex nut
Q40314
Elastic washer
Combined bolt
4
Connecting hose, to air
filter
1
Worm lever hose clamp
B shape
1
Worm lever hose clamp
B shape
1
Air inlet pipe A
1
Connecting
hose,
secondary air filter inlet 1
Worm lever hose clamp
B shape
1
15
CQ1461030
CQ1461025
Combined bolt
16
1109352-362
CQ34010
Hex nut
Q40210
Q40310
17
18
CQ676140B
1109353-382
1109229-362
Big washer
8
Elastic washer
8
Upper body upper transmit
bracket
1
19
1109351-367
20
CQ676170B
B
A
-
21
1109510-367
22
1109370-398
Seat assy.
Shock absorber washer
Worm lever hose clamp B
shape
Air filter assy.
Air filter and hydraulic
pump bracket welding assy.
23
24
CQ1461025
CQ1501035
Combined bolt
Hex head bolt
4
4
Q40310
CQ34010
Elastic washer
Hex nut
Worm lever hose clamp
B shape
Connecting hose, to
engine
4
4
4
5
6
7
1109250A242
8
1109210A242
9
1109260-367
11
12
13
14
Qty.
10
Part description
B
CQ676230B
1109010-435
5001165-Q738
C
1109270-382
1109276-362
CQ1501435
CQ676200B
1
1
1
1
25
CQ676150B
26
1109351-D553E -
18
1
1
No.
Part code
27
CQ676140B
28
CQ1461025
CQ34010
Part description
Qty.
B
Worm lever hose clamp B shape 1
1
Combined bolt
Hex nut
1
19
No.
Part code
Part description
Qty.
FIG.6
AIR FILTER
20
7. MUFFLER
No.
Part code
Part description
Qty.
1201010-Q687
Muffler assy.
1203040-D202
Expansion jiont
L1203075-40A
CQ34008
Hex nut
-
Muffler inhalation pipe assy. rear
1203015-D202
part(see 1203016-D202)
1203016-D202)
1203041-53
1203010-D202
1203025-252
Gasket assy.
CQ1500820
CQ34008
Q40308
1203090-382
10
1203050-Q625 -
11
CQ1501240
CQ34012
Q40312
Hex bolt
Hex nut
Elastic washer
Strap assy., muffler
1
4
Hex bolt
Hex nut
Elastic washer
21
No.
Part code
Part description
Qty.
FIG.7 MUFFLER
22
3
4
5
6
7
8
9
10
Part code
1302905-362
Qty.
2
B
CQ67670B
1303021-362
CQ1460820
1309012-362
1309010-362
1303011-385
1301010-Q262
1
1
1
1302010-362
CQ1461030
CQ34010
CQ1460820
11
CQ1731290
CQ38112
Q5003030
12
13
14
Part description
1302125A01
1302121A01
1302130A01
Combined bolt
Hex nut
Combined bolt
Worm lever hose clamp B
shape
Radiator water outlet hose
Combined bolt
Fan
shield
assy(see
1309012-362
Radiator water inlet hose
Radiator assy
Radiator suspension bracket
assy
Hex bolt
Hex nut
Cotter pin
Upper block assy., radiator
- suspension
Sleeve
Lower block assy., radiator
- suspension
4
4
2
3
1
4
2
2
2
2
2
2
23
No.
Part code
15
16
1302013-362
CQ67660B
Part description
Qty.
Block
Worm lever hose clamp B
B
shape
2
1
16
8
7
9
3
10
4
11
2
12
13
14
15
1
2
24
9. INTERCOOLER, PIPELINE
No.
1
Part code
Part description
Qty.
6
1119041-362
1119054-362
Intercooler
air
connecting hose
1119010-362
Intercooler assy
CQ1460816
1310050-362
Combined bolt
( Retainer
assy
1310051-362)
1310051-362)
CQ1460820
Combined bolt
CQ34008
Hex nut
5
6
CQ676100B
7
8
outlet
1
12
(see
1
25
No.
Part code
Part description
Qty.
2
3
4
5
6
7
8
9
10
11
12
13
Part code
Part description
Qty.
No.
4
4
14
15
Elastic washer
4
Expansion tank fix bracket
assy
1311040A242
1
CQ1420820
Hex bolt
3
Q40308
Elastic washer
3
CQ34008
Nut
3
1304010-A1
Radiator cap
1
1311010-Q204
Plastic expansion tank assy.
1
Worm lever hose clamp B
B
CQ67635B
shape
4
1311033-Q433
Water return rear hose
1
Q68622
Single pipe clip
2
1311031-228
Water return bent pipe
1
1311032-362
Water return front hose
1
Engine front degassing hose
1311027-8E
1
1311023-Q435B1 Radiator front degassing hose 1
1311024-1L
Degassing cone bolt
1
16
17
CQ1460820
CQ34008
Q40308
Combined bolt
Hex nut
18
19
20
27
Part code
Part description
Qty.
CQ67622
1311032K1H
Pipe connector
1
Small worm lever delivery type 8
hose clamp
Radiator rear degassing hose
2
1311029-8E
1311021-Q623
1311060-8E
CQ1460820
Q40308
CQ34008
1311036-8E
2
1
2
2
3
3
28
11. CLUTCH
No.
1
Part code
Part description
Qty.
11601100E5H
CQ1501070
Hex bolt
Q40310
Elastic washer
No.
12
12
29
Part code
Part description
Qty.
FIG.11
CLUTCH
30
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
and 1
17
Q40312
Elastic washer
clutch 1
18
CQ1421020
Combined bolt
19
Q40310
Elastic washer
1602039-1H
Return spring
20
CQ1501045
1602041-50
21
CQ1501065
1602045E5H
Bracket
pedal
clutch 1
22
CQ35312
Bolt
tighten
cylinder
Bolt
tighten
cylinder
Nut
1602070-240
Left
bracket
instrument panel
assy, 1
23
CQ67616
1602085E5H
Right
bracket
clutch pedal
assy, 1
24
Q40206
hose clip
3
Washer
1602091-Q50
Rivet, clutch
cylinder
master 2
25
Q40306
Elastic washer
1602096-367
26
CQ35112
Nut
10
1602100-Q486
27
1602200A367
11
1602110-362
28
12
13
14
CQ1420816
CQ1421020
CQ1461020
1602097-367
1602350-D211W
CQ1500830S
Q40308
Seal cover
Clutch booster assy.
Hex nut
Elastic washer
15
16
CQ1500620
CQ1420816
Hex bolt
Combined bolt
1602015-1H
pedal
Clutch
bushing assy
1602037-50
1602038-50
Pedal
pedal
sleeve,
assy,
29
30
3
1
31
master 1
master 1
2
1
1
4
4
FIG.12
CLUTCH CONTROL
32
Part code
8878618
D8870278
8881616
DMX-3-1001
DMX-8-1001
PTO cover
M10
M10 Elastic washer
M10X20
M10X20 Hex rivet HD
HD
M10X20
M10X20 Hex rivet HD
HD
Hose clip
Hang ring
M10
M10 washer
Nut
6
DMX-8-1001
7
8
9
10
11
12
13
14
15
16
17
Part description
12152
D20815
DX11245
DMX-9-1001
MX-8-1080
MX-9-1005
X8880519
DX8874942
8873654
-/
Front housing
Cup shape plug
Nut
Washer, oil adding/draining
Oil adding plug
Neutral gear position base
Qty.
No.
1
1
18
19
20
21
22
1
6
6
Part code
Part description
Qty.
8874819-435J
D8870259
DMX-8-0856
DMX-3-0801
8870590
M816
M8
Spring
Clip pin cover
M816 Hex rivet
M8 Elastic washer
Seal gasket
1
1
2
2
1
8882415
X8870542
8.0 16
1
2
DMX-8-1003
DMX-3-1001
M1035
M10
1
1
DX11245
8878822
M10
M10 washer
Hang ring
3
1
8878620
Middle housing
23
24
1
1
1
1
17
25
26
27
28
29
30
31
32
33
34
17
1
1
1
33
Part code
8882415
8878727
DMX-8-0811
DMX-3-0801
X8880519
M820
M8
-/
Qty.
1
7
7
1
MX-9-1005
DMX-8-1062
DMX-3-1001
U8878649
X8870543
X8871377
M1030
M10
16X30.5
DX8874941
2771532
X8870711
MX-8-1080
No.
Magnetic plug
High/low
speed
gear
position switch
- 14
Steel ball-diameter :14
Hex head flange bolt
M10-58
M10-58
44
45
46
47
48
49
50
51
Part description
52
53
54
55
56
Part code
Part description
Qty.
3774010G685
2771532
1
1
U8878480
8878821
1
4
MX-8-1079
Hex head flange boltM10-40
M10-40
57
1
1
58
1
8
60
59
61
Hang ring
62
Nut
M1030 hex head bolt
M10Elastic washer
Oil pump assy.
Locate pin 16X30.5
Bush
63
8
8
1
2
1
64
65
34
U8878729
X8880469
4
1
1
FIG.13
Part code
DMX-7-1806
1
2
3
4
5
6
7
8
9
10
11
F96780
F96779
F96777
F96778
MX-7-1404
8878769
DMX-7-1807
X2014001
F96781
F96782
Part description
M18X90
M14X50
M18X150
Qty.
9
2
2
1
2
1
1
1
Clip ring
Washer
Steering pin
Separate ring
Bolt M14X50
Release fork
M18X150 Hex head flange bolt
2
1
1
Clip ring
Bearing
Block
36
No.
Part code
Part description
Qty.
37
Part description
X8878463
X8878180
60
8878777
3. 4 Synchronizer
taper3rd/4th
synchronizer
rd th
- 3. 4 Synchronizder ring-3 /4
synchronizer
gear
3. 4 Sliding
sleeve3rd/4th speed
- 3. 4
Fix gear base-3rd/4th speed
Roller
columnsynchronizer
Basesynchronizer
Springsynchronizer
speed gear
1
2
3
8878784
4
8878594
5
6
7
8
9
10
11
Qty.
8878776
X8870356
8870352
8870444
8878376
8878373
X8878041
12
Output
bearing
shaft
front
8878784
- 1. 2
8878594
1. 2
20
8878775
- 1. 2
21
8878020
X8878022
8878445
8878446
X8878041
8878040
8878518
8878518
8878517
X8878172
68
8878044
Sliding
gear
sleeveCreeper/reverse
gear
18
1
1
3
22
3
3
1
1
2
24
25
26
27
8878030
X8878029
Roller
needle
bearing2nd speed
15
Synchronizer
taper1st/2nd
synchronizer
2
1
speed
23
28
29
8878028
1. 2
19
14
16
Qty.
8878777
17
13
Part description
30
31
1
32
38
1
1
2
1
1
1
1
1
1
Part code
Part description
Qty.
8878518
8878051
X8878033
8878053
X8878682
1
1
1
1
1
8878689
8878102
8878103
X8870699
M1645
Oil bush
Sun gear
Locate baffle board
1
1
1
1
39
No.
Part code
Part description
Qty.
FIG.15
OUTPUT SHAFT
40
16. COUNTERSHAFT
No. Part code
Part description
F88891
Washer
8878261
Washer diameter 79.56.1
79.56.1
U8877534
Clip ring
X8880820
Taper bearing
U8878705
Countershaft sub-assy.
X8880820
Taper bearing
Qty.
1
1
1
1
1
1
41
No.
Part code
Part description
Qty.
FIG.16
COUNTERSHAFT
42
80 2.40
Diameter 802.40 mm clip ring
X8878681
8878693
3
4
Qty.
8878360
1
2
Part description
1
Inputshaft
43
No.
Part code
Part description
Qty.
44
Part code
Part description
Qty.
2
2
8872479
8878150
Separate ring
Idle gear
8878687
8870343
X8872478
1
1
1
45
No.
Part code
Part description
Qty.
FIG.18
46
Part code
CQ1700820
Q40308
8878110
8878223
Part description
Bolt
Elastic washer
Fix plate
Low speed gear synchronizer taper
Qty.
No.
Part code
6
6
1
1
18
19
20
21
22
DX11245
DMX-3-1001
DMX-8-1063
1701621D685
1701643B435J
1701447-4E
23
X8870543
8878622
16X30.5
X8875292
8878240
X8878258
8878163
X8878166
14345
O
O
O shape ring
Shaft bush
O shape ring
Piston
O shape ring
O shape ring piston pull lever
Rear housing
1
1
24
1
1
1
1
1
1
26
27
28
29
30
31
32
25
33
8878165
Cylinder
47
34
Q7341912B
1701446-1H
Part description
M10
M10
M10
M10 washer
M10 Elastic washer
M10 bolt
Worm lever
Separate sleeve
Connector-speedometer
flexible shaft
O
O shape ring
- Driven gear, speedometer
delivery
1701611-435J
X8878144
8878624
20807
DMX-8-1059
M10115
M10115Hex head flange bolt
Flange
8878676
Qty.
3
3
3
1
1
1
1
1
1
1
1
1
6
1
Part code
1701668C8S
8873917
DMX-3-1201
M12
DMX-8-1209
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Part description
U8878601
8878222
X8878488
8878503
8878136
8878547
X8878665-53A
8878112
X8878137
8878504
X8878134
X8870355
8870352
Bolt
Countershaft cover plate
M12 Elastic washer
M1225
M1225Hex rivet
synchronizer taper
M115
M115 clip ring
178 Taper synchronizer ring
178
Gear ring
/ Gearbox speed shift shaft
high/low speed gear
Pin
- Speed shift fork-high/low
speed gear
Clip ring
Gear
sleeve-high/low
-
speed gear
Clip ring
Roller
columnsynchronizer
Basesynchronizer
Qty.
1
1
52
Part description
8870444
8878506
X8878133
X8878134
X8878487
M90
53
4
54
4
55
56
1
1
1
2
1
1
1
1
1
1
1
9
9
48
Springsynchronizer
Gear seat-high/low speed
gear
Synchronizer bearing gear
seat
Clip ring
M90 clip ring
Qty.
9
1
1
1
1
Part code
1
2
3
4
5
X8870277
8873691-CA
8874755-CA
8878254
8878297
8878252
6
7
8
9
Z37628
8878326
Z37629
Part description
10.0*34.6
- 3. 4
- 1. 2
.
-
H
Qty.
1
1
1
1
1
1
1
1
1
50
No.
Part code
Part description
Qty.
FIG.20
CONTROL MECHANISM
51
Part code
Qty.
DMX-9-1001
DMX-3-1001
DMX-8-1007
M10X1.5
M10
M10X50
Nut M10X1.5
M10 Elastic washer
M10X50 hex bolt
1
1
1
DMX-9-1001
DMX-3-1001
X8875259
1702126-Q824F
Z37422
DMX-8-0853
Z8881880
Z8881872
X8874450
M10X1.5
M10
25.0
1
1
1
1
1
4
1
1
2
8873645
Nut M10X1.5
M10 Elastic washer
Protect cover
O shape ring
Gear select end
Bolt
Housing, gear select
Lever
Diameter 25.0 exterior clip
ring
Compressed spring
X8880639
MX-8-0810
8880477
O
M8X30
1
4
1
11
12
13
14
15
Part description
8878768-Q664
No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part code
Part description
X8874450
25.0
8876567
Qty.
2
1
x8880299
1702115-Q824F
8880986
8881592-435J
1702111-Q744
X8880301
X8871378-53A
1702121-Q824F
1
2
1
1
1
1
1
1702120-Q824F
M10X50
DMX-8-1007
X2014210
Z37677-Q824F
1
1
1
1
1
Part code
DX8871486
1702129-1H
X8881481
ZX8881874
Z8881875
Z8881873
ZX8881871
Part description
Qty.
Insert piece
Tighten rivet
Oil seal, gear shift shaft
Bush
Locate sleeve
Gear select shaft
Bush
1
1
1
1
1
1
1
No.
Part code
Part description
Qty.
FIG.21
TOP COVER
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
18
1703070-Q186
19
Q1840816
20
1703180-Q107T
21
1703181-Q857
1703005-D280
22
CQ1501020
6
7
CQ1461040
Q40310
transmission
- Seal sleeve, speed shift
control lever dust proof
1703027B240
1703012-D280 Upper dust proof assy., speed
shift control
CQ35118
Hex thin nut
6
1
23
24
1703170-Q857
1703331-D450F
8
9
CQ34110
Q32912
1703025-240
11
12
13
14
15
16
17
1703056-240
1703030-240
1703041-240
1703043-240
1703044-240
1703046-240
1703050-362
Hex nut
I shape non metal nouting
hex lock nut
Speed shift control lever
lower dust proof assy.
Pin shaft, angle shape arm
Speed shift control lever seat
Big bush
Washer
Washer
Tiny bush
Angle shape arm assy.
1
1
10
2
3
1
1
1
1
1
1
1
1
1
12
1
1
Part code
Part description
Qty.
2206010-Q107
2205030C6H
2201023-50A
2205041C6H
2202110C6H
2202039-50A
Countershaft flange
1701471-11
Nut
Bearing
support
2201126C6HA -
2206117C6H
1
1
Flange fork
1
bracket,
middle
1
-
Press plate, middle support
. Propeller shaft sleeve, welding
2206015-Q107
fork and spline shaft assy.
1
1
No.
Part code
Part description
Qty.
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
2201023-50A
Flange fork
2205075C6H
Balance piece
Q32914
Nut
2205076C6H
Balance piece
2205030C6H
2205077C6H
2205041C6H
Retainer
2205078C6H
Balance piece
2205042C6H
Retainer
2205079C6H
Balance piece
2205015-X374
2205073C6H
2205074C6H
Retainer
2205043C6H
2205044C6H
Retainer
2205045C6H
Retainer
2205046C6H
Retainer
2205047C6H
Retainer
Retainer
2205048C6H
2205020C6H
2205020C6H
2205071C6H
Choo
se 8
pieces
2205072C6H
Balance piece
Balance piece
Balance piece
A
require
d
FIG.24
Part code
Part description
Rear axle assy single
i0=4.875
2400010-Q625
4.875
Z2401010B10D
W2401024B01D
3
4
5
6
7
CQ61806
Q62104
SQ2401068B-A01
2403090D1H
2401053-4E
8
9
10
11
2401058-4E
CQ1500816
Q40308
2402010D1H-QD
12
13
14
15
16
2402016D1H
2402017D1H
W2403082D1HB1
W2403081D1HB1
2403084-4E
Oil
outlet screw plug
bolt
Spring washer
absorber
and
Shock
differential
assy4.875
4.875
- Bolt, tighten retarder
- Bolt, tighten retarder
Right half axle
Qty.
No.
Part code
17
2403083-4EB1
18
Part description
Qty.
20
SQ3502565B03D
19
3502015-A0A
1
1
1
2
2
20
21
22
23
24
3502020-A0A
CQ1501435
Q40314
3506328-505
Q150B1018
1
8
8
1
2
2
6
6
1
25
Q40310
Spring washer
8
4
1
1
2
19
20
18
8 7
6
2
22
23
21
22
19
10
17
23
3
1
14
16
13
10
16
9
15
12
17
10
8
18
11
Part code
Part description
2402010D1H-Q
4.875
D
SQ2402119-A01 -
SQ2402019D1H -
2402018D1H
Q62510
2402049D1H
2402097D1H
2402098D1H
2402099D1H
7
42708K
8
9
2402036E1H
9278/9220
10
30613B
11
2402091-D1HB1
12
2401081D1HB1
2401082D1HB1
2401083D1HB1
Qty.
No.
Part code
Part description
Qty.
13
2401084D1HB1 -
(3.37-3.39)
2401086D1HB1 -
(3.47-3.49)
2401087D1HB1 -
(3.57-3.59)
2401088D1HB1 -
(3.67-3.69)
2401089D1HB1 -
(3.77-3.79)
2402055D1H
-
14
2402065B09D
15
2402071D1H
16
CQ1501440
17
2403038A31
Flat gasket
1
1
18
19
2402037E1L
2402063D1H
20
2403017D1H
21
2403018D1H
1
12
4.444
-
-4.875
22
2403023D1H
12
23
594A/592A
Bolt, tighten
housing
Bearing assy
24
CQ1501020
1
4
2
1
2
11
differential
1
1
1
1
1
1
1
1
2
4
27
23
2
21
2
28
30
31
26
25
24
29
29
27
18
32
7
8
19
31
23
10
11
30
27
9
13
12
4
14
15
17
16
FIG.26
12
20
22
Part code
Q40310
SQ2403072B01D
2403071D1H
2403053D1H
2403051D1H
2403058D1H
2403056D1H
2403061D1H
Part description
Spring washer
Thrust piece, adjust ring
Adjust ring
Washer, half axle gear
Axle shaft gear
Washer, planetary gear
Planetary gear
Spider shaft for differential
Qty.
4
2
2
2
2
4
4
1
13
No.
Part code
Part description
Qty.
20
2
1
1
8
8
1
2
2
27
23
2
21
2
28
30
31
2 6 25
24
29
29
27
18
32
7
8
19
31
23
10
11
30
27
9
13
12
4
14
15
17
16
FIG.26
14
20
22
27. BRAKE
No.
Part code
Part description
Qty.
No.
Part code
14
3502125-A0A
3502015-A0A
3502020-A0A
3502026-363
3502026-363
1
1
15
16
3502120-1H
3502129D240
2
3
3501396-4E
3502391-4E
Bush
Rear brake shoe
2
2
17
18
3502123-1H
3501156-01
4
5
Friction disc
Rear left brake cam
Rear right brake cam
Cam gasket
8
1
1
2
19
3502407-4E
3502151D240
3502152D240
3501134-4E
20
21
3502205-A0A
3502205-A0A
Q5006035
3502016-1H
7
8
9
3502436-4E
3502082-4E
3501086-4E
22
23
CQ1500610
Q40306
10
11
12
CQ1501016
Q40310
3502031D240
13
3502032D240
Return spring
Brake shoe
Brake shoe shaft baffle
plate
bolt
Spring washer
3502130-A0A
2
4
2
2
2
2
2
15
Part description
- Left bracket assy., rear
brake cam
- Right bracket assy., rear
brake cam
Oil sealbrake bracket
-
Joint
bearing-cam shaft
brakcet
Oil seal,cam shaft bracket
-
Adjustgasket
Qty.
1
1
2
2
A
required
Left adjust arm assy
1
Cotter pin
2
16
- Bolt, tighten rear brake
bracket
Bolt, dust proof plate
16
-
Spring washer
16
18
22
17
23
12
16
24
20
11
10
8
19
14
3
15
2
6
21
5
7
FIG.27
BRAKE
16
13
Part code
Part description
Qty.
2
2
2
3
4
5
6
7
8
SQ3104011-B03D
30621
7819E
W3104045B01D
3104051-4EC1
3103070-4E
3103071-4E
2
2
2
2
2
20
20
Rear hub
Inner shaft, hub
Outer shaft, hub
Oil seal, hub
Wheel bolt
Wheel nut
Nut
No.
17
Part code
Part description
Qty.
1
9
3
2
6
7
4
FIG.28 BRAKE DRUM
18
29. FRAME
No.
Part code
Part description
22- 28000010-Q691
1 2801082-Q655A
1
1
12
4
4
1
2801134-Q625
Q4501240
2801133-Q625
Q4501438
CQ1501435T
CQ32614
2902442-362
2902617-242
Q4501455
3
2801030-Q691
2902444-Q801
Q4501240
Q4501450
2902517-242
Qty.
Q4501240
-
-
-
-
2801162-D76
Cross beam
Q4501230
Q4501246
2
3
Qty.
1
9
2
16
4
2
16
8
10
2801174-Q211
Right connecting board
-
Q4501442
Rivet, tighten connecting board
1
11
1
4
1
2806016-01
Hook
2806018-01
CQ1501670
CQ1511885
CQ34016
Hex nut
CQ34118
Hex nut
Q40316
Elastic washer
2
3
19
2801164-Q210
-
Q4501442
2801162-D76
-
Q4501230
-
Q4501246
Part description
1
1
1
FIG.29
FRAME
20
29. FRAME
No. Part code
Q40318
12
Part description
2809092-Q111
Qty.
Elastic washer
Right connecting board
CQ1501645
CQ34016
Hex nut
Q40316
Elastic washer
13
Rear protect cross beam
2809015-Q333 assy
CQ1601435
Hex head bolt
End, rear protect cross
2809013-Q333 - beam
No.
15
1
2
16
2
2
17
1
4
18
2
19
2809014-Q333 -
2809091-Q111
14
4
1
20
CQ1501645
CQ1501845
CQ34016
Hex nut
CQ34018
Hex nut
Q40316
Elastic washer
Q40318
Elastic washer
3
1
21
Part code
8500058-01
cargo
Rivet, lower angle iron,
- tighten cargo
Q4501240
Rear bracket, rear steel
2912443-Q210 -
leaf spring
- Rivet, tighten rear steel leaf
spring
Q4501460
2801173-Q211
Left connecting board
Rivet, tighten connecting
-
Q4501442
board
Bracket, auxiliary steel leaf
-
2913441-116
spring
- Rivet, tighten auxiliary
Q4501260
spring
- Rivet, tighten rear steel leaf
Q4501460
spring
2801163-Q210
Q4501442
22
21
Qty.
2801180-Q318
3
1
Part description
2801150-Q691
1
16
2
4
2
16
1
4
4
16
2
4
12
1
9
1
FIG.29
FRAME
22
29. FRAME
No.
Part code
Q4501232
23
24
25
26
Qty.
16
CQ1501240T
16
CQ34012
Hex nut
16
Q40312
16
8500058-01
Elastic washer
Lower angle iron, tighten
cargo
Rivet
Left bracket, front steel leaf
spring lifting ring
Rivet, front steel leaf spring
lifting ring bracket
Rivet, front steel leaf spring
lifting ring bracket
Left
side
rail
and
reinforced panel assy.
Shock absorber upper
bracket
Cushion panel
- Rivet,
tighten
shock
Locat e bracket
- Rivet, tighen locate bracket
4
1
2801130-D79
Q4501240
2902443-Q801 -
Q4501240
-
Q4501450
-
2801025-Q691
27
2905411-8E
2905888-D96
28
Part description
Q4501244
2902436-8E
Q4501236
Part description
Qty.
29
brcket
2902617-242
- Nut, tighten front steel
leaf spring right front
brcket
Q4501455
- Rivet, tighten front steel
leaf spring right front
bracket
30 2806016-Q417
Insert pin socket
2806011-Q468
2
2
8
2
4
23
2
2
3
1
1
Q5005050
CQ1501450
Cotter pin
Bolt, tighten socket
1
6
CQ34014
Q40314
2
3
1
Insert pin
FIG.29
FRAME
24
2
3
4
5
6
7
8
9
10
11
12
13
14
Part code
Part description
Qty.
2902015-Q101
2902020-Q101
CQ1511275
CQ1511270
CQ34112
Q40312
CQ70190
Bolt
Bolt
Nut
Elastic washer
Bent neck lubricating nozzle
Pin, front steel leaf spring
2902471-116
lifting bracket
Front steel leaf spring lifting
2902465-1H
ring and bush assy.
Lifting ring, front steel leaf
2902466-1H
-
spring
- Bush, front steel leaf spring
2912121-03
lifting ring
vent
Pin, front steel leaf spring
2902481-1H
-
lifting ring
Cover plate, front steel leaf
2902406-40B1 -
spring
Cushion, front steel leaf
2902432-40
-
spring
U - U shape bolt, tighten front
2902412-D96F
steel leaf spring
2902413-03
Nut
2
2
6
6
4
2
2
2
2
2
2
2
2
4
8
25
No.
Part code
15
2902471-318
16
2902471-362
17
CQ1511280
Part description
-
Qty.
1
1
2
FIG.30
Part code
Part description
2905010-8EA
Qty. No.
2905416-02
2905419-02
2905421-02
Middle mounting
absrober rod
2905411-8E
plate,
shock
2905888-D96
Spacer plate
CQ35116
Nut
CQ34124
Nut
Q40324
Elastic washer
10
Q40124
Washer
11
2905417-1H
12
2905433-1H
13
2905418-1H
14
2905434-1H
15
Q40318
Lock washer
16
CQ34118
27
17
18
Part code
Part description
2905422-8E
2905419A-02
Rubber
cushion,
absorber lever
Qty.
Washer
2
shock
FIG.31
SHOCK ABSORBER
28
Part code
2912010-Q210
2912020-Q210
2913010-Q210
2912406-Q101
CQ36324T1
- U
2912430-D79
CQ1501225
CQ34012
Q40312
CQ70001
2912473-01
Elastic washer
Elastic washer
Grease nozzle
2912471-03
2912431-01
2912411-Q210
2912465-Q402
2912466-Q402
2912121-Q402
Part description
Qty.
Left rear steel leaf spring assy.
1
ring
Bush, rear steel leaf
-
lifting ring
2
8
2
4
4
4
10
6
2
spring
lifting
lifting
spring
29
No.
Part code
2912471-03
Part description
Qty.
- Pin, rear steel leaf spring 2
brakcet
2912473-Q21
Wedge shape lock pin
2
0
CQ34112
Hex head bolt
Hex head bolt
2
FIG.32
30
Part code
Part description
Qty.
3000010G116
1
2
3
3001011-116
3001021-Q237
3001022-Q237
Front axle
Left steering joint
Right steering joint
4
5
CQ1500816
Q40308
Bolt
Elastic washer
3001047-8N
3001048-8N
8
9
3001026-8N
917/45.1 ZSV
10
3001044-8N
11
3001042-8N
orifice
steering
- Gasket,
joint master pin
cover plate
Bush
12
13
3001026-8N
3001031-8NA2
14
3001032-8NA2
15
3001034-Q237
No.
Part code
Part description
1
1
1
16
17
18
19
20
Q5510832
CQ38730
Q5006060
CQ38720
Q5004040
18
18
21
22
1
2
23
Q40314
Elastic washer
24
CQ34014
2
2
2
A
requi
red
Bush
2
Left steering joint 1
arm
Right steering joint 1
arm
Steering
joint 1
upper arm
31
Key
Nut
Cotter pin
Nut
Cotter pin
Qty.
Nut
3
3
3
2
2
FIG.33
Part code
Part description
3003010-Q620
Qty.
Part code
1
1
3003016-Q620
3003056-8E
3003060-A1S
CQ1501255
Bolt
Q40312
Elastic washer
CQ34012
Nut
No.
2
2
33
Part description
Qty.
FIG.34
34
Part code
Part description
Qty.
No
Part code
Part description
Qty.
1
403031-15
3403032-15
Washer
-6 3403033-15
Lever
-7 3403034-15
Pin rivet
3403017-15
-8 3403036-15
Hexical spring
Q36406
-9 3403037-15
Protect board
Q36408
-10 CQ1500612
Bolt
3403019-15
Bracket
-13 CQ35012
Nut
3403021-15
A plate
-14 CQ39606
3403022-15
B plate
-16 Q40312
Elastic washer
3403027-15
Washer
-18 Q50110
Lock pin
3403013-15
Tube A
-19 3403055-15
3403014-15
Tube B
3403056-15
Lever
3403023-15
Sleeve
3403057-15
A board
3403024-15
Sleeve
3403058-15
B board
3403026-15
Sleeve
-20 3403050-15
CQ1601290
Bolt
-21 3403060-15
3403030-15
3403064-15
Lever
3403010-240
3403015-240
3403011-15
3403012-15
35
Bolt
36
Part code
Part description
Qty.
3403066-15
Washer
CQ35112
Nut
Hexical spring
-22 3403074-15
-23 3403075C116
3403076-15
Sleeve
3403078-15
Washer
-26 3403090-240
-27 3403095-15
3403096-15
Washer
3403097-15
Locate piece
-28 3403098-15
Nut
-29 Q40208
Washer
-30 CQ1480814A
Combined bolt
-33 3403108-15
Pin rivet
1
1
-34 3403109-15
Washer
No
37
Part code
Part description
Qty.
FIG.35
38
Part code
Part description
Qty. No.
Part code
Part description
Qty.
3404010-15
CQ1500514
Bolt
3404015-15
Steering column
bracket assy
3404032-15
3404011-15
Lower bracket,steering
tube
3404031-15
Cross shaft
3404013-15
3404033-15
3404016-15
10
3404040-15
3404017-15
Support spacer
11
3404041-15
3404018-15
3404042-15
3404019-15
Locking bracket
3404043-15
3404020-15
3404044-15
3404021-15
3404022-15
Screw plug
3404026-15
Steering shaft
3404049-15
Gasket
3404030-15
Propellor
shaft
universal joint assy
tube
and
column
12
1
1
2
As
requi
red
3404025-15
3404027-15
Bearing support
3404034-15
3404028-15
Outer ring
3404039-15
Propeller shaft
3404029-15
3404035-15
Slinding
bush
and
1
unversial joint forkassy
3404023-15
Lock nut
3404036-15
180204
39
13
14
Slinding bush
and
FIG.36
40
Part code
Part description
Qty. No.
3404037-15
Tube
3404038-15
3404054-15
Blank cover
15
3404046-15
Boot
16
3404047-15
17
3404048-15
18
CQ35120
Nut
19
Q40120
Flat washer
20
Q40420
Spring washer
21
3404053-15
Seal cover
22
3402010-240A
23
3721015B1-240
24
3402021-15
Elastic pin
25
Q1601040
Bolt
26
Q1460820
Combined bolt
27
Q2320412
head
28
Q2360410
head
Part code
Part description
Qty.
29
Q2360425
33
3403051-Q447
Steering
cover
34
3403049-15
Dustproof cover
35
3403062-240
Right
cover
steering
column
36
3403061-240
Left
steering
cover
column
2
1
41
column
lower
1
1
1
1
FIG.36
Part code
Part description
Qty.
No.
Part code
Part description
-1
3408010-348
13
3403016-362
Redirector bracket
-2
3408016-5P
-14
CQ1512040T
Bolt
-3
CQ1500816
Bolt
Q40320
Elastic washer
Elastic washer
3400920-362
3411010-50A
Power redirector
3003041-362
Steering arm
Q40308
-15
arm assy.
-4
3406440A382
-5
3406010-Q634
-6
T67420376
Belt
-16
3407020-Q101
-7
3406030-362
-17
CQ67527
-8
3406022-91
Hollow bolt
CQ67535
clamp
Worm delivery type hose
clamp
-9
3406322A8E
-10
3406021-91
Hollow bolt
-11
3406321A8E
-12
CQ1501655
Bolt
-18
43
Qty.
FIG.37
44
Part code
Part description
Qty.
No.
1
1
1
45
Part code
Part description
Qty.
46
Part code
Part description
Qty.
No.
3506205-Q655
Q40308
13
Q40108
Washer
Elastic washer
14
3506203-D465
CQ34008
Hex nut
15
CQ1501230
CQ1500830
16
3506100-Q691
3506207-4E
17
3506200-Q691
3506206-05
24
18
3506300-Q691
3506123-Q205AH
-
Bracket, front air hose assy.
24
19
3506260-Q107
3506010-Q377
Q80314
10
Q40312
11
CQ34012
12
3506423-05
20
Part code
Part description
3513800-Q620A
Qty.
21
Elastic washer
22
3506030-242
Hex nut
23
3506209-1H
24
CQ35320
47
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
25
3523010-20A
38
3518020-X303AW
26
QF1A0502380B
Penumatic
brake
nylon pipe assy.
39
CQ1501240
27
QF1D1401150
Pneumatic
brake
metal pipe assy.
40
3530010-Q403
28
QF1A1201150G
Penumatic
brake
nylon pipe assy.
41
3506328-D96F
29
QF1A0807180R
42
3506020-Q6V
43
3506440-Q101
44
3506430-Q101
QF1C0807360EW
QF1A1201650G
Penumatic
brake
nylon pipe assy.
Penumatic
brake
nylon pipe assy.
Penumatic
brake
nylon pipe assy.
32
3506427-Q402
Block
45
3506420-Q101
33
3724115-Q8E
15
46
3506410-Q101
34
3523010-D603A
Pleastic belt
47
QF1C0807360E
W
35
3516010-D569E
48
QF1A0807180R
36
3506010-Q126A
49
3506418-Q126A
37
3518010-X303AW
50
3506020-Q801
30
31
49
Diaphragm
brake
air
chamber
and
pipe connector
assy.
Bracket, tighten
rearaxle
tri-vent
pipe
connector
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Penumatic brake
nylon pipe assy.
Penumatic brake
nylon pipe assy.
Bent
pipe
connector
Air delivery hose
assy.
1
2
1
1
1
1
1
1
2
1
FIG.40-1
41. ELECTRICAL
No.
Part code
Part description
Qty.
No.
Part code
Part description
Qty.
-1 3732015-362
16
3732020-362
17
3724045-Q691
3711015-D900
18
7901035-50
Frame wiring
assy
Speaker assy
3711020-D900
19
3714030-240
20
7911010-D897
3802020-8E
Connector
3
harness
1
2
3721010/20-116 /
21
3720010-Q109
22
3704010-D816
3724010C395
23
3818060-50
24
3735010-Q710
Combined switch
11 3801010-362
13 3725020/30-240 /
15
Washer connecting wire
speedometer
Electronic
sensor
3724050-Q262
Room
lamp
wiring
harness assy
3808020-18D
25
Starter assy
26
Air heater
27
3810020-18D
28
3708020-50A
29
3818050-8E
30
3806040-Q235
52
FIG.41
ELECTRICAL
53
41. ELECTRICAL
No.
Part code
31
3729050-116
32
3724185-Q211
33
3716015-Q325
34
3716020-Q325
35
3818050-8E
36
3720010-Q109
Part description
Qty.
38
3818040-271
39
3708020-50A
40
3703010-174
Battery assy
37
41
42
3724175-Q191
43
44
45
46
48
3721120-398
1
1
1
1
1
1
1
1
1
0
0
54
0
1
1
No.
Part code
Part description
Qty.
FIG.41
ELECTRICAL
55
42. BATTERY
No.
-1
Part code
Part description
Qty.
3703010-174
3703020-174
3724200-240
3724175-Q191
3703205-Q101
Battery
protection cover
5
6
3703015C1-Q101
Battery fix frame assembly
3703180B1-Q101
CQ1500820
CQ34008
Nut
Q40308
Spring washer
3703025C1-Q101
3703030-D78
3703035C1-Q101
3703040-02
3703044C1-Q101
56
1
1
1
No.
Part code
Part description
Qty.
FIG.42
BATTERY
57
Part code
Part description
3704010-D816
Qty.
2
3
Key
Electric harness
sleeve
Tighten bolt
3704012-50
protection
No.
2
3
1
1
58
Part code
Part description
Qty.
59
Part code
3735010-Q710
Part description
Combination switch assy
Qty.
1
Lamp switch
Self-tapping screw
Wiper switch
60
No.
Part code
Part description
Qty.
61
45. HEADLAMP
No.
-
Part code
Part description
Qty.
3711015-D900
Head light, lh
3711020-D900
Head light, rh
H1
H3
24V70W
24V70W bulb
R5W
24V5W
24V5Wtiny lamp
Mirror
P21W
24V21W
174264-2
Insert
62
No.
Part code
Part description
Qty.
FIG.45
HEADLAMP
63
Part code
3714030-240
Part description
Qty.
2
2
C5W
DJ7031Y-3-10
Connector
64
No.
Part code
Part description
Qty.
FIG.46
65
Part code
Part description
Qty.
Combination
tail
light
l.h.assy
3716020-Q325
Combination
tail
light
r.h.assy
R10W
24V. R10W- 24V R10W, for rear side
indicator
P21W
24V 21W 24V 21W bulb,for turn light
P21W
24V. 21W 24V 21W bulb,for brake
lamp
Reflector
R5W
P21W
P21
R10W
P5W
10
174264-2
Plugging connector
1
2
3
3716015-Q325
24V 5W
24V. 21W
24V. 21W
24V. 10W -
+
1
1
2
2
2
2
2
66
No.
Part code
Part description
Qty.
FIG.47
Part code
Part description
Qty.
1
3722010-398Q
Fuse box assy
3711070-240
3711030-240
3722011-50
(5A)
Slice fuse(5A)
3722012-50
(10A)
Slice fuse(10A)
11
3722013-50
(15A)
Slice fuse(15A)
3
4
68
No.
Part code
Part description
Qty.
FIG.48
FUSE BOX
69
2
3
3726030-367
3818080-240
3720030-240
3750030-240
3722016-367
CQ2724813
Q40105
Flasher assy
Qty.
1
1
1
1
1
1
1
1
10
10
70
No.
Part code
Part description
Qty.
FIG.49
71
50. NAMEPLATE
No.
-
Part code
3722014-362Y
Part description
Qty.
Nameplate,
box
fuse
No.
72
Part code
Part description
Qty.
FIG.50
NAMEPLATE
73
Part code
Part description
-1
3725010-240
3725020-240
Qty.
Cigar lighter plug
assy
Cigar lighter socket
assy
Housing,
cigar
lighter socket
No.
1
1
1
74
Part code
Part description
Qty.
FIG.51
CIGAR LIGHTER
75
2
3
4
Part code
Part description
3732015-362
3732020-362
H3
DJ70217-6.3-10
Qty.
No.
Part code
1
1
2
2
2
76
Part description
Qty.
53. DASHBOARD
No.
-
Part code
3801010-362
Part description
Qty.
Instrument
panel
assy
Engine tachometer
Air-pressure gauge
Speedometer
No.
Part code
1
1
78
Part description
Qty.
FIG.53
DASHBOAD
79
Part code
3726030A109
Part description
Qty.
No.
80
Part code
Part description
Qty.
Applied to
357 972 752
FIG.54
Qty.
Function
assy
switch
3721120-398
3726050-398
Hazard
switch
3732060-395
3732070-398
Rear
fog
switch
AJK-05
Side panel
AJK-06
3735022-398
3735023-398
warning
light
Cover plate
Bottom board 1
Bottom board 2
No.
Part code
1
1
1
1
1
2
9
2
3
82
Part description
Qty.
56.FUEL SENSOR
No.
-
Part code
3806040-Q235
Part description
Qty.
Insert
Movable float
No.
1
1
1
84
Part code
Part description
Qty.
FIG.56
FUEL SENSOR
85
3816033-50
Qty.
Air pipe assy,air
gauge(red)
Air pipe assy,air
gauge(black)
Sleeve
pressure
pressure
1
2
86
No.
Part code
Part description
Qty.
87
Qty.
-1
3722080-382
to battery
3724032-50
25
Grommet25
main switch
3703052-D78 30
Grommet30
3708020-50A
Preaheatuing Relay
3708020-50A
Starter relay
3
4
to battery
10
88
No.
Part code
Part description
Qty.
FIG.58
89
FIG.58
FIG.60
FRAME HARNESS3724045-Q691
92
Part code
5201041-A15
5201045-A15
5701020-50
Part description
Qty.
Upper
decorate
panel
strip
- Seal
assy.-upper
decorate panel
Roof handle
No.
1
2
93
Part code
Part description
Qty.
Clearance lamp
Cab
FIG.61
94
62. WIPER
No.
1
2
3
Part code
Part description
5205010-A15
CQ1500816
Q40308
Wiper assy
Hex bolt
Elastic washer
Qty.
No.
1
4
4
95
Part code
Part description
Qty.
FIG.62
WIPER
96
Part code
5206010-Q466
5206015-Q90AJ1
Part description
Qty.
- Front windshield
assy., interlayer
- Front windshield
seal strip assy.,
interlayer
No.
97
Part code
Part description
Qty.
FIG.63
Part code
Part description
CQ1460820
Windshield washer and
water reservoir bracket assy
Qty.
No.
1
3
99
Part code
Part description
Qty.
1
2
FIG.64
WINDSHIELD WASHER
100
Part code
5301085/090-A15
CQ1460616
5301103/104-A15
CQ2714813
CQ40105
5301107/108-A15
Q2360825
Part description
front
/ Left/right
exterior board assy
Combined bolt
Qty.
side
1
8
/ -
8
8
10
101
No.
Part code
Part description
Qty.
Cab
6
3
4
5
FIG.65
7
FRONT SIDE EXTERIOR BOARD
102
Part code
Part description
Qty.
5301026-A15
5301070-A15
Q40108
Washer
Q40308
Elastic washer
5302010A109
5301055-A15
5301045/050-A15 /
CQ1460616
Combined bolt
5301029-A15
10
Q2360616
11
Q2140610
12
5301059-240
13
5301054-240
Rivet shaft
14
5301065-A15
15
5301060-A15
103
2
2
1
14
1
1
2
No.
Part code
Part description
Qty.
3
4
5
7
6
8
9
11
12
10
Front logo
13
14
15
FIG.66
Part code
Part description
board assy.
5301043-A17
Left/right front stand
-
column decorate board
assy.
5302010-A17
Block cover, front stand
Q1840620
Cross slot flat head
combined rivet
Qty.
1
2
2
4
8
105
No.
Part code
Part description
Qty.
Cab
4
FIG.67
106
Part code
Part description
5302030A109
Qty.
1
5302039-240
Exterior
board
open handle assy
Seal sleeve
Q2360525
5302035-A15
Cable assy
No.
107
Part code
Part description
Qty.
FIG.68
108
Part code
5302121-A15
5302122-A15
Part description
Qty.
decorate
- Left
diaphragm, front
side exterior board
decorate
- Right
diaphragm, front
side exterior board
No.
109
Part code
Part description
Qty.
TRIM DIAPHRAM
110
Part code
Part description
Qty.
No.
18
CQ2713595
19
5310066-50
20
Q40104
21
CQ2713595
22
5310066-50
23
Q40104
24
CQ2713595
3
1
1
1
25
26
27
28
Hex nut
29
U shape nut
30
5310023-Q3
Leaf spring nut
5310023-Q3
Leaf spring nut
CQ31206135 U U shape nut
5310023-Q3
Leaf spring nut
2
6
6
3
31
Q40104
5310055-A15
5310061-A20
5310062-A20
5310063-A15
5310064-A15
CQ2713595
Q40104
middle
defrost
- Right
grille-instrument panel
8
9
10
11
5310066-50
5310150-A15
5310155-A20
5310153-A15
12
CQ34004
13
CQ31206135
14
15
16
17
5310023-Q3
CQ34004
Q40104
Q40104
111
Part code
Part description
Qty.
head
Washer
3
head
3
3
Washer
Washer
2
head
2
3
4
4
2
4
1
8
FIG.70
Part code
Part description
Qty.
Q40205
Big washer
Q2710516
head
Q2360525
head
Q2714816
head
Q40106
Q2360625
head
1
1
113
No.
Part code
Part description
Qty.
Instrument
combined
assembly
FIG.71
114
panel
parts
Part code
Part description
5310217-A01
5310101-A20
5310097C116
5310107-A15
5310125-A20
5310217-A01
5310207-A01
5310121-A15
8203010-A20
10
5310176-A15
Metal clip C
Middle part surface panel
Ashtray
Tiny glove box
Qty.
No.
5
1
1
1
1
3
5
1
1
1
115
Part code
Part description
Qty.
Instrument
combined
assembly
FIG.72
116
panel
parts
Part code
Part description
Qty.
5310217-A01 C
5310217-A01 C
5310071-A20
Dashboard cover
CQ2744816
No.
117
Part code
Part description
Qty.
Instrument
combined
assembly
FIG.73
panel
parts
19
20
5310226-A20 V
21
Q2714816
22
6
7
Q40106
Q40106
Washer
1
1
23
24
Q2714816
25
Part description
Qty.
Metal clip, instrument 2
panel
5310187-A15 -
Middle
lower
protect 1
panel-instrument panel
Q2360620
Cross slot flat head 1
combined rivet
5310047-Q3 -
Metal clip, instrument 2
panel
Q2714816
Cross slot flat round head 1
rivet
Q40106
Washer
1
5310047-Q3 -
Metal clip, instrument 7
panel
Q40106
Washer
1
26
Q2714816
10
5310073-A20 -
27
5310226-A20 V
11
Q2714816
28
5310190-A15 -
12
Q2360620
13
14
15
16
17
Part description
Washer
Q2714816
Q40106
5310180-A20 -
Q2360620
Q40106
Q2714816
Block cover V
Block
cover,
dashboard
cover
Cross slot flat round head
rivet
Cross
slot
flat
head
combined rivet
Washer
Left
lower
panel
assy.-instrument panel
Cross
slot
flat
head
combined rivet
Washer
Cross slot flat round head
rivet
Qty.
1
No.
Part code
18 5310047-Q3
1
1
1
1
1
1
119
panel,
1
1
1
FIG.74
120
Qty.
No.
CQ1421020
Combined bolt
CQ31205115 U U shape nut
5310415-A20 Middle lower protect board
fix bracket
CQ1460616
Combined bolt
Part code
Part description
18
5310035-50
1
2
1
1
19
20
21
22
Q39805
Q40108
CQ1420816
5310040-50
1
2
1
1
23
24
25
26
Q39805
CQ1461020
Q40108
CQ1460820
27
5310030-A15
28
CQ1460616
29
5310015-A15 -
CQ1460616
5310420C116
Q1840612
5310430-50
CQ39606
2
1
30
CQ1420816
Combined bolt
Left lower stay bar assy.,
instrument panel parts
Hex flange bolt
Right lower stay bar assy.,
instrument panel parts
Hex flange surface nut
4
1
121
Part code
Part description
Middle
bracket
instrument panel
Plastic nut
Washer
Combined bolt
Side
bracket
instrument panel
Plastic nut
Combined bolt
Washer
Combined bolt
Qty.
assy.,
assy.,
1
2
2
1
2
1
1
1
Bracket
assy.,
running recorder
Combined bolt
vehicle
Cross
beam
instrument panel
Combined bolt
assy.,
1
2
1
3
Interior
wall
Clutch
bracket
step
board,
front
pedal
122
Part code
Part description
Qty.
No.
Part code
Part description
8112110-A20 Semi-automatic
AC
control
mechanism assy (when with cold air
()
device )
12
13
8101540-50
8101552-A20
8112115-A20 Semi-automatic
AC
control
mechanism assy (when without cold
()
air device )
8112110AA20 Full automatic AC control mechanism
assy
Q2360620
Cross slot flat head combined rivet
8101040-A20
( Blower assy. (semi-automatic AC )
)
8101040-A18
( Blower assy. (full-automatic AC )
)
CQ1420816
Combined bolt
14
15
8101551-A20
8101557-A20
16
8101556-A20
4
1
17
18
8101558-A20
8101559-A20
B
D
1
1
19
8101740-240
20
CQ2714813
Heater assy.
(semi-automatic AC)
21
8101721-A15
Heater assy.
(full-automatic AC )
22
8101731-A20
6
7
8
8101090-A20 (
)
8101090AA20 (
)
CQ1460825
CQ39608
CQ1420820
Combined bolt
Hex flange surface Nut
Combined bolt
2
2
1
23
24
25
8101564-50
6103141-50
CQ2714816
9
10
11
8101510AA20 C
8101520AA15 A
8101530AA15 B
1
1
1
26
27
28
8101570C109
Q34008
Q40108
2
3
4
5
123
Bracket parts-pipe
Left side defrost wind
vent
Wind vent to face C
Qty.
1
1
1
1
1
1
1
1
1
6
6
1
4
4
Part code
29
Part description
Qty.
30
8107056-50
Plug
31
8107057-50
125
No.
Part code
Part description
Qty.
Part code
Part description
8101194-01
L8116712-385
CQ67526B
T67437676
8116156-385
Qty.
outlet
1
1
4
6
1
CQ1460820
8116157-385
CQ1460620
8101542-A1
10
8116713-385
11
8116158-385
127
No.
Part code
Part description
Qty.
128
Part code
Part description
Qty.
8103020K1HB
1
8103060-271
CQ1461235
CQ2181035
1308021-B1
Fan belt
129
No.
Part code
Part description
Qty.
1
4
FIG.79
Part code
Part description
Qty.
1
8107010C10
Cooler assy
9
CQ1460830 - Combined bolt-tighten cooler
8107065-50
Bracket, cooler
CQ1460816 -
8107070-50
8107076-50
10
8107077-50
11
Q68818
2
1
12
3726114-01
Clip belt
13
8107094-50
131
No.
Part code
Part description
Qty.
FIG.80
COOLING DEVICEOPTIONAL
132
Qty.
No.
18
8108720-362
19
8108095-8E
3
4
cooler
8108160-A15 A Cool air pipe fix bracket A
assy.
8108157-A15
Cool air pipe fix hoop
CQ1460612
Combined bolt
1
1
20
21
Q68825
8108155-385
8109015-385
with
22
8108070AA15
6
7
8
9
10
11
12
CQ1460620
8109011-385
CQ34006
CQ1460616
CQ1461020
CQ34010
8108110-385
7
1
2
2
3
3
1
23
CQ1460630
13
14
15
16
CQ1460625
8105015-385
CQ1460820
8108080-385
17
8108060-385
Combined bolt
Fluid reservoir fix bracket
Nut
Combined bolt
Combined bolt
Nut
Flexible high pressure pipe
assy., condenser to fluid
reservoir
Combined bolt
Condenser assy.
Combined bolt
condenser
B Flexible lowe pressure pipe
assy.,cooler to compressor
compressor
Combined bolt
1
2
Part code
Part description
Fluid
reservoir
bracket assy.
2
1
4
1
1
133
Part code
Part description
Qty.
1
1
1
1
1
2
3
2
19
22
18
16
17
8 7 11
6
5
9
10
12
FIG.81
23 21
13
14
20
15
134
Part code
Part description
Qty.
1
Q40308
Elastic washer
Q40108
8202055-E33
CQ2180830
3
4
Washer
4
4
4
135
No.
Part code
Part description
Qty.
FIG.82
136
Part code
Part description
Qty.
1
Q40308
Q40108
Washer
8219010E109
Q2140518
Q40405
Elastic washer
8202060-E33
CQ21806830
No.
4
4
137
Part code
Part description
Qty.
FIG.83
Part code
Part description
8204015-240
Q2140620
Q2140520
seat
- Cross slot flat head
combined rivet-tighten fix
clip
Qty.
No.
1
2
1
139
Part code
Part description
Qty.
3
2
FIG.84
LEFT SUNVISOR
140
Part code
Part description
Qty.
8204020-240
Q2140620
Q2140520
141
No.
Part code
Part description
Qty.
FIG.85
RIGHT SUNVISOR
142
Part code
Part description
8212035-240
8212030-A20
8212025-A20
Qty.
Right
assy
lock
buckle
No.
143
Part code
Part description
Qty.
2
3
FIG.86
SAFETY BELT
144
Qty.
No.
5001131A301
Part code
Part description
Cab support bracket
18
CQ1511030
Hex bolt
19
Q40110
Washer
20
Q40310
Elastic washer
21
CQ34010
Hex nut
22
6
7
CQ1611675
5001132-362
5001133-362
Hex bolt
Limit sleeve A hydraulic cylinder
upper fix point
Limit sleeve B hydraulic cylinder
upper fix point
1
1
CQ39716
Hex nut
Part code
Part description
Qty.
lock
5001141-Q620
Single pipe clip
23
24
8101713-Q15
6
CQ1460825
CQ34008
Combined bolt
Hex nut
1
1
25
T67414646
Plastic belt
26
Q80212
27
11 5001128B242
12 5001127B242 B
13 5001150-Q408
14 CQ1461025
15 5001195-Q802
16 5001200-362
17 5001170-Q802 -
28
29
Combined bolt
Oil pipe assy., connect manual
pump and hydraulic cylinder
Oil pipe assy., connect manual
pump and tri vent body
Oil pipe assy., connect tri vent
145
1
4
1
1
1
5001174-362
Q81306
5001150-Q408
Hex nut
1
1
1
A
require
d
1
Part code
Part description
Qty.
No.
18
5001270A301
19
5001301A301
8
8
1
20
21
22
CQ1511230
CQ34112
lock nut
Cab rear suspension
cross beam
Hex bolt
Hex nut
4
6
Q40112
Washer
Q40312
Elastic washer
10
5001251A301
11
5001252-362
12
13
CQ1461030
5001265A301
14
15
16
17
CQ1511285
CQ34112
Q40112
Q40312
assy.,
rear
Block
suspension
Hex bolt
Hex nut
Washer
Elastic washer
5001225-Q408
5001230-Q408
3
4
5
CQ1501235
CQ32612
2801212-385
6
7
Part code
Part description
Qty.
1
5001073B109
5001072B109
CQ1460825
4
2
4
23
24
5001305A301
5001309A301
2
4
25
5001307-362
26
5001306-362
27
CQ34112
28
Q40112
Big washer
4
2
29
30
Q40312
5001315B109
Elastic washer
Rubber seat assy
2
2
2
2
2
2
31
32
33
34
CQ1511025
Q40110
Q40310
5001315B109
Hex bolt
Washer
Elastic washer
Rubber seat assy
4
4
4
2
147
4
2
2
FIG.88
Part code
Part description
35
CQ1511020
36
Q40110
37
Q40310
38
5001450B109
39
CQ1511020
40
Q40110
41
Q40310
42
CQ1511220
43
Q40112
44
Q40312
45
5001410-Q44
Cab hydraulic lock assy
7
CQ1510820
Hex bolt
Q40108
Washer
Q40308
Elastic washer
46
47
48
Hex bolt
Washer
Elastic washer
Lock bolt bracket assy
Hex bolt
Washer
Elastic washer
Hex bolt
Washer
Elastic washer
Qty.
4
4
4
1
2
2
2
2
2
2
1
4
4
4
149
No.
Part code
Part description
Qty.
FIG.89
Part code
Part description
Qty.
5001011-362
5001012-362
CQ1501445
12
CQ34014
Q40314
5001015-50
CQ1511445
Q40314
5001020-50
Hex bolt
Elastic washer
10
5001026-50
11
CQ1421020
Hex bolt
Hex nut
Elastic washer
Baffle plate
Combined bolt
No.
12
12
4
4
4
151
Part code
Part description
Qty.
FIG.90
91. FENDER
No.
Qty.
No.
5103017-A15
Left fender
12
5103018-A15
Right fender
CQ1460825
Combined bolt
16
13
3
4
CQ34008
5103031-A15
Hex nut
Combined bolt
Seal strip
16
1
1
Part code
5103032-A15
5
6
CQ1460610
5103035-A15
5103040-A15
7
8
9
10
11
5103191E109
5103192E109
5103193E109
5103194E109
5103267A109
5103268A109
CQ1460820
5103261-1H
Part description
4
1
1
1
1
1
1
1
1
10
2
153
Part code
Part description
Qty.
14
15
CQ34006
Hex nut
2
2
16
Q2360516
1
1
4
Cab
FIG.91 FENDER
154
Part code
Part description
5103207-362
5103208-362
CQ1600835
CQ34008
Q40508
5103211-362
5103212-362
6
7
Qty.
Hex bolt
Hex nut
Elastic washer
8
pedal
Left
1st
step
decorate cover
No.
st
12
1
CQ32612
lock nut
10
CQ1501245
Hex bolt
155
Part code
Part description
Qty.
FIG.92
STEP PEDAL
156
93. MUDGUARD
No.
1
2
3
4
5
6
7
8
Part code
5103315-D698
Part description
rear
mudguard
Left
support arm assy
5103320-D481E Right
rear
mudguard
support arm assy
5103370-Q408
Mudguard assy
CQ1461030
Combined bolt
Q1501030
Hex bolt
Q40310
Elastic washer
Q40110
Washer
5103370-Q801
Mudguard assy
Qty.
1
1
1
10
4
4
4
1
No.
18
19
20
21
22
23
24
25
26
10
27
11
28
12
29
13
14
15
16
17
157
Part code
Part description
Qty.
FIG.93
MUDGUARD
158
Part code
Part description
Qty.
5103411-Q634
CQ1460820
5109311-Q205
5103422-Q634
CQ1460816
5109313-50
Combined bolt
Heat proof middle
fix piece
CQ1420816
Combination bolt
5109312-50
Left side
baffle
engine
Combination bolt
Floor heat proof
Right
side
engine
No.
1
4
1
1
baffle
4
2
159
Part code
Part description
Qty.
FIG.94
160
95. CARPET
No.
Part code
-1
5109221-A15
Left
assy.
-2
5109222-A15
assy.
Middle floor blanket
assy.
-3
5109231-240
Part description
floor
Qty.
blanket
No.
161
Part code
Part description
Qty.
FIG.95 CARPET
162
Part code
Part description
6800010AA17
CQ1420820
Combination
bolt,
bracket
and
floor
connection
Qty.
No.
1
4
163
Part code
Part description
Qty.
FIG.96
DRIVER SEAT
.
164
Part code
Part description
-1
6900010-A15
-2
CQ1420820
Qty.
No.
1
4
165
Part code
Part description
Qty.
FIG.97
PASSENGER SEAT
166
98. SLEEPER
No.
Part code
7000010-Q90
Part description
Sleeper assy.
Qty.
No.
167
Part code
Part description
Qty.
FIG.98
SLEEPER
168