Documente Academic
Documente Profesional
Documente Cultură
Chapter 8
1. Conductor
2. Phase.;:oded
insulation
3. Assembly tape
and fillers
4. Jacket. sheath,
or armor
Non-Shielded
20015()()() V
2. Strand shielding
if required)
1. Conductor
2. Strand shielding
3. Phase-coded
3, Insulation
I. Conductor
insulation
4, Assembly tape
and fillers
5, Jacket. sheath,
or armor
4. Insulation shield~
ing-phase
identification
5, MetaUic insulation
shielding
6. Assembly tape
and fillers
7, Jacket, sheath.
or arR'J.or
81
(0)
(b)
82
Ie)
(d)
(e)
Polyethylene
Black Covering
Cross-Linked
Polyethylene
Covering
0.92
1.13
1400
300 min.
2600
300 ",in.
121'C
_80C
-55'C
Heat Distortion
Brittle Temp.
Cold Bend
Abrasion Resistance
Ice Forming Tendency
Water Absorption, % increase
Good
Very low
Good
0.2 max,
0.2-0.8
0.08 (immersed}
5.0 (immersed)
1017 (immersed)
10 16 (immersed)
24000 (immersedl
22000 (immersed)
Excellent
Good
Unaffected
Excellent
Excerlent
Excellent
low
Power Factor, 60 Hz
20C,
%
Q
Dielectric Constant, 25 C
InsuL ResistIvity, 25C,
ohm-em
Excellent
Excellent
Unaffected
Excellent
Excellent
Excellent
Oil
Fair~swells slowly
Poor-softens slowly
Good
Good (20C)
Salt Solut'on
Excellent
Excellent
Test MethOds are from ASTM, ANSI and UL The listed values for extruded coverings apply to the grades of
mater:,,! used for' coverings. See Tables 8~2, 8-3 and 8-4 for grades of similar materials used for insulation.
83
84
7 Days
98%
EPM or EPDMu
%%
Butyl
95%
Cross-linked polyethylene
XLPE*
14 Days
95%
21 Days
91 %
~%
~%
90%
86%
28 Days
.84%
a%
77%
(EPR)
8-5
TABLE 8-2
00
o
~
..
"c
Max kV ph<l~eW1Jh~w
6.
with grOlJl1ded I1Nltrnl
7.
with url~rounded neutral
8.
Ten~ile
9. ElongatiOIl % ~t fUl)tUW,
ElongatiOn, min.
S3Jl
RW
Syntheti(;
Rubber
12.
13.
"
15.
16.
Insulation resi~lance
Parameter K
1 to 14 days
'8. 710 14 days
19. St~bility factor after 14 days
17.
20.
$3.11
53.12
Ali
RU-RW
Syn,hEttle
Ruhhnr
RH
RHW
Natural
Synthelic
Rubber
Rubber
75
60
60
'"
700
300
Rubber
75
75
75
2
?
2
2
700
300
700
300
1500
400
700
300
24.
25.
26.
Ol()ne-Re~isting
Natural or
Syntfll!tic Ruhbnr
75
75
70
70
53,11
S3,16
RHH
SA
Olone-Resisting
Sy!1the~ic
OzonB Rllsistl1)9
Butyl Rubber
Rubber
Silicone Rubhor
(0 1000 Reml!
"0
85
80
80
90
125
125
g
Q..
S'
"
~
it
Q..
8kV2BkV
8kV15kV
450
250
15kV2BkV
15kV15kV
2
2
600
700
800
3\)0
300
250
~
~.
Q
::.
Q..
12720
127-20
50
;0
50
50
70-9S
aO 168
w
80-168
1'17-20
127-20
50
00
aO-168
50
50
aO-168
70_1S8 4
400**
200"~
70-48
1001Sfl
GO
60
air pressure
12/-40
1:>1168
50
50
75
50
50
400"~
50
50
76
200....
50
50
2000
2000
2000
1O,b60
4000
2000
2OPOO
4000
10.0
10.0
10.0
5.0
3.0
3.0
.0
3.0
1.0
3.0
1.0
4.0
1.0
20.0
20.0
20.0
a115 kV
$ilme,
at rIlax._kV,_kV
'Aif-Oven rest.
"'''Oiscrete minimum IiClues for tenSilf) slrength {psi) and
f~longatjon
500 H
125 B
60
air pres.su!"9
121-42
W
50
10.0
20016B"
60
75
65
"-
S),15
53,14
53.13
60
10.
11.
s:uo
Synthehr.
Q..
4000
10 a
1.0
15,0
15.0
4.5
5.0
5.0% abffile
35% ijbove
5kV
bkV
0.010.(1.015
0.025-0.030
4.0
11.0
?BkV 21.0
4.0
11.0
28 kV 21.0
O,025{LOJO
NOTE:; The publications from which this lable is an ab-s,(tIra cOlltaill el(Ceptioll$
~riiilliot\$ of certain of Ihe values that af.lply under speci~1 condition<;, hence
this t.:ble should b& med only for {jeneral reference. Actual df'..$ign requinK U5e of
the complete speci![Ciiltions. Consult sp~~cificlltion5 i:llso for explar1atior1 of the
villiou!\ items.
Item 13: 'nsulalion~ 53,15 ;;lnd 53.16 are ~ubjecte-d 10 ~rl air-prenure te~1 ill~tcad
'(;rar;-Ql(ygE!n,prt~sure teU. The XLPE anO XLHHW in~ulatlons under90 B heal
{listOft'Ofl test.
Thr.lisle;;J "1< 'IS used in the rollowing lorrnutiJ tor irHulntion fesistnnce:
1(l910 (Did), wherr. R ~ resisti30ce in me!Johm~
thE! in.ul;;rtiol1.
40
80
S3.7
S3.8
Polyvinyl
Chloride 60C
Polyvinyl
Chloride 75C
S3.9
Low Density
Polyethylene
HMWType I
Classes A, B or C
75
75
60
60
75
75
Max. kV phase-to-phase
with grounded neutral
5.
with ungrounded neutral
6.
'0.6
0.6
'0.6
0.6
35.0
25.0
1500
100
2000
150
1400
350
121-168
100-48
80
50
75
75
9.
10,
11.
12.
100-168
65
45
70-4
70-4
80
60
80
60
500
2000
50,000
16.
17.
1 to 14 days
7 to 14 days
lB.
19.
20.
21.
10.0
5.0
20.0
4.0
2.0
10.0
11
35 kV-26
Note: For information regarding jackelJ; of these materials, see Table 8-5" See also Note on Table 8-2. (*1 The kV
ratings for polyvinyl chloride insulation are increased to 1 kV for control circuits and to 5 kV for series
lighting circuits. Carbon-black pigmented polyethylene is not to be used On power cable rated over 5 kV.
Strength and elongation aging values apply to AWG sizes No.6 and larger. See also AEIC-5 for thermoplastic
primary cables.
87
3.7
3.6
3.6
8.
XLPE
XHHW& USE
EPR
Cross-Linked
Thermosetting
Polyethylene
Cross-Linked
Thermosetting
Polyethylene
Ozone Resisting
Ethylene
Propylene Rubber
90
90
90
90
90
90
35
25
2
2
35
25
800
250
1800
250
700
250
121-168
121-168
121-168
75
75
75
75
75
75
10,000
20,000
20.000
3.0
1.5
1.0
3.0
1.5
1.0
3.0
1.5
1.0
11.
12.
13.
15.
1 to 14 days
16.
7 to 14 days
17. Stability factor after 14 days
Gravimetric method, max. absorption;
18.
milligrams/sq. in.
10.0
3.5
2.0%
6.0
2.0% above
5kV
4.0 above
5kV
4.0
11.0
35 kV-26.0
4.0
11.0
35 kV-26.0
21.
grounded neutral at 5 kV
22.
same, at 15 kV
23. _same,_max. kV_kV
See also AEIC-5 for XLPE primary cables and AEIC-6 for EPR primary cables.
8-8
Jacket Materials
As has been stated, often the most suitable insulation
for resisting dielectric stress may not have an outer surface
that is suitable for the conditions which the cable must
meet in service. Thus, for improvement in resistance to
flame, oil, abrasion, and chemical environment, a suitable
jacket is extruded around the insulated conductor. Though
the jacket may have moderate insulating quality its princi
pal function is to protect the underlying cable components.
Because one side of the jacket is at ambient temperature
and the other is one the outside of the insulation, the rated
temperature for the jacket materials can be somewhat less
than that of the insulation. For this reason jackets may be
of thermoplastic material. Table 8-5 lists jacket properties
according to ICEA.
Polyvinyl Chloride lackels
The compound for polyvinyl chloride jackets closely re
sembles that used for PVC-60 insulation (S3.7 of Table
8-3). It is used for jacketing single- and muiti-conductor
cables, particularly when shielded. These jackets provide
toughness, resistance to moisture and oil, and have good
low-temperature properties. As r,egularly supplied, they
withstand reel bending at installation temperatures of
-lOoC, and if specially compounded, as for mine cable,
are suitable under oil conditions in the range -10C to
90C. Cables with PVC jackets are suitable for installation
in conduit, trough or tray, underground ducts, direct-earth
burial, and overhead on messengers.
Polyethylene lackets
Black, low-molecular weight (high-density) and high
molecular weight (low-density) polyethylenes are frequent
ly used as jacketing material. The 2 percent black pigment
prevents deterioration from ultra-violet rays of sunlight.
PE jackets have specific application where extreme
resistance to moisture and abrasion is required.
Neoprene lackets
Neoprene is a polymer of chloroprene containing about
38 % of chlorine, which accounts for its excellent flame
and oil resistance. It has comparatively high moisture ab
sorption which, with only moderate dielectric properties,
limits its use mostly for jackets. Though oil resistant, oil
will pass through the material, hence cable components
under a neoprene jacket also must be oil resistant if that
quality is required. The properties of general-purpose
neoprene and typical heavy-duty neoprene are listed in
Table 8-5. General-purpose neoprene jackets are suitable
for use On low-voltage cable or on high-voltage shielded
cable when Ozone resistance is not required. It is generaUy
resistant to mechanical abuse, Qils, water, chemicals, and
flame. The heavy-duty neoprene jackets may be for
mulated to meet several conditions; either singly or in com
bination; thus, extra protection against mechanical
8-9
8-10
Insulating Tapes
Insulating tapes of various kinds are sometimes used in
the assembly of single- or multi-conductor cables, and
they also are used for insulation at spikes and terminals.
The desired requirements for a tape suitable for the insula
tion body of a splice or terminal are as follows (I) dielec
tric constant not over 3.2; (2) can be stretched to just short
of its breaking point during application; and (3) bas a shelf
life before use of at least 5 years without loss of quality.
Polyvinyl chloride tape of lesser insulation quality (dielec
tric constant up to 10.0), but well suited for exterior use, is
also used as a covering over the main insulation body of
splices and terminals. Semi-conducting and metallic tapes
also are used for shielding and for splicing the shielding.
Care must be taken to ensure that the tape is compatible
with the components on which it is placed.
Shielding Materials and
Shielding Methods
Insulation shields consist of metallic non-magnetic tape,
braid, wires, or sheaths. A fibrous or other nonmetallic
covering, either conducting or non-conducting, is applied
over the insulation. An additional covering may be applied
over the first one; if the finlt is conducting, the outer one
also must be conducting. Metal-tape shields must be elec
trically continuous. Similar insulation shielding may be
of metal braid Or of concentric round wires.
Shielding of multiple-conductor cables is applied over
the insulation of the individual conductors, except that if
the shielding is only for the purpose of reducing shock it
may be applied over the whole conductor assembly. For
singie-conductor cable, the shielding effect of tubular, cor
rugated, or interlocked armor is supplemented by auxiiiary
nonmetallic shielding in intimate contact with the insula
tion and the metallic outer covering or sheath. A separate
metallic shield is not required. However, when an insu
lating tape is bonded to the insulation, the tape is con
sidered to be a part of the insulation, and the auxiliary
nonmetallic shield should be applied directly over the in
sulating tape.
Insulation shielding is sometimes used as part of a cir
cuit for relaying or for locating fault position. Considera
tion of such uses are beyond the scope of this book, as is
description of the conditions under which the shield is
open-circuited, short-circuited, and grounded.
Conductor shieldS consist of conducting nonmetallic
tape, extruded compound, or cement. They are applied
over the surface of the conductor.
The various thicknesses of both insulation and conduc
tor shields are specified by ICBA for the various types of
cables and applications.
The Effect of Corona on Insulation and Shielding
As described in Chapter 3, whenever air is stressed
electrically beyond its breakdown point, the air will ionize
i. leEA S-19-81
Paragfaph No.
54.13.2
84.12.3
S4.13.4 1
54.13.5
54.13.6
54.13.7
Nitrile
Butadiene
PVCBrack &
Neoprene
2. Description
Synthetic
Rubber
5BR
Neoprene
General
Heavy
Purpose
Duty
Black
Black &
Colors
54.13.8
54.13.9
Nitrile
Chloro-
Butadiene
Sulph~
PVC-
Black&'
onate
POly
Colors
Polyvinyl
Chloride
ethylene
Black
Heavy
-10"'C
-40"C
-25"e
-2S!>e
Ol,ltY
Colors
General
Pl,Irpose i
PolyEthylene
Heavy
Duty
1800
300
1800
300
1500
250
1500
100
1400
350
1800
500
1500
250
1800
300
70-168
100-'<;8
100-'<;8
100-5
days
100-48
100-68
100-8
100-68
1600"
250**
50
50
50
50
85
60
75
75
50
50
50
50
85
65
121-18
121-18
121-18
6.
% Un<liged v alue
Tensile strength, min.
Values as
7.
B.
Elongation, min,
13.
14.
70-96
!
1600**
250 ....
11,
hr;.
I
121-18
121-18
70-4
60
60
60
80
I
I
60
60
60
60
60
60
60
60
*Because the 'temperature gradientthrough insulation and jacket during operation assures a comparatively coo! jacket, the minimum air temperature
at which jacket cracking will not o<:cur is listed .
.... Dlscrete minimum values for tensile strength {psi) and elongation (percent) rather than "percent of unaged value."
Appficable to materials having a nominal thickness of 0.030 in. and up, See also NOTE on Table
8~2.
NOTE; The air 3ging tests for neoprene ~ackets for portable cables are based on 70"e for 168 hrs instead of 127"C for 20 hrs. The oxygen test fOr
54.13,5 is omitted, but an oil-immersion test is made,
N
semi~insulation
8-11
corona~discharge
current.
Corona,discharge eflects are greatest in voids in the in
sulation or between conductor and insulation Or shielding.
A "corona-level" test determines the absence of such voids
that can cause local deterioration of the insulation, pro
vided the actual operating voltage is less than the rated
corona-level voltage.
The corona,level values listed in Tables 8-2, 8-3 and 8-4
are to be considered in relation to phase,to,ground voltage.
Thus, for insulation described in Col. S3.IS of Table 8-2
a cable used in a three'phase 15 kV circuit has line-to
neutral voltage of 15.0/1.73 = 8.7 kV. The corona-level
requirement is listed as II.OkV;henceinsulation thickness
that meets this requirement is suitable. provided it is
satisfactory otherwise.
The strand and insulation shields are so designed as to
prevent ionization between the inner surface of the insula
tion and the conductor and its outer surface and the
metallic insulation shield. A simpler form of insulation
shielding is provided by the use of concentrically applied
wires for potential-gradient control.
812
NEC Designations
The following summary of the most commonly used
NEC letter-designations used for describing insulations
and cable constructions may be helpful for understanding
specifications that include NEC abbreviations. This sum
mary relates only to power cables of the usual kinds. There
are limitations and exceptions, so the abbreviations must
be used with caution. Refer to NEC for full information.
Insulation Materials;
ACL
HH
Usually suitable for 90'C (except XHHW only
when dry).
W
M
Usually suitable for oily conditions (machine-tool
=
=
APPENDIX 8A
8-13
I;
E (to neUIn>!)
2".f C
(Eq. 8A-2)
X'c.
where E = volts to neutral, and the other terms are as
previously defined. In practice. J{'c is obtained from tables,
nomogram, or formula in a similar manner as described in
Chapter 3 for bare conductors.
It is important to distinguish between the insulation resistakce R.
measured at one minute after applying de potential according: to the
leBA test method. and R(ocJ that reflects the reduced capacitance under
8-14
TABLE 8A-1
Q
Typical Temperature Corrections for Insulation Resistance at 15.6C (60 F) for Otller
NOTE: From insulation test report. the ratio of insulation resistance at 61F to its value at 60F is noted, thereby obtaining
Coefficient for ,oF which is used to select which vertical column is used. Thus, assuming the Coefficient is 1.06, and
Q
insulation resistance at 15.SoC is 13.3 X 10 13 ohms for 1000 ft, the resistance at 23.9 C (75'F) is 2.40 X 13.3 X 10 13 =
31.9 X 10 13 ohms for 1000 ft. As the resistances for adjacent lengths are in parallel, the resistance of a 2000 it length is
one-half of that of 1000 ft; and for 100ft is ten times as much.
0
Coefficient for 1 F
Temperatur.
Fe
CO
1.03
1.04
1.05
50
55
60
65
70
75
80
85
10.0
12.8
15.6
18.3
21.1
23.9
26.7
29.4
0.74
0.86
1.00
1.16
1.34
1.56
1.81
2.09
0.68
0.82
1.00
1.22
1.48
1.80
2.19
2.67
0.61
0.78
1.00
1.28
1.63
2.08
2.65
3.39
1.06
0.56
0.75
1.00
1.34
1.79
2.40
3.21
4.29
1.07
0.51
0.71
1.00
lAO
1.97
2.76
3.87
5.43
1.08
OA6
0.68
1.00
1.47
2.16
3.17
4.66
6.85
1.09
0.42
0.65
1.00
1.54
2.37
3.64
5.60
8.62
1.10
1.11
1.12
0.39
0.62
1.00
1.61
2.59
4.18
6.73
10.8
0.35
0.59
1.00
1.S9
2.84
4.78
8.06
13.6
0.32
0.57
1.00
1.76
3.11
5.47
9.65
17.0
NOTE: Linear interpolation in the vertical columns is satisfactory, or a curve may be draw".
815
where
Dielectric constant
Find:
Capacitance, microfarads per 1000 ft.; designated as
C. ac Resistance, megohms for 1000 ft.; designated as
R(ac). Charging current, amperes per loooft.; designated
as Ie. Dielectric loss, watts per 1000 ft.
From Eq. 8A-4
D
0.528
2 (0.110) = 0.748 in.; d = 0.528 in.;
Did = 1.417; log". 1.417
0.1513; and substituting in
Eq/8A-4. C = (0.00736 X 2.7)/0.1513 = 0.1313
.. farads per 1000 ft.
The following relationship is also known:
Ian 8 = 0.01 = I,Pe = (E1Rae) I (2'lT fC) =
III (2 'IT fC Rae), in which C is in farads
Substitutir.g, transposing, and expressing 0.1313 pfarad as
farads
ac -
2'lT
I
60 x 0.1313
10- 6 x 0.01
816
Watts loss
0.0686 X 2400 X O.oI
per conductor I,E= _...
...---
3"
0.951
watts
per
1000 ft.