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ORDER NO. MTNC080201CE B34 Canada: B07

ORDER NO. MTNC080201CE B34 Canada: B07 42î Class 720p Plasma HDTV Model No. TH-42PX80U GPH11DU Chassis
ORDER NO. MTNC080201CE B34 Canada: B07 42î Class 720p Plasma HDTV Model No. TH-42PX80U GPH11DU Chassis

42î Class 720p Plasma HDTV

Model No. TH-42PX80U

GPH11DU Chassis

ORDER NO. MTNC080201CE B34 Canada: B07 42î Class 720p Plasma HDTV Model No. TH-42PX80U GPH11DU Chassis
ORDER NO. MTNC080201CE B34 Canada: B07 42î Class 720p Plasma HDTV Model No. TH-42PX80U GPH11DU Chassis

1

Safety Precautions

1.1. General Guidelines

1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.

2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.

3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out.

4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metal- lic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metal- lic part has a return path to the chassis, the reading should be between 1Mohm and 5.2Mohm. When the exposed metal does not have a return path to the chassis, the reading must be .

not have a return path to the chassis, the reading must be . 2 1.1.2. Leakage

2

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a 0.15μF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensi- tivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the volt- age at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a mea- surement is outside of the limits specified, there is a pos- sibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the cus- tomer.

of a shock hazard, and the equipment should be repaired and rechecked before it is returned

Figure 1

2

Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-

trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi- num foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara- ble conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brush- ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage

3

2.2.

About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in itís manufacture due to environmental conservation issues. For service and repair work, weíd suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB. Caution

ï Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).

ï Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb sol- der. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

ï After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

which may flow onto the opposite side. (see figure below) Suggested Pb free solder There are

Suggested Pb free solder There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. How- ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

(tin, silver, copper) solder. How- ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also

4

3

Service Navigation

3.1. Service Hint

3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function P Power Supply C1
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function P Power Supply C1

Board Name

Function

Board Name

Function

P

Power Supply

C1

Data Driver (Lower Right)

A

DC-DC Converter Speaker out, Sound Processor AV Terminal, AV Switch Digital Signal Processor, Micon, HDMI Interface Peaks Lite 2p Format Converter, Plasma AI, Sub-Field Processor

C2

Data Driver (Lower Left)

SC

Scan Drive

SU

Scan out (Upper)

SD

Scan out (Lower)

SS

Sustain Drive

GH

HDMI3

K

Remote receiver, Power LED

GS

SD Card Slot, Key Switch

S

Power Switch

G

Front Terminal

5

3.2.

Applicable signals

* Mark: Applicable input signal for Component (Y, PB, PR) and HDMI

 

horizontal frequency (kHz)

vertical frequency (Hz)

COMPONENT

HDMI

525

(480) / 60i

15.73

59.94

*

*

525

(480) /60p

31.47

59.94

*

*

750

(720) /60p

45.00

59.94

*

*

1,125 (1,080) /60i

33.75

59.94

*

*

1,125 (1,080)/60p

67.43

59.94

 

*

1,125 (1,080)/60p

67.50

60.00

 

*

1,125(1,080)/24p

26.97

23.98

 

*

1,125(1,080)/24p

27.00

24.00

 

*

Note

ï Signals other than those shown above may not be displayed properly.

ï The above signals are reformatted for optimal viewing on your display.

6

4

Specifications

Power Source

AC 120 V, 60 Hz

Power Consumption Maximum

385 W

Standby condition

0.3 W

Plasma Display panel Drive method

AC type

Aspect Ratio

16:9

Visible screen size (W × H × Diagonal) (No. of pixels)

42 " class (41.6 inches measured diagonally) 36.2 " × 20.4 " × 41.6 " (922 mm × 518 mm × 1,057 mm) 786,432 (1,024 (W) × 768 (H))[3,072 × 768 dots]

Sound

Audio Output Channel Capability (Digital/Analog) Operating Conditions

20 W [ 10 W + 10 W ] ( 10 % THD ) VHF/ UHF: 2 - 69, CATV: 1 - 135

 

Temperature:

32 °F - 104 °F (0 °C - 40 °C)

Humidity:

20 % - 80 % RH (non-condensing)

Connection Terminals VIDEO IN 1-2

VIDEO:

RCA PIN Type × 1 1.0 V [p-p] (75 Ω)

S-VIDEO:

Mini DIN 4-pin Y: 1.0 V [p-p] (75 Ω) C: 0.286 V [p-p] (75 Ω)

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

COMPONENT INPUT 1-2

Y:

1.0 V [p-p] (including synchronization)

PB, PR:

±0.35 V [p-p]

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

HDMI 1-3

TYPE A Connector × 3

Card slot

This TV supports "HDAVI Control 3" function. SD CARD slot × 1

AV PROG OUT

VIDEO:

RCA PIN Type × 1 1.0 V [p-p] (75 Ω)

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

DIGITAL AUDIO OUT FEATURES

Dimensions (W × H × D) Including pedestal TV Set only

Mass

Including pedestal TV Set only

Note

PCM / Dolby Digital, Fiber Optic 3D Y/C FILTER CLOSED CAPTION Photo Viewer

V-Chip HDAVI Control 3

40.2 " × 28.7 " × 12.9 " (1,020 mm × 727 mm × 327 mm) 40.2 " × 26.8 " × 3.8 " (1,020 mm × 679 mm × 95 mm)

61.8 lb. (28.0 kg) 56.7 lb. (25.7 kg)

ï Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

7

5

Service Mode

5.1. How to enter into Service Mode

While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

button of the remote control three times within 2 seconds. 5.1.1. Key command ì1î button Main

5.1.1. Key command

ì1î button

Main

items Selection in forward direction

ì2î button

Main

items Selection in reverse direction

ì3î button

Sub

items Selection in forward direction

ì4î button

Sub

items Selection in reverse direction

ìVOLî button

Value

of sub items change in forward direction ( + ), in reverse direction ( - )

8

5.1.2.

Contents of adjustment mode

ï Value is shown as a hexadecimal number.

ï Preset value differs depending on models.

ï After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item

Sub item

Sample Data

Remark

ADJUST

CONTRAST

000

 

COLOR

3C

TINT

03

SUB-BRT

800

WB-ADJ

R-CUT

80

 

G-CUT

80

B-CUT

80

R-DRV

FC

G-DRV

F8

B-DRV

D9

ALL-CUT

80

ALL-DRV

FC

OPTION

BOOT

ROM

Factory Preset

STBY-SET

00

EMERGENCY

ON

CLK MODE

00

CLOCK

000

AGING

RGBW

   

COUNT

 

ALL WHITE

 

ALL RED

 

ALL GREEN

 

ALL BLUE

 

ON/OFF

 

RAMP WHITE

 

RAMP RED

 

RAMP GREEN

 

RAMP BLUE

 

1% WINDOW

 

COLOR BAR

 

A-ZONE B-ZONE/4 TRIO

 

SCROLL

 

WHITE FLAME

 

RM-SET

CODE

A

Fixed

SRV-TOOL

-

 

See next

5.1.3. How to exit

Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.

9

5.2.

Service tool mode

5.2.1. How to access

1. Select “SRV-TOOL” in Service Mode.

2. Press [OK] button on the remote control.

in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History

5.2.2. Display of SOS History

SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by “Self-check indication and forced to factory ship- ment setting”.

5.2.3. POWER ON TIME/COUNT

Note : To display TIME/COUNT menu, highlight position, then press MUTE for (3sec). Time : Cumulative power on time, indicated hour : minute by decimal Count : Number of ON times by decimal Note : This indication will not be cleared by either of the self-check or any other command.

5.2.4. Exit

1. Disconnect the AC cord from wall outlet.

10

5.3.

Hotel mode

1. Purpose Restrict a function for hotels.

2. Access command to the Hotel mode setup menu In order to display the Hotel mode setup menu, please enter the following command (within 2 second).

[TV] : Vol. “Down” + [REMOTE] : TV/VIDEO (3 times)

Then, the Hotel mode setup menu is displayed.

(3 times) Then, the Hotel mode setup menu is displayed. 3. To exit the Hotel mode

3. To exit the Hotel mode setup menu Disconnect AC power cord from wall outlet.

4. Explain the Hotel mode setup menu

11

item

 

Function

Mode

Select hotel mode ON/OFF

Input

Select input signal modes.

Set the input, when

each time power is

switched on. Selection:

 

-/RF/COMP1/COMP2/HDMI1/HDMI2/HDMI3

VIDEO1/VIDEO2

Off: give priority to a last memory.

Channel

Select channel when input signal is RF. Set the channel, each time power is switched on. Selection:

Any channel number or “-”. “-” means the channel when turns off.

Volume

Adjust the volume when each time power is switched on. Range:

0

to 100

Vol. Max

Adjust maximum volume. Range:

0

to 100

OSD Ctrl

Restrict the OSD. Selection:

OFF/PATTERN1

• OFF: No restriction

• PATTERN1: restriction

FP Ctrl

Select front key conditions. Selection:

Off/Pattern1/All

• Off: altogether valid.

• Pattern: only input key is valid.

• All: altogether invalid.

Pow Ctrl

Select POWER-ON/OFF condition when AC power cord is disconnected and then con- nected. OFF: The same condition when AC power cord is disconnected. ON: Forced power ON condition.

6

Troubleshooting Guide

Use the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. How to access

Self-check indication only:

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds. Self-check indication and forced to factory shipment setting:

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3 seconds.

6.1.2. Exit

Disconnect the AC cord from wall outlet.

6.1.3. Screen display

the AC cord from wall outlet. 6.1.3. Screen display 6.1.4. Check Point Confirm the following parts

6.1.4. Check Point

Confirm the following parts if NG was displayed.

the AC cord from wall outlet. 6.1.3. Screen display 6.1.4. Check Point Confirm the following parts

12

6.2.

Power LED Blinking timing chart

1. Subject Information of LED Flashing timing chart.

2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

time, the defective block can be identified by the number of blinks of the Power LED

13

6.3.

No Power

First check point

There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)

of No Power indication by power LED. 1. No lit 2. Red is lit then turns

14

6.4.

No Picture

6.4. No Picture 15

15

6.5.

Local screen failure

Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.

display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for

Fig-1

16

7

Disassembly and Assembly Instructions

7.1. Remove the Back cover

1. See Service Hint (Section 3)

7.2.

Remove

the

Rear

Terminal

cover

1. Remove the screws (×4

2. Remove the Rear Terminal cover.

Remove the screws ( × 4 2. Remove the Rear Terminal cover. , × 2 ).

, ×2

).
).
screws ( × 4 2. Remove the Rear Terminal cover. , × 2 ). 7.3. Remove

7.3. Remove the P-Board

Caution:

To remove P.C.B. wait 1 minute after power was off for dis- charge from electrolysis capacitors.

1. Unlock the cable clampers to free the cable

2. Disconnect the connectors (P2, P6, P7, P9, P11, P12 and

P25).

3. Remove the screws (×10

P6, P7, P9, P11, P12 and P25). 3. Remove the screws ( × 10 ) and

) and remove the P-Board.

P25). 3. Remove the screws ( × 10 ) and remove the P-Board. 7.4. Remove the

7.4. Remove the A-Board unit

1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (A1, A7, A11, A12, A25, A51 and A52).

3. Disconnect the flexible cables (A20, A31 and A32).

) and remove the A-Board

4. Remove the screws (×5 unit.

) and remove the A-Board 4. Remove the screws ( × 5 unit. 7.5. Remove the
) and remove the A-Board 4. Remove the screws ( × 5 unit. 7.5. Remove the

7.5. Remove the A-Board

1. Remove the A-Board unit. (See section 7.4.)

2. Remove the screws (×5

Remove the A-Board 1. Remove the A-Board unit. (See section 7.4.) 2. Remove the screws (

) and remove the A-Board.

Remove the A-Board 1. Remove the A-Board unit. (See section 7.4.) 2. Remove the screws (

17

7.6. Remove the SU-Board

1. Remove the flexible cables (SU1, SU2, SU3 and SU4) connected to the SU-Board.

2. Remove the flexible cable (SU11-SD11) and the bridge connector (SC41-SU41).

cable (SU11-SD11) and the bridge connector (SC41-SU41). 3. Remove the screws ( × ) and remove

3. Remove the screws (× ) and remove the SU-Board.

3. Remove the screws ( × ) and remove the SU-Board. 7.7. Remove the SD-Board 1.

7.7. Remove the SD-Board

1. Remove the flexible cables (SD1, SD2, SD3 and SD4) connected to the SD-Board.

2. Remove the flexible cable (SU11-SD11) and the bridge connectors (SC42-SD42 and SC46-SD46).

and the bridge connectors (SC42-SD42 and SC46-SD46). 3. Remove the screws ( × ) and remove

3. Remove the screws (× ) and remove the SD-Board.

3. Remove the screws ( × ) and remove the SD-Board. 7.8. Remove the SC-Board 1.

7.8. Remove the SC-Board

1. Remove the SU-Board and SD-Board. (See section 7.6. and 7.7.)

2. Unlock the cable clampers to free the cable.

3. Disconnect the connector (SC2).

4. Disconnect the flexible cable (SC20).

connector (SC2). 4. Disconnect the flexible cable (SC20). 5. Remove the screws ( × 6 )

5. Remove the screws (×6 ) and remove the SC-Board.

5. Remove the screws ( × 6 ) and remove the SC-Board. 7.9. Remove the SS-Board

7.9. Remove the SS-Board

1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (SS11, SS12 and SS23).

3. Remove a short-jumper connector SS34 and re-use for new SS-Board.

4. Disconnect the flexible cables (SS53A and SS56A).

5. Remove the molding prop (×1 ). 6. Remove the screws (×5 ) and remove
5. Remove the molding prop (×1
).
6. Remove the screws (×5 ) and remove the SS-Board.
cables (SS53A and SS56A). 5. Remove the molding prop (×1 ). 6. Remove the screws (×5

18

7.10. Remove the Stand brackets

1. Remove the Plasma panel section from the servicing stand and lay on a fiat surface such as a table (covered) with the Plasma panel surface facing downward. 2. Remove the Stand brackets (L, R) fastening screws (×4

2. Remove the Stand brackets (L, R) fastening screws ( × 4 each) and remove the

each) and remove the Stand brackets (L, R).

screws ( × 4 each) and remove the Stand brackets (L, R). 7.11. Remove the C1-Board

7.11. Remove the C1-Board

1. Remove the A-Board unit. (See section 7.4.)

2. Remove the Stand bracket L. (See section 7.10.)

3. Remove the flexible cables holder fastening screws (×8

).
).

4. Disconnect the flexible cables (CB1, CB2, CB3 and CB4).

5. Disconnect the flexible cables (C10 and C11).

and CB4). 5. Disconnect the flexible cables (C10 and C11). 6. Remove the screws ( ×

6. Remove the screws (×4 ) and remove the C1-Board.

C11). 6. Remove the screws ( × 4 ) and remove the C1-Board. 7.12. Remove the

7.12. Remove the C2-Board

1. Remove the A-Board unit. (See section 7.4.)

2. Remove the stand bracket R. (See section 7.10.)

3. Remove the flexible cables holder fastening screws (×8

).
).

4. Disconnect the flexible cables (CB5, CB6, CB7 and CB8).

5. Disconnect the flexible cables (C20 and C21).

6. Disconnect the connector (C23).

cables (C20 and C21). 6. Disconnect the connector (C23). 7. Remove the screws ( × 4

7. Remove the screws (×4 ) and remove the C2-Board.

7. Remove the screws ( × 4 ) and remove the C2-Board. 7.13. Remove the Front

7.13. Remove the Front bracket

1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (A11, A51 and A52). (See sec- tion 7.4.)

) and remove the

3. Remove the screws (×2 Front bracket.

,
,

×2

connectors (A11, A51 and A52). (See sec- tion 7.4.) ) and remove the 3. Remove the
connectors (A11, A51 and A52). (See sec- tion 7.4.) ) and remove the 3. Remove the

19

7.14.

Remove

Board and GH-Board

the

G-Board,

GS-

1. Remove the Front bracket. (See section 7.13.)

2. Remove the screws (×2

bracket. (See section 7.13.) 2. Remove the screws ( × 2 3. Remove the screws (

3. Remove the screws (×3

4. Remove the Front shield case front.

the screws ( × 3 4. Remove the Front shield case front. 5. Disconnect the connectors

5. Disconnect the connectors (GH11 and GS52).

6. Remove the screws (×2

7. Remove the Front shield top.

).
).
Remove the screws ( × 2 7. Remove the Front shield top. ). 8. Remove the

8. Remove the GH-Board.

9. Remove the screws (×2

9. Remove the screws ( × 2 ) and remove the GS-Board.

) and remove the GS-Board.

10. Remove the screws (×3

10. Remove the screws ( × 3 ).

).

20

11. Disconnect the connector (G51) and remove the G- Board.

11. Disconnect the connector (G51) and remove the G- Board. 7.15. Remove the Speakers 1. Disconnect

7.15. Remove the Speakers

1. Disconnect the relay connectors

2. Remove the screws (×4 Speaker (L, R).

relay connectors 2. Remove the screws ( × 4 Speaker (L, R). each) and remove the

each) and remove the

the screws ( × 4 Speaker (L, R). each) and remove the 7.16. Remove the Plasma

7.16. Remove the Plasma panel sec- tion from the Cabinet assy (glass)

1. Remove the stand brackets (left, right) fastening screw

(×1

the stand brackets (left, right) fastening screw ( × 1 each). 2. Remove the cabinet assy

each).

the stand brackets (left, right) fastening screw ( × 1 each). 2. Remove the cabinet assy

2. Remove the cabinet assy and the plasma panel fastening

screws (×7

).
).

7.17. Remove the S-Board

screws ( × 7 ). 7.17. Remove the S-Board 1. Remove the Cabinet assy. (See section

1. Remove the Cabinet assy. (See section 7.16.)

2. Disconnect the connector (S2).

3. Remove the screws (×2 metal frame.

3. For leaving the plasma panel from the front frame, pull the bottom of the cabinet assy forward, lift, and remove.

the bottom of the cabinet assy forward, lift, and remove. 4. Remove the spacers and spacer

4. Remove the spacers and spacer rings (×6

and remove. 4. Remove the spacers and spacer rings ( × 6 ) and remove the

) and remove the S-Board

the spacers and spacer rings ( × 6 ) and remove the S-Board 4. Remove the

4. Remove the screws (×2

) and remove the S-Board.( × 6 ) and remove the S-Board 4. Remove the screws ( × 2 ).

).
).
4. Remove the screws ( × 2 ) and remove the S-Board. ). 7.18. Remove the

7.18. Remove the K-Board

1. Remove the Cabinet assy. (See section 7.16.)

2. Remove the S-Board. (See section 7.17.)

3. Remove the screws (×2

4. Disconnect the connector (K1) and Remove the K-Board.

).
).
S-Board. (See section 7.17.) 3. Remove the screws ( × 2 4. Disconnect the connector (K1)

21

7.19.

Remove the plasma panel (fin- ished)

1. Place the new plasma panel (finished) on the flat surface of the table (covered by a soft cloth), with the plasma panel surface facing downward.

2. Attach the C1-Board and the C2-Board, connect the flexi- ble cables (×8) from the plasma panel to the C1-Board and the C2-Board, and fit the flexible cable holders.

3. Attach the Hooks (left, right) and fit the stand brackets (L, R) to the new plasma panel.

4. Place the plasma panel section on the servicing stand.

5. Attach the cabinet assy and each P.C.Board and so on, to the new plasma panel. *When fitting the cabinet assy, be careful not to allow any debris, dust or handling residue to remain between the front glass and plasma panel.

8

Measurements and Adjustments

8.1. Adjustment Procedure

8.1.1.

Driver Set-up

8.1.1.1.

Item / Preparation

1. Input a white signal to plasma video input.

2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full

Caution

1. First perform Vsus adjustment.

2. Confirmation of Vscn voltage should be performed after confirmation of Vad adjustment. When Vad=-149V, Voltage of Vscn is -4V ±4V.

8.1.1.2.

Adjustments

Adjust driver section voltages referring the panel data on the panel data label. Check or adjust the following voltages with the multimeter.

Name

Test Point

Voltage

Volume

Remarks

Vsus

TPVSUS

Vsus ± 2V

R628 (P)

*

(SS)

Ve

TPVE (SS)

Ve ± 1V

VR16000

*

(SS)

Vset

TPVSET

320V ± 7V

Fixed

 

(SC)

Vad

TPVAD (SC)

-149V ± 1V

VR16600

 

(SC)

Vscn

TPVSCN

Vad+145V ± 4V

Fixed

 

(SC)

Vda

TPVDA (SS)

75V + 1V, -2V

Fixed

 

*See the Panel label.

Vad+145V ± 4V Fixed   (SC) Vda TPVDA (SS) 75V + 1V, -2V Fixed   *See

23

8.1.2.

Initialization Pulse Adjust

1. Input the White signal to plasma video input.

2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full

3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100μs period on the down slop.

 

Test point

Volume

Level

T2

TPSC1 (SC)

VR16602 (SC)

210 V ± 10 V

Level T2 TPSC1 (SC) VR16602 (SC) 210 V ± 10 V 8.1.3. P.C.B. (Printed Circuit Board)

8.1.3.

P.C.B. (Printed Circuit Board) exchange

8.1.3.1.

Caution

1. To remove P.C.B. , wait 1 minute after power was off for discharge from electrolysis capacitors.

8.1.3.2. Quick adjustment after P.C.B. exchange

Adjust the following voltages with the multimeter.

 

P.C.B.

Name

Test Point

Voltage

Volume

Remarks

P

Board

Vsus

TPVSUS (SS)

Vsus ± 2V

R628 (P)

*

SC Board

Vad

TPVAD (SC)

-149V ± 1V

VR16600 (SC)

 

SS Board

Ve

TPVE (SS)

Ve ± 1V

VR16000 (SS)

*

A

Board

White balance and Sub brightness for NTSC, PAL, HD, PC and 625i signals

 

*See the Panel label. Caution:

Absolutely do not reduce Vsus below Ve not to damage the P.C.B.

24

8.1.4.

Adjustment Volume Location

8.1.4. Adjustment Volume Location 8.1.5. Test Point Location 25

8.1.5. Test Point Location

8.1.4. Adjustment Volume Location 8.1.5. Test Point Location 25

25

8.2.

Adjustment

8.2.1. White balance adjustment

Name of measuring instrument

Connection

Remarks

ï W/B pattern

Component input

 

ï Color analyzer (Minolta CA-100 or equivalent)

Panel surface

Procedure

 

Remarks

ï Ensure aging is adequate.

   

ï Make sure the front panel to be used on the final set is fitted.

ï Make sure a color signal is not being shown before adjustment.

ï Put the color analyzer where there is little color variation.

 

1.

Output a white balance pattern.

2.

Check that the color temperature is ìCoolî.

3.

Set to serviceman mode, WB-ADJ.

4.

Set ìR-CUTî ìG-CUTî ìB-CUTî the values written in table 1.

5.

Attach the sensor of color analyzer to the center of highlight window.

6.

Fix G drive at C0h and adjust ìB-DRVî and ìR-DRVî so x, y value of color analyzer become the ìColor temperature Highî in table 2.

7.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set ìALL DRIVEî to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

8.

Set color temperature to ìNormalî.

9.

Set ìR-CUTî ìG-CUTî ìB-CUTî the values written in table 1.

10.

Attach the sensor of color analyzer to the center of highlight window.

11.

Fix G drive at C0h and adjust ìB-DRVî and ìR-DRVî so x, y value of color analyzer become the ìColor temperature Midî in table 2.

12.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set ìALL DRIVEî to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

13.

Set color temperature to ìWarmî.

 

14.

Set ìR-CUTî ìG-CUTî ìB-CUTî the values written in table 1.

15.

Attach the sensor of color analyzer to the center of highlight window.

16.

Fix G drive at C0h and adjust ìB-DRVî and ìR-DRVî so x, y value of color analyzer become the ìColor temperature Lowî in table 2.

17.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set ìALL DRIVEî to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

18.

Set color temperature to ìCoolî.

 

[

adjustment of ìNormalî ìWarmî by data shift from ìCoolî adjust. ]

For ìNormalî ìWarmî adjustment, set values that the adjusted value of ìCoolî plus the figures wrote below.

 
 

19.

Copy values adjusted by HD pattern to the NTSC data area of EEPROM.

26

27

27

9

Block Diagram

9.1. Block Diagram (1/5)

to/from SC20 A20 SD CARD DATA SD CARD DDR2 CLKGEN SLOT GS SD CARD SLOT
to/from
SC20
A20
SD CARD DATA
SD CARD
DDR2
CLKGEN
SLOT
GS SD CARD SLOT
GS52
A52
+3.3V(S)
+3.3V(S)
SOS6_SC1
(LED:6TIMES)
(LED:6TIMES)
SD CARD DATA
SOS7_SC2
(LED:7TIMES)
(LED:7TIMES)
HDMI
EEPROM
HDMI3
EQUALIZER
POWER SOS
to/from
GH
HDMI3 IN
(LED:4TIMES)
(LED:4TIMES)
POWER SOS
GH11
A11
P25
+5V(S)
+5V(S)
+3.3V(S)
+3.3V(S)
+5V(P)
+15V(P)
+15V(P) DET
(LED:2TIMES)
(LED:2TIMES)
FRONT END
A25
CH0 DATA
PROCESSOR
+3.3V(P)
+3.3V(P) DET
(LED:3TIMES)
(LED:3TIMES)
+15V(P)
+5V(P)
+5V(P) DET
(LED:5TIMES)
(LED:5TIMES)
PANEL MAIN ON
HDMI1
HDMI I/F
PANEL MICOM
GenX6
CONTROL SIGNAL
RECEIVER
HDMI2
DIGITAL VIDEO DATA
10bit A/D
FLASH
SOS8_SS
to
CH0 DATA
DDR
TEMP SENSOR
MEMORY
Peaks Lite2p
(LED:8TIMES) (LED:8TIMES)(LED:8TIMES)
C11
TUNER
V
+5V(P)
A31
VIDEO DATA
L,R
LVDS RECEIVER
R/G/B
CLOCK GENE.
LVDS DATA
LVDS DATA
SYNC PROCESSING
+5V(P)
V,Y,C
SUB-FIELD PROCESSING
VIDEO DATA
to/from
VIDEO1
L,R
PLASMA AI
DTV_V
C21
DTV AUDIO
A32
SUSTAIN CONTROL
DISCHARGE
CONTROL
OPTICAL OUT
SOS8_SS
Y,PB,PR
COMP1
L,R
VIDEO SW
Y,PB,PR
COMP2
L,R
DCDC
+5V(STB)
+3.3V(STB_D)
+3.3V(STB)
SBO2
SD BOOT
SBI2
DCDC
V
+15V(P)
+2.5V(P)
+2.5V(P)
MONITOR
L,R
OUT
DCDC
+3.3V(P)
+3.3V(P)
PANEL STB_ON
+1.2V(P)
+1.2V(P)
HDMI AUDIO
PAMEL SOS
PANEL STATUS
DTV AUDIO
L,R
SOUND
OPTICAL OUT
G
FRONT TERMINAL
PROCESSOR
RESET
RESET
STB MCU
MONITOR
KEY SWITCH
AUDIO SW
L,R
RESET
GenX5
IIC1
EEPROM
Y,C,V
V
VIDEO2
L,R
L,R
G51
A51
KEYSCAN1
KEYSCAN1
F15V
+9V(S)
SUB+9V DET
+9V(S)
TUNER SOS DET
CIRCUIT
TUNER SOS
+5V(S)
SUB+5V DET
+5V(S)
(LED:10TIMES)
(LED:10TIMES)
+3.3V(S)
SUB+3.3V DET
+30V(BT)
SPEAKER(L)
K
POWER LED
PWM AUDIO OUT
A12
AUDIO AMP
REMOTE RECEIVER
SPEAKER(R)
SOUND SOS DET
CIRCUIT
TUNER SOS
(LED:10TIMES)
(LED:10TIMES)
SOUND SOS
SOUND SOS
(LED:12TIMES)
(LED:12TIMES)
+15V(SND)
(LED:12TIMES)
(LED:12TIMES)
+3.3V(STB)
+3.3V(STB)
REMOTE
REMOTE IN
RECEIVER
A1
K1
POWER LED(R)
LED(R)
KEYSCAN3
OPTICAL
OPTICAL OUT
AUDIO
OUT
POWER
SWITCH
S2
ON
from
P6,P7
DCDC
DCDC
F+15V
F+15V
+5V(S)
+15V(S)
+3.3V(S)
SUB+5V
SUB+3.3V
A7
+15V(SND)
DCDC
+1.2V(S)
DCDC
SUB+1.2V
S
POWER SWITCH
+5V(STB)
+9V(S)
+1.8V(S)
SUB+9V
SUB+1.8V
A
DIGITAL SIGNAL PROCESSOR
+5V(S)
+30V(BT)
BT+30V
+9V(S)
STB+3.3V
+5V(STB)
+3.3V(STB)
+5V(P)
+15V(P)
SCAN CONTROL
PANEL STB_ON
PAMEL SOS
PANEL STATUS

KEY SWITCH

TH-42PX80U

TH-42PX80U

Block Diagram (1/5)

Block Diagram (1/5)

29

9.2.

Block Diagram (2/5)

SC SCAN DRIVE SC2 SC-BOARD ENEGRY RECOVERY VSUS SOS DETECT P POWER SUPPLY (LED (LED
SC
SCAN DRIVE
SC2
SC-BOARD
ENEGRY RECOVERY
VSUS
SOS DETECT
P POWER SUPPLY
(LED
(LED
6 TIMES)
6
TIMES)
SU
SCAN OUT (UPPER)
P2
SOS6_SC1
SC-BOARD
FLOTING PART
PS SOS
SOS DETECT
(LED
(LED
4 TIME)
4 TIME)
P-BOARD
SS
SUSTAIN DRIVE
(LED
(LED
7
7 TIMES)
TIMES)
+5V(P)
SOS DETECT
POWER MICOM
SOS7_SC2
A25
P25
+15V(P)
+5V(P)
SC20
A20
ON/OFF CONTROL
+15V(P)
VSUS
P11
SS11
VSUS
SCAN CONTROL
Main Block(Tuner side)
Vda
PROCESS
SUSTAIN
+15V(P)
VOLTAGE
VOLTAGE
SS-BOARD
RECTIFIER
RECTIFIER
SOS DETECT
(LED
(LED
8 TIME)
8 TIME)
+5V(P)
ADDRESS
CONTROL
VOLTAGE
SCAN
PROCESS
SUSTAIN
PULSE
(VE)
SU41
SC41
DRIVER
VOLTAGE
VOLTAGE
CONTROL
CONTROL
SUSTAIN
PULSE
COLD
COLD
HOT
HOT
F+15V
STANBY
ERASE
VOLTAGE
PULSE
POWER
+5V(STB)
RECTIFIER
FACTOR
CONTROL
SUSTAIN
PULSE
MAIN SW2
MAIN SW2
SU11
A31
A32
A7
STANBY
MAIN SW1
MAIN SW1
VOLTAGE
P12
SS12
CONTROL
RECTIFIER
+15V(P)
+15V(P)
Vda
SD11
LINE
RECTIFIER
FILTER
SCAN
PULSE
LINE
RELAY
FILTER
F+15V
SS23
SS34
P6
+15V(SND)
SD42
SC42
+5V(STB)
P7
SCAN
DRIVER
SD46
SC46
VOLTAGE
P9
GENERATOR
AC CORD
C11
C21
C2
DATA DRIVER (LEFT)
C1
DATA DRIVER (RIGHT)
+5V(P)
+5V(P)
SOS8_SS
SOS8_SS
SUSTAIN CONTROL
C23
SUSTAIN CONTROL
Vda
Vda
Vda
C10
C20
SD
SCAN OUT (LOWER)
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
+5V(P)
VIDEO DATA
+5V(P)
VIDEO DATA
VSUS
+5V(P)
Vda
SOS8_SS
SUSTAIN CONTROL
MAIN SW1
MAIN SW2

TH-42PX80U

TH-42PX80U

Block Diagram (2/5)

Block Diagram (2/5)

30

9.3.

Block Diagram (3/5)

JK3701

VIDEO2

V2_Y

V2_C

V2_V

V2_L

V2_R

KEY SWITCH

G

FRONT TERMINAL

KEY SWITCH

JK3000

VIDEO1

COMP1

COMP2

MONITOR

OUT

D3005

OPTICAL

AUDIO

OUT

ANT IN

A DIGITAL SIGNAL PROCESSOR

G51 A51 IC2106 SOUND PROCESSOR IC2301 V2_Y 5 V2_Y +15V(SND) AUDIO AMP 5 IIC2 V2_C
G51
A51
IC2106
SOUND PROCESSOR
IC2301
V2_Y
5
V2_Y
+15V(SND)
AUDIO AMP
5
IIC2
V2_C
3
V2_C
3
+15V
AV L/R
V2_V
A/D
7
V2_V
7
CONV.
V2_L
A12
11
V2_L
11
ERROR DET
V2_R
L(+)
9
V2_R
D/A
L
1
9
SPEAKER
CONV.
L(-)
SPEAKER_L
PWM
L_OUT
2
OUT
R(+)
R
DTV_R
3
1
KEYSCAN1
1
SPEAKER
D/A
SOUND
R(-)
SPEAKER_R
DTV_L
R_OUT
4
CONV.
PROCESSOR
SPDIF-OUT
OPTICAL
OUT
SPDIF-IN
DTV-SDIN
HDMI-SDIN
IC3001
HDMI-SPDIF
+1.8V
+3.3V
VIDEO SW
AUDIO SW
+15V(SND)
1
V1_Y
MAIN
IC2008
TV
TV
TV
TV
V1_C
OUT
V
L/R
AV_L/R
MAIN L/R
+3.3V
V1_V
V1
VIDEO1
V1
VIDEO1
Y/PB/PR
Y/C/V
L/R
RGB_CVBS
V1_L
Y/PB/PR
V2
VIDEO2
V2
VIDEO2
V1_R
Y/C/V
L/R
PC_HS/VS
D2301
D1_Y
VIDEO3
VIDEO3
OUT
IC2107
IC4000
D1_PB
L/R
HS/VS
STB3.3V
VIDEO4
D1_PR
VIDEO4
+1.8V
+30V(BT)
STB_RESET
SUB
5V(S)
L/R
D1_L
OUT
D4006
L4001
L4000
D1
COMP1
D1
COMP1
D1_R
SUB MONO
+9V
Y/PB/PR
Q2301
KEYSCAN3
D5613
L/R
L+R
D2
COMP2
D2_Y
SOUND
D4007
Q4016
D2
COMP2
9V(S)
Y/PB/PR
MONITOR
SOS
D2_PB
L/R
DET
OUT
IC5606
MON
D2_PR
PC
PC
SOS
L/R
D5615
D5614
R/G/B/H/V
L/R
STB
3.3V(STB_TU)
5V(STB)
D2_L
MON
RESET
DTV_V
DTV1
DTV_L/R
V
(LED
(LED
12
12
)
)
DTV1
STB
D2_R
Y/C
L/R
STB_RESET
+3.3V
DTV2
Y/C
+9V
+5V
MUTE
SOUND SOS
MON_V
IIC2
ANALOG ASIC
MON_L
MON_R
+30V(BT)
2
+5V(S)
3
HDMI SOUND
+9V(S)
4
+9V(S)
5
F15V
6
Y/PB/PR
7
SPDIF-OUT
8
+3.3V(S)
9
10
DTV-SDIN
SPDIF-IN
IC8300
TU8300
TUNER
FRONT END PROCESSOR
(TERRESTRIAL RECEIVER)
IC5600
SUB+3.3V
F15V
IC3017
TV_V
VIDEO
TV_L
+3.3V(S)
+3.3V
RESET
IIC2
AUDIO
TV_R
+1.2V(S)
IIC_TU
AFT
DIGITAL
AFT
DEMODULATOR
D5692
+30V(BT)
IF_AGC
Q5603
+30V(BT)
Q5604
ON/OFF
F+15V DET
SUB+1.8V
+5V(S)
IC5601
+1.8V(S)
+1.2V(S)
SUB+1.2V
CH0DATA
+1.8V
IFD_OUT1
IFD_OUT2
+1.2V
+3.3V(S)
IF_AGC
+3.3V(STB_TU)
+1.8V(S)
11
+1.2V(S)
RESET
R/G/B_24bit
AUDIO
12
IIC_TU
PROCESS
LVDS_TA1P-5P
TRANSPORT
13
DECODER
R/G/B_24bit
(TS)
DTV_V
VIDEO
PROCESS
LVDS_TA1P-5P
GS
OSD
A52
52
JK7701
CONTROL
PROCESS
IC8002
1
+3.3V
1
3
3
4bit
DDR I/F
DDR2 #0
SD DATA
12
12
SD CARD
IC8004
IIC0
CLOCK
CLOCK GEN
GS SD CARD SLOT
SD CARD
SD DATA
IC8502
IIC1
I/F
RESET
NOR FLASH
IIC2
SBI2
CPU BUS I/F
SBO2
IIC_IF
EEPROM
IC8001
Peaks
Lite2p
IIC3
IC8503
KEYSCAN1
DTV RESET

TH-42PX80U

TH-42PX80U

Block Diagram (3/5)

Block Diagram (3/5)

31

9.4.

Block Diagram (4/5)

JK4500 JK4501 GH10 A DIGITAL SIGNAL PROCESSOR HDMI IN 2 HDMI IN 1 GH HDMI3
JK4500
JK4501
GH10
A
DIGITAL SIGNAL PROCESSOR
HDMI IN 2
HDMI IN 1
GH HDMI3 IN
HDMI IN 3
+5V(STB)
P6
A7
P7
DDC IIC
PA5600
FSTB+15V
13
IC3802
FSTB+15V
15
FSTB+15V
17
IC4511
EEPROM
IC5400
A11
GH11
+5V(S)
+15V(SND)
1
IC4514
D3814
D3813
+5V(S)
DDC IIC
+15V(SND)
3
+5V
+3.3V
TV SUB ON
3.3V
26
HDMI_CEC
26
+15V(SND)
5
->5V
+5V(HDMI)
12
HDMI5V DET
12
+5V(STB)
10
IC5401
IC4515
DET_3
TV SUB ON
22
+5V(S)
22
+9V(S)
Q3802
TV SUB ON
12
3.3V
+9V
20
+3.3V(S)
20
IC4512
->5V
+3.3V(S)
18
+3.3V(S)
18
TMDS DATA
FSTB+15V
IC3801
CLOCK
HDMI I/F RECEIVER
TMDS DATA
HDMI EQUALIZER
+1.8V
(LED:10TIMES)
(LED:10TIMES)
IC4510
TUNER SOS
10bit A/D
Q5522
TV SUB ON
VOLTAGE
DDCA_IIC
+3.3V
DROP
DDCC_IIC
ERROR DET
IC4513
DDCB_IIC
+15V(SND)
+1.8V
1
F15V
+9V(S)
+1.8V
+1.8V
IC9500
DISCHARGE
CONTROL
+5V(S)
+30V(BT)
HDMI PROCESSOR
HDMI_SD
AUDIO
HDMI_SPDIF
HDMI
INTERFACE
DECODE
CONTROL DATA
D5521
VIDEO
+3.3V
DISCHARGE
SUSTAIN CONTROL
IIC
IIC1
IC9002
CONTROL
INTERFACE
IIC2
+1.2V
SCAN CONTROL
A31
C11
TENP SENSOR
+2.5V
D5522
HDCP KEY
R(10bit)
IIC2
H/V
IC9303
55
+5V(P)
G(10bit)
B(10bit)
Y/PB/PR
IC9802,03
54
+5V(P)
FLASH
SW
A/D CONV.
IIC2
53
+5V(P)
MEMORY
LEVEL CONV.
CONTROL DATA
FLASH I/F
VIDEO DATA
7
LVDS
VIDEO DATA
DATA
LVDS RX
40
CPG with SS
IC9805
+3.3V
H/V SYNC CONTROL
A32
C21
SUB-FIELD PROCESSOR
+1.2V
+3.3V
CONTROL DATA
PLASMA AI
IC9901
+2.5V
OUT
DATA DRIVER
VIDEO DATA
14
VIDEO DATA
+1.2V
DDR
DDR I/F
54
OUT
MEMORY
IC9900
CLK
3
+5V(P)
+30V(BT)
VIDEO/PANEL CONTROL
2
+5V(S)
2
+5V(P)
IIC2
3
1
+5V(P)
HDMI SOUND
IIC2
4
SUSTAIN CONTROL
+9V(S)
68
SOS8_SS
5
IC9806
FSTB+15V
CLK
6
D1107
IIC1
SOS8_SS
+2.5V
Y/PB/PR
(LED:8TIMES)
(LED:8TIMES)
7
OUT
IIC1
Q9805,06
+5V(STB)
IIC2
8
IC9001
A20
SC20
+3.3V(S)
9
SCAN CONTROL
IC1100
EEPROM
IIC2
(LED:6TIMES)
(LED:6TIMES)
SOS6_SC1
15
SOS6_SC1
10
STB MCU
SOS7_SC2
16
SOS7_SC2
GenX5
(LED:7TIMES)
(LED:7TIMES)
28
+15V(P)
POWER ON/OFF
IC1102
29
+15V(P)
30
+15V(P)
BUFEER
TV SUB ON
1
+5V(P)
+3.3V(P) DET
(LED:3TIMES)
(LED:3TIMES)
TV SUB ON
SOUND SOS
+15V(P) DET
(LED:2TIMES)
(LED:2TIMES)
SOUND SOS (LED:12TIMES)
(LED:12TIMES)
AFT
+5V(P) DET
(LED:5TIMES)
(LED:5TIMES)
AFT
KEYSCAN1
IC9013
KEYSCAN1
PANEL STB_ON
IC9003
TUNER SOS
IC9011
PANEL STB_ON
Q9044,46
TUNER SOS
(LED:10TIMES)
(LED:10TIMES)
GenX6
BUS SW
+3.3V(STB_D)
PANEL MICOM
A25
P25
+3.3V
+3.3V(STB)
PANEL MAIN ON
9
PANEL MAIN ON
RESET
RESET
POWER SOS
10
SOS4_PS
PANEL SOS
PANEL SOS
PANEL SOS
(LED:4TIMES)
(LED:4TIMES)
11
VDA_DET
PANEL STATUS
PANEL STATUS
PANEL STATUS
VDA_DET
1
+15V(P)
2
+15V(P)
5
+5V(P)
DTV RESET
6
+5V(P)
DTV RESET
SBI2
STB RESET
STB RESET
SBO2
+3.3V(STB_TU)
11
+3.3V(STB_TU)
IIC1
IIC3
IC1101
IIC3
R/G/B_24bit
EEPROM
IIC1
12
LVDS_TA1P-5P
D2520A
A1
K1
13
IC4103
POWER LED
RM2501
LED R
REMOTE
POWER LED(R)
4
4
IC4800
SUB+3.3V DET
SERIAL SW
RECEIVER
IIC1
REMOTE IN
SUB+5V DET
REMOTE IN
3
3
TEMP SENSOR
+3.3V(STB)
SUB+9V DET
K1
S2
1
1
ON
KEYSCAN3
KEYSCAN3
6
6
8
2
SW2500
7
1
POWER SWITCH
K
POWER LED
REMOTE RECEIVER
S
POWER SWITCH
A17
FOR FACTORY USE
A18
FOR FACTORY USE
TH-42PX80U
TH-42PX80U
Block Diagram (4/5)
Block Diagram (4/5)
TMDS DATA
CLOCK
DDC IIC
Q4502
+5V
+5V(HDMI)
+5V(HDMI)
DET_2
HDMI_CEC
1,2,3
DDC_IIC1
DDC_IIC0
TMDS DATA
CLOCK
DDC IIC
Q4503
HDMI_CEC
+5V
+5V(HDMI)
DET_1
HDMI_CEC
HDMI_CEC_
PU_ON
KEYSCAN3
HDMI_CEC
+5V

32

9.5.

Block Diagram (5/5)

SS SUSTAIN DRIVE SS P11 TPVSUS 11 Vsus 1 PLASMA PANEL SS IC16131 UMH IC16301
SS
SUSTAIN DRIVE
SS
P11
TPVSUS
11
Vsus
1
PLASMA PANEL
SS
IC16131
UMH
IC16301
IPD
34
Q16001,2
SS
STB_PS
53A
PANEL DRIVER
PANEL DRIVER
1
VSUS Gen.
IC16302
12V
1
DRIVER
3
D16321
TPVE2
2
Q16021,2
UML
TRANS
+15V
SS
13
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
P12
12
T16301A
IC16151
12V
8
NUEL
C10
C20
12
+5V(P)
STB_PS
10
USH
ENERGY
TPVE
Q16331
Vda
Q16041
1
Vda
1
20
RECOVERY
+15V(P)
4
USL
2
Vda
Vda
UEH
7
14
Vda
1
NUEL
5
SOS8_SS
BUFFER
IC17101,02
PLASMA PANEL
Vda
2
Q16051
Q16339
Q16335
BUFFER
SUSTAIN CONTROL
PANEL SUSTAIN
BUFFER
ELECTRODE
C23
SS23
IC16191
IC17203
IC17201,02
Q16102
UEH
VE Gen.
DRIVER
C11
1
2
3
42
16
C21
55
29
66
67
68
1
IC16251
SS
TPSS1
56A
A31
C1
DATA DRIVER (RIGHT)
A32
C2
DATA DRIVER (LEFT)
ERROR DET
SS
IC16303
1
C23
TPVDA
D16253
23
IC16241
LED(G)
2
NAND GATE
Vda
1
D16255
BUFFER
13
Vda
2
Q16280
(LED:8TIMES)
(LED:8TIMES)
SOS8_SS
5
ERROR DET
D16280
D16282
+5V(P)
12
SUSTAIN CONTROL
SUSTAIN CONTROL
P
POWER SUPPLY
+
HOT
HOT
COLD
COLD
SS11
P11
Q507
T404
D540
Vsus
Vsus CONTROL
1
Vsus
SC
SCAN DRIVE
Vsus
SC2
Q527
CONT DET
P2
D531
Vda+75V
FOR
Vda CONTROL
1
Vsus
SC30
FACTORY
MAIN
USE
IC16788,89
T401
P2
SC2
TPVSUS
POWER
TPVSET
PFC
Q555
CONT.
D536
P+15V
Vsus
1
VSET OUT
ERROR DET
P12
SS12
1
Vda
FSTB+15V
SU
SCAN OUT (UPPER)
IC406
VlOW
Vlow OVER
2
Vda
CMH
IC520
CONT
VOLTAGE
Q16401,04
J503
PFC CONTROL
4
+15V(P)
Vlow
IC16501
D401
VF_GND
VlOW
Q16642,43,45
IC14901-03
CONTROL
8
+12V
DET
T402
VSUS Gen.
10
STB_PS
RECTIFIER
DRIVER
SCAN
Q16601
Q16421
DRIVER
IC510
CEL
L404,5
Q16604
IC401
P25
A25
IC16521
CML
Q16422
SC
SU
41
41
Vlow_ON/OFF
Vlow_DET
CSH
Q16441
FILTER
1
+15V(P)
ENERGY
15
15
SCAN
PHOTO COUPLER
PFC_ON/OFF
RECOVERY
Vsus_ON/OFF
+5V
2
+15V(P)
Q16451
CSL
VAD SEPA
Q16661
VSCN-F
DRIVER
IC16752
6
6
DRIVER
RL402
Vsus_DET
5
+5V(P)
CPH
CEL
Vfo
IC14904-06
VSET SEPA
1
1
MAIN RELAY(H)
15V_ON/OFF
6
+5V(P)
CPH2
IC16772
DRIVER
POWER SOS
9
+5V(STB)
SU1B-SU4B
+15V(P)
Q16622,23
SU
(LED:4TIMES)
(LED:4TIMES)
IC501
12
SOS4_PS
11
PANEL
PANEL MAIN ON
11
IC16786,87
POWER MICOM
MAIN ON
IC16791
TPVSCN
TPSC1
IC16561,62
VDATA_DET
13
VDA_DET
VSCN
PLASMA PANEL
16V-F
DC/DC
ALL OFF
GEN.
RUSH RELAY(H)
BUFFER
PANEL SCAN
CONVERTER
RL401
STB5V_
TV SUB ON
ELECTRODES
+5V
RESET
ON/OFF
D14721
IC16472
IC16784
(15V_F)
SD
IC502
TPVAD
RL403
11
AND GATE
VAD
SD1B-SD4B
RESET
GEN.
IC16724
IC14951-53
SC
+5V
F_5V_A
A20
20
IC16581
Q537
(SC1)
SCAN
PC16710
+5V(STB)
+5V(P)
30
DRIVER
L410
ERROR DET
D404
IC16725
PHOTO COUPLER
SC
SD
D16583
D16725
T410
D511
+15V(P)
3
42
42
FILTER
RECTIFIER
LED(G)
F_5V_B
+5V
+15V(P)
2
SCAN
PC16705
(SC2)
7
7
F403
TPSOS6
+15V(P)
1
DRIVER
STB
PHOTO COUPLER
17
17
T630mAL 250V
Vfo
IC409
POWER
SOS6_SC1
16
IC14954-56
19
19
CONT.
D16585
D509
SOS7_SC2
15
PC16480
(LED:6TIMES)
(LED:6TIMES)
9
9
D16480
SCAN
5V-F_A
SCAN CONTROL
CONTROL
PHOTO COUPLER
SC
SD
5V
5V
F402
F401
VOLTAGE
46
46
D16871
BUFFER
T8AH 250V
T8AH 250V
DROP
Q16876
D16820
D16821
1
1
HOT
HOT
COLD
COLD
Vscn
D16873
ERROR DET
ERROR DET
IC14961-63
1
4
P9
P6
7
9
1
3
P7
1
2
10
5
6
8
5V_F_A
SCAN CONTROL
VSCN
TPSOS7
Q16875,79
A7
A7
D16718
16V_F
VSET
D16717
ERROR DET
AC CORD
VSET
(LED:7TIMES)
(LED:7TIMES)
SD
SCAN OUT (LOWER)
TH-42PX80U
TH-42PX80U
Block Diagram (5/5)
Block Diagram (5/5)
FSTB+15V
FSTB+15V
+15V(SND)
+15V(SND)
+15V(P)
+15V(P)
+5V(P)
+5V(STB)
TV SUB ON
ALL_OFF
+5V(P)
+5V(P)
+5V(P)
CONTROL DATA
VIDEO DATA
CONTROL DATA
VIDEO DATA
+5V(P)
+5V(P)
+5V(P)
SUSTAIN CONTROL
SOS8_SS
SCAN DATA

33

10 Wiring Connection Diagram

10.1. Caution statement.

Caution:

Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull.

10.2. Wiring (1)

sure that they are locked in the connectors. Verify by giving the flexible cables a very

35

10.3.

Wiring (2)

10.3. Wiring (2) 36

36

11 Schematic Diagram

11.1. Schematic Diagram Note

11 Schematic Diagram 11.1. Schematic Diagram Note 37

37

11 Schematic Diagram 11.1. Schematic Diagram Note 37

11.2.

P-Board (1/6) Schematic Diagram

COLD COLD A HOT HOT COLD USA/EU ASIA 1 HOT B USA/EU ASIA TO AC
COLD
COLD
A
HOT
HOT
COLD
USA/EU
ASIA
1
HOT
B
USA/EU
ASIA
TO
AC CORD
2
C
3
D
HOT
COLD
PFC
E
P-BOARD LSEP1260MJHB (1/6)
HOT
COLD
F
AA AB
AC
AD
AE
AF
AG
AH
AI
AJ
TH-42PX80U
TH-42PX80U
P-Board (1/6) Schematic Diagram
P-Board (1/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

38

11.3.

P-Board (2/6) Schematic Diagram

COLD COLD A HOT HOT TO ERROR DET SS-BOARD (Vda) (SS12) 1 B 2 C
COLD
COLD
A
HOT
HOT
TO
ERROR DET
SS-BOARD
(Vda)
(SS12)
1
B
2
C
3
HOT
HOT
COLD
COLD
D
POWER
CONTROL
(Vlow)
E
P-BOARD LSEP1260MJHB (2/6)
F
BE
BA
BB
BC
BD
BF
BG BH
BI
BJ
BK
BL
BM BN
BO BP BQ BR
TH-42PX80U
TH-42PX80U
P-Board (2/6) Schematic Diagram
P-Board (2/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

39

11.4.

P-Board (3/6) Schematic Diagram

AA AB AC AD AE AF AG AH AI AJ A P-BOARD LSEP1260MJHB (3/6) B
AA AB
AC
AD
AE
AF
AG
AH
AI
AJ
A
P-BOARD LSEP1260MJHB (3/6)
B
11
12
13
C
14
ERROR DET
IPD
PHOTO
COUPLER
D
ERROR DET
HOT
E
COLD
15
16
17
HOT
PHOTO
PHOTO
COUPLER
COUPLER
COLD
18
19
20
21
F
CA CB
CC
CD
CE
CF
CG
CH
CI
CJ CK
CL
CM
CN
CO
TH-42PX80U
TH-42PX80U
P-Board (3/6) Schematic Diagram
P-Board (3/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

40

11.5.

P-Board (4/6) Schematic Diagram

BA BB BC BD BF BG BH BI BJ BK BL BM BN BO BP
BA
BB
BC
BD
BF
BG BH
BI
BJ
BK
BL
BM BN
BO BP BQ BR
BE
A
P-BOARD LSEP1260MJHB (4/6)
B
11
12
TO
SC-BOARD
(SC2)
13
C
14
TO
SS-BOARD
(SS11)
PHOTO
COUPLER
D
ERROR DET
ERROR DET
E
15
16
17
PHOTO
COUPLER
18
19
20
21
F
DA DB
DC DD
DE
DF DG
DH
DI
DJ
DK DL
DM
DN
TH-42PX80U
TH-42PX80U
P-Board (4/6) Schematic Diagram
P-Board (4/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

41

11.6.

P-Board (5/6) Schematic Diagram

CA CB CC CD CE CF CG CH CI CJ CK CL CM CN CO
CA CB
CC
CD
CE
CF
CG
CH
CI
CJ CK
CL
CM
CN
CO
A
B
41
C
42
43
44
45
D
POWER MCU
46
RESET
47
48
E
49
50
51
P-BOARD LSEP1260MJHB (5/6)
52
F
TH-42PX80U
TH-42PX80U
P-Board (5/6) Schematic Diagram
P-Board (5/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

42

11.7.

P-Board (6/6) Schematic Diagram

DA DB DC DD DE DF DG DH DI DJ DK DL DM DN A
DA DB
DC DD
DE
DF DG
DH
DI
DJ
DK DL
DM
DN
A
P-BOARD LSEP1260MJHB (6/6)
B
41
C
42
43
DC-DC CONV.
44
45
TO
A-BOARD
(A7)
NO
USE
D
TO
A-BOARD
(A25)
TO
A-BOARD
(A7)
46
47
48
E
49
50
51
52
F
TH-42PX80U
TH-42PX80U
P-Board (6/6) Schematic Diagram
P-Board (6/6) Schematic Diagram
1
2
3
4
5
6
7
8
9

43

11.8.

G, GS, K and S-Board Schematic Diagram

GND

GND

R_LED_ON

RM_IN

STB3.3V

KEYSCAN3(OUT)

KEYSCAN3(IN)

GND

4.AV3_C_GND

6.AV3_Y_GND

8.AV3_V_GND

2.AV3_S_DET

1.KEYSCAN1

11.AV3_L

9.AV3_R

3.AV3_C

5.AV3_Y

7.AV3_V

10.GND

A

B

C

D

E

(HP GND) CH.DN CH.UP VOL.UP VOL.DN TV/VTR OK MENU C4 ZA3701 K4CZ01000027 ZA3702 K4CZ01000027 G51
(HP GND)
CH.DN
CH.UP
VOL.UP
VOL.DN
TV/VTR
OK
MENU
C4
ZA3701
K4CZ01000027
ZA3702
K4CZ01000027
G51
19
1
20
2
JK3701
K4AK13B00002
R3750
R3751
R3758
R3752
R3753
R3754
14.3k
6.65k
3.16k
1.74k
1.62k
2.32k
MENU
OK
TV/VTR
VOL.DN
VOL.UP
CH.DN
CH.UP
R3756
0
KEY1
C3750
50V
1000p
R3716
R3717
39k
39k
!
G-BOARD TNPA4501S
AV3_R
AV3_L
AV3_S_DET
KEY1
G51
R-SW
R
R
R-G
L
L
L-G
V-SW
V
V
V-G
11
C
10
Y
FL3710
G
Y
C
9
J0ZZA0000091
AV3_V_GND
4
1
8
3
2
AV3_V
BALLAN
FL3711
CY-G
7
J0ZZA0000091
AV3_C_GND
G
4
1
6
AV3_C
3
2
BALLAN
5
AV3_Y_GND
4
1
4
AV3_Y
3
2
BALLAN
3
FL3712
J0ZZA0000091
2
1
D3711
D3701
MAZ81400ML
MAZ81400ML
D3709
D3710
MAZ80510LL
MAZ80510LL
D3702
MAZ81400ML
R3721
10k
SW3751
EVQPC105K
SW3753
EVQPC105K
SW3754
EVQPC105K
SW3755
EVQPC105K
SW3756
EVQPC105K
SW3757
EVQPC105K
SW3758
EVQPC105K

TO

A-BOARD

(A51)

TH-42PX80U

G, GS, K, and S-Board Schematic Diagram

1

2

3

4

44

5

OUT GND VCC ! RM2501 D2512 MAZ80430LL C2512 C2521 6.3V 50V 10u 0.01u R2517 Q2510
OUT
GND
VCC
!
RM2501
D2512
MAZ80430LL
C2512
C2521
6.3V
50V
10u
0.01u
R2517
Q2510
47
2SD0601A0L
R2516
R2542
22k
47k
R2520
220k

PNA4701M07TV

D2520A C2515 B3AAA0000770 50V 0.01u POWER LED R2525 820 Q2511 2SD0601A0L R2524 22k R2557 5.6k
D2520A
C2515
B3AAA0000770
50V
0.01u
POWER LED
R2525
820
Q2511
2SD0601A0L
R2524
22k
R2557
5.6k
K1
STBY3.3V
1
2
GND
REMOCON
3
4
R_LED_ON
5
KEY3
6
7
8

K-BOARD TNPA4500S

REMOTE RECEIVER

TO

A-BOARD

(A1)

 

S2

1

2

 

SW2500

PUSH

K0F122A00172

POWER SW

!

S-BOARD TNPA4499S

+ ! GS-BOARD TNPA4139ADS 12 11 SD CARD SLOT 10 9 JK7701 R7716 0 8
+
! GS-BOARD TNPA4139ADS
12
11
SD CARD SLOT
10
9
JK7701
R7716
0
8
SDDAT2
R7703
68
9
7
SDDAT3
R7705
68
1
6
SDCMD
R7709
68
2
5
3
GND
L7721
R7731
4
3.3V
JS7701
0
J0JCC0000143
0
4
3
SDCLK
C7729
R7706
0
R7713
0
5
6.3V
2
10u
6
GND
1
C7702
C7708
SDDAT0
R7704
68
4V
16V
7
47u
0.1u
SDDAT1
R7701
68
8
GS52
R7702
10
0
R7794
0
R7796
0
D.SW
R7710
11
100
R7799
R7797
0
0
12
R7708
0
R7793
R7798
W.P.
0
0
R7795
0
R7792
0
C7709
16V
0.1u
C7705
16V
0.1u
C7727
50V 33p
C7726
50V 33p
C7703
50V 33p
C7701
50V 33p

SDWP

SDDAT3

SDDAT2

SDDAT1

SDDAT0

SDDTC

GND

SDCMD

GND

SDCLK

GND

3.3V

TO

A-BOARD

(A52)

TH-42PX80U

G, GS, K, and S-Board Schematic Diagram

6

7

8

11.9.

GH-Board Schematic Diagram

A

B

C

D

E

*GH10

K1FY121E0001

HDMI IN 3

HPDT

+5V

DDCG

SDA

SCL

N.C.

CEC

CLK-

CLKG

CLK+

D0-

D0G

D0+

D1-

D1G

D1+

D2-

D2G

D2+

! GH-BOARD TNPA4505S

R3802 10k Q3802 2SD0601A0L R3803 3.3k D3813 D3814 B0HCMM000014 B0HCMM000014 R3840 10 SDA SCL 30
R3802
10k
Q3802
2SD0601A0L
R3803
3.3k
D3813
D3814
B0HCMM000014
B0HCMM000014
R3840
10
SDA
SCL
30
SCL
C3823
R3841
C3829
TP3803
29
R3805
16V
10
10V
SDA
4.7k
1u
0.1u
28
R3815
L3805
0
J0JHC0000078
27
C3813
26
C3814
CEC
6.3V
16V
Q3801
10u
0.1u
*R3821
R3812
R3818
25
10k
33
2SD0601A0L
10k
*R3801
10k
24
D3811
*IC3802
C3819
EZJZ0V80008B
Q3804
16V
23
TVRP819S
CLK-
0.01u
2SD0601A0L
Main5V
C3801
C3802
C3804
C3828
C3806
22
EEPROM
16V
16V
16V
6.3V
16V
37
24
*R3823
*C3803
0.1u
C3807
0.1u
0.1u
0.1u
4.7u
10k
10V
16V
21
38
23
CLK+
1u
0.1u
VCC
WP
Main2_3.3V
39
22
BN
GND
20
RXTM
TP3805
40
21
R3822
BP
VCC
XN
1k
C3820
19
41
20
16V
GND
XP
Main2_3.3V
19
0.01u
42
19
18
VCC
VCC
C3810
18
D0-
L3801
C3808
16V
TP3801
TP3802
43
18
J0JHC0000078
D3815
16V
VCC
VCC
0.1u
17
17
0.1u
44
17
EZJZ0V120JA
GND
YN
HPD3
16
45
16
16
CN
ZP
YP
15
D0+
46
15
L3804
REXT
CP
GND
14
J0JHC0000078
15
47
14
C3809
VCC
ZN
WP
13
R3824
16V
2.7
48
13
14
0.1u
12
11
13
R3825
C3817
2.7
C3815
16V
HDMI_5V_DET3
10
16V
0.01u
12
0.01u
9
R3826
2.7
D1-
8
11
DDC5V
7
R3827
2.7
10
6
2.7
D1+
R3828
IC3801
5
9
R3811
4
C1AB00002835
R3829
2.7
4.7k
8
3
R3830
2.7
HDMI EQUALIZER
2
7
C3816
C3812
16V
16V
1
R3831
2.7
HDMI_CE1
R3834
0.01u
0.1u
6
49.9
D2-
5
SDA
4
SCL
D2+
3
2
1
D3801
EZAEG2A50AX
D3802
EZAEG2A50AX
D3803
EZAEG2A50AX
D3807
D1
D3804
EZJZ0V80008B
EZAEG2A50AX
D3808
D2
EZJZ0V80008B
D3805
EZAEG2A50AX
D3806
EZAEG2A50AX
D3809
EZAEG2A50AX
D3810
EZAEG2A50AX
R3804
4.7k
1
8
E0
VCC
2
7
E1
WC
R3806
47k
3
6
E2
SCL
R3807
10
4
5
VSS
SDA
R3808
10
1
36
2
35
R3814
VCC
VCC
4.7k
R3810
3
34
DN
AP
1k
VCC
4
33
DP
TEST
AN
R3809
5
GND
GND 32
1k
6
31
SCL3
SCL5
7
30
SDA3
SDA5
8
R3847
DDCGND
DDCGND 29
0
9
28
IPACTRL
CE
DDC5V
R3845
10
27
C3818
WN
OPACTRL
HPD
16V
4.7k
11
26
0.01u
VCC
VCC
C3811
12
25
16V
0.1u
R3832
4.7k

*ZA3801

K4AD01D00005

*ZA3802

K4AD01D00005

GH11

TO

A-BOARD

(A11)

TH-42PX80U

GH-Board Schematic Diagram

1

2

3

4

45

5

6

TH-42PX80U

GH-Board Schematic Diagram

7

8

P

J0JHC0000045

L8007

J0JHC0000045

J0JHC0000045

L8001

L8009

J0JHC0000045

L8008

11.10. A-Board (1/15) Schematic Diagram

A

B

C

D

E

F

! A-BOARD TNPH0716S (1/15)

IC8001

MN2WS0047

Peaks Lite 2p

LOSD OUT (for HQ1)

 

IC8001

C14

DSRCK

LOSDOUT14

IC8001

E15

SLRCK

LOSDOUT12

IC8001

B14

ADCCK

LOSDOUT11

IC8001

A14

ADIN

LOSDOUT10

IC8001

B15

LCSID

LOSDOUT9

IC8001

A15

LCSCK

LOSDOUT8

IC8001

E11

VI1CVBS3

LOSDOUT7

IC8001

E10

VI1CVBS2

LOSDOUT6

IC8001

F10

VI1CVBS1