Piping Material Classes: Notes

PIPING MATERIAL CLASSES
PRESSURE / TEMPERATURE
RATING
CS1-150-8
-20
50
100
150
Bar
19.6
19.3
17.8
17.7
SERVICE
CODE
RATING
CORR. ALLOWANCE
PIPING CLASS
MAT'L.
ASME B31.3
ANSI 150#
1/8"(3MM)
CS1-150-8
C.S (NACE)
SIZE (IN)
0.50
SCH
0.75
1.50
160
80
40
PIPE
A106 GR B SMLS BE (NACE)
FITTINGS
ASTM A 234 WPB BW(NACE)
FLANGES
ASTM A 105 (NACE) 150# WN RF SMOOTH FINISH

(125-250 AARH)
(BORE TO MATCH PIPE)
O'LETS
8
20
ASTM A105(NACE)
VALVES
BALL
BV-001
GATE
GV-001
BV-002
CHECK
GLOBE
NEEDLE
PLUG
BOLTS : ASTM A193 GR.B7M, CADMIUM PLATED.

BOLTING
NUTS : ASTM A194 GR 2HM HEAVY HEX. CADMIUM PLATED.
GASKETS
150#, RF, 4.5MM THK. SPIRAL WOUND ,316SS/FLEXIBLE GRAPHITE W/CS CADMIUM PLATED CAGE RING,FLEXITALIC CG OR
EQUIVALENT
NOTES:
1
D- DRAIN
2.
ALL ITEMS SHALL MEET REQUIREMENTS OF NACE-MR-01-75 AND QP-STD-R-001.
3. ONLY LONG RADIUS ELBOWS TO BE USED.

4. USE BUTT WELDED FITTINGS ONLY.SOCKET WELDING,THREADED FITTINGS SHALL NOT BE USED.
5. IN ADDITION TO THE HYDRO/PNEUMATIC TEST CARRIED OUT IN VENDORS PLACE, ALL VALVES TO BE TESTED AT SITE AS PER
BS6755 PART 1.
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RATING
CS1-300-4
-20
50
100
150
Bar
51.1
50.1
46.4
45.2
SERVICE
CODE
RATING
CORR. ALLOWANCE
PIPING CLASS
MAT'L.
ASME B31.3
ANSI 300#
1/8"(3MM)
CS1-300-4
C.S (NACE)
SIZE (IN)
0.50
SCH
0.75
1.50
160
80
PIPE
FITTINGS
FLANGES
ASTM A 105 (NACE) 300# WN RF SMOOTH FINISH

(125-250 AARH)
(BORE TO MATCH PIPE)
O'LETS
40
ASTM A105(NACE)
VALVES
BALL
BV-003
GATE
GV-002
BV-004
CHECK
GLOBE
NEEDLE
PLUG
BOLTS : ASTM A193 GR.B7M, CADMIUM PLATED.

BOLTING
GASKETS
EQUIVALENT
NOTES:
1
D- DRAIN
2.
ALL ITEMS SHALL MEET REQUIREMENTS OF NACE-MR-01-75 AND QP-STD-R-001.

BS6755 PART 1.
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PIPING MATERIAL SPECIFICATION

RATING
CS1-900-4
-20
50
100
150
Bar
153.1
153.1
150.1
138.8
135.8
SERVICE
CODE
RATING
CORR. ALLOWANCE
PIPING CLASS
MAT'L.
ASME B31.3
ANSI 900#
1/8"(3MM)
CS1-900-4
C.S (NACE)
SIZE (IN)
0.50
SCH
0.75
1.50
10
12
14
16
160
160
160
160
120
120
120
120
120
120
120
PIPE
FITTINGS
18
20
24
A105(NACE),WN
FLANGES
RF1500#(BORE TO
A105(NACE),WN RF 900#
(BORE TO MATCH PIPE I.D)
MATCH PIPE I.D)

O'LETS
ASTM A105(NACE)
VALVES
BALL
BV-028
BV-027
GATE
GV-009
GV-010
GV-011
CHECK
CHV-009
GLOBE
GLV-009
NEEDLE
PLUG
BOLTS : ASTM A193 GR.B7M, CADMIUM PLATED

BOLTING
GASKETS
EQUIVALENT
NOTES:
1
P - PROCESS
2. ALL ITEMS SHALL MEET REQUIREMENTS OF NACE-MR-01-75 AND QP-STD-R-001.

BS6755 PART 1.
6. GASKET CONTACT FACE OF FLANGES SHALL BE SMOOTH FINISHED TO 3.2-6.3 MICROMETER Ra AS PER ASME B46.1
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36
CS1-150-8
BALL VALVES
GENERAL:
TAG NO
BV-001
SIZE RANGE
1"- 11/2"
DESIGN SPECIFICATION
BS5351
DIMENSIONS
BS5351
PRESSURE DESIGN
ANSI CLASS 150
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
FLANGE 150#, RF TO ASME B16.5, SMOOTH FINISH TO 3.2 TO 6.3 MICROMETER Ra AS PER ASME B 46.1
OPERATION
LEVER OPERATED
FIRE SAFE
API 607 / API 6FA / BS6755 Part 2
SERVICE
SOUR GAS
TEMPERATURE LIMIT
-20 DEG C TO 121 DEG C
MATERIALS:
BODY
FORGED A105
TRIM
SS316 / SS316L
BALL
ASTM A182 GR F316/316L
STEM
ASTM A276 TYPE 316/316L
STEM AND GLAND PACKING
GRAPHITE,PTFE
SEAT RINGS
DEVLON OR EQUIVALENT
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
GRAPHITE WITH PTFE FILLER
STUD BOLTS AND NUTS
ASTM A193 GR B7M / A194 GR 2HM CADMIUM PLATED
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION
EN 10204,TYPE 3.1B FOR PRESSURE PARTS.
ADDITIONAL REQUIREMENTS: 1.ALL WETTED PARTS SHALL MEET REQUIREMENTS OF NACE-MR-01-75

LATEST EDITION AND QP-STD-R-001.
2.ANTI STATIC DEVICE, ANTI BLOW OUT STEM , AUTO BODY CAVITY
PRESSURE RELIEF SEAT DESIGN SHALL BE PROVIDED
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CS1-150-8
BALL VALVES
GENERAL:
TAG NO
BV-002
SIZE RANGE
2"- 3"
BS5351 / API6D
DIMENSIONS
BS5351 / ASME B16.10
PRESSURE DESIGN
ANSI CLASS 150
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
OPERATION
LEVER OPERATED.
FIRE SAFE
SERVICE
SOUR GAS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105 / ASTM A 216 GR WCB.
TRIM
SS316 / SS316L
BALL
STEM
GRAPHITE,PTFE
SEAT RINGS
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1 / API 598
MARKING
MSS-SP-25
CERTIFICATION

LATEST EDITION AND QP-STD-R-001
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CS1-150-8
GATE VALVES
GENERAL:
TAG NO
GV-001
SIZE RANGE
1"-11/2"
BS5352
DIMENSIONS
BS2080
PRESSURE DESIGN
ANSI CLASS 150
WEDGE TYPE
SOLID
STEM
RISING, OUTSIDE SCREW AND YOKE
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED
SERVICE
HYDROCARBON PROCESS, SOUR
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
WEDGE AND BODY SEATS
AISI 410 / AISI 316
STEM
GLAND
AISI 410 / AISI 316 / AISI 316L
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
RENEWABLE, AISI 316 / AISI 316L WITH STELLITE 6 FACINGS
STEM PACKING
BRAIDED ASBESTOS FREE GRAPHITE / IMPREGNATED FLEXIBLE

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

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CS1-300-4
BALL VALVES
GENERAL:
TAG NO
BV-003
SIZE RANGE
1"- 11/2"
BS5351
DIMENSIONS
BS5351
PRESSURE DESIGN
ANSI CLASS 300
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
OPERATION
LEVER OPERATED
FIRE SAFE
SERVICE
SOUR GAS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
TRIM
SS316 / SS316L
BALL
STEM
GRAPHITE,PTFE
SEAT RINGS
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

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CS1-300-4
BALL VALVES
GENERAL:
TAG NO
BV-004
SIZE RANGE
2"- 3"
API6D
DIMENSIONS
API6D
PRESSURE DESIGN
ANSI CLASS 300
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
OPERATION
LEVER OPERATED.
FIRE SAFE
SERVICE
SOUR GAS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105 / ASTM A 216 GR WCB.
TRIM
SS316 / SS316L
BALL
STEM
GRAPHITE,PTFE
SEAT RINGS
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1 / API 598
MARKING
MSS-SP-25
CERTIFICATION

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CS1-300-4
GATE VALVES
GENERAL:
TAG NO
GV-002
SIZE RANGE
1"-11/2"
BS5352
DIMENSIONS
BS2080
PRESSURE DESIGN
ANSI CLASS 300
WEDGE TYPE
SOLID
STEM
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED
SERVICE
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
AISI 410 / AISI 316
STEM
GLAND
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
STEM PACKING

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

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CS1-900-4
BALL VALVES
GENERAL:
TAG NO
BV-027
SIZE RANGE
1/2"- 11/2"
ASME B 16.34
DIMENSIONS
ASME B 16.10
PRESSURE DESIGN
ANSI CLASS 900
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
OPERATION
LEVER OPERATED
FIRE SAFE
SERVICE
SOUR GAS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
TRIM
SS316 / SS316L
BALL
STEM
GRAPHITE,PTFE
SEAT RINGS
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

06/10/2015
CS1-900-4
BALL VALVES
GENERAL:
TAG NO
BV-028
SIZE RANGE
2"- 16"
API 6D
DIMENSIONS
API 6D
PRESSURE DESIGN
ANSI CLASS 900
BODY,CONSTRUCTION
SPLIT
BALL,CONSTRUCTION
TRUNION
BORE
REDUCED
END CONNECTION
OPERATION
LEVER OPERATED UP TO 4"; GEAR OPERATED FOR 6'' AND ABOVE.
FIRE SAFE
SERVICE
SOUR GAS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105 / ASTM A216 GR WCB.
TRIM
SS316 / SS316L
BALL
STEM
GRAPHITE,PTFE
SEAT RINGS
PRIMARY SEAL AND

BODY INSERT
VITON AED
SPIRAL WOUND GASKET
STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

06/10/2015
CS1-900-4
GATE VALVES
GENERAL:
TAG NO
GV-009
SIZE RANGE
1"-11/2"
BS5352 / ASME B16.10
DIMENSIONS
BS2080
PRESSURE DESIGN
ANSI CLASS 1500
WEDGE TYPE
SOLID
STEM
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED
SERVICE
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
AISI 410 / AISI 316
STEM
GLAND
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
STEM PACKING

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1
MARKING
MSS-SP-25
CERTIFICATION

06/10/2015
CS1-900-4
GATE VALVES
GENERAL:
TAG NO
GV-010
SIZE RANGE
2"
BS1414 /API 6D
DIMENSIONS
BS1414 / API 6D
PRESSURE DESIGN
ANSI CLASS 900
WEDGE TYPE
SOLID
STEM
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED
SERVICE
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
AISI 410 / AISI 316
STEM
GLAND
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
STEM PACKING

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
BS 6755 PART 1 / API 6D.
MARKING
MSS-SP-25
CERTIFICATION

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CS1-900-4
GATE VALVES
GENERAL:
TAG NO
GV-011
SIZE RANGE
3"-6"
BS1414 /API 6D
DIMENSIONS
BS1414 / API 6D
PRESSURE DESIGN
ANSI CLASS 900
WEDGE TYPE
SOLID
STEM
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED UP TO 4'', GEAR OPERATED FOR 6''.
SERVICE
TEMPERATURE LIMIT
MATERIALS:
BODY
ASTM A 216 GR WCB
AISI 410 / AISI 316
STEM
GLAND
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
STEM PACKING

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
MARKING
MSS-SP-25
CERTIFICATION

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CS1-900-4
GLOBE VALVES
GENERAL:
TAG NO
GLV-009
SIZE RANGE
1/2"- 1 1/2"
BS5352
DIMENSIONS
BS2080
PRESSURE DESIGN
ANSI CLASS 1500
WEDGE TYPE
SOLID
STEM
BONNET
BOLTED
END CONNECTION
OPERATION
HAND WHEEL OPERATED.
SERVICE
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105
AISI 410 / AISI 316
STEM
GLAND
BODY SEAT FACING
STELLITE 6 FACINGS
WEDGE SEAL AREA
STELLITE 6 FACINGS
BACK SEAT
STEM PACKING

GRAPHITE
SPIRAL WOUND GASKET

STUD BOLTS AND NUTS
OTHERS:
TESTING
MARKING
MSS-SP-25
CERTIFICATION

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CS1-900-4
CHECK VALVES
GENERAL:
TAG NO
CHV-009
SIZE RANGE
6"- 16"
API STD 594
DIMENSIONS
API STD 594 / ASME B 16.10
PRESSURE DESIGN
ANSI CLASS 900
BODY CONSTRUCTION
WAFER LUG TYPE.
DISC
DUAL PLATE
SERVICE
WET SOUR PROCESS
TEMPERATURE LIMIT
MATERIALS:
BODY
FORGED A105 / ASTM A216 GR WCB.
TRIM
316 SS HARD FACED
SEAT FACING
STELLITE 6 FACING
DISC CONTACT AREA
STELLITE 6 FACINGS
PLATES AND PIN RETAINERS
ASTM A105 N / ASTM A216 GR WCB.
SPRINGS
INCONEL X750
RETAINER GASKET
FLEXIBLE GRAPHITE
STEM PACKING

GRAPHITE
STUD BOLTS AND NUTS
OTHERS:
TESTING
API 594
MARKING
API 594
CERTIFICATION

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PIPING MATERIAL CLASSES

A106 GR B SMLS BE (NACE)

ASTM A 234 WPB BW(NACE)

ASTM A 105 (NACE) 150# WN RF SMOOTH FINISH

BOLTS : ASTM A193 GR.B7M, CADMIUM PLATED.

ALL ITEMS SHALL MEET REQUIREMENTS OF NACE-MR-01-75 AND QP-STD-R-001.

3. ONLY LONG RADIUS ELBOWS TO BE USED.

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