Documente Academic
Documente Profesional
Documente Cultură
SERVICE MANUAL
for the
Kodak 605 PHOTO PRINTER
Service Code: 8105
Important
Qualified service personnel must repair this equipment.
A169_2032HC
PLEASE NOTE
The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description
Page
4
11
13
15
15
16
17
18
19
20
21
21
23
25
26
27
28
29
30
31
32
33
34
35
36
39
40
41
42
43
44
45
47
48
49
50
51
24SEP07 SM8105-1
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM8105-1 24SEP07
53
53
54
61
69
SERVICE MANUAL
COVERS
11
8
99
7
7
3
10
34
5
4
66
A169_2013DCA
A169_2013DC
Figure 1
Item
1
2
3
4
5
6
7
8
9
10
Part No.
2F5565
2F5564
2F5567
2F5563
3E6816
2F5572
2F5566
3E6815
3F4884
3F4885
COVERS
Description
COVER - paper roll
COVER - top
COVER - right side
COVER - front
SCREW
TRIM TRAY
COVER - left side
SCREW
FLANGE - paper, green
FLANGE - paper, black
Quantity
1
1
1
1
4
1
1
3
1
1
Notes
24SEP07 SM8105-1
Figure 2
Top
22
1
77
44
66
55
A169_2034DCA
A169_2034DC
Figure 2
Item
1
2
3
4
5
6
7
Part No.
2F5574
2F5554
2F5560
2F5556
2F5540
2F5542
2F5547
SM8105-1 24SEP07
Top
Description
CABLE - ribbon, thermal head
SENSOR - thermal head
SENSOR - bar code
SENSOR - color (LED)
THERMAL HEAD AY
MOTOR AY - thermal head up/down
FAN - thermal head cooling
Quantity
1
1
1
1
1
1
1
Notes
SERVICE MANUAL
Figure 3
11
66
88
22
77
33
44
55
A169_2043HCA
A169_2043HC
Figure 3
Item
1
2
3
4
5
6
7
8
Part No.
2F5570
2F5571
3E6953
3E6954
2F5551
2F5612
2F5539
2F5561
2F5600
2F5569
Description
POWER SWITCH
PLATE - AC inlet ay
POWER CORD - 110 V
POWER CORD - 220 V
BELT - timing, paper feed
MOTOR - stepper
POWER SUPPLY
CONNECTOR - USB
FAN - DC
SENSOR - paper roll
Quantity
Notes
1
1
1
Not visible in the graphic.
1
Not visible in the graphic.
1
1
1
1
1
1
24SEP07 SM8105-1
Figure 4
Left Side
99
77
88
11
22
66
10
55
44
3
3
A169_2044DCA
A169_2044DC
Figure 4
Item
1
2
3
4
5
6
7
8
9
10
Part No.
2F5541
7B7545
7B7546
2F5543
2F5552
2F5616
2F5544
3F4865
3F4863
2F5558
SM8105-1 24SEP07
Left Side
Description
MOTOR AY - ribbon take-up
SENSOR - ribbon supply
SENSOR - ribbon rewinding
MOTOR AY - main pinch roller up/down
BELT - timing, paper roll drive
MOTOR AY - discharge pinch up/down
MOTOR AY - ribbon rewinding
HUB - ink ribbon, take-up, left
HUB - ink ribbon, supply, left
SENSOR - lead edge
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
SERVICE MANUAL
Figure 5
ROLLERS
1
22
12
10
11
12
13
13
33
10
10
99
77
88
44
66
55
Figure 5
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
2F5617
2F5562
2F5603
2F5584
2F5612
2F5539
2F5550
2F5557
7B7547
2F5549
2F5548
2F5606
3E6818
2F5559
A169_2042DCA
A169_2042DC
ROLLERS
Description
ROLLER - main pinch
ROLLER - cleaning
E-RING - cleaning roller
BEARING
MOTOR - stepper
POWER SUPPLY
ROLLER - discharge
SENSOR - color (TR)
LED AY - paper loading
ROLLER - feed 2 pinch ay
PLATEN
ROLLER - capstan ay
E-RING - capstan roller
SENSOR - paper present
Quantity
Notes
1
1
2
Not visible in the graphic
2
1
1
1
1
1
1
1
1
2
1
24SEP07 SM8105-1
Figure 6
CONTROL AY
33
4
4
2
1
66
5
77
A169_2033HCA
A169_2033HC
Figure 6
Item
1
2
3
4
5
6
7
Part No.
2F5538
2F5545
2F5611
2F5610
2F5573
2F5537
2F5614
SM8105-1 24SEP07
CONTROL AY
Description
LCD BOARD
PAPER CUTTER AY
SENSOR - paper cutter, left and center
SENSOR - paper cutter, right
CABLE - LCD interface
CONTROLLER BOARD (PCB) AY
FOOT - rubber
Quantity
Notes
1
1
2
1
1
1
6
Includes the SCREW.
SERVICE MANUAL
Figure 7
SHIPPING MATERIALS
23
34
67
45
56
A169_2049CCA
A169_2049CC
Figure 7
Item
1
2
3
4
5
6
10
Part No.
3E6953
3E6954
7B7544
7B7542
5F8016
4F2968
7B7541
7B7543
SHIPPING MATERIALS
Description
POWER CORD - 110 V
POWER CORD - 220 V
ACCESSORY BOX
CUSHION - upper
BAG - anti-static
CARTON - printer only
CARTON - printer and accessory box
CUSHION - lower
Quantity
1
1
1
1
1
1
1
1
Notes
24SEP07 SM8105-1
Numerical Index
Description
CONTROLLER BOARD (PCB) AY
LCD BOARD
POWER SUPPLY
THERMAL HEAD AY
MOTOR AY - ribbon take-up
MOTOR AY - thermal head up/down
MOTOR AY - main pinch roller up/down
MOTOR AY - ribbon rewinding
PAPER CUTTER AY
FAN - thermal head cooling
PLATEN
ROLLER - feed 2 pinch ay
ROLLER - discharge
BELT - timing, paper feed
BELT - timing, paper roll drive
SENSOR - thermal head
SENSOR - color (LED)
SENSOR - color (TR)
SENSOR - lead edge
SENSOR - paper present
SENSOR - bar code
CONNECTOR - USB
ROLLER - cleaning
COVER - front
COVER - top
COVER - paper roll
COVER - left side
COVER - right side
SENSOR - paper roll
POWER SWITCH
PLATE - AC inlet ay
TRIM TRAY
CABLE - LCD interface
CABLE - ribbon, thermal head
BEARING
FAN - DC
E-RING - cleaning roller
ROLLER - capstan ay
SENSOR - paper cutter, right
SENSOR - paper cutter, left and center
MOTOR - stepper
FOOT - rubber
MOTOR AY - discharge pinch up/down
ROLLER - main pinch
SCREW
SCREW
Figure No.
6
6
3, 5
2
4
2
4
4
6
2
5
5
5
3
4
2
2
5
4
5
2
3
5
1
1
1
1
1
3
3
3
1
6
2
5
3
5
5
6
6
3, 5
6
4
5
1
1
11
SERVICE MANUAL
Numerical Index
Part No.
3E6818
3E6953
3E6954
3F4863
3F4865
3F4884
3F4885
4F2968
5F8016
7B7541
7B7542
7B7543
7B7544
7B7545
7B7546
7B7547
12
Description
E-RING - capstan roller
POWER CORD - 110 V
POWER CORD - 220 V
HUB - ink ribbon, supply, left
HUB - ink ribbon, take-up, left
FLANGE - paper, green
FLANGE - paper, black
CARTON - printer only
BAG - anti-static
CARTON - printer and accessory box
CUSHION - upper
CUSHION - lower
ACCESSORY BOX
SENSOR - ribbon supply
SENSOR - ribbon rewinding
LED AY - paper loading
Figure No.
5
3, 7
3, 7
4
4
1
1
7
7
7
7
7
7
4
4
5
24SEP07 SM8105-1
Alphabetical Index
Description
ACCESSORY BOX
BAG - anti-static
BEARING
BELT - timing, paper feed
BELT - timing, paper roll drive
CABLE - LCD interface
CABLE - ribbon, thermal head
CARTON - printer and accessory box
CARTON - printer only
CONNECTOR - USB
CONTROLLER BOARD (PCB) AY
COVER - front
COVER - left side
COVER - paper roll
COVER - right side
COVER - top
CUSHION - lower
CUSHION - upper
E-RING - capstan roller
E-RING - cleaning roller
FAN - DC
FAN - thermal head cooling
FLANGE - paper, black
FLANGE - paper, green
FOOT - rubber
HUB - ink ribbon, supply, left
HUB - ink ribbon, take-up, left
LCD BOARD
LED AY - paper loading
MOTOR - stepper
MOTOR AY - discharge pinch up/down
MOTOR AY - main pinch roller up/down
MOTOR AY - ribbon rewinding
MOTOR AY - ribbon take-up
MOTOR AY - thermal head up/down
PAPER CUTTER AY
PLATE - AC inlet ay
PLATEN
POWER CORD - 110 V
POWER CORD - 220 V
POWER SUPPLY
POWER SWITCH
ROLLER - capstan ay
ROLLER - cleaning
ROLLER - discharge
ROLLER - feed 2 pinch ay
Figure No.
7
7
5
3
4
6
2
7
7
3
6
1
1
1
1
1
7
7
5
5
3
2
1
1
6
4
4
6
5
3, 5
4
4
4
4
2
6
3
5
3, 7
3, 7
3, 5
3
5
5
5
5
13
SERVICE MANUAL
Alphabetical Index
Part No.
2F5617
3E6815
3E6816
2F5560
2F5556
2F5557
2F5558
2F5611
2F5610
2F5559
2F5569
7B7546
7B7545
2F5554
2F5540
2F5572
14
Description
ROLLER - main pinch
SCREW
SCREW
SENSOR - bar code
SENSOR - color (LED)
SENSOR - color (TR)
SENSOR - lead edge
SENSOR - paper cutter, left and center
SENSOR - paper cutter, right
SENSOR - paper present
SENSOR - paper roll
SENSOR - ribbon rewinding
SENSOR - ribbon supply
SENSOR - thermal head
THERMAL HEAD AY
TRIM TRAY
Figure No.
5
1
1
2
2
5
4
6
6
5
3
4
4
2
2
1
24SEP07 SM8105-1
Adjustments
Section 4: Adjustments
DC POWER SUPPLY: +5 Voltage
Adjustment Specification
Purpose:
Specification:
Special Tools:
DIGITAL VOLTMETER
Prerequisites:
None
To Check:
[1] Energize the PRINTER.
[2] Remove the LEFT COVER. See Page 21.
[3] Wait until the LCD displays Ready.
[4] Set the DIGITAL MULTIMETER to DC voltage.
RV1
CN3
Caution
Dangerous Voltage
[5] On the DC POWER SUPPLY, connect:
red (+) PROBE to 1 on CN3
black (-) PROBE to 8 on CN3
12 3 4 5 67 8
DC POWER SUPPLY
A169_2039ACA
A169_2039AC
To Adjust:
[1] Rotate the POTENTIOMETER RV1 to adjust the voltage to 5.05 - 5.15 V DC.
[2] Make a test print to check for correct operation.
Postrequisites:
None
SM8105-1 24SEP07
15
SERVICE MANUAL
Specification:
The voltage is within 0.1 V DC of the voltage on the VOLTAGE SET POINT
LABEL.
Special Tools:
DIGITAL MULTIMETER
Prerequisites:
None
To Check:
[1] Energize the PRINTER.
[2] Make a note of the value on the VOLTAGE SET
POINT LABEL on the THERMAL HEAD AY.
THERMAL
HEAD AY
VOLTAGE SET
POINT LABEL
A169_2040ACA
A169_2040AC
THV
Caution
Dangerous Voltage
[6] On the DC POWER SUPPLY, connect:
1 2 3 4 5 6 7 8 9 10
To Adjust:
[1] Rotate the POTENTIOMETER THV to adjust the voltage to within 0.1 V DC of the voltage on the VOLTAGE SET
POINT LABEL.
[2] Make a test print to check for correct operation.
Postrequisites:
None
16
24SEP07 SM8105-1
Adjustments
Specification:
The density of the print is set to the value on the specification packed with the new
THERMAL HEAD AY.
Special Tools:
None
Prerequisites:
None
To Check:
[1] At the same time, do:
press and hold Paper Advance + Paper Rewind
energize the PRINTER
[2] When the LCD displays Density Setup Mode, release the BUTTONS. The LCD displays Initializing and then
Ready.
[3] Press:
Menu until the LCD displays Density
Enter - the LCD displays Density: YMC
Enter - the LCD displays Density YMC * * * *
[4] Check that the Density YMC is set to the correct value. See To Adjust: if the value is not correct.
[5] Press:
Clear
Menu until the LCD displays Density: Lami
Enter - the LCD displays Density Lami * * * *
[6] Check that Density Lami is set to the correct value. See To Adjust: if the value is not correct.
[7] Press:
Clear
Menu until the LCD displays Density: Low
Enter - the LCD displays Density Low * * * *
[8] Check that Density Low is set to the correct value. See To Adjust: if the value is not correct.
To Adjust:
[1] Press:
+ or - to change the value to the specification packed with the new THERMAL HEAD AY
Enter - the LCD displays * * * * [mv]
Clear
Menu
Clear 3 times until the LCD displays Ready
[2] Make a test print to check for correct operation.
Postrequisites:
None
SM8105-1 24SEP07
17
SERVICE MANUAL
Specification:
Special Tools:
None
Prerequisites:
None
To Check:
[1] At the same time, do:
press and hold - and Menu
energize the PRINTER
[2] When the LCD displays Maintenance, release the keys. The LCD displays Initializing and then Ready.
[3] Press:
Menu - the LCD displays MntPrintCounter
Menu
[4] Make a note of the Maint. Counter.
To Adjust:
Important
Do this procedure only if you do a replacement of the CONTROLLER BOARD.
[1] Press:
Enter - the LCD displays Reset?
Enter again to reset the Maint. Counter.
Paper Rewind
[2] De-energize and energize the PRINTER.
Postrequisites:
None
18
24SEP07 SM8105-1
Adjustments
Cut Counter
Adjustment Specification
Purpose:
Specification:
Special Tools:
None
Prerequisites:
None
To Check:
[1] At the same time, do:
press and hold - and Menu
energize the PRINTER
[2] When the LCD displays Maintenance, release the keys. The LCD displays Initializing and then Ready.
[3] Press:
Menu 2 times - the LCD displays Cut Counter
Enter
[4] Check that the Cut Counter is 0.
To Adjust:
[1] Press:
Enter - the LCD displays Reset?
Enter again to reset
Paper Rewind to exit
[2] De-energize and energize the PRINTER.
Postrequisites:
None
SM8105-1 24SEP07
19
SERVICE MANUAL
To apply the serial number for the PRINTER to the CONTROLLER BOARD.
Specification:
Special Tools:
Configuration Tool
Prerequisites:
None
To Check:
serial number
To Adjust:
[1] Connect a USB CABLE to the host computer and
the PRINTER.
[2] Start the diagnostic program on the PRINTER.
See Obtaining Access to the Diagnostic and
Maintenance Programs on Page 53
[3] Start the Kodak 605 Serial Number Tool on the
host computer.
Important
Letters in the serial number must be capitalized.
[4] In the Serial Number field, type the 8 digit serial
number from the DATA PLATE on the PRINTER.
[5] Click [Save Serial Number].
[6] Check that the correct serial displays.
[7] Click [OK].
Postrequisites:
None
20
24SEP07 SM8105-1
Replacements
Section 5: Replacements
COVERS
Prerequisites:
None
To Remove:
TOP COVER
LEFT COVER
PAPER ROLL COVER
5 SCREWS
4 SCREWS
2 SCREWS
FRONT
COVER
5 SCREWS
4 SCREWS
1 SCREW
RIGHT COVER
GROUND wire
A169_2051DCA
A169_2051DC
TRIM TRAY
Caution
Dangerous Voltage
[1] De-energize the PRINTER.
[2] Disconnect the main power.
[3] Locate the COVER you will remove.
LEFT COVER
Remove:
5 SCREWS
LEFT COVER
RIGHT COVER
Remove:
5 SCREWS
RIGHT COVER
FRONT COVER
Remove:
TRIM TRAY
4 SCREWS
FRONT COVER
TOP COVER
Remove:
4 SCREWS
TOP COVER
1 SCREW
GROUND wire
SM8105-1 24SEP07
21
SERVICE MANUAL
To Install:
[1] Reverse the steps in the removal procedure.
Postrequisites:
None
22
24SEP07 SM8105-1
Replacements
BOARD: CONTROLLER
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
TIMING BELT: PAPER ROLL - See Page 50.
To Remove:
RIGHT SIDE
SUPPORT BRACKET
5 SCREWS
CONTROLLER
BOARD
HOLDER
3 SCREWS
A169_2005HCA
A169_2005HC
P-PLATE
LEFT SIDE
SUPPORT BRACKET
3 SCREWS
6 SCREWS
5 SCREWS
ESD
Possible damage from electrostatic discharge.
[1] Remove:
5 SCREWS for the LEFT SIDE SUPPORT BRACKET
LEFT SIDE SUPPORT BRACKET
5 SCREWS for the RIGHT SIDE SUPPORT BRACKET
RIGHT SIDE SUPPORT BRACKET
3 SCREWS
P-PLATE
[2] Disconnect the 21 CONNECTORS from the CONTROLLER BOARD.
[3] Remove:
3 SCREWS
HOLDER and CONTROLLER BOARD
6 SCREWS
CONTROLLER BOARD from the HOLDER
SM8105-1 24SEP07
23
SERVICE MANUAL
To Install:
[1] Reverse the steps in the removal procedure.
Postrequisites:
[1] Do the following procedures:
Maintenance Print Counter on Page 18
Serial Number for the CONTROLLER BOARD on Page 20
[2] Check for the correct operation of the equipment.
24
24SEP07 SM8105-1
Replacements
BOARD: LCD
Prerequisites:
[1] Remove the FRONT COVER. See Page 21.
To Remove:
[1] Disconnect the CONNECTOR.
[2] Remove:
2 SCREWS
BOARD
CONNECTOR
BOARD
2 SCREWS
A169_2004ACA
A169_2004AC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
25
SERVICE MANUAL
To Remove:
2 WIRE TIES
CONNECTOR
FAN
2 SCREWS
A169_2009ACA
A169_2009AC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
26
24SEP07 SM8105-1
Replacements
To Remove:
[1] Disconnect the CONNECTOR.
[2] Remove 2 SCREWS for the MOTOR.
[3] Move the MOTOR to the right to remove.
CONNECTOR
A169_2017ACA
A169_2017AC
MOTOR
2 SCREWS
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
27
SERVICE MANUAL
To Remove:
MOTOR
2 SCREWS
CONNECTOR
WIRE
TIE
A169_2006BCA
A169_2006BC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
28
24SEP07 SM8105-1
Replacements
To Remove:
MOTOR
CONNECTOR
2 SCREWS
A169_2016BCA
A169_2016BC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
29
SERVICE MANUAL
To Remove:
MOTOR
GEAR
E-CLAMP
2 SCREWS
CONNECTOR
2 SCREWS
GEAR PACK
A169_2023HCA
A169_2023HC
[1] Remove:
2 SCREWS for the GEAR PACK
GEAR PACK
E-CLAMP
GEAR
[2] Disconnect the CONNECTOR.
[3] Remove:
2 SCREWS
MOTOR - down and in
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
30
24SEP07 SM8105-1
Replacements
To Remove:
[1] Disconnect the CONNECTOR.
[2] Remove:
2 SCREWS
MOTOR
MOTOR
2 SCREWS
CONNECTOR
A169_2015ACA
A169_2015AC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
31
SERVICE MANUAL
MOTOR: STEPPER
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
FRONT COVER - See Page 21.
BOARD: LCD - See Page 25.
PAPER CUTTER - See Page 33.
MOTOR: RIBBON REWIND - See Page 30.
SENSOR: LEAD EDGE - See Page 45.
TIMING BELT: FEED ROLLER - See Page 49.
ROLLER: FEED AY - See Page 41.
To Remove:
STEPPER
MOTOR
STEPPER
MOTOR
2 SCREWS
FRAME
A169_2055BCA
A169_2055BC
2 SCREWS
[1] Remove:
2 SCREWS for the FRAME
2 SCREWS for the STEPPER MOTOR
[2] Rotate the STEPPER MOTOR until the PULLEY is toward the front of the PRINTER.
[3] Carefully bend the FRAME and move the MOTOR forward to remove.
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
32
24SEP07 SM8105-1
Replacements
PAPER CUTTER
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
FRONT COVER - See Page 21.
To Remove:
CONNECTOR
PAPER CUTTER
CONNECTOR
2 SCREWS
A169_2008BCA
A169_2008BC
To Install:
[1] Reverse the steps in the removal procedure.
Postrequisites:
[1] Do the adjustment Cut Counter on Page 19.
[2] Check for the correct operation of the equipment.
SM8105-1 24SEP07
33
SERVICE MANUAL
PLATEN AY
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
TIMING BELT: FEED ROLLER - See Page 49.
To Remove:
2 SCREWS
BRUSH HOLDER
PLATEN AY
E-CLAMP
BEARING
BEARING
E-CLAMP
TIMING
PULLEY
SCREW
A169_2019BCA
A169_2019BC
[1] Remove:
2 SCREWS for the TIMING PULLEY
TIMING PULLEY
2 SCREWS for the BRUSH HOLDER
BRUSH HOLDER
2 E-CLAMPS
2 BEARINGS
PLATEN AY
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
34
24SEP07 SM8105-1
Replacements
POWER SUPPLY
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
To Remove:
SCREW
2 SCREWS
2 CONNECTORS
POWER SUPPLY
CONNECTOR
CONNECTOR
A169_2054HCA
A169_2054HC
To Install:
[1] Reverse the steps in the removal procedure.
Postrequisites:
[1] Do the following procedures:
DC POWER SUPPLY: +5 Voltage on Page 15
DC POWER SUPPLY: Voltage for the THERMAL HEAD AY on Page 16
[2] Check for the correct operation of the equipment.
SM8105-1 24SEP07
35
SERVICE MANUAL
ROLLER: CAPSTAN
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
TIMING BELT: FEED ROLLER - See Page 49.
TIMING BELT: PAPER ROLL - See Page 50.
ROLLER: MAIN PINCH AY - See Page 42.
To Remove:
CAPSTAN ROLLER
IDLE PULLEY
BEARING
E-CLAMP
TIMING
PULLEY
A169_2045HCA
A169_2045HC
SCREW
SET SCREW
[1] Remove:
2 SCREWS for the TIMING PULLEY
TIMING PULLEY
[2] Remove:
E-CLAMP on the CAPSTAN ROLLER
BEARING
36
24SEP07 SM8105-1
Replacements
BEARING
PARALLEL
PIN
SPRING
GEAR
E-CLAMP
SET SCREW
TIMING
PULLEY
A169_2046HCA
A169_2046HC
[3] Remove:
SET SCREW for the TIMING PULLEY
TIMING PULLEY
E-CLAMP on the GEAR
GEAR
PARALLEL PIN
SPRING
BEARING
PINCH ROLLER
LEVER
COLLAR
E-CLAMPS
2 SCREWS
LOWER PLATEN GUIDE
E-CLAMPS
COLLAR
PINCH ROLLER LEVER
SPRING
SPRING
PINCH ROLLER
LEVER
SPRING
CAPSTAN
ROLLER
A169_2048HCA
A169_2048HC
[4] Remove:
2 SCREWS for the LOWER PLATEN GUIDE
LOWER PLATEN GUIDE
[5] Remove the 2 SPRINGS on the PINCH ROLLER LEVERS.
[6] Remove:
2 E-CLAMPS for the PINCH ROLLER LEVER
2 COLLARS
PINCH ROLLER LEVER
CAPSTAN ROLLER
SM8105-1 24SEP07
37
SERVICE MANUAL
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
38
24SEP07 SM8105-1
Replacements
ROLLER: CLEANING AY
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
To Remove:
BEARING
E-CLAMP
CLEANING ROLLER AY
A169_2020BCA
A169_2020BC
[1] Remove:
E-CLAMP on the CLEANING ROLLER AY
BEARING
CLEANING ROLLER AY
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
39
SERVICE MANUAL
ROLLER: DISCHARGE AY
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
FRONT COVER - See Page 21.
To Remove:
PRINTER
DISCHARGE
ROLLER AY
BEARING
SCREW
E-CLAMP
DISCHARGE
PINCH SENSOR AY
A169_2025BCA
A169_2025BC
[1] Remove:
E-CLAMP on the right end of the DISCHARGE ROLLER AY
BEARING
SCREW for the DISCHARGE PINCH SENSOR AY
DISCHARGE PINCH SENSOR AY
DISCHARGE ROLLER AY from the left side of the PRINTER
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
40
24SEP07 SM8105-1
Replacements
ROLLER: FEED AY
Prerequisites:
[1] Remove:
LEFT COVER - See Page 21.
RIGHT COVER - See Page 21.
FRONT COVER - See Page 21.
To Remove:
GEAR
PRINTER
PIN
E-CLAMP
FEED ROLLER AY
BEARING
A169_2024BCA
A169_2024BC
E-CLAMP
[1] Remove:
E-CLAMP on the right end of the FEED ROLLER AY
BEARING
E-CLAMP on the left end of the FEED ROLLER AY
GEAR
PIN
FEED ROLLER AY from the left side of the PRINTER - at an angle and forward
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
41
SERVICE MANUAL
To Remove:
BRUSH HOLDER
2 SCREWS
MAIN PINCH
ROLLER AY
2 BEARINGS
E-CLAMP
A169_2026HCA
A169_2026HC
[1] Remove:
2 SCREWS
BRUSH HOLDER
E-CLAMP on the MAIN PINCH ROLLER AY
MAIN PINCH ROLLER AY - to the right and then up
2 BEARINGS
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
42
24SEP07 SM8105-1
Replacements
To Remove:
CONNECTOR
SCREW
SENSOR
A169_2021ACA
A169_2021AC
Caution
Dangerous Voltage
[1] De-energize the PRINTER.
[2] Disconnect the main power.
[3] Open the TOP COVER.
[4] Remove:
SCREW
SENSOR
[5] Disconnect the CONNECTOR.
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
43
SERVICE MANUAL
To Remove:
SUPPLY HUB
2 SCREWS
SCREW
SENSOR
E-CLAMP
COVER CENTER
6 SCREWS
IDLE GEAR
A169_2047HCA
A169_2047HC
[1] Remove:
E-CLAMP for the IDLE GEAR
IDLE GEAR
2 SCREWS for the SUPPLY HUB
SUPPLY HUB
6 SCREWS for the COVER CENTER
COVER CENTER
SCREW
SENSOR
[2] Disconnect the CONNECTOR.
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
44
24SEP07 SM8105-1
Replacements
To Remove:
COVER CENTER
2 SCREWS
SUPPLY
HUB
E-CLAMP
GEAR
6 SCREWS
2 E-CLAMPS
2 BEARINGS
FEED
ROLLER
PINCH
SHAFT
FEED
ROLLER
PINCH
2 SCREWS
CAM LEVER
SCREW
2 SCREWS
EJECTION AY
4 SCREWS
SENSOR
A169_2053DCA
A169_2053DC
SM8105-1 24SEP07
WIRE CLIP
45
SERVICE MANUAL
[1] Remove:
2 SCREWS for the SUPPLY HUB
SUPPLY HUB
SCREW for the CAM LEVER
CAM LEVER
E-CLAMP (left side)
GEAR (left side)
6 SCREWS for the COVER CENTER
COVER CENTER
2 E-CLAMPS
2 BEARINGS
2 SCREWS
2 SPRINGS
FEED ROLLER PINCH
FEED ROLLER PINCH SHAFT - move left and then up
4 SCREWS
EJECTION AY
[2] Release the WIRE CLIP.
[3] Disconnect the CONNECTOR.
[4] Remove:
2 SCREWS
SENSOR
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
46
24SEP07 SM8105-1
Replacements
To Remove:
2 SCREWS
PLATEN GUIDE
2 SCREWS
BRUSH HOLDER
CONNECTOR
PAPER
PRESENT
SENSOR
A169_2050BCA
A169_2050AC
SCREW
Caution
Dangerous Voltage
[1] De-energize the PRINTER.
[2] Disconnect the main power.
[3] Open the TOP COVER.
[4] Remove:
2 SCREWS for the BRUSH HOLDER
BRUSH HOLDER
2 SCREWS for the PLATEN GUIDE
PLATEN GUIDE
[5] Disconnect the CONNECTOR.
[6] Remove:
SCREW
SENSOR
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
47
SERVICE MANUAL
To Remove:
2 CONNECTORS
SENSOR
SCREW
A169_2028ACA
A169_2028AC
[1] Remove:
SCREW
SENSOR
[2] Disconnect the 2 CONNECTORS.
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
48
24SEP07 SM8105-1
Replacements
To Remove:
TENSION PULLEY
TIMING BELT
FIXING SCREW
A169_2018ACA
A169_2018AC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
SM8105-1 24SEP07
49
SERVICE MANUAL
To Remove:
IDLE
PULLEY
TIMING
BELT
SCREW
ROLL DRIVE AY
2 SCREWS
A169_2010BCA
A169_2010BC
To Install:
[1] Reverse the steps in the removal procedure.
[2] Check for the correct operation of the equipment.
Postrequisites:
None
50
24SEP07 SM8105-1
Replacements
THERMAL HEAD AY
Prerequisites:
None
To Remove:
THERMAL
HEAD AY
2 CONNECTORS
A169_2007ACA
A169_2007AC
Caution
Dangerous Voltage
[1] De-energize the PRINTER.
[2] Disconnect the main power.
[3] Lift the THERMAL HEAD AY up to remove.
[4] Disconnect the 2 CONNECTORS from the THERMAL HEAD AY.
SM8105-1 24SEP07
51
SERVICE MANUAL
To Install:
THERMAL HEAD AY
PRESSURE
SPRING
KEYHOLE
SCREW
hole
slot
E-CLAMP
WASHER
A169_2014HCA
A169_2014HC
BEARING
ALIGNING BRACKET
Postrequisites:
[1] Do:
DC POWER SUPPLY: Voltage for the THERMAL HEAD AY on Page 16
Density of the Print on Page 17
[2] Test for the correct operation of the equipment.
52
24SEP07 SM8105-1
Diagnostics
Section 6: Diagnostics
Using the Diagnostics
BUTTONS on the OPERATOR PANEL
BUTTON
Action
Menu
Enter
Color
Power
Orange
Ready
Green
Error
Red
Maintenance Mode
a. At the same time, do:
Note
To return to the Customer Menu Mode, de-energize and energize the PRINTER.
See Menus on Page 69 for descriptions of the menu options.
SM8105-1 24SEP07
53
SERVICE MANUAL
Errors
Control error XX
Possible Cause
The CONTROLLER BOARD is
malfunctioning.
Action
1. Upgrade the FIRMWARE for the PRINTER.
2. If necessary, install a new CONTROLLER BOARD.
Action
Action
1. Check that CONNECTORS CN67 - CN11 on the MAIN PINCH
ROLLER MOTOR and the CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new MAIN PINCH ROLLER MOTOR.
Action
1. Check that CONNECTORS CN12 - CN51 on the DISCHARGE
PINCH MOTOR and the CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new DISCHARGE PINCH MOTOR.
54
24SEP07 SM8105-1
Diagnostics
Action
1. Check that CONNECTORS CN17 - CN80, CN17 - CN81, and CN17 CN82 on the PAPER CUTTER SENSORS and the CONTROLLER
BOARD are connected correctly.
2. If necessary, install new PAPER CUTTER SENSORS.
Sensor Error 01
Possible Cause
The THERMAL HEAD SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN16 - CN78 and CN16 - CN79 on the
THERMAL HEAD SENSOR and the CONTROLLER BOARD are
connected correctly.
2. If necessary, install a new THERMAL HEAD SENSOR.
Sensor Error 02
Possible Cause
The MAIN PINCH ROLLER SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN14 - CN73 and CN14 - CN74 on
the MAIN PINCH ROLLER SENSOR and the CONTROLLER
BOARD are connected correctly.
2. If necessary, install a new MAIN PINCH ROLLER SENSOR.
Action
1. Check that CONNECTORS CN17 - CN80, CN17 - CN81, or
CN17 - CN82 on the PAPER CUTTER SENSORS and the
CONTROLLER BOARD are connected correctly.
2. If necessary, install:
a. new PAPER CUTTER SENSOR
b. new PAPER CUTTER AY
SM8105-1 24SEP07
55
SERVICE MANUAL
Action
1. Check that CONNECTORS CN16 - CN78 and CN16 - CN79 on the
THERMAL HEAD SENSOR and the CONTROLLER BOARD are
connected correctly.
2. If necessary, install a new THERMAL HEAD SENSOR.
56
24SEP07 SM8105-1
Diagnostics
Sensor Error 18
The COVER OPEN SENSOR is
disconnected or malfunctioning.
Sensor Error 19
The PAPER COVER OPEN SENSOR is
disconnected or malfunctioning.
Sensor Error 20
The RIBBON TAKE-UP SENSOR is
disconnected or malfunctioning.
1. Check that CONNECTORS CN19 - CN92 on the RIBBON TAKEUP SENSOR and the CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new RIBBON TAKE-UP SENSOR.
1. Check that CONNECTORS CN11 - CN61 on the RIBBON TAKEUP MOTOR and the CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new RIBBON TAKE-UP MOTOR.
Sensor Error 21
The RIBBON SUPPLY SENSOR is
disconnected or malfunctioning.
SM8105-1 24SEP07
57
SERVICE MANUAL
TempSensErr 01 or TempSensErr 02
Possible Cause
Action
TempSensErr 03 or TempSensErr 04
Possible Cause
Action
TempSensErr 05
Possible Cause
Action
Paper Error 03, Paper Error 04, Paper Error 05, Paper Error 11, Paper Error 12, or
Paper Error 21
Possible Cause
The PRINT POSITION SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN21 - CN89 on the PRINT POSITION
SENSOR and the CONTROLLER BOARD are connected correctly.
2. If necessary, install a new PRINT POSITION SENSOR.
58
24SEP07 SM8105-1
Diagnostics
Paper Error 22
Possible Cause
The PAPER LEAD EDGE SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN20 - CN90 on the PAPER LEAD
EDGE SENSOR and the CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new PAPER LEAD EDGE SENSOR.
Paper Error 23
Possible Cause
Action
Action
1. Check that CONNECTORS CN21 - CN89 on the PRINT POSITION
SENSOR and the CONTROLLER BOARD are connected correctly.
2. If necessary, install a new PRINT POSITION SENSOR.
Paper Empty
Possible Cause
The PAPER PRESENT SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN18 - CN93 on the PAPER PRESENT
SENSOR and the CONTROLLER BOARD are connected correctly.
2. If necessary, install a new PAPER PRESENT SENSOR.
SM8105-1 24SEP07
59
SERVICE MANUAL
Incorrect ribbon
Possible Cause
The wrong type of RIBBON is
installed.
Action
Install the correct RIBBON.
Ribbon Empty
Possible Cause
The COLOR SENSOR (LED) is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN6 - CN76 and CN5 - CN75 on the
COLOR SENSOR (LED) and the CONTROLLER BOARD are
connected correctly.
2. If necessary, install a new COLOR SENSOR (LED).
Cover Open
Possible Cause
The COVER OPEN SENSOR is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN22 - CN88 on the COVER
OPEN SENSOR and the CONTROLLER BOARD are
connected correctly.
2. If necessary, install a new COVER OPEN SENSOR.
Action
1. Check that CONNECTORS CN23 - CN85 on the PAPER
COVER OPEN SENSOR and the CONTROLLER BOARD are
connected correctly.
2. If necessary, install a new PAPER COVER OPEN SENSOR.
60
24SEP07 SM8105-1
Diagnostics
Troubleshooting
General Operation
Description
Possible Cause
Action
1. Check that the POWER CORD is connected
correctly.
2. If necessary, install a new POWER CORD.
1. Check that CONNECTORS CN40 - CN27 on
the LCD BOARD and the CONTROLLER
BOARD are connected correctly.
2. If necessary, install a new LCD BOARD AY.
Cooling displays
frequently.
SM8105-1 24SEP07
61
SERVICE MANUAL
Description
The LCD is blank, but
the lights are
illuminated.
Possible Cause
The LCD BOARD AY is
disconnected or malfunctioning.
Action
1. Check that CONNECTORS CN19 - CN91 on
the LCD BOARD AY and the CONTROLLER
BOARD AY are connected correctly.
2. If necessary, install a new LCD BOARD AY.
62
24SEP07 SM8105-1
Diagnostics
Paper
Description
Possible Cause
Action
Clean the PAPER SUPPLY ROLLER. Use an
ALCOHOL PAD.
1. Check that CONNECTORS CN67 - CN11 on
the CONTROLLER BOARD and the MAIN
PINCH ROLLER MOTOR are connected
correctly.
2. If necessary, install a new MAIN PINCH
ROLLER MOTOR.
SM8105-1 24SEP07
63
SERVICE MANUAL
Description
Paper jams occur when
the paper feeds.
Possible Cause
The PAPER SUPPLY ROLLER is
dirty.
The MAIN PINCH ROLLER MOTOR
is disconnected or malfunctioning.
Action
Clean the PAPER SUPPLY ROLLER. Use an
ALCOHOL PAD.
1. Check that CONNECTORS CN67 - CN11 on
the CONTROLLER BOARD and the MAIN
PINCH ROLLER MOTOR are connected
correctly.
2. If necessary, install a new MAIN PINCH
ROLLER MOTOR.
64
24SEP07 SM8105-1
Diagnostics
Description
Possible Cause
Action
1. Check that CONNECTORS CN89 - CN21 on
the PRINT POSITION SENSOR and the
CONTROLLER BOARD are connected
correctly.
2. If necessary, install a new PRINT POSITION
SENSOR.
RIBBON
Description
Ribbon Empty displays,
but RIBBON is loaded.
Possible Cause
The TRI-COLOR LED SENSOR is
disconnected or malfunctioning.
Action
1. Clean the TRI-COLOR LED SENSOR.
2. Check that CONNECTORS CN76 - CN6 and
CN75 - CN5 on the TRI-COLOR LED
SENSOR and the CONTROLLER BOARD
are connected correctly.
3. If necessary, install a new TRI-COLOR LED
SENSOR.
SM8105-1 24SEP07
65
SERVICE MANUAL
Description
Incorrect Ribbon
displays.
Possible Cause
The RIBBON is not installed
correctly or has damage.
Action
1. Check that the RIBBON is installed correctly
and is without damage.
2. If necessary, install new RIBBON.
Print Quality
Prints are blank.
66
24SEP07 SM8105-1
Diagnostics
SM8105-1 24SEP07
67
SERVICE MANUAL
2. If necessary, install:
a. new RIBBON CABLE for the THERMAL
HEAD
b. new THERMAL HEAD
The voltage for the THERMAL
HEAD is not correct.
68
24SEP07 SM8105-1
Diagnostics
Noise
Description
Possible Cause
Action
Menus
Customer Mode
Level 1
Level 2
Level 3
Description
ON
----
OFF
----
----
Remain = XXX/YYY
----
----
Paper remaining
Printed = XXXXXX
----
----
Print count
----
----
RIBBON remaining
----
----
----
----
----
----
SM8105-1 24SEP07
69
SERVICE MANUAL
Level 1
Level 2
Level 3
Description
TABLE = XX.YY
----
----
Wait Time
----
----
Time [sec] +
[MENU] key
----
----
Maintenance Mode
Level 1
Level 2
Level 3
Description
MntPrintCounter
RESET?
Cut Counter
RESET?
Total Counter
RESET?
Head Counter
RESET?
RESET?
----
Error Log
Use + or - to show
errors 1-10
RESET?
Serial Number
Jxxxxxxx
----
Model Number
605
----
Parameter Reset
RESET?
----
Diagnostics Mode
Level 1
Level 2
Level 3
Level 4
Description
Diagnostics
Check Key
----
----
Check Head
----
----
Check Main
Pinch
----
----
Check Eject
Pinch
----
----
Check Cutter
----
----
70
24SEP07 SM8105-1
Diagnostics
Level 1
Level 2
Level 3
Level 4
Description
Diagnostics
Check Motor
Stepper Motor
----
----
----
Head Motor
----
MainPinch Motor
----
----
Cutter Motor
----
Head Fan
----
PCB Fan
----
StpMtr Fan
----
Top Sensor
----
Position Sensor
----
----
Barcode Sensor
----
EnvTherm Sensor
----
HeadTherm Sensor
----
Check Fan
Check
ADSensor
SM8105-1 24SEP07
71
SERVICE MANUAL
Level 1
Level 2
Level 3
Level 4
Description
Diagnostics
Check 0/1
Sensor
HeadUp Sensor
----
HeadDwn Sensor
----
MainPinchUp Sen
----
MainPinchDwn Sen
----
EjectPinch Sen1
----
EjectPinch Sen2
----
Cutter SensorL
----
Cutter SensorM
----
Cutter SensorR
----
RibbonEncoderDst
----
RibbonEncoderSrc
----
UpperCoverSensor
----
PaperCoverSensor
----
Ready LED
----
Error LED
----
Paper G LED
----
Paper R LED
----
Check LED
Check Ribbon
LED
Check LED
Slice
72
Red LED
Green LED
----
Blue LED
----
Red LED
----
Green LED
----
Blue LED
----
24SEP07 SM8105-1
Diagnostics
Level 1
Level 2
Level 3
Level 4
Description
Diagnostics
Check Barcode
----
----
Check Encoder
RibEncoderDst
----
RibEncoderSrc
----
HeadType:XXX
----
----
Firmware Info
Main Firmware
MAPN: XXXXXX
MAV: XX.XX
MAD:
YYMMDDHHMM
MBPN: XXXXXX
MBV: XX.XX
MBD:
YYMMDDHHMM
DAPN: XXXXXX
DAV: XX.XX
DAD:
YYMMDDHHMM
UAPN: XXXXXX
UAV: XX.XX
UAD:
MMDDHHMM
UBPN: XXXXXX
UBV: XX.XX
UBV:
MMDDHHMM
PTPN: XXXXXX
PTV: XX.XX
PTD:
MMDDHHMM
FPGA
FPGA Ver.
XX.XX
DSP Firmware
USB Firmware
TABLE
Auto
Diagnostics
Auto
Diagnostics
----
----
Tone Table
Reset
Tone Table
Reset
----
----
SM8105-1 24SEP07
73
Diagnostics
Level 1
Level 2
Level 3
Level 4
Description
Test Print
Mode
Default Pattern
Copies: 1-750
----
Gray Pattern
Copies: 1-750
Cross Pattern
Copies: 1-750
----
8Level Pattern
Copies: 1-750
----
Regi Pattern
Copies: 1-750
H Pattern
Copies: 1-750
----
AMS Pattern
Copies: 1-750
----
Status Print
----
----
Status Print